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Fusiotherm ® -Pipe System For the application in sanitary and heating Technique & Products • Edition 09/03 Features Quality Assurance Planning Installation Principles Fusion Product Range Product approved by aquatherm GmbH Kunststoff-Extrusions- und Spritzgießtechnik Biggen 5 D-57439 Attendorn Phone: +49 (0) 2722 950-0 Fax: +49 (0) 2722 950-100 Wilhelm-Rönsch-Str. 4 D-01454 Radeberg Phone: +49 (0) 3528 4362-0 Fax: +49 (0) 3528 4362-30 E-mail: [email protected] www.aquatherm.de aquatherm metall, Attendorn aquatherm branch Radeberg aquatherm Massa, Italien aquatherm main site, Attendorn

Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

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Page 1: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

Fusiotherm®-Pipe System

For the application in sanitary and heating

Technique & Products • Edition 09/03

Features

Quality Assurance

Planning

Installation Principles

Fusion

Product Range

Product approved by

aquatherm GmbH

Kunststoff-Extrusions-

und Spritzgießtechnik

Biggen 5D-57439 Attendorn

Phone: +49 (0) 2722 950-0Fax: +49 (0) 2722 950-100

Wilhelm-Rönsch-Str. 4D-01454 Radeberg

Phone: +49 (0) 3528 4362-0Fax: +49 (0) 3528 4362-30

E-mail: [email protected]

aquatherm metall, Attendorn aquatherm branch Radeberg aquatherm Massa, Italien

aquatherm main site, Attendorn

Page 2: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

Fusiotherm®

Pipe System

Table of contents:

Features

Quality Assurance

Fusion

Installation Principles

Planning

Product Range

aaqquuaatthheerrmm

Fusiotherm®

Technical information

© aquatherm GmbH, 2003. This technical information is copyright.

Duplication and reprinting is prosecuted.

Product approved by

Page 3: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-A.01-

worldwide

aquatherm - Successful in more than 50 countries

Australia Aquatherm Australia Pty Ltd. 415 West Botany Street AU 2216 Rockdale NSW 0061-2-95537199 0061-2-95537899Austria Michael Mittendrein Haupstrasse 61 A 8042 Graz St. Peter 0043-664-1040940

Maximilian Köck Dorfstrasse 106 A A 6240 Radfeld 0043-6991-169427Belgium Ets. A. Marchal & Cie. 4e Ave., B 4040 Herstal 0032-42-646568 0032-42-480671

S.P.R.L. Parc Industriel des Hauts SartsBrazil SIMETALL Industria de Comércio Rua Gerson Andreis 535 BR 95112-130 Caxias do Sul-RS 0055-54-2271244 0055-54-2271226

de Ferramentas Ltda. Parque IndustrialBosnia P.P. “VOKEL” Import-Export Obilaznica bb BiH 88240 Posusje 00387-39-693002 00387-39-693156Hercegovina Veleprodaja-MaloprodajaCzech Republic AEROFLEX Na Piskach 3 CZ Praha 6 00420-2-33324920 00420-2-33324920China (PR) KDF. Distribution 16/F, 1601 Metro Tower 30 Tan Yao PRC 200030 Shanghai 0086-21-64268106 0086-21-64268107

(Shanghai) Co., Ltd. Qiao Road Xuijahui DistrictCuba CUBAHIDRAULICA Carretera Vieja C Hawanna 0053-7-979832 0053-7-977116

Vieja de Guanabacoa Guanabacoa Gbcoa.Croatia aqt d.o.o. Radnicka Cesta 1A HR 10000 Zagreb 00385-1-6194030 00385-1-6184592Denmark WS Rorhandel Norregade 46 DK 6270 Tonder 0045-73-724033 0045-73-724032

c/o RevisorgardenDominican Importadora Ofcom Ave. Helios No. 6 Bella Vista DO Santo Domingo 001809- 334 1740 001809- 334 1739RepublicEgypt Hamza Bros. Supplying Co. 53 El Soudan EG GIZA Cairo 0020-2-3367832 0020-2-7613314

St. El MohandseenEstonia Talvike Ltd. Akadeemia tee 27 EE 10621 Tallinn 00372-6397037 00372-6397037Finland Adamatic Oy Hatanpaanvaltatie 34 B FI 33100 Tampere 00358-3-346-98-78 00358-400-6245-30

Georgia “Hydrotherm“ Ltd. 118, A. Tsereteli Ave. GEO 380019 Tbilisi 00995-32-940564 00995-32-940564Great Britain Aquatherm sales UK Ltd. Unit 23 Bolney Grange Business Park GB RH17 5PB Bolney West Sussex 0044- 1444 250500 0044- 1444 250456

Stairbridge LaneGreece Aquatherm Hellas A.B.E.E. Odos Langadda / 4,5 km GR TK 56430 Saloniki Polichni 0030-31-683869 0030-31-683872

Aerogefira Hungaria aquatherm-hungaria kft. Hársfa sétány 13, fszt. 2 H 1203 Budapest 0036-1-4254095 0036-1-4254095Iceland SS Lagnadeild Umbods+Heildverzlun Smidjuvegur 5 IS 200 Kópavogur 00354-5-655171 00354-5-655172Ireland Thermax Ltd. Hollywell IE Kilfenora, Co. Clare 00353-65-7072209 00353-65-7072209

Underfloor Heating SystemsIsrael S.AL Technical Equipment Ltd. 36 Hamerkava St. IL 58859 Holon 009723-556 6363 009723- 556 6474Italy aquatherm SRL Parco Produttivo Apuania I 54100 Massa (MS) 0039-0585 25 99 01 0039-0585 25 99 99

Jugoslavia Delta Term Export Import Sime Milosevica 12 YU 11000 Belgrad 00381-11-2457722 00381-11-3440705Korea EURO International Co., Ltd. 61-4 Yoido-Dong, KR 150-732 Seoul 0082-2-7827161-2 0082-2-7827163

#614 Life Combi B/D, Youngdeungpo-GuKuwait Al-Sahoo General Trading P.O. Box 32 10 KW 13033 Kuwait-City 00965-4728785 00965-4728786

& Contracting Group Co. Safat, Zip Code 13033Latvia SIA “RK Konsultants“ Césu iela 29 LV 1012 Riga 00371-7-375-962 00371-7-375964Libanon Kamaco S.A.L. Antelias Highway LE Antelias 00961-4-402329 00961-4-405210Luxembourg Ets.A.Marchal & Cie. S.P.R.L. 4e Ave., Parc Industriel B 4040 Herstal 0032-42-646568 0032-42-480671Malta aquatherm (Malta) Ltd. Triq Dun Luret Callus MA ZBG 07 Zebbug 00356-21460286 00356-21465654Maroc Sté Idrostim S.A. Lot - 287 Zone Industrielle MA El Jadida 00212-3-351793Namibia O. Behrens & Co. (Pty.) Ltd. P.O. box 5042 NA Windhoek 00264-61-238300 00264-61-238743

SanitarywareNew Zealand Aquatherm NZ 38c Lunn Ave NZ MT Wellington Auckland 0064-9-5707204 0064-9-5707206Norway Klima & Varme-Teknikk AS Kallumveien 22 NO 1522 Moss 0047-69242929 0047-69242930

Nor-Term AS Postboks 91 NO 4901 Tvedestrand 0047-37162094 0047-37161220Philippines Kuysen Enterprises, Inc. 232-234 Rizal Avenue Ext. PHI 1400 Caloocan 0063-2-3611415 0063-2-3621193

City Metro ManilaPoland aquatherm-Polska ul. Pulawska 538 PL 02-884 Warszawa 0048-22-6438681 0048-22-6438679Republic of Martin d.o.o. P.E. Hmeljarska SI 3310 Zalec 00386-3-5718900 00386-3-5718902SloveniaRomania SC Probel Instal s.r.l. Sos. Stefan cel Mare 29, sec.2 RO Bucuresti 0040- 21 230 2050 0040-21-4908093Russia Inter-aquatherm Moscow Ltd. Obrutcheva ul. 30 GUS Moscow 007-095-7877042 007-095-7877044

aquatherm-Königsberg Glasunov 11 GUS 236010 Kaliningrad 007-0112-310833 007-0112-311005Lazurit Sovietskaya 15 GUS 630007 Novosibirsk 007-3832-237348 007-3832-237348

Saudi Arabia Al Sahoo Sanitary Ware Co. P.O. Box 27478 SA 11417 Riyadh 00966-1-4779140 00966-1-4764271

Slovak Republic S-Komplex Hrobonova 4 SK 81104 Bratislava 00421-7-54788225 00421-7-54788204

Spain aquatherm ibérica s.l. C/Torre E 28031 Madrid 00349-1-3806608 00349-1-3806609de Don Miguel, n° 26

Sweden R.E. Therm Rörprodukter AB Frillesasvägen 83 SE 43030 Frillesas 0046-340-657800 0046-340-657809Switzerland Thermotech GmbH Seminarstrasse 114 CH 5430 Wettingen 0041-56-4274914 0041-56-4274915Syria Tredex Syria P.O. Box 33073 Malki - Bizem St. SY Damascus 00963-11-3734646 00963-11-3734733The Netherlands Verlinde VA aquatherm Ambachstraat 8 NL 6951 CC Dieren 0031-313-414227 0031-313-415566Turkey Gelisim Teknik-Ticaret Apt. B-Blok No: 12/1-2 TR 7050 Antalya 0090-242-3402575 0090-242-3402577

Sanayi ve Pazarlama Ltd.Sti. 100. Yil Bulvari SevimliThailand Cosmopolitan Trading Co., Ltd. 48/2 Soi Naphasap 2 TH 10110 Bangkok 00662-259 6052-3 00662-258 6208

Sukhumvit 36 RoadUkraine aquatherm-Ukraine Prospekt W. Tschornowola 4 UA 79058 Lvov 00380-322-978144 00380-322-720090USA aquatherm piping systems, inc. 2155 Bonie Brae Street USA 48309 Rochester Hills, 001- 586 336 2152

Michigan UAE Al Sahoo Trading Est. P.O. Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

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Page 4: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

Service

Fusiotherm®

As an additional service to the effective lectures and trainings atspecialist dealers and associations of the trade guilds, aquathermoffers regular trainings and information events free of charge, takingplace in the training centres of Attendorn and Radeberg.

The aquatherm laboratory: starting with testing the granulate char-acteristics up to permanent supervising of processing: Only perfectgoods have the chance to leave aquatherm in customer´s direction.

The aquatherm-software service offers – next to various system spe-cific data for customary planning programs and Datanorm-disc – anindependent graphical program (Dendrit), and – of course – the cor-responding training.

If instruction on site, system demonstration in your workshop or spe-cial campaigns at the specialist trade: apart the central trainings inAttendorn and Radeberg the aquatherm field staff is daily on theway everywhere in Germany.

aaqquuaatthheerrmm-A.02-

aquatherm is represented on all important fairs relevant for the sani-tary and heating sector in Germany or abroad with its own exhibitionbooth. For more information regarding fairs near to you, please call 0049-2722-950425 or visit internet page: www.aquatherm.de.

The aquatherm-CD, prospects, catalogues, poster, leaflets, mailings,calendars, a.s.m. are investigated and produced from the internaladvertising department. All information regarding the company, thetechnology, the products, the various trainings and fairs as well as allcatalogues in pdf-form can be called and downloaded from theaquatherm-web side: www.aquatherm.de.

Laboratory

Training Software-training

Fair Technical documentation/ Internet/ CD-Rom

Field staff / Infomobil

Page 5: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-A.03-

Fusiotherm®

Table of contents

Chapter 3: Fusion

3.01 – Part A: Mounting of the Tools / Heating up Phase / Handling / Guidelines

3.03 – Part B: Checking of Devices and Tools

3.04 – Preparation for the Fusion

3.05 – Heating of Pipe and Fitting

3.06 – Setting and Alignment

3.07 – Part C: Weld in Saddles

3.09 – Part D: Fusiotherm®-Welding Machine

3.10 – Part E: Fusiotherm®-Electric Welding Device / Connection technique / Cooling times / Working pressure

3.12 – Part F: Repair

Chapter 4: Installation Principles

4.01 – Fastening technique / Fixed Points / Sliding Points

4.02 – Installation Advice / Linear Expansion /Concealed Installation

4.03 – Installation in Ducts

4.04 – Open Installation / Calculation ofLinear Expansion

4.05 – Expansion Bellows / Bellow ExpansionJoint

4.06 – Bending Side / Expansion Loop

4.07 – Table Linear Expansion

4.09 – Pre-Stress

4.10 – Support Intervals

4.11 – Insulation warm water supply

4.12 – Insulation cold water supply

4.13 – Pressure Test / Test Control / Measuring of Test Pressure

4.14 – Test Record

Chapter 1: Features

1.01 – Fields of application

1.02 – Potable water installations / Heating installations

1.03 – Fusiolen® PP-R (80) / Material properties

1.05 – Ecology

1.06 – Permissible working pressuresfor sanitary

1.07 – Permissible working pressuresfor heating pipes

1.08 – Hygienic harmlessness/ UV-resistance/ Sound insulation/Fire protection 1

1.09 – Fire Protection 2 / Fire Load

1.10 – Advantages

1.11 – Types of installation

1.12 – Installation principle

1.13 – System components / Chemical resistance

Chapter 2: Quality Assurance

2.01 – Guidelines

2.02 – Compliance with System standard/ Quality management system

2.03 – System Control / Internal Control

2.04 – Test and Acceptance of Incoming Goods / Process Control / Final Inspection

2.05 – External Control / Storage / Packing / Dispatch

2.06 – Test Certificates

Page 6: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-A.04-

Fusiotherm®

Table of contents

Chapter 6: Product Range

6.01 – Fusiotherm®-pipe SDR 6 (PN 20)

6.02 – Fusiotherm®-pipe SDR 11 (PN 10)

6.03 – Fusiotherm®-composite technology

6.04 – Fusiotherm®-faser composite pipe SDR 7.4

6.05 – Fusiotherm®-stabi composite pipe

6.06 – Fittings / Counterparts

6.13 – Armature Connections / Accessories

6.15 – Transition Pieces

6.18 – Transition Pieces

6.20 – Threaded Connections

6.22 – Weld in saddles / Distributors / Accessories

6.24 – Shut of Devices

6.32 – Welding Tools

6.33 – Peeling tools

6.34 – Saddle Welding Tools and Installation Aid

6.35 – Accessories

6.27 – Radiator Connections

6.30 – Cutting and Welding Devices

4.15 – Flushing of Pipes / Earth Wire / Transport and Storage

4.16 – Water Point Connections

4.17 – Distribution Block for Sanitary/HeatingApplications

4.19 – Insulation Tray for Distribution Block / aquatherm®-Distribution Block / Sample Applications

Chapter 5: Planning

5.01 - Principles of Calculation / Calculation Aid / Software

5.02 – DIN 1988 T 3 / Maximum Flow Rate

5.03 – Minimum Flow Pressure / Calculated Flows

5.04 – Maximum Flow Rate

5.05 – Pipe Friction Factor / Flow Rate

5.21 – Coefficient of Loss / ζ Fusiotherm®-Fittings

5.23 – Coefficient of Loss / ζ Fusiotherm®-distribution block

Page 7: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

Fusiotherm®

Features 1111

aaqquuaatthheerrmm-1.01-

Fields of Application

Fusiotherm® - a pipe system which has many ap-plications because of its special characteristicsand its versatility.

▲ Potable water pipe networksfor cold and warm water installations i.e. in residential buildings, hospitals, hotels, office and school buildings, shipbuilding, sports facilities etc.house connection boiler connectionwater distributionriserhigh rise (conventional or specially connected)water point connection

▲ Heating pipes for residential houses

heat generator connectionsheating distributorsrisershigh risedistributor connectionsradiator connections

▲ Pipe networks for…

…rainwater utilisation systems

…compressed-air plants

…swimming pool facilities

…the connection of heat pumps

▲ Pipe networks in agriculture and horticulture

▲ Pipe networks for industry,i. e. transport of aggressive fluids (acids,leys, etc.). The chemical resistance of the

Fusiotherm®-pipe system must be considered.(For special applications please consult the manufacturer.)

The Fusiotherm®-pipe system has applications inall fields of

▲ NEW INSTALLATION

▲ REPAIR

▲ RENOVATION.

Page 8: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

Fusiotherm®

11Features

aaqquuaatthheerrmm-1.02-

Potable water installations / Heating installations

From the house connection station, cold water distribution,boiler connection and hot water distributor…

Risers and distribution piping for heating supply should beplanned and installed with Fusiotherm®-stabi composite pipes.

The connection of floor heating systems or the installationof radiator pipes up to the distribution manifold is also inthe heating field carried out with Fusiotherm®.

IMPORTANT:The aquatherm® SHT sanitary-and radiator connection systemmay be combined without any problems with the Fusiotherm®

pipe system.

Socket welded type nipples and transition joints enable theconnection of all components in the central of supply andfurthermore on the floor.

…risers, installed with Fusiotherm®-composite pipe, with con-ventional high rise or high rise carried out with the Fusiotherm®-distribution manifold system...

. . . to the last tap, installed conventionally or with the distrib-ution manifold, concealed or surface installation - the Fusio-therm®-pipe system offers all possibilities of a completeinstallation with one single non-polluting material.

Page 9: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

THE ADVANTAGES AT ONE SIGHT:

RESISTANCE AGAINST CHEMICALS

SMELL- AND TASTE NEUTRALITY

PHYSIOLOGICAL SAFENESS

HIGH ENVIRONMENTAL COMPATIBILITY

HIGH IMPACT RATE

LESS PIPE ROUGHNESS

HEAT- AND SOUNDINSULATING CHARACTERISTICS

VERY GOOD WELDING PROPERTIES

HIGH HEAT-STABILIZED

EQUIPPED WITH METAL DEACTIVATION

Fusiolen® PP-R (80)All Fusiotherm®-pipes and fittings are made ofFusiolen® PP-R (80).

Special heat and extraction stability are onlytwo of the features of this material. Its physicaland chemical properties are well-suited to thetransfer of potable water and to the heatingfield. Above all, the good welding propertiesand fusion, resulting in an homogenious union,made the Fusiotherm®-system and its corre-sponding raw material Fusiolen® PP-R (80) bestknown worldwide.

ENVIRONMENT

The environmental friendly material polypropy-len Fusiolen® PP-R (80) is recyclable and can beground, melted and reutilised without any prob-lems to manufacture e.g. motor-protections,wheel-linings, laundry baskets and other kindsof transport boxes.And all this without any qual-ity loss. There are no polluting substances nei-ther on its processing nor on its disposal.

Fusiolen® PP-R (80) - for the benefit of our envi-ronment!

USE OF METAL DEACTIVATORS

By adding suitable and food-approved addi-tives the risk of a material damage caused bymetalions under extreme conditions of appli-cation is evidently reduced.

HIGHER LONG-TERM HEAT STABILIZATION

The long-term stabilization was increased toresist potential influences of peak temperatureswith higher safety.

aaqquuaatthheerrmm-1.03-

11Features

Fusiotherm®

Page 10: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-1.04-

11Features

Fusiotherm®

Material Properties

Potable water is one of the best controlled com-modity goods.

The domestic supply system should influencethe water on its way up to the taps as less aspossible. Choosing the right sanitary pipe systemand its material is of great importance.

Fusiotherm®-pipe systems are suitable for all dif-ferent qualities of potable water.

The environment-friendly and hygienic impec-cable potable water pipe system made fromFusiolen® is physiologically and microbiologicallyharmless. The technical suitability has been evi-denced for more than 20 years worldwide.

Numerous international certificates like

- DVGW, SKZ (Germany)- AENOR (Spain)- ÖVGW (Austria)- WRAS (UK)- SVGW (Switzerland)- NSF (USA)- KIWA (Netherlands)- and more

testify to the high quality standard of the greenpipes.

Due to its excellent ecological features Fusiotherm®

- as the only sanitary pipe system - is allowed bythe environmentalism organization to be marked:“Product approved by Greenpeace”.

The extrapolated service life of Fusiotherm® pipes ismore than 50 years. Peak temperatures of 100° Carising from short disruptions are unproblematic.

Permanent temperatures from 70°C up to 90° Creduce the service life of the pipe (see table“Permissible Working Pressure”)

Using Fusiotherm® pipes for heating applicationsthe pressure- and temperature conditions ac-cording to table “Permissible Working Pressure”are valid.

The following table shows the operating condi-tions related to pressure and temperature as abasis for pipe and pipe connections. These fi-gures refer to potable water installations basedon a fictitious service life of 50 years.

* Reference temperature for the creep rupturestrength: 20 ° C

Working Tem- Annual pressure perature working

hours

bar °C h/a

Cold water 0 to 10 to 25* 8760transient

Warm water 0 to 10 to 60 8710transient to 85 50

Page 11: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

Fusiotherm®

aaqquuaatthheerrmm-1.05-

Features 11•Fusiotherm®-faser composite pipes SDR 7.4

•all fittings of the Fusiotherm®-pipe system

Further information can be acquired on the web-page of Greenpeace at www.greenpeace.deand of course directly at

aquatherm GmbH

Ulrich Höffer

Biggen 5 . D-57439 Attendorn Phone: +49 (0) 2722 950-323

E-mail: [email protected]

The Greenpeace licensed countries are:

Germany, Austria, Swiss, Italy, Spain,

New Zealand and Russia

The Fusiotherm®-stabi-composite-pipe is excluded from the licence.

„PRODUCT APPROVED BY GREENPEACE“

Ecology is no empty word for aquatherm.

This is proven by the acquired license right fromthe environmentalism organization Greenpeace,which allows to mark Fusiotherm®-products withthe logo "Product approved by Greenpeace".

PRECONDITIONS / EVALUATION

In order to achieve the award of the Greenpeacebrand, a product has to meet high ecologicalrequirements. The main point for the environ-mentalism organization was the material usedfor the production of the Fusiotherm®-pipe systemFusiotherm® PP-R (80).

To this, the basic material polypropylene, as wellas the included additives (colour pigments andstabilizers) have been tested by independentlaboratories with reference to their environ-mental compatibility.

Greenpeace gets the results that Fusiotherm® doesnot only meet the highest ecological standards,but is also future-orientated.

The ecological advantages:

•PVC free

•the additive share of the material Fusiolen®

PP-R (80) is below 3 %

•free from health problematic heavy metals(as e.g Cu, Pb, N, etc.)

•long-lived

• recyclable

By substituting PVC- and copper pipes to theFusiotherm®-system, the chlorine freight in thewaste disposal is reduced (PVC) and the bur-den on drinking water with unhealthy heavymetals is avoided.

CERTIFIED PRODUCTS

The brand "Product approved by Greenpeace"is valid for the following:

•Fusiotherm®-pipes of series SDR 11,SDR 7.4 and SDR 6

aquatherm meets

Page 12: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-1.06-

11Features

Fusiotherm®

Permissible Working Pressurefor potable water installations Fluid transported: water acc. to DIN 2000

1 bar(= 10 N/cm2)

1 bar(=10 N/cm2)

1

Pa(=1 N/m2)

105

psi(=1 lb/in2)

14.5

Pa (=Pascal) = 1 kg/(ms2) and bar = 105 x kg/ (ms2)

Pressure conversion table

Fusiotherm®-pipeSDR 6

Fusiotherm®-stabicomposite pipe

Fusiotherm®-pipe SDR 11

PN 10

30 °C

40 °C

50 °C

60 °C

70 °C

75 °CPota

ble

wa

ter (

co

ld)

Pota

ble

wa

ter (

wa

rm)

PN 20

* SD

R =

Sta

nda

rd D

ime

nsio

n Ra

tio (

dia

me

ter/

wa

ll th

ickn

ess

ratio

)SD

R =

2 x

S +

1 P

d

/s

(S

= P

ipe

se

ries

ind

ex

fro

m IS

O 4

065)

Fusiotherm®-pipe SDR 7.4

PN 16Permissible working pressure in bar

Safety-factor 1.5

20 °C

65 °C

Stabi composite pipe: high working stress at lowerwall thickness and higher flow rate

15

102550

15

10253050

15

1025

15.014.113.713.312.912.812.011.611.210.910.810.1

9.89.49.29.28.58.28.07.77.77.26.96.76.4

30.028.127.326.525.725.523.923.122.321.821.520.219.618.818.318.317.016.515.915.415.414.313.813.312.714.913.512.610.710.213.011.911.710.1

8.88.5

12.310.7

9.37.5

15

102550

15

102550

15

102550

15

10255015

102550

Tem

pe

ratu

re Fusiotherm®-faser composite pipe

SDR 7.4

Nominal pressureServ

ice

life

23.822.321.721.120.420.219.018.317.717.317.116.015.615.014.514.513.513.112.612.212.211.411.010.510.111.910.810.0

8.57.2

10.39.59.38.07.06.79.98.67.56.1

28.626.826.125.324.524.322.822.021.320.720.519.218.718.017.517.516.215.715.214.714.713.713.212.612.111.610.610.09.18.512.411.411.19.69.38.19.58.57.76.5

Safety-factor 1.25

Page 13: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-1.07-

Permissible Working Pressure heating systems or closed systems

11Features

Fusiotherm®

Heatingperiod

PN 20PN 16

Permissible working pressure in bar

75 °C

80 °C

85 °C

90 °C

Tem

pe

ratu

re

75 °C

80 °C

85 °C

90 °C

75 °C

80 °C

85 °C

90 °C

constantoperatingtemperature70 °C incl. 30days peryear at �

Serv

ice

life

Nominal pressure

14.2713.7911.7410.1813.5012.8011.14

9.7912.4211.8710.14

9.1811.3910.94

8.868.16

14.1113.5711.5810.0513.1212.5410.56

9.4112.0311.52

9.228.48

11.049.767.817.46

14.0213.3811.33

9.8212.9012.3510.05

9.0911.8110.72

8.588.03

10.598.967.17

constantoperatingtemperature70 °C incl. 60days peryear at �

constantoperatingtemperature70 °C incl. 90days peryear at �

* SD

R =

Sta

nda

rd D

ime

nsio

n Ra

tio (

dia

me

ter/

wa

ll th

ickn

ess

ratio

)SD

R =

2 x

S +

1 �

d/s

(S

= P

ipe

se

ries

ind

ex

fro

m IS

O 4

065)

11.3310.95

9.328.08

10.7210.16

8.847.779.859.428.057.299.048.697.036.48

11.2010.77

9.197.97

10.419.968.387.479.559.147.316.738.767.756.205.92

11.1210.62

8.997.80

10.239.807.977.219.378.516.816.378.417.115.69

5102545

51025

42.55

1025

37.55

102535

5102545

5102540

5102535

5102530

5102545

51025

37.55

1025

32.55

1025

Safety-factor = 1.25 Safety-factor = 1.5

Fusiotherm®-pipeSDR 7.4

Fusiotherm®-faser composite pipe

SDR 7.4

Fusiotherm®-pipeSDR 6

Fusiotherm®-stabicomposite pipe

Pressure conversion table see page 1.06

Page 14: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-1.08-

Fusiotherm®

11Features

Hygienic Harmlessness

According to DIN 1988 T2 all installation partscoming directly in contact with potable waterare commodity goods acc.to the spirit of the Lawfor Food and Commodity Goods. Plastic pipeshave to comply with the KTW-recommendationsof the Federal Public Health Department.

Material:

The hygienc harmlessness of the material usedfor the Fusiotherm®-pipe system is independentlyverified through test certificates from theHygiene Institute Gelsenkirchen.The suitability forpotable water pipes in the field of cold andwarm water is confirmed by current tests (seechapter 1+2).

Processing:

The joining method requires no additives such asfluxes or solder. The connection is exclusively madeby socket fusion.

Potable water - our most precious commodity good:

The increasing use of PP in the field of food-packing confirms the hygienic qualities of thematerial. This makes Fusiotherm® the optimal pack-ing for one of our most precious commoditygoods - our potable water.

UV-Resistance

PP-R (80) pipe and fitting should not be installed(without protection) where subject to UV-radia-tion.All Fusiotherm®-pipes and fittings have an UV-stabilizer to bridge transport and installationtimes. Maximum storage time in the open air is 6months.

For application in the open air, aquatherm offersUV-resistant composite pipes (Art.No.70878 - 70894)and UV-resistant faser composite pipes (Art. No.70758 - 70776) with UV-protective layer madefrom polyethylene.

Sound Insulation

The sound insulation qualities of polypropyleneand the PP-pipe system, when related to waterflow and hydraulic shock within a building,providea sound proofing effect on noise transmission.

Therefore the sound transmission is much lowercompared to metallic pipes.

Fire Protection

Fusiotherm® -pipe and fittings fulfill with therequirements of the fire classification B2 DIN 4102(normal inflammable). Compared to naturalproducts like wood, cork or wool, Fusiotherm®-pipes do not show an increased brand gas toxi-city. Therefore, in case of fire, there is no risk of thedevelopment of dioxin.

Measures against fire and smoke transmission bypipes are fire retardant seals. They are fixed, ifrequired, at the passage through a building,which demands fire resistance. The fire resis-tance period is the minimum period in minutes.

The extent of the preventive measures depends onthe kind of installation.The determining of fire areasand fire classification has to be made in acc. withthe law of the country. Information is given by thePlanning Department and Building Control Officeor the Fire Protection Representative.

Basically fire walls and ceilings with pipe pas-sages have to be furnished to the same fire resis-tance classification. All fire protection systems witha corresponding classification are suitable forFusiotherm®-pipes.

aquatherm recommends the Rockwool®-Conlitfire retardant seals as ideal solution for the Fusio-therm®-pipe system. Detailled information aboutthe draft-guidelines 2000 will be given by our tech-nical hotline or directly by Rockwool GmbH.

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aaqquuaatthheerrmm-1.09-

11Features

Fusiotherm®

Fire Load

The values required for determining the fire loadwithin a fire section are calculated from thetotal of all flammable materials located withinthis area.

The calculation for establishing the combustionheat V [kWh / m] for a fire section in the event ofan outbreak is dependent on dimensions andmaterials.

The basis used for the calculation of Fusiotherm®-pipes made of PP-R (80) is the lower calorific valueHu = 12.2 kWh/kg (as per DIN V 18230 T1) in con-

Combustion values V [kWh/m] for Fusiotherm®-pipes

SDR 11 SDR 6External-Ømm PN 10 PN 20

stabi compositepipe

faser composite pipe

SDR 7.4

junction with the mass of material mpipe [kg/m].

For Fusiotherm®-stabi composite pipes, the pro-portion of integrated aluminium is also takeninto account.

Depending on the calculation procedure, thefire load is worked out with reference to theburn-up factor. This value is designated as m factor

and is taken as 0.8 for polypropylene.

16 – 1.34 1.62 -

20 1.31 2.10 2.04 1.77

25 2.00 2.76 3.18 2.69

32 3.25 5.30 5.04 4.31

40 5.03 8.19 7.57 6.89

50 7.78 12.81 11.06 10.32

63 12.32 20.13 17.27 16.34

75 17.32 28.55 24.80 23.71

90 24.77 41.00 36.84 33.85

110 36.72 61.49 58.75 49.77

125 48.97 - - 69.78

Fire Protection for Fusiotherm®-pipe system

The latest pipe supply regulation draft determinatesthe professional wall and ceiling duct and alsothe pipe insulation of escape and rescue routes.

The required pipe-insulation stipulated in thisdraft can be realized by the Fusiotherm®- pipesystem quick and favourable.

Page 16: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

Advantages

The system includes all necessary componentsfor a complete installation starting from water-meter up to the last tap. Mixed installations arethings of the past.

