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Page 1: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

Shock hazard at the work bench

AUGUST 1982/$2.25

G1E01910110 Servicing &Technology

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www.americanradiohistory.com

Page 2: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

Your rebuilt tuners and modules get our "We Care" attention.

At PTS, quality work means you're doing the best job you can do. So each tuner and module that comes through for rebuilding gets special attention that says "We Care".

PTS rebuilds in eight hours or less with most tuners and modules available for immediate exchange. We service all major brands to meet or exceed the manufacturer's specifications.

And PTS backs up each quality part with a full year limited warranty.

Only one company has the "We Care" spirit in quality rebuilding.

Only One.

PTS CORPORATION Circle (1) on Reply Card

For the name of the PTS Distributor or Servicenter nearest you write PTS Corporation, P.O. Box 272, Bloomington, IN 47402

www.americanradiohistory.com

Page 3: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

GLEOT000IO Editorial, advertising and circulation cor- respondence should be addressed to: P.O. Box 12901, Overland Park, KS 66212-9981 (a suburb of Kansas City, MO); (913)888-4664.

EDITORIAL Bill Rhodes, Editorial Director Nils Conrad Persson, Editor Carl Babcoke, Consumer Servicing Consultant Rhonda Wickham, Managing Editor Tina Thorpe, Associate Editor

ART Kevin Callahan, Art Director Kim Nettie, Graphic Designer

CIRCULATION John C. Arnst, Director Evelyn Rogers, Manager Dee Manies, Reader Correspondent

ADMINISTRATION R. J. Hancock, President Cameron Bishop, Publisher

ADVERTISING Greg Garrison, National Sales Manager Jean Jones, Production Manager Mark Raduziner, Marketing Coordinator

Regional advertising sales offices listed near Advertisers' Index.

Member, Audit Bureau of Circulation

ABP Member, American

Business Press

ELECTRONIC SERVICING & TECHNOLOGY (USPS 462-050)

(with which is combined PF Reporter) is published monthly

by Intertec Publishing Corp., P.O. Box 12901, 9221

Ouivira Road, Overland Park, KS 66212-9981. Second

Class Postage paid at Shawnee Mission, KS 66201. Send

Form 3579 to P.O. Box 12901, Overland Park, KS

66212-9981.

ELECTRONIC SERVICING & TECHNOLOGY is the "how-to" magazine of electronics. It is edited for electronic profes- sionals and enthusiasts who are interested in buying, building. installing and repairing home -entertainment elec-

tronic equipment (audio, video, microcomputers, electronic games, etc.).

Subscription prices to qualified subscribers: one year $15,

two years $26, three years $34 in the USA and its posses- sions. Foreign countries: one year $20, two years $30, three years $40. Single copy price $2.25; back copies $3.00. Adjustment necessitated by subscription termina- tion to single copy rate. Allow 6 to 8 weeks delivery for change of address. Allow 6 to 8 weeks for new subscrip- tions.

PHOTOCOPY RIGHTS: Permission to photocopy for internal

or personal use is granted by Intertec Publishing Corp. for

libraries and others registered with Copyright Clearance

Center (CCC), provided the base fee of $2 per copy of arti- cle is paid directly to CCC, 21 Congress St., Salem, MA

01970. Special requests should be addressed to Cameron

Bishop. publisher. ISSN 0278-9922

ILD INTERTEC PUBLISHING CORP.

1982 All rights reserved.

Our new model 128 has a beeper and a whole lot mere After you've seen it we think you'll agree that this is the best all around field service DMM availab'e It beeps on all three functions-V II and A-and on all ranges

f Dr each function. Applications are virtually unlimited. It "displays" a standard digital readout,

an audible tone for rapid over/under checks and an over/under arrow.

Unique 128 design er_ahles you to e verify forward c.ondufcbDn. and reverse Tblocking of semicclutor junctions, test IEL)s and check

soundm

with the beeper ztrt, the 128 maintains 1OM] input re- ChEven

OiCstancet. You can cib_a l

both the beeper thresfiold and the A/D without disassembling the instrument.

The 128 is human engineered with a large, 0.6" display, rugged ABS case and display window, 35O -hr battery life and overload protection.

Much less versatility can cost much more than $139.

The 128 is the sound choice because it's the smart buy. Contact your local Keithley rep- resentative or distributor.

KEITH LEY Keithle-r Instruments, Inc. 28775 Aurora Road 'Cleveland, OH 44139 (216) 2,8-0400! Telex: 98-5469

Circle (5) on Reply Card

August 1982 Electronic Servicing & rechnology 3

www.americanradiohistory.com

Page 4: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

The how-to magazine of electronics...

GIGOTROAiG

August 1982

Volume 2, No. 8

The field of robotics is cur- revolutionizing in-

dustry. See story on page 38. (Photo courtesy of Thermwood Corporation.)

14

20

33

The intelligent -machines industries The state of the art By Carl Helmers, Robotics Age Computers are now being combined with machines to bring about a new type of industry.

Reports from the test lab: The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and provide accurate readings.

Shock hazard at the workbench By Robert K. Benson Electrical shock is always a hazard when working with electronic equipment, but it can be minimized.

38 What is an industrial robot? By Ken Susnjara, Thermwood Corporation An industrial robot is not a monster that will replace human workers, but simply a machine tool programmed to perform a limited sequence of motions.

48

53

Toward the automatic factory The industrial robot is the name of the game, and the effects of their existence are far reaching.

Robotics in practice: Future capabilities By Joseph F. Engelberger, Unimation The gulf between man and robot will always remain, but it is being reduced as technology advances.

4 Electronic Servicing & Technology August 1982

www.americanradiohistory.com

Page 5: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

1

. ME TIMEBASE-FREO

NORA POSITION

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BEGIN PORTION END '-^B M LINE

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POLARITY LEVEL

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TRIG GROUND INPUT

Page 20

Page 33

Page 48

Departments 6 Editorial

6 Electronic Scanner

8 Feedback

29 Book Reviews

30 Reader's Exchange

32 Troubleshooting Tips

58 Photofacts

58 Calendar of Events

60 Symcure

62 New Products

66 New Literature

Next month... Previewing GE for 1983. Large and small screens, portability and new circuitry are features of General Electric's new line of video and television. This model has a 3 -inch television, FM -stereo and AM -radio reception, plus a stereo microcassette record- er/player. A step-up model with similar features permits the microcassette to be removed for headphone listening.

August 1982 Electronic Servicing & Technology 5

www.americanradiohistory.com

Page 6: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

EDITORIAL er Almost every magazine, newspaper article or

special issue that discusses robots starts with a mention of the play R. U. R. (Rossum's Universal Robots) by Karel Capek. This issue will be no exception.

Actually, the play, and the concept of robot in the play, have almost no applicability to robots as they are developing in the real world today. But mention of the play is important, because it is from R. U.R. that our language got the word robot in the first place. It comes from Capek's native Czech word robit, or robota, which literally means work.

According to Harry Domin, general manager of R. U.R., Rossum was mad and had wanted to play God and to create real humans. The material for these beings was a substance synthesized by Rossum that behaved like living matter but had a different chemical composition. After his father's death, the young engineer chose to manufacture the beings as cheaply as possible, with the least requirements. He rejected man and made the robot, an entity mechanically more perfect than humans, with highly developed intelligence, but no soul.

In Capek's dark view, these beings, secretly altered in character by one of R. U.R.'s scientists, revolted and turned on humans, whom they hated utterly.

The concept of robot has since been used extensively in fiction to describe anything from a simple machine to one that can barely be distinguished from a human (and is frequently portrayed as superior in many respects).

The idea of robots tends to instill fear in people. Many see them as monsters, just waiting to run amuck. Others see them as usurpers, being built by the thousands to take the jobs of deserving humans.

It is perhaps unfortunate, if understandable, that industry, the technical/scientific community, commerce and government have chosen to apply the word robot to that class of machine that is capable of performing functions that humans perform (roughly described as manipulation) and that is also programmable; that is, it can be readily readapted, without hardware changes, to perform a new task. It is unfortunate because the term robot conjures up dark visions of our worst fears about automata, into which real -world robots just don't fit. It is understandable because the motion of a sophisticated robot uncannily mimics the motion of a human.

Harry Domin's vision of the ultimate effect of R. U.R.'s robots was of a world in which all of humankind would be turned into a kind of aristocracy, with robots performing all of the dirty, messy, dangerous, repetitive, mindless tasks. In the play, that was not to be. Those who today are either manufacturing or applying robots also profess a belief that the ultimate effect of robots will be to free humans from the drudgery and discomfort of the worst of industrial jobs. They foresee that the numbers of people replaced by robots will be more than compensated for by vast numbers of jobs being opened in the robot industry.

We hope that the robot -related articles in this issue will help readers gain some perspective on the current state and possible future direction of the robot industry. R. U.R. was fiction. Capek's robots are dead. Today's real -world robots are highly advanced machines that are being developed and applied to industrial production along with other modern technology.

ELECTRONIC SCANNER

Anti -scanner law in Philadelphia is declared unconstitutional

The city of Philadelphia recently began enforcing a 1967 ordinance that was actually enacted before the scanner radio was invented in 1968. By interpreting the law to apply to scanners, the city at- tempted to make it illegal to sell,

possess or use a scanner radio- even in a private home - within the city limits. Although the law has been in effect for 15 years, it was not enforced in Philadelphia until last fall, when several owners and employees of retail stores were ar- rested for selling scanners. It was the only area in the country that had such a restriction.

In dismissing charges against the defendants, Municipal Court Judge J. Earl Simmons Jr. deter- mined that Section 10-817 of the Code of Philadelphia ordinances (anti -police radio receiver case) is unconstitutional as being beyond the permissible scope of the police

power of the city council and as be- ing unduly oppressive upon in- dividuals. The judge ruled that the citations charging summary of- fenses should be dismissed and the defendants discharged.

Summer Consumer Electronics Show reflects industry growth

The increased number of at- tendees, exhibitors and new prod- uct introductions at the 1982 In- ternational Summer Consumer Electronics Show (CES) indicates that this industry will remain the most dynamic of the 1980s.

SSW, 6 Electronic Servicing & Technaingv August 1982

www.americanradiohistory.com

Page 7: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

Boker, Crescentic;

Lufkin, Nicholson®, Plumb, Weller° Wiss; Xcelite° The right tool makes the job easier.

And Cooper makes the right tool for the job. Whether you're ma<ing or mending, cutting or joining,

striking, measuring or stripping, there's a Cooper tool that's just right. Don't take chances on -ools. Specify Cooper

and get 'em right the first time!

The Cooper Group PO Box 728 Apex NC 27502 USA Tel (919) 362-7510 Telex 579497

Coo erTooW Circle (6) on Reply Card

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Page 8: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

History of ES&T Your letter* spoke of the time,

30 years ago, when PF Reporter was organized and later became Electronic Servicing. My time goes back to the late 1930s when we, (RSA), in Chicago, induced Sandy Cowan to organize a magazine for radio service men, which was known as Service. We organized enough subscribers to make it worth Sandy's time to publish the magazine. I was the na- tional treasurer of RSA at that time and a board member in Chicago.

Later on, Sandy sold Service to PF Reporter, which in time became Electronic Servicing.

I have enjoyed all three magazines since about 1939 or 1940, so I predate you a bit. H.W. Cunningham Port St. Lucie, FL P.S. I have been retired in Florida for the past nine years but like to keep up on the latest techniques anyway. 'Letter to subscribers about the merge of ES&T and ETID.

Building an air compressor Regarding page 56 of the May

1982 issue, "Building an Air Corn- pressor"-you NEVER set up an air compressor without a safety (or relief) valve in the system to pro- tect against control failure and ex- plosion!

This is an essential part-in fact, an acceptable system could incor- porate a safety valve without a pressure control. Some commer- cial units are sold that way.

Regarding the "about $100" - if one hunts, and particularly if he looks for sales, commercial units can be bought for about this amount.

If blowing dust in electronic equipment is the objective, there should be cleanliness advantage in buying one of the oil -less 30 to 40psi spray paint units, which will

deliver adequate pressure and oil - vapor -free air. In fact, if duct blowing is the objective, pressures on the blast nozzle should be limited to some 30psi by a pressure control valve or OSHA -type nozzles, which reduce blast veloci- ty to "safe" levels, should be used.

One other condition -I do not know the internal design of the York -Ford air conditioning com- pressor. But freon is completely miscible in oil and these com- pressors are designed with the fact that oil will be circulating with the gas being pumped. One should worry about lack of lubrication, or the "pumping of oil into the air discharge," or both.

Compressors designed to pump air are designed to handle the lubrication and low oil content in the air discharge problems. Harry Kottas K -Service Steelville, IL

Stereo amplifier repair After reading Carl Babcoke's ar-

ticle on repairing the Marantz 2325 receiver (April 1982), I must disagree with the conclusions drawn. I learned many years ago that you do yourself and your customer a disservice by attempt- ing to repair a product that you are not familiar with, that is very com- plex and that you cannot obtain original parts for. He seems to draw the opposite conclusion; that is, you can attempt repairs on anything as long as you use proper techniques and are careful.

Let us look at a few points in the article that dramatize my point. From the initial inspection, he con- cludes that each channel could pro- duce approximately 100W, yet he connects to this unit two speakers in small baffles. Later on he states that he ruined two speakers while testing the unit. This certainly cost him money and reduced his profit margin. My test speakers are capable of handling high power levels. I have serviced 2325s with the same problem as his. The noises they make sound like a ma- jor explosion, yet, I have never damaged a speaker. In case the relay protection of the circuit amplifier fails, I also have a protec-

tion circuit built into my test panel. Its relay opens if an ex- cessive do level apps--.rs.

Babcoke suspected an intermit- tent bias adjust control R740. He states that he had to drill the board to make a replacement fit. This has to take extra time and certainly makes an unprofessional -looking job. After all this, R740 was not bad after all. I have not always had the correct part either, but I've found that I can solder something above the board or to the back to use as a check, and then order the correct part if needed. I just do not think that it is fair to the customer to make modifications to the cir- cuit board that are unnecessary. I suspect that the proper control could not be installed now if it were available.

Concerning the slip of the test probe, I am certainly in sympathy with him here. I've done the same thing. A little slip, a little pop, a whisp of smoke, and you know that you have cost yourself another hour or so. A trick that I have learned to minimize these disasters is to put a 100 or 150W light bulb in series with the ac line. This limits the maximum current that the unit can draw, and usually saves the output transistors.

Now let's examine the solution to this problem. Babcoke states that suitable replacement tran- sistors were found. I just can't agree with this, and I'm sure Marantz would be horrified. I have found very few instances in which a unit with a replacement tran- sistor would meet its specifica- tions. I do not mean by this that the unit would sound bad on your small test speakers, but I doubt that it would be within power and distortion specifications at rated output.

Replacement transistors usually cause some ringing or other glitches to a sine wave at rated power. By using replacement parts, he has done a disservice to his customer by returning to him something less than he originally purchased. I noticed also that Bab - coke stated he shorted two original outputs. Surely he did not mix two replacements with two original transistors. (Each channel uses

(continued on page 61)

8 Electronic Servicing & Technology August 1982

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Page 9: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

Get set to Splashdown and tool up!

Cash in on Acapulco, power tools and more in Philips ECG's Splashdown Sweepstakes. We're putting it all on our tabs. A holiday for two in Acapulco and a thousand more great awards are up for grabs in Philips ECG's new Splashdown Sweepstakes. And it's never been easier to get the winning tickets-they're right on our address tabs, bags and color picture tube serial numbers.

There'll be guaranteed winners from every state? And there's no limit to the number of times you can win, so enter as often as you like. Just send your entry form (available from your local distribu- tor) to Philips ECG Sweepstakes Award Headquarters, P. O. Box 4900, Fenton, MO 63026, attached to any of the following:

5 Sylvania receiving tube address tabs (one entry).

E 5 Sylvania ECG semiconductor address tabs or bags (one entry). 1 Sylvania color picture tube serial label (ten entries).

All entries must be postmarked by midnight, September 30, 1982. For all the details, ask your local Philips ECG distributor.

First Place-(1 winner) Trip for 2 to Acapulco. Second Place-(5 winners) De Walt® Power Shops. Third Place-(45 winners) Shop -Vac® 10 -gallon Wet/Dry Vacuums. Fourth Place-(100 winners) Wen Scroll -Sabre Saws. Fifth Place-(850 winners) Turner Propane Torch Kits.

Reach for the components you can always count on to fit and work. And start counting down to Splashdown time in Acapulco. 'The Philips ECG Splashdown Sweepstakes is available only to dealers and service technicians. Employees of Philips ECG, Inc., its authorized distributors, or their advertising agencies are not eligible to participate. No purchase required. Reasonable facsimile accepted. Void where prohibited by law.

PhilipsECG If its ECG. it fits. And it works. A North American Philips Company

www.americanradiohistory.com

Page 10: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

Replace Your Conventional Scope

With The Sencore SC6I. The First Scope With Pushbutton, Automatic

Readout

$3275 GSA # GS00S27505

iNTE N5IIV CHAN4 CHANE AbB VECTOR FOCUS

MODEL SC61

I

READOUT VOLTS/DIVISION CHANNEL A VERTICAL i r ,NPU1 POSITION .0 ® DC INPUT COUPLING f

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DC POSITION 1O INPUT

INPUT COUPLING a PP DC e.

AC

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FRE HEAADD DIRECT

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MICH G DELTA MEASUREMENTS TRIGGER A PER A INTENSIFIED SOURCE MOD

BEGIN PORTION END _TT AC AUTO

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ATIME TIMEB'FREO HORIZ POLARITY LEVEL

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INPUT

FINDER .un ovin YON:

WAVEFORM ANALYZER MICROPROCESSOR CONTROLLED 60MIT: USEABLE TO 100 MHO

Sencore SC6I 60 MHz Waveform Analyzer.

www.americanradiohistory.com

Page 11: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

Cut Your ScopeTime In Half Or Your Money Back.

Cut your scope time in half? We know that's a bold claim. But once you've tried the SC61 we know you'll agree it's a conser- vative claim. Why? Because the speed, accuracy, and ease of operation of the SC61 makes every conventional oscilloscope as outdated and cumbersome as the analog meter. Now all you do is just push a button and read.

The First Scope With Automatic Readout At last the oscilloscope has gone digital. No more graticule counting, calculating, or esti- mating your measurements. You can now make waveform measure- ments digitally accurate, digitally fast, at the push of a button. Make All Measurements With One Probe Make no mistake. The SC61 is not a "piggyback" unit, but a com- pletely integrated waveform moni- toring system. You connect only one probe and the AutotrackingTM display digitally tracks the waveform on the screen. You just push a button when you want to read DC volts, P -P volts, or frequency. An Exclusive Breakthrough It took four patent pending circuits to completely integrate the scope and digital display. The end result is a breakthrough in scope tech- nology that virtually obsoletes conventional scopes. Here's why.

It's 10 Times Faster The SC61 is 10 to 100 times faster than any con- ventional scope. How? Because all you do is push a button instead of counting graticules, calculating, or switching probes. Increased speed means increased productivity.

times more accurate to meet these testing needs. It's Easier To Use The digital read- out is simplicity itself. Just push and read. You'll make fewer errors because every measurement now becomes exact. Now you can concentrate on the circuit rather than the scope. Measure Part Of A Waveform Intensify any waveform portion with the exclusive "Delta Bar," push the button, and read PPV, time, or frequency for just that portion of the waveform. Ideal for measuring timed circuits, signal delays, pulse widths, and more.

Guaranteed To Cut Your Scope Time In Half When we say the SC61 will cut your scope time in half, we're being conservative. It's possible to reduce your scope time 75%, even 90% with this first -of - its -kind oscilloscope. But don't take

Just one probe and push for DCV, PPV, Frequency and Time.

our word for it. Try an SC61 and judge for yourself. Here's our offer.

li.n i( u{.itii 30 DAY

MONEY BACK GUARANTEE

If the SC61 does not at least double your scope productivity during the first 30 days, you may return it for a full refund, including freight both ways.

7

Update Today Just like DVM's have replaced analog meters, the SC61 will replace conventional scopes (under 100MHz) and for the same reasons: increased speed, accuracy, and reliability. Update today with this new automated scope technology. It's the scope you've been waiting for.

It's 10 Times More Accurate No matter how carefully you try To Order Or To Receive to measure a waveform with a conventional A Complete Color Brochure scope, you will only be 9 5% to 15% accurate due to Phone Toll -Free Today parallax and interpretation errors. Qualified Sales Engineers are Today's circuits demand greater ready to talk with you about accuracy than that. The SC61's 800-843-3338 SC61 performance and applica - digital readout is 10 to 1000 Lions. Ask for Dept. 130.

