g EV Charging Station -- Installation Instructions · PDF fileg EV Charging Station--Installation Instructions-- Rev. 2 DEH41709 1 of 22 9/2016 DuraStation™ EVSE CHARGING STATION

g EV Charging Station --Installation Instructions--

Rev. 2 DEH41709 1 of 22 9/2016

DuraStation™ EVSE CHARGING STATION

INSTALLATION INSTRUCTIONS

WALL-MOUNT POLE-MOUNT

PEDESTAL BACK TO BACK


Rev. 2 DEH41709 2 of 22 9/2016

Table of Contents 1. Important Safety and Grounding Instructions ................................................................................................. 3

1.1 Safety and Compliance ........................................................................................................................... 3

1.2 Grounding Instructions ........................................................................................................................... 3

2. Installation Instruction ................................................................................................................................... 3

2.1 Before Installing ..................................................................................................................................... 3

2.2 Safety Requirements .............................................................................................................................. 3

2.3 Installation Overview and Specifications ................................................................................................. 3

2.4 Pedestal ..................................................................................................................................................5

2.5 Back To Back ......................................................................................................................................... 10

2.6 Wall-Mounted ....................................................................................................................................... 15

2.7 Pole-Mounted ....................................................................................................................................... 19

2.8 Replacement Part Installation ........................................................... Error! Bookmark not defined. 2.8.1 VFD .............................................................................................. Error! Bookmark not defined. 2.8.2 Charging Cord .............................................................................. Error! Bookmark not defined. 2.8.3 Holding Socket ............................................................................. Error! Bookmark not defined. 2.8.4 Service Door ................................................................................. Error! Bookmark not defined.

2.9 Wiring Diagram ................................................................................ Error! Bookmark not defined. 3. User Manual ............................................................................................ Error! Bookmark not defined.

3.1 Receiving ......................................................................................... Error! Bookmark not defined. 3.2 Basic User Instructions ..................................................................... Error! Bookmark not defined. 3.3 Technical Data ................................................................................. Error! Bookmark not defined.

3.3.1 Display fault messages ................................................................. Error! Bookmark not defined.


Rev. 2 DEH41709 3 of 22 9/2016

1. Important Safety and Grounding Instructions

1.1 Safety and Compliance This document provides instructions for installation of EV Charging Station products listed in Table 8 in Section 3.3, and should not be used for any other product. Before installing the EVSE (Electric Vehicle Supply Equipment), you should review this manual carefully and consult with a licensed contractor, licensed electrician, or trained installation expert to ensure compliance with local building codes, climate conditions, safety standards and state and local electrical codes.

The EVSE should be installed only by a licensed contractor, and/or a licensed electrician in accordance with all applicable state, local and national electrical codes and standards. The EVSE should be inspected by a qualified installer prior to initial use. Under no circumstances will compliance with the information in this manual relieve the user of his/her responsibility to comply with all applicable codes or safety standards.

1.2 Grounding Instructions

The EVSE must be connected to a grounded, metal, permanent wiring system, or an equipment grounding conductor. This should be run with circuit conductors and connected to the equipment grounding bar or lead on the EVSE. Connections to the EVSE shall comply with all applicable electrical codes and ordinances.

2. Installation Instruction

2.1 Before Installing

Before any installation work is performed, study all drawings furnished by the supplier for the particular installation. These include arrangement drawings (front, end, and plan views), connections to the equipment that may be required to meet any local codes (such as mats, screens, or railings) is not furnished.

2.2 Safety Requirements

• Eye protection with appropriate glasses (especially when using the electrical drill). • In the installation be sure to not connect directly to power distribution network cables without

additional protection. • Ensure that at all times when working, no power is connected. • Use appropriate tools for each function (the appropriate bit to the material to work). • Turn off the machine (better unplugged) for a bit change or cleaning.

• Keep in mind the general security requirements common to all electrical appliances (not to put them near sources of heat or humidity, do not pull the cable, etc).