Assembly:

Fusiotherm® stops corrosion damages. All materialsare corrosion resistant and -compared to metallicpipes- have less noise flow rate. Fusiotherm®-pipesare opaque – no danger of algae development.

Installation:

Fusiotherm® offers an unique and unrivalled con-nection process: material union by fusion.Shortest connection times are convincing: e.g.outside diameter 20 mm = 8 sec. Fusiotherm®con-nections can be hydraulic pressure tested orput into operation directly after their fusion.There are no waiting times.

Composite-technology:

aquatherm developed a manufacturing method,realizing the integration of aluminium resp. a spe-cial faser mixture within the material polypropy-lene. The result of this innovative technology is theunique compound of the different materials.

Price:

Fusiotherm® is a perfected pipe system of high qual-ity products with an optimum cost-performanceratio.

aaqquuaatthheerrmm-1.10-

Fusiotherm®-stabi composite resp. fasercomposite pipes:. The linear expansion is reduced by at least

75 % compared with standard PP-pipes. The flow rate is increased by 20% due to smal-

ler wall thickness.. High stability. The coefficient of linear expansion is nearly

identical to the one of metal pipes, so that compared with plastic pipes the support intervals can be increased and less of mount-ing clips are used.

. Optimum cost-performance ratio

. Lower weight

. High impact rate

. Simply cut and weld

Important: No peeling on using faser composite pipe.

Quality:

aquatherm - a guarantee for good quality.This is reflected in national and international cer-tificates, but above all in the satisfaction ofFusiotherm®-clients, installers and planners. Moredetails about quality and certifications can betaken from chapter 2.

Guarantee

As a statement to aquatherm quality standardsthe Fusiotherm®-pipe system carries a 10 yearguarantee for pipe and fittings with a productliability of 2.5 Mio. EUR.

Planning and software

A great number of planning documents andsubmission sheets facilitate the planning of theFusiotherm®-system.These documents give plannerand installer a complete survey about the fea-tures of Fusiotherm® and make their work easier.

They can plan graphically with Dendrit1988(potable water system projection as per DIN1988) or DendritHeating (heating system projec-tion: k-value, heat requirement, etc.) in eachcase with system-specific summary of quantitiesand Fusiotherm®-pipe drain diagram in CAD-qual-ity. More about DENDRIT and further offers canbe found in aquatherm-software service inchapter 5.

11Features

Fusiotherm®

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aaqquuaatthheerrmm-1.11-

11Features

Fusiotherm®

Distribution network sanitary technique Distribution network heating technique

Concealed installation Surface installation

Types of Installation

The Fusiotherm®-pipe system is applicable for all common types of installation:

In front of the wall installation

Installations in ceilings, floors, ducts

In addition to this it is possible to prefabricatepipe and fittings for risers and high rise.Fusiotherm® offers the perfect program for allkinds of installations. With an extensive productrange of pipe and fittings from Ø 16 -125 mm*and more than 350 fittings and fittings with brassthreaded metal inserts, Fusiotherm® gives idealsolutions for all fields of application.(* SDR 11 and faser composite from Ø 20 mm)

Page 18: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

Fusiotherm®

11Features

aaqquuaatthheerrmm-1.12-

Installation Principle

In principle all risers and distribution pipes are planned and assigned to the water points as usual.

1. Distribution piping with composite pipes

More dimensionally stable pipes are recom-mended for conventionally installed celler pipes,risers and story pipe-systems.

The Fusiotherm®-distribution manifolds sanitaryand heating realize a flexible flat connection:Fast working and less installation efforts. There isno need for angles and tees, which reduces theamount of junction points and therefore theinstallation work. High degree of pre-fabrication:the special construction allows floor or wallinstallation (e. g. behind skirting boards) as onecompact fitting with all branches.

2. Floor distribution with distribution mani-folds

The distribution manifold also offers other installa-tion options: A simple opening of a side branchby boring (18 mm borer) enables the connec-tion of an additional pipe. i. e. the circulationpipe.

For further information concerning the distribu-tion block sanitary and heating see chapter 4.

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aaqquuaatthheerrmm-1.13-

11Features

Fusiotherm®

System Components

The Fusiotherm®-pipe system consists of:

. pipes in straight lengths and/or coils

. fittings

. flanged joints

. water point connections and accessories

. transition joints from PP-R (80) to metal or from metal to PP-R (80)

. weld in saddles

. distributors

. shut-off devices

. welding devices and machines

. cutting and peeling tools

. installation aids and fastenings

get threaded inserts even of stainless steel forFusiotherm®-transition pieces. Prices on demand!

Chemical Resistance

Due to the special material properties Fusiotherm®-pipes and fittings are particularly chemical resistant.However Fusiotherm®-transition elements with brassinserts are not suitable for all media. Even for indus-trial application of Fusiotherm®-pipes it is advisableto use Fusiotherm®-socket welded type nipplesand/or coupling screws. Advice: If required you

Installer: Field of application:

Fluid transported

°C Operating temperature

mbar Working pressure

h/d Service life

% Concentration

Ambient medium

°C Ambient temperature

mbar Ambient pressure

Data sheets

Fluid transported ■ ■

Ambient medium ■ ■

Company

Contact

Street

PC / Town

Phone

Fax

E-mail

Building projectStreet

Town

Place, Date / Signature

Enquiry about the chemical resistance of the Fusiotherm®-pipe system

aquatherm GmbHTechnical department Biggen 5 . D-57439 AttendornPhone: +49 (0) 2722 950-0Fax: +49 (0) 2722 950-252

E-mail: [email protected]: www.aquatherm.de

enclosed not enclosed

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aaqquuaatthheerrmm-2.01-

22Quality assurance

Fusiotherm®

Systemspecific Standards: Hygiene

. KTW-Recommendations of theFederal Public Health Office

Health assessment of plastics and non-metallicmaterials within the framework of the law for

foods and commodity goods for potable water applications

. DVGW-Working sheet W 270

Increase of Microorganism on Materials. Usedfor Potable Water Applications – Test and Evaluation

. BS 6920

“Suitability of non-metallic products for use incontact with water intended for human con-sumption with regard to their effect on thequality of water.”

Local regulations and codes of practice must beobserved. The same goes for regulations regar-ding the use of chemicals.

Laws / Regulations / Decrees

The following laws, decrees, guidelines and stan-dards have to be considered on planning andusing Fusiotherm® for potable water and heatinginstallations:*

Planning:

. TrinkwV-2000 Regulation for potable water

. EnEV Decree for energy saving

. DIN 1988 Standard for Potable Water Installations

. DIN 4109 Standard for the Elimination of Noise in the Field of Structural Engineering

. DIN 18381 Installation of Gas, Water and Sewage

. VOB Part C Pipes inside Buildings

. DIN 16928 Pipe Connections,Fittings,Installation

. DVS 2207 Welding of Thermoplastics

. DVS 2208 Welding Machines and Devices for Thermoplastics

. aquatherm Technical Information

Systemspecific Standards:General quality requirements, dimensions

. DIN 8077 Polypropylene (PP) Pipes,Dimensions

. DIN 8078 Polypropylene (PP) Pipes,General Quality Requirements

. DIN 16962ff Pipe Joint Assemblies and Fittings for Polypropylene Pressure Pipes

. DVGW-Working sheets

. SKZ-Guidelines

. DIN EN ISO 9000 ff.

*(Additional regional decrees and recommendations are

disregarded.)

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aaqquuaatthheerrmm-2.02-

22Quality assurance

Fusiotherm®

aquatherm Quality Management SystemAs scheme

Compliance with the System Standard

Various national and international independentauthorities and institutions confirm aquatherm’squality standard.

B 5174G E P R Ü F T

Final inspection:- dimensional control- surface finish- melt flow index- impact bending test- heat reversion test- homogenity- hygienical and

toxicological test

System control:

Test and acceptance

In-processinspectionProcessmonitoring

Incoming goods:

raw material, vendor parts

In-process stock

StoragePackingDispatch

Extrusion pipe production

Injectionmoulding

Internal control

eg

.SKZ,KIWA

,TGM

,Hyg

iene

Institut

External supervision Do

cu

me

nte

d p

roc

ee

du

res,w

ork in

struc

tion

s

Quality management: Quality policy - Quality elements

Page 22: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

System Control

The production of a quality controlled pipe sys-tem demands the supervision, regulation and con-trol of all work operations. All results and proces-ses have to be documented.

This requires

. test and acceptance of incoming goods

. process control

. in-process inspection and test

. final inspection and test

Relevant regulations for the quality control of sa-nitary pipe systems are:

. DIN-guidelines,

. DVGW-working sheets

. Supervisory Regulations of the SKZ(Süddeutsches Kunststoff-Zentrum)

These standards and guidelines detail the mini-mum requirements for internal control.

Conformance to the standards is verified by in-dependent institutes in form of internal auditsand laboratory tests.

aquatherm has many years experience inextrusion and injection moulding and is the mar-ket leader and pioneer in the manufacture ofpolypropylene supply systems.

This experience is reflected in internal qualitystandards and laid down procedures, which aretaken strongest note of and are documented bythe constant quality of our products.

aaqquuaatthheerrmm-2.03-

22Quality assurance

Fusiotherm®

Internal Control

Trained and qualified employees and a modernand extensively equipped laboratory ensure thatall tests are carried out and regulations arecomplied with in accordance with the qualitycontrol policy, which includes

. control of inspection, measuring and test equipment

. process and production control

. receiving inspection and test

. in-process inspection and test

. final inspection and test

All internal quality control tests are documentedand recorded in acc. with the quality controlpolicy.

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aaqquuaatthheerrmm-2.04-

22Quality assurance

Fusiotherm®

Test and Acceptance of IncomingGoods

All incoming goods are subject to a test. This ensu-res that incoming products are conform to speci-fied requirements. Goods, which have not beentested are not stored or released for production orinstallation.

In-Process inspection and Test

The quality plan requires that tests and inspec-tions are carried out before and during produc-tion.At the start of production all quality relevantdata are checked by the quality assurancedepartment. Preproduction samples are testedby the laboratory technicians for

. surface finish

. dimensional accuracy of the test samples

. data from extrusion and injection moulding machines

The goods are only released for production ifoptimal test results are achieved. These tests arecarried out at the beginning of each productionseries to ensure perfect system quality.

Process Control

Ultrasonic measurement and process data recor-ding in the field of extrusion are only one exampleof the extensive quality control process.

This equipment enables constant observationand control of production.

Ultrasonics automatically measure and reportany deviations in tolerance to the cutting deviceon the extrusion machine so that the sizing plantautomatically isolates a substandard product.This ensures that only perfect quality productsare packed and stored.

All data received during production are analy-zed in detail.

Final inspection and Test

The quality plan requires that inspections andtests are carried out on all finished products. Theresults are documented in test reports.

Finished products are only released to finishedstock when all tests and inspections conform tothe laid down procedures and specifications.

The final inspection and test includes time lapstest procedures. This enables statements regar-ding the usability of the products in their laterfield of application.

These tests are the method for quality assuranceduring production and for design tests. This is todiscover and remove production weaknesses.The results document the system quality andserve to optimize the manufacturing processes.The final inspection and test covers the followingtest procedures:

. Dimensional control

. Surface finish

. Measurement of the melt flow index

. Impact bending test

. Heat reversion test

. Homogeneity of the material

. Behaviour under long period stressing

In addition to the tests mentioned above, dailyhygiene tests in accordance with KTW/DVGWGuidelines are carried out regularly in the com-pany’s own sensory analysis laboratory.

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aaqquuaatthheerrmm-2.05-

22Quality assurance

Fusiotherm®

External Control

External supervision consists of tests of a fixedscope and at fixed intervals. The respectivesupervising institutions appoint authorized testorganizations to carry out these tests.

The external supervision includes external tests ofthe products and

a) internal audit of aquatherm’s quality assurance system and test procedures

b) calibration of the test equipment

c) hygienic and toxology tests

The results of the supervisory visits as well as exter-nal tests made on pipe and fitting samples areconfirmed to aquatherm in test certificates.

In Germany, the external supervision of theFusiotherm®-pipe system is carried out by the

. SKZ (Süddeutsches Kunststoffzentrum Würzburg)

. Institute for Hygiene, Gelsenkirchen (Hygieneinstitut Gelsenkirchen)

who are authorized by the DVGW (GermanInstitute for Gas and Water) as controlling orga-nization. The external supervision for certificatesfrom overseas is carried out in a similar way.

Storage/Packing/Dispatch

Upon successful release the products are storedin suitable warehouses.

Internal instructions control the method ofpacking, storage and dispatch of the products.The warehouse staff is responsible for control ofthe stored product.

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aaqquuaatthheerrmm-2.06-

22Quality assurance

Fusiotherm®

Test Certificates

Page 26: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-2.07-

22Quality assurance

Fusiotherm®

Test Certificates

Page 27: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-3.01-

33Fusion

Fusiotherm®

Part A: Mounting of the tools

1. IMPORTANT!

Only use original Fusiotherm®-welding devicesand Fusiotherm®-welding tools.

2. Assemble and tighten the cold welding tools manually.

3. Before fusing distribution blocks, where 2connections are welded at the same time,place the welding tool into the correspondingholes of the heating surface.

4. All welding tools must be free from impurities.Check if they are clean before assembling.

If necessary clean the welding tools with anon fibrous, coarse tissue and with spirit.

5. Place the welding tools on the welding de-vice that there is full surface contact between the welding tool and the heating surface. Welding tools over Ø 40 mm mustalways be fitted to the rear bore of the hea-ting surface.

6. Plug in the welding device. Depending onthe ambient temperature it takes 10 - 30 mi-nutes to heat up the heating surface.

The heating up process is finished, when– the temperature pilot light goes off(welding device type: 50136, 50137, 50141)– the temperature pilot light is blinking(welding device type: 50147)

Art. No. Passage Hole Branch Hole

30115 Ø 25 mm A + E Ø 20 mm A + C

85123 Ø 20 mm A + B Ø 16 mm A + C

85124 Ø 20 mm A + B Ø 16 mm A + C

A

RIGHT

WRONG

B

Page 28: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-3.02-

33Fusion

Fusiotherm®

Part A: Heating up Phase

7. During the heating up phase tighten the welding tools carefully with the clamp.

Take care that the tools lie completely on the heating surface. Never use pliers or anyother unsuitable tools, as this will damagethe coating of the welding tools.

8. The necessary temperature to weld the Fusiotherm®-system is 260 °C. Acc. to DVS-Welding Guidelines the temperature of thewelding device has to be checked at itstool before starting the welding process. This has to be done with a fast indicating surfacetemperature measuring instrument or alter-natively with a Fusiotherm®-thermocolour pencil.(see “Fusion part B, item 2”)

ATTENTION: First welding – five minutes afterreaching the welding temperature!

Part A: Handling

9. A tool change on a heated device requiresanother check of the welding temperatureat the new tool (after its heating up).

10.If the device has been unplugged, i. e. du-ring longer breaks, the heating up processhas to be restarted (from item 6).

11.After use unplug the welding device and let it cool down. Water must never be used to

cool the welding device, as this would des-troy the heating resistances.

12.Protect Fusiotherm®-welding devices and tools against impurities. Burnt particles may lead to an incorrect fusion. The tools may be cleaned with Fusiotherm®-cleansing cloths,Art. No. 50193. Always keep the welding tools dry. If necessary, dry them with a clean, non fibrous tissue.

13.For perfect fusion, damaged or dirty weldingtools must be replaced, as only impeccable

tools grant a perfect connection.

14.Never attempt to open or repair a defectivedevice. Return the defective device for repair.

15.Check the operating temperature of Fusio- therm®- welding devices regularly by means ofsuitable measuring instruments.

Welding tool

Temperature pilot lamp(green)

Operating lamp(red) Welding

tool

Heating surfa-ce

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aaqquuaatthheerrmm-3.03-

33Fusion

Fusiotherm®

Part A: Guidelines

16.For the correct handling of welding machines the following must be observed. General Re-gulations for Protection of Labour and Pre-vention of Accidents and particularly the Regulations of the Employers’ Liability Insu-rance Association of the Chemical Industry regarding Machines for the Processing of Plastics, chapter: Welding Machines and Welding Equipment".

17.For the handling of Fusiotherm®-welding ma-chines, devices and tools please observe

. General Regulations DVS 2208 Part 1 of theGerman Association for Welding Engineering,Registered Society (Deutscher Verband für Schweißtechnik e.V.).

Part B: Checking of Devices and Tools

1. Check, if the Fusiotherm®-welding device andtool correspond to the guidelines “Fusion Part A”.

2. All used devices and tools must have reached the necessary operating tempe-rature of 260 °C. This requires acc. to “Fusion Part A, item 8” a separate test, which is indis-pensable (DVS-Welding Guidelines):

Suitable measuring instruments have to facilitatea temperature measurement of up to 350° Cwith a high accuracy.

Alternatively it is also possible to check the wel-ding temperature with the Fusiotherm®-thermo-colour pencil. The application of the special ther-mocolour chalk in the aluminium pen to heatedsurfaces enables an exact reading with a tole-rance of +/- 5 K.

Application:

After the temperature pilot lamp of the weldingdevice has shown the end of the heating upperiod, put a firm chalk line on the heated exter-nal surface of the welding tool. The colour mustchange within 1 - 2 seconds.

If the temperature is too high, the colour willchange immediately and if it is too low (below260 °C) it will change after 3 or more seconds.

If the colour does not change within 1 - 2 se-conds another temperature test has to be car-ried out.

after

It is possible, that the printed colour differs slightly from the original

before

Temperature control by chalk.

Temperature control by means of surface tempera-ture measuring instrument.

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aaqquuaatthheerrmm-3.04-

33Fusion

Fusiotherm®

Part B: Preparation for the Fusion

3. Cut the pipe at right angles to the pipe axis.Only use Fusiotherm®-pipe cutters or other sui-table cutting pliers. Take care that the pipe axis is free from burrs or cutting chips and remove if necessary.

4. Mark the welding depth at the end of the pipe with the enclosed pencil and template.

5. Mark the desired position of the fitting on thepipe and / or fitting.

The auxiliary markings on the fitting and theuninterrupted line on the pipe could be usedas a help.

6. Before fusing stabi composite pipe peel off thealuminium-polypropylene layer completely.

7. Only use original Fusiotherm®-peeling tools withundamaged peeling blades. Blunt peeling blades have to be replaced with original ones. It will be necessary to make trial pee-lings to check the correct setting of the new blade. It should not be easier than usual to push the peeled stabi composite pipe or PP-stabi pipe into the welding tool.

8. Push the end of the stabi composite/PP-stabi pipeinto the guide of the peeling tool. Peel the alu-minium-PP-composite layer to the stop of the peeling tool. It is not necessary to mark the welding depth as the stop of the peeling tool indicates the correct welding depth.

9. Before starting the fusion, check if the alumi-nium-PP-composite layer has been completely removed.

Cutting of the pipe

Marking of the welding depth

Peeling of the aluminium-PP-composite-layer

Not necessary on apply-ing Fusiotherm® and

Fusiotherm®-faser composite

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aaqquuaatthheerrmm-3.05-

33Fusion

Fusiotherm®

Part B: Warm-up of the Single Parts

10.Push the end of the pipe,without turning, up to the marked welding depth into the welding tool.

It is essential to observe the above mentionedheating times.

Pipes and fittings of the dimensions Ø 75 to 125 mm may only be welded with welding deviceArt. No. 50141 (or with machine Art. No. 50147).On using the Fusiotherm®-welding machine Art.No. 50147 a separate operating instruction hasto be observed.

ATTENTION:The heating time starts, when pipe and fittinghave been pushed to the correct weldingdepth on the welding tool.

Part B: Preparation for the fusion

The General Guidelines for Heated Tool Socket Welding acc. to DVS 2207 Part 11 are applied hereupon.

Following DVS 2207 part11: At outdoor temperatu-res below + 5 °C heatingtime will be increased ofabout 50 %

* heating times recommended by aquatherm

Weldingdepth

sec. AQE* min.

The fusion is subject to the following data

Weldingtime

sec. DVS

Pipe exter-nal-Ø

mm mm sec.

Heating time Coolingtime

16

20

25

32

40

50

63

75

90

110

125

13.0

14.0

15.0

16.5

18.0

20.0

24.0

26.0

29.0

32.5

40.0

5

5

7

8

12

18

24

30

40

50

60

4

4

4

6

6

6

8

8

8

10

10

2

2

2

4

4

4

6

8

8

8

8

8

8

11

12

18

27

36

45

60

75

90

Warm-up of the single parts

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aaqquuaatthheerrmm-3.06-

33Fusion

Fusiotherm®

Part B: Setting and Alignment

11.After the stipulated heating time quickly re-move pipe and fitting from the welding tools.Join them immediately, and without turning,until the marked welding depth is covered by the bead of PP from the fitting.

ATTENTION:

Do not push the pipe too far into the fitting,as this would reduce the bore and in an extreme case close the pipe.

12.The joint elements have to be fixed during thespecified assembly time. Use this time to correct the connection. The correction is only restricted to the alignment of pipe and fitting.Never turn the elements or align the connec-tion after the processing time.

13.After the cooling period the fused joint is readyfor use.

The result of the fusion of pipe and fitting is an inseparable material joining of the system elements.Unrivaled connection technique with security for a life-time!

Joining, fixing and putting the fitting in the rightdirection

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aaqquuaatthheerrmm-3.07-

33Fusion

Fusiotherm®

Part C: Weld In Saddles

Fusiotherm®-weld in saddles are available forpipe outer diameters of 40, 50, 63, 75, 90,110 and125 mm.

Weld in saddles are used for. branch connections in existing installations. the substitution of a tee. branch connections in risers. sensor wells, etc.

The maximum sensor well diameter is specifiedin the following table

D

h

T

d/R

* o

nly

for

sta

bi-c

om

po

site

-pip

es

Art

.No

.708

06-7

0824

15156

15158

15160

15162

15164

15166

15168

15170

15172

15174

15176

15178

15180

15181

15182

15184

15186

15188

15190

15192

15194

15196

28214

28216

28218

28220

28222

28224

28226

28234

28236

28238

28240

28242

28244

28246

40 / 20 mm

40 / 25 mm

50 / 20 mm

50 / 25 mm

63 / 20 mm

63 / 25 mm

63 / 32 mm

75 / 20 mm

75 / 25 mm

75 / 32 mm

90 / 20 mm

90 / 25 mm

90 / 32 mm

90 / 40 mm

110/ 20 mm

110 / 25 mm

110 / 32 mm

110 / 40 mm

125 / 20 mm

125 / 25 mm

125 / 32 mm

125 / 40 mm

40 / 25 x 1/2 ”RH

50 / 25 x 1/2 ”RH

63 / 25 x 1/2 ”RH

75 / 25 x 1/2 ”RH

90 / 25 x 1/2 ”RH

110 / 25 x 1/2 ”RH

125 / 25 x 1/2 ”RH

40 / 25 x 3/4 ”RH

50 / 25 x 3/4 ”RH

63 / 25 x 3/4 ”RH

75 / 25 x 3/4 ”RH

90 / 25 x 3/4 ”RH

110 / 25 x 3/4 ”RH

125 / 25 x 3/4 ”RH

40

40

50

50

63

63

63

75

75

75

90

90

90

90

110

110

110

110

125

125

125

125

40

50

63

75

90

110

125

40

50

63

75

90

110

125

20

25

20

25

20

25

32

20

25

32

20

25

32

40

20

25

32

40

20

25

32

40

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-1/2 ”1/2 ”1/2 ”1/2 ”1/2 ”1/2 ”1/2 ”3/4 ”3/4 ”3/4 ”3/4 ”3/4 ”3/4 ”3/4 ”

27.0

28.0

27.0

28.0

27.0

28.0

30.0

27.0

28.0

30.0

27.0

28.0

30.0

34.0

27.0

28.0

30.0

34.0

27.0

28.0

30.0

34.0

29.5

29.5

29.5

29.5

29.5

29.5

29.5

29.5

29.5

29.5

29.5

29.5

29.5

29.5

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

-

14

14

14

14

14

14

16

16

16

16

16

16

16

50940

50940

50940

50940

50940

50940

50942

50940

50940

50942

50940

50940

50942

50944

50940

50940

50942

50944

50940

50940

50942

50944

50940

50940

50940

50940

50940

50940

50940

50940

50940

50940

50940

50940

50940

50940

50910

50910

50910

50910

50910

50910

50912

50910

50910

50912

50910

50910

50912

50914

50910

50910

50912

50914

50910

50910

50912

50914

50910

50910

50910

50910

50910

50910

50910

50910

50910

50910

50910

50910

50910

50910

50614

50614

50616

50616

50619

50619

50620

50623

50623

50624

50627

50627

50628

50629

50631

50631

50632

50634

50636

50636

50638

50640

50614

50616

50619

50623

50627

50631

50636

50614

50616

50619

50623

50627

50631

50636

Art. No. DimensionChamferingdevicedD R h Sensorwells Borer Tool

mm mm mm Ø mmf Art. No. Art. No. Art. No.

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aaqquuaa---3.08-

33Fusion

Fusiotherm®

Part C: Weld in Saddles

1. Before commencing the welding process,check whether the Fusiotherm®-welding de-vices and tools meet the requirements of “Fusion Part A”.

2. The first step is to drill through the wall of thepipe at the point intended for the outlet usingthe Fusiotherm®-drill.

. branch 20/25 mm: Art. No. 50940. branch 32 mm: Art. No. 50942. branch 40 mm: Art. No. 50944

3. When using Fusiotherm®-stabi composite pipesremove the rest of the aluminium remaining atthe bore hole with the Fusiotherm®-chamferingdevice.

. branch 20/25 mm: Art. No. 50910. branch 32 mm: Art. No. 50912. branch 40 mm: Art. No. 50914

4. The welding device/saddle welding tool musthave reached the required operating tem-perature of 260 °C (check with referenceto “Fusion Part B, item 2”).

5. The welding surfaces have to be clean and dry.

6. Insert the heating nozzle on the concaveside of the weld in saddle tool into the holedrilled in the side wall of the pipe until the toolis completely in contact with the outer wall ofthe pipe. At the same time the weld in saddlenozzle is inserted into the heating sleeve untilthe saddle surface is up against the convex side of the welding tool. The heating time of the elements is generally 30 seconds.

7. After the welding tool has been removed, theweld in saddle nozzle is immediately insertedinto the heated, drilled hole. The weld insaddle should then be pressed on the pipefor about 15 seconds. After being allowed tocool for 10 minutes the connection can beexposed to its full loading. The appropriate branch pipe is fitted into the sleeve on the Fusiotherm®-weld in saddle using conventional fusion technology.

By fusing the weld in saddle with the pipe outersurface and the pipe inner wall the connectionreaches highest stability - THE alternative in con-structing distributors.

only on using stabi-composite pipes

Drilling through the pipe wall

Removing the rest of aluminium

Heating up of the elements

Joining

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aaqquuaatthheerrmm-3.09-

33Fusion

Fusiotherm®

Part D: Fusiotherm®-Welding Machine

. 1 piece wooden transport box for the weldingmachine

. 1 piece stone boat with substructure, heatreflector

. 1 set clamping jaws composed of 8 contact bars for pipes and fittings, diameter 25, 32, 40,50, 63, 75, 90, 110 and125 mm

. 1 piece Fusiotherm®-welding tool diameter 50,63, 75, 90,110 and 125

. 1 piece welding device Art. No.: 50141

. 1 piece Allan key and tool change clamp

. 1 piece Fusiotherm®-thermocolour pencil

. 1 piece Installation manual

The Fusiotherm®-welding machine was especial-ly developed for stationary welding of pipe andfittings with an external diameter of 50 to 125mm. This machine is equipped with a handcrank to facilitate a precise pre-assembly ofcomplicated installation parts.

The necessary operating instructions are enclo-sed with the welding machine.

The general guidelines for heated tool socket welding acc. to DVS 2207 part11 are applied hereupon.

Following DVS 2207 part11: At outdoor tempera-tures below + 5 °C hea-ting time will be increa-sed of about 50 %.

* heating times recommended byaquatherm

The fusion is subject to the following data

min.

Weldingtime

sec. DVS

Pipeexternal-Ø

mm

Weldingdepth

mm sec.

Heating time Weldingtime

20.024.026.029.032.540.0

182430405060

6888

1010

468888

sec. AQE*

273645607590

50637590

110125

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aaqquuaatthheerrmm-3.10-

33Fusion

Fusiotherm®

Part E: Electrofusion Device

Fusiotherm®-electrofusion device

Cutting the pipes

Adjusting of peeling tool

Peeling off the composite layer

The Fusiotherm®-electrofusion device was espe-cially developed for electrofusion sockets from Ø20 - 110 mm.

Technical information:

. supply voltage: 230 V (nominal voltage)

. nominal capacity: ≤ 1.150 W

. rated frequency: 50 Hz

. moisture-proof class: moisture-proof class II (earthed wire)

The heated electrofusion socket reaches aninternal temperature of about 200 °C. For thisreason, do not touch the electrofusion socketduring and after the welding process.

1. The nominal voltage of 230 V has to be ob-served: Before connecting the device it has to be checked if the voltage given on theoutput plate corresponds to the supply voltage.

2. Cut the ends of the pipe to be welded at right angles to the pipe axis. Before weldingFusiotherm®-stabi composite pipe peel off thealuminium-polypropylene layer completely.

3. Only use Fusiotherm®-peeling tools with adjus-table peeling depth.

To adjust the peeling depth unscrew thegrub screw on the peeling tool.

4. Push the end of the stabi composite pipe intothe guide of the peeling tool. Peel off the alu-minium-PP composite layer up to the stop of the peeling tool.

5. On joining Fusiotherm®-pipes without alumini-um-PP composite layer by means of electro-fusion sockets, the ends of the pipes haveto be cleaned by means of aquathermcleansing cloths.

IMPORTANT:On welding stabi composite pipe with electrofu-sion sockets only use Fusiotherm®-peeling tools(Art. No. 50506 - 50524) with adjustable peelingdepth.

Only on using Stabi-composite-pipes

Only on using Stabi-composite-pipes

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Connection technique

6. Immediately before welding take the Fusio-therm®-electrofusion sockets out of the protectivepacking.

7. Always clean the inner surface of the electro-fusion sockets by means of the aquathermcleansing cloths (order Art. No. 50193).

Do not touch the welding surfaces of pipe and socket after their cleaning. In order to avoid that the pipe has not been put deep enough into the fusion socket, it is re- commended to mark the welding depth1 with e. g. a ruler (see table).

8. Put both pipe ends completely into the electrofusion socket. Ensure that the pipes are squarly put into the electrofusion socketand that the pipe ends cannot slip out.

9. Connect the plugs of the device with the electric welding socket. Now, turn the rightflip switch to “Netz ein”; the pilot light in theflip switch is on. All 3 pilot lamps will light shortlyone after another.The device is ready for use.

10.In case of correct connection the yellow control lamp burns.

11.The voltage is being automatically adjustedin acc. to the dimension of electrofusionsocket. Start the welding process by pressingthe switch “Start”: the green pilot lamp lightsseveral times (acc. to the respective di-mension). Afterwards the yellow control lamp lights.