For Information Circle (8) on Reply Card For Demonstration Circle (9) on Reply Card

.Nco1=1 3200 Sencore Drive, Sioux Falls, SD 57107 605/339-0100 TWX: 910-660-0300

Alaska, Hawaii, Canada and South Dakota call collect at 605/339-0100

www.americanradiohistory.com

Page 12: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

The

agent -machines

tP" r& -a

The state of the art By Carl Helmers, editor, Robotics Age

Reprinted with permission from Robotics Ape.

The intelligent -machines in- dustries are new. This newness is not tied to an exact date of birth, but rather to the growing realiza- tion of their importance. Recent developments in the history of technology have helped spur their birth as a body of thought and practices.

In electronics we think of the progression from the first tran- sistor to today's large scale in- tegration of 64Kbit chips, or the 16bit microcomputer's processor that is contained on a single chip. In mechanical fields, we think of the continuing improvements in areas ranging from materials engineering and manufacturing arts to the interfaces of electronic and mechanical systems. In the

aerospace field, the use and design of intelligent machines are univer- sal. At one end of the spectrum, we think of the modern digital autopilot in its commercial and ex- perimental forms; at the other end, we think of the autonomous robot cruise missiles and their peaceful counterparts in in- terplanetary space probes. In the world of consumer goods, we see wonders ranging from electronic games to self -diagnosing automobiles, intelligent kitchen and household appliances to per- sonal computers and calculators.

There is a common thread that binds all these technological trends together - the use of computers to implement the artificial approx- imations of intelligent behavior

The red h one of several seen at such conventions as the National Association of Broadcasters convention in Dallas. This model is ac- tually remotely controlled by a human operator, as well es equipped with a radio so the operator may make It seem to speak. It /s intended as a showslop- per. Most robots In development today do not look Ilke this and serve to perform repetitive rudimentary pro- duction tasks. EUT.

14 Electronic Servicing & Technology August 1982

www.americanradiohistory.com

Page 13: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

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Page 14: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

s

The word robot has become a recent code word for manufacturing

automation that uses flexible, reprogrammable manipulators.

demanded by these real -world systems. Computers and their ap- plications are at the heart of these new industries. The challenge is to utilize inexpensive modern com- puter powers in cost-effective and innovative ways. Computers have rapidly broken out of the conven- tional mold of blithe and innocuous data processor. They have entered the real world of designs once con- fined to science fiction dreams.

An informal survey The intelligent -machines in-

dustries are really a collection of tools, practices and design ap- proaches involving application of computer systems techniques. The industries we include in this area of computer application are several. All involve automation. All involve use of computers and software techniques to achieve specific applications of general- purpose computing elements.

Manufacturing Machine intelligence is becoming

essential in the manufacturing in- dustries. There the word robot has become a recent code word for manufacturing automation that uses flexible, reprogrammable manipulators. But intelligent machines in manufacturing are hardly limited to manipulators and the automated production line: the whole area of computer -aided design and sophisticated computer -aided manufacturing re- quires the application of intelligent machine engineering disciplines.

The products that result from the manufacturing uses of machine intelligence vary. The purpose, improving and enhancing manufacturing productivity, re- mains the same in all cases. The computer -aided design installation provides software and tools that enhance the ability to create manufacturable designs. The numerically controlled machine tool can take the instructions from that design facility and build the tooling necessary to produce parts from the design. The robot arm manipulator can then be employed in numerous tasks that use the tooling in a production process. At all levels of the process, machine intelligence in the form of soft- ware for computer systems is a key element.

The economic justifications of manufacturing automation de- velopments are obvious and un- assailable: The newer techniques can result in real productivity and cost improvements with very short payback periods. The inherent charisma of such automation is the tantalizing prospect of the totally automated factory, the ultimate capital good. The results impact on all other areas of human endeavor.

Consumer products It's one thing to apply the in-

telligent -machine concept to the process of manufacturing. Going one step further, we begin to see more and more use of machine in- telligence in the objects being manufactured.

In the late 1970s, we saw microprocessor -controlled sewing machines, microprocessor con- trollers for microwave ovens and all manner of intelligent toys. In the 1980s, the first big orders were made for microprocessors as in- telligent system controllers in automobiles. And toys have cer- tainly become much more sophisticated.

The ultimate consumer applica- tion of intelligent machines is the domestic -servant robot. The more "practical" skeptics would rightly respond "show me." We can't predict when, but with a past record of turning science fiction in- to technology fact, it must happen. A whole cottage industry of tinkerers and experimenters is already at work trying to perfect prototypes of this ultimate ap- pliance.

Civilian and military aerospace products

Intelligent machine concepts have been part of the aerospace electronics design field for the past several decades, sometimes evolv- ing with the technology, and sometimes being forced to evolve by aerospace applications of the technology. The latest in flight in- strumentation for military and civilian aircraft epitomizes the use of contemporary intelligent machine design.

An airline pilot once described to me the sensation of flying in the cockpit of a Boeing 747, a design that is more than a decade old. In

16 Electronic Servicing & Technology August 1982

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Page 15: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

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Page 16: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

effect, he said that "you dial in the numbers, sit back and relax while the plane flies itself from New York to London."

Although that statement is somewhat exaggerated, the trend is quite real. There are inertial navigators and satellite navigation systems of unprecedented accur- acy. Cockpit automation computer systems planned for the next generation of planes allow use of 2 -man crews. And there are ex- isting instrument landing systems and projected collision avoidance systems that will greatly improve the safety aspects of flying.

Then there's the defense indus- try's latest-the cruise missile - a much -improved version of the World War II German "buzz bomb" system. This autonomous flying robot has but one pur- pose - reaching its target under ac- tive, self -generated guidance to deliver a bomb. But the same class of algorithms that makes this weapon so effective in the face of hazardous terrain has peaceful uses as well. We will eventually be able to teach an automobile to drive from point A to point B, sav- ing lives that would otherwise be lost.

Natural resource recovery The intelligent machine is a ma-

jor factor in the recovery of in- creasingly scarce resources from our planet's mineral trove. We can save lives and lower costs by using a sort of intelligent teleoperator for mining activities. This,

The intelligent machine is a major factor in the recovery of increasingly scarce resources from our planet's mineral trove.

however, is only an immediate and obvious use.

The abstract field of artificial in- telligence seems far removed from the physical reality of such pro- jects, yet it has already entered in- to the field of resource recovery. Significant work is under way in the area of "expert systems," specifically as underwritten by oil exploration budgets. The analysis of a complex spectrum of data taken from seismic prospecting is ripe for automation, and "expert" analysis of oil field data could greatly improve the process of ex- ploration.

Analysis of earth resources data with software that employs scene recognition, image enhancement and other techniques of computer - aided analysis is still another area. Expert systems research in artifi- cial intelligence is not confined to one field of expertise. It borders on the general theory of know- ledge representation and the act of getting to information in databases.

Research All of this leads up to an impor-

tant "application area" of the in- telligent machine engineering culture - research into the limits. As with all frontier activities, the border between generally ac- cepted engineering practices and the wild land of new techniques is continually being pushed back. Research into the use of computer sensing, planning and controls is one of the most important areas of

future applications of the technology.

Research into the limits of in- telligent machine design can take many forms. At one level, it is the amply funded research of the pro- fessional working in the context of a manufacturer, an industrial research organization, academic institution or a government agen- cy. At the other end, it is the scant- ly funded innovation of the imag- inative tinkerer with a personal computer, a knowledge of elec- tronics and a willingness to experi- ment with a particular application.

Everyone has had the opportuni- ty to read science fiction. Few have had a chance to implement it. The exploration of new functions in a research environment is a ma- jor source of the excitement of the field. Getting a computer program to play at grand -master chess levels is a feat of machine in- telligence. Having a mobile robot map its environment and feed itself is an act of machine in- telligence that marks a great ac- complishment for the machine's designer.

Exploring new uses of robotics in factory, laboratory or even domestic projects is a reward unto itself. The designers and in- novators of the industries that are just now in the early stages of ex- istence recognize the oppor- tunities, as intelligent machines become an ever more important part of every day existence.

18 Electronic Servicing & Technology August 1982

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Page 17: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

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Page 18: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

q.7 eTh@ @e33 2h) the Sencore SC61 Waveform Analyzer By Cari BabcoKe, CET

FPEO e,., ... NEFCME<i VellrIOXIMOY

O DELTA MEASUREMENTS TRIGGER 8 V G NTENSJLTEO 4 'June. MODE

..N POPNOM MO

ac report xbòüt an item of elec- tronic test equipment is based on ' xamination and operation of the device in the ES&T laboratory. Personal observations about the performance of new and useful Features are highlighted, along wit tips about usfi<ng the equipment fo best results

FA D`""' ,'+ to mary wideband scope features, the Sencore model SC61 has a'~ LCD digital readout that provides two general c asses cf measurements. Most digital readcu:s are obtained by pressing ale Dutton for each, following the normal scoaewavel©rm adj.Jstments.

Although it has a family resemblance to its predecessor, the model SC6C scope, the Sencore SC61 (Figure 1) has several new features that can shorten diagnostic time significantly, while providing improved accuracy of readings.

The external evidence of these. unusual features is the LCD readout, located above the CRT screen. Some other scopes have digital -mu tùmeWer (DMM) func- tions added to t..hem, sometimes as a piggy bac:K but separate unit with its own test leads. That is not true with the SC61. The LCD readout

displays some DMM functions (without current or resistance measurements), but the signals come through the scope probes.

Two types of measurements are disp_ayed on the LCD digital readout. Push -buttons for each A and B vertical channel select the Auto -Tracking Digital Tests. These are dc voltage, ac peak -to - peak voltage, repetition frequen- cy, and the ratio of signal frequen- cies in channels A and B. All ranges of these functions are selected automatically by the scope (autoranging).

In addition, another four push-

buttons select Delta Digital Tests, which involve measurements of time (and calculated repetition fre- quency) between operator -selected points on various waveforms.

General specifications Basic features and specifications

cf the SC61 functions will be con- densed here, since they are similar to the SC60, which previously has been described in detail.

The rectangular CRT has the usual 8x10 graticule lines of about 0.9cm/div. plus numbers and dot- ted lines marking the 0, 10, 90 and 100% points for rise -time

20 Electronic Servicing & Technology August 1982

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Page 19: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

measurements (Figure 2). These graticule lines are between the CRT glass faceplate and the phosphor coating. This internal graticule is an excellent feature that completely eliminates parallax errors in visual readings.

CRT acceleration voltage is 6kV regulated. No noticeable blooming occurs at high screen brightness, and trace sharpness and brightness are very good.

A beamfinder push-button reduces both horizontal and ver- tical gains to make visible any

1 . -:r..=.

...

Figure 2 Figures used for rise -time measuremenus are placed along the left edge of the CRT screen, which has an in- ternal graticule. Although the top picture shows no scope waveform, the LCD readout shows a 1.7172kHz signal of some type. When the beamf, nder button is pushed (above), the signal is revealed as square waves or pulses of excessive amplitude. Because the rise time is so fast, the faint vertical rise and fail lines are invisible in the top picture

waveforms that cannot be seen because of incorrect center- ing or when the waveform is diffi- cult to see (such as fast -rise -time pulses).

The two vertical -amplifier chan- nels are identical, except the Chan- nel A waveform can be inverted by pulling out the vertical -position knob (a helpful feature in many cases). Frequency response is specified at 60MHz at ± 3dB but useable to 100MHz. With ac cou- pling, the low response is - 3dB at

10Hz; but with de coupling, the low response is flat to dc.

The 12 calibrated sensitivity ranges in a 1-2-5 sequence (plus a variable control) provide tests from 5mV/div to 20V/div when an optional direct probe is used (Figure 3 shows the panel). Probes supplied with the instrument are non-switchable 10X -loss types, and the panel calibrations match the probes by showing maximum sen- sitivity of 0.05V/div to 200V/div. This is a convenience because it is

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August 1982 Electronic Servicing & Technology 21

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Page 20: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

not necessary to multiply each scope measurement by 10. S_ldom is more sensitivity needed for video or TV machines, but the full 1600VPP, full-scale capability pro- duced by the 200V/lâw range is needed vitally for testing HV pulses in solid-state c.olor televi- sions or the vertical output pulses in older tube -type receivers.

Remember, the correct name of this feature is signal delay, which is completely different from delayed sweep, a feature found in some lab scopes.

Either or both vertical channels can be selected by push -buttons located below the CRT screen. Pressing the A&B button gives dual -trace operation in chopped or

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liW Figure 4 Horizontal -sweep time fr ggè irig` co fro c' -t e` Y -panel are grouped for easy access.

A 7OnS delay line is irnluded following the dual -channel diode switching. This delays the vertical to the CRT, while allowing the undelayed previous -stage signal to trigger the sweep. Therefore, the triggering edges of pulses are not cut off, but can be Seen.

alternate mode (according to sweep -time selected). There is a method of forcing the sweep into alternate mode when desired. Signal waveforms of both channels are added together algebraically when Channel A and Channel B buttons are pressed simultaneous -

ly. The addition changes to sub- traction when the Channel A signal is inverted by pulling out the vertical -positioning knob..

When the standard 10X probes are used, the vertical channels are protected to a 2000V total of do voltage plus ac peak voltage. Pressing the vector button pro- vides vector -type X and Y displays.

Horizontal sweep has 19 calibrated ranges (plus an un - calibrated variable control), giving sweep times between 0.lµS!div and 100mS/div (Figure 4) Pulling out the horizontal -positioning con- trol gives the effect of a 10X decrease of sweep time, but at the price of reduced trace brightness.

The video -preset position (with the timebase-frequency knob pointing straight down) provides several cycles of vertical or horizontal video (selected by two buttons). These cycles can be reduced to the usual two by rota- tion of the variable time control. The internal sync separator (which is indispensible for video signals) is activated by this video -preset posi- tion (also by one position of the mode switch).

Triggering can be obtained from any of four selected sources, in - eluding the internal sync separator. When the TV or video mode (with sync separator) is selected, internal blanking removes the vertical -retrace sec-

=_ tion of composite video, thus removing the confusing blanking and equalizing pulses found in most scope waveforms (Figure 5).

According to Sencore informa- tipn, special ECL-logic and differential -coupled stages provide stable triggering of all signals, in- cluding digital wavetrains that usually are difficult to lock. During our tests, the triggering was rock - steady at all times.

Auto -tracking operation Any of four functions can be

selected by the A/B or B/A button (one above the bottom in Figure 6) or the three buttons for each ver- tical channel. These are the four auto -trace functions: dcV; acV peak -to -peak; repetition frequency and the frequency ratio of the A and B channel signals. All these functions are autoranging; no ad- justments (except the usual scope locking) are needed or possible.

22 Electronic Servicing & Tec.inolog August 1982

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Figure 5 The video waveform at the top was photographed from the SC61 when the TV/video sync separator feature was not used for triggering. Notice the faint ghost -like lines from the vertical blank- ing and equalizing sync pulses in the waveform. When the same signal was triggered from the internal sync separator, those obscuring lines were eliminated, giving a clearer waveform.

Peak -to -peak acV. These readings cover the entire waveform, including any over- shoot or ringing. Sometimes technicians ignore these unwanted sections of waveforms, knowing they do not affect the circuit operation. Remember that the LCD readout includes them, and thus make any needed mental

allowances or observe the scope waveform and disregard the LCD readout. Except for these few ex- ceptions, the PP readings on the LCD display are many times more accurate than readings obtained by conventional visual methods from the CRT screen.

Ranges of 0-8V, 8-80V, 80-800V and 800-2000V peak -to -peak are direct reading with the 10X stan- dard probe. Also, they are auto - ranged to give best resolution.

Bandwidth of the peak -to -peak conversion circuit is said to equal or exceed the vertical -channel bandwidth, and these tests appear to verify that statement. I don't know of any other digital -readout, peak -to -peak instrument that can cover this 60MHz range.

Signals for the peak -to -peak con- verter are taken from each vertical channel before attenuation by the range switches. One precaution: The signal level must be high enough to give a stable scope pat- tern, or adjustments of the scope - waveform controls have no effects on the PP digital readouts.

Dc voltages. Inputs for the four automatically selected, LCD-dis-

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Figure 6 A vertica'push-buttons is located at about the horizontal center of the front panel. The top six allow digital Vdc, PPac and frequency readouts from the two vertical channels. Four of the lower six buttons are for the Delta -time measurements, one is the frequency -ratio button and the bottom one activates the beamfinder.

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August 1982 Electronic Serricing & Technology 23

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TRIGGER sc:J;cE

MODE

Ac"

Figure 7 Below each probe socket on the SC61 front panel is a small banana plug that receives dc voltages from the probe. An optional dc -voltage probe can be plugged in, if the scope probe is not desired (for lower -loading measure- ments).

played dc -voltage ranges are ob- tained from the same 10x scope probe. However, they are not ob- tained from the vertical -channel preamplifiers as is done with the PP signals. Instead, separate plugs and sockets at the scope end of the probe cables (Figure 7) bring in do voltage from the probe, after capacitance isolation by a resistor inside the probe, to another multi- plier resistor inside the scope. When DMM-type dc -voltage read- ings are desired without the scope probe, a 39G157 probe (supplied with the scope) can be plugged in either small banana plug.

For signals that enter the IOx scope probe, the ac/dc impedance of the scope function is 10MS2 , and the do resistance of the dc -voltage LCD readout is 15MS2. The total impedance with both functions is about 6MO. Either of these func- tions can be operated alone when higher input impedance (lower loading) is needed. Fortunately, the LCD -circuit de -voltage wiring does not add any significant ca- pacitance (that would cause a smeared waveform) to the scope's input signal.

Adjustments to the scope - waveform controls have no effect on the dc -voltage readings.

Frequency measurements. The third push-button of each vertical channel connects a special type of

Figure 8 The top waveform shows the grid waveform of a 6JE6 horizontal - output tube, while the lower trace shows high -voltage pulses for comparison of phase. All LCD readouts were for scope channel A (the grid -drive signal). (A) The frequency -counter function showed 15.7343kHz (sometimes 15.7344kHz). Notice the A (for channel A) and the kHz annunciators in the readout. (B) Without any change except pressing the channel A VPP button, the display read 205VPP. (C) Pressing the DCV button gave a -51.8Vdc reading. This performance was convenient and highly accurate.

frequency counter (actually two separate counters so the ratio function can operate). The main counter takes a signal from the CRT -signal triggers. Therefore, the counter is not confused by video signals and others that have many frequencies present simul- taneously.

There are no controls to adjust for either frequency counter be- cause of the autoranging and other automatic circuits, and the stabili- ty and convenience of these fre- quency measurements were out- standing.

Frequency coverage of each counter is 1Hz to 99.9MHz, in seven ranges. As many as six digits are provided by the readout when needed, and digits are blanked when not needed. Resolu- tion of 0.01Hz is provided up to 99.9Hz, 0.1Hz to 99.9kHz, 1Hz to 999.9kHz, 10Hz to 9.99MHz and 100Hz to 99.9MHz.

Rated accuracy of the SC61 fre- quency counters is 0.001% at room temperatures. This is sufficient for measuring or adjusting all oscilla- tors except oven -temperature - control crystal types used in com- munications or broadcasting under FCC rules.

The SC61 counters are compen- sated by video blanking to give ac- curate readings of interlaced - scanning composite video and sync from such video. Small errors are produced when non -interlaced signals are tested. The Sencore operation manual explains these few exceptions.

Voltage and frequency readings illustrated. Figure 8 shows the same waveform during consecu- tive LCD readouts of frequency, peak -to -peak voltages and do voltages. The readings are from a 6JE6 horizontal -output -tube grid drive (top waveform; horizontal pulses below are for comparison).

A

B

No probes were moved. The three readings were obtained by ac- tivating the three push -buttons in sequence.

Also, notice the small capital A in the upper left corners of the LCD readings, indicating the reading was for Channel A. An- nunciator readouts at right of the digits show the frequency reading was in kHz, the ac reading was in VPP and the minus reading was in volts dc.

24 Electronic Servicing & Technology August 1982

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B

C

Figure 9 D giital readouts were made of the bottom -trace vertical-cutput-tube plate waveform. (A) Vertical -epetition rate measured 59.94Hz (a reading that is difficult to ottain with some frequency counters). B) The amplitude measured 1207VPP. (C)The plate voltage measured +343Vdc. No higher accuracy should ever be needed for these ci -cLits

Figure 9 alustrations are similar except the Channel B waveform is measured (plate waveform of a vertical -output tube; the Channel

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Figure 10 A 2:1 frequency rat was measurec for these two signals. Two separate generators were adjusted carefully "o obtain this condition.

A video waveform was varying too much to be photographed proper- ly). AgaTn, no probes were moved; one button was pushed for each reading.

These results were outstanding, especially the PP and frequency functions.

Frequency -rata tests. When signals of different repetition rates are present in vertical Chan- nels A and B, the ratio of these repetition frequencies is displayed on the LCD readout after the A/B or B/A push-button is pressed (sec- ond from the bottom of the 12).