2.3 Installation Overview and Specifications


Rev. 2 DEH41709 4 of 22 9/2016

This document describes how to install any EVSE charging station family. It includes step-by-step instructions for installing the body assembly for the following stations:

• Pedestal • Back to Back • Wall- Mounted • Pole-Mounted

EVSE Torque Specification Table

- Table 1 -

Tools

Type Characteristics

Slotted Screwdriver 3/16” or ¼”

Phillips Screwdriver #2

Socket Socket sizes: 7/16”, ¾”

Electric Drill Used in the wall mounted and pole mounted installations

Wire stripper, hammer, and wall anchors

- Table 2 -

WARNING: Make sure power to the EVSE is shut off before performing any task


Rev. 2 DEH41709 5 of 22 9/2016

2.4 Pedestal

Bill of materials

ITEM DESCRIPTION QTY

1 Kiosk Pedestal Unit 1 2 Base Mounting Assembly 1 3 Kiosk Skirting 1 4 Base Mounting Template, NEMA 3R 1 5 Hex Nut, ½” SS 12 6 Washer, Plain, ½” dia. SS 4 7 Lock Washer, External Tooth, ½” SS 8

- Table 3 -


Rev. 2 DEH41709 6 of 22 9/2016

Procedure

Figure 1: Exploded pedestal base assembly

Locate area for pedestal location. Maintain the alignment of the base as shown in Figure 1 above.

IMPORTANT: EV Charging Station is rated for 120V or 208-240V power only. The EVSE must be connected to a grounded, metal, permanent wiring system, or an equipment grounding conductor. This should be run with circuit conductors and connected to the equipment grounding bar or lead on the EVSE. Connections to the EVSE shall comply with all applicable electrical codes and ordinances.



Rev. 2 DEH41709 7 of 22 9/2016

The conduits must extend minimum 5” above the concrete floor, or according to local codes. Install mounting template securely over these conduits.

Figure 2: Pedestal Base Installation

Figure 3: Pedestal Base Installation Adjust nuts to position height, position mounting template, and pour concrete to level shown in Figure 3. Do not cover the nuts with concrete. Verify that the final surface is completely smooth. The Mounting template is for concrete installation only, and requires removal after concrete is poured. Install nuts and washers, after lowering skirt over matching threaded rods over the nuts. Use the bottom nuts for leveling the skirt. Torque nuts per specification Table 1.

½-13 HARDWARE,

STAR WASHER

AND FLAT

WASHER

KIOSK SKIRT

½-13 HARDWARE,

STAR WASHER

AND FLAT

WASHER

KIOSK SKIRT CONDUITS


Rev. 2 DEH41709 8 of 22 9/2016

Ensure the body casing is firmly aligned to the bottom surface and that no movement (rocking) can take place, even when significant pressure is applied. Open the door with the corresponding key by the door latch. Insert the Kiosk from top and Install nuts, star washers, and flat washers, after lowering skirt over matching threaded rods as shown in Figure 4.

Figure 4: Pedestal Base Installation

Torque all the nuts as per the torque specification in Table 1. Connect the different wires to the power circuit: Pull lines into the body assembly and connect to the fuse block as illustrated in Figure 5. Ground wire is connected to a ground bar prepared for that connection, as illustrated in Figure 5.


Rev. 2 DEH41709 9 of 22 9/2016

Fuse Block

Incoming Power

Ground Bar

Ground Bar

Fuse Block

Incoming Power Cables Connect at Bottom Terminals of Fuse Block Ground Wire Connects to Ground Bars

Figure 5: Power Wire and Ground Wire Connections for Pedestal


Rev. 2 DEH41709 10 of 22 9/2016

2.5 Back To Back

Bill of materials

ITEM DESCRIPTION QTY

1 Kiosk Pedestal Unit 1 2 Base Mounting Assembly 1 3 Kiosk Skirting 1 4 Base Mounting Template, NEMA 3R 1 5 Hex Nut, ½” SS 12 6 Washer, Plain, ½” dia. SS 4 7 Lock Washer, External Tooth, ½” SS 8

- Table 4 -


Rev. 2 DEH41709 11 of 22 9/2016

Procedure

Figure 7: Exploded double pedestal base assembly

Locate area for pedestal location. Maintain the alignment of the base as shown in Figure 7.