12.The lightening of the green control lamp confirms, that the welding is correct.

aaqquuaatthheerrmm-3.11-

Fusion

Fusiotherm®

mm

øET1

20

26.5

25

26.5

32

25.0

40

25.0

50

25.0

63

30.0

75

33.0

90

36.0

110

41.0

125

41.0

Taking out of the packing

Cleaning of pipe and fitting

Pushing into the electrofusion socket

Starting the controlling device

33

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aaqquuaatthheerrmm-3.12-

33Fusion

Fusiotherm®

Tension, bend, torsion 20 minutesof unpressurized pipes

Test- or working to 0.1 bar 20 minutespressure of pipes 0.1 to 1 bar 60 minutesunder pressure over 1 bar 120 minutes

Repeating of the 60 minuteswelding process

Kind of stress Compressivestress

Minimumwaiting period

Part E: Electrofusion Device

Error message

13.In case of an incorrect or interrupted weldingthe red pilot lamp burns. The conditions for acorrect electrofusion have to be checked again. This means, that the device has to beturned off and then on by pressing the flip switch “Netz ein”. The welding has to be carried out again.

Cooling times

14.It is essential to observe strictly the cooling times.After the fusion the time should be noteddown on the electrofusion socket, so that the cooling time can be observed and controlled.Never reduce the cooling time by water, coolair or something comparable.

Working pressure

15.Fusiotherm®-electrofusion sockets correspond tothe pressure of PN 20. The relation betweenworking temperature, pressure load and service life is given in the tables “Permissible working pressure.”

For further information concerning electrofusionsocket and details about the Fusiotherm®-elec-trofusion device read the enclosed operatinginstructions.

Part F: Repair

Damaged pipes may be repaired - as alreadymentioned - by means of

. fusion (see Part B). electro socket fusion (see Part E).

In addition to this the Fusiotherm®-program offersthe possibility of the. repair pin.

The necessary welding tool (Art. No. 50307/11)and repair pin (Art. No. 60600) are described onpage 6.14 and 6.34.The installation information isenclosed with the welding tool, but may also beordered separately.

Heating up

Repair pin

Cutting

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aaqquuaatthheerrmm-4.01-

44Installation Principles

Fusiotherm®

Fastening Technique

Pipe clamps for Fusiotherm®-pipes have to corre-spond to the external diameter of the plasticpipe.

Furthermore it is important, that the fasteningmaterial does not damage the surface of thepipe mechanically (Fusiotherm®-pipe clamps Art.No.: 60516 - 60594).

The ideal fastening material for Fusiotherm®-pipes are rubber lined pipe clamps. The rubbercompound is specially made for applicationswith plastic pipes.

The selection of the fastening material and itsapplication has to be determined as a

. fixed point or . sliding point.

Fixed Points

On locating fixed points the pipelines are divi-ded into individual sections. This avoids uncon-trolled movements of the pipe.

In principal fixed points have to be measuredand installed in a way, that the forces of expan-sion of Fusiotherm®-pipes as well as probableadditional loads are absorbed.

On using threaded rods or threaded screws thedrop from the ceiling should be as short as pos-sible. Rocker supports should not be used asfixed points.

It is always possible to install vertical distributionsrigidly. Risers do not require expansion loops,provided that fixed points are located immedia-tely before or after a branch.

To compensate the forces arising from the linearexpansion of the pipe there must be sufficientand stable clamps and mountings.

Fusiotherm®-pipe clamps meet all mentionedrequirements and - when considering the follo-wing installation instructions - are perfect forfixed point installations.

This special type of rubber lined pipe clampsensures that no mechanical damage of the pi-pe surface can occur.

Sliding Points

Sliding clamps have to allow axial movementsof the pipe without its damageing.

On locating a sliding clamp it has to be obser-ved that movements of the pipelines are nothindered by fittings or armatures installed nextto them.

The special characteristics of Fusiotherm®-pipeclamps makes them the most suited for noiseinsulation and, when installed in accordancewith the below instructions, they are perfect forsliding point installations.

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Installation Advice

Fusiotherm®-pipe clamps are perfectly suited forfixed point and sliding point installations. Theapplication of distance rings depends on thetype of pipe.

Linear Expansion

The linear expansion of pipes depends on theheat subjected to the pipe material.

Therefore cold water pipes have practically nolinear expansion and consequently expansionneed not be considered.

Because of the heat dependent expansion ofthe material, the linear expansion must be spe-cially considered in case of warm water andheating installations. This requires a distinction ofthe types of installation, i. e.

. concealed installation

. installation in ducts

. open installation.

Fastening

2 distance rings1 distance ring

Fixed point

Fusiotherm®-pipeFusiotherm®-faser com-

posite pipe

no distance ring 1 distance ring

Sliding Point

aaqquuaatthheerrmm-4.02-

44Installation Principles

Fusiotherm®

Concealed Installation

Concealed installations generally do not requirea consideration of the expansion of Fusiotherm®-pipes.

The insulation acc. to DIN 1988 or the Decree forthe Installation of Heating Systems (Heizungsanla-genverordnung) gives enough expansion spacefor the pipe. In case that the expansion is greaterthan the room to move in the insulation, the materi-al absorbs every stress arising from a residualexpansion.

The same applies to pipes, which do not haveto be insulated acc. to current regulations.

A temperature dependent linear expansion isprevented through the embedding in the floor,concrete or plaster. The compressive strain andtensile stress arising from this are not critical asthey are absorbed through the material.

Fusiotherm®-stabicomposite pipe

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aaqquuaatthheerrmm-4.03-

44Installation Principles

Fusiotherm®

Installation in Ducts

As Fusiotherm®-stabi composite pipes, Fusiotherm®-faser composite pipes and Fusiotherm®-pipes wit-hout stabilizing components are subject to a dif-ferent linear expansion, branch-off points inducts have to be installed in accordance withthe chosen type of pipe.

Fusiotherm®-stabi/faser composite pipe

On positioning of a fixed point pipe clamp di-rectly before each branch-off point the linearexpansion of Fusiotherm® stabi / faser compositepipes can be ignored. All pipe clamps in ductshave to be installed as fixed points.

In general it is possible to install risers rigidly, thatmeans without expansion joints. This directs theexpansion on the distance between the fixedpoints, where it remains without any effect.

Additionally a maximum distance of 3.0 metersbetween two fixed points must be observed.

Fusiotherm®-pipe

The installation of risers of Fusiotherm®-pipes with-out stabilizing components ( aluminium or faser)requires a branch pipe, which is elastic enoughto take the linear expansion of the riser.

. This can be ensured by a favourable fixing of the riser in the duct.

. An adequate large pipe liner also gives sufficient elasticity to the branch-off pipe.

. Furthermore the installation of a spring leg gives the appropriate elasticity.

Favourable Fixing

All pipe clamps in the ducts have to be installed as fixed points

Large Diameter Pipe Liner

Installation of a Spring Leg

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aaqquuaatthheerrmm-4.04-

44Installation Principles

Fusiotherm®

Open Installation

In case of open installed pipes (i. e. in the cellar), itspresentation is important and that there is nodeformation.

Fusiotherm®-pipes for cold water and Fusiotherm®-stabi composite / faser composite pipes for warmwater and heating plants make this possible.

The coefficient (α) of linear expansion of Fusio-therm®- composite pipes is only

α = 3.00 x 10-5

[K-1] stabi composite

α = 3.50 x 10-5

[K-1] faser composite

and therefore nearly identical with the linearexpansion of metal pipes.

The coefficient of linear expansion of Fusiotherm®-pipes without stabilizing components is

α = 15.00 x 10-5

[K-1].

Therefore it is recommended to plan and installvisible Fusiotherm®-pipes, where linear expansionhas to be considered, with stabi composite /faser composite pipes. In case of longer stabicomposite/faser composite pipelines provide forexpansion bellows (see page 5.05). For longercomposite pipelines (more than 40 m) expansionbellows must be used. This is not valid for verticalinstallations for this type of pipe. Risers of com-posite pipes may be installed rigidly.

The following calculation examples and dia-grams are of help for the practical determinati-on of linear expansion. Essential for the calculati-on of linear expansion is the difference betweenworking temperature and maximum or mini-mum installation temperature.

Calculation of the Linear Expansion

Calculation example: Linear expansionGiven and required values

The linear expansion ∆l is calculated accor-ding to the following formula:

Material: Fusiotherm®-composite pipe(α = 0.03 mm/mK)

∆l = 0.03 mm/mK x 25.0 m x 40 K

∆l = α x L x ∆T

∆l = 30.0 mm

Meas-iuring Unit

Sym-bol Meaning Value

∆l Linear expansion ? mm

α 1 Coefficient of linear expansion 0.03 mm/mKfusiotherm®-stabi composite pipe

α 2 Coefficient of linear expansion 0.035 mm/mKfusiotherm®-stabi composite pipe

α 3 linear extension coefficient 0.15 mm/mK

L Pipe length 25.0 m

Tw Working temperature 60 °C

TM Installation temperature 20 °C

∆T Temperature difference 40 Kbetween working and installationtemperature (∆T = Tw – TM)

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Expansion Bellows

Like metal pipes, Fusiotherm®-pipes have to beinstalled in suitable pipe clamps.

In case of open installed Fusiotherm®-pipes thelinear expansion ∆l has to be taken into consi-deration on planning. The pipe route has to beplanned and installed in a way that the pipe isfree-moving within the determined expansion.

The following possibilities are considered tocompensate the linear expansion:

– Bending side– Expansion loop

Bellow Expansion Joint

All bellow expansion joints for corrugated pipesfor metal materials are unsuitable for Fusiotherm®-pipes. When using toggle lever-bellow or axialexpansion joints observe the manufacturersinstructions.

aaqquuaatthheerrmm-4.05-

44Installation Principles

Fusiotherm®

Expansion loop

Bending side

SP

SP

SP

FP

FP

SP = Sliding pointFP = Fixed point

SP = Sliding pointFP = Fixed point

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Measur-ing unit

Expansion Loop

If the linear expansion cannot be compensatedthrough change in direction, it becomes necessaryto install an expansion loop. Its constructionrequires the necessary length of pipes and fourfurther elbows 90°.

Consider the length of the bending side LS aswell as the breadth of the pipe bend Amin onconstructing an expansion loop.

Calculation example: Breadth of theexpansion loopGiven and required values

Measur-ing unit

Amin Breadth of the expansion loop ? mm

∆l Linear expansion 30.0 -

SA Safe distance 150.0 mm

aaqquuaatthheerrmm-4.06-

44Installation Principles

Fusiotherm®

Bending Side

In most cases direction changes can be used tocompensate linear expansion in pipes.

The length of a bending side has to be calcula-ted acc. to the following example.

Calculation example: Length of the bendingside Given and required values

The bending side length is calculated accor-ding to the following formula:

Considering the values given above, the calcu-lated bending side LS comes up to 520 mm.

LS Length of the bending side ? mm

K Material specific constant 15.0 -Fusiotherm®-pipe

d Outside diameter 40.0 mmFusiotherm®-pipe

∆l Linear expansion 30.0 mm

LS = 15 x √ 40.0 mm x 30.0 mm

LS = K x √ d x ∆l

LS = 520.0 mm

SP

FP

LS

SP = Sliding pointFP = Fixed point

The pipe bend Amin is calculated acc. to the fol-lowing formula:

The breadth of the expansion loop Amin shouldbe at least 210 mm.

Amin = 2 x 30.0 mm + 150.0 mm

Amin = 2 x ∆l + SA

Amin = 210.0 mm

SP SP

FP

Amin

SD

SP = Sliding pointFP = Fixed point

Meaning Value

Meaning Value

Symbol

Symbol

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aaqquuaatthheerrmm-4.07-

44Installation Principles

Fusiotherm®

Fusiotherm®-PipesThe linear expansion, fully described on the prece-ding pages,can be taken from the following tables.

This facilitates a simple and quick determinationof linear expansion and the expansion bellow.

Linear expansiom: Fusiotherm®-pipe

Difference in temperature ∆TT [K]

10 20 30 40 50 60 70 80

0.3 0.45 0.90 1.35 1.80 2.25 2.70 3.15 3.60

0.5 0.75 1.50 2.25 3.00 3.75 4.50 5.25 6.00

0.7 1.05 2.10 3.15 4.20 5.25 6.30 7.35 8.40

0.9 1.35 2.70 4.05 5.40 6.75 8.10 9.45 10.80

2.0 3.00 6.00 9.00 12.00 15.00 18.00 21.00 24.00

4.0 6.00 12.00 18.00 24.00 30.00 36.00 42.00 48.00

6.0 9.00 18.00 27.00 36.00 45.00 54.00 63.00 72.00

8.0 12.00 24.00 36.00 48.00 60.00 72.00 84.00 96.00

10.0 15.00 30.00 45.00 60.00 75.00 90.00 105.00 120.00

0.2 0.30 0.60 0.90 1.20 1.50 1.80 2.10 2.40

0.4 0.60 1.20 1.80 2.40 3.00 3.60 4.20 4.80

0.6 0.90 1.80 2.70 3.60 4.50 5.40 6.30 7.20

0.8 1.20 2.40 3.60 4.80 6.00 7.20 8.40 9.60

1.0 1.50 3.00 4.50 6.00 7.50 9.00 10.50 12.00

3.0 4.50 9.00 13.50 18.00 22.50 27.00 31.50 36.00

5.0 7.50 15.00 22.50 30.00 37.50 45.00 52.50 60.00

7.0 10.50 21.00 31.50 42.00 52.50 63.00 73.50 84.00

9.0 13.50 27.00 40.50 54.00 67.50 81.00 94.50 108.00

Pipe lengthin meterl [m]

0.1 0.15 0.30 0.45 0.60 0.75 0.90 1.05 1.20

Lin

ea

r e

xpa

nsio

n ∆ll

in m

mD

iag

ram

of l

inea

r ex

pa

nsio

n ca

used

by

tem

per

atu

re:

Fusi

othe

rm®-p

ipe

Fusiotherm®-pipe

0 1 2 3 4 5 6 7 8 9 10 11 12➟Linear expansion ∆ll in mm/m

80

70

60

50

40

30

20

10

0➟D

iffe

ren

ce

in t

em

pe

ratu

re∆T

[K]

Page 46: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-4.08-

44Installation Principles

Fusiotherm®

Fusiotherm® - Stabi- / Faser Composite Pipeand stability. Furthermore the linear expansionreduces its value to 1/5 of the mere PP pipe.

Due to the integration and positive bond of thedifferent materials, Fusiotherm®-stabi and fasercomposite pipes give a much higher sturdiness

Lin

ea

r e

xpa

nsio

n ∆ll

in m

m

Difference in temperature ∆TT [K]

10 30 40 50 60 80

Pipe lengthin meterl [m]

Stabi Faser Stabi Faser

Linear expansion: Fusiotherm®-stabi composite pipe-/faser composite pipe

Stabi Faser Stabi Faser Stabi Faser Stabi Faser Stabi Faser Stabi Faser

20

0.1 0.03 0.04 0.06 0.07 0.09 0.11 0.12 0.14 0.15 0.18 0.18 0.21 0.21 0.25 0.24 0.28

0.2 0.06 0.07 0.12 0.14 0.18 0.21 0.24 0.28 0.30 0.35 0.36 0.42 0.42 0.49 0.48 0.56

0.3 0.09 0.11 0.18 0.21 0.27 0.32 0.36 0.42 0.45 0.53 0.54 0.63 0.63 0.74 0.72 0.84

0.4 0.12 0.14 0.24 0.28 0.36 0.42 0.48 0.56 0.60 0.70 0.72 0.84 0.84 0.98 0.96 1.12

0.5 0.15 0.18 0.30 0.35 0.45 0.53 0.60 0.70 0.75 0.88 0.90 1.05 1.05 1.23 1.20 1.40

0.6 0.18 0.21 0.36 0.42 0.54 0.63 0.72 0.84 0.90 1.05 1.08 1.26 1.28 1.47 1.44 1.68

0.7 0.21 0.25 0.42 0.49 0.63 0.74 0.84 0.98 1.05 1.23 1.26 1.47 1.47 1.72 1.68 1.96

0.8 0.24 0.28 0.48 0.56 0.72 0.84 0.96 1.12 1.20 1.40 1.44 1.68 1.68 1.96 1.92 2.24

0.9 0.27 0.32 0.54 0.63 0.81 0.95 1.08 1.26 1.35 1.58 1.62 1.89 1.89 2.21 2.16 2.52

1.0 0.30 0.35 0.60 0.70 0.90 1.05 1.20 1.40 1.50 1.75 1.80 2.10 2.10 2.45 2.40 2.80

2.0 0.60 0.70 1.20 1.40 1.80 2.10 2.40 2.80 3.00 3.50 3.60 4.20 4.20 4.90 4.80 5.60

3.0 0.90 1.05 1.80 2.10 2.70 3.20 3.60 4.20 4.50 5.25 5.40 6.30 6.30 7.35 7.20 8.40

4.0 1.20 1.40 2.40 2.80 3.60 4.20 4.80 5.60 6.00 7.00 7.20 8.40 8.40 9.80 9.60 11.20

5.0 1.50 1.75 3.00 3.50 4.50 5.25 6.00 7.00 7.50 8.75 9.00 10.50 10.50 12.25 12.00 14.00

6.0 1.80 2.10 3.60 4.20 5.40 6.30 7.20 8.40 9.00 10.50 10.80 12.60 12.80 14.70 14.40 16.80

7.0 2.10 2.45 4.20 4.90 6.30 7.35 8.40 9.80 10.50 12.25 12.60 14.70 14.70 17.15 16.80 19.60

8.0 2.40 2.80 4.80 5.60 7.20 8.40 9.60 11.20 12.00 14.00 14.40 16.80 16.80 19.60 19.20 22.40

9.0 2.70 3.15 5.40 6.30 8.10 9.45 10.80 12.60 13.50 15.75 16.20 18.90 18.90 22.05 21.60 25.20

10.0 3.00 3.50 6.00 7.00 9.00 10.50 12.00 14.00 15.00 17.50 18.00 21.00 21.00 24.50 24.0028. 00D

iag

ram

of

line

ar

exp

ans

ion

ca

use

d b

y te

mp

era

ture

:Fu

siot

herm

®c

om

po

site

pip

esFusiotherm®-stabi composite/faser composite pipe

0 1 2 3 4 5 6 7 8 9 10 11 12➟ Linear expansion ∆ll in mm/m

80

70

60

50

40

30

20

10

0➟D

iffe

ren

ce

in t

em

pe

ratu

re ∆T

[K]

70

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Measur-ing unit

LSV Length of the bending side with - mmpre-stress

K Material specific constant 15.0 -Fusiotherm®-pipes

d Outside diameter 40.0 mmFusiotherm®-pipes

∆l Linear expansion 30.0 mm

aaqquuaatthheerrmm-4.09-

44Installation Principles

Fusiotherm®

LSV = 15 x √ 40.0 mm x 30.0 mm

LSV = K x √ d x ∆l

LSV = 368.0 mm

2

2

Pre-stress

Where space is limited it is possible to shorten thelength of the bending side by its pre-stressing.

Pre-stress installations, if planned and carried outcarefully, offer an optically perfect installation, asthe linear expansion is hardly visible.

The side length LSV for bending sides with pre-stress is calculated acc. to the following calcula-tion example:

Calculation example: Length of the bending side with pre-stress

Given and required values

The bending side with pre-stress is calculatedacc. to the following formula:

Acc. to the above given values the length ofthe bending side is 368 mm under considerationof the pre-stress.

Meaning ValueSymbol

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0

20

30

40

50

60

70

aaqquuaatthheerrmm-4.10-

44Installation Principles

Fusiotherm®

Support Intervals

Fusiotherm®- pipe

Table to determine support intervalsfor Fusiotherm®-pipes in conjunctionwith temperature and outside dia-meter.

Support Intervals

Fusiotherm®- stabi compositepipe

Table to determine support intervalsfor Fusiotherm®-stabi composite pipesin conjunction with temperatur andoutside diameter.

Support Intervals

Fusiotherm®- faser compositepipe

Table to determine support intervalsfor Fusiotherm®-faser composite pipesin conjunction with temperatureand outside diameter.

Support intervals in cm

130

100

100

100

100

80

70

Pipe diameter d [mm]

155

120

120

110

110

100

90

170

130

130

120

120

110

100

195

150

150

140

140

130

120

220

170

170

160

160

150

140

245

190

190

180

180

170

160

270

210

210

200

200

190

180

285

220

220

210

210

200

190

300

230

230

220

220

210

200

325

250

240

230

210

200

200

16 20 25 32 40 50 63 75 90 110

Differencein tem-

perature

∆TT [K]

Support intervals in cm

120

90

90

85

85

80

70

0

20

30

40

50

60

70

Pipe diameter d [mm]

140

105

105

95

95

90

80

160

120

120

110

110

105

95

180

135

135

125

125

120

110

205

155

155

145

145

135

130

230

175

175

165

165

155

145

245

185

185

175

175

165

155

260

195

195

185

185

175

165

290

215

210

200

190

180

170

320

240

225

215

195

185

175

20 25 32 40 50 63 75 90 110 125

Differencein tem-

perature

∆TT [K]

70

50

50

50

50

50

50

Support intervals in cm

Pipe diameter d [mm]Differencein tem-

perature

∆TT [K]

85

60

60

60

60

55

50

105

75

75

70

70

65

60

125

90

90

80

80

75

70

140

100

100

90

90

85

80

165

120

120

110

110

100

95

190

140

140

130

130

115

105

205

150

150

140

140

125

115

220

160

160

150

150

140

125

250

180

180

170

170

160

140

280

200

200

180

180

170

150

0

20

30

40

50

60

70

16 20 25 32 40 50 63 75 90 110 125

Apply the support intervals ofthe blue-marked column to fusio-therm®-pipe SDR 11 / S 5 (PN 10).

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aaqquuaatthheerrmm-4.11-

44Installation Principles

Fusiotherm®

Thermal insulation

of

warm water pipes

The decree for energy saving thermal protectionand energy saving technique for buildings

Decree for Energy Saving (EnEV)

regulates the thermal insulation of pipes and fit-tings in Germany

Central heating pipes, line 1 – 4 are installed inheated rooms or building parts between heatedrooms of one user, which heat output can beinfluenced by open stop valves do not require aminimum thickness of the insulation.

This even applies to warm water pipes up to aninner diameter of 22 mm in flats, which are neit-her in the circulation nor have an additionalelectric heating.

Applying material with thermal conductivities diffe-rent to 0.035 W/m . K the minimum thickness of theinsulation has to be converted correspondingly.

For the conversion and the thermal conductivityof the insulation the ways and values of calculati-on described in the technical regulations mustbe applied.

The minimum insulation acc. to table for heatingdistributions and heating pipes can be reducedas far as the same limit of heat output even forfurther insulation demands in consideration ofthe insulating effect of the pipe walls are gua-ranteed.

Line Type of pipe/fitting minimum thickness of insulationreferred to thermal conductivity of0.035 W/(m.K)

1 inner diameter up to 22 mm 20 mm

2 inner diameter more than 22 mm 30 mmup to 35 mm

3 inner diameter more than 35 mm same inner diameterup to 100 mm

4 inner diameter more than 100 mm 100 mm

5 pipes and fittings after line 1 – 4 in 1/2 of the demand wall- and ceiling openings, in of line 1 to 4crossing area of pipes, at pipe connections, at distributors

6 pipes of central heating after 1/2 of the demand line 1-4, which have been installed of line 1 to 4after introduction of this decree between heated rooms of varioususers

7 pipes after line 6 in floor construction 6 mm

Extract from § 12 addendum 5 of the EnEV

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aaqquuaa-- -4.12-

44Installation Principles

Fusiotherm®

6.1

25 mm 6.0

32 mm

50 mm

63 mm

110 mm 23.1

Thermal conductivity

0.030W/mK

0.035W/mK

0.040W/mK

13.1

90 mm

75 mm

9.3

9.4

40 mm

6.1

DimensionMinimum insulation thickness in mm

50 % 100 % 50 % 100 % 50 % 100 %

16 mm

12.920 mm

12.8

13.0

19.9

19.8

19.7

27.9

40.2

49.1

9.0

15.6

18.8

17.08.0

16.87.8

7.6 16.7

25.511.8

11.5 25.1

11.0 24.7

35.015.9

19.0

50.122.8

61.127.9

33.4

22.210.1

9.7 21.6

9.3 21.0

32.214.4

13.9 31.2

13.2 30.2

19.0 42.9

22.6 51.1

27.1 61.3

33.1 74.7

41.7

Insulation thickness acc. to Decreefor Energy Saving for

Fusiotherm®- pipesSDR 6

Insulation thickness acc. to Decreefor Energy Saving for

Fusiotherm® SDR 7.4stabi-/ faser- composite pipe

Acc. to this decree Fusiotherm®-pipes and fittingshave to be insulated against loss of heat. Theinsulation thickness depends on the respectiveinstallation.

The heat conductivity figure of Fusiolen® PP-R (80)is 0.15 W/(m.K)

This means that in terms of heat transferFusiotherm®-pipes and fittings offer a significantlyhigher degree of self-insulation compared tometal pipes.

Due to the high proper insulation values of theFusiotherm®-material PP-R (80) the level of in-sulation thickness – compared to metallic pipesystems – can be reduced acc. to the followingminimum insulation thickness.

6.4

25 mm 6.4

32 mm

50 mm

63 mm

110 mm 27.0

Thermal conductivity

0,030W/mK

0,035W/mK

0,040W/mK

15.0

90 mm

75 mm

9.9

9.9

40 mm

Thermal conductivity acc. to Test Report No.: G.2 - 136/97 of the FIW-München* only for faser-composite pipe

6.4

DimensionMinimum insulation thickness in mm

50 % 100 % 50 % 100 % 50 % 100 %

16 mm

13.320 mm

13.0

13.4

20.5

20.5

27.5

31.1

45.1

55.7

13.3

18.4

21.7

17.68.3

17.58.2

8.0 17.3

26.412.5

12.2 26.1

16.5 34.9

39.118.3

22.5

56.626.6

69.832.9

38.0

23.010.7

10.3 22.5

9.9 21.8

33.415.3

14.8 32.5

19.9 43.5

22.0 48.3

27.0 58.9

31.8 69.6

* 125 mm 58.528.0 72.733.8 40.3 88.7

39.2 85.8

47.8

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aaqquuaatthheerrmm-4.13-

44Installation Principles

Fusiotherm®

Thermal Insulation Cold Water Pipes

As stipulated in

. DIN 1988, Part 2

potable water plants have to be protectedagainst heat gain and the formation of conden-sation. Standard values for the minimum insulati-on thicknesses have to be taken from the follo-wing table. The given insulation thicknesses are

applicable to all pipe materials and also toFusiotherm®-pipes.

The above values are corresponding to theGerman Industry Standard (DIN) and have to beadapted to the respective national regulations.

Standard values for the minimum insulation thicknes-ses for the insulation of potable water plants (cold)

Open installed pipe,in a not heated room (i. e. celler)

4 mm

4 mm

4 mm

Open installed pipe,in a heated room

13 mm

13 mm

Pipe in a duct,beside warm water pipes

Pipe in a pipe chase,beside warm water pipes

Pipe in a pipe chase riser

Pipe on a concrete floor

*) The insulation thicknesses, applied to a diameter of d = 20 mm, for other coefficients of thermal conduction have to be calculated correspondingly.

Type of the installationInsulation thicknessat λ = 0.040 W/mK*

Pipe in a duct,without warm water pipes

9 mm

4 mm

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aaqquuaatthheerrmm-4.14-

44Installation Principles

Fusiotherm®

Between each test course the pressure has to beremoved.

No leakage must appear at any point of thetested installation.

Measuring of the Test Pressures

Measuring has to be done with a manometerallowing a perfect reading of a pressure changeof 0.1 bar. The manometer has to be placed atthe deepest point of the installation.

Test Record

A record of the hydraulic pressure test has to beprepared and signed by the client and contrac-tor stating place and date (see page: 5.14)

Pressure Test / Test Control

Acc. to the

. Technical Rules for Potable Water Installations DIN 1988

all pipelines have to be (while still visible) hydrau-lically pressure tested. The test pressure has to be1.5 times of the operating pressure.

When carrying out the pressure test the materialproperties of Fusiotherm®-pipes lead to anexpansion of the pipe. This influences the testresult.A further influence of the test result can becaused by the coefficient of thermal expansionof Fusiotherm®-pipes. Different temperatures ofpipe and test medium lead to alterations ofpressure. A temperature change of 10 K corre-sponds to a pressure difference of 0.5 to 1 bar.Therefore the highest possible constant tempe-rature of the test medium has to be ascertainedat the hydraulic pressure test of installations withFusiotherm®-pipes.

The hydraulic pressure test requires a preliminary,principal and final test.

For the preliminary test a test pressure of 1.5times of the highest possible operating pressurehas to be produced. This test pressure has to bere-established twice within 30 minutes within aninterval of 10 minutes. After a test time of a fur-ther 30 minutes the test pressure must not dropmore than 0.6 bar and no leakage should haveappeared.

The preliminary test is to be followed directly bythe principal test. Test time is 2 hours. On doing sothe test pressure taken from the preliminary testmay not fall more than 0.2 bar.

After completion of the preliminary and princi-pal tests the final test must be conducted, whichhas to be effected with a test pressure of alterna-te 10 and 1 bar in a rhythm of at least 5 minutes.

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aaqquuaatthheerrmm-4.15-

44Test Record Fusiotherm®-pipe Installation

Fusiotherm®

Preliminary test

Test pressure: 15 bar

Pressure after 1. re-establishment: bar(Start of the test)

Pressure after 2. re-establishment: bar

Pressure drop after 30 minutes: bar(max. 0.6 bar)

Result preliminary test:

Principal test

Working pressure: bar(Result preliminary test)

Pressure after 1 hour: bar(Start of the test)

Pressure after 2 hour: bar

Pressure drop: bar(max. 0.2 bar)

Result principal test:

Final test*

1. Working pressure10 bar: barat least 5 minutes, then

Working pressure1 bar: barat least 5 minutes

2. Working pressure10 bar: barat least 5 minutes, then

Working pressure1 bar: barat least 5 minutes

3. Working pressure10 bar: barat least 5 minutes, then

Working pressure1 bar: barat least 5 minutes

4. Working pressure10 bar: barat least 5 minutes, then

Working pressure1 bar: barat least 5 minutes

* Unpressurize the pipe between each cycle.

Description of the installation

Place:

Object:

Pipe-lengths: Ø 16 mm mØ 20 mm mØ 25 mm mØ 32 mm mØ 40 mm mØ 50 mm mØ 63 mm mØ 75 mm mØ 90 mm mØ 110 mm mØ 125 mm m

Highest point: m(over manometer)

Start of the test:End of the test:Test period:

Client:

Contractor:

Place:

Date:

Stamp / Signature

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aaqquuaatthheerrmm-4.16-

44Installation Principles

Fusiotherm®

Flushing of pipes

The technical rule for potable water installations(TRWI)

. DIN 1988, Part 2

includes a paragraph about the flushing ofpipes, which has to be carried out with an air-water-mixture under pressure.Basically all potable water plants, independentof their material, have to be flushed thoroughlyafter their installation. The following requirementshave to be complied with before the installationcan be put into service:

- protection of the potable water quality- avoidance of corrosion damage- avoidance of malfunctions of armatures and

apparatus.- cleanliness of the inner surface of the pipe

These requirements are met by

- flushing with water- flushing with air-water-mixture

On choosing the type of flushing required, theexperiences of the installer, the requirements ofthe client and the instructions of the systemmanufacturer have to be observed.

For potable water installations acc. to DIN 1988,which the Fusiotherm®-pipe system complieswith,“1 – flushing with water” is sufficient.