Waveforms and LCD readout of Figure 10 show the outputs of two generators. One signal (top trace) was a sinewave, while a 10% duty - cycle pulse train was the second signal (bottom trace). The pulse - generator frequency was varied manually until the screen showed two sinewave cycles for each positive -going pulse. Some normal drift was present, but when the waveforms moved to the position shown, it was obvious the signals represented a 2:1 frequency ratio. Notice the 2.000 A.'B ratio on the readout. This was chosen to show the principle, although any ratio can be displayed between 1 to 999,999. This ratio feature has many applications, including checking the repetition rates of fixed or programmable dividers.

Also, the annunciator shows which channel signal has the highest frequency. A/B is shown when the Channel A signal has the hi her fre'uenc whil. B/A is

Figure 11 Computed repetition rate and duty cycle were obta'=ned easily ty two Delta - time measurements. Left, one pulse tip (at center of trace) and one space between pulses measured 1.180mS (or 1180µS). Right, the pulse tip alone tested 93.29µS, malt- ing the calculated cycle 8.3%. Also the one -cycle time cl 1.180mS tianslat_d to 847.46Hz when the 1/Delta-time button was pressed. These intensified waveforms have low contrast in the photographs because the LCD display regJired bright floodlamps. With average room lighting, the waveforms were easy to analyze.

displayed when the Channel B fre- quency is higher.

Delta -time measurements The previous Auto -Tracking

tests involved the entire waveform. Delta -time tests, in comparison, can measure some things in a waveform or between two waveforms. Possible measure- ments include the duty cycle of pulses, the time between two events on one waveform. the time or phase between two events on two waveforms, the rise time of pulses or square waves, the Delta peal: -to -peak amplitude of any sec- tion in a waveform and the repeti- tion rate.

Delta -time measurements re- quire operation of four push- buttons and two controls. How- ever, before these measurements are made, the CRT must show a stable waveform of appropriate amplitude, because the measure- ments are made on that particular section of the signal, and any waveform motion will affect the readings.

On the SC61 panel, delta is represented by the Greek letter 0, an equilateral triangle.

When the Delta -time button is pressed, an area of the waveform (or waveforms, if comparison be- tween channel waveforms is needed) is made brighter. Right - to -left location and width of the brighter area are determined by 0414Qf of two ultzturn controls

26 Electronic Servicing & Technology August 1982

called Delta begin and Delta end. In actual operation, the Delta -

time push-button is activated, the begin control is rotated CW or CCW as needed to place the left edge of the intensified area at the waveform's left point to be measured, and the end control is rotated to place the right edge of the brighter area at the desired right -side point of the waveform. The time in microseconds or milliseconds for the duration (width) of the intensified area is then displayed on the LCD readout.

The repetition frequency can be obtained by using the begin and end controls to intensify one complete cycle of the waveform. This gives the time of one cycle, and the fre- quency can be obtained by press- ing the 1/Delta-time (one divided by Delta -timet button. The LCD readout displays the frequency. Of course, this is the old method for calculating the repetition frequen- cy by taking the reciprocal of the time of one cycle, but the microcomputer in the SC61 does the mathematics automatically.

The Figure 11 waveforms show how the duty cycle and repetition frequency of positive -going pulses were measured. The Delta -time mode was selected to intensify one cycle (one pulse and one space be- tween pulses). Pressing the 1/Delta-time button gave the calculated repetition frequency,

nigh ;was .co.a gare

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fgure 12 A sinewave having approx- ately the frequency of horizontal

sweep measured 53.35µS by Delta -time reading. The 1/Delta-time button then gave the calculated frequency as 15,770Hz, which compared favorably

'th the counter direct reading of 5,737Hz.

tained by the Channel A counter. Finally, the pulse time was

easured by the same Delta -time operation with the pulse tip inten- sified. In this case, the pulse time was 98.3µS, and the complete cycle time checked 1180µS. By dividing the pulse time by the cycle time, the duty cycle to be 8.3%, while the repetition rate

as calculated as 847Hz. In com- parison, the Channel A frequency counter gave a reading of 839.2Hz (which is believed to be very ac- curate). The difference between 847Hz and 839.2Hz probably was caused by visual difficulties in reading the intensified area, and it illustrates the errors that are in- herent in measuring time or amplitude by a scope.

Scopes probably have time and amplitude accuracy of about ± 4%. When visual errors and operator sloppiness are added, some scope - screen measurements might have no better than ± 10% accuracy. That is reason enough to use the digital -readout measurements when highest accuracy is needed.

Frequency measurement of the sinewave in Figure 12 by the Delta -time method was more ac- curate. Frequency -counter reading was 15,737Hz versus 15,770Hz by Delta time.

Rise time is checked by adjusting the waveform height to equal the 0% and 100% lines on the graticule. Then the sweep is locked solidly and the sweep time varied

Figure 13 A sinewave was used (rather`" than square waves or pulses) to make more clear the process of measuring rise time by Delta -time mode. The amplitude of a locked waveform is adjusted to the 0% and 100% graticule lines, the waveform rise time is horizontally ex- panded, then the Delta -time mode is selected and the 10% to 90% slope is covered by rotation of the begin and end controls that make this slope brighter. The LCD readout shows a time that needs no processing or calculations.

until the leading edge has suffi- cient slope to permit measure- ment. Finally, the Delta -time

is end controls are rotated to inten- sify the rise time between the 10% and 90% points. The LCD dispay shows the rise time in micro- seconds or milliseconds. In Figure 13, a sinewave, rather than a pulse, was used to make the rising edge more visible in the photograph.

Directions for making peak -to - peak measurements of waveform segments and other applications cf Delta -time tests are covered in the Sencore operation book.

Miscellaneous features Simplified operating instruc-

tions for the SC61 are contained in a four -page booklet that can be pulled out from under the front panel (Figure 14). However, before these instructions are used, the technician should read the 52 -page operating manual packed with each instrument. After all details have been committed to memory, an occasional refresher from the small pull-out booklet will be very helpful.

Comments Before giving personal observa-

Flguri 4 rn'n operating manual is mounted under the scope. It can be pulled out and opened wien a ref reshe' is needed.

tions about the performance and operation of the SC1_, I should discuss features the machines does not have.

The SC61 does not have delayed horizontal sweep, which gives the effect of expanding waveforms. horizontally without adding jitter There is no waveform storage (either CRT or digital), no RF detector and no single-swe mode. It is clear that Sencor tends the SC61 for the video, and digital fields and therefore has provided the features most beneficial to them. Few users will notice the missing functions.

The internal graticule has no provision for lighting the grid lines, and this caused some minor problems during the_ hotograph- ing of various waveforms along with the LCD readout. However, no problems were encountered with viewing the LCD readout, the graticule lines and the waveforms in actual operation.

A review of the tests and measurements made with the Sen - core SC61 brings no disappoint- ments or compromises. All measurements and procedures operated without any failures or limitations.

When operated as a conven- tional wide -band scope, the perfor- mance was excellent,; with stable locking and bright sharp traces. None of the performance tests

August '982 Electronic Servicing & Technology 27

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B C

Figure 15 Some frequency counters cannot measure these waveforms accurately and stably. (A) Sine and square waves of 20Hz were counted by the SC61 without any problems. (B) Square waves of 200kHz were counted easily. Notice that the rising edge of the first square wave is complete; that eras made pcss ble by the signal -delay line in the common vertical channel. (C) Here is a perfect 60Hz readout of a 6.3V RMS tube -heater voltage in an operating color -TV receiver. This is the first time such a signal has been counted successfully in the ES&T Test Lab.

showed any lack of bandwidth or sweep times. The Delta -time measurements were simple to per- form, giving accurate results without complications.

Some technicians may not ap- preciate having the equivalent of a wide -band scope, a good digital multimeter and a frequency counter all in one case. After all, most well-equipped shops have all these items of equipment that can be connected when needed. But a technician who actually operates the SC61 soon will discover several levels of advantages. First of all, there is the simplicity and conve- nience of having those three LCD - readout functions without the complications of connecting separate power and signal cables to three instruments.

However, the SC61 advantages are much greater than conven- ience. These internal test func- tions operate better than can be obtained from most separate in- struments. For dc -voltages, of course, the only improvement comes from not being compelled to connect another set of test probes, although in crowded chassis and circuit boards, this has con- siderable value. The dc -voltage readings are autoranging but otherwise are little different than those from digital multimeters.

A tremendous advantage comes from the circuit design of the inter- nal peak -to -peak conversion

system. Few DMMs have ac - voltage frequency response that is flat, even over the audio band. DMMs with peak -to -peak action are also rare. Compare that with the SC61 peak -to -peak function with both wide frequency response and extreme accuracy. All PP tests showed more than adequate bandwidth. Also, conventional DMMs always smear TV pictures and video waveforms when video ac voltages are measured, because of the capacitances added. The SC61 PP readings are taken from the scope vertical amplifiers so no additional capacitances are added to the tested circuit.

The frequency -counting func- tions also performed better than most separate instruments. All frequency counters perform ade- quately on RF signals that are con- fined to a protected environment. When applied to measuring audio signals (even sinewaves), most models fell far short of the specs. In fact, before the SC61, I never have tested one that would measure accurately the 60Hz heater voltage in a color -TV receiver. Readings on these specialized counters wandered from 100Hz to several thousand, regardless of control adjustments. The SC61 performed this and other audio measurements without problems.

Figure 15 shows the readouts and waveforms obtained when

testing various frequencies with the SC61. Of course, it might be expected that any good counter could measure the 200kHz square waves. But in the past, many counters failed to measure 20Hz. Another factor that makes counters unstable around color -TV receivers is the strongly radiated horizontal -sweep pulses. Notice that the last photograh shows a stable 60Hz reading for the 6.3V RMS heater supply in an operating tube -type color receiver. No adjustments were made, ex- cept to lock the scope waveform. This is exceptional performance for a scope.

While the test sample SC61 was in the test lab, a Sony color re- ceiver was brought in for diag- nosis of a defect causing ab- sence of high voltage. This model has all solid-state active com- ponents, so the first measurement with the SC61 was the drive signal at the gate of the output device (which resembled an SCR). The waveform did not have the conven- tional ringing and overshoot lines, but rather was nearer a pure wide pulse. Usually this is proof that the output device is not operating because the input junction is open. However, there is always the possibility that the horizontal - oscillator frequency might be too high, perhaps double or triple the desired 15,734.4Hz of locked sweep.

28 Electronic Servicing & Technology August 1982

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With the SC61, only pressure on one button (frequency of Channel A signal) showed a repetition rate of about 19kHz. Of course, this was not correct, but the discrepan- cy was not sufficient to indicate an oscillator defect; the loss of sweep could have changed it that much.

Pressure on another button showed a negative do voltage reading that was lower than the schematic value. However, the presence of a negative voltage in- dicated the input junction was not open; the low reading again, might be caused by the loss of horizontal sweep.

The probe was changed to the anode (with a transistor, it would be the collector). No waveform was there, but the dc -voltage pus button showed + 159.8V, which too high because the supply is su posed to be regulated.

The preliminary diagnosis is that the output device was ,r,pen be- tween anode and cathode. Also, the regulator transistor probably was shorted, thus increasing the supply voltage. In fact, the defectivgi regulator likely caused the outpt problem. The regulator transistor and sweep -output de vit:e were checked out of circuit and found to

'be defective, as suspected. Replacement restored normal per- formance.

The waveforms, do voltages a PP drive amplitude were check again with the SC61, and were tolerance. For example, th horizontal -drive frequency measured 15,734.4Hz.

A separate scope, DMM an frequency -counter instruments were available, along with tilt"' SC61, on the same test bench. Therefore, the same procedure could have been followed without the SC61, but considerable testing time was saved by using the SC61.

However, my memory of the repair is not about testing time, but of the freedom and lack of strain it gave me to perform all desired tests without being cor cerned that the test equipment might be giving false answers.

In conclusion, Sencore SC61 scope/Waveform Analyzer peril formed all measurements attemp- zed flawlessly. It seems clear that technicians who take fui advan4 tage of the features will save diag- nostic time. wow

BOOK REVIEWS

Editor's note: Periodically Elec- tronic Servicing & Technology presents reviews of books deal- ing with subjects of interest to our readers. Please direct in- quiries and orders to the publisher at the address given in each review rather than to us.

Microcomputer Dictionary, by Charles J. Sippl; Radio Shack; $7.95.

This dictionary covers more than 5000 terms and is cross-referenced to help locate definitions. It in- cludes several appendices with useful information on microproces- sors, microcomputers and their ap- plications. The volume is designed to familiarize both the beginner and professional with terms asso- ciated with the use of a computer. Published by Radio Shack, 1800 One Tandy Center, Fort Worth, TX 76102.

How to Measure Anything with Electronic Instruments, by John A. Kuecken; Tab Books; 336 pages; $15.95 hardbound, $8.95 paperback.

Today's electronic test equip- ment is more sensitive, more sophisticated, more specialized and more expensive than ever before. So how can hobbyists and experimenters afford to buy all the measuring devices needed for hob- by experiments or for trouble- shooting everyday household elec- tronic equipment problems? They do what growing numbers of amateurs and professionals are do- ing: make their own! Now this handbook shows how to do it easily and inexpensively!

This guide covers designing, building and using devices for measuring almost anything, for any purpose. It's for anyone in- volved in any phase of electronics: students who want to learn the theory and practice of measure- ment, technicians or engineers who need specific test equipment that isn't commercially available,

or the hobbyist who wants the challenge and enjoyment of creating something on his own. There are step-by-step directions, diagrams and schematics to make the going easy, even for those who've never tried building elec- tronic equipment before.

Starting with a look at units of measure (force, mass acceleration, work and power, and electrical units), the author goes into the basic techniques of measuring and the electronic devices used for each type of job. Published by Tab Books, Blue Ridge Summit, PA 17214.

Electronics Pocket Handbook, by Daniel L. Metzger; Prentice -Hall; 284 pages; $3.95.

This book measures 3 inches by 53/4 inches, yet contains hundreds of bits of information on elec- tronics. The book includes defini- tions, formulas, charts and compo- nent data and characteristics. Topics such as simplified circuit analysis and design, unit conver- sions, constants, standards, sym- bols, codes and test procedures are also covered. A 28 -page glossary in the back of the book explains more than 400 terms. Published by Prentice -Hall, Englewood Cliffs, NJ 07632.

Revised and Enlarged Handbook of Oscilloscopes, Theory and Application, by John D. Lenk; Prentice -Hall; 340 pages; $19.95 hardbound.

The guide is designed for techni- cians, engineers and for the train- ing of hobbyists. The information has been revised and expanded to include changes in oscilloscope technology, especially the exten- sive use of curve tracers.

Topics include probes, ac- cessories and the use of scopes with sweep generators. The author describes methods of measuring voltage, current, time, frequency and phase, and of checking in- dividual components, amplifiers, amplifier circuits, communications equipment, industrial devices and TV receivers. Published by Prentice -Hall, Englewood Cliffs, NJ 07632.

eg , August 1982 Electronic Servicing & Technology 29

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30 Electronic Servicing & Technology August 1982

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NY, model 318. Joseph Vaccarella, 15 Laidlaw Ave., Jersey City, NJ 07306.

Needed: Sams Photofact TR -82 and Supremes Vol. R-2 and 3 and TV -1 through 4. C. T. Huth, 146 Schonhardt St., Tiffin, OH .44883.

Needed: High -voltage transformer for RCA televi- sion (chassis #CTC-4, model 21CT661U), part #100409 listed in Sams 314. Will accept new or used. State price. Joseph V. Bowie, 4120 Alton St., SE, Bradbury Heights, MD 20743.

For sale: Sencore PS148 oscilloscope with probes and manual, $150; Eico 460 oscilloscope, brand new in carton, $225; B&K 1074 and 1075 Analyst with probes and manuals, $100 each. Niver's Inc., 801 Columbia St., Hudson, NY 1-518-828-0616.

For Sale: Sams Photofacts from 20 to 600, best of- fer plus back issues of Electronic Servicing and ET/D. Lewis Radio & TV, Rt. 1, Central City, NE 68826.

For sale: Processor Technology SOL -20 terminal computer with 16K memory plug-in; several pro- gram tapes; Basic, electric pencil by Shrayer and etc. Electrohome 14 -inch b&w TV monitor. Ander- son Jacobson (IBM) AJ841 Selectronic terminal

printer that gives letter copy print-out; complete set-up price $1600. For details phone 1-318-445-0262 or 1-318-640-1466 after 6 p.m. Bob Goodman, P.O. Box 452, Alexandria, LA 71301.

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For sale: Tekfax volume #8 (1966), #111 (1973), #112 (1975), #115 (1979). Make an offer. Benjamin Halfin TV, 603 Ivey Ave., Colonial Heights, VA 23834.

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TROUBLE- SHOOTING TIPS

Intermittent vertical deflection General Electric AC -C and AC -CAA versions (Photofact 1979-1)

Preliminary tests for intermit- tent problems involve jarring the circuit board and all suspected components, in addition to apply- ing heating and cooling alternate- ly. When these were performed on the General Electric AC chassis, the temperature -cycling tests gave no results, but the physical manipulation of the circuit board sometimes would start or stop the loss of picture height.

Scope waveform and dc -voltage tests at the vertical -signal output (emitter of Q640 and collector of Q645) showed a loss of waveform and a huge shift of do voltage when the height collapsed. Scope waveforms can locate the precise stage where the problem origi- nates. However, this vertical cir-

cuit had a type of linearity correc- tion that fed a sample of the output waveform back to the Q620 emit- ter. A loss of signal inside this loop would distort the waveforms that remained. So, additional tests by flexing and moving the circuit board seemed wise.

Finally, an intermittent open was found on the board's top side between feedthroughs W1A and W1B. Rather than attempt a repair that might prove to be inef- fective or temporary, I made a jumper of hook-up wire and soldered it to the two points. That

Y610

eliminated the erratic vertical height.

Since that first repair, I have found several other AC chassis with the same defect. Of course, these were easier to find because I remembered the original repair.

In some chassis, resistors R650 (4.712) and R640 (10011) were found to be out of tolerance, pro- bably because of overloads during the loss of sweep times. Therefore, it is wise to replace them each time intermittent sweep has occurred.

Bruce R. Youmans, CET West Covina, CA

Q620 VERT AMP

12 01V A 93 .

C610 e Y615 83V

R610

VERTICAL R614 SIZE 3900 500K

C615

F

22 5V

R613

1000 1 39Y

R615

560

No sound or raster Zenith L1990W9 (Photofact 1920-2)

When first turned on in the shop, the Zenith had no picture or sound. A few quick tests showed that the output of the bridge rectifier was normal, but slightly high. Ap-

QX3326 HORf2

OUTPUT

parently, the shutdown circuit was operating to eliminate all scan -rectified power, or there was no horizontal drive to the output transistor.

I find the easiest approach to shutdown problems is to reduce the receiver line voltage using a variable transformer, such as a Variac. Starting at zero voltage, I increased the voltage until the receiver came to life at about 80Vac. However, further increases reached shutdown at about 92Vac.

These symptoms suggested an open in one of the retrace -tuning capacitors (CX3316, CX3317, CX3318, CX3320, CX3322 and CX3324) or perhaps an open in diodes CR3307 or CR3308. How- ever, after these were replaced, the shut -down continued un- changed.

Addition of a 0.025µF capacitor

in parallel with all other retrace - tuning capacitors permitted opera- tion at 120Vac, but the picture width was stretched tremendous- ly. Obviously, this was not a solu- tign.

While the receiver operated at 85Vac, the horizontal -output tran- sistor collector measured about + 80Vdc, but the high voltage at the picture tube tested a whopping 30kV. How could an output tran- sistor with only about half the nor- mal do voltage produce such high voltage?

One of the few untested com- ponents was CRX3306, a diode in the collector circuit. Replacing this diode with the correct Zenith replacement cured the problem, bringing normal operation at 120Vac line voltage.

M. B. Gembala Maywood, NJ

OWL v,

32 Electronic Servicing & Technology August 1982

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Pis NMIII

dill Shock hazard

at the workbench

By Robert K Benson

Most of us who have spent much time at the workbench designing, building kits and servicing elec- tronic equipment have experi- enced a teeth -rattling jolt from high voltage at least once.

Such shocks usually come about in one of two ways. Either we con- sciously expose ourselves to the possibility of shock by working a circuit "hot" and get careless, or it strikes unexpectedly when we're handling test equipment or the device being serviced.

Although most modern elec- tronic equipment is solid state and operates on low voltage, there are still many designs that require tube circuitry using 100V or more. Also, most test equipment still derives operating power from the 110V, 60Hz power line.

Some circuit problems are dif- ficult to diagnose with the aid of an ohmmeter, and hot circuit mea- surements are often necessary. The possibility of lethal shock

when troubleshooting and using high -voltage equipment is obvious, so we naturally tend to be a bit cautious. Frequently, however, the shocks come when least expected, such as when shifting test equip- ment around the bench or connect- ing for a test. This latter situation is generally caused by leakage cur- rents.