IMPORTANT: EV Charging Station is rated for 120V or 208-240V power only. The EVSE must be connected to a grounded, metal, permanent wiring system, or an equipment grounding conductor. This should be run with circuit conductors and connected to the equipment grounding bar or lead on the EVSE. Connections to the EVSE shall comply with all applicable electrical codes and ordinances. The conduits must extend minimum 5” above the concrete floor, or according to local codes. Install mounting template securely over these conduits.



Rev. 2 DEH41709 12 of 22 9/2016

Figure 8: Double pedestal base assembly

Figure 9: Double pedestal base assembly

Adjust nuts to position height, position mounting template, and pour concrete to level shown in Figure 9. Do not cover the nuts with concrete. Verify that the final surface is completely smooth. The mounting template is for concrete installation only, and requires removal after concrete is poured. Install nuts and washers, after lowering skirt over matching threaded rods over the nuts. Use the bottom nuts for leveling the skirt. Torque nuts per specification Table 1. Open the door with the corresponding key by the door latch.

½-13 HARDWARE,

STAR WASHER

AND FLAT

WASHER

KIOSK SKIRT

½-13 HARDWARE,

STAR WASHER

AND FLAT

WASHER

KIOSK SKIRT CONDUITS


Rev. 2 DEH41709 13 of 22 9/2016

Insert the Kiosk from top and Install nuts, star washers, and flat washers, after lowering skirt over matching threaded rods as shown in Figure 10.

Torque all the nuts as per the torque specification in Table 1. Connect the different wires to the power circuit: Pull lines into the body assembly and connect to the fuse block as illustrated in Figure 11. Ground wire is connected to a ground bar prepared for that connection, as illustrated in Figure 11.

Figure 10: Double Pedestal Base Installation


Rev. 2 DEH41709 14 of 22 9/2016

Figure 11: Power Wire and Ground Wire Connections for Double Pedestal

Incoming Power

Ground Bars

Fuse Blocks

Ground Bars

Fuse Blocks

Incoming Power Cables Connect at Bottom Terminals of Fuse Blocks Ground Wires Connect to Ground Bars


Rev. 2 DEH41709 15 of 22 9/2016

2.6 Wall-Mounted Bill of materials

ITEM DESCRIPTION CHARACTERISTICS QTY

1 Kiosk Unit Wall mounted enclosure 1 2 Wall Bracket Assembly (4) ¼”-20 Weld Stud 1 3 Hex. Nuts ¼”-20 Zinc Plated Steel, Flanged

Locknut 4

4 Anchor Bolt, 3/8-16 Drill ½” dia. hole 4 5 Sealing Washer, ¼” dia. Seals ¼” studs 4 6 Washer plain, 1” dia. Included with 3/8” Anchor Bolt 4 7 Conduit Hub, ¾” Attach to ¾” conduits/enclosure 2

- Table 5 -


Rev. 2 DEH41709 16 of 22 9/2016

Procedure

Drill 6 holes in the wall, as illustrated in Figure 13. Use the supplied template to ensure correct alignment. IMPORTANT: Exercise extreme caution when drilling holes in the wall. Make sure there are no electrical cables.

IMPORTANT: The maximum height above the surface should be set to meet any local or national requirements for persons with disabilities. It is recommended that the lowest part of the socket-outlet, shall be located at a height between 16” and 60” above ground level.

Using the 6 installer-supplied lag screws and anchors, fasten the wall base bracket to the wall. Supply (2) ¾” conduits as per bracket drawing dimensions, and connect supplied ¾” conduit hubs to conduits. Ensure that conduit hubs seal against wall-mount enclosure per following section view.

Figure 13: Wall-Mount Bracket Holes

Figure 14: Wall-Mount Bracket



Rev. 2 DEH41709 17 of 22 9/2016

Torque all the nuts as per the torque specification in Table 1. Install the kiosk wall mounted unit in the wall base bracket, using the nuts, star washers, flat washers, and nuts as indicated in Figure 15.

Figure 15: Wall-Mount Installation, Exploded View IMPORTANT: EV Charging Station is rated for 120 or 208-240V power only. The EVSE must be connected to a grounded, metal, permanent wiring system, or an equipment grounding conductor. This should be run with circuit conductors and connected to the equipment grounding bar or lead on the EVSE. Connections to the EVSE shall comply with all applicable electrical codes and ordinances.