The installation of the Fusiotherm®-pipe systemrequires no additives i. e. glue, solvent mixtures,etc.; the joining method is fusion. This system ispure material and remains even after the fusion.

For this reason it is sufficient to flush the installa-tion with water acc. to procedure “1”.

Earth Wire

DIN VDE 0100, Part 701 contains safety measuresfor rooms containing baths or showers. Amongother aspects, this standard regulates thepotential balance for such rooms.

The standard stipulates that all conductivecomponents such as metal baths and showertrays, metal outlet valves, metal stench trapsand metal pipe systems (e. g. drinking waterand heating pipe systems) must be connectedto each other.

The connection to an earth conductor must be pro-vided, at a central point, e.g. in the building`s mini-distributors installation (power circuit distributors).

Information on renovating potable drinkingwater pipe systems using Fusiotherm®-pipes:

Where metal pipes are replaced by Fusiotherm®-pipes, the potential balance can not be crea-ted by the water pipes.

Care should be taken to ensure that the potenti-al balance is checked out by a qualified elec-trician.

Transport and Storage

Fusiotherm®-pipes may be stored outside at anytemperature. A solid base for the pipe is veryimportant, to avoid a deformation of the pipeswhile in transport and storage.

At temperatures below 0 °C it is possible todamage the pipes through hard blows. Thematerial has to be treated with caution at lowtemperatures.

Although Fusiotherm®-pipes are extremely robustit is recommended to treat the material withcare.

UV-radiation has effects on all high polymer pla-stics. Do not store in the open air for long periods.Maximum storage (outside) is 6 months.

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aaqquuaatthheerrmm-4.17-

44Installation Principles

Fusiotherm®

Water Point Connections

Fusiotherm®-connecting wall disk in sound in- sula-ting cleading (Art. No. 20120), i.e. in a pipe chase orfor concealed installation

Fusiotherm®-cavity wall disk installed in a pipe chase Mounting unit twin (gauge for bore holes 80 –100 – 150 mm) incl. 2 Fusiotherm®-transition elbowsfemale / male with counternut, joint ring andcurved washer

The Fusiotherm®transition elbow with female/male thread can be used for flushing box connections.This transition elbow is also available with a single mounting unit.

Fusiotherm®-transition elbow female / male for cavitywall connection with 30 mm thread

Fusiotherm®-cavity wall fitting joint with Fusiotherm®-transition elbow

Fusiotherm®-wall disks for twin water point connec-tions with galvanized mounting plate and soundabsorption plate (Art.No.79080) from the fixing pro-gram (gauge for bore holes 220-153-80 mm)

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aaqquuaatthheerrmm-4.18-

44Installation Principles

Fusiotherm®

Distribution Block - SampleApplications

The stamped numbers 1 and 2 indicate the pro-per connection of the Fusiotherm®-distributionblock. They serve as an installation aid for orien-tation and laying.

In case of the “heating” connection variant (topA), the return flow is connected to the flow chan-nel marked 1 and the supply flow to flow channel2. It is also possible to make these supply andreturn connections the other way round.

In the “sanitary” connection variant (top B), flowchannel 1 is intended for the cold water pipeand flow channel 2 for the hot water pipeconnection. As supplied from the factory, thelower outlets are sealed off. The connection withflow channel 2 is made by simply drilling out (18mm drill bit). This allows an additional pipe, e. g.for circulation, to be connected.

By turning the Fusiotherm®-distribution block it ispossible to create a mirror-image connection.These variants are presented in the following illu-strations C and D.

The supply and return flow connections of theaquatherm®-distribution block heating are car-ried out with Ø 20 mm pipes. For radiatorconnections Ø 16 mm pipes have to be weldedinto the outgoing connections of the distributionblock.

The Fusiotherm®-distribution block sanitary has tobe connected with Ø 25 mm pipes. For pipeconnections to the water intake points, Ø 20 mmpipes have to be welded into the outgoingconnections of the distribution block.

Heating

Heating

supply

supplysupply

return

return return

hotwater

hotwater

hotwater

coldwater

coldwater

coldwater

circulation

Sanitary

Sanitary

A

B

C

D hotwater

hotwater

hotwater

coldwater

coldwater

coldwater

circulation

supply

supplysupply

return

return return

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aaqquuaatthheerrmm-4.19-

44Installation Principles

Fusiotherm®

The connection pipes in the individual floors or risers are connected at the hot and cold water sideswith Fusiotherm®- or Fusiotherm®- composite pipes with an external diameter of 25 mm. The sameapplies for the circulation which can be led back from any Fusiotherm®-distribution block.

Reducers for further pipe systems can be welded directly onto the distribution block.

By turning the Fusiotherm®-distribution block anddrilling out the factory-sealed outlets, it is possi-ble to create compact connection arrange-ments even in areas of restricted space. Thisavoids the time-consuming operation of guidingunder or over pipes and the associated sealingwork.

Sample applications - Sanitary

The plug supplied serves as 25 mm end plug for sealing off a through-flow unit or, alternatively, as 16 mm end cap. If the end of the plug is cut off, it can be used as 25 mm to 16 mm reducer or as 16 mm socket.

circulation

hot water

cold water

circulation

hot water

cold water

circulation

hot water

cold water

circulationhot water

cold water

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aaqquuaatthheerrmm-4.20-

44Installation Principles

Fusiotherm®

Distribution Block for Insulation Tray

It is also possible to install the compact distributi-on block even more rationally using a speciallyadapted insulating tray. In this case the greenjunction does not only avoid the crossing ofpipes, but also the extra work involved in theexpensive insulation of the double tee-branch.

The insulation tray for the Fusiotherm®-distributionblock is made from high-quality PPO/PS rigidexpanded polyurethane. It therefore ensures afast, unproblematic and safe insulation acc. tothe current Decree for the Installation of HeatingSystems.

. Thermal conductivity : WLG 040. Length : 184 mm. Width : 119 mm. Height : 70 mm

The accessories (1 plug, 2 fastening plugs) areintegrated in the insulation of supply unit Fusio-therm®-distribution block with insulation tray« (Art.No. 30130, see picture).

The supply and return flow connections of heating pipes to the Fusiotherm® -distribution block are car-ried out with Fusiotherm®-or Fusiotherm® composite pipes of an external diameter of 20 mm. Used inconjunction with the aquatherm®-connecting bend (Art. No. 85120) and the aquatherm®-radiator val-ves (Art. No. 85102 or 85106), the outgoing 16 mm pipe connector nozzles provide ideal conditions forradiator connections.

When using the Fusiotherm®-distribution block, the side at which the heater supply and return flowsare connected is of no importance. A simply turning of the distribution block adapts it to the appro-priate situation.

aquatherm®-distribution block: sample application heating

return

flow

return

flow

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aaqquuaatthheerrmm-4.21-

44Installation Principles

Fusiotherm®

aquatherm®-Distribution Block

If the radiator connection is not in the immedia-te vicinity of the pipe connector nozzles of thedistribution block, it is recommended to install 2reducers 20/16 mm (Art. No. 11109) and thenusing the 16 mm radiator connection pipe (Art.No. 85056).

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Dendrit Sanitary S 10113 Datanorm 3.0 S 53033Dendrit Heating S 90113 Datanorm 4.0 S 53043

MH Software by inquiry

aaqquuaatthheerrmm-5.01-

55Planning

Fusiotherm®

Principles of Calculation

To determine the pipe diameter in potablewater networks of buildings numerous principlesof calculation are necessary.

The revised version of DIN 1988 provides a simpli-fied and differentiated method of calculation.

The simplified method is suitable for clear arran-ged pipes i. e. in residential buildings.

The differentiated method includes all pipes andlocal resistances and offers the highest accuracyas well as the most accurate approximation ofreal operating conditions.

The determining of the pipe diameter requiresthe following data:

. Minimum gauge pressure of supply or pressure in flow direction behind pressure reducing or boosting valve

. Head variations

. Loss of pressure due to apparatus i. e.watermeter, filter, softening installations etc.

. Minimum pressure of flow of the water point applied

. Incline of pipe friction pressure of the used pipe material

. Coefficients of loss for fittings and pipeconnections

Calculation Aid / Software

The potable water network calculation acc. toDIN 1988 is as a rule done with the assistance ofsoftware.

aquatherm offers independent calculation pro-grams and logical records of many differentsoftware houses for IBM compatible PC usingthe operating system MS-DOS.

Program Art. No. Data Records Art. No.

Software-Service

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Maximum Flow Rate

A further criterion for the selection of the pipediameter is the maximum permissible flow rate.Because of sonic reasons and for the limitationof water hammer, the calculated flow rate maynot exceed the values of the table below.

aaqquuaatthheerrmm-5.02-

55Planning

Fusiotherm®

DIN 1988 T3

Part 3 of the DIN 1988 (Technical Rules for PotableWater Installations) stipulates the calculation prin-ciples for the determining of the pipe diameter.

The determining of the pipe diameter is basedon the calculation of the loss of pressure in pipes.

Beside the diameter, the loss of pressure dependson the length of the pipe and the pipe materialand on the flow rate, that means on the quanti-ty and size of the water points to which the pipeis connected.

The basis for determining the maximum flow rateshould be calculated on the desired flow rate ofeach water point. The simultaneous use resp. thepeak pressure of flow of an installation part resul-ting from it has to be determined by taking thecalculation values from DIN 1988 T 3 as a basis.

Max. calculated flowrate at run

� 15 min. � 15 min.m/s m/s

Section of the installati-on

Connecting pipes 2 2

Service pipes: Parts with poor dragreducing passage 5 2armatures (� 2.5) *)

Parts with passagearmatures with a higher 2.5 2correction value loss **)

*) i. e. piston valves acc. to DIN 3500. ball cock.inclined valves acc. to DIN 3502 (from DN 20)

**) i. e. screw-down stop globe valves acc. to DIN 3512

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Minimum Flow Pressure

Calculated flows of common water points

aaqquuaatthheerrmm-5.03-

55Planning

Fusiotherm®

DN 15

Type of water point

Minimumflow

pressurepmin Fl

bar

0.5

0.5

0.5

1.0

1.0

1.0

1.0

1.0

1.0

1.0

1.2

1.2

0.4

1.0

1.0

1.0

1.0

Taps:

without air inlet (perlator) 2)

without air inlet (perlator) 2)

without air inlet (perlator) 2)

with air inlet (perlator)

with air inlet (perlator)

Mixing battery for:

Shower-bathes

Bath-tubs

Kitchen sinks

Washstands

Bidets

Flush valves acc. toDIN 3265 Part 1

Flush valves urinals

DN 15

DN 20

DN 25

DN 10

DN 15

DN 15

DN 15

DN 15

DN 15

DN 15

DN 15

DN 20

DN 25

DN 15

0.15

0.15

0.07

0.07

0.07

0.15

0.15

0.07

0.07

0.07

0.30

0.30

0.30

0.50

1.00

0.15

0.15

0.70

1.00

1.00

0.30

0.20

0.15

0.25

Designation l/s l/s l/s

mixed water 1)

VRcold

VRwarm

only cold or hea-ted potable

waterVR

Shower heads for purificationshowers

Domestic dish washers

Domestic washing machine

DN 15

DN 15

0.5 – – 0.13

1.0 – – 0.10 3)Electro boiler DN 15

Calculated flow on taking:

DN 15 0.10 0.10

Mixing battery1.0

Flushing- box DIN 19542

DN 20

Comment: All other water points and apparatus of the above type with larger armatu-re passages or minimum pressures of flow have to be considered on determining thepipe diameter acc. to the manifacturer`s instructions.

1) The calculated flows of mixed water points are based on 15 °C for cold potable water and 60 °C for warmpotable water.

2) In case of taps without air inlet (perlator) and with hose screw, the loss of pressure in the hose pipe (up to10 m length) and in the connected apparatus (i.e. lawn sprinkler) is considered over the minimum pressu-

re off flow. The minimum pressure of flow is increased by 1.0 bar to 1.5 bar.3) In case of fully opened flow control valve.

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aaqquuaatthheerrmm-5.04-

55Planning

Fusiotherm®

0.03

0.04

0.06

0.07

0.08

0.09

0.10

0.13

0.15

0.20

0.22

0.24

0.26

0.28

0.30

0.32

0.34

0.36

0.38

0.40

0.42

0.44

0.46

0.48

0.50

0.52

0.54

0.56

0.58

0.60

0.62

0.64

0.66

0.68

0.70

0.72

0.74

0.76

0.78

0.80

0.82

0.84

0.86

0.88

0.90

0.92

0.94

0.96

0.98

1.00

∑VR VS VS VS VS VS VS VS VS∑VR ∑VR ∑VR ∑VR ∑VR ∑VR ∑VR

1.02

1.04

1.06

1.08

1.10

1.12

1.14

1.16

1.18

1.20

1.22

1.24

1.26

1.28

1.30

1.32

1.34

1.36

1.38

1.40

1.42

1.44

1.46

1.48

1.50

1.52

1.54

1.56

1.58

1.60

1.62

1.64

1.66

1.68

1.70

1.72

1.74

1.76

1.78

1.80

1.82

1.84

1.86

1.88

1.90

1.92

1.94

1.96

1.98

2.00

2.02

2.04

2.06

2.08

2.10

2.12

2.14

2.16

2.18

2.20

2.22

2.24

2.26

2.28

2.30

2.32

2.34

2.36

2.38

2.40

2.42

2.44

2.46

2.48

2.50

2.52

2.54

2.56

2.58

2.60

2.62

2.64

2.66

2.68

2.70

2.72

2.74

2.76

2.78

2.80

2.82

2.84

2.86

2.88

2.90

2.92

2.94

2.96

2.98

3.00

3.02

3.04

3.06

3.08

3.10

3.12

3.14

3.16

3.18

3.20

3.22

3.24

3.26

3.28

3.30

3.32

3.34

3.36

3.38

3.40

3.42

3.44

3.46

3.48

3.50

3.52

3.54

3.56

3.58

3.60

3.62

3.64

3.66

3.68

3.70

3.72

3.74

3.76

3.78

3.80

3.82

3.84

3.86

3.88

3.90

3.92

3.94

3.96

3.98

4.00

4.02

4.04

4.06

4.08

4.10

4.12

4.14

4.16

4.18

4.20

4.22

4.24

4.26

4.28

4.30

4.32

4.34

4.36

4.38

4.40

4.42

4.44

4.46

4.48

4.50

4.52

4.54

4.56

4.58

4.60

4.62

4.64

4.66

4.68

4.70

4.72

4.74

4.76

4.78

4.80

4.82

4.84

4.86

4.88

4.90

4.92

4.94

4.96

4.98

5.00

5.10

5.20

5.30

5.40

5.50

5.60

5.70

5.80

5.90

6.00

6.10

6.20

6.30

6.40

6.50

6.60

6.70

6.80

6.90

7.00

7.10

7.20

7.30

7.40

7.50

7.60

7.70

7.80

7.90

8.00

8.10

8.20

8.30

8.40

8.50

8.60

8.70

8.80

8.90

9.00

9.10

9.20

9.30

9.40

9.50

9.60

9.70

9.80

9.90

10.00

10.10

10.20

10.30

10.40

10.50

10.60

10.70

10.80

10.90

11.00

11.10

11.20

11.30

11.40

11.50

11.60

11.70

11.80

11.90

12.00

12.10

12.20

12.30

12.40

12.50

12.60

12.70

12.80

12.90

13.00

13.10

13.20

13.30

13.40

13.50

13.60

13.70

13.80

13.90

14.00

14.10

14.20

14.30

14.40

14.50

14.60

14.70

14.80

14.90

15.00

15.10

15.20

15.30

15.40

15.50

15.60

15.70

15.80

15.90

16.00

16.10

16.20

16.30

16.40

16.50

16.60

16.70

16.80

16.90

17.00

17.10

17.20

17.30

17.40

17.50

17.60

17.70

17.80

17.90

18.00

18.10

18.20

18.30

18.40

18.50

18.60

18.70

18.80

18.90

19.00

19.10

19.20

19.30

19.40

19.50

19.60

19.70

19.80

19.90

20.00

0.00

0.02

0.05

0.07

0.08

0.09

0.10

0.13

0.15

0.19

0.21

0.22

0.23

0.24

0.26

0.27

0.28

0.29

0.30

0.31

0.32

0.33

0.34

0.35

0.36

0.37

0.38

0.39

0.39

0.40

0.41

0.42

0.43

0.43

0.44

0.45

0.46

0.46

0.47

0.48

0.48

0.49

0.50

0.50

0.51

0.52

0.52

0.53

0.54

0.54

0.55

0.55

0.56

0.57

0.57

0.58

0.58

0.59

0.59

0.60

0.61

0.61

0.62

0.62

0.63

0.63

0.64

0.64

0.65

0.65

0.66

0.66

0.67

0.67

0.68

0.68

0.69

0.69

0.70

0.70

0.71

0.71

0.72

0.72

0.73

0.73

0.74

0.74

0.74

0.75

0.75

0.76

0.76

0.77

0.77

0.77

0.78

0.78

0.79

0.79

0.80

0.80

0.80

0.81

0.81

0.82

0.82

0.82

0.83

0.83

0.84

0.84

0.84

0.85

0.85

0.86

0.86

0.86

0.87

0.87

0.88

0.88

0.88

0.89

0.89

0.89

0.90

0.90

0.90

0.91

0.91

0.92

0.92

0.92

0.93

0.93

0.93

0.94

0.94

0.94

0.95

0.95

0.95

0.96

0.96

0.96

0.97

0.97

0.97

0.98

0.98

0.98

0.99

0.99

0.99

1.00

1.00

1.00

1.01

1.01

1.01

1.02

1.02

1.02

1.03

1.03

1.03

1.04

1.04

1.04

1.05

1.05

1.05

1.06

1.06

1.06

1.06

1.07

1.07

1.07

1.08

1.08

1.08

1.09

1.09

1.09

1.09

1.10

1.10

1.10

1.11

1.11

1.11

1.12

1.12

1.12

1.12

1.13

1.13

1.13

1.14

1.14

1.14

1.14

1.15

1.15

1.15

1.16

1.16

1.16

1.16

1.17

1.17

1.17

1.17

1.18

1.18

1.18

1.19

1.19

1.19

1.19

1.20

1.20

1.20

1.20

1.21

1.21

1.21

1.22

1.22

1.22

1.22

1.23

1.23

1.23

1.23

1.24

1.24

1.24

1.24

1.25

1.25

1.25

1.25

1.26

1.26

1.26

1.26

1.27

1.28

1.29

1.30

1.32

1.33

1.34

1.35

1.36

1.38

1.39

1.40

1.41

1.42

1.43

1.44

1.45

1.47

1.48

1.49

1.50

1.51

1.52

1.53

1.54

1.55

1.56

1.57

1.58

1.59

1.60

1.61

1.62

1.63

1.64

1.65

1.66

1.67

1.67

1.68

1.69

1.70

1.71

1.72

1.73

1.74

1.75

1.76

1.76

1.77

1.78

1.79

1.80

1.81

1.82

1.82

1.83

1.84

1.85

1.86

1.87

1.87

1.88

1.89

1.90

1.91

1.91

1.92

1.93

1.94

1.95

1.95

1.96

1.97

1.98

1.99

1.99

2.00

2.01

2.02

2.02

2.03

2.04

2.05

2.05

2.06

2.07

2.07

2.08

2.09

2.10

2.10

2.11

2.12

2.12

2.13

2.14

2.15

2.15

2.16

2.17

2.17

2.18

2.19

2.19

2.20

2.21

2.21

2.22

2.23

2.23

2.24

2.25

2.25

2.26

2.27

2.27

2.28

2.29

2.29

2.30

2.31

2.31

2.32

2.33

2.33

2.34

2.35

2.35

2.36

2.36

2.37

2.38

2.38

2.39

2.40

2.40

2.41

2.41

2.42

2.43

2.43

2.44

2.44

2.45

2.46

2.46

2.47

2.47

2.48

2.49

Maximum Flow Rate

Determination of the maximum flow rate Vs from the flow ∑VR forbuildings acc. to DIN 1988 Teil 3 VS = 0.682 · (∑VR)0.45 – 0.14 [l/s]

This

tab

le is

va

lid,i

f th

e c

alc

ula

ted

flo

w V

Ro

f th

e re

spe

ctiv

e w

ate

r po

ints

is le

ss 0

.5 l/

s.

Page 64: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-5.05-

55Planning

Fusiotherm®

10.10

10.20

10.30

10.40

10.50

10.60

10.70

10.80

10.90

11.00

11.10

11.20

11.30

11.40

11.50

11.60

11.70

11.80

11.90

12.00

12.10

12.20

12.30

12.40

12.50

12.60

12.70

12.80

12.90

13.00

13.10

13.20

13.30

13.40

13.50

13.60

13.70

13.80

13.90

14.00

14.10

14.20

14.30

14.40

14.50

14.60

14.70

14.80

14.90

15.00

15.10

15.20

15.30

15.40

15.50

15.60

15.70

15.80

15.90

16.00

16.10

16.20

16.30

16.40

16.50

16.60

16.70

16.80

16.90

17.00

17.10

17.20

17.30

17.40

17.50

17.60

17.70

17.80

17.90

18.00

18.10

18.20

18.30

18.40

18.50

18.60

18.70

18.80

18.90

19.00

19.10

19.20

19.30

19.40

19.50

19.60

19.70

19.80

19.90

20.00

Maximum Flow Rate

Determination of the maximum flow rate Vs from the total flow∑VR for buildings acc. to DIN 1988 Part 3 VS = 1.7 · (∑VR)0.21 – 0.7 [l/s]

1.00

1.05

1.10

1.15

1.20

1.25

1.30

1.35

1.40

1.45

1.50

1.55

1.60

1.65

1.70

1.75

1.80

1.85

1.90

2.00

2.10

2.20

2.30

2.40

2.50

2.60

2.70

2.80

2.90

3.00

3.10

3.20

3.30

3.40

3.50

3.60

3.70

3.80

3.90

4.00

4.10

4.20

4.30

4.40

4.50

4.60

4.70

4.80

4.90

5.00

∑VR VS VS VS VS VS VS VS VS∑VR ∑VR ∑VR ∑VR ∑VR ∑VR ∑VR

5.10

5.20

5.30

5.40

5.50

5.60

5.70

5.80

5.90

6.00

6.10

6.20

6.30

6.40

6.50

6.60

6.70

6.80

6.90

7.00

7.10

7.20

7.30

7.40

7.50

7.60

7.70

7.80

7.90

8.00

8.10

8.20

8.30

8.40

8.50

8.60

8.70

8.80

8.90

9.00

9.10

9.20

9.30

9.40

9.50

9.60

9.70

9.80

9.90

10.00

22.40

24.80

27.20

29.60

32.00

34.40

36.80

39.20

41.60

44.00

46.40

48.80

51.20

53.60

56.00

58.40

60.80

63.20

65.60

68.00

70.40

72.80

75.20

77.60

80.00

82.40

84.80

87.20

89.60

92.00

94.40

96.80

99.20

101.60

104.00

106.40

108.80

111.20

113.60

116.00

118.40

120.80

123.20

125.60

128.00

130.40

132.80

135.20

137.60

140.00

142.40

144.80

147.20

149.60

152.00

154.40

156.80

159.20

161.60

164.00

166.40

168.80

171.20

173.60

176.00

178.40

180.80

183.20

185.60

188.00

190.40

192.80

195.20

197.60

200.00

202.40

204.80

207.20

209.60

212.00

214.40

216.80

219.20

221.60

224.00

226.40

228.80

231.20

233.60

236.00

238.40

240.80

243.20

245.60

248.00

250.40

252.80

255.20

257.60

260.00

262.40

264.80

267.20

269.60

272.00

274.40

276.80

279.20

281.60

284.00

286.40

288.80

291.20

293.60

296.00

298.40

300.80

303.20

305.60

308.00

310.40

312.80

315.20

317.60

320.00

322.40

324.80

327.20

329.60

332.00

334.40

336.80

339.20

341.60

344.00

346.40

348.80

351.20

353.60

356.00

358.40

360.80

363.20

365.00

368.00

370.40

372.80

375.20

377.60

380.00

382.40

384.80

387.20

389.60

392.00

394.40

396.80

399.20

401.60

404.00

406.40

408.80

411.20

413.60

416.00

418.40

420.80

423.20

425.60

428.00

430.40

432.80

435.20

437.60

440.00

442.40

444.80

447.20

452.00

454.40

456.80

459.20

461.60

464.00

466.40

468.80

471.20

473.60

476.00

478.40

480.80

483.20

485.60

488.00

490.40

492.40

492.80

495.20

497.60

500.00

1.00

1.02

1.03

1.05

1.07

1.08

1.10

1.11

1.12

1.14

1.15

1.16

1.18

1.19

1.20

1.21

1.22

1.23

1.25

1.27

1.29

1.31

1.32

1.34

1.36

1.38

1.39

1.41

1.43

1.44

1.46

1.47

1.48

1.50

1.51

1.52

1.54

1.55

1.56

1.57

1.59

1.60

1.61

1.62

1.63

1.64

1.65

1.66

1.67

1.68

1.69

1.70

1.71

1.72

1.73

1.74

1.75

1.76

1.77

1.78

1.79

1.79

1.80

1.81

1.82

1.83

1.83

1.84

1.85

1.86

1.87

1.87

1.88

1.89

1.90

1.90

1.91

1.92

1.92

1.93

1.94

1.94

1.95

1.96

1.96

1.97

1.98

1.98

1.99

2.00

2.00

2.01

2.02

2.02

2.03

2.03

2.04

2.05

2.05

2.06

2.06

2.07

2.07

2.08

2.09

2.09

2.10

2.10

2.11

2.11

2.12

2.12

2.13

2.13

2.14

2.14

2.15

2.15

2.16

2.16

2.17

2.17

2.18

2.18

2.19

2.19

2.20

2.20

2.21

2.21

2.22

2.22

2.23

2.23

2.24

2.24

2.25

2.25

2.25

2.26

2.26

2.27

2.27

2.28

2.28

2.29

2.29

2.29

2.30

2.30

2.31

2.31

2.31

2.32

2.32

2.33

2.33

2.34

2.34

2.34

2.35

2.35

2.35

2.36

2.36

2.37

2.37

2.37

2.38

2.38

2.39

2.39

2.39

2.40

2.40

2.40

2.41

2.41

2.42

2.42

2.42

2.43

2.43

2.43

2.44

2.44

2.44

2.45

2.45

2.45

2.46

2.46

2.47

2.47

2.47

2.48

2.48

2.48

2.49

2.49

2.57

2.64

2.70

2.76

2.82

2.87

2.92

2.97

3.02

3.06

3.11

3.15

3.19

3.22

3.26

3.29

3.33

3.36

3.39

3.42

3.45

3.48

3.51

3.54

3.57

3.59

3.62

3.64

3.67

3.69

3.72

3.74

3.76

3.79

3.81

3.83

3.85

3.87

3.89

3.91

3.93

3.95

3.97

3.99

4.01

4.03

4.05

4.06

4.08

4.10

4.12

4.13

4.15

4.17

4.18

4.20

4.21

4.23

4.25

4.26

4.28

4.29

4.31

4.32

4.34

4.35

4.36

4.38

4.39

4.41

4.42

4.43

4.45

4.46

4.47

4.49

4.50

4.51

4.52

4.54

4.55

4.56

4.57

4.58

4.60

4.61

4.62

4.63

4.64

4.66

4.67

4.68

4.69

4.70

4.71

4.72

4.73

4.74

4.75

4.77

4.78

4.79

4.80

4.81

4.82

4.83

4.84

4.85

4.86

4.87

4.88

4.89

4.90

4.91

4.92

4.93

4.93

4.94

4.95

4.96

4.97

4.98

4.99

5.00

5.01

5.02

5.03

5.04

5.04

5.05

5.06

5.07

5.08

5.09

5.10

5.10

5.11

5.12

5.13

5.14

5.15

5.15

5.16

5.17

5.18

5.19

5.19

5.20

5.21

5.22

5.23

5.23

5.24

5.25

5.26

5.26

5.27

5.28

5.29

5.29

5.30

5.31

5.32

5.32

5.33

5.34

5.35

5.35

5.36

5.37

5.38

5.38

5.39

5.40

5.40

5.41

5.42

5.42

5.43

5.44

5.44

5.45

5.46

5.47

5.47

5.48

5.49

5.49

5.50

5.51

5.51

5.52

5.52

5.53

5.54

5.54

5.55

5.56

5.56

5.57 This

tab

le is

va

lid,i

f th

e c

alc

ula

ted

flo

w V

Ro

f th

e re

spe

ctiv

e w

ate

r po

ints

is m

ore

0.5

l/s.

Page 65: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-5.06-

55Planning

Fusiotherm®

Pipe friction factor R and calculated flow rate v in dependence on the circulatory V

.

Fusiotherm®-pipe SDR 11 (PN 10)

0.01 R 0.06 0.02 0.01 0.00 0.00 0.00 0.00 0.00 0.00 0.00v 0.05 0.03 0.02 0.01 0.01 0.00 0.00 0.00 0.00 0.00

d x s � 20 x 1.9 25 x 2.3 32 x 2.9 40 x 3.7 50 x 4.6 63 x 5.8 75 x 6.8 90 x 8.2 110x10.0 125x11.4

V.= circulatory[l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]

0.04 R 0.50 0.17 0.04 0.01 0.01 0.00 0.00 0.00 0.00 0.00v 0.19 0.12 0.08 0.05 0.03 0.02 0.01 0.01 0.00 0.00

0.06 R 1.01 0.34 0.11 0.02 0.01 0.00 0.00 0.00 0.00 0.00v 0.29 0.18 0.11 0.07 0.05 0.03 0.02 0.01 0.00 0.00

0.08 R 1.66 0.56 0.18 0.06 0.02 0.00 0.00 0.00 0.00 0.00v 0.39 0.24 0.15 0.10 0.06 0.04 0.03 0.02 0.00 0.00

0.10 R 2.44 0.82 0.26 0.09 0.03 0.01 0.00 0.00 0.00 0.00v 0.49 0.31 0.19 0.12 0.08 0.05 0.03 0.02 0.00 0.00

0.14 R 4.39 1.46 0.46 0.16 0.06 0.02 0.01 0.00 0.00 0.00v 0.68 0.43 0.26 0.17 0.11 0.07 0.05 0.03 0.00 0.00

0.18 R 6.84 2.27 0.72 0.24 0.08 0.03 0.01 0.01 0.00 0.00v 0.87 0.55 0.34 0.22 0.14 0.09 0.06 0.04 0.00 0.00

0.30 R 16.93 5.59 1.75 0.59 0.20 0.07 0.03 0.01 0.00 0.00v 1.46 0.92 0.57 0.36 0.23 0.14 0.10 0.07 0.00 0.04

0.50 R 42.45 13.89 4.32 1.46 0.50 0.17 0.07 0.03 0.01 0.01v 2.43 1.53 0.94 0.60 0.38 0.24 0.17 0.12 0.08 0.06

0.70 R 78.31 25.46 7.87 2.65 0.90 0.30 0.13 0.05 0.02 0.01v 3.40 2.14 1.32 0.84 0.54 0.34 0.24 0.16 0.11 0.09

0.03 R 0.18 0.07 0.03 0.01 0.00 0.00 0.00 0.00 0.00 0.00v 0.15 0.09 0.06 0.04 0.02 0.01 0.01 0.01 0.00 0.00

0.05 R 0.74 0.25 0.08 0.02 0.01 0.00 0.00 0.00 0.00 0.00v 0.24 0.15 0.09 0.06 0.04 0.02 0.02 0.01 0.00 0.00

0.07 R 1.32 0.44 0.14 0.05 0.01 0.00 0.00 0.00 0.00 0.00v 0.34 0.21 0.13 0.08 0.05 0.03 0.02 0.02 0.00 0.00

0.09 R 2.03 0.68 0.22 0.07 0.03 0.01 0.00 0.00 0.00 0.00v 0.44 0.28 0.17 0.11 0.07 0.04 0.03 0.02 0.00 0.00

0.12 R 3.35 1.12 0.35 0.12 0.04 0.01 0.01 0.00 0.00 0.00v 0.58 0.37 0.23 0.14 0.09 0.06 0.04 0.03 0.00 0.00

0.16 R 5.55 1.85 0.58 0.20 0.07 0.02 0.01 0.00 0.00 0.00v 0.78 0.49 0.30 0.19 0.12 0.08 0.05 0.04 0.00 0.00

0.20 R 8.23 2.73 0.86 0.29 0.10 0.03 0.01 0.01 0.00 0.00v 0.97 0.61 0.38 0.24 0.15 0.10 0.07 0.05 0.00 0.00

0.40 R 28.37 9.32 2.91 0.99 0.34 0.11 0.05 0.02 0.01 0.00v 1.94 1.22 0.75 0.48 0.31 0.19 0.14 0.09 0.06 0.05

0.60 R 59.11 19.28 5.98 2.02 0.69 0.23 0.10 0.04 0.02 0.01v 2.91 1.84 1.13 0.72 0.46 0.29 0.20 0.14 0.09 0.07

V.

di � 16.2 mm 20.4 mm 26.0 mm 32.6 mm 40.8 mm 51.4 mm 61.2 mm 73.6 mm 90.0 mm 102.2 mm

0.02 R 0.12 0.05 0.02 0.01 0.00 0.00 0.00 0.00 0.00 0.00v 0.10 0.06 0.04 0.02 0.02 0.01 0.01 0.00 0.00 0.00

Roughness: 0.0070 mmTemperature: 20 °CDensity: 998.00 kg/m2

Viscosity: 1.02 x 10-6 m2/s

Page 66: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-5.07-

55Planning

Fusiotherm®

Pipe friction factor R and calculated flow v in dependence on the circulatory V

.