The heart can experience what is called ventricular fibrillation (the fibers of the heart muscle twitch with little contraction of the heart) when subjected to only about 10 or 20µA of current. This condition is usually fatal unless skilled help and special equipment are immediately available. About 100µA of current flowing through the chest area may cause 10µA in the heart. Ob- viously, current will take a chest path if a hand-to-hand or hand -to - foot contact is completed across a voltage source. The resistance of the body between these ex- tremities can vary from many

thousands of ohms, under normal dry conditions, to about 10002 under conditions of stress, sweat or work in a damp environment. This evidence, fortified by a simple exercise in ohms law, helps us to understand why people are elec- trocuted by 110Vac power sources.

We can also understand why we must take particular care to avoid such hazards because many workshops are not located in as dry an environment as we might prefer. Dampness can increase the shock current through the body because of lowered skin contact resistance, and dampness can also increase leakage current in the equipment.

The technician who must work a circuit hot to diagnose his pro- blem, may be exposing himself to 110 or 220Vac power or tube cir- cuit do voltages from about 100 to 500V or more, or possibly to the high do voltage of the TV picture - tube power supply. If you are un-

Augus" 1982 Electronic Servicing & Technology 33

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The hazards of electrical leakage

HOT

HOT

GND --T

HOT GND GND --

LEAKAGE

I ' ---o

GND

BODY RESISTANCE

Figure 1. In a 2 -wire device with leakage problems, the switch is in the neutral leg; the leakage hazard will exist even if the switch is turned off.

LEAKAGE

t- / ./

GND

BODY RESISTANCE

Figure 2. If the switch is in the hot leg, the leakage hazard is removed when the switch is opened.

GND

BODY RESISTANCE

Figure 3. The 3 -wire grounding system allows plugging into the receptacle only one way, and provides a grounding path for leakage current.

34 Electronic Servicing & Technology August 1982

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fortunate enough to come in con- tact with such voltages, the effect will depend upon such factors as skin contact resistance, general physical condition, amount and type of voltage (ac or dc), duration of contact, frequency, pulse shape and impedance of the voltage source.

Even voltages that may be too small to be lethal can be damaging in a secondary way. The reaction of the body to do shock is often a violent jerk. Although this could be lifesaving as far as the interrup- tion of the contact is concerned, it could also result in a bump on the head, lacerations or other injury. The reaction to ac shock is somewhat different. If you have a hand grip on the hot circuit, it can be difficult to release due to mus- cle reaction.

Avoiding these hot circuits when making a direct measurement re- quires care in handling; but what about the leakage currents that oc- cur when touching two presumably grounded metal instrument cases

These currents exist because of resistance and reactance paths from the hot side of the power line to ground. This can result from poor transformer insulation or damp wiring, combined with in- adequate grounding of the chassis and cabinets. All that is required to receive a shock is to bridge a part of this line -to -ground leakage path with a part of your body. This may involve one or more pieces of equipment, typically a faulty one with an ungrounded chassis or cabinet and a good one that pro- vides the ground.

Figure 1 shows a circuit con- sisting of a simple, single -pole, single -throw (SPST) line switch in series with the 110V supply to a leaky transformer. When the plug is inserted in the power receptace so that the switch is on the ground side of the line,, leakage current will pass from the transformer winding through and over the dielectric of its insulation, to the metal chassis and cabinet. From this point, it flows by way of any convenient resistance path (such as the human body) back to the line ground. Note that the hazard ex- ists regardless of whether the equipment is turned on or off, because the switch is in the ground side of the line.

Figure 2 illustrates a slight im-

provement made by reversing the plug in the receptacle to put the switch on the hot side of the line. l.n this case, leakage current only flows when the equipment is switched on. The use of a double - pole, single -throw (DPST) switch to break both sides of the line would assure that the chassis would not be hot with the switch off, regardless of how the plug is inserted.

A more acceptable arrangement is shown in Figure 3. A three - terminal plug and receptacle is used, with the advantage of a one -way -only connection plus a separate ground return. The ground wire should be bonded to

A GFI is a circuit breaker capable o disconnecting the

load from the power.

the chassis and metal cabinet. In this case, the normal load current flows in the two wires connected to the transformer primary and the third wfre conducts leakage currents harmlessly off to ground. This system is safe as long as the ground wire remains intact. This can be assured by visual inspection and continuity measurements with an ohmmeter. Molded three - terminal plugs with connections that cannot be inspected may be risky to use, however, because some cannot be visually inspected and an ohmmeter test alone can be misleading. Suppose, for example, that the wire connected to the ground pin within the molded plug is frayed down to a single strand of wire. The ground circuit could then be interrupted the next time the plug is used.

There are other components, such as line filters, that can be sources of leakage current, but the examples given here are sufficient to illustrate the principle.

In recent years, ground fault in- terruption (GFI) devices have become available for home and shop use. The GFI is a fast - response, circuit -breaker device that is capable of disconnecting the load from the power when a small unbalance in load current oc- curs (when the current in each power lead differs by more than

just a few milliamperes). A leakage condition or body contact from either side of the line to ground will cause this unbalance in cur- rent and trip the high-speed circuit breaker - an obvious lifesaver.

The varieties of GFIs include an outdoor type with built-in circuit breaker, an indoor circuit -breaker type, some that replace existing wall outlets and portable types that can be moved from one outlet to another.

These devices will not protect you if you work a circuit hot and get across the 110V output from the GFI to the load, or the high do voltage from the internal power supply of the device that you are servicing. In this case, the circuit - breaker current capacity (15 or 20A) dictates the interruption cur- rent. The GF'l is, however, effec- tive in protecting against those leakage currents that attempt to flow from the device connected to the output of the GFI back to ground. The GFI can find service in places throughout the home, as well as at the shop workbench. In particular, it offers protection to the users of such equipment as toasters, power tools and hedge trimmers, where protection is especially needed.

Ideally the workbench should have its own GFI device. This could be mounted in the circuit - breaker box or an outdoor -type GFI could be installed leading to the workbench outlets. It is not ad- visable to include the room light- ing on the GFI circuit, or the room will be plunged into darkness if the GFI is tripped.

Shocks at the workbench can be minimized In a number of ways. The use of GFI devices will protect you from the sneak attack of circuit -to -ground leakage, whether introduced by faulty equipment, poor design or excessive moisture. When working hot circuits, tech- niques such as circuit probing with one hand behind the back, wearing rubber gloves and turning the equipment off before connecting clip -type probes, are effective. The key to survival is to keep the hands and body insulated from hot cir- cuits and from ground. Work slow- ly and think out each step before making your move. Avoid poten- tially dangerous servicing if any way below par either mentally or physically.

August 1982 Electrank Servicing & Technology 35

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More about GFCI

A plug-in GFCI gives portable current leak- age protection.

Neutral conductor

Panel neutral

Service conductors

Neutral bond strap

Ground bar

Coiled white wire connects to panel neutral

C83 breaker wired into load center

Duplex receptacle

c f

Figure 1a. A ground -fault circuit breaker provides overcurrent protection and leakage current hazard protection.

Load power wire (black)

Green ground conductor (optional)

Load neutral wire (white)

(ß)

Line

(Drawings and photos courtesy of General Electric Company)

Figure lb. A ground -fault circuit breaker is installed in the circuit breaker panel, and conductors are brought out to the receptacle to be protected.

Pigtail neutral

Logic OSC ,, _Cl_

Grounded 4- neutral detection circuit

Power Load Neutral

Push to test

36 Electronic Servicing & Technology August 1982

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Electrical equipment manufacturers provi fault protection.

A ground -fault circuit inter- rupter (GFCI) is a device that consists basically of a sensing unit and a circuit trip device.

Figure la is a schematic of a ground -fault circuit breaker, designed to be installed in a con- ventional circuit -breaker cab- inet.

The "hot" and neutral wires carrying the line current pass through a sensing transformer. As long as everything is normal, the circuit breaker remains in its closed position, and the cir- cuit protected by the unit con- tinues to deliver current as re- quired by the load.

If an overcurrent condition occurs, such as caused by a stalled motor or a short circuit,

de a number of ways to achieve ground

the circuit -breaker portion of the device will trip, just as would any other circuit breaker without ground -fault sensing.

The ground -fault protection comes into play when there is ground -fault leakage current. The sensing transformer is coiled around both the hot and the neutral wire. As long as the currents in both conductors are equal, the sensor detects nothing and the circuit con- tinues to operate normally. If a ground fault occurs, part of the current leaks from the hot con- ductor to ground. This leakage current fails to return through the neutral conductor, setting up an unbalanced current condi- tion that is sensed by the

transformer. If the unbalanced current exceeds the preset value for which the GFCI was designed (originally 5mA), a solenoid is activated that trips the circuit breaker and opens the circuit. Figure lb illustrates how the GFCI breaker is wired into the breaker panel.

Another way to provide GFCI protection is to install a special ground trip receptacle. These devices are designed to fit into a standard receptacle box. Figure 2a is a schematic of a ground trip receptacle that is designed so that additional receptacles downstream may be afforded GFCI protection by this one device. Note that the ground trip receptacle does not have overload or short-circuit protec- tion. That is provided by the fuse or breaker for that circuit back at the load center (Figure 2b).

A third type of device pro- vides portable GFCI protection. It consists of a plug for plugging it in to any standard 3 -wire grounded receptacle, a ground - fault circuit interrupter, and one or more receptacles. A unit such as this can be carried to the work site and plugged in to pro- vide protection from current leakage.

Figure 2b. This g-ound-fault receptacle does not have overcurrent protection and must be fed from the conventional breaker in the panel.

Figure 2a. This ground -fault receptacle features ground -fault protection in a unit that fits a standard receptacle box.

4 Line

Ground

Logic

-,.,I a a

Feed terminals

thrs

GSC

Push to test

Grounded neutral detection circuit

Ground

Conventional brea:er wired into Power Mark load center

`;. C d, -

.7"

Termina- ion type receptacle

Equipment ground (optional)

Feed from power source

Termination receptacle Service conductors

Neutral conductor

Phase conductors

- Iw

Green Neutral ground bond conductor strap

GFCI receptacle (optional)

Line Yrro---

Black m

Bare 3 White

Load

Black m Bare s

White -

Equipment ground bar

Downstream standard receptacles have ground fault protection

August 1982 Electronic Servicing & Technology 37

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Robot la: a machine that looks like a human being and performs various complex acts (as walking or talking) of a human being; also: a similar but fictional machine whose lack of capacity for human emotions is often emphasized; 2: an automatic apparatus or device that performs functions ordinarily ascribed to human beings or operates with what appears to be almost human intelligence; 3: a mechanism guided by automatic controls.

Reprinted with permission from the author of A Manager's Guide to Industrial Robots, published by Corinthian Press. Illustration courtesy of Corinthian press, a division of EDR Corporation.

38 Electronic Servicing & Technology August 1982

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What is an

industrial robot? By Ken Susnjara, Thermwood Corporation, Dale, IN,

manufacturer of industrial robots

A friend of mine in the invest- ment banking community spent the better part of a day discussing industrial robots with nontechnical investors. All through this discus- sion, a series of scale models of various industrial robots sat on a desk. As the meeting was breaking up and the conversation turned from industrial robots, one of the visitors picked up one of the scale models, remarked that it was an interesting -looking machine tool and asked what it was.

To the uninitiated, the word robot conjures up visions of mechanical creatures performing almost human feats. It at least conjures up a creature, like R2D2 from the recent movie Star Wars, which stands upright and squeaks in an unintelligible electronic voice. While these fantasy images of mechanical workers in industry have undoubtedly helped popular- ize the concept of industrial robots, they are unfortunately (or fortunately) not correct.

In an attempt to eliminate some of the confusion surrounding

industrial robots, the Robot Institute

of America (RIA) decided that a common, agreed -upon definition of industrial robots was necessary. Repeated attempts to devise a sim- ple, understandable definition failed before the following, somewhat gingerly worded, defini- tion was adopted:

A robot is a reprogrammable multifunctional manipulator designed to move material, parts, tools or specialized de- vices, through variable pro- grammed motions for the per- formance of a variety of tasks. The frustrating part about try-

ing to develop this definition is that by looking at a machine, it is quite simple to determine whether or not the machine should be classified as an industrial robot.

Attempts, however, to commit this intuitive knowledge to

paper in the form of a simple definition were

frustrating at best.

August 1982 Electronic Servicing & Technology 39

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The definition finally agreed upon does not, unfortunately, prove enlightening to the uninitiated. A nontechnical manager who has not been ex- posed to industrial robots will glean little understanding of their looks or capability or functions from a simple definition. In an at- tempt to properly understand the function of industrial robots in manufacturing businesses today, it's necessary to go back and try to capture that intuitive sense of which machines are really robots.

Robots in the work force The first fact that must be

understood is that an industrial robot is simply a machine. It is not a highly intelligent, mechanical person but is instead a functional machine tool. Industrial robots are today, and will likely remain for sometime in the future, extremely limited in what they can do when compared to even the most un- skilled person. Even though some industrial robots are powered by very complex and capable com- puters, they still perform a limited sequence of motions.

So again let me repeat: an in- dustrial robot is a machine tool. However, comparing its perform- ance to that of a person is a unique attribute of industrial robots and brings us to what I feel is the core of the intuitive definition of an in- dustrial robot. Industrial robots are by their very nature, direct replacements for human labor. Their job seems to be performing various tasks that normally would

be performed by a person and per- forming them in essentially the same manner that a person would. These statements concerning the purpose of industrial robots con- jure up deep, intense fear on the part of those who manufacture robots. They fear that any mention of robots, i.e., mechanical people, might result in a serious backlash by thousands or millions of workers who fear they will be re- placed by these mechanical people. These fears might be well founded except for some realities that are not being considered.

Because a robot is a machine, it requires someone to program it and set it up, someone to keep an eye on it while it is running, even if only indirectly, and someone to fix it when it breaks. Each of these jobs requires some level of skill and special training. However, because the robot is a limited machine, it will need to be placed in a highly regimented environ- ment and perform a fairly simple, repetitive, unskilled task. Because the unthinking, untiring industrial robot can perform its tasks con- sistently and unchanged day after day, it will provide considerable savings over the unskilled labor it replaces. People do not function well in unthinking, repetitive, monotonous and burdensome tasks. These are in general the on- ly types of jobs industrial robots are capable of performing. It is not surprising then that industrial robots will do a superior job in many of these tasks. At the same time, however, installations of in-

dustrial robots open up a number of new, exciting and challenging jobs where none existed before.

Engineering principles Now that you have a conceptual

idea of what an industrial robot is and what it does, a common ques- tion of the uninitiated is, "What does it look like?"

Industrial robots come in a variety of sizes, shapes, configura- tions and complexities. In order to understand this area, it is necessary to segment robots into a number of different categories.

Before discussing these categor- ies, it is necessary to understand the meaning of several engineer- ing terms. The first term that must be understood is "axis." You will find that robots are many times specified by the number of degrees of freedom or axes con- tained. An axis is a degree of freedom or a basic motion allowed by the mechanism. As an example, the bedroom door in your home is considered by engineers as a 1 - axis mechanism. The door is capable of pivoting around a line that goes through the center of the door hinges to which it is mounted. The door's swinging open or shut is the one degree of freedom available. It cannot, however, move up and down, tilt, or move in any other direction other than swinging back and forth around the hinge. Another 1 -axis mechanism would be a child's electric train riding on a track. The only motion available to the train is either forward or

40 Electronic Servicing & Technology August 1982

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backward along the track. Even though the track may curve or go straight at different points, the fact that the train is restricted to simply moving forward or backward and is guided (it cannot move side to side, up and down, etc.) makes it a single -axis mechanism. Each independent slide or rotary joint within a robot, then, is referred to as an axis. The electric train can serve as an ex- ample to explain the difference be- tween a servo -controlled and non - servo -controlled axis.

If you had a spot on a long sec- tion of straight track at which you wanted to stop the toy train, there would be two different methods that could be used to accomplish this. The simplest method would be to find a heavy obstacle, such as a concrete block, and place it on the track in such a way that when the train is touching it, it is in the desired position. It is then necessary simply to run the train in the proper direction and wait for it to hit the block. Then it is properly located. This system, with a bit more finesse, is called a non -servo -controlled system.

A second way to locate the train at the desired position would be to turn it on and as you watch it near the proper position, use the elec- tric control to slow it down until it is properly located, then turn off the electric control. If you substitute a sensor that can tell how far the train is from the desired stopping point and allow the sensor to operate the electric control in place of the person, you

have a servo -controlled system. The major advantage of a servo - controlled system is that it can stop at any point along the track without having to reposition the block.

Non -servo -controlled robots Robots are generally separated

into either servo or non -servo -con- trolled types. The non -servo -con- trolled robots are generally fitted with mechanical stops and are driven into these end point stops, which define the desired positions. Stops between the end points can be cycled into place to provide in- termediate positions other than the end points of the axes. It is, however, apparent that the major disadvantage of a non -servo -type industrial robot is the limited number of points at which it can stop.

Non -servo -type robots are generally quite a bit less expensive than their corresponding servo - type systems. Many are capable of using much simpler control systems than the electronic com- puter control found in most of the servo -controlled machines. Simple air logic controls or electrical se- quencing controls perform quite adequately with the non -servo - type robot. These control systems can be obtained at a much lower cost than the servo -type control systems.

Electrical sequencing controls come in many different configura- tions, however, all have one thing in common. They provide a pro- gram signal or signals to the robot

N on -servo -type robots are generally less expensive and simpler than servo -type control systems.

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and wait for a signal from the robot telling the control that some event has occurred. This event can be something as simple as an arm extension or a clamp closing. Once the signal indicating that the event has occurred is returned to the controller, the controller steps to the next preprogrammed combina- tion of signals, which is then sent to the robot. Again the controller waits for a signal indicating that the necessary event has occurred, at which time the controller steps to the next set of signals. In this way, the programmer sequentially steps through a series of prepro- grammed signals with each new step actuated by a signal from the robot indicating that the last step is complete.

Air logic control works similar to electrical sequencing control ex- cept no electrical connections are necessary. All the steps and signals are controlled by the opera- tion of a series of air valves. This type of air logic control has definite advantages when operat- ing in explosive atmosphere. Because no electrical signals are present, the chance of a spark ig- niting the environment is reduced.

Although non -servo -type robots are generally small and designed to handle small parts at high speed, non -servo machines are available that can handle parts weighing in excess of 100 pounds and moving over a fairly large area.

Non -servo -type robots can pro- vide surprisingly close accuracies at the end points of their travel.

Because they generally operate against fixed, mechanical stops, the end accuracy of the robot is dependent on the mechanical give or stop that has developed in the system. This can be kept to a minimum. Small air -operated non - servo robots can easily hold overall accuracies of 0.001 inch, while 0.0001 to 0.002 -inch end -point ac- curacies on some of the larger non - servo robots are possible.

Servo -controlled robots Servo -controlled machines come

in many sizes, shapes and con- figurations. They are endowed with a variety .of working envelopes and weight carrying capabilities.

In general, servo -controlled robots are much more capable than the non -servo -type robots. They are also more expensive, although in recent times, the most expensive non -servo robots and the least expensive servo robots are overlapping in price.

Servo -controlled robots are generally controlled using micro- electronics and a computer - controlled system. These controls provide the robots with a variety of different capabilities that are difficult or impossible to achieve using the non -servo -type control.

In addition to classifying robots by their control system, either ser- vo or non -servo, there are several other classifications of industrial robots in general use today. One of the more common classifications groups industrial robots by their operating methods. In this class-

ification, robots are classified as either pick and place, point to point, or continuous path.

Pick -and -place robots The pick -and -place designation

is normally reserved for the non - servo -type machine with fixed stops at the end of each axis. These machines normally have a limited capability. They are able to per- form a limited sequence of events but at times accomplish these at very high speeds.

These simple pick -and -place machines can also operate at high accuracies. The pick -and -place machines are generally of the polar coordinate system, and most are small compared to the larger point-to-point and continuous -path machines. Many of these machines are air powered with very simple control systems.

The name "pick and place" prob- ably comes from the fact that in general, the task this machine per- forms is that of moving to a posi- tion, grasping a part, removing it, moving to a second position and in- serting the part.

Some of the more sophisticated pick -and -place machines have in- termediate stops that can be cy- cled into and out of position during the program. In this way, each 'axis can be stopped at more than two positions. For example, by cycling stop number 1 into position and then operating the air cylinder or hydraulic cylinder driving the axis, the axis can be moved against stop 1, defining an end -point posi- tion. By then retracting the

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cylinder, moving stop 1 out of posi- tion, and moving stop 2 into a dif- ferent position, cycling the same air or hydraulic cylinder will move axis 1 against stop 2, defining a second position. In this manner, fairly complex programs can be developed to pick a part from one position and place it in another.

The next two classifications, point to point and continuous path, are used to describe two different methods of operating a servo - controlled robot. These classifica- tions refer to the method whereby programs are input, stored in the computer, and automatically played back.