The cables must extend 16” to 24” above the wall surface, or according to local codes. Connect the different wires to the power circuit: Pull lines into the body assembly and connect to the fuse block as illustrated in Figure 16. Ground wire is connected to a ground bar prepared for that connection, as illustrated in Figure 16.

¼-20 HEX NUT, ¼: SEALING WASHER

WALL-MOUNT UNIT

3/8-16 NUT

WALL-MOUNT BRACKET

CONCRETE ANCHOR

¾” CONDUIT HUB

(2) ¾” CONDUITS


Rev. 2 DEH41709 18 of 22 9/2016

In case of RFID sensor the communication cable is connected to the Ethernet connector on the controller, just like the pedestal example as shown in Figure 6. .

Ground Bar

Fuse Block

Incoming Power Cables Connect at Terminals of Fuse Block Ground Wire Connects to Ground Bar

Figure 16: Power Wire and Ground Wire Connections for Wall Mount


Rev. 2 DEH41709 19 of 22 9/2016

2.7 Pole-Mounted

Bill of materials

ITEM DESCRIPTION CHARACTERISTICS QTY

1 Kiosk Unit Pole-Mounted 1 2 Pole-bracket Assembly Bracket & ¾” Banding 1 3 Band Clamp ¾” Stainless Steel Clamp 2 4 Hex. Nuts ¼-20 Supplied with EVSE unit 4 5 Sealing Washers, ¼” Seals ¼” studs 4 6 Conduit Hub, ¾” Attach to ¾” conduits/enclosure 2

- Table 6 -

Procedure Drill the different holes in the pole to accommodate the two couplings and the two screws for the base-mounting fixation. IMPORTANT: Exercise extreme caution when drilling holes in the pole. Make sure there are no electrical cables. Insert the coupler into the hole and hold the body assembly in place using a temporary strap.

Figure 17: Wall-Mount Conduit Installation Default Fitting Locations

Figure 18: Wall-Mount Conduit Installation – Alternate Knockouts on Bottom of Unit



Rev. 2 DEH41709 20 of 22 9/2016

IMPORTANT: The maximum height above the surface should be set to meet any local or national requirements for persons with disabilities. It is recommended that the lowest part of the socket-outlet, shall be located at a height between 36” and 48” above ground level.

Figure 19: Pole Mount Installation, Critical Dimensions

Strap the body assembly to the pole using (¾”), (0.030”) stainless steel banding. IMPORTANT: You must use a high tension-banding tool to install bands. Install the kiosk pole mounted unit , using the nuts, star washers, and flat washers nuts as indicated in the following picture. Torque all the nuts as per the torque specification in Table 1.


Rev. 2 DEH41709 21 of 22 9/2016

Figure 20: Default Pole-Mount Installation, Exploded View

IMPORTANT: EV Charging Station is rated for 120V or 208-240V power only. The EVSE must be connected to a grounded, metal, permanent wiring system, or an equipment grounding conductor. This should be run with circuit conductors and connected to the equipment grounding bar or lead on the EVSE. Connections to the EVSE shall comply with all applicable electrical codes and ordinances. The cables must extend 16” to 24” above the pole surface, or according to local codes.

Figure 21: Pole-Mount Conduit Using Side Fittings Installations

Figure 22: Alternate Pole-Mount Conduit Installation Using Bottom Knockouts


Rev. 2 DEH41709 22 of 22 9/2016

Connect the different wires to the power circuit: Pull lines into the body assembly and connect to the fuse block as illustrated in Figure 16 (same as wall mounted unit). Ground wire is connected to a ground bar prepared for that connection, as illustrated in Figure 16 (same as wall-mounted unit).

* SAVE THESE INSTRUCTIONS*

The instructions do not purport to cover all details or variations in equipment nor to provide for every possible contingency to be met in connection with installation, operation or maintenance. Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser’s purposes, the matter should be referred to the GE company. GE Industrial Solutions 41 Woodford Ave. Plainville, CT 06062 www.geindustrial.com

Documents

g EV Charging Station -- Installation Instructions · PDF fileg EV Charging Station--Installation Instructions-- Rev. 2 DEH41709 1 of 22 9/2016 DuraStation™ EVSE CHARGING STATION