Fusiotherm®-pipe SDR 11 (PN 10)

Roughness: 0.0070 mmTemperature: 20 °CDensity: 998.00 kg/m2

Viscosity: 1.02 x 10-6 m2/s

d x s � 20 x 1.9 25 x 2.3 32 x 2.9 40 x 3.7 50 x 4.6 63 x 5.8 75 x 6.8 90 x 8.2 110 x10.0 125x11.4

V.= circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]

1.20 R 211.46 67.99 20.81 6.95 2.36 0.78 0.34 0.14 0.05 0.03v 5.82 3.67 2.26 1.44 0.92 0.58 0.41 0.28 0.19 0.15

1.60 R 361.70 115.54 35.16 11.69 3.95 1.30 0.56 0.23 0.09 0.05v 7.76 4.90 3.01 1.92 1.22 0.77 0.54 0.38 0.25 0.20

2.00 R 552.07 174.84 52.94 17.54 5.90 1.94 0.84 0.35 0.13 0.07v 9.70 6.12 3.77 2.40 1.53 0.96 0.68 0.47 0.31 0.24

2.40 R 778.98 245.77 74.11 24.47 8.21 2.69 1.16 0.48 0.18 0.10v 11.64 7.34 4.52 2.88 1.84 1.16 0.82 0.56 0.38 0.29

2.80 R 1043.75 328.23 98.61 32.46 10.87 3.55 1.53 0.63 0.24 0.13v 13.58 8.57 5.27 3.35 2.14 1.35 0.95 0.66 0.44 0.34

3.20 R 1346.28 423.56 126.42 41.50 13.86 4.52 1.94 0.80 0.30 0.17v 15.52 9.79 6.03 3.83 2.45 1.54 1.09 0.75 0.50 0.39

3.60 R 1686.50 529.07 157.51 51.58 17.19 5.59 2.40 0.99 0.38 0.20v 17.47 11.01 6.78 4.31 2.75 1.73 1.22 0.85 0.57 0.44

4.00 R 2064.37 645.97 191.88 62.69 20.86 6.77 2.91 1.19 0.45 0.25v 19.41 12.24 7.53 4.79 3.06 1.93 1.36 0.94 0.63 0.49

4.40 R 2479.85 774.22 229.50 74.82 24.85 8.06 3.46 1.42 0.54 0.29v 21.35 13.46 8.29 5.27 3.37 2.12 1.50 1.03 0.69 0.54

1.00 R 150.84 48.69 14.96 5.01 1.70 0.56 0.24 0.10 0.04 0.02v 4.85 3.06 1.88 1.20 0.76 0.48 0.34 0.24 0.16 0.12

1.40 R 281.77 90.28 27.55 9.18 3.11 1.02 0.44 0.18 0.07 0.04v 6.79 4.28 2.64 1.68 1.07 0.67 0.48 0.33 0.22 0.17

1.80 R 451.22 143.73 43.63 14.48 4.88 1.60 0.69 0.29 0.11 0.06v 8.73 5.51 3.39 2.16 1.38 0.87 0.61 0.42 0.28 0.22

2.20 R 660.78 208.86 63.11 20.87 7.02 2.30 0.99 0.41 0.16 0.09v 10.67 6.73 4.14 2.64 1.68 1.06 0.75 0.52 0.35 0.27

2.60 R 906.64 285.56 85.94 28.33 9.50 3.10 1.34 0.55 0.21 0.11v 12.61 7.95 4.90 3.11 1.99 1.25 0.88 0.61 0.41 0.32

3.00 R 1190.30 373.77 112.10 36.85 12.32 4.02 1.73 0.71 0.27 0.15v 14.55 9.18 5.65 3.59 2.29 1.45 1.02 0.71 0.47 0.37

3.40 R 1511.68 474.89 141.56 46.41 15.49 5.04 2.17 0.89 0.34 0.18v 16.50 10.40 6.40 4.07 2.60 1.64 1.16 0.80 0.53 0.41

3.80 R 1870.73 586.10 174.29 57.00 18.98 6.17 2.65 1.09 0.41 0.22v 18.44 11.63 7.16 4.55 2.91 1.83 1.29 0.89 0.60 0.46

4.20 R 2267.41 708.68 210.28 68.63 22.81 7.40 3.18 1.30 0.49 0.27v 20.38 12.85 7.91 5.03 3.21 2.02 1.43 0.99 0.66 0.51

V.

di � 16.2 mm 20.4 mm 26.0 mm 32.6 mm 40.8 mm 51.4 mm 61.2 mm 73.6 mm 90.0 mm 102.2 mm

0.80 R 100.01 32.43 10.01 3.36 1.15 0.38 0.17 0.07 0.03 0.01v 3.88 2.45 1.51 0.96 0.61 0.39 0.27 0.19 0.13 0.10

0.90 R 124.19 40.18 12.37 4.15 1.41 0.47 0.20 0.08 0.03 0.02v 4.37 2.75 1.70 1.08 0.69 0.43 0.31 0.21 0.14 0.11

Page 67: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-5.08-

55Planning

Fusiotherm®

Pipe friction factor R and calculated flow v in dependence on the circulatory V

.

Fusiotherm®-pipe SDR 11 (PN 10)

Roughness: 0.0070 mmTemperature: 20 °CDensity: 998.00 kg/m2

Viscosity: 1.02 x 10-6 m2/s

d x s � 20 x 1.9 25 x 2.3 32 x 2.9 40 x 3.7 50 x 4.6 63 x 5.8 75 x 6.8 90 x 8.2 110 x10.0 125x11.4

V.= circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]

5.20 R 3423.56 1064.75 315.52 102.14 33.81 10.93 4.68 1.92 0.73 0.39v 25.23 15.91 9.79 6.23 3.98 2.51 1.77 1.22 0.82 0.63

5.60 R 3951.74 1227.00 362.92 117.32 38.78 12.52 5.36 2.19 0.83 0.45v 27.17 17.13 10.55 6.71 4.28 2.70 1.90 1.32 0.88 0.68

6.00 R 4517.48 1400.00 413.53 133.51 44.07 14.21 6.07 2.48 0.94 0.51v 29.11 18.36 11.30 7.19 4.59 2.89 2.04 1.41 0.94 0.73

6.40 R 5120.74 1585.42 467.37 150.70 49.68 16.00 6.83 2.79 1.06 0.57v 31.05 19.58 12.05 7.67 4.90 3.08 2.18 1.50 1.01 0.78

6.80 R 5761.53 1781.58 524.41 168.89 55.60 17.89 7.63 3.12 1.18 0.64v 32.99 20.80 12.81 8.15 5.20 3.28 2.31 1.60 1.07 0.83

7.50 R 6973.19 2152.02 631.95 203.89 66.74 21.43 9.13 3.72 1.41 0.76v 36.39 22.95 14.13 8.99 5.74 3.61 2.55 1.76 1.18 0.91

9.00 R 9956.40 3062.18 895.39 287.67 93.85 30.02 12.77 5.19 1.96 1.06v 43.66 27.54 16.95 10.78 6.88 4.34 3.06 2.12 1.41 1.10

5.00 R 3173.54 987.87 293.03 94.93 31.45 10.17 4.36 1.78 0.68 0.37v 24.26 15.30 9.42 5.99 3.82 2.41 1.70 1.18 0.79 0.61

5.40 R 3682.96 1144.46 338.82 109.61 36.26 11.71 5.01 2.05 0.78 0.42v 26.20 16.52 10.17 6.47 4.13 2.60 1.84 1.27 0.85 0.66

5.80 R 4229.92 1312.37 387.82 125.29 41.39 13.35 5.71 2.33 0.88 0.48v 28.14 17.75 10.92 6.95 4.44 2.80 1.97 1.36 0.91 0.71

6.20 R 4814.42 1491.58 440.05 141.98 46.83 15.09 6.45 2.63 1.00 0.54v 30.08 18.97 11.68 7.43 4.74 2.99 2.11 1.46 0.97 0.76

6.60 R 5436.44 1682.09 495.48 159.67 52.60 16.93 7.23 2.95 1.12 0.60v 32.02 20.19 12.43 7.91 5.05 3.18 2.24 1.55 1.04 0.80

7.00 R 6095.99 1883.89 554.13 178.37 58.69 18.87 8.05 3.28 1.24 0.67v 33.96 21.42 13.18 8.39 5.35 3.37 2.38 1.65 1.10 0.85

8.00 R 7908.99 2437.78 714.76 230.26 75.28 24.14 10.28 4.19 1.58 0.85v 38.81 24.48 15.07 9.58 6.12 3.86 2.72 1.88 1.26 0.98

10.00 R 3757.04 1095.99 351.27 114.38 36.51 15.50 6.30 2.37 1.28v 30.59 18.83 11.98 7.65 4.82 3.40 2.35 1.57 1.22

V.

di � 16.2 mm 20.4 mm 26.0 mm 32.6 mm 40.8 mm 51.4 mm 61.2 mm 73.6 mm 90.0 mm 102.2 mm

4.60 R 2701.69 842.61 249.53 81.27 26.97 8.74 3.75 1.54 0.58 0.32v 22.32 14.07 8.66 5.51 3.52 2.22 1.56 1.08 0.72 0.56

4.80 R 2932.92 913.82 271.35 87.98 29.17 9.44 4.05 1.66 0.63 0.34v 23.29 14.69 9.04 5.75 3.67 2.31 1.63 1.13 0.75 0.59

Page 68: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-5.09-

55Planning

Fusiotherm®

Fusiotherm®-pipe SDR 6 (PN 20)

d x s � 16 x 2.7* 20 x 3.4 25 x 4.232 x 5.4 40 x 6.7 50 x 8.3 63 x 10.5 75 x 12.5 90 x 15.0 110 x 18.3

V.

di � 10.6 mm 13.2 mm 16.6 mm 21.2 mm 26.6 mm 33.2 mm 42.0 mm 50.0 mm 60.0 mm 73.2 mm

V.= circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]

0.01 R 0.33 0.14 0.05 0.02 0.01 0.00 0.00 0.00 0.00 0.00v 0.11 0.07 0.05 0.03 0.02 0.01 0.01 0.01 0.00 0.00

0.02 R 1.15 0.27 0.11 0.04 0.02 0.01 0.00 0.00 0.00 0.00v 0.23 0.15 0.09 0.06 0.04 0.02 0.01 0.01 0.01 0.00

0.04 R 3.74 1.33 0.45 0.14 0.03 0.01 0.01 0.00 0.00 0.00v 0.45 0.29 0.18 0.11 0.07 0.05 0.03 0.02 0.01 0.00

0.06 R 7.56 2.66 0.90 0.28 0.10 0.02 0.01 0.00 0.00 0.00v 0.68 0.44 0.28 0.17 0.11 0.07 0.04 0.03 0.02 0.00

0.07 R 9.89 3.48 1.17 0.37 0.13 0.04 0.01 0.00 0.00 0.00v 0.79 0.51 0.32 0.20 0.13 0.08 0.05 0.04 0.02 0.00

0.08 R 12.50 4.39 1.48 0.46 0.16 0.06 0.02 0.01 0.00 0.00v 0.91 0.58 0.37 0.23 0.14 0.09 0.06 0.04 0.03 0.00

0.09 R 15.38 5.39 1.81 0.57 0.19 0.07 0.02 0.01 0.00 0.00v 1.02 0.66 0.42 0.25 0.16 0.10 0.06 0.05 0.03 0.00

0.10 R 18.52 6.48 2.17 0.68 0.23 0.08 0.03 0.01 0.00 0.00v 1.13 0.73 0.46 0.28 0.18 0.12 0.07 0.05 0.04 0.00

0.12 R 25.57 8.92 2.99 0.93 0.32 0.11 0.04 0.02 0.01 0.00v 1.36 0.88 0.55 0.34 0.22 0.14 0.09 0.06 0.04 0.00

0.14 R 33.63 11.71 3.91 1.22 0.42 0.15 0.05 0.02 0.01 0.00v 1.59 1.02 0.65 0.40 0.25 0.16 0.10 0.07 0.05 0.00

0.03 R 2.29 0.81 0.16 0.06 0.02 0.01 0.00 0.00 0.00 0.00v 0.34 0.22 0.14 0.08 0.05 0.03 0.02 0.02 0.01 0.00

0.16 R 42.69 14.83 4.94 1.54 0.52 0.18 0.06 0.03 0.01 0.00v 1.81 1.17 0.74 0.45 0.29 0.18 0.12 0.08 0.06 0.00

0.18 R 52.73 18.28 6.08 1.89 0.64 0.22 0.07 0.03 0.01 0.01v 2.04 1.32 0.83 0.51 0.32 0.21 0.13 0.09 0.06 0.04

0.20 R 63.72 22.05 7.32 2.27 0.77 0.27 0.09 0.04 0.02 0.01v 2.27 1.46 0.92 0.57 0.36 0.23 0.14 0.10 0.07 0.05

0.30 R 132.83 45.61 15.05 4.64 1.57 0.55 0.18 0.08 0.03 0.01v 3.40 2.19 1.39 0.85 0.54 0.35 0.22 0.15 0.11 0.07

0.40 R 224.93 76.78 25.21 7.74 2.61 0.90 0.29 0.13 0.05 0.02v 4.53 2.92 1.85 1.13 0.72 0.46 0.29 0.20 0.14 0.10

0.50 R 339.55 115.34 37.70 11.53 3.87 1.34 0.44 0.19 0.08 0.03v 5.67 3.65 2.31 1.42 0.90 0.58 0.36 0.25 0.18 0.12

0.60 R 476.42 161.16 52.48 16.00 5.35 1.85 0.60 0.26 0.11 0.04v 6.80 4.38 2.77 1.70 1.08 0.69 0.43 0.31 0.21 0.14

0.70 R 635.34 214.16 69.50 21.13 7.05 2.43 0.79 0.34 0.14 0.06v 7.93 5.12 3.23 1.98 1.26 0.81 0.51 0.36 0.25 0.17

Roughness: 0.0070 mmTemperature: 20 °CDensity: 998.00 kg/m3

Viscosity: 1.02 x 10-6 m2/s

0.05 R 5.51 1.94 0.66 0.21 0.07 0.02 0.01 0.00 0.00 0.00v 0.57 0.37 0.23 0.14 0.09 0.06 0.04 0.03 0.02 0.00

Pipe friction factor R and calculated flow v in dependence on the circulatory V

.

* only Fusiotherm®-pipe SDR 6 (PN 20)

Page 69: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-5.10-

55Planning

Fusiotherm®

Fusiotherm®-pipe SDR 6 (PN 20)

Roughness: 0.0070 mmTemperature: 20 °CDensity: 998.00 kg/m3

Viscosity: 1.02 x 10-6 m2/s

Pipe friction factor R and calculated flow v in dependence on the circulatory V

.

0.80 R 816.21 274.25 88.74 26.90 8.96 3.08 1.00 0.43 0.18 0.07v 9.07 5.85 3.70 2.27 1.44 0.92 0.58 0.41 0.28 0.19

0.90 R 1021.95 341.40 110.17 33.31 11.08 3.80 1.23 0.53 0.22 0.09v 10.20 6.58 4.16 2.55 1.62 1.04 0.65 0.46 0.32 0.21

1.20 R 1761.36 584.86 187.44 56.32 18.63 6.37 2.05 0.89 0.37 0.14v 13.60 8.77 5.54 3.40 2.16 1.39 0.87 0.61 0.42 0.29

1.60 R 3050.27 1009.36 320.39 95.60 31.45 10.70 3.43 1.48 0.62 0.24v 18.13 11.69 7.39 4.53 2.88 1.85 1.15 0.81 0.57 0.38

2.00 R 4684.50 1542.10 487.13 144.56 47.34 16.05 5.13 2.21 0.92 0.35v 22.66 14.61 9.24 5.67 3.60 2.31 1.44 1.02 0.71 0.48

2.40 R 6663.50 2184.77 689.39 203.06 66.24 22.38 7.14 3.07 1.28 0.49v 27.20 17.54 11.06 6.80 4.32 2.77 1.73 1.22 0.85 0.57

2.80 R 8986.99 2937.15 923.33 271.02 88.12 29.69 9.44 4.06 1.68 0.65v 31.73 20.46 12.94 7.93 5.04 3.23 2.02 1.43 0.99 0.67

3.20 R 3799.10 1190.54 348.40 112.93 37.95 12.04 5.16 2.14 0.87v 23.38 14.79 9.07 5.76 3.70 2.31 1.63 1.13 0.76

3.60 R 4770.53 1490.96 436.53 140.68 47.16 14.93 6.39 2.65 1.01v 26.31 16.63 10.20 6.48 4.16 2.60 1.83 1.27 0.86

4.00 R 5851.39 1824.55 532.75 171.33 57.30 18.10 7.75 3.20 1.23v 29.23 18.48 11.33 7.20 4.62 2.89 2.04 1.41 0.95

4.40 R 7041.63 2191.26 638.28 204.87 68.39 21.57 9.22 3.80 1.45v 32.15 20.33 12.46 7.92 5.08 3.18 2.24 1.56 1.05

1.00 R 1246.72 415.58 133.77 40.36 13.39 4.59 1.48 0.64 0.27 0.10v 11.33 7.31 4.62 2.83 1.80 1.16 0.72 0.51 0.35 0.24

1.40 R 2362.60 784.32 249.67 74.74 24.65 8.41 2.70 1.17 0.49 0.19v 15.86 10.23 6.47 3.97 2.52 1.62 1.01 0.71 0.50 0.33

1.80 R 3824.26 1261.97 399.56 118.88 39.02 13.25 4.24 1.83 0.76 0.29v 20.40 13.15 8.32 5.10 3.24 2.08 1.30 0.92 0.64 0.43

2.20 R 5630.92 1849.71 584.92 172.62 56.42 19.09 6.10 2.63 1.09 0.42v 24.93 16.08 10.17 6.23 3.96 2.54 1.59 1.12 0.78 0.52

2.60 R 7782.20 2547.26 802.20 235.86 76.81 25.91 8.25 3.55 1.47 0.57v 29.46 19.00 12.01 7.37 4.68 3.00 1.88 1.32 0.92 0.62

3.00 R 3354.43 1052.78 308.54 100.16 33.70 10.70 4.59 1.90 0.73v 21.92 13.86 8.50 5.40 3.47 2.17 1.53 1.06 0.71

3.40 R 4271.13 1336.61 391.92 126.44 42.43 13.45 5.76 2.39 0.91v 24.85 15.71 9.63 6.12 3.93 2.45 1.73 1.20 0.81

3.80 R 5297.29 1653.61 483.48 155.64 52.11 16.48 7.06 2.92 1.17v 27.77 17.56 10.77 6.84 4.39 2.74 1.94 1.34 0.90

4.20 R 6432.84 2003.76 584.35 187.74 62.73 19.80 8.47 3.50 1.34v 30.69 19.41 11.90 7.56 4.85 3.03 2.14 1.49 1.00

d x s � 16 x 2.7 20 x 3.4 25 x 4.2 32 x 5.4 40 x 6.7 50 x 8.3 63 x 10.5 75 x 12.5 90 x 15.0 110 x 18.3

V.

di � 10.6 mm 13.2 mm 16.6 mm 21.2 mm 26.6 mm 33.2 mm 42.0 mm 50.0 mm 60.0 mm 73.2 mm

V.= circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s] „

Page 70: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-5.11-

55Planning

Fusiotherm®

Pipe friction factor R and calculated flow v in dependence on the circulatory V

.

* only Fusiotherm®-pipe SDR 6 (PN 20)

Fusiotherm®-pipe SDR 6 (PN 20)

Roughness: 0.0070 mmTemperature: 20 °CDensity: 998.00 kg/m2

Viscosity: 1.02 x 10-6 m2/s

4.60 R 7677.76 2387.03 694.53 222.73 74.28 23.40 9.99 4.12 1.58v 33.61 21.25 13.03 8.28 5.31 3.32 2.34 1.63 1.03

4.80 R 8341.23 2591.07 753.10 241.30 80.40 25.31 10.80 4.45 1.70v 35.08 22.18 13.60 8.64 5.54 3.46 2.44 1.70 1.09

5.20 R 9750.16 3023.97 877.20 281.60 93.33 29.33 12.51 5.15 1.97v 38.00 24.03 14.73 9.36 6.01 3.75 2.65 1.84 1.24

5.60 R 3489.94 1010.58 323.85 107.19 33.64 14.33 5.90 2.25v 25.88 15.86 10.08 6.47 4.04 2.85 1.98 1.33

6.00 R 3988.97 1153.21 368.95 121.96 38.22 16.26 6.69 2.55v 27.72 17.00 10.80 6.93 4.33 3.06 2.12 1.43

6.40 R 4521.05 1305.10 416.92 137.65 43.07 18.31 7.52 2.87v 29.57 18.13 11.52 7.39 4.62 3.26 2.26 1.52

6.80 R 5086.18 1466.24 467.74 154.25 48.20 20.48 8.41 3.20v 31.42 19.26 12.24 7.85 4.91 3.46 2.41 1.62

7.50 R 6154.64 1770.48 563.52 186.21 57.84 24.53 10.06 3.82v 34.65 21.25 13.50 8.66 5.41 3.82 2.65 1.78

9.00 R 8784.80 2517.66 798.11 262.63 81.30 34.39 14.06 5.33v 41.58 25.50 16.20 10.40 6.50 4.58 3.18 2.14

5.00 R 9032.03 2803.39 813.99 261.55 86.75 27.29 11.64 4.80 1.83v 36.54 23.10 14.16 9.00 5.78 3.61 2.55 1.77 1.19

5.40 R 3252.82 942.73 302.37 100.15 31.45 13.40 5.52 2.11v 24.95 15.30 9.72 6.24 3.90 2.75 1.91 1.28

5.80 R 3735.32 1080.74 346.04 114.46 35.89 15.28 6.29 2.40v 26.80 16.43 10.44 6.70 4.19 2.95 2.05 1.38

6.20 R 4250.88 1228.00 392.58 129.69 40.61 17.27 7.10 2.70v 28.65 17.56 11.16 7.16 4.48 3.16 2.19 1.47

6.60 R 4799.49 1384.52 441.97 145.84 45.60 19.38 7.96 3.03v 30.50 18.70 11.88 7.62 4.76 3.36 2.33 1.57

7.00 R 5381.13 1550.28 494.21 162.90 50.87 21.60 8.86 3.27v 32.34 19.83 12.60 8.09 5.05 3.57 2.48 1.66

8.00 R 6979.76 2005.11 637.28 210.27 65.24 27.64 11.32 4.30v 36.96 22.66 14.40 9.24 5.77 4.07 2.83 1.90

10.00 R 3087.89 976.68 320.63 99.05 41.83 17.08 6.47v 28.33 17.99 11.55 7.22 5.09 3.54 2.38

d x s � 16 x 2.7 20 x 3.4 25 x 4.2 32 x 5.4 40 x 6.7 50 x 8.3 63 x 10.5 75 x 12.5 90 x 15.0 110 x 18.3

V.

di � 10.6 mm 13.2 mm 16.6 mm 21.2 mm 26.6 mm 33.2 mm 42.0 mm 50.0 mm 60.0 mm 73.2 mm

V.= Circulatory [l/s] R = Pressure gradient [mbar/m] v = flow rate [m/s]

Page 71: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-5.12-

55Planning

Fusiotherm®

Fusiotherm®-pipe SDR 6 (PN 20)

0.01 R 0.28 0.06 0.02 0.01 0.00 0.00 0.00 0.00 0.00 0.00v 0.11 0.07 0.05 0.03 0.02 0.01 0.01 0.01 0.00 0.00

0.02 R 0.90 0.32 0.11 0.03 0.01 0.00 0.00 0.00 0.00 0.00v 0.23 0.15 0.09 0.06 0.04 0.02 0.01 0.01 0.01 0.00

0.04 R 3.02 1.06 0.36 0.11 0.04 0.01 0.00 0.00 0.00 0.00v 0.45 0.29 0.18 0.11 0.07 0.05 0.03 0.02 0.01 0.00

0.06 R 6.18 2.15 0.72 0.22 0.08 0.03 0.01 0.00 0.00 0.00v 0.68 0.44 0.28 0.17 0.11 0.07 0.04 0.03 0.02 0.00

0.08 R 10.34 3.59 1.19 0.37 0.13 0.04 0.01 0.01 0.00 0.00v 0.91 0.58 0.37 0.23 0.14 0.09 0.06 0.04 0.03 0.00

0.10 R 15.44 5.34 1.77 0.55 0.19 0.06 0.02 0.01 0.00 0.00v 1.13 0.73 0.46 0.28 0.18 0.12 0.07 0.05 0.04 0.00

0.14 R 28.43 9.76 3.22 0.99 0.34 0.12 0.04 0.02 0.01 0.00v 1.59 1.02 0.65 0.40 0.25 0.16 0.10 0.07 0.05 0.00

0.18 R 45.04 15.38 5.05 1.55 0.52 0.18 0.06 0.03 0.01 0.00v 2.04 1.32 0.83 0.51 0.32 0.21 0.13 0.09 0.06 0.00

0.30 R 116.05 39.19 12.74 3.88 1.30 0.45 0.14 0.06 0.03 0.01v 3.40 2.19 1.39 0.85 0.54 0.35 0.22 0.15 0.11 0.07

0.50 R 304.37 101.28 32.54 9.80 3.25 1.11 0.36 0.16 0.06 0.03v 5.67 3.65 2.31 1.42 0.90 0.58 0.36 0.25 0.18 0.12

0.70 R 577.71 191.41 60.82 18.17 5.98 2.04 0.65 0.28 0.12 0.05v 7.93 5.12 3.23 1.98 1.26 0.81 0.51 0.36 0.25 0.17

0.03 R 1.82 0.64 0.22 0.07 0.02 0.01 0.00 0.00 0.00 0.00v 0.34 0.22 0.14 0.08 0.05 0.03 0.02 0.02 0.01 0.00

0.05 R 4.47 1.56 0.52 0.16 0.06 0.02 0.01 0.00 0.00 0.00v 0.57 0.37 0.23 0.14 0.09 0.06 0.04 0.03 0.02 0.00

0.07 R 8.14 2.83 0.94 0.29 0.10 0.04 0.01 0.01 0.00 0.00v 0.79 0.51 0.32 0.20 0.13 0.08 0.05 0.04 0.02 0.00

0.09 R 12.77 4.42 1.47 0.46 0.15 0.05 0.02 0.01 0.00 0.00v 1.02 0.66 0.42 0.25 0.16 0.10 0.06 0.05 0.03 0.00

0.12 R 21.48 7.40 2.45 0.76 0.26 0.09 0.03 0.01 0.01 0.00v 1.36 0.88 0.55 0.34 0.22 0.14 0.09 0.06 0.04 0.00

0.16 R 36.29 12.43 4.09 1.26 0.42 0.15 0.05 0.02 0.01 0.00v 1.81 1.17 0.74 0.45 0.29 0.18 0.12 0.08 0.06 0.00

0.20 R 54.69 18.63 6.11 1.87 0.63 0.22 0.07 0.03 0.01 0.01v 2.27 1.46 0.92 0.57 0.36 0.23 0.14 0.10 0.07 0.05

0.40 R 199.10 66.77 21.56 6.53 2.17 0.75 0.24 0.10 0.04 0.07v 4.53 2.92 1.85 1.13 0.72 0.46 0.29 0.20 0.14 0.10

0.60 R 430.39 142.66 45.63 13.68 4.52 1.54 0.50 0.21 0.09 0.03v 6.80 4.38 2.77 1.70 1.08 0.69 0.43 0.31 0.21 0.14

d x s � 16 x 2.7* 20 x 3.4 25 x 4.2 32 x 5.4 40 x 6.7 50 x 8.3 63 x 10.5 75 x 12.5 90 x 15.0 110 x 18.3

V.

di � 10.6 mm 13.2 mm 16.6 mm 21.2 mm 26.6 mm 33.2 mm 42.0 mm 50.0 mm 60.0 mm 73.2 mm

V.= Circulatory [l/s] R = Pressure gradient [mbar/m] v = flow rate [m/s]

Pipe friction factor R and calculated flow v in dependence on the circulatory V

.