Point-to-point robots The point-to-point, servo -

controlled robot is capable of mov- ing to any point within its working envelope. Programming a point- to-point robot is accomplished with some type of teaching terminal, pendent, hand-held programmer or the like. Using this device, the robot is operated at slow speeds and is first moved to a point that is to become the first point in the program. When the point is achieved, an "enter" button records that point in the computer. Each of the axes are then operated again, using the teach pendent, un- til the second point in the program is reached. Again the "enter" but- ton is pressed, recording the sec- ond point. It is important to note that the only information stored in the computer control system is the location of each axis of the robot when the "enter" button is

pressed. The sequence by which the programmer is able to move the machine to the desired point is not retained in any way. A variety of programming aids are available, with each manufacturer claiming features that make its machine easy to program. These aids nor- mally are designed to make the desired point easy to achieve using the hand-held programmer. Some of these aids are more useful than others; however, the basic concept of moving the machine to each of the desired points in sequence and entering each is the common pro- gramming method for point to point robots.

In executing the program, the robot will move to the first point in the program, then proceed in an approximate straight line to the next point, then to the next and so forth until it has executed the en- tire program. It is necessary to remember in programming point- to-point robots that the robot will move in a straight line betwen the points and not necessarily along the path that the arm was moved during programming. This fact can cause some difficulty when an inexperienced programmer is learning to program an industrial robot.

There is one disadvantage to this type of programming: The robot must be taken out of production and made available during pro- gramming. For this reason, the idea of remotely programming a point-to-point robot in the office, as is done with numerically con- trolled machine tools, seems to

Pick -and -place robots are usually limited to moving a part from one position to another position.

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have some merit. Doing this, however, presents several major obstacles. The first is that general- ly, the programmer only knows the point at which the end of the arm or the end of the tool should be placed and does not necessarily know the position of each axis of the robot needed to reach that point. When the robot is moved so that the end point is in the proper position, it then simply reads the position of each of the axes to determine how they must be con- figured in order to achieve the final end point. When the end point is programmed in an office away from the robot, another method of determining the various joint and slide positions must be developed. One way of accom- plishing this is to have the com- puter mathematically calcu- late the positions of each of the joints on the robot needed to achieve the desired end point. This sounds simple, but, in fact, is very complex. However, it has been ac- complished today by at least one manufacturer and several univer- sities and robotic research groups.

Another problem that com- plicates the first is that the joint sensors are not necessarily the same on identical robots. A robot joint provides the computer with a signal when it is in a certain posi- tion. That robot always will pre- sent the same signal when it is in that position. In this way, record- ing the signal stores the position, and driving the joint until that signal is achieved produces the necessary position. Another robot,

however, of the same make and model, using exactly the same sen- sor, may present a slightly dif- ferent signal when the joint is in that same position. Because of this problem, programs developed on one machine may not exactly duplicate on a second machine; therefore programs developed in the office will operate differently on different pieces of equipment.

To get around this problem, a correction table method has been developed that provides consistent positioning of robots, regardless of normal variations in the joint sen- sors. In this system, all mechanical positions that a joint can take are developed while the signals of the joint sensor are monitored. For each mechanical position of the joint, a signal from the sensor is read and compared to the standard signal desired from that mechanical point. If the sensor reading is different than the stan- dard, a correction factor is stored in a special table so that the signal can be corrected each time it must be used. This correction table must be developed each time either the joint or the sensor is taken apart and will be different for each machine manufactured. This system does, however, allow a mechanical position of the robot to correspond to a precise and predic- table sensor signal.

As these capabilities become practical and more common, the dreams of a completely automated factory driven by a CAD/CAM system seem more obtainable. A CAD/CAM system (computer

aided design/computer aided manufacturing) is a system in which the product to be manufac- tured is designed with the help of a computer, which develops all of the necessary programs for the NC machine tools, manipulators and robots, and with the aid of com- puters, automatically manufac- tures the desired products. This type of system is the ultimate in automation, and while the first ex- ample of these may be seen in the next five to 10 years, widespread use is still in the future.

Another capability that has been given to servo -controlled, point-to- point robots is line tracking and position transformations. Line tracking means that a program developed on a stationary or stopped part can be executed later while the part is moving down a conveyor line. In fact, the speed of the line may vary, and the con- veyor may stop and even reverse direction while the robot auto- matically compensates for the line movement.

Line tracking is accomplished in two ways. The first and simplest method is one in which the robot simply locks onto the line and moves physically with it while it performs its task. If the line speeds up, slows down or reverses direction, so does the entire robot. Although not as sophisticated as other methods, this system is sim- ple, easy to understand and prac- tical.

A second type of line tracking is accomplished with a method called "mathematical transformations."

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In this system, the robot mathe- matically changes the program in space, "transforming" the pro- gram to allow for conveyor move- ment. In order to accomplish this, complex mathematical capabilities are necessary. This capability is available from at least two major manufacturers today and will like- ly become more common as time goes on.

Continuous -path robots In certain applications, such as

spray painting, industrial robots are called upon not only to move to distinct points in space, but to move along predetermined paths. In performing a spray painting operation, the robot must be able to duplicate accurately the curved, flowing motions of a person using a spray gun. Obviously, trying to accomplish this using a point-to- point robot would be difficult at best. In order to accomplish these kinds of tasks, a new type of robot has been developed. This robot is the continuous -path robot.

Continuous -path robots are designed so that their structure is somewhat lighter and less massive than that of the point-to-point robots. They are counterbalanced, using springs or other methods, and the drive systems may be disengaged, allowing a person to move the arm about physically. Programming a continuous -path robot generally requires an in- dividual to grasp the end of the arm and move the arm carrying the tool, i.e., a spray gun, through the desired path.

The continuous -path robot op- erates internally very much like the point-to-point robot. Instead of relying on the operator to indicate the various points to which the robot is to travel, a continuous - path control system records the position of each axis many times per second, with each of those recordings being an individual point. In running the program, the points are played back at the same rate they were recorded, and the robot arm attempts to move to each of these points as they are played back. The resulting motion is a very close approximation of the original path which was entered.

Because the continuous -path robot records many, many more points than the point-to-point robot, the electronic memory re-

For this reason, plus certain other characteristics of the continuous - path robot, it is generally more ex- pensive than the corresponding point-to-point robot.

Continuous -path robots normal- ly have less load -carrying capabili- ty than the larger servo -con- trolled, point-to-point robots. Since the arms and actuators have been designed to be as lightweight as possible for programming, their ability to carry heavy loads is somewhat diminished.

Continuous -path robots general- ly have the capability of moving at high speeds. This is necessary so that adjustments required to per- form the programs can be ac- complished. The smooth -flowing

In spraying, a robot must be able to duplicate the curved, flowing motions of a person using a spray gun.

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Figure 1. A rectangular -coordinate robot.

Figure 3. A spherical -coordinate

H

AXIS 3

Figure 4. A jointed -arm robot.

Figure 2. A cylindrical -coordi- nate robot.

motions of a continuous -path pro- gram make these machines look very humanlike in their actions and motions. This, of course, is because their motions are very humanlike; they are the motions input by the programmer.

Another classification system for industrial robots distinguishes the robot by the working envelope. A working envelope is simply the

robot. shape of the entire area that the

/

end of the robot arm can reach. The shape of this area or working envelope is determined almost ex- clusively by the mechanical con- figuration of the robot.

There are four basic work envelope shapes. These four shapes are used by almost all of the robots produced today. The four shapes are rectangular, cylin- drical, spherical and jointed arm. Diagrams of typical robots operating in each of these con- figurations are shown in Figures 1

through 4.

Rectangular robots Referring to Figure 1, you can

see the general mechanics and work -envelope shape of a rectangular -coordinate robot. As you can see in this type of machine, all axes are linear or slide

Axis 1 is left right, axis 2 is shown as a slide in and out and axis 3 is a slide up and down. The shape of the work envelope as traced by end point H can be seen by the dotted line. While the use of rectangular coordinates for in- dustrial robots has not been com- mon in the United States, except for some arc -welding robots, there are several European assembly - type robots that use the rectangular -coordinate system. In assembly work, where precise points must be achieved and part assembly or inserting requires an up and down motion, these machines perform well.

Cylindrical robots Referring to Figure 2, a general

idea of the mechanics of a

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cylindrical -coordinate robot can be seen. Axis 1 at the base allows the robot arm to rotate. Axis 2 moves the horizontal arm up and down, while axis 3 moves it in and out. A maximum point that can be achieved by the end point H traces the shape of a cylinder as shown by the broken lines. Machines that operate in this manner are called cylindrical -coordinate machines. Many, if not most, of the non -servo point-to-point machines use the cylindrical -coordinate configura- tion. The long slides lend themselves well to the installation of physical stops or limit switches. There are, however, some sophis- ticated servo -controlled industrial robots that utilize the cylindrical - coordinate system.

Spherical robots Figure 3 shows a typical

spherical -coordinate robot. Axis 1

provides rotation on the base, while axis 2 allows the main body of the robot to rock point H up and down. Axis 3 allows the slide to move in and out. At its extremes, point H traces the shape of a sphere; hence the name "spherical coordinate system." The largest number of spherical coordinate machines are servo -controlled; however, there are some non - servo -controlled spherical - coordinate machines on the market.

The spherical -coordinate system was the one chosen by Unimate over twenty years ago for its line of industrial robots. This line of robots has been very successful; hence, a large number of spherical

coordinate robots are in operation in industry today. The system has proven effective, and these robots are being utilized today to perform a wide variety of tasks.

You may have noticed by now that each of these designs, as shown, contains only three axes. Most industrial robots contain five or six independent axes, however, the two or three additional axes are normally utilized where we show point H. These axes operate a wrist that provides articulation to the end of arm tooling or "hand" of the robot.

Jointed -arm robots The fourth and possibly most

complex working envelope is the anthropomorphic or jointed arm. This design most closely resembles the workings of the human arm. It is made up of a base rotation axis 1, a shoulder rotation axis 2 and an elbow rotation axis 3. The opera- tion of these axes to their ex- tremes causes point H to trace out an envelope shape shown in Figure 4. The jointed arm design in general provides the largest work- ing envelope per area of floor space of any of the robot designs. The anthropomorphic design, however, requires a coordinated movement of each of the rotary axes in order for point H to move in a straight line between one point and another. This required coordination can only be ac- complished using a computer con- trol system. Therefore, the jointed -arm or anthropomorphic design is used today only by servo - controlled -type robots. Even with

the use of computer systems, pro- viding an anthropomorphic type robot with the ability to develop a straight line between two points in space requires rather sophis- ticated control capabilities.

In trying to determine which of the robot configurations is best, it is necessary to determine the re- quirements of the particular ap- plication under consideration. Each of the working envelope shapes and mechanical configura- tions has its particular advantages and disadvantages. It is necessary, when attempting to place an in- dustrial robot in a job, to select those machines whose advantages can be utilized and whose disad- vantages can be minimized. Using a machine with the proper mechanical configuration and working envelope can go a long way toward simplifying any par- ticular application.

The definitions and classifica- tions given here are by necessity general, and it must be understood that many variations and permuta- tions exist. Each robot manufac- turer is forced to choose from the many options available in design- ing its product line. Once a general understanding of robotics design and operation has been developed, it will be necessary to compare available robots by looking for each individual manufacturer's product literature. By examining various trade journals and other publications, various robot -to - robot evaluations have been and will continue to be made as an aid to prospective robot users.

as fiL

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"Will VS11111

The articles about robots presented in this issue should make it amply clear that the state of the art in robots, at this time, is the industrial robot: a device that can be programmed and repro- grammed to perform any of a number of simple, repetitive tasks that require only the most rudimentary of decision -making ability and no sensory inputs.

This situation could change within the next decade or two, and anthropomorphic robots could be available in large numbers to relieve each of us of tasks like house and yard work.

In fact, a recent article in the

Wall Street Journal reported that last Christmas, Nieman -Marcus, the famous Dallas department store, had robots available for do- ing the housework. At $75,000 or so per copy, however, not one was sold. The same article further reported that Heath Company of Ann Arbor, MI, is working on a robot that is expected to be available in a year or so, in kit form.

But for today, the industrial robot is the name of the game, and the effects of their existence are expected to be far reaching. A combination of technologies available today could lead to what

has been called the automatic fac- tory: a place where raw materials enter and finished products leave with little or no human interven- tion. The technologies involved are such things as robotics, computer - aided design and manufacturing (CADAM), and electronic inspec- tion techniques.

While industry exploits robots to the fullest extent possible, ex- perimenters are also getting into the act. Several companies have begun offering low-cost robot arms that may be interfaced with personal computers and made to do rudimentary, repetitive tasks in the experimenter's home or lab.

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II

At General Motors Assembly Division plant in South Gate, CA, fourteen Cincinnati Milacron robots spot weld J -car bodies at a rate of 72 bodies per hour. Robots spot an average of 400 welds on each body.

A computer -controlled robot, the T3.586 by Cincinnati Milacron, places spot welds on a car body as it moles past on a conveyor. The tracking capability enables the robot to spot welds without stopping the line.

Refrigerators are only one of hundreds of items being manu- factured with the help of robots. This DeVilbiss TRL-3000 is spraying a refrigerator liner with powder coating.

The DeVilbiss/Trallfa TR -3000 rcbct is often used for spraying paint and other elements iivolved in manufac- turing. Here, the unit sprays a vehicle component with EH8 airless electrostatic.

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Driven by electric servo motors, the GE robot, GP 132, is a 7 -axis, single -arm robot designed for general- purpose material handling.

With a payload capacity of 132 pounds, the GP 132, by GE, is suitable for loading and unloading large workpieces.

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The Rhino XR-1, from Sand - hu Machine Design of Champaign, IL, is a low-cost robot designed for educa- tion, research and industry. It stands 32 inches high and contains six motors, one for each axis point in the arm- like mechanism. The unit must be linked to a com- puter to be operated.

Unimate robots by Unima- tion perform spot welds on an auto body.

An example of continuous -path welding ty a Unimate robot at Air Research.

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The Series 4000 by Westinghouse is a low-cost, precision, robotic welding system that uses a pulsed gas -metal -arc welding power source. The four major parts of the system are an electric, servo -controlled, arc -welding robot; a computerized robot control; a pulsed -current welding power source; and a wire feeder.

The Series 5000 robot system by Westinghouse is available with one, two or three arms, and can be used to assemble electrical relays and break- ers, complex integrated cir- cuit boards, automotive com- ponents and complex office machines.

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Robotics in practice: Future capabilities By Joseph F. Engelberger, Unimation

Auto spot welding by a Unimate robot. (Photo courtesyofunimation.)

Whatever the intentions of their creators, robots are always going to be compared with men in terms of their attributes and general be- havior. Although they might be fine for doing repetitive, dirty, boring, dangerous jobs in fac- tories, and even though they can often do such jobs with positive economic advantages, robots re- main stupid, insensitive and limited devices when they are com- pared with human beings.

No robot can hope to match man with his acute senses, ability for free thought and judgment, ar-

Reprinted with permission of author from Robotics In Practice, published by Avebury Publishing Company.

tistic appreciation, capability for self reproduction, efficient conver- sion of food into energy and body cells, and properties of recovery from many illnesses and injuries. The gulf between man and robot will always remain, but, although it cannot be closed, this gap is go- ing to be reduced as technology ad- vances.

Future attributes Figure 1 is a recapitulation of

the principal attributes to be found among the range of successful ro- bots in manufacturers' current catalogs. The last item listed is by no means the least important. Any manager who has a possible robot application is obviously going to satisfy himself not only that the

potential robot recruit to his work- force is capable of doing the job, but also that it can be bought or hired for a price that stands up to scrutiny by at least one of the recognized techniques of economic evaluation.

Features that are considered to be desirable goals for future robots are listed in Figure 2. State-of-the- art technology already places several of these characteristics within the grasp of the robot de- signers, and some are to be seen on experimental robots operating in laboratories. The more sophisti- cated these devices become, the more they will obviously cost. But, trends toward continuing or even increasing labor cost inflation favor such developments, so it is

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I

1. Work space command with six infinitely controllable articulations be- tween the robot base and its hand extremity

2. Teach and playback facilities -realizing fas:, instin tive programming 3. Local and library memories of any practical size desired 4. Random program selection possible by external stinuli 5. Positioning accuracy repeatable to within 03mm 6. Weight handling capability up to 150kg 7. Point-to-point control and continuous -path control, possibly intermixed

in one robot 8. Synchronization with moving workpieces 9. Interface allowing compatibility with a computer

10. Palletizing and depalletizing capability 11. High reliability -with not less than 400 hours MTBF 12. All the capabilities available for a price that allows purchase and opera-

tion within the traditionally accepted rules 'or ecoromic justification of any new equipment

Figure 1. Robot qualities already commercially mailable.

1. Rudimentary sense of vision to provide a) recognition data b) orientation data

2. Tactile sensing giving a) recognition data b) orientation data c) physical interaction data

3. Computer interpretation of the visual and tactile data 4. Multiple appendage hand-to-hand coordination 5. Computer directed appendage trajectories 6. Mobility 7. Minimized spatial instrusion 8. Energy -conserving musculature 9. General-purpose hands

10. Man -robot voice communication 11. Total self -diagnostic fault tracing 12. Inherent safety (Asimov's Laws of Robotics) 13. All the capabilities above available for a price that allows purchase and

operation within the traditionally accepted rules for economic justifica- tion of any new equipment

Figure 2. Robot qualities sought for the future.

Kinematics Dynamics Servo design Fluid power Digital electronics Analog electronics Computer structure Integrated circuit

design Computer software Cybernetics

Automation technology Numerical control System engineering Rotating machinery Gear design Structural engineering Tribology Metallurgy Metrology Sensory instrumentation

Figure 3. Disciplines useful to the robotics game.

Character recognition Industrial engineering Manufacturing engineering Physio ogy Bionics Psychc logy Sociology Econonics Futuristics Oceanography

likely that such advances will become economically viable sooner rather than later.

If the features listed in Figure 2 are difficult to achieve, some of them become even more elusive when attempts are made to com- bine them with other features of the same robot. For example, it is possible to mount a small video camera at the end of a robot arm to provide some sort of visual sig- nals, but this would work against

item 7 on the list, minimized spatial intrusion. Another impor- tant factor in any new develop- ment is the effect on robot reli- ability. Unless special care is taken in the design and selection of com- ponents, and in the quality of con- struction, added complexity will downgrade the statistical prob- ability of failure from the 400 hours MTBF already achieved.

The problems notwithstanding, it is reasonable to expect that the

attributes of Figure 2 will be at- tained because the technological demands are not outrageous and the merit of the need is clear. One can evaluate prospects for success from the viewpoint taken by the U.S. Department of Defense in a 1967 program titled "Project Hind- sight." The conclusion was that in- novations happen when there is a juxtaposition of:

1. A recognized need 2. Competent people with rele-

vant technology 3. Financial support. Given all the attributes that ro-

bots already offer and the bank of experience that existing robots have accumulated, there is a mounting pressure for additional capability. This is what the Air Force study called "a recognized need." Worldwide, competent peo- ple are joining the fray. Robotics is a great fun game and there is im- mense opportunity for satisfaction in making a contribution. The peo- ple who elect to become roboticists bring with them a relevant tech- nology.

The relevant technology is broad indeed. Figure 3 catalogs some of the relevant disciplines. The more successful roboticists may very well be technological generalists. The industrial world has the com- petent people with the relevant technology; the need is recognized; and the third ingredient, financial support, is coming from a myriad of sources. First of all, there are the robot manufacturers who de- vote a percentage of their reve- nues to advanced research and development. These pioneers have been joined by government organi- zations who sponsor research and development in the public interest. Gains in productivity and the release of man from onerous tasks are considered to be in the public interest. Grants go to universities, non-profit research laboratories and even to industrial concerns. The Comecon countries likewise divert a portion of their wherewithal to robotics research and development. The amount of activity generates increasing pressure and the attributes listed in Figure 2 become urgent needs for those with finance, and at- tainable needs for those with the technical expertise. Most, if not all, of these attributes will be on hand before the end of the decade.

54 Electronic Servicing & Technology August 1982

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CONNECTING LINK

L1

L2

f - Figure 4. The vertical links (B) give a compliance center effectively at infinity, so lateral forces produce only lateral motion. The other links (C) give a compliance center at the end of the peg that allows only angular rotation in response to a moment applied at the tip.

Priorities in development It is important to emphasize that

of the missing robotic attributes, the two crucial ones are vision and tactile sensing.

We all know that human vision serves its possessors in a spectrum that ranges from the near -blind to 20/20 vision. A combination of 20/20 vision and 20/20 ability to analyze scenes is not in the cards for robots in this century, if ever. But each advance that permits a robot to peel away a cloudy curtain and thereby understand its sur- rounding environment will en- hance the robot's utility.