* only Fusiotherm®-pipe SDR 6 (PN 20)

Roughness: 0.0070 mmTemperature: 20 °CDensity: 998.00 kg/m2

Viscosity: 1.02 x 10-6 m2/s

Page 72: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-5.13-

55Planning

Fusiotherm®

Fusiotherm®-pipe SDR 6 (PN 20)

Roughness: 0.0070 mmTemperature: 60 °CDensity: 983.20 kg/m3

Viscosity: 0.47 x 10-6 m2/s

0.80 R 746.30 246.48 78.10 23.26 7.64 2.60 0.83 0.36 0.15 0.06v 9.07 5.85 3.70 2.27 1.44 0.92 0.58 0.41 0.28 0.19

0.90 R 936.14 308.34 97.45 28.94 9.48 3.22 1.03 0.44 0.18 0.07v 10.20 6.58 4.16 2.55 1.62 1.04 0.65 0.46 0.32 0.21

1.20 R 1633.00 534.49 168.32 49.49 16.12 5.44 1.73 0.74 0.31 0.12v 13.60 8.77 5.54 3.40 2.16 1.39 0.87 0.61 0.42 0.29

1.60 R 2859.02 930.53 291.06 85.30 27.51 9.23 2.92 1.25 0.52 0.20v 18.13 11.69 7.39 4.53 2.88 1.85 1.15 0.81 0.57 0.38

2.00 R 4424.11 1434.39 446.49 130.10 41.77 13.95 4.40 1.88 0.78 0.30v 22.66 14.61 9.24 5.67 3.60 2.31 1.44 1.02 0.71 0.48

2.40 R 6328.19 2045.99 634.54 184.06 59.09 19.58 6.15 2.62 1.08 0.41v 27.20 17.54 11.09 6.80 4.32 2.77 1.73 1.22 0.75 0.57

2.80 R 8571.21 2765.29 855.16 247.16 79.05 26.13 8.18 3.48 1.43 0.55v 31.73 20.46 12.94 7.93 5.04 3.23 2.02 1.43 0.99 0.67

3.20 R 3592.26 1108.35 319.37 101.83 33.57 10.48 4.45 1.83 0.70v 23.38 14.79 9.07 5.76 3.70 2.31 1.63 1.13 0.76

3.60 R 4526.88 1394.09 400.68 127.42 42.06 13.06 5.53 2.27 0.86v 26.31 16.63 10.20 6.48 4.16 2.60 1.83 1.27 0.86

4.00 R 5569.15 1712.36 491.10 155.80 51.31 15.89 6.73 2.75 1.04v 29.23 18.48 11.33 7.20 4.62 2.89 2.04 1.41 0.95

4.40 R 6719.05 2063.16 590.61 186.99 61.45 19.00 8.03 3.28 1.24v 32.15 20.33 12.46 7.96 5.08 3.18 2.24 1.56 1.05

1.00 R 1147.21 376.96 119.25 35.20 11.51 3.90 1.24 0.54 0.22 0.09v 11.33 7.31 4.62 2.83 1.80 1.16 0.72 0.51 0.35 0.24

1.40 R 2203.62 719.03 225.60 66.10 21.45 7.21 2.29 0.98 0.41 0.16v 15.86 10.23 6.47 3.97 2.52 1.62 1.01 0.71 0.50 0.33

1.80 R 3599.19 1168.99 364.69 106.55 34.28 11.47 3.63 1.55 0.64 0.25v 20.40 13.15 8.32 5.10 3.24 2.08 1.30 0.92 0.64 0.43

2.20 R 5333.78 1726.73 536.44 155.94 49.97 16.65 5.24 2.24 0.92 0.35v 24.93 16.08 10.17 6.23 3.96 2.54 1.59 1.12 0.78 0.52

2.60 R 7407.34 2392.18 740.78 214.47 68.72 22.74 7.13 3.04 1.25 0.48v 29.46 19.00 12.01 7.37 4.68 3.00 1.88 1.32 0.92 0.62

3.00 R 9819.81 3165.32 977.69 282.12 90.09 29.73 9.30 3.95 1.62 0.62v 34.00 21.92 13.86 8.50 5.40 3.47 2.17 1.53 1.06 0.71

3.40 R 4046.11 1247.15 358.89 114.27 37.63 11.74 4.98 2.04 0.78v 24.75 15.71 9.63 6.12 3.93 2.45 1.73 1.20 0.81

3.80 R 5034.56 1549.16 444.76 141.26 46.58 14.44 6.12 2.50 0.95v 27.77 17.56 10.77 6.84 4.39 2.74 1.94 1.34 0.90

4.20 R 6130.65 1883.69 539.72 171.05 56.27 17.41 7.36 3.01 1.14v 30.69 19.41 11.90 7.56 4.85 3.03 2.14 1.49 1.00

d x s � 16 x 2.7* 20 x 3.4 25 x 4.2 32 x 5.4 40 x 6.7 50 x 8.3 63 x 10.5 75 x 12.5 90 x 15.0 110 x 18.3

V.

di � 10.6 mm 13.2 mm 16.6 mm 21.2 mm 26.6 mm 33.2 mm 42.0 mm 50.0 mm 60.0 mm 73.2 mm

V.= circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]

Pipe friction factor R and calculated flow v in dependence on the circulatory V

.

* only Fusiotherm®-pipe SDR 6 (PN 20)

Page 73: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-5.14-

55Planning

Fusiotherm®

Fusiotherm®-pipe SDR 6 (PN 20)

Roughness: 0.0070 mmTemperature: 60 °CDensity: 983.20 kg/m3

Viscosity: 0.47 x 10-6 m2/s

Pipe friction factor R and calculated flow v in dependence on the circulatory V

.

4.60 R 7334.37 2250.76 643.77 203.63 66.85 20.65 8.72 3.56 1.35v 33.61 21.25 13.03 8.28 5.31 3.32 2.34 1.63 1.09

4.80 R 7976.60 2446.49 699.21 220.97 72.47 22.37 9.44 3.85 1.46v 35.08 22.18 13.60 8.64 5.54 3.46 2.44 1.70 1.14

5.20 R 9341.77 2862.34 816.90 257.74 84.39 26.01 10.96 4.47 1.69v 38.00 24.03 14.73 9.36 6.01 3.75 2.65 1.84 1.24

5.60 R 3310.71 943.67 297.30 97.18 30.02 12.59 5.13 1.94v 25.88 15.86 10.08 6.47 4.04 2.85 1.98 1.33

6.00 R 3791.60 1079.52 339.65 110.86 34.19 14.33 5.83 2.20v 27.72 17.00 10.80 6.93 4.33 3.06 2.12 1.43

6.40 R 4305.01 1224.45 384.79 125.42 38.62 16.17 6.57 2.47v 29.57 18.13 11.52 7.39 4.62 3.26 2.26 1.52

6.80 R 4850.94 1378.47 432.71 140.87 43.32 18.12 7.35 2.77v 31.42 19.26 12.24 7.85 4.91 3.46 2.41 1.62

7.50 R 5884.55 1669.84 523.29 170.01 52.16 21.88 8.83 3.32v 34.65 21.25 13.50 8.66 5.41 3.82 2.65 1.78

9.00 R 8434.72 2387.82 746.09 241.55 73.80 30.86 12.42 4.66v 41.58 25.50 16.20 10.40 6.50 4.58 3.18 2.14

5.00 R 8645.73 2650.35 756.92 239.00 78.32 24.16 10.19 4.15 1.57v 36.54 23.10 14.16 9.00 5.78 3.61 2.55 1.77 1.19

5.40 R 3082.46 879.14 277.17 90.67 28.03 11.76 4.79 1.81v 24.95 15.30 9.72 6.24 3.90 2.75 1.91 1.28

5.80 R 3547.09 1010.46 318.13 103.91 32.07 13.44 5.47 2.06v 26.80 16.43 10.44 6.70 4.19 2.95 2.05 1.38

6.20 R 4044.24 1150.85 361.87 118.03 36.37 15.23 6.19 2.33v 28.65 17.56 11.16 7.16 4.48 3.16 2.19 1.47

6.60 R 4573.91 1300.32 408.40 133.03 40.94 17.13 6.96 2.62v 30.50 18.70 11.88 7.62 4.76 3.36 2.33 1.57

7.00 R 5136.09 1458.88 457.72 148.92 45.76 19.14 7.76 2.92v 32.34 19.83 12.60 8.09 5.05 3.57 2.48 1.66

8.00 R 6683.80 1894.98 593.20 192.49 58.96 24.71 9.96 3.74v 36.96 22.66 14.40 9.24 5.77 4.07 2.83 1.90

10.00 R 2937.39 916.37 296.12 90.26 37.67 15.21 5.66v 28.33 17.99 11.55 7.22 5.09 3.54 2.38

d x s � 16 x 2.7* 20 x 3.4 25 x 4.2 32 x 5.4 40 x 6.7 50 x 8.3 63 x 10.5 75 x 12.5 90 x 15.0 110 x 18.3

V.

di � 10.6 mm 13.2 mm 16.6 mm 21.2 mm 26.6 mm 33.2 mm 42.0 mm 50.0 mm 60.0 mm 73.2 mm

V.= circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]

* only Fusiotherm®-pipe SDR 6 (PN 20)

Page 74: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-5.15-

55Planning

Fusiotherm®

Fusiotherm®-faser-composite pipe SDR 7.4Fusiotherm®-stabi-composite pipe (PN 20)

Pipe friction factor R and calculated flow v in dependence on the circulatory V

.

0.07 R 6.43 2.30 0.80 0.25 0.09 0.03 0.01 0.00 0.00 0.00 0.00v 0.66 0.43 0.28 0.17 0.11 0.07 0.04 0.03 0.02 0.00 0.00

0.01 R 0.23 0.10 0.04 0.01 0.01 0.00 0.00 0.00 0.00 0.00 0.00v 0.09 0.06 0.04 0.02 0.02 0.01 0.01 0.00 0.00 0.00 0.00

0.02 R 0.46 0.19 0.08 0.03 0.01 0.00 0.00 0.00 0.00 0.00 0.00v 0.19 0.12 0.08 0.05 0.03 0.02 0.01 0.01 0.01 0.00 0.00

0.04 R 2.44 0.88 0.31 0.06 0.02 0.01 0.00 0.00 0.00 0.00 0.00v 0.38 0.25 0.16 0.10 0.06 0.04 0.02 0.02 0.01 0.00 0.00

0.06 R 4.92 1.76 0.61 0.19 0.07 0.01 0.01 0.00 0.00 0.00 0.00v 0.57 0.37 0.24 0.14 0.09 0.06 0.04 0.03 0.02 0.00 0.00

0.08 R 8.12 2.90 1.01 0.32 0.11 0.04 0.01 0.00 0.00 0.00 0.00v 0.76 0.49 0.31 0.19 0.12 0.08 0.05 0.03 0.02 0.00 0.00

0.10 R 12.02 4.28 1.48 0.46 0.16 0.05 0.02 0.00 0.00 0.00 0.00v 0.95 0.61 0.39 0.24 0.15 0.10 0.06 0.04 0.03 0.00 0.00

0.14 R 21.78 7.72 2.66 0.83 0.29 0.10 0.03 0.01 0.01 0.00 0.00v 1.32 0.86 0.55 0.34 0.21 0.14 0.09 0.06 0.04 0.00 0.00

0.18 R 34.08 12.03 4.13 1.28 0.44 0.15 0.05 0.02 0.01 0.00 0.00v 1.70 1.11 0.71 0.43 0.28 0.17 0.11 0.08 0.05 0.00 0.00

0.30 R 85.52 29.92 10.19 3.14 1.07 0.36 0.12 0.05 0.02 0.01 0.00v 2.84 1.84 1.18 0.72 0.46 0.29 0.18 0.13 0.09 0.06 0.05

0.50 R 217.60 75.36 25.45 7.79 2.64 0.88 0.29 0.13 0.05 0.02 0.01v 4.73 3.07 1.96 1.20 0.77 0.49 0.31 0.22 0.15 0.10 0.08

0.70 R 405.84 139.52 46.81 14.24 4.81 1.60 0.53 0.23 0.10 0.04 0.02v 6.62 4.30 2.75 1.68 1.07 0.68 0.43 0.30 0.21 0.14 0.11

0.03 R 1.49 0.54 0.12 0.04 0.02 0.01 0.00 0.00 0.00 0.00 0.00v 0.28 0.18 0.12 0.07 0.05 0.03 0.02 0.01 0.01 0.00 0.00

0.05 R 3.59 1.29 0.45 0.14 0.03 0.01 0.00 0.00 0.00 0.00 0.00v 0.47 0.31 0.20 0.12 0.08 0.05 0.03 0.02 0.02 0.00 0.00

0.09 R 9.99 3.56 1.23 0.39 0.13 0.05 0.02 0.00 0.00 0.00 0.00v 0.85 0.55 0.35 0.22 0.14 0.09 0.06 0.04 0.03 0.00 0.00

0.12 R 16.58 5.88 2.03 0.63 0.22 0.07 0.03 0.01 0.00 0.00 0.00v 1.14 0.74 0.47 0.29 0.18 0.12 0.07 0.05 0.04 0.00 0.00

0.16 R 27.62 9.76 3.36 1.04 0.36 0.12 0.04 0.02 0.01 0.00 0.00v 1.51 0.98 0.63 0.39 0.25 0.16 0.10 0.07 0.05 0.00 0.00

0.20 R 41.16 14.50 4.97 1.54 0.53 0.18 0.06 0.03 0.01 0.00 0.00v 1.89 1.23 0.79 0.48 0.31 0.19 0.12 0.09 0.06 0.00 0.00

0.40 R 144.45 50.25 17.04 5.23 1.78 0.60 0.20 0.09 0.04 0.01 0.01v 3.78 2.46 1.57 0.96 0.61 0.39 0.24 0.17 0.12 0.08 0.06

0.60 R 304.78 105.14 35.38 10.79 3.65 1.22 0.41 0.18 0.08 0.03 0.02v 5.68 3.68 2.36 1.44 0.92 0.58 0.37 0.26 0.18 0.12 0.09

d x s � 16 x 2.2* 20 x 2.8 25 x 3.5 32 x 4.5 40 x 5.6 50 x 6.9 63 x 8.7 75x 10.4 90x 12.5 110x 15.1 125 x 17.1

V.

di � 11.6 mm 14.4 mm 18.0 mm 23.0 mm 28.8 mm36.2 mm 45.6 mm 54.2 mm 65.0 mm 79.6 mm 90.8 mm

V.= circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]

Roughness: 0.0070 mmTemperature: 20 °CDensity: 998.00 kg/m3

Viscosity: 1.02 x 10-6 m2/s

Page 75: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-5.16-

55Planning

Fusiotherm®

Fusiotherm®-faser-composite pipe SDR 7.4Fusiotherm®-stabi-composite pipe PN 20

Pipe friction factor R and calculated flow v in dependence on the circulatory V

.

* only Fusiotherm®-stabi composite pipe

1.80 R 2421.48 815.49 267.11 79.59 26.47 8.71 2.85 1.24 0.52 0.20 0.11v 17.03 11.05 7.07 4.33 2.76 1.75 1.10 0.78 0.54 0.36 0.28

0.80 R 520.68 178.47 59.71 18.11 6.11 2.03 0.67 0.29 0.12 0.05 0.03v 7.57 4.91 3.14 1.93 1.23 0.78 0.49 0.35 0.24 0.16 0.12

0.90 R 649.23 221.93 74.06 22.41 7.54 2.51 0.83 0.36 0.15 0.06 0.03v 8.52 5.53 3.54 2.17 1.38 0.87 0.55 0.39 0.27 0.18 0.14

1.20 R 1119.70 379.18 125.78 37.82 12.67 4.19 1.38 0.60 0.25 0.10 0.05v 11.35 7.37 4.72 2.89 1.84 1.17 0.73 0.52 0.36 0.24 0.19

1.60 R 1933.55 650.91 214.40 64.07 21.35 7.04 2.31 1.01 0.42 0.16 0.09v 15.14 9.82 6.29 3.85 2.46 1.55 0.98 0.69 0.48 0.32 0.25

2.00 R 2963.31 995.51 325.37 96.70 32.09 10.54 3.45 1.50 0.63 0.24 0.13v 18.92 12.28 7.86 4.81 3.07 1.94 1.22 0.87 0.60 0.40 0.31

2.40 R 4208.48 1407.98 458.44 135.64 44.85 14.68 4.79 2.08 0.87 0.33 0.17v 22.71 14.74 9.43 5.78 3.68 2.33 1.47 1.04 0.72 0.48 0.37

2.80 R 5668.81 1890.23 615.26 180.82 59.60 19.46 6.33 2.75 1.14 0.43 0.23v 26.49 17.19 11.00 6.74 4.30 2.72 1.71 1.21 0.84 0.56 0.43

3.20 R 7344.14 2442.11 792.39 232.18 76.31 24.85 8.07 3.50 1.45 0.55 0.29v 30.28 19.65 12.58 7.70 4.91 3.11 1.96 1.39 0.96 0.64 0.49

3.60 R 9234.38 3063.57 991.34 289.71 94.97 30.85 10.00 4.33 1.80 0.68 0.36v 34.06 22.10 14.15 8.66 5.53 3.50 2.20 1.56 1.08 0.72 0.56

4.00 R 3754.53 1212.07 354.57 115.56 37.46 12.12 5.24 2.17 0.82 0.43v 24.56 15.72 9.63 6.14 3.89 2.45 1.73 1.21 0.80 0.62

4.40 R 4514.97 1454.54 424.46 138.09 44.68 14.43 6.23 2.58 0.97 0.52v 27.02 17.29 10.59 6.75 4.28 2.69 1.91 1.33 0.88 0.68

1.00 R 791.45 269.88 89.86 27.13 9.12 3.03 1.00 0.44 0.18 0.07 0.04v 9.46 6.14 3.93 2.41 1.54 0.97 0.61 0.43 0.30 0.20 0.15

1.40 R 1499.59 506.22 167.26 50.13 16.75 5.53 1.82 0.79 0.33 0.13 0.07v 13.25 8.60 5.50 3.37 2.15 1.36 0.86 0.61 0.42 0.28 0.22

2.20 R 3558.98 1193.02 389.15 115.39 38.22 12.53 4.10 1.78 0.74 0.28 0.15v 20.82 13.51 8.65 5.30 3.38 2.14 1.35 0.95 0.66 0.44 0.34

2.60 R 4911.76 1640.39 534.89 157.45 51.98 16.99 5.54 2.40 1.00 0.38 0.20V 24.60 15.96 10.22 6.26 3.99 2.53 1.59 1.13 0.78 0.52 0.40

3.00 R 6479.61 2157.47 701.10 205.73 67.71 22.08 7.18 3.11 1.29 0.49 0.26v 28.39 18.42 11.79 7.22 4.61 2.91 1.84 1.30 0.90 0.60 0.46

3.40 R 8262.40 2744.15 889.14 260.18 85.39 27.77 9.01 3.90 1.62 0.61 0.32v 32.17 20.88 13.36 8.18 5.22 3.30 2.08 1.47 1.02 0.68 0.53

3.80 R 3400.36 1098.99 320.78 105.02 34.08 11.04 4.77 1.98 0.75 0.40v 23.33 14.93 9.15 5.83 3.69 2.33 1.65 1.15 0.76 0.59

4.20 R 4126.07 1330.59 388.75 126.58 41.00 13.25 5.72 2.37 0.89 0.47v 25.79 16.50 10.11 6.45 4.08 2.57 1.82 1.27 0.84 0.65

d x s � 16 x 2.2* 20 x 2.8 25 x 3.5 32 x 4.5 40 x 5.6 50 x 6.9 63 x 8.7 75x 10.4 90x 12.5 110x 15.1 125 x 17.1

V.

di � 11.6 mm 14.4 mm 18.0 mm 23.0 mm 28.8 mm36.2 mm 45.6 mm 54.2 mm 65.0 mm 79.6 mm 90.8 mm

V.= circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]

Roughness: 0.0070 mmTemperature: 20 °CDensity: 998.00 kg/m3

Viscosity: 1.02 x 10-6 m2/s

Page 76: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-5.17-

55Planning

Fusiotherm®

5.80 R 7723.26 2474.18 717.00 232.86 74.61 23.98 10.31 4.26 1.60 0.85v 35.61 22.79 13.96 8.90 5.64 3.55 2.51 1.75 1.17 0.90

4.60 R 4921.23 1583.93 461.69 150.07 48.51 15.66 6.75 2.80 1.05 0.56v 28.25 18.08 11.07 7.06 4.47 2.82 1.99 1.39 0.92 0.71

4.80 R 5344.85 1718.74 500.44 162.53 52.49 16.93 7.30 3.02 1.14 0.60v 29.47 18.86 11.55 7.37 4.66 2.94 2.08 1.45 0.96 0.74

5.20 R 6244.16 2004.64 582.51 188.89 60.89 19.61 8.44 3.49 1.31 0.70v 31.93 20.43 12.52 7.98 5.05 3.18 2.25 1.57 1.04 0.80

5.60 R 7212.88 2312.24 670.65 217.15 69.89 22.48 9.67 4.00 1.50 0.79v 34.39 22.01 13.48 8.60 5.44 3.43 2.43 1.69 1.13 0.86

6.00 R 8250.99 2641.53 764.86 248.21 79.48 25.52 10.97 4.53 1.70 0.90v 36.84 23.58 14.44 9.21 5.83 3.67 2.60 1.81 1.21 0.93

6.40 R 9358.49 2992.49 865.14 280.33 89.66 28.76 12.35 5.10 1.91 1.01v 39.30 25.15 15.40 9.82 6.22 3.92 2.77 1.93 1.29 0.99

6.80 R 3365.11 971.48 314.34 100.42 32.17 13.80 5.69 2.13 1.13v 26.72 16.37 10.44 6.61 4.16 2.95 2.05 1.37 1.05

7.50 R 4069.34 1172.13 378.40 120.66 38.57 16.53 6.81 2.55v 29.47 18.05 11.51 7.29 4.59 3.25 2.26 1.51

9.00 R 5801.69 1664.46 535.13 170.68 54.14 23.14 9.51 3.55 1.87v 35.37 21.66 13.82 8.74 5.51 3.90 2.71 1.81 1.39

5.00 R 5785.83 1858.98 540.71 175.47 56.62 18.25 7.86 3.25 1.22 0.65v 30.70 19.65 12.03 7.68 4.86 3.06 2.17 1.51 1.00 0.77

5.40 R 6719.85 2155.73 625.82 202.78 65.32 21.02 9.05 3.74 1.40 0.74v 33.16 21.22 13.00 8.29 5.25 3.31 2.34 1.63 1.09 0.83

6.20 R 8796.07 2814.30 814.25 264.03 84.50 27.12 11.65 4.81 1.80 0.95v 38.07 24.36 14.92 9.52 6.02 3.80 2.69 1.87 1.25 0.96

6.60 R 9938.26 3176.09 917.55 297.09 94.97 30.44 13.07 5.39 2.02 1.07v 40.53 25.94 15.89 10.13 6.41 4.04 2.86 1.99 1.33 1.02

7.00 R 3559.55 1026.92 332.05 106.02 33.94 14.56 6.00 2.25 1.19v 27.51 16.85 10.75 6.80 4.29 3.03 2.11 1.41 1.08

8.00 R 4612.96 1326.80 427.70 136.21 43.48 18.62 7.66 2.86 1.51v 31.44 19.26 12.28 7.77 4.90 3.47 2.41 1.61 1.24

10.00 R 7125.70 2039.87 654.31 208.18 65.91 28.13 11.55 4.30 2.27v 39.30 24.07 15.35 9.72 6.12 4.33 3.01 2.01 1.54

d x s � 16 x 2.2* 20 x 2.8 25 x 3.5 32 x 4.5 40 x 5.6 50 x 6.9 63 x 8.7 75x 10.4 90x 12.5 110x 15.1 125 x 17.1

V.

di � 11.6 mm 14.4 mm 18.0 mm 23.0 mm 28.8 mm36.2 mm 45.6 mm 54.2 mm 65.0 mm 79.6 mm 90.8 mm

V.= circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]

Fusiotherm®-faser-composite pipe SDR 7.4Fusiotherm®-stabi-composite pipe PN 20

Roughness: 0.0070 mmTemperature: 20 °CDensity: 998.00 kg/m3

Viscosity: 1.02 x 10-6 m2/s

Pipe friction factor R and calculated flow v in dependence on the circulatory V

.

Page 77: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-5.18-

55Planning

Fusiotherm®

Fusiotherm®-faser-composite pipe SDR 7.4Fusiotherm®-stabi-composite pipe PN 20

Roughness: 0.0070 mmTemperature: 60 °CDensity: 983.20 kg/m3

Viscosity: 0.47 x 10-6 m2/s

Pipe friction factor R and calculated flow v in dependence on the circulatory V

.

0.07 R 5.27 1.86 0.64 0.20 0.07 0.02 0.01 0.00 0.00 0.00 0.00v 0.66 0.43 0.28 0.17 0.11 0.07 0.04 0.03 0.02 0.00 0.00

0.01 R 0.18 0.04 0.02 0.01 0.00 0.00 0.00 0.00 0.00 0.00 0.00v 0.09 0.06 0.04 0.02 0.02 0.01 0.01 0.00 0.00 0.00 0.00

0.02 R 0.59 0.21 0.07 0.02 0.01 0.00 0.00 0.00 0.00 0.00 0.00v 0.19 0.12 0.08 0.05 0.03 0.02 0.01 0.01 0.01 0.00 0.00

0.04 R 1.96 0.70 0.24 0.08 0.03 0.01 0.00 0.00 0.00 0.00 0.00v 0.38 0.25 0.16 0.10 0.06 0.04 0.02 0.02 0.01 0.00 0.00

0.06 R 4.01 1.42 0.49 0.15 0.05 0.02 0.01 0.00 0.00 0.00 0.00v 0.57 0.37 0.24 0.14 0.09 0.06 0.04 0.03 0.02 0.00 0.00

0.08 R 6.68 2.36 0.81 0.25 0.09 0.03 0.01 0.00 0.00 0.00 0.00v 0.76 0.49 0.31 0.19 0.12 0.08 0.05 0.03 0.02 0.00 0.00

0.10 R 9.97 3.51 1.20 0.37 0.13 0.04 0.01 0.01 0.00 0.00 0.00v 0.95 0.61 0.39 0.24 0.15 0.10 0.06 0.04 0.03 0.00 0.00

0.14 R 18.31 6.40 2.18 0.67 0.23 0.08 0.03 0.01 0.00 0.00 0.00v 1.32 0.86 0.55 0.34 0.21 0.14 0.09 0.06 0.04 0.00 0.00

0.18 R 28.93 10.07 3.42 1.05 0.36 0.12 0.04 0.02 0.01 0.00 0.00v 1.70 1.11 0.71 0.43 0.28 0.17 0.11 0.08 0.05 0.00 0.00

0.30 R 74.18 25.55 8.58 2.61 0.88 0.30 0.10 0.04 0.02 0.01 0.00v 2.84 1.84 1.18 0.72 0.46 0.29 0.18 0.13 0.09 0.06 0.05

0.50 R 193.69 65.73 21.84 6.58 2.21 0.73 0.24 0.11 0.04 0.02 0.01v 4.73 3.07 1.96 1.20 0.77 0.49 0.31 0.22 0.15 0.10 0.08

0.70 R 366.39 123.47 40.72 12.18 4.06 1.34 0.44 0.19 0.08 0.03 0.02v 6.62 4.30 2.75 1.68 1.07 0.68 0.43 0.30 0.21 0.14 0.11

0.03 R 1.19 0.42 0.15 0.05 0.02 0.00 0.00 0.00 0.00 0.00 0.00v 0.28 0.18 0.12 0.07 0.05 0.03 0.02 0.01 0.01 0.00 0.00

0.05 R 2.90 1.03 0.36 0.11 0.04 0.01 0.00 0.00 0.00 0.00 0.00v 0.47 0.31 0.20 0.12 0.08 0.05 0.03 0.02 0.02 0.00 0.00

0.09 R 8.25 2.91 1.00 0.31 0.11 0.04 0.01 0.01 0.00 0.00 0.00v 0.85 0.55 0.35 0.22 0.14 0.09 0.06 0.04 0.03 0.00 0.00

0.12 R 13.85 4.86 1.66 0.51 0.18 0.06 0.02 0.01 0.00 0.00 0.00v 1.14 0.74 0.47 0.29 0.18 0.12 0.07 0.05 0.04 0.00 0.00

0.16 R 23.34 8.14 2.77 0.85 0.29 0.10 0.03 0.01 0.01 0.00 0.00v 1.51 0.98 0.63 0.39 0.25 0.16 0.10 0.07 0.05 0.00 0.00

0.20 R 35.09 12.19 4.13 1.27 0.43 0.14 0.05 0.02 0.01 0.00 0.00v 1.89 1.23 0.79 0.48 0.31 0.19 0.12 0.09 0.06 0.00 0.00

0.40 R 126.91 43.42 14.50 4.39 1.48 0.49 0.16 0.07 0.03 0.01 0.01v 3.78 2.46 1.57 0.96 0.61 0.39 0.24 0.17 0.12 0.08 0.06

0.60 R 273.37 92.42 30.59 9.18 3.07 1.02 0.33 0.15 0.06 0.02 0.01v 5.68 3.68 2.36 1.44 0.92 0.58 0.37 0.26 0.18 0.12 0.09

d x s � 16 x 2.2* 20 x 2.8 25 x 3.5 32 x 4.5 40 x 5.6 50 x 6.9 63 x 8.7 75x 10.4 90x 12.5 110x 15.1 125 x 17.1

V.

di � 11.6 mm 14.4 mm 18.0 mm 23.0 mm 28.8 mm36.2 mm 45.6 mm 54.2 mm 65.0 mm 79.6 mm 90.8 mm

V.= circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]

Page 78: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-5.19-

55Planning

Fusiotherm®

Fusiotherm®-faser-composite pipe SDR 7.4Fusiotherm®-stabi-composite pipe PN 20

Roughness: 0.0070 mmTemperature: 60 °CDensity: 983.20 kg/m3

Viscosity: 0.47 x 10-6 m2/s

Pipe friction factor R and calculated flow v in dependence on the circulatory V

.

1.80 R 2264.83 750.22 242.32 70.93 23.13 7.50 2.43 1.05 0.44 0.16 0.09v 17.03 11.05 7.07 4.33 2.76 1.75 1.10 0.78 0.54 0.36 0.28

0.80 R 472.71 159.33 52.23 15.58 5.18 1.71 0.56 0.24 0.10 0.04 0.02v 7.57 4.91 3.14 1.93 1.23 0.78 0.49 0.35 0.24 0.16 0.12

0.90 R 592.31 199.09 65.10 19.36 6.43 2.11 0.69 0.30 0.13 0.05 0.03v 8.52 5.53 3.54 2.17 1.38 0.87 0.55 0.39 0.27 0.18 0.14

1.20 R 1030.66 344.20 112.23 33.04 10.91 3.57 1.16 0.50 0.21 0.08 0.04v 11.35 7.37 4.72 2.89 1.84 1.17 0.73 0.52 0.36 0.24 0.19

1.60 R 1800.52 597.75 193.59 56.62 18.57 6.04 1.96 0.85 0.35 0.13 0.07v 15.14 9.82 6.29 3.85 2.46 1.55 0.98 0.69 0.48 0.32 0.25

2.00 R 2782.05 919.80 296.41 86.53 28.16 9.11 2.94 1.27 0.53 0.20 0.11v 18.92 12.28 7.86 4.81 3.07 1.94 1.22 0.87 0.60 0.40 0.31

2.40 R 3975.17 1310.27 420.64 122.22 39.63 12.78 4.11 1.77 0.73 0.28 0.15v 22.71 14.74 9.43 5.78 3.68 2.33 1.47 1.04 0.72 0.48 0.37

2.80 R 5379.84 1769.13 566.24 163.91 53.17 17.02 5.47 2.35 0.97 0.36 0.19v 26.49 17.19 11.00 6.74 4.30 2.72 1.71 1.21 0.84 0.56 0.43

3.20 R 6996.02 2296.33 733.20 211.56 68.42 21.85 7.00 3.00 1.24 0.46 0.25v 30.28 19.65 12.58 7.70 4.91 3.11 1.96 1.39 0.96 0.64 0.49

3.60 R 8823.70 2891.88 921.50 265.18 85.53 27.25 8.70 3.73 1.54 0.57 0.30v 34.06 22.10 14.15 8.66 5.53 3.50 2.20 1.56 1.08 0.72 0.56

4.00 R 3555.76 1131.13 324.76 104.50 33.23 10.59 4.53 1.86 0.69 0.37v 24.56 15.72 9.63 6.14 3.89 2.45 1.73 1.21 0.80 0.62

4.40 R 4287.97 1362.08 390.29 125.32 39.91 12.65 5.40 2.22 0.83 0.44v 27.02 17.29 10.59 6.75 4.28 2.69 1.91 1.33 0.88 0.68

1.00 R 725.17 243.16 79.34 23.53 7.80 2.56 0.84 0.36 0.15 0.06 0.03v 9.46 6.14 3.93 2.41 1.54 0.97 0.61 0.43 0.30 0.20 0.15

1.40 R 1389.12 462.41 150.22 44.07 14.50 4.73 1.54 0.67 0.28 0.10 0.06v 13.25 8.60 5.50 3.37 2.15 1.36 0.86 0.61 0.42 0.28 0.22

2.20 R 3352.17 1106.49 355.85 103.63 33.66 10.87 3.51 1.51 0.63 0.24 0.12v 20.82 13.51 8.65 5.30 3.38 2.14 1.35 0.95 0.66 0.44 0.34

2.60 R 4651.06 1531.15 490.77 142.32 46.07 14.83 4.77 2.05 0.85 0.32 0.17v 24.60 15.96 10.22 6.26 3.99 2.53 1.59 1.13 0.78 0.52 0.40

3.00 R 6161.49 2024.19 647.05 186.99 60.56 19.36 6.21 2.67 1.10 0.41 0.22v 28.39 18.42 11.79 7.22 4.61 2.91 1.84 1.30 0.90 0.60 0.46

3.40 R 7883.42 2585.57 824.68 237.63 76.74 24.48 7.83 3.35 1.38 0.52 0.27v 32.17 20.88 13.36 8.18 5.22 3.30 2.08 1.47 1.02 0.68 0.53

3.80 R 9816.85 3215.28 1023.65 294.23 94.78 30.17 9.62 4.12 1.69 0.63 0.33v 35.96 23.33 14.93 9.15 5.83 3.69 2.33 1.65 1.15 0.76 0.59

4.20 R 3913.33 1243.94 356.78 114.67 36.57 11.60 4.96 2.04 0.76 0.40v 25.79 16.50 10.11 6.45 4.08 2.57 1.82 1.27 0.84 0.65

d x s � 16 x 2.2* 20 x 2.8 25 x 3.5 32 x 4.5 40 x 5.6 50 x 6.9 63 x 8.7 75x 10.4 90x 12.5 110x 15.1 125 x 17.1

V.

di � 11.6 mm 14.4 mm 18.0 mm 23.0 mm 28.8 mm36.2 mm 45.6 mm 54.2 mm 65.0 mm 79.6 mm 90.8 mm

V.= circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]

Page 79: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-5.20-

55Planning

Fusiotherm®

Fusiotherm®-faser-composite pipe SDR 7.4Fusiotherm®-stabi-composite pipe PN 20

Roughness: 0.0070 mmTemperature: 60 °CDensity: 983.20 kg/m3

Viscosity: 0.47 x 10-6 m2/s

Pipe friction factor R and calculated flow v in dependence on the circulatory V

.

5.80 R 7388.70 2338.31 666.46 212.75 67.33 21.23 9.03 3.69 1.37 0.72v 35.61 22.79 13.96 8.90 5.64 3.55 2.51 1.75 1.17 0.90

4.60 R 4679.70 1485.56 425.28 136.42 43.41 13.74 5.86 2.41 0.90 0.47v 28.25 18.08 11.07 7.06 4.47 2.82 1.99 1.39 0.92 0.71

4.80 R 5088.50 1614.36 461.77 147.99 47.04 14.88 6.35 2.60 0.97 0.51v 29.47 18.86 11.55 7.37 4.66 2.94 2.08 1.45 0.96 0.74

5.20 R 5957.35 1887.95 539.19 172.50 54.73 17.29 7.36 3.02 1.12 0.59v 31.93 20.43 12.52 7.98 5.05 3.18 2.25 1.57 1.04 0.80

5.60 R 6894.51 2182.87 622.55 198.87 62.99 19.87 8.45 3.46 1.29 0.68v 34.39 22.01 13.48 8.60 5.44 3.43 2.43 1.69 1.13 0.86

6.00 R 7899.98 2499.09 711.86 227.08 71.81 22.62 9.61 3.93 1.46 0.77v 36.84 23.58 14.44 9.21 5.83 3.67 2.60 1.81 1.21 0.93

6.40 R 8973.77 2836.63 807.11 257.14 81.20 25.65 10.85 4.43 1.64 0.86v 39.30 25.15 15.40 9.82 6.22 3.92 2.77 1.93 1.29 0.99

6.80 R 3195.48 908.29 289.04 91.15 28.75 12.15 4.96 1.84 0.97v 26.72 16.37 10.44 6.61 4.16 2.95 2.05 1.37 1.05

7.50 R 3874.74 1099.66 349.30 109.92 34.60 14.60 5.95 2.20 1.16v 29.47 18.05 11.51 7.29 4.59 3.25 2.26 1.51 1.16

9.00 R 5550.06 1570.95 497.44 155.94 48.88 20.66 8.36 3.08 1.62v 35.37 21.66 13.82 8.74 5.51 3.90 2.71 1.81 1.39

5.00 R 5514.38 1748.49 499.73 160.01 50.82 16.06 6.85 2.81 1.04 0.55v 30.70 19.65 12.03 7.68 4.86 3.06 2.17 1.51 1.00 0.77

5.40 R 6417.39 2032.75 580.13 185.46 58.79 18.56 7.90 3.24 1.20 0.63v 33.16 21.22 13.00 8.29 5.25 3.31 2.34 1.63 1.09 0.83

6.20 R 8428.34 2665.19 758.74 241.88 76.44 24.16 10.22 4.18 1.55 0.82v 38.07 24.36 14.92 9.52 6.02 3.80 2.69 1.87 1.25 0.96

6.60 R 9536.28 3013.39 856.96 272.86 86.11 27.18 11.49 4.69 1.74 0.92v 40.53 25.94 15.89 10.13 6.41 4.04 2.86 1.99 1.33 1.02

7.00 R 3382.89 961.11 305.68 96.34 30.37 12.83 5.23 1.94 1.02v 27.51 16.85 10.75 6.80 4.29 3.03 2.11 1.41 1.08

8.00 R 4399.89 1247.48 395.80 124.38 39.09 16.48 6.71 2.48 1.30v 31.44 19.26 12.28 7.77 4.90 3.47 2.41 1.61 1.24

10.00 R 6833.41 1931.52 610.57 191.01 59.73 25.20 10.19 3.75 1.97v 39.30 24.07 15.35 9.72 6.12 4.33 3.01 2.01 1.54

d x s � 16 x 2.2* 20 x 2.8 25 x 3.5 32 x 4.5 40 x 5.6 50 x 6.9 63 x 8.7 75x 10.4 90x 12.5 110x 15.1 125 x 17.1

V.

di � 11.6 mm 14.4 mm 18.0 mm 23.0 mm 28.8 mm36.2 mm 45.6 mm 54.2 mm 65.0 mm 79.6 mm 90.8 mm

V.= circulatory [l/s] R = pressure gradient [mbar/m] v = flow rate [m/s]

Page 80: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-5.21-

55Planning

Fusiotherm®

Coefficient of Loss ζ Fusiotherm®-fittings

(

=

flow

dire

ctio

n)

0.25

ζ-Value

0.40

0.800.90

0.80

1.80

3.00

2.10

3.70

Conjunction of flow

Counter current incase of separation offlow

Counter current incase of conjunctionof flow

Separation of flow

Conjunction of flow

Picture Symbol Comment

The ζ-value results from the addition of tee and reducer

Fitting

Socket

Reducer

Elbow 90°

Elbow 90°male/female

Elbow 45°

Elbow 45°male/female

Tee

Reducing tee

Cross

Reduction……by 1 dimension

…by 3 dimensions…by 4 dimensions…by 5 dimensions…by 6 dimensions

0.600.70

1.20

1.20

0.50

0.50

0.25

Separation of flow 1.20

Passage in case ofseparation of flow

…by 2 dimensions 0.50

Page 81: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-5.22-

55Planning

Fusiotherm®

Coefficient of Loss ζ Fusiotherm®-fittings

0.70

1.40

1.60

1.40

1.60

1.80

Picture Symbol

Separation of flow– 16 x 1/2" x 16– 20 x 3/4" x 20

– 20 x 1/2" x 20– 25 x 3/4" x 25– 32 x 1" x 32

– 25 x 1/2" x 25– 32 x 3/4" x 32

1.80

KFR-valve

Draining branch

– 20 mm– 25 mm

Ball cock

Separation of flow– 20 x 1/2" x 20

– 32 mm

0.50

CommentFitting

Transition piecewith female thread

Transition piecewith male thread

Elbow with femalethread

Elbow with malethread

Transition tee withfemale thread

Inclined valve

Transition tee withmale thread

Screw-down stopglobe valve

Fitting Picture Symbol Comment KVR

– 40 mm

– 50 mm– 63 mm

ζ-Value

– 20 mm– 25 mm

– 32 mm– 40 mm– 20 mm– 25 mm– 32 mm– 40 mm– 20 mm– 25 mm

– 32 mm– 40 mm

Page 82: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-5.23-

55Planning

Fusiotherm®

Coefficient of Loss ζ Fusiotherm®-distribution block

Comment

Sanitary installation Heating installation

Sanitary installation Heating installation

Sanitary installation

Comment

20 mm passage in 0.25case of separation of flow

25 mm branch in 1.20case of separationof flow

16 mm branch in 0.80case of separationof flow

16 mm branch in 2.20case of separationof flow

16 mm branch in 0.80case of conjunctionof flow

coldwater return

flow

circulation

20 mm passage incase of separationof flow

Reduced 20 mmbranch in case ofseparation of flow

20 mm branch incase of conjunctionof flow

Reduced 25 mmpassage in case ofseparation of flow

25 mm passage incase of separationof flow

ζ-ValuePicturePicture

Reduced 20 mm 1.00passage in case of separation of flow

16 mm branch in 1.60case of conjunctionof flow

warmwater

coldwater

warmwater

return

flow

coldwater

warmwater

coldwater

warmwater

Page 83: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-6.01-

66Product Range

Fusiotherm®

Fusiotherm®-pipe SDR 6 (PN 20)

Material : Fusiolen® PP-R (80)Pressure rating: PN 20Pipe serie : SDR 6 / S 2.5

acc. to DIN : DIN 8077/78 / MP 52Registr.-No. : DVGW DW-8501

AS2120/AU2224

Form supplied: 4 m straight lengths also* in coilsPacking Unit : in meterColour : green

DVGW-System Certification:including fittings, connection pieces and connecti-on technique

Fields of application: The relation between working temperature, pres-sure load and service years has to be taken fromchapter 1.

di

d

s

10

12

15

20

25

32

40

50

60

65

16 mm

20 mm

25 mm

32 mm

40 mm

50 mm

63 mm

75 mm

90 mm

110 mm

16 mm

20 mm

25 mm

l/m kg/m

Weigth

0.088

0.137

0.216

0.353

0.556

0.876

1.385

1.963

2.827

4.231

0.088

0.137

0.216

2.7

3.4

4.2

5.4

6.7

8.3

10.5

12.5

15.0

18.3

2.7

3.4

4.2

Art. No. Dimensiond

DiameterPipe Wallthickness

Internaldiameter

mm mm mms di

Watercontent

10006

10008

10010

10012

10014

10016

10018

10020

10022

10024

100

100

100

40

40

20

20

20

12

8

100

100

100

16

20

25

32

40

50

63

75

90

110

16

20

25

10.6

13.2

16.6

21.2

26.6

33.2

42.0

50.0

60.0

73.4

10.6

13.2

16.6

0.111

0.174

0.268

0.437

0.675

1.047

1.661

2.351

3.379

5.037

0.111

0.174

0.268

DN

10

12

15

10106

10108

10110

The following items * are supplied in coils:

Product approved by

Important! Only weld diameter 16 mm with application of pipe supporting sleeve Art. No. 10186.

Packingunit

Page 84: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-6.02-

66Product Range

Fusiotherm®

*Important! Only weld diameter 16 mm with application of pipe supporting sleeve Art. No. 10186.

Fusiotherm®-pipe SDR 7.4 (PN 16)

Material : Fusiolen® PP-R (80)Pressure rating: PN 16Pipe serie : SDR 7.4 / S 2.5

acc. to DIN : DIN 8077/78 / MP 52 (Spec 402)Registr.-No. : SKZ A 175/Lic 203

Form supplied : 4 m straight lengths also* in coils

Packing unit : in meterColour : green

Fields of application: The relation between working temperature, pres-sure load and service years has to be taken fromchapter 1.

di

d

s

12

15

20

25

32

40

-

50

65

80

*16 mm

20 mm

25 mm

32 mm

40 mm

50 mm

63 mm

75 mm

90 mm

110 mm

16 mm

20 mm

l/m kg/m

Weight

0.106

0.163

0.254

0.423

0.661

1.029

1.647

2.324

3.359

5.001

0.106

0.163

2.2

2.8

3.5

4.4

5.5

6.9

8.6

10.3

12.3

15.1

2.2

2.8

Art. No. Dimensiond

DiameterPipe Wallthickness

Internaldiameter

mm mm mms di

Watercontent

10806

10808

10810

10812

10814

10816

10818

10820

10822

10824

100

100

100

40

40

20

20

20

12

8

100

100

16

20

25

32

40

50

63

75

90

110

16

20

11.6

14.4

18.0

23.2

29.0

36.2

45.8

54.4

65.4

79.8

11.6

14.4

0.096

0.149

0.232

0.372

0.578

0.901

1.416

2.015

2.886

4.318

0.096

0.149

DN

12

15

10906

10908

The following items * are supplied in coils:

Product approved by

Packingunit

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aaqquuaatthheerrmm-6.03-

66Product Range

Fusiotherm®

Fusiotherm®-pipe SDR 11 (PN 10)

Material : Fusiolen® PP-R (80)Pressure rating : PN 10Pipe serie : SDR 11 / S 5

acc. to DIN : DIN 8077/78, MP 52 (Spec 402)Registr.-No. : SKZ A 175 / Lic 203

Form supplied : 4 m straight lengths also* in coils

Packing unit : LE in MeterColour : green/4 blue stripes

Fields of application:among others: cold water pipes and leaders

The relation between working temperature, pres-sure load and service years has to be taken fromchapter 1. d

i

d

s

15

20

25

32

40

50

-

65

80

100

20 mm

25 mm

32 mm

40 mm

50 mm

63 mm

75 mm

90 mm

110 mm

125 mm

l/m

0.206

0.327

0.539

0.835

1.307

2.075

2.961

4254

6.362

8.203

1.9

2.3

2.9

3.7

4.6

5.8

6.8

8.2

10.0

11.4

dmm mm mm

s di

10208

10210

10212

10214

10216

10218

10220

10222

10224

10226

20

25

32

40

50

63

75

90

110

125

16.2

20.4

26.2

32.6

40.8

51.4

61.4

73.6

90.0

10.,2

0.108

0.165

0.261

0.414

0.641

1.012

1.411

2.043

3.024

3.924

DN

20 mm

25 mm

32 mm

0.206

0.327

0.539

1.9

2.3

2.9

100

100

50

20

25

32

16.2

20.4

26.2

0.108

0.165

0.261

15

20

25

The following items * are supplied in coils:

10308

10310

10312

100

100

40

40

20

20

20

12

8

4

Product approved by

Weight

Art. No. Dimension

DiameterPipeWall

thicknessInternal

diameterWater

content

Packingunit kg/m

Page 86: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

Composed of Fusiolen® PP-R (80) and a specialfaser filling as middle layer of the material PP-R(80), the faser composite pipe made fromaquatherm is qualified for the label “Productapproved by Greenpeace”.

The favourable, resistant and innovative pipetechnology has proven itself worldwide in morethan 50 countries.

aaqquuaatthheerrmm-6.04-

66aquatherm-Faser Composite Technology

Fusiotherm®

Fusiotherm®-faser composite pipe.The advantages:

. The linear expansion has been reduced by 75%.

. The flow has been increased by 20% at same loading capacity due to biggerinner diameter.

. High stability and carrying capacity

. High impact strength

. “Product approved by Greenpeace”

. Easy processing: simply cut and weld

Various applications to:

. cold and warm water in potable water application

. heating pipes

. rainwater utilization systems

. compressed air plants

. water supply in swimming pool installations

. pipelines for industrial use

Copper pipes in comparison with composite pipes

circulatory-values V [l/s] in dependence on flow rate v [m/s]

Dimensiondi

(mm)Vmax [l/s] at

v=2.5 m/s

Fusiotherm®-composite-pipe PN 20/SDR 7.4

Dimensiondi

(mm)Vmax [l/s] at

v=2.5 m/s

copper pipes acc. to DIN 1786

18.0 x 1.0 mm 16.0 0.50 20 x 2.8 mm 14.4 0.40

22.0 x 1.0 mm 20.0 0.78 25 x 3.5 mm 18.0 0.65

28.0 x 1.5 mm 25.0 1.22 32 x 4.4 mm 23.2 1.00

35.0 x 1.5 mm 32.0 2.00 40 x 5.5 mm 29.0 1.60

42.0 x 1.5 mm 39.0 2.98 50 x 6.9 mm 36.2 2.55

54.0 x 2.0 mm 50.0 4.91 63 x 8.6 mm 45.8 4.10

64.0 x 2.0 mm 60.0 7.10 75 x 10.3 mm 54.4 5.75

76.1 x 2.0 mm 72.1 10.21 90 x 12.3 mm 65.4 8.30

88.9 x 2.0 mm 84.9 14.17 110 x 15.1 mm 79.8 12.00

108.0 x 2.5 mm 103.0 20.86 125 x 17.1 mm 90.8 16.21

Page 87: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-6.05-

66Product Range

Fusiotherm®

di

d

s

Fusiotherm® -faser composite pipe SDR 7.4

Material : Fusiolen® PP-R (80)faser composite

acc. to : SKZSKZ-No. : A 314

Pressure ranking: PN 20 company standardForm supplied : 4 m straight lenghtsPacking unit : in meterColour : green / 4 moss-green stripes

mechanically stabilized through a faser mix inte-grated in the middle layer of the Fusiolen® PP-R (80)

Identification:4 moss-green stripes

Fields of application: The relation between working temperature, pres-sure load and service years has to be taken fromchapter 1.

Weight

2.8

3.5

4.4

5.5

6.9

8.6

10.3

12.3

15.1

17.1

Art. No. Dimensiond

DiameterPipe Wallthickness

internaldiameter

mm mm mms di

Watercontent

100

100

40

40

20

20

20

12

8

4

20

25

32

40

50

63

75

90

110

125

DNkg/m

15

20

25

32

40

-

50

65

80

-

0.163

0.254

0.423

0.661

1.029

1.647

2.324

3.359

5.001

6.475

14.4

18.0

23.2

29.0

36.2

45.8

54.4

65.4

79.8

90.8

0.152

0.236

0.379

0.590

0.919

1.444

2.054

2.943

4.403

5.669

l/m

70708

70710

70712

70714

70716

70718

70720

70722

70724

70726

20 mm

25 mm

32 mm

40 mm

50 mm

63 mm

75 mm

90 mm

110 mm

125 mm

Product approved by

Packingunit

Page 88: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-6.06-

66Product Range

Fusiotherm®

di

d

s

Fusiotherm®--faser-composite-pipeSDR 7.4 UV

Material : Fusiolen® PP-R (80) faser-composite

acc. to : SKZSKZ-No. : A 314

Pressure rating: PN 20 company standardForm supplied : 4 m straight lengthsPacking unit : in meterColour : outside black, inside green

UV-rays resistant Mechanically stabilized through a faser mix inte-grated in the middle layer of Fusiolen® PP-R (80)

Identification:outside black, inside green

Fields of application: The relation between working temperature, pres-sure load and service years has to be taken fromchapter 1.

Weight

2.8

3.5

4.4

5.5

6.9

8.6

10.3

12.3

15.1

17.1

Art. No. Dimensiond

DiameterPipe Wallthickness

internaldiameter

mm mm mms di

Watercontent

100

100

40

40

20

20

20

12

8

4

20

25

32

40

50

63

75

90

110

125

DNkg/m

15

20

25

32

40

50

65

80

0.163

0.254

0.423

0.661

1.029

1.647

2.324

3.359

5.001

6.475

14.4

18.0

23.2

29.0

36.2

45.8

54.4

65.4

79.8

90.8

0.205

0.306

0.473

0.709

1.071

1.640

2.282

3.285

4.920

6.228

l/m

70758

70760

70762

70764

70766

70768

70770

70772

70774

70776

20 mm

25 mm

32 mm

40 mm

50 mm

63 mm

75 mm

90 mm

110 mm

125 mm

Packingunit

Page 89: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

Fusiotherm®--stabi-composite pipeSDR 7.4

Material : Fusiolen® PP-R (80)joint with aluminium

acc. to : DVGW W 542ÖVGW / MP 52

DVGW-No. : DW 8201AT2414DW 8206AT2415W 1.244 / Lic 203

Pressure rating : PN 20Form supplied : 4 m straight lenghts

also * in coilsPacking unit : in meterColour : green

mechanically stabilized through intergratedaluminium-layer

Identification:evenly perforated surface

DVGW-Certification for all nominal diameter (Ø 16-110 mm)

Fields of application: The relation between working temperature, pres-sure load and service years has to be taken fromchapter 1.

aaqquuaa---6.07-

66Product Range

Fusiotherm®

sg

di

d

s

dg

100

dg

12

15

20

25

32

40

50

65

80

16 mm

20 mm

25 mm

32 mm

40 mm

50 mm

63 mm

75 mm

90 mm

110 mm

l/m kg/m

Weight

0.106

0.163

0.254

0.415

0.615

1.029

1.633

2.307

3.318

4.976

2.2

2.8

3.5

4.5

5.6

6.9

8.7

10.4

12.5

15.2

Art. No. Dimensiond

DiameterPipe Wallthickness

internaldiameter

(d)total

(s)total

mm mm mm mms di sg

Watercontent

70806

70808

70810

70812

70814

70816

70818

70820

70822

70824

100

100

100

40

40

20

20

20

12

8

16

20

25

32

40

50

63

75

90

110

11.6

14.4

18.0

23.0

28.8

36.2

45.6

54.2

65.0

79.6

17.6

21.6

26.8

33.8

42.0

52.0

65.0

77.0

92.0

113.0

0.140

0.210

0.290

0.466

0.701

1.054

1.573

2.190

3.146

4.601

DN

The following item * is supplied in coils:

70856 16 mm 16 11.6 17.6 3.0 0.106 0.140 122.2

mm

3.0

3.6

4.4

5.4

6.6

7.9

9.7

11.4

13.5

16.7

Packingunit

Page 90: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-6.08-

66Fittings

Fusiotherm®

Fusiotherm®-socket

Fusiotherm®-reducer

11006 16 mm 10 pc 1 0.008

11008 20 mm 10 pc 1 0.011

11010 25 mm 10 pc 1 0.018

11012 32 mm 5 pc 1 0.027

11014 40 mm 5 pc 1 0.043

11016 50 mm 5 pc 1 0.087

11018 63 mm 1 pc 1 0.125

11020 75 mm 1 pc 1 0.208

11022 90 mm 1 pc 1 0.332

11024 110 mm 1 pc 1 0.592

11026 125 mm 1 pc 1 0.809

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

11109 20/ 16 mm 10 pc 1 0.009

11110 25/ 16 mm 10 pc 1 0.012

11112 25/ 20 mm 10 pc 1 0.013

11114 32/ 20 mm 5 pc 1 0.016

11116 32/ 25 mm 5 pc 1 0.021

11118 40/ 20 mm 5 pc 1 0.026

11120 40/ 25 mm 5 pc 1 0.034

11122 40/ 32 mm 5 pc 1 0.035

11124 50/ 20 mm 5 pc 1 0.044

11126 50/ 25 mm 5 pc 1 0.042

11128 50/ 32 mm 5 pc 1 0.052

11130 50/ 40 mm 5 pc 1 0.057

11131 63/ 20 mm 1 pc 1 0.074

11132 63/ 25 mm 1 pc 1 0.069

11134 63/ 32 mm 1 pc 1 0.084

11136 63/ 40 mm 1 pc 1 0.092

11138 63/ 50 mm 1 pc 1 0.116

11143 75/ 20 mm 1 pc 1 0.110

11144 75/ 25 mm 1 pc 1 0.109

11145 75/ 32 mm 1 pc 1 0.131

11139 75/ 40 mm 1 pc 1 0.132

11140 75/ 50 mm 1 pc 1 0.156

11142 75/ 63 mm 1 pc 1 0.182

11151 90/ 50 mm 1 pc 1 0.207

11152 90/ 63 mm 1 pc 1 0.244

11153 90/ 75 mm 1 pc 1 0.288

11155 110/ 63 mm 1 pc 1 0.349

11157 110/ 75 mm 1 pc 1 0.404

11159 110/ 90 mm 1 pc 1 0.531

11161 125/ 75 mm 1 pc 1 0531

11163 125/ 90 mm 1 pc 1 0.531

11165 125/ 110 mm 1 pc 1 0.819

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Page 91: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-6.09-

66Fittings

Fusiotherm®

Fusiotherm®-reducing socket female/female

Fusiotherm®-elbow 90°

Fusiotherm®-elbow 90°female/male

11238 63/50 mm 1 pc 1 0.117

11242 75/63 mm 1 pc 1 0.181

11253 90/75 mm 1 pc 1 0.285

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

12106 16 mm 10 pc 1 0.011

12108 20 mm 10 pc 1 0.018

12110 25 mm 10 pc 1 0.025

12112 32 mm 5 pc 1 0.041

12114 40 mm 5 pc 1 0.071

12116 50 mm 5 pc 1 0.161

12118 63 mm 1 pc 1 0.277

12120 75 mm 1 pc 1 0.447

12122 90 mm 1 pc 1 0.802

12124 110 mm 1 pc 1 1.412

12126 125 mm 1 pc 1 1.964

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

12306 16 mm f/m 10 pc 1 0.011

12308 20 mm f/m 10 pc 1 0.018

12310 25 mm f/m 10 pc 1 0.025

12312 32 mm f/m 5 pc 1 0.041

12314 40 mm f/m 5 pc 1 0.071

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Page 92: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-6.10-

66Fittings

Fusiotherm®

12708 20 mm f/m 10 pc 1 0.014

12710 25 mm f/m 10 pc 1 0.018

12712 32 mm f/m 5 pc 1 0.036

12714 40 mm f/m 5 pc 1 0.057

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-elbow 45°

Fusiotherm®-elbow 45°female/male

Fusiotherm®-tee

12506 16 mm 10 pc 1 0.009

12508 20 mm 10 pc 1 0.014

12510 25 mm 10 pc 1 0.019

12512 32 mm 5 pc 1 0.035

12514 40 mm 5 pc 1 0.054

12516 50 mm 5 pc 1 0.115

12518 63 mm 1 pc 1 0.221

12520 75 mm 1 pc 1 0.343

12522 90 mm 1 pc 1 0.558

12524 110 mm 1 pc 1 0.995

12526 125 mm 1 pc 1 1.278

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

13108

13106 16 mm 10 pc 1 0.015

13108 20 mm 10 pc 1 0.024

13110 25 mm 10 pc 1 0.033

13112 32 mm 5 pc 1 0.061

13114 40 mm 5 pc 1 0.089

13116 50 mm 5 pc 1 0.205

13118 63 mm 1 pc 1 0.368

13120 75 mm 1 pc 1 0.556

13122 90 mm 1 pc 1 0.968

13124 110 mm 1 pc 1 1.718

13126 125 mm 1 pc 1 2.671

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Page 93: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-6.11-

66Fittings

Fusiotherm®

Fusiotherm®-reducing tee

13506 20 x 16 x 16 mm 10 pc 1 0.026

13508 20 x 16 x 20 mm 10 pc 1 0.025

13510 20 x 20 x 16 mm 10 pc 1 0.025

13511 20 x 25 x 20 mm 10 pc 1 0.041

13512 25 x 16 x 16 mm 10 pc 1 0.043

13514 25 x 16 x 20 mm 10 pc 1 0.041

13516 25 x 16 x 25 mm 10 pc 1 0.038

13518 25 x 20 x 16 mm 10 pc 1 0.042

13520 25 x 20 x 20 mm 10 pc 1 0.039

13522 25 x 20 x 25 mm 10 pc 1 0.036

13528 32 x 16 x 32 mm 5 pc 1 0.055

13532 32 x 20 x 20 mm 5 pc 1 0.082

13534 32 x 20 x 32 mm 5 pc 1 0.053

13540 32 x 25 x 32 mm 5 pc 1 0.064

13542 40 x 20 x 40 mm 5 pc 1 0.092

13544 40 x 25 x 40 mm 5 pc 1 0.089

13546 40 x 32 x 40 mm 5 pc 1 0.106

13547 50 x 20 x 50 mm 5 pc 1 0.184

13548 50 x 25 x 50 mm 5 pc 1 0.192

13550 50 x 32 x 50 mm 5 pc 1 0.184

13551 50 x 40 x 50 mm 5 pc 1 0.224

13552 63 x 20 x 63 mm 1 pc 1 0.334

13554 63 x 25 x 63 mm 1 pc 1 0.339

13556 63 x 32 x 63 mm 1 pc 1 0.344

13558 63 x 40 x 63 mm 1 pc 1 0.333

13560 63 x 50 x 63 mm 1 pc 1 0.400

13561 75 x 20 x 75 mm 1 pc 1 0.537

13562 75 x 25 x 75 mm 1 pc 1 0.527

13564 75 x 32 x 75 mm 1 pc 1 0.524

13566 75 x 40 x 75 mm 1 pc 1 0.537

13568 75 x 50 x 75 mm 1 pc 1 0.523

13570 75 x 63 x 75 mm 1 pc 1 0.550

13576 90 x 32 x 90 mm 1 pc 1 0.902

13578 90 x 40 x 90 mm 1 pc 1 0.892

13580 90 x 50 x 90 mm 1 pc 1 1.006

13582 90 x 63 x 90 mm 1 pc 1 0.915

13584 90 x 75 x 90 mm 1 pc 1 1.040

13586 110 x 63 x 110 mm 1 pc 1 1.673

13588 110 x 75 x 110 mm 1 pc 1 1.627

13590 110 x 90 x 110 mm 1 pc 1 1.647

13592 125 x 75 x 125 mm 1 pc 1 1.626

13594 125 x 90 x 125 mm 1 pc 1 1.647

13596 125 x 110 x 125 mm 1 pc 1 1.647

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Page 94: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

aaqquuaatthheerrmm-6.12-

66Fittings

Fusiotherm®

14106 16 mm 10 pc 1 0.009

14108 20 mm 10 pc 1 0.011

14110 25 mm 10 pc 1 0.009

14112 32 mm 5 pc 1 0.023

14114 40 mm 5 pc 1 0.042

14116 50 mm 5 pc 1 0.079

14118 63 mm 1 pc 1 0.145

14120 75 mm 1 pc 1 0.240

14122 90 mm 1 pc 1 0.379

14124 110 mm 1 pc 1 0.617

14126 125 mm 1 pc 1 0.857

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-cross

13708 20 mm 10 pc 1 0.026

13710 25 mm 10 pc 1 0.036

13712 32 mm 5 pc 1 0.067

13714 40 mm 5 pc 1 0.105

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-end cap

Fusiotherm®-weldable flange adapter with joint ring

Fusiotherm®-plastic flange with steel insert

15512 32 mm 1 pc 1 0.031

15514 40 mm 1 pc 1 0.044

15516 50 mm 1 pc 1 0.061

15518 63 mm 1 pc 1 0.100

15520 75 mm 1 pc 1 0.143

15522 90 mm 1 pc 1 0.252

15524 110 mm 1 pc 1 0.327

15526 125 mm 1 pc 1 1.310

15527 125 mm 1 pc 1 1.310

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

for socket welded type nipples:fits to art.-no. 15512/ 15514/ 15516/ 15518/ 15520/ 15522/ 15524/ 15526

PricePacking-Unit

Price/Piece

for socketwelded

type nipplesPieceno.of

holesholecircle

Art. No.