It is a simple vision system in- deed that tells a robot whether or not an opaque item is present or absent. Photocell devices to ac- complish this binary task have been available for decades. A more advanced vision system can detect not only presence or absence, it can also identify an object that is present. The next step is to not on- ly identify, but to determine the position and orientation of an isolated part, perhaps a black part on a white background. Then, the robot's eye, by increasing discrimi- nation, can detect a part that is one level of gray against the back- ground of another level of gray. Finally, the robot may be given the ability to discriminate among a number of gray parts that are in juxtaposition and perhaps even obscuring one another. At each stage of sophistication, new oppor- tunities will arise for robots in the factory.

The importance of being able to see, to interpret what is seen and to react intelligently to what is seen cannot be overemphasized. The workplace is being rational- ized. More and more often, fac- tories will take pains to preserve orientation, but when the robot can cope with disorientation, then

GT -40 Display

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Solid State 100 x 100

Array Camera

Solid Statte 128 x 1

Array Camera

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Array Camera

4-

PDP-10 256K - Word Memory

30M - Word Disk 1 Word = 36 Bits

PDP-I 1/40 28K - Word Memory

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1 64 -Channel

12 -Bit A/D

the application potential will burgeon. This eyesight evolution will move ever faster during the decade of the 1980s and every triumph will be accompanied by a geometric progression in robot utility.

The second most important fron- tier is tactile sensing and here in- vention has already occurred. Draper Labs, in its efforts to com- puter control the interaction be- tween parts that must be mated, came upon a serendipitous conclu- sion that such parts -mating can be eased by a completely mechanical passive accommodation. The de- vice known as the Remote Center Compliance (RCC), is shown sche- matically in Figure 4. It is already being used experimentally by re- searchers attacking the problem of programmable assembly.

Sensory perception is getting full measure of attention by industrialists and academics. Con- sider the typical laboratory facility depicted diagrammatically in Figure 5. This is the facility being used by SRI International in its ex- ploration. The system has the hierarchy of computer capability,

Microphone

VIP -100 Phrase

Recognizer

Five -Joint Model 2000A

Unimate

T Joysticks

Six -Axis Wrist

Sensor

16 -Channel, 12 -Bit D/A

LSI 11

8K - Word Memory 1 Word = 16 Bits

Six -Joint Stanford

Arm

Six -Joint Model 2000B

Unimate

Six -Axis Wrist

Sensor

Figure 5. A diagram of a laboratory setup for evaluating robot sensory perception and manipulator dynamics.

August 1982 Electronic Servicing & Technology 55

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I

Figure 6. A human -size robot.

it uses vision input and wrist force sensor input and voice input. Throughout the industrial world, similar facilities under the com- mand of bright technicians are be- ing used to create the missing algorithms of sensory perception.

Future applications Each addition of attributes, or

enhancement of attributes, will open up new application oppor- tunities. It is safe to conjecture regarding some of these that are on the threshold of being realized. However, it may be that the ex- istence of an advanced robot with enhanced attributes will occasion new applications that as yet have not aroused the speculation of roboticists. There is historical precedence because many current applications were hardly in mind during the robot development phase. One thinks, for example, of investment casting, which has become an application exceptional- ly suited to robots with currently available attributes.

One field that is sure to be carved out by robotics is assembly. This is the one future application that will be considered in detail because it is imminent and because it enjoys such intensive develop- ment effort today. Before dis- cussing assembly, however, it might be well to describe briefly some prospective applications that have been suggested and for which there is more than a glim- mer of hope for success.

1. Cleaning parts. The require- ment is to remove randomly located flash from plastic parts as well as metal parts. The inelegant solution of cleaning an entire sur- face, whether it needs it or not, is

Figure 7. The introduction of robot arms into a conventional indexing assembly line.

too time-consuming, but the robot with sensory perception would be able to pick out the areas in need of attention.

2. Automotive paint spraying with absolutely no human presence. If every human being is eliminated from the automotive paint spray booth, then conditions for spray- ing paint can be optimized and the problems of health hazard and en- vironmental protection can be eliminated. This application is be- ing vigorously attacked by a General Motors team of engineers who have developed an extremely sophisticated paint spraying system that involves robot arms. One could conclude that GM is leaning to the distributive vs. the stand-alone robot.

3. All kinds of packaging and, specifically, packaging that re- quires vision. An example under current study is the packaging of chocolate candies that arrive at a packaging station in disoriented fashion and which must be found, oriented and nested in candy boxes at a high rate of speed.

4. Electrical harness manufac- ture. Traditionally, electrical harnesses are made on a "harness board" and human operators lead wires around pins to specified destinations, after which these wires are bundled to complete the harness. Every harness has its own board and this may involve vast amounts of tooling storage. Work is under way to automate this process with a robot arm to lead and bundle the wires. Pro- grammable automation will be used to create a universal harness board.

5. Package distribution. Load- ing of trucks to distribute pack-

ages is a harsh task that may suc- cumb to robotics in conjunction with a supervisory computer to ex- plain to the robot how the pack- ages should best be loaded to achieve a high packing density.

6. Handling soft goods. The robot with both visual and tactile sensing and perhaps a universal gripper may be able to help the hard-pressed garment and shoe in- dustries, which are very labor- intensive and whose work load is slowly being relegated to the Third World.

7. Sheep shearing. Sheep shear- ing is seriously being considered for robotics by an Australian con- cern that has devised means for immobilizing sheep during the shearing process. The sheep- shearing robot must have contour following capability and it must have force -sensing capability. As the investigators say, if this ap- plication were successful, robots would have finally entered a "primary industry."

8. Prosthesis. Work has been done to build extra -skeletal struc- tures around humans who have lost control of their limbs. This has not been very successful to date and, at best, it is a travesty of human dignity. Another solution is to put a robot under voice com- mand of the paraplegic, thereby giving the paraplegic the full-time benefit of an automation servant. This "Man Friday" concept would provide a physical extension of the unfortunate handicapped person without the need for the one-on- one emotional strain of a physical- ly complete human continually serving the handicapped indivi- dual. It is possible, it is worthy and it just might obtain sufficient

56 Electronic Servicing & Technology August 1982

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Figure 8. A human size robot - the Unimate 500.

financial support to become a reality.

9. Service industries. An officer of McDonald's restaurant once asked Unimation if a robot could produce the hamburgers, the fries and the Egg McMuffins. Unima- tion engineers demurred, but with a bit more rationalization in the fast-food business, it might be possible to put sensate robots to work and then hire the youngsters just to entertain the clientele.

Another service application might be the collection of garbage. With garbage picked up curbside in standardized containers, a gar- bage truck could roll along the street under human command while a robot at the tailgate would pick up, empty and return garbage containers to the curbside.

10. Household robot. Even a household robot may be prac- ticable before the end of the 1980s decade. Given the advanced at- tributes and a house that is de- signed to match the needs of both robot and human inhabitants, we might bring the servant class back into being.

Application in assembly work Closer to reality than all the

foregoing, however, is the use of robots in assembly. In the discus- sion of robotics vs. hard auto- mation, it has been noted that a great deal of assembly is already done with special-purpose automa- tion. On the other hand, there is a vast amount of assembly work that does not lend itself to special- purpose automation. The bulk of assembly is still done by people and some 40% of the so-called blue-collar workforce is engaged in assembly.

1. Operates in real time 2. Programmed in joint, world or tool coordinates 3. Coitains editing to add, delete or replace 4. Bu It -in diagnostics 5. Speed scaling 6. Programming interaction while operating 7. Instructions for looping, branching, position indexing 8. Interfacing outputs and inputs 9. Automatic approach and departure

10. Program compensation for workplace orientation 11. OP -line floppy disc program storage 12. Continuous -path operation at constant tool speed 13. Line -tracking capability 14. Sensory perception interface -closed loop and interactive override 15. RS232C computer interface

Figure 9. Attributes of a VAL computer language for addressing a PUMA robot.

Professor Boothroyd of the University of Massachusetts asks why assembly work still requires human attention. He concludes that the bulk of batch production assembly operations will not enjoy conventional automation for a variety of reasons. He points out that conventional automation generally involves a special- purpose one-off machine and therefore cannot be considered for assembly of products other than those satisfying all of the following requirements.

A volume of at least one million per year. A steady volume of production. A market life of at least three years. A size of the order of between 0.5 and 20 inches with individual parts to be automatically assem- bled generally between 0.05 and 5 inches in their maximum dimensions. Consisting of parts that do not deform significantly under their own weight or will not break when dropped from a height of about 3 inches onto a hard sur- face. Parts quality must not require human operator adaptability. Part -on -part, "pancake" assem- bly must be possible.

These are clearly serious con- straints and because we do get all of our various assemblies together, it must be concluded that humans are not so constrained. The hope now is that robots with their new attributes will also not be con- strained and therefore able to take over batch production assembly operations.

A program of more than routine

dedication is the General Motors program that carries the acronym PUMA, Programmable Universal Machine for Assembly. In this ef- fort, Unimation is a GM subcon- tractor. GM specified a robot with space intrusion comparable to that of the human being and with a weight -handling capacity of 5 pounds. Surprisingly, the GM analysis indicated that 90% of the parts used in an automobile weigh less than 5 pounds. Figure 6 is the GM spec drawing for a robot de- signed to human size. Figure 7 is another GM sketch indicating how these robot arms might be in- troduced into an otherwise con- ventional indexing assembly line.

Figure 8 is a portrait of the Unimate 500 robot, which has been designed to meet the require- ments of the GM PUMA system. It is expected that PUMA systems will be able to do automotive sub- assemblies such as dashboard, tail- lights, window cranks, trans- missions, speedometers, car- buretors, alternators, etc.

Of importance to the ultimate success of this venture will be the VAL language, which is embedded in the Unimate 500 robot's com- puter control. The functional at- tributes of this very powerful language are listed in Figure 9. It should be noted that this language equips the robot to accept and act upon sensory perception signals, be they visual or tactile. Original- ly, the GM program expects to use robots without sensory perception, but as this equipment becomes available, the PUMA system should be able to cope with ever- more sophisticated tasks.

SSW

August 1982 Electronic Servicing & Technology 57

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58 Electronic Servicing & Technology August 1982

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August 1982 Electronic Servicing & Technology 59

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Symptoms and cures compiled from field reports of recurring troubles

r

Chassis - RCA CTC97 PHOTOFACT-1862.1

OPEN

C86

7.5 pF I 91pF

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1 i Chassis - RCA CT.97 PHOTOFACT-18E21

Chassis - RCA CTC86 3 PHOTOFACT -1807-2

PART OF

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SHORTED

-40V SUPPLY

MDG OO1A Cil VERT MODULE 680

I R28 FF

4.72

HOT

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Chassis - RCA CTC92 PHOTOFACT - 1883-3 (1788.21

T402

DRIVER

B+ OPEN WINDING OR WIRING

5

Q401

HORIZ

OUTPUT

HOT

GROUND

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opens. Repair wiring or replace T402 as required

r

CONTRAST

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C4

22pF I

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2

Chassis - RCA CTC101 4 PHOTOFACT - 1896-2

Q100 TO YOKE

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Chassis - RCA CTC92 6

PHOTOFACT - 1883-3 (1788-2

PART OF 1401

FLYBACK

SHORTEO OPEN

R413

1011

C416

50µF

+202V SOURCE

Symptom - Excessive brightness with retrace 'lines; may shutdown after several seconds Cure -Check for shoirr.ed CR406 and open R413. Replace as needed

60 Electronic Servicing & Technology August 1982

-A- J

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(continued from page 8) four outputs.) I do not see how this could ever work properly. Also, what about the cost of these replacement parts? I feel that it would be unethical to charge the customer for these parts. The profit margin is cut again.

Next is the case of the improper- ly wired power transformer. I must admit Babcoke was thorough. I might have missed this, but I do not think it would have done any damage. The filter capacitors would have formed in at the higher voltage, and if the bias was adjusted correctly, the out- puts would not draw excessive cur- rent. Still he was correct in rewir- ing the transformer, but how long did it take to draw the schematic? Did he charge the customer for this time? I do not believe it is pro- fitable to attempt repairs to any unit without the factory schematic. A phone call or letter to customer service would probably have gotten him a transformer wiring diagram. Also, the owner's manual usually contains a diagram for multivoltage units. Did he ask the customer?

Another point to touch on is the final check-out of the unit. Bab - coke states that he operated the radio at moderate volume for several hours. What about distor- tion checks, power -output checks, stereo -separation checks, and phono pre -amp checks? All of this should be a part of professional audio repair. As stated previously, I doubt that the distortion check would be within limits with replacement transistors.

Finally, I reiterate my point

about servicing unfamiliar prod- ucts. Had Babcoke been an authorized Marantz servicer, he would have known that they issued Service Bulletin number M-2325-2 on October 29, 1975 advising of a problem with the same intermit- tent diodes that he found after many hours of work. This is cer- tainly a disservice to the customer, as the original problem could have been repaired in a very short time. Also, what about the other chan- nel? I bet he will see this unit again soon.

In conclusion, let me say that I know there is a great temptation to take in anything that comes in the door. I have fallen to this temp- tation on occasion, and usually find that it costs me time and money. I guarantee you will gain the respect of any potential customer by explaining that you do not have the factory schematic and parts to repair his unit, and advise him of where to take his unit or who to contact about it. You do lose a potential profit by doing this, but I find the customers come back with other products or tell their friends of your honesty. Keep in mind that the profit you lose is only a poten- tial profit. If it turns out not to be an "easy fix" you will probably spend too much time on the repair and lose money.

I invite you to publish my com- ments in your magazine. They may help someone else avoid a potential disaster. J. Robert Leonard Audio Systems Specialists Metairie, LA

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165, is pocket -sized, yet has full- size VOM ranges and functions.

The unit features a 31/4in meter with 2 -color scale plus a knife-edge pointer, and 22 ranges achieve full measurement capability for ac/dc voltage, dc current, resistance and dB (four ranges). A single switch selects all functions and ranges, except the 1000Vac and dc ranges, which are on separate input jacks. Full-scale accuracy is ± 3% dc and ±4%ac.

Circle (78) on Reply Card

Universal PC board Model H -PCB -1 is the first in a

new series of PC boards from OK Machine and Tool for the serious amateur. The 4" x 4.5" x 1/16" board is made of glass -coated epoxy laminate and features solder -coated lm copper pads. Also, the board has a 22/22 2 -sided edge connector, with contacts on

1{}tllll 11.11

=1

_

ÌÌ .ia iiSr :

standard 0.156 spacing. Edge con- tacts are non -dedicated for max- imum flexibility.

The board contains a matrix of 0.040in-diameter holes on 0.100in centers. The component side con- tains 76 2 -hole pads that can ac- commodate any dip size from 6 to

Circle (22) on Reply Card

62 Electronic Servicing & Technology August 1982

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Page 61: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

40 pins, as well as discrete com- ponents.

Circle (75) on Reply Card

Wire strippers The 70372 multipurpose wire

stripper from Vaco Products Com- pany meets a multitude of elec- trical wiring needs. It strips solid or stranded, copper or aluminum wire from 18 to 8 gauge. It also

cuts wires, cuts three popular bolt sizes, features a serrated plier nose for pulling wire and has holes for looping and bending wire.

The 70373 precision wire strip- per also accommodates a number of wiring functions. It strips solid or stranded, copper or alum-

inum wire from 26 to 14 gauge and 0.1 to 2.1 metric wire. It also per- forms wire cutting, pulling, loop- ing and bending functions.

Circle (76) on Reply Card

Preamp kit Winegard Company has an-

nounced the introduction of a new preamplifier kit, model GA -870K, which converts a consumer's TV system to low -loss cable, while pro- viding amplification of signals received by the antenna.

The kit includes the GA -8700

N

p K

high -input Gold Star preamplifier, 50ft of coaxial cable with connec- tors, and 6ft of coaxial cable with VHF/UHF band separator. The preamplifier, which mounts to any new or existing antenna, will strengthen weak, distant TV sta- tions and amplify distant FM sta- tions.

Circle (77) on Reply Card

Wireless surveillance camera The Aleph model CP-35 wireless

remote surveillance camera creates a photographic record of protected areas when triggered by a hard -wired or wireless detec- tion device or when triggered by the hand-held wireless remote con- trol unit. The unit allows up to 36 sequential photographs to be made without reloading and permits manual or automatic interval tim- ing between exposures.

The wide-angle camera and receiver unit is mounted using two screws. An LED readout displays

Opportunity knocks. The professional world of the Electronics Service Dealer is rough.

That's why we're working so hard to make it easier for you to operate a cost effective business. NESDA offers substantial savings on bank - card and insurance rates, business contacts, technical and management certification, and that's just the beginning.

Our members are kept informed about industry developments, and are offered the most comprehensive managerial and technical training programs available. Opportunity knocks. Don't let it pass you by.

For more information about the National Electronics Service Dealers Association, write to: NESDA, 2708 W. Berry St., Ft. Worth, TX 76109.

NAME

FIRM NAME

FIRM ADDRESS Member of State Local 11 Assn.

CITY STATE ZIP PHONE

August 1982 Electronic Servicing & Technology 63

www.americanradiohistory.com

Page 62: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

ESR METER checks electrolytics

IN -CIRCUIT and is TV shop FIELD-TESTED:

The most fantastic instrument I've ever bought-Billings, Mt. Used it 3 months; it only missed once- Marinette, Wis. (Typical). Squeal & no sync: 3 bad caps in B + &

AGC; Many Thanks-Taos, N.M. Please ship another; very satis- fied-Glen Rock, Pa. It's fantastic -St. Joseph, Mo. Please rush; heard good reports-Hicksville, N.Y. One tremendous meter- Alexandria, Minn. Send your Super meter; heard about it-N. Olmstead, Ohio. Love that ESR Meter-Acton, Mass. Used it in- tensively for 30 days; it's been 100% effective-Pittsburgh, Pa.

Ideal for preventive maintenance: measures electrolyte dryness & shows up intermittent opens.

60 -day Satisfaction Guarantee. Send check or M.O. or call

(313) 435-8916 for COD Or write for free brochure to:

Creative electronic -3

ESR Brochure $ 99.00 1417 N. Selfridge postpaid

Clawson, Mich. 48017 USA & CAN.

Circle (23) on Reply Card

It's no puzzle I to order Oelrich , \ Service Forms For TV -radio and two-way radio service -

legal forms for Calif., Florida and Utah

Now at parts jobbers or write for cat. B64.

OELRICH PUBLICATIONS 4040 N. Nashville Ave., Chicago, IL 60634

Now call toll -free! 800-621-0105

Circle (28) on Reply Card

Your ad gets quick

results. Advertise

in classifieds.

the number of exposures remain- ing on the film and a warning melody sounds for two minutes when six exposures remain and when the film supply is exhausted.

Circle (79) on Reply Card

Fiber-optic instrument A new fiber-optic test instru-

ment is now available from Fotec that measures in units of watts or decibels simultaneously. This dual output simplifies measurement of fiber attenuation or connector loss in decibels as well as allowing measurement of other parameters in absolute power. Similar to other Fotec fiber-optic converters, the

cóc,

new Fotec C200 uses an external voltmeter to display the results of the measurement.

Circle (82) on Reply Card

Power consoles PMC Industries has introduced a

new line of rack -mounted power

consoles with built-in ac line tran- sient surge suppression. They are for use in research, production, and OEM applications where valuable equipment, computers and microprocessor -based in- struments are to be protected from line surges and spikes caused by lightning, and internal and ex- ternal building equipment.

Both models include a main On - Off switch, indicator light and resettable 15A circuit breaker. One unit with seven outlets turns all power on and off by one switch only. The other unit has each of its 10 outlets individually switched with lighted rocker switches.

Circle (80) on Reply Card

Anti -static dip removers Three sizes of anti -static dip

removers have been introduced by ITT Pomona Electronics.

Molded with anti -static glass - filled nylon, models 5016, 5024 and 5040 are designed to pull stubborn component leads from printed cir- cuit boards and other electrical connections. The removers help prevent electro-static buildup and

a resistivity of 10351 per square controls surface charges and pro- tects sensitive electronic circuits.

Circle (83) on Reply Card

Oscilloscope With the introduction of the

V-209 20MHz, dual -trace oscilloscope, Hitachi Denshi America continues the expansion of its new field -service scope line.

The 10 -pound mini -portable V-209 offers a 31/ein rectangular CRT, a standard internal rechargeable battery and high sen- sitivity (1mV/div. at 10MHz). Other features include a built-in TV sync separator circuit, auto -

64 Electronic Servicing & Technology August 1982

www.americanradiohistory.com

Page 63: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

focus and human -engineered front panel layout that groups controls into functionally related clusters.

Circle (86) on Reply Card

Power head and holder The Edsyn DS317 low static

potential silverstatt Auto -vac power head and holder is a pin-

point vacuum cleaner for hard -to - reach places. The power desolder- ing system requires only an automatic vacuum -controlled source to become operational. It is designed for use with all electronic circuit components, but specifical- ly MOS-LSI semiconductor de- vices sensitive to static electricity. The DS317 features fully auto- matic operation and comes with a combination tip cleaner and tool holder.