15712 32 mm 4 85 mm 1 pc 1 0.458

15714 40 mm 4 100 mm 1 pc 1 0.708

15716 50 mm 4 100 mm 1 pc 1 0.778

15718 63 mm 4 125 mm 1 pc 1 0.910

15720 75 mm 4 145 mm 1 pc 1 1.160

15722 90 mm 8 160 mm 1 pc 1 1.390

15724 110 mm 8 180 mm 1 pc 1 1.492

15726 125 mm 8 210 mm 1 pc 1 2.120

kg/pcPrice

*only apply with a fitting

suitable for

Art. No.:

15512

15514

15516

15518

15520

15522

15524/15526

15527

Page 95: Fusiotherm -Pipe System - itim.rs Fusiotherm.pdf · aquatherm GmbH Kunststoff ... UAE Al Sahoo Trading Est. P.O.Box 16742 Salahudin Street UAE Dubai-Deira 00971-4-2690156 00971-4-2625459

Fusiotherm®-coupling screw joint

Fusiotherm®-overbridgebow

with 2 socket welded type nipples and joint ring

15812 32 mm 1 pc 1 0.498

15814 40 mm 1 pc 1 0.842

15816 50 mm 1 pc 1 0.945

15818 63 mm 1 pc 1 1.541

15820 75 mm 1 pc 1 2.040

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

16106 16 mm 10 pc 1 0.039

16108 20 mm 10 pc 1 0.065

16110 25 mm 10 pc 1 0.096

16112 32 mm 5 pc 1 0.154

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

16108

aaqquuaatthheerrmm-6.13-

66Fittings

Fusiotherm®

Fusiotherm®-weld in saddle

15156 40/20 mm 5 pc 1 0.015

15158 40/25 mm 5 pc 1 0.017

15160 50/20 mm 5 pc 1 0.018

15162 50/25 mm 5 pc 1 0.019

15164 63/20 mm 5 pc 1 0.018

15166 63/25 mm 5 pc 1 0.019

15168 63/32 mm 5 pc 1 0.026

15170 75/20 mm 5 pc 1 0.018

15172 75/25 mm 5 pc 1 0.019

15174 75/32 mm 5 pc 1 0.027

15176 90/20 mm 5 pc 1 0.019

15178 90/25 mm 5 pc 1 0.019

15180 90/32 mm 5 pc 1 0.027

15181 90/40 mm 5 pc 1 0.048

15182 110/20 mm 5 pc 1 0.019

15184 110/25 mm 5 pc 1 0.020

15186 110/32 mm 5 pc 1 0.028

15188 110/40 mm 5 pc 1 0.049

15190 125/20 mm 5 pc 1 0.019

15192 125/25 mm 5 pc 1 0.021

15194 125/32 mm 5 pc 1 0.030

15196 125/40 mm 5 pc 1 0.051

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

with weld on surface and weld in socketto be fused with the inner wall of thepipe

The necessary tools for the fusion ofFusiotherm®-weld in saddles are listedon page 6.36

▲ weld in saddle toolsArt. No. 50614 - 50640

▲ chamfering tool only in case of stabi composite pipesArt. No. 50910 + 50912 + 50914

▲ Fusiotherm®-borerArt. No. 50940 + 50942 + 50944

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aaqquuaatthheerrmm-6.14-

66Fittings

Fusiotherm®

Fusiotherm®-electrofusion socket

Fusiotherm®-pin for pipe repair

17008 20 mm 1 pc 1 0.034

17010 25 mm 1 pc 1 0.041

17012 32 mm 1 pc 1 0.048

17014 40 mm 1 pc 1 0.066

17016 50 mm 1 pc 1 0.081

17018 63 mm 1 pc 1 0.127

17020 75 mm 1 pc 1 0.163

17022 90 mm 1 pc 1 0.216

17024 110 mm 1 pc 1 0.380

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

60600 7/11 mm 10 pc 1 0.008

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Tool: Fusiotherm®-electrofusion device (Art. No. 50173) Advice: On welding stabi composite pipes with electrofusion sockets only use pee-ling tools (Art. No. 50506-50524) with adjustable peeling depth.

Material: Fusiolen® PP-R (80) to close pipe holes up to 10 mm.Tool: Fusiotherm®-repair set (Art. No. 50307+50311).

Fusiotherm®-connecting wall disk

20106 16 x 1/2” f 10 pc 1 0.085

20108 20 x 1/2” f 10 pc 1 0.085

20110 20 x 3/4” f 10 pc 1 0.111

20112 25 x 3/4” f 10 pc 1 0.111

20113 25 x 1/2” f 10 pc 1 0.091

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

including two screws per piece

Sound absorption platefor Fusiotherm®- and aquatherm® SHT-connecting wall disk

79080 - 2 pc 1

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

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aaqquuaatthheerrmm-6.15-

66Armature Connections and Accessories

Fusiotherm®

Mounting plategalvanized; to fix wall disks as double connection

Not suitable for connection with sound absorption plate (Art. No. 79080)

60010 220/150/80 mm 1 pc 1 0.206

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-cavity wall fitting

20114 1/2” 10 pc 1 0.126

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

20114

Fusiotherm®-cavity wall disk

20156 16 x 1/2” f 10 pc 1 0.084

20156 20 x 1/2” f 10 pc 1 0.081

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Sound insulation cleadingfor Fusiotherm®-connecting wall disk 1/2“

20120 thickness = 5 mm 10 pc 1 0.018

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Mounting rail

79090 Length: 560 mm 1 pc 1 0.527

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

galvanized, to fix wall disks including 2 fixing plates and 4 screws

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aaqquuaatthheerrmm-6.16-

66Armature Connections and Accessories

Fusiotherm®

Fusiotherm®-transition piecewith counternut, joint ring and tension washer

20202 16 x 1/2” f x 3/4” m 10 pc 1 0.199

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

50708 1/2” 10 pc 1 0.021

50710 3/4” 10 pc 1 0.021

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

20202

Fusiotherm®-transition elbowwith counternut, joint ring and tension washer

20206 16 x 1/2” f x 3/4” m 10 pc 1 0.204

20208 20 x 1/2” f x 3/4” m 10 pc 1 0.200

20209 25 x 1/2” f x 3/4” m 10 pc 1 0.206

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-plug for pressure testswith joint ring

60110 80/100/ 150 mm 1 pc 1 0.642

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Mounting unittwin

60110

80

100

150

e.g. for flushing box connection or use with mounting unit (Art. No. 60110, 60115)

Fusiotherm®-metal compound fittings are manufactured from Fusiolen® PP-R (80) and MS. Metal inserts with 1/2 “ and 3/4 “ female thread are alsoavailable in special skel design. Prices on demand.

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aaqquuaatthheerrmm-6.17-

66Accessories and Transition Pieces

Fusiotherm®

60115 - 1 pc 1 0.275

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Mounting unitsingle

60150 - 1 pc 1 1.044

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Mounting unitwith Fusiotherm®-transition elbow (Art. No. 20208)

60150

80

100

150

60155 20x 1/2”f x 3/4”m 1 pc 1 0.529

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Mounting unit with 1 Fusiotherm®-transition elbow (Art. No. 20208)

20210 20x 1/2”f x 3/4” m 10 pc 1 0.221

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-transition elbow for cavity wall connection

with counternut, joint ring and tension washer

with counternut, joint ring and tension washer

with 30 mm thread, counternut, joint ring and tension washer

Fusiotherm®-metal compound fittings are manufactured from Fusiolen® PP-R (80) and MS. Metal inserts with 1/2 “ and 3/4 “ female thread are alsoavailable in special skel design. Prices on demand.

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aaqquuaatthheerrmm-6.18-

66Transition Pieces

Fusiotherm®

Fusiotherm®-transition pieceround

Fusiotherm®-transition piecewith hexagon socket

21006 16 x 1/2” f 10 pc 1 0.071

21008 20 x 1/2” f 10 pc 1 0.070

21010 20 x 3/4” f 10 pc 1 0.090

21011 25 x 1/2” f 10 pc 1 0.071

21012 25 x 3/4” f 10 pc 1 0.086

21013 32 x 3/4” f 5 pc 1 0.093

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

21106 16 x 1/2” f 10 pc 1 0.087

21108 20 x 1/2” f 10 pc 1 0.087

21110 20 x 3/4” f 10 pc 1 0.113

21111 25 x 1/2” f 10 pc 1 0.087

21112 25 x 3/4” f 10 pc 1 0.111

21113 32 x 3/4” f 5 pc 1 0.114

21114 32 x 1” f 5 pc 1 0.239

21115 40 x 1” f 5 pc 1 0.246

21116 40 x 11/4” f 5 pc 1 0.383

21117 50 x 11/4” f 5 pc 1 0.401

21118 50 x 11/2” f 5 pc 1 0.445

21119 63 x 11/2” f 1 pc 1 0.468

21120 63 x 2” f 1 pc 1 0.650

21122 75 x 2” f 1 pc 1 0.671

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

21206 16 x 1/2” m 10 pc 1 0.098

21208 20 x 1/2” m 10 pc 1 0.096

21210 20 x 3/4” m 10 pc 1 0.108

21211 25 x 1/2” m 10 pc 1 0.099

21212 25 x 3/4” m 10 pc 1 0.108

21213 32 x 3/4” m 5 pc 1 0.113

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-transition piece round

Fusiotherm®-metal compound fittings are manufactured from Fusiolen® PP-R (80) and MS. Metal inserts with 1/2 “ and 3/4 “ female thread are alsoavailable in special skel design. Prices on demand.

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aaqquuaatthheerrmm-6.19-

66Transition Pieces

Fusiotherm®

21258 20 x 1/2” m 10 pc 1 0.089

21261 25 x 1/2” m 10 pc 1 0.091

21262 25 x 3/4” m 10 pc 1 0.099

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

21306 16 x 1/2” m 10 pc 1 0.120

21308 20 x 1/2” m 10 pc 1 0.118

21310 20 x 3/4” m 10 pc 1 0.129

21312 25 x 3/4” m 10 pc 1 0.128

21314 32 x 1” m 5 pc 1 0.244

21316 32 x 11/4” m 5 pc 1 0.357

21317 40 x 1” m 5 pc 1 0.250

21318 40 x 11/4” m 5 pc 1 0.364

21319 50 x 11/4” m 5 pc 1 0.391

21320 50 x 11/2” m 5 pc 1 0.480

21321 63 x 11/2” m 1 pc 1 0.523

21322 63 x 2” m 1 pc 1 0.705

21323 75 x 2” m 1 pc 1 0.753

21324 75 x 21/2” m 1 pc 1 1.024

21325 90 x 3” m 1 pc 1 1.530

21327 110 x 4” m 1 pc 1 2.816

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-transition pieceround, self-sealing

Fusiotherm®-transition piece with hexagon socket

Fusiotherm®-transition piece self-sealing, with hexagon socket

Fusiotherm®--transition piece self-sealing, with hexagon socket

21355 20 x 1/2” m 10 pc 1 0.106

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

21356 16 x 1/2” m 10 pc 1 0.111

21358 20 x 1/2” m 10 pc 1 0.111

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-metal compound fittings are manufactured from Fusiolen® PP-R (80) and MS. Metal inserts with 1/2 “ and 3/4 “ female thread are alsoavailable in special skel design. Prices on demand.

self-sealing

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aaqquuaatthheerrmm-6.20-

66Transition Pieces

Fusiotherm®

23006 16 x 1/2” f 10 pc 1 0.082

23008 20 x 3/4” f 10 pc 1 0.108

23010 20 x 1/2” f 10 pc 1 0.081

23012 25 x 3/4” f 10 pc 1 0.106

23014 25 x 1/2” f 10 pc 1 0.087

23016 32 x 3/4” f 5 pc 1 0.110

23018 32 x 1” f 5 pc 1 0.260

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-transition elbow

23208 20 x 1/2” f 10 pc 1 0.080

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-transition elbowmale/female

23504 16 x 1/2” m 10 pc 1 0.107

23506 20 x 1/2” m 10 pc 1 0.109

23508 20 x 3/4” m 10 pc 1 0.128

23510 25 x 3/4” m 10 pc 1 0.124

23512 32 x 3/4” m 5 pc 1 0.133

23514 32 x 1” m 5 pc 1 0.260

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-transition elbow

Fusiotherm®-metal compound fittings are manufactured from Fusiolen® PP-R (80) and MS. Metal inserts with 1/2 “ and 3/4 “ female thread are alsoavailable in special skel design. Prices on demand.

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aaqquuaatthheerrmm-6.21-

66Transition Pieces

Fusiotherm®

Fusiotherm®-threaded branch tee

25004 16 x 1/2” x 16 10 pc 1 0.090

25006 20 x 1/2” x 20 10 pc 1 0.088

25008 20 x 3/4” x 20 10 pc 1 0.120

25010 25 x 1/2” x 25 10 pc 1 0.093

25012 25 x 3/4” x 25 10 pc 1 0.116

25014 32 x 3/4” x 32 5 pc 1 0.118

25016 32 x 1” x 32 5 pc 1 0.272

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

25506 20 x 1/2” m x 20 10 pc 1 0.115

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-threaded branch teewith male thread

Fusiotherm®-metal compound fittings are manufactured from Fusiolen® PP-R (80) and MS. Metal inserts with 1/2 “ and 3/4 “ female thread are alsoavailable in special skel design. Prices on demand.

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aaqquuaatthheerrmm-6.22-

66Threaded Connections and Counterparts

Fusiotherm®

26810 nut 3/4” x 25 mm 1 pc 1 0.151

26812 nut 3/4” x 32 mm 1 pc 1 0.162

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

27010 nut 1” x20 mm 10 pc 1 0.182

27011 nut 1” x25 mm 10 pc 1 0.185

27012 nut 11/4” x25 mm 10 pc 1 0.253

27013 nut 11/4” x32 mm 5 pc 1 0.272

27014 nut 11/2” x32 mm 5 pc 1 0.437

27015 nut 11/2” x40 mm 5 pc 1 0.452

27016 nut 2” x40 mm 5 pc 1 0.705

27017 nut 2” x50 mm 5 pc 1 0.723

27018 nut 21/4” x50 mm 5 pc 1 0.919

27019 nut 21/4” x63 mm 1 pc 1 0.951

27020 nut 23/4” x63 mm 1 pc 1 1.236

27021 nut 23/4” x75 mm 1 pc 1 1.260

27022 nut 31/2” x75 mm 1 pc 1 1.832

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-water meter connecting unionwith sealing element

Fusiotherm®-transition jointISO-Standard

26810

26708 20 mm/nut 1” 1 pc 1 0.083

26710 25 mm/nut 11/4” 1 pc 1 0.117

26712 32 mm/nut 11/2” 1 pc 1 0.160

26714 40 mm/nut 2” 1 pc 1 0.256

26716 50 mm/nut 21/4” 1 pc 1 0.436

26717 50 mm/nut 21/2” 1 pc 1 0.457

26718 63 mm/nut 23/4” 1 pc 1 0.541

26720 75 mm/nut 31/2” 1 pc 1 0.918

26722 90 mm/nut 4” 1 pc 1 1.238

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-connecting unionLength: 100 mm, with joint ring

Fusiotherm®-metal compound fittings are manufactured from Fusiolen® PP-R (80) and MS. Metal inserts with 1/2 “ and 3/4 “ female thread are alsoavailable in special skel design. Prices on demand.

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aaqquuaatthheerrmm-6.23-

66Threaded Connections and Counterparts

Fusiotherm®

Fusiotherm®-counterpartwith welding socket and male thread for ISO-threaded joints

brass counterpartwith female thread, for ISO-threaded joints / threaded connection

brass counterpartwith male thread, for ISO-threaded joints / threaded connection

27310 1” m x 20 mm 10 pc 1 0.149

27311 1” m x 25 mm 10 pc 1 0.150

27312 11/4” m x 25 mm 10 pc 1 0.222

27313 11/4” m x 32 mm 5 pc 1 0.226

27314 11/2” m x 32 mm 5 pc 1 0.404

27315 11/2” m x 40 mm 5 pc 1 0.409

27316 2” m x 40 mm 5 pc 1 0.604

27317 2” m x 50 mm 5 pc 1 0.630

27318 21/4” m x 50 mm 5 pc 1 0.665

27319 21/4” m x 63 mm 1 pc 1 0.694

27320 23/4” m x 63 mm 1 pc 1 1.071

27321 23/4” m x 75 mm 1 pc 1 1.095

27322 31/2” m x 75 mm 1 pc 1 1.442

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

27510 1” m x 1/2” f 10 pc 1 0.063

27512 11/4” m x 3/4” f 10 pc 1 0.120

27514 11/2” m x 1” f 5 pc 1 0.173

27516 2” m x 11/4” f 5 pc 1 0.257

27518 21/4” m x 11/2” f 5 pc 1 0.335

27520 23/4” m x 2” f 1 pc 1 0.508

27522 31/2” m x 21/2” f 1 pc 1 0.808

27524 4” m x 3” f 1 pc 1 0.946

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

27710 1” m x 1/2” m 10 pc 1 0.108

27712 11/4” m x 3/4” m 10 pc 1 0.190

27714 11/2” m x 1” m 5 pc 1 0.248

27716 2” m x 11/4” m 5 pc 1 0.442

27718 21/4” m x 11/2” m 5 pc 1 0.471

27720 23/4” m x 2” m 1 pc 1 0.808

27722 31/2” m x 21/2” m 1 pc 1 1.244

27724 4” m x 3” m 1 pc 1 1.404

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-metal compound fittings are manufactured from Fusiolen® PP-R (80) and MS. Metal inserts with 1/2 “ and 3/4 “ female thread are alsoavailable in special skel design. Prices on demand.

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aaqquuaatthheerrmm-6.24-

66Distributors and Accessories

Fusiotherm®

Fusiotherm®-weld in saddlewith female thread and hexagon socket, with weld on surface and weld insocket to be fused with the inner wall of the pipe

28214 40/25 x 1/2” f 5 pc 1 0.087

28216 50/25 x 1/2” f 5 pc 1 0.088

28218 63/25 x 1/2” f 5 pc 1 0.088

28220 70/25 x 1/2” f 5 pc 1 0.088

28222 90/25 x 1/2” f 5 pc 1 0.088

28224 110/25 x 1/2” f 5 pc 1 0.088

28226 125/25 x 1/2” f 5 pc 1 0.091

28234 40/25 x 3/4” f 5 pc 1 0.108

28236 50/25 x 3/4” f 5 pc 1 0.111

28238 63/25 x 3/4” f 5 pc 1 0.110

28240 75/25 x 3/4” f 5 pc 1 0.109

28240 90/25 x 3/4” f 5 pc 1 0.110

28244 110/25 x 3/4” f 5 pc 1 0.111

28246 125/25 x 3/4” f 5 pc 1 0.112

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

T-Stück

30115 20/25 mm 1 pc 1 0.276

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-distribution block sanitaryincluding 1 plug and 2 fastenings

The necessary tools for the fusionFusiotherm®- weld in saddles are lis-ted :

▲ weld in saddle toolArt. No. 50614 - 50640

▲ chamfering device Art. No. 50910 + 50912 + 50914(only stabi composite-pipe)

▲ Fusiotherm®-Borer Art. No. 50940 + 50942 + 50944

passage: 25 mm (socket) / 2 branch connections: 20 mm (socket)

T-Stück

30130 25/20 mm h.: 70 mm 1 pc 1 0.316

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-distribution block sanitary

complete with insulation (Art. No. 30115)

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aaqquuaatthheerrmm-6.25-

66Distributors and Accessories

Fusiotherm®

30602

30804

30602 ø 32 mm x 16 mm 1 pc 1 0.141

30604 ø 32 mm x 20 mm 1 pc 1 0.134

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-distribution pipeLength: 246 mm, with 4 branches

30804 32 mm x 1/2” f 1 pc 1 0.083

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-distributor end piecewith female thread

Ball cock for Fusiotherm®-distribution pipe fema-le/male

78000 32 mm m/f 2 pc 1 1.168

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

The distribution pipe can be shortened or supplemented by fusion with further dis-tribution pipes acc. to demand. Other distributors on demand!

Fusiotherm® -transition piece as distributor endpiece with female thread

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aaqquuaatthheerrmm-6.26-

66Shut-off Devices

Fusiotherm®

40808

Supporting strap for Fusiotherm®-distribu-tion pipe galvanized, twin

Fusiotherm®-screw-down stop globe valvefor surface installation

60210 for ø 32 mm 2 pc 1 0.222

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

40808 20 mm 1 pc 1 0.205

40810 25 mm 1 pc 1 0.211

40812 32 mm 1 pc 1 0.351

40814 40 mm 1 pc 1 0.570

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-concealed valvechromium-plated

40858 20 mm 1 pc 1 0.323

40860 25 mm 1 pc 1 0.332

40862 32 mm 1 pc 1 0.415

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-concealed valvechromium-plated

40878 20 mm 1 pc 1 0.357

40880 25 mm 1 pc 1 0.370

40882 32 mm 1 pc 1 0.441

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

flexible for building depths up to 100 mm

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aaqquuaatthheerrmm-6.27-

66Shut-off Devices

Fusiotherm®

Fusiotherm®-concealed valvechromium-plated

40888 20 mm 1 pc 1 0.330

40890 25 mm 1 pc 1 0.341

40892 32 mm 1 pc 1 0.424

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Extension for Fusiotherm®-concealed valvechromium-plated for Art. No. 40858 - 40862

Fusiotherm®-stop valve body

40900 Length: 92 mm 1 pc 1 0.137

40902 Length: 132 mm 1 pc 1 0.203

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

40908 20 mm/ 3/4” 1 pc 1 0.106

40910 25 mm/ 3/4” 1 pc 1 0.098

40912 32 mm/ 1” 1 pc 1 0.144

40914 40 mm/ 11/4” 1 pc 1 0.309

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

40908

40900

41108 20 mm 1 pc 1 0.294

41110 25 mm 1 pc 1 0.282

41112 32 mm 1 pc 1 0.423

41114 40 mm 1 pc 1 0.820

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-inclined valvewithout drain

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aaqquuaatthheerrmm-6.28-

66Shut-off Devices

Fusiotherm®

41208 20 mm 1 pc 1 0.298

41210 25 mm 1 pc 1 0.286

41212 32 mm 1 pc 1 0.434

41214 40 mm 1 pc 1 0.842

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-KFR valvewithout drain

41308 20 mm 1 pc 1 0.280

41310 25 mm 1 pc 1 0.371

41312 32 mm 1 pc 1 0.593

41314 40 mm 1 pc 1 0.950

41316 50 mm 1 pc 1 1.585

41318 63 mm 1 pc 1 2.552

41320 75 mm 1 pc 1 4.090

41322 90 mm 1 pc 1 6.125

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-ball cock

PricePackingunit

Price/Piece kg/pcArt.-No. Dimension Piece

41378 20/25 mm L: 35 mm 1 pc 1 0.120

41382 32/40 mm L: 35 mm 1 pc 1 0.120

41386 50/63 mm L: 46 mm 1 pc 1 0.128

Extension for Fusiotherm®-ball cock

DVGW DW-8511AS2078Art. No. 41308 - 41318

41388 20 mm 1 1 0.13

41390 25 mm 1 1 0.20

41392 32 mm 1 1 0.29

41394 40 mm 1 1 0.47

41396 50 mm 1 1 0.74

41398 63 mm 1 1 1.17

PriceEuro

Packingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm® PP - ball cock

Execution with union nut and welding socket.

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aaqquuaatthheerrmm-6.29-

66Radiator Connections

Fusiotherm®

85120 16 x 2.0 mm 1 pc 1 0.083

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

aquatherm®-connecting bendto weld in Fusiotherm® -valves

85121 16 x 2.0 mm 1 pc 1 0.076

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

aquatherm®-connecting bend

41408 20 mm 1 pc 1 0.098

41410 25 mm 1 pc 1 0.094

41412 32 mm 1 pc 1 0.115

41414 40 mm 1 pc 1 0.139

41416 50 mm 1 pc 1 0.201

41418 63 mm 1 pc 1 0.288

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-draining branchto weld in Fusiotherm® -valves

41408

including 2 supporting sleeves (Ø 11,7 mm) and 1 fastening plugMaterial: Fusiolen® PP-R (80). colour: white.Connection with two Ø 16 mm welding tools (Art. No. 50206).Welding device (Art. No. 50137) is equipped with suitable distances to fix the tools.

including 1 fastening plugMaterial: Fusiolen® PP-R (80). colour: white.Connection with two Ø 16 mm welding tools (Art. No. 50206).Welding device (Art. No. 50137) is equipped with suitable distances to fix the tools.

41400 75 mm 1 1 6.4

41402 90 mm 1 1 9.3

41404 110 mm 1 1 11.3

41406 125 mm 1 1 13.5

PriceEuro

Packingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm® PP - ball cock

Design with flange connection on both sides.For connection withFusiotherm® -weldable flange adapter (Art. No. 15520-15527)as well as withFusiotherm® -plastic flange (Art. No. 15720-15726)

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aaqquuaatthheerrmm-6.30-

66Radiator Connections

Fusiotherm®

85125 for pipe- Ø up to 17 mm 2 pc 1 0.133pipes 50 mm apart

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

aquatherm®-protective sleeve

79550 Ø - 17.5 mm 5 pc 1 0.009

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

aquatherm®-double-cap rosettemade of PA / colour: white

to protect the connection pipes in case of a straight radiator connection (from thefloor) Material: Fusiolen® PP-R (80). colour: green.

to cover the connection pipes coming out of the floor

85115 1/2” m x 3/4” m 2 pc 1 0.133

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

aquatherm®-reduction nipple

to connect the radiator valves with compact valve radiators, connection 1/2“ f.

85123 20/16 mm 1 pc 1 0.091

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

aquatherm®-distribution blockfor skirting board or floor installation

passage 20 mm. 2 connections including 1 plug (20 mm)Material: Fusiolen® PP-R (80). colour: green.Double welding with aquatherm®-welding device (Art. No. 50137)connection with two Ø 16 mm and two Ø 20 mm tools is possible.

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aaqquuaatthheerrmm-6.31-

66Radiator Connections

Fusiotherm®

83006 16 mm with nut R3/4” 1 Set Set 0.145

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

aquatherm®-radiator connection set

83306 16 mm x 1/2“ m 10 pc 1 0.074

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

aquatherm®-radiator connection unitwith hexagon socket

82306 16 mm f/m 10 pc 1 0.011

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

aquatherm®-elbow 90°male/female , Material: Fusiolen® PP-R (80) / colour: white

12308

Anschluß-Set 830061

comprising:2 connection units (L: 120 mm)

Material: Fusiolen® PP-R (80) / colour: white2 metal tension ring2 nuts, chromium-plated2 adapter,2 joint ring

Material: Fusiolen® PP-R (80) / colour: white / nickle-plated brass thread

82106 16 mm 10 pc 1 0.011

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

aquatherm®-elbow 90°Material: Fusiolen® PP-R (80) / colour: white

12106

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aaqquuaatthheerrmm-6.32-

66Cutting and Welding Devices

Fusiotherm®

50104 16 - 40 mm 1 pc 1 0.593

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-pipe cutter

50102 16 - 40 mm 1 pc 1 0.425

50105 50 - 125 mm 1 pc 1 1.418

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-pipe cutter

50136 for pipe-Ø 16-32 mm 1 pc 1 5.900

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-welding device hand-operated(500 W) fusiotherm

aquatherm

Small device for weldings up to 32 mm in hardly accessible installation parts.

IMPORTANT: Do not cut the Fusiotherm®- pipes with customary metal cutting sawsIt is possible to cut Fusiotherm®- pipes with customary saws with sawblades suitable for plastic

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aaqquuaatthheerrmm-6.33-

66Welding Device

Fusiotherm®

50137 for pipe-Ø 16-63 mm 1 pc 1 7.800

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-welding device hand-operated (800 W)

50141 for pipe-Ø 50-125 mm 1 pc 1 9.300

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-welding device hand-operated (1400 W)

50147 for pipe-Ø 50-125 mm 1 pc 1 84.000

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-welding machine (1400 W)

fusiotherm

aquatherm

fusiotherm

aquatherm

aquatherm

aqua

therm

50173 for pipe-Ø 20-110 mm 1 pc 1 2.166

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-electrofusion device

With base and case for tools

With base and case for tools

welding tools 50-125 mm (Art. No.: 50216-50226) Fusiotherm®-welding device hand-operated (1400 W) and wooden transport case

for Fusiotherm®-electrofusion sockets

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aaqquuaatthheerrmm-6.34-

66Welding Device

Fusiotherm®

50190 - 1 pc 1 0.012

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-thermocolour pencil

50193 box á 100 towels 1 1 1 0.347

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Cleansing clothsfor electric welding socket

50206 16 mm 1 pc 1 0.110

50208 20 mm 1 pc 1 0.113

50210 25 mm 1 pc 1 0.142

50212 32 mm 1 pc 1 0.209

50214 40 mm 1 pc 1 0.308

50216 50 mm 1 pc 1 0.454

50218 63 mm 1 pc 1 0.680

50220 75 mm 1 pc 1 0.916

50222 90 mm 1 pc 1 1.416

50224 110 mm 1 pc 1 2.450

50226 125 mm 1 pc 1 3.324

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-welding tooldouble

50307 7 mm 1 pc 1 0.167

50311 11 mm 1 pc 1 0.166

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-repair setto close pipe holes up to 10 mm (repair pin Art. No. 60600)

to check the correct welding temperature

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aaqquuaatthheerrmm-6.35-

66Peeling Tools

Fusiotherm®

50406 16 mm 1 pc 1 0.217

50408 20 mm 1 pc 1 0.269

50410 25 mm 1 pc 1 0.325

50412 32 mm 1 pc 1 0.428

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-peeling toolfor PP-stabi and stabi composite pipes

50506 16+20 mm 1 pc 1 0.434

50508 20+25 mm 1 pc 1 0.399

50512 32+40 mm 1 pc 1 0.668

50514 40+50 mm 1 pc 1 1.013

50518 63+75 mm 1 pc 1 1.505

50524 90+110 mm 1 pc 1 1.033

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-peeling toolfor PP-stabi and stabi composite pipes

50440 - 1 pc 1 0.002

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Spare bladefor Fusiotherm®-peeling tools (Art. No. 504..+505..)

adaptable to bigger peeling depth to fuse stabi composite pipe with eletric weldingsocket (Art. No. 17008-17024)

to clamp into the drilling machine

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aaqquuaatthheerrmm-6.36-

66Saddle Welding Tools and Installation Aids

Fusiotherm®

50910 20+25 mm 1 pc 1 0.215

50912 32 mm 1 pc 1 0.321

50914 40 mm 1 pc 