Circle (84) on Reply Card

Testing device A P Products has introduced

Probe -It plunger -actuated clips for

testing electronic connections. The Probe -It cap is pressed to

extend the hook contact placed on the lead or wire under test. Releas- ing the cap provides hands -free trouble -shooting and circuit testing. The hook contact retracts

into the plastic tip when removed from the Iead, minimizing the possibility of shorting components.

Circle (85) on Reply Card

Solder system A modular, temperature -

controlled soldering system' has been added to the soldering system 9000 series by the Ungar Division of Eldon Industries.

The System 9200 is intended for use where variable soldering temperature is not desired.

Operating temperature of 600°F, 700°F or 800°F is determined by the selection of a modular heater, which can be quickly changed. The new system utilizes Ungar's recently developed Thermo-Duric heater, which combines a heater/temperature sensor.

Circle (87) on Reply Card

ESA,

OPTIMA VALUE SALE TO ORDER CALL TOLL FREE 1-800-327-0244

G.E., SYLVANIA, ZENITH, 75% Ott LIST NEW -BOXED

3A3 5 FOR $13.69 6JE6 5 FOR $28.44 6BK4 5 FOR $25.38 6LB6 5 FOR $27.38 6CJ3 5 FOR $12.75 6LF6 5 FOR $29.94 6F07 5 FOR $10.56 17JZ8 5 FOR $14.88 6GH8 5 FOR $10.81 38HE7 5 FOR $26.13

All Tubes Not Advertised, Write in at 75% off list. Sleeves Only. Singles 72% off list HORIZONTAL OUTPUT TRANSISTORS

Min. 10...2 year replacement warranty 2SC1172B $1.95 ECG 238 $1.95 2SC1308K $1.95 ECG 165 $1.95

Quantity Prices Available ECG REPLACEMENT TRIPLERS

G 500A $11.50 523 $13.50 522 $11.50 526A $14.95

HI-DIV-3 (Rep. 800-616) Focus Divider $3.95 TRANSISTORS d I.C: s...MIN. 10, Can Alfa

D 2SC1114 $3.75 731 $1.50 2SC1034 $5.95 D 740 $2.00 2SD870 $4.75 791 $1.85 DA101 $5.75 792 $1.85 DM133 $5.95 793 $2.35 HA1377 $3.25 D 808 $1.50 HA1388 $5.25 819 $1.50

D M5151581_ $3.25 820 $2.10 M51517L $2.95 AN2140 $1.50 LA4440 $2.95 GH3F Diode $1.00 2SD478 - REP. ECG 375, Min. 10 69e

GENERAL

2.5 Amp. 1000 PIV Rect 100 for $ 8.75 VEH0070 Video Head $49.95 Auto Reverse Cassette Head $ 7.95 AN16 Trinitron Dual Ant. for Sony $ 7.50

D F59 Connectors w/ferrule 100 for $11.95 6 h. Cheater Cords 10 for$ 7.95 (Heavy Duty - UL App. 7Amp. 125V. P&NP)

D 800-860 Zen. Safety Cap $ 3.95 Quantity Prices Available

Letters of credit and all checks placed on deposit with Bank of Hallendale, FL. VISA & Master Charge accepted. Min. order $75. FOB Dania, FL. Catalog $3. refundable upon order.

SEND CHECK OR MONEY ORDER TO:

OPTIMA ELECTRONICS 2022 Tigertail Blvd., Dania, FL 33004

Phone (305) 920-3550 TOLL FREE: 1-800-327-0224

Circle (24) on Reply Card ND FOR reeSE40 PAGE

BLACK PLASTIC CASE

PAC -TEC. SERIES C

BLACK PLASTIC

ENCLOSURE ADJUSTABLE HEIGHT FRCH 1.63" TO 2.93"

WIDTH 6.85"; DEPTH 8". PANELS NOT INCLUDED..

55.25 PER CASE

rr

Vol

OUR NEW e; CATALOG FTe

2 VCT at 250 MILL TRANSFORMER

$2.00 each COMPUTER GRADE

CAPACITOR sPEC1A 185,000 mfd. at 6V

215" DIA X 415" HIGH 51. 0

VARACTOR DIODE BB 103 3 FOR 51.00

100 FOR 030.00 33 1

ALL ELECTRONICS CORP. 905 S. Vermont Ave. TERMS

P.O. BOX 20406 Los Angeles, Calif. 90006

TOLL FREE ORDER NO. 800-826-5432

AK -HI-CA (213)380-8000 Mon. - Fri. Saturday

9AM-5PM 10AM3PM

Ouantd,es Um,ted Min Order x7000

Add $2.50 Shipping USA Calit. Res. Add 6° Prompt Shoppm9 NO C.O.D.!

t3:1 41110

Circle (29) on Reply Card

FREE CATALOG HARD -TO -FIND PRECISION TOOLS Lists more than 2000 items. pliers, tweezers, wire strippers. vacuum systems, relay tools. op- tical equipment, tool kits and cases. Send for your free copy today!

JENSEN TOOLS INC. 1230 SOUTh PRIEST DRIVE ' TEmpE, ARIZONA 85281

Circle (25) on Reply Card

Use ES&T classified ads

August 1982 Electronic Servicing & Technology 65

www.americanradiohistory.com

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Now, more than ever ...Men who KNOW soy...

IS THE ANSWER

HELP NATESA HELP YOU

BY DOING YOUR PART

Are YOU the operator of an

ethical, professional caliber tv -

radio -home electr3nics service

business?

Write for details on how you can

gain great benefits and participate in the destinies of this great

industry.

NATESA 5930 S. Pulaski Road

Chicago, Illinois 60629

MOVING? If you're planning a move in the near future, don't risk missing an issue of Elec- tronic Servicing & Technology. Please give us 6-8 weeks notice if you're planning on changing your address. Just write in your new address below and mail this coupon, WITH YOUR SUBSCRIPTION MAILING LABEL, to:

GLEÇTii©fliC Subscriber Services

P. 0. Box 12901 Overland Park, KS 66212

Name Address City

State Zip

NEW LITERATURE

A new catalog of hard -to -find tools for electronic assembly and precision mechanics is free from Jensen Tools. The catalog features test equipment and in- troduces six new kits to the Jensen product line.

The contents include more than 1000 tools of interest to field engineers, technicians, telecom- munications technicians, instru- ment mechanics, locksmiths and electronic hobbyists.

Major categories covered are tool kits and tool cases, test equip- ment, tweezers, screwdrivers, cut- ters, drafting supplies and power tools.

Circle (100) on Reply Card

MCM Electronics has an- nounced the publication of its new 96 -page, electronic -parts catalog, featuring more than 3000 items. A few of the items in their expanded line include Atari home computer equipment, Hunter tools, AC energy centers, video belts, Audio Technica headphones and microphones, telephone ac- cessories and car stereos.

Circle (101) on Reply Card

The 1982 edition of the Con- sumer Electronics Annual Review, now in its 15th year, is a definitive guide to production and sales statistics for the major consumer electronics products during the last decade.

"It also provides," according to Jack Wayman, senior vice presi- dent, Electronic Industries Association (EIA) Consumer Electronics Group, "important in- formation on recent marketing developments and product trends."

Two pages in the publication provide a catalog of pamphlets, books and films provided for the consumer and the trade by the

EIA Consumer Electronics Group. The origin and history of consumer electronics plus a chronology of in- dustry highlights appear in the back of the booklet, which also has a history of the industry's allied trade associations.

Circle (103) on Reply Card

A new 16 -page catalog has been published by BP Electronics that describes and illustrates almost 200 video products.

Included are converters, switch - ers, control centers, a variety of switches, amplifiers, strippers, tools, quick connects, wall plates, cables, clamps, connectors, adap- tors, plugs, splitters, directional taps, separators, couplers, mixers, matching transformers and anten- nas.

Circle (104) on Reply Card

A new 216 -page catalog pub- lished by Tucker Electronics Company lists approximately 3800 different pieces of reconditioned electronic test equipment and microwave components. Instru- ment categories include amplifier, analyzers, bridges, frequency measuring equipment, signal generators, lab standards, meters, scopes, power supplies, recorders, RFI/EMI equipment and more. Each unit is described and priced. All instruments are available for either sale or short-term rental and all units are reconditioned and calibrated to manufacturer's specifications.

Circle (105) on Reply Card

The Eraser Company has put together a new brochure with photos and descriptions of their hand tools that are specifically useful in the manufacture of elec- tronic equipment.

Pictured are tools ranging from the $3.45 industrial fyberglass brush for cleaning printed circuits, up to the $199 Multi -Former, which cuts and forms both axial and radial leads on electronic com- ponents.

Circle (106) on Reply Card

66 Electronic Servicing & Technology August 1982

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Page 65: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

rd MC ELECTRON

SANYO

STK-0050

$620 F (Minimum 10)

nt The LARGEST selection of ics Japanese semiconductors!

Popular Diode GH3F (for SONY)

95 Q (1Ö_99) °Ì (Minimum 10) (Minimum 10)

(The above special prices are effective until October 1, 1982)

SANYO 2SD613

70e (Minimum 10)

Matching XFMR

JB-300

44 ¢(100 -up)

48

semiconductors Tren- 4htor4 30-99 10-29 1-9 250097 1 20 1 30

A509 35 40 A510 200 220 A525 50 60 A537 2 10 2 30 4539 35 40 A545 50 55 0561 30 35 A562 30 35 A564 30 35 A565 60 70

'A566 240 280 A606 1 30 1 50 4607 1 60 1 80 A608 35 40 0609 60 70 A610 320 340 A616 320 340 A620 70 80 A621 1 10 1 25 A627 310 330 A628 30 35 A634 45 50 A636 85 1 10 A640 30 35 A641 30 35 A642 30 35 A643 45 50 A649 5 00 5 25 A653 2 70 2 90 A659 35 40 A661 60 65 A663 3 70 3 90 A666 35 40 A670 90 100 A671 80 90 4672 30 35 A673 35 40

'A678 35 40 'A679 375 400 A682 70 80 A683 40 45 0684 35 40 A695 25 28 A6976 35 40 46994 60 65 4705 45 50 0706 1 10 1 30 A715 50 60 A719 25 30 4720 25 30 0721 25 30 A722 25 30 A725 25 30 4726 25 30 4733 25 30 0738 45 50 A740 2.20 245 0743 60 70 A744A 440 460 4745A 4 40 4 70 A746A 4.60 4 90 A747A 4.80 540 A748 75 85 4750 40 45 4753 360 390 0755 70 100 A757 420 460 4758 320 360 A762 310 340 4763 40 45 4764 3 20 3 40 4765 3 20 3 40 4768 1 20 1 30 A769 130 140 A771 280 320 0773 70 80 0777 40 50 A790 40 50 A7946 70 80 4798 45 55 0808 3 60 3 BO A809 2 40 2 60 0810 1 90 2 10 4814 80 90 4815 80 90 4816 50 60 A817 35 40 A818 70 80 A826 35 40 A835 160 200 0836 30 35 A837 2 10 2 30 A839 90 100 A840 1 00 1 10 A841 25 30 4842 30 35 A844 25 30 A847 30 35 A%0 40 50 0858 1 15 1.30 0872 30 40 A885 60 65 A886 40 45 A893 25 28 4899 50 55 0904 40 50 0905 50 60 0906 40 50 0907 5 20 5 60

1 40 45

240 70

250

60 40 40 40 80

320 1 70 200

45 80

380 380 1 10 1 65 360

40 55

1 30 40

40 55

5 50 3 10 45 70

4 10 45

1 20 100

40 % 45

4 25 90 50 45 30 45 70 55

1 40 70 35 35 35 35 35 35 35 55

2 75 eo

490 490 540 590

95 55

4 30 1 20 520 420 360

50 360 360 1 60 1 70 3 40

60 60 90 60

400 280 240 1 00 1 00

70 45 90 45

220 40

2 50 1 10 1 20

35 40 35 40 60

1 60 50 70 50 30 60 60 70 60

590

0908 7 00 0909 7 80 A912 55 6913 60 A914 70 A915 50 A916 90 A917 80 4918 40 A921 40 A929 35 A934 50 A939 1.60 0940 1 40 A942 1 20 6948 35 6949 70 A%2 25 A%3 35 A954 40 A%5 90 A966 35 A968 70 A970 40 A979 55 A981 490 A%2 490 A984 30 A992 50 A995 70 A999 35 A10068 1 20 A1007 360 A1011 75 A1015 40 A1017 60 A1019 60 61020 50 A1021 1 10 A1047 55 A1048 35 A1049 35 A105C 4 80 A1051 460 A1062 405 A1075 340 A1076 340 A1077 1 90 A1094 300 A1095 4 20 A1102 260 A1103 290 61104 3 10 A1106 330 A1107 320 A1108 3 20 61110 55 A1111 90 A1112 1 50 41116 7 80 A1124 .50 01135 240 61141 2 80 61144 1 15 A1145 .% 61146 4 20 A1169 630 01170 7 20 A1175 30 81179 30 A1184 110 A1186 3 20 41187 400 81215 840 A1216 860

25E1476 80 8481 BO 6492 80 5507 70 B509 1 10 B511 65 B512 65 8514 65 6519 400 B524 80 8525 35 B526 70 O 527 70 6528 80 8530 2 60 B531 2 40 8536 80 8537 80 65396 1 6 O 5416 300 5544 50 13545 3 80 13546 60 8549 75 B554 4 40 8555 3 6 5556 3 20 8557 280 8560 40 8561 35 B562 40 9564 30 8566 1 80 8568 1 40 8595 85 8596 80 13600 5 20

7a0 8

70 80 60

1 10 90

7 80 8.60

75 BO 90 70

1 30 1 10

50 60 50 60 45 55 60 70

170 180 160 180 160 190

45 60 80 90 30 35 40 45

00 1 10 40 45 80 90 45 50 60 65

540

1 10 1 70 8 2 60 300 1 35 95

450 6.60 7

35 1 0 340 430 860 8

90 es as

1 20 80 75 80

4 40 1 00

s0 eo

1 00 90

280 260

90 90

280 320 4 20

70

5.20 535

60 80 40

140 1 6 3.90 4.20

45 50

540 40 70 90 45

.80 .90 50 90 70 80 70 80 60 70

130 150 70 80 40 45 40 45

5 40 5 90 480 520 430 450 360 380 360 380 210 230 3 40 3 80 040 460 280 320 3 10 3 30 330 350 3 60 3.80 340 360 340 360

65 75 1 30 1.90 880

70 280 340

1 50 105

4 75 690 780 40 40

1 50 360 460 890 940 1 00 1 00 1 10

90 90

85 90

480 1 20

45 90

1 20 1 00 300 280 1 00 1 00 300 360

70 445

ao 95

460 460 380 420 340 360 300 320

45 50 40 45 45 50 35 40

200 1 50

% 85

220 1 65 1 10

95 550 590

70 01307 2 10 2 40 2 80

1 70 1% C13088 2 60 2 90 3 40 C1312 25 30 35 210 2.30 C1313 .25 30 .35 C1316 400 4.60 4.80 C1317 25 .30 .35 50 60 C1318 30 40 .50 C1327 25 30 35 C1328 25 30 35 01335 .30 35 40

2.30 250

190 200 90 60 90

60 1 50 1 80 200

30 b 1 80

60 60 50

200 220

90 % C1342 40 50. .60

C1343 3.40 380 4.20 1.00

670

60C1346 55 65. .75

90 C1358 4.00 4.30 4.60 C1359 25 30 35 C1382 35 40 .45 C1363 40 60 70 C1364 30 40 .50 C1368 .50 60 70 01377 3.20 340 3.60 C1382 65 15 90 01383 40 50 60 01384 .40 50 60 C1389 40 50 .60 01390 00 45 50 013981400 1 95 1.1555 .70 45r5 /. 014024 3.40 3.60 3 90 014038 3.60 3.60 420 014138 4.80 580 620 01416 1 10 130 1 40 01417 30 35 .40 .1419 70 .50 .90 -21438 30 35 .40 2.1439 80 95 120 21444 180 2.10 2.30 21445 2.50 2.70 2.90 21447 .60 .70 80 31448 .90 1_00 1.10 2.1449 80 80 90

1454 3.20 350 3 90 21472 30 .35 40 21475 .70 .80 90 21501 1.00 120 1 50 8764 35 .40 45 :1507 1.00 120 1.30 B772 55 65 75 21509 .45 55 65 B773 3 20 3 50 3 80 21514 1.10 1.30 1 50 B775 170 1.90 2 10 2.1520 1.00 1.30 1.60 8776 1 80 2 00 2.20 :1567 70 .80 90 8808 30 35 40 01568 .80 90 1.03 8813 80 1 00 1 20 01569 1 00 1.20 1.40 B815 30 35 40 C1571 65 80 .90 8816 1 90 2.20 2 60 C1573 60 70 60

8825 2

Ó 2. 3. 01579 5.20 5.60 5.80

8826 1. 40 1.60 1 90 C 1583 50 60. .90 01584 5.90 6.20 6.80 8827 160 1.90 220 01585 6.40 6.65 6.90 9828 2.40 2 90 2 90 01586 6.40 64 7.40 5634 80 90 100 01689 3.90 420 4.50 5837 75 85 100

Befit 110 1.25 140 01619 225 2.50 2.75 01624 70 .80 .170 2SC968 1 10 120 1 30 C1625 1.00 1 40 1.90 C971 70 80 90 C1626 70 .80 .90 C983 60 70 80 01627 .40 50 .60 C1C1

130 140 150 01628 .60 .70 .80

C1013 65 75 85 C1629 140 1.80 1.90

C1014 40 60 70 C1647 .70 .80 .90 01848 .25 .30 .35 C1017 60 70 80 01863 2.00 2.20 2.50 C1018 55 65 75

01025 100 120 140 C1884A 220 2.50 2.80

C1030 240 280 310 C1667 2.90 3.20 3.40

00 C1869 .60 1.00 1.10 C1034 6 00 6 40 7 C1670 100 1.10 1.20

C1050 2 40 2.60 2 80 C1047 35 40 50 Ci674 30 .35 .40

C1675 .30 35 .40 C1051 2 80 3 20 3 40 C1676 30 40 50 C1059 160 180 200 C1678 80 .30 100 C1060 60 70 80 C1681 25 .30 35 C1061 60 70 C1096 .50 60

C1683 1.60 180 2 00

01098 55 65 75 C168/ .30 .35 40 C1685 .25 30 35 C1106 2% 3 45 3.% 01887 30 .35 40 C1107 75 85 95 01706 .30 .35 40 C1114 4 00 4 00 4 60 C1723 90 1.10 t 90 C1115 J.30 J 70 3.60 C1728 70 .60 90 C1116A 410 430 460 C1730 .35 .40 .15 C1117 1 20 1.30 1 40 C1735 .30 90 1 00

C1121 2.90 290 320 C1710 30 35 40 C1124 95 110 130 C1755 90 11J0 1.20 C1126 1 20 1 40 1 60 C1756 90 1 10 1 20 C1127 1 20 1 40 1.60 C1757 90 1.00 1 10 C1151 5 20 5.80 6 20 C1760 85 .80 90 C1153 5 20 5 60 6 20 C1775 .30 35 16 C1161 150 170 190 C1776 40 45 50 C1162 55 60 70 C1810 2.75 3.00 J 50

CC1166 35 40 45 C1811 120 130 t 50 1168 1 60 1.80 200 C1815 .30 40 60 C11728 d20 460 490 C1816 2.20 2.10 2.60 C1173

420 <.Ó 49p C1826 90 1.10 1.30 C1827 80 .90 1.00

C1175 35 45 55 C1828 3.00 3.20 3.10 01177 10 90 11 60 12 BO 01829 6.50 7.00 7 10 01209 25 30 35 C1845 30 35 40 C1210 50 55 60 01846 35 40 45 C1211 .30 35 40 01847 .60 .70 .90 012128 75 90 1 00 01650 .70 .80 90 C1213 25 30 35 C1675 3.00 3.40 3 BO C1222 25 30 35 01895 50 60 70 02801 C1226A 50 60 70 C1990 25 .30 38 02704 C1237 140 160 160 01904 40 50 .80 02705 C1239 2 20 2 40 2 0 01906 40 50 60 02706 C1285 30 40 50 C1907 40 50 60 02773 C1295 3 20 < 40 4 90 C1908 % 40 .50 C2774 C1306 1 20 t 45 1 fiD C1909 190 2 00 2.20 C2812

ble. For complete listing of IC's, r

6605 86166 B617A B618A 8620 8621 8628 5630 Bfi31 Bfi32 8633 B645 6646 B647A 0648 B649A 8656A 5666 B673 B675 13681 8682 B688A

9690A B691

B692 B697 8700 8702 0703 8705 0708A 8718 B719 B720 8722 8737 8740 8748 B753 6754 8755 B757

640 C1344 45 50 55 50 01345 45 50 .55 40

420 2 10 330 2 10 420 1 20 210 240 1 25 230 2.60 2.60 2.80 2.75 420

1 20 300 350 280 1 55 1 65 290

50

1 20 3.25 2.80 3 10 420

beo

45 65

1 00 4.50 220 3.65 250 440 1 30 2.30 2.60 1.40 280 2.80 2.80 2.80 3.45 460 1.40 3.40 3.80 300 1.75 1 85 3 10

.60

.70 1.40 356 3.20 3.50 4.50

.50 .70

1.10 4.80 240 390 280 460 1.50

250 280 1 00 290 320 3.10 3.10 3 95 490 160 3.% 420 340 i.% 2.05 3.40

.70

.80 1.60 3.80 3.40 3.80 480

C1913 C1914A C1915 C1919 C1921 C1923 C1940 C1941 C 1942 C1951 C1953 C1957 C1959 C1962 C1969 C1973 01974 C1975 C1980 C1%3 C1984

C2001 02002 C2003 C2006 C2009 C2021 C2028 C2029 C2034 C2057 02060 C2068 C2071 02073 C2074 02075 02076 C2078 C2096 C2068 C2089 C2091 C2092 C2116 C2153 C2166 C2209 02210 C2228 02229 02230 C2231 C2235 02236 C2237 02238 C2240 02242 C2259 02281 C2282 C2270 C2271 C2274K 02275 C2278

2291 02298 C2308 C2314 C2315 C2320 C2344

C2382 C2373 02375 C2441

C2481 C2482 C2486 C2491 02497 C2525 C2526 02527 C2543 C2564 02585 C2575 C2577 C2578 02579 C2580 C2581 C25888 02590 C2591 02592 02807 02611 C2821 02632

C2665 C2689

40 50 30

25 aa

1 20 260

30 1 60 1 60

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1.00 1.80 1 95 .35

0 40 65 30 60

1.90 220

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1.60 2 75

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420 420

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70 .80

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1 80 2 00 170 160

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80 .65 1 20 1 40 2.00 2 40 225 250

40 .45 50 .60 80 90 15 50 75 % 35 .40 70 .80

2 10 2 25 2 40 2 60

35 40 100 1.20 140 1.55 100 110 1 40 1.60

75 .80 1.60 2.00

35 40 120 140

60 70 60 65 35 40

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% 108 1 30 1 40 BO 90 35 40 80 .90 80 .95 80 1.00

t 50 1.60 .80 100 60 0

3.0 4.00 60 .90 56 .65

155 1.70 .0 .90

4.40 4.80 440 4.80 0 .80

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60 t00 160 1.80

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1 30 1.60 60 90

1.96 1.75 86 .0 70 .60 30 35

120 1.30 1.10 120 4.50 4.0 245 265 3.50 3 80 410 445 4 20 4.65 3.75 3.% .50 80

4.00 420 560 5.%

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s 6.00 35

620 w

D993 D994

2.95 4 30

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C2921 C2922

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60 220

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2.60 30

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D261 D272

35 390 4.20

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460 D1060 D1061

1 10 110

1 30 1.30

1 50 1 50

D287A 290 3 10 3.25 D1062 1 40 1 60 1 90 D290 0291

2.40 1 55

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2% 0292 1 93 2 10 230 131077 65 80 90 0313 65 75 as 01111 80 1 00 1 20 0315 D325

80 50

90 70

1 00 90

D1138 .00 % MISC. TRANSISTORS

1 10

D330 0331

70 80

80 90

95 1 10

8U208 BUV69A

4.00 4.00

440 4.40

4.80 480

0335 320 3.40 365 SE1010 30 40 50 D341 340 3.80 4 20 5E5020 95 110 1.20 0348 330 355 360 50609 6.20 6.70 7 40 D350 D355

400 40

425 50

450 55

981329 25F248

6.20 6 80

6 70 7.20

7 00 7 50

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80 70

90 BO

1.% .%

532519-2 840446

2.60 2 20

2 80 2 40

3 20 2 60

D359 D361

65 70

75 80

85 95

56080A 560808

4 20 4 40

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4.60 4 90

D371 1.80 195 2.15 56087A 6 90 7.20 7 40 D381 80 100 120 580878 6 90 7.20 7 40 0386A eo % 1 15 AMERICAN TRANSISTORS D388A D389

240 80

2 85 90

2 85 1.%

BF155 MJE2965

BO

2 % 90

3.20 1 00 3.80

C400 40 45 .50 MJE3055 2 75 2.60 3 40 D401A D414

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1 10 90

1 20 1 00

SJE2003 71529

250 50

2.65 60

2.75 70

D415 0424

70 390

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TIP30C TIP31C

60 80

70 90

80 Cl].

D425 D426

295 295

3.45 325

3 80 3.50

TIP32C 71533

80 90

90 1.00

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0427 220 2.45 2/0 TIP34 90 1.00 10 D437 D438

400 45

440 60

490 70

TIP36C 10,41

120 90

140 1.00

60 10

0467 D468

35 50

40 80

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.0 TIP42C TIP618

1.10 65

1.20 75

30 95

047 04710A

3.20 .30

3.40 .36

360 45

TiP122 7IP127

1 20 1.20

1.35 1.35

45 45

0478 0478

1.05 80

1.20 90

1.35 1.00

7152955 28173

3.30 2.90

3.60 3.50

390 3 90

D525 D526

80 60

100 75

1.20 85

28176 28918

1 60 75

1.80 90

2 00 1.20

D551 4.20 4.50 4.80 28990 1.20 1.50 1.60 13555 4.90 5.20 5.50 2811724 10.40 11 40 12 80 D571 D575

50 2.70

65 3.00

75 3.25

2812089 282219

95 1 30

1.20 1.40

35 50

D582 2.75 320 340 2N2222A 35 40 45 0586A 140 1.90 2.20 282487 140 160 80 D587A D588A

1 80 1 80

2.20 2.40

2.60 2.80

282857 282905

140 90

160 100

80 10

D592 45 55 70 2N3053 80 95 10 0600 0608

45 1 90

55 2 20

70 2.50

283054 283055

1.20 100

140 t.20

60 30

0610 06129

1 10 .45

1 25 86

1 35 75

2143405 2N3739

100 1.40

120 165

30 90

0613 70 90 1.00 283741 1 60 1 80 2 20 D627 2 70 2.% 3.20 2103766 1 40 1 60 1 90 0635 0665

1 75 6.00

2 00 5.35

2.25 5.75

283771 283772

2 00 2.20

2 20 2 60

2 60 3.20

0666A 0667A

40 40

50 55

60 65

2N3773 2N3879

3.40 1.60

3 80 190

4 40 2.00

D669A 70 85 95 2314351 220 2 40 2.60 D712 75 90 100 2N4900 2.40 2.80 3.20 D716 D718A

135 2.00

1.55 2.20

1.90 2 40

2N4912 2794918

1 80 130

2 10 140

2 60 150

D721 3 20 3.50 3.75 2N1921 1 50 1 60 1 0 0725 5.00 5.40 5 80 2145190 2 80 3.00 3 20 D726 .80 95 1 05 285193 1 40 1 50 1.60 D727 D728

1.90 330

2.00 3.60

2.30 3.95

2105458 2N5490

2.80 65

3.10 75

3 40 %

127338 13736A

2.60 2.90

3.20 3.40

3 60 3.60

2815589 2715590

7 W 8 60

7 80 9.60

8 80 10.80

D738 D743

390 85

420 %

460 110

285591 2816081

9 60 990

10 60 1040

12.20 1080

0745 2.90 3 30 3.60 2816082 10 20 10 80 11 40 074611 D755

4.40 80

4 75 90

5 10 1.00

2816084 2E16102

12 90 65

13 60 75

14.60 95

D766 D758

50 1 00

60 1.20

70 1.40

286121 2146125

65 65

75 75

95 .%

D759 0760

90 135

100 1.60

110 1.85

286126 2816387

65 65

75 75

95 95

13761 1.00 1 20 1.30 286516 50 60 70 0762 D766

60 1 90

75 2.20

85 2.50

78L05 AD161

1 00 2 50

1.20 2 75

1 40 2.90

0770 0789

35 35

40 45

45 55

MPS -606 MPS -A13

45 45

50 .50

60 60

0790 0793

75 280

80 300

65 3.20

MPS -656 MPS -U07

50 95

65 115

75 130

0794 60 70 80 MPS -U57 96 115 130 D822 4.50 4.95 5.30 RE OUTPUTS D833 250 275 3.05 MRF-450A 16 50 17 00 17 50 D838 4 40

250 4 75 270

5 10 290

MRF454 MRF454A

2260 23 80

2360 24 60

24.60 25.80

13844 240 2.80 320 MRF455 17.80 16 BO 19 80 0845 D847

5.60 340

6.00 3.75

6 40 405

MR F455A MRF644

18.80 28 80

19.80 29.90

20 80 30 60

0848 D869

3.80 4.95

4.20 5.45

4.40 5 85

MRF646 MRF648

30 60 40.80

31.60 41.80

33.60 43.80

D870 540 70

580 80

620 90

MRF901 MRF8004

4.20 420

4.50 4 60

4 60 4 %

D882 0883

40 2 90

50 320

60 360 44 I00V

TRIACS 1 20 1.40 1 50

page cr' log.

1-800-543-4330 E! teil 1-800-762-4315 NATIONAL WATS LINE 858 CONGRESS PARK DRIVE OHIO WATS LINE CENTERVILLE.OHIO 45459

1-513-434-0031

Circle (26) n" Reply Card

August 1982 Electronic Servicing & Technology 67

www.americanradiohistory.com

Page 66: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

THE MARKETPLACE

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cents per word, each insertion, and must be accom- panied by payment to insure publication.

Each initial or abbreviation counts a full word.

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For Sale

THE GREAT CTRONIC

THINGS & IDEAS HUNDREDS OF

UNUSUAL PARTS, GADGETS a IDEA ITEMS, UNAVAILABLE IN STORES OR CATALOGS ANYWHERE! Bargem ',noes on ererythmg!

New Items m every Issue! Rush postcard for your copy,

ELECTRONICS Dept. 311 Plattsburgh, N.V. 12901.

-BB7 BtBt--- E Circle (27) on Reply Card

AUTOMOBILE RADIO AND TAPE REPLACEMENT

PARTS: Delco, Chrysler, Philco-Ford, Motorola,

Panasonic and many others. Large Inventory. Laren

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ELECTRONIC SURPLUS: CLOSEOUTS, LIQUIDA.

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SCRAMBLED TELEVISION, encoding/decoding. New

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7-80-íf

PRINTED CIRCUIT boards from your sketch or art-

work. Affordable prices. Also fun kit projects. Free

details. DANOCINTHS INC. Dept. ES, Box 261,

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SONY-PANASONIC-RCA.ZENITH-EXACT REPLACE-

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REPLACEMENT COLOR YOKES -DEALERS ONLY.

Zenith 95-2501-2532-2887 etc. $22.95. Magnavox 36180-1 etc. $24.95. Sylvania $24.95. American -made

fuses in bulk. Request circular on your letterhead. .

David Sims Enterprises, Inc., 665 East Jericho Tpke.,

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(516) 549-3925-1592. 5-82-tfn

TUBES-Receiving, Industrial and Semi -conductors factory boxed. Free price list. Low, low prices TRANSLETERONIC INC., 1365 -39th Street, Brooklyn, N.Y. 11218E, 800-221-5802, 212-633-2800. 5-82-tf

TCG REPLACEMENT SEMICONDUCTORS -73 to 83% off list price. Send orders or price sheet requests on company P.O. or letterhead. Electronic Parts Co.,

1015 S. Escondido Blvd., Escondido, CA 92025. (714)

741-2300. 4-82-tfn

RG.59N COAX ASSEMBLIES, F-59 connector on each

end, packaged -3'-89e; 6'-$1.05; 8'-$1.10; 12'-$1.20;

20'-$1.50; 25'-$1.60; 50'-$3.25; 75'-$3.95; 100'-$5.95. Call

or write for our free catalog. CZ Labs, 55 Railroad Avenue, Garnerville, NY 10923. 914-947-1554. 582-tfn

MOST POPULAR CRITICAL SAFETY COMPONENTS: Magnavox 250663-11 and 250663-17; G.E. EP25x60 and

EP25x75, $3.49 each, 10 for $32.00. 430Mfd ® 200 WV

(Mallory) axial electrolytics $2.45 each, 10 for $22.00. NORFOLK ELECTRONICS, P.O. Box 91, 55 Railroad Avenue, Garnersvil le, N.Y. 10923. 7-82-61

TV TROUBLE ANALYSIS TIPS. Over 300 symp- toms/remedies by circuit area; tough ones over the years. Save time and money. Send $12.50 to CHAN TV,

8151 Grandview Rd., Chanhassen, Mn. 55317. 5-82-tfn

FOR SALE B&K 820 Digital Capacitor Meter,Excellent condition with Nicads, Charger, and case. $125.00- Heathkit oscilloscope I0-4205 Dual Trace, Excellent condition-Built by FCC 1st class. $315.00. Call 412-

6948822. Sam Jacobs, Derry Electronics, 511 W. 4th Ave., Derry PA 15627 8.82.1t

FOR SALE: Heath kit IB-1103 180MHz frequency counter $200.00, Heahtkit IM -2202 3'/: digit DVM

$150.00, Lear Lite Model A-120 communications re-

ceiver $15.00. Write Ralph Deterling III, 62 Conant Road, Lincoln, MA 01773 8.82.1t

SPECIALS, RG.59N COAX CABLE. 100% shielded- $49/M: F-59 connectors with separate ring $11.95/100.

75-300 OHM Matching transformers $39/100. CZ Labs, 55 Railroad Ave., Gavnerville, NY 10923 (914)947-1554,

882-tfn

FOR SALE B&K Precision 3020 Sweep/Function Generator, New $200: Al Rose, 650 Daphne St., Broom - f leld, CO 80020 8-82-1t

RETIREMENT PENDING - 1. B&K 466 CRT tester and rejevenator, 2. B&K 606 tube tester, 3. Sencore 156

align-o-pak; 4. Sencore FC 245 Freq Counter with PR47

Prescaler to 600 Mz, with external antenna and cables; 5. B&K 283 digital multimeter with isolation and demodulation probes; 6. B&K 280 digital voltmeter with stand; 7. B&K 510 transistor checker; 8. B&K 820 capacitor checker, 9. Zenith modules, caddies and

tubes, call after 5 pm central time and we'll deal. Davis 317-463-5273. 8-82-1t

NEW SONY VARACTOR TUNER ASSEMBLIES. In-

cludes BT -852 U -V tuner, control panel, printed boards and cables, $29.95 postpaid, HTS ELECTRONICS,

4400 S. Wayside, Houston, TX 77087. 8-82.1t

SATELLITE EARTH STATION-Complete system $2,985 retail. Aluminum dish, polar mount, 120° K

LNA, modulator, rotor, 24 -channel receiver, 150' of cable. Dealer's price list and free brochures. Call 618-397-5755 or write D.K. Electronics, 5 Frederick Street, Belleville, IL62223. 8-82-2t

Wanted WANTED FOR CASH: 53, 7F7, 7N7, 6AF6, 6HU8,

304TL, 4CX1000A, 4-1000A, all transmitting, special purpose tubes of Eimac/Varian. DCO, Inc., 10 Schuyler Avenue, North Arlington, New Jersey 07032, Toll Free

(800) 526-1270. 5 -82 -tin

NEEDED: SENCOR VA48 good condition, Francisco Aznar, Box 207, Paterson, NJ 07503 201.523.4302 after 6 pm. 8-82-1t

ADVERTISERS' INDEX

Service Page

Number Number

29 All Electronics

16 Automated Production Equipment Corp

6 The Cooper Group

23 Creative Electronics

17 Digitron Electronics

Eta

27 ETCO

20 Electronic Specialists, Inc.

15 H & R Communications, Inc

13 Inter-Tec

25 Jensen Tools & Alloys

5 Keithley Instruments Div.

11 Leader

21 Lewis Electronics

26 M C M Audio Inc.

Business Opportunity TV TECHNICIANI Increase your income up to $60,000

yearly. Rent -lease -sell TVs new -used, even from com-

fort of your home. Basic Preliminaries $10.00. Perrys

TV Systems, Hwy 181, Box 142, Route 01, Bremen, KY

42325. 12-81-tf

MECHANICALLY INCLINED INDIVIDUALS: Assemble electronic devices in your home. Knowledge or ex-

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LEARN TO REPAIR ATARI'S: Did you know that more

than 2 million Atari Home Video games have been

sold and that most of them are now out of warranty? Why not learn how to repair these games and expand your shop's earning potential. At Electronic Institute of Brooklyn we have put together a Video Taped course for the T.V. technician which will take the mystery out of repairing Atari games. These repairs

can be done using equipment you probably already own. Included in the course are the video tape,

schematics for the two different boards, technical literature for the IC's, and a list of sources for replace-

ment parts. We have condensed months of research Into a neat package that will enable you to start repair-

ing Atari's right now! Our course is available on VHS

or Beta system tapes. For more Information or to order CALL TOLL FREE 1-800.221-0834 or (212) 377-0369.

Electronic Institute of Brooklyn, 4823 Ave. N,

Brooklyn, N.Y. 11234. 7-82-4t

HIGH PROFITS-LOW INVESTMENT: with our CRT

rebuilding equipment. Complete training and technical assistance. Guaranteed result. Atoll Televi- sion, 6425 Irving Park, Chicago, Illinois 60634; PH. 312-

545-6687 8-82-3t

TV/AUDIO SERVICE SHOP IN SUNNY PHOENIX. War-

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Phone 602-955-8181 8-82-1t

MAKE MONMEY FIXING OLD TVS AND RADIOS!

Sams Fotofact Vols. 300 to 1000, $3.95 each-$350 each 3 or more, B&K 1077 B $350.00. Beltvon Kine

restorer $85.00, 2 JFD UHF Amplifiers model 3140- $40.00 each-Maurer TV, 29 S. 4th St., Lebanon, PA

17042. 8-82-1t

Help Wanted TV end 2 -way Technicians wanted. $15K to $22K per

year. Benefits include employee stock purchase plan, In the largest Retail Service Center in Northwest Kan-

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10.81-tfn

Use ES&T classified ads

65 - .30

NATESA

NESDA

66

63

7 28 Oelrich Publications 64

64 14 Omnitron Electronics 31

30 24 Optima Electronics 65

61 7 Philips ECG 9

68 1 PTS Corp. IFC

61 10 Petersen Mfg. Co 15

25 18 Primefax 23

21 3,4 Sencore, Inc. BC

65 8,9 Sencore Inc. 10-13

3 19 Sentry 23

17 12 Simple Simon Electronic Kits, Inc. 19

62 22 Tennessee Electronics 62

67 Zenith IBC

68 Electronic Servicing & Technology August 1982

www.americanradiohistory.com

Page 67: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

Switch to ZENITH ZINIVERSAL TRIFLERS

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A95-5314 977 -Z9500 -A

ECG 500A

ECG 521

ECG 522

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977 -Z9500 -A

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977-36

ECG 526A

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ECG 529

ECG 530

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GE 521

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Packaged with each Zenith tripler is a cross-reference guide with a no-nonsense numbering system that relates ECG® GE, and RCA Universal lines and 22 other manufacturers to Zenith part numbers... plus detailed installation and safety instructions...and a wire tie and sealant at no extra cost.

That's why you get more than just a tripler when you switch to Zenith Universal Tripiers.

See your distributor for Zenith's Universal Tripler Cross Reference Guide (#902-2011)...and Zenith's Universal Semiconductor Guide. ECG is a registered trademark of f ,iilips ECG. Inc.

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Zenith Radio Corporation / Service, Parts & Accessories Division 11000 Seymour Avenue / Franklin Park, Illinois 60131

57-90

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66F-054-3 977 -Z9500 -A

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Page 68: G1E01910110 - WorldRadioHistory.Com...The Sencore SC61 Waveform Analyzer By Carl Babcoke, CET This new scope has several features that can shorten diagnostic time significantly and

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Cut your time in half. You WILL cut your service time in half with a Sencore VA48 Video Analyzer. Over 1500 VA48 owners nationwide report an average time savings of 54%! These techs quickly and easily learned the VA48's Signal Substitution Method of troubleshooting. It's the key to DOUBLING your service output.

Signal Substitution is the key. Our double -patented Signal Substitution Method lets you inject known good signals from the VA48 into any stage of a TV or VCR. If you get a good picture, you know everything is working from that point forward. You backup stage by

For information Circle (3) on Reply Card For Demonstration Circle (4) on Reply Card

stage until the defect appears on the screen. You then know you are injecting into the defective stage. It's just that simple, and only the VA48 provides ALL signals necessary to inject from antenna to CRT. It literally cuts your service time in HALF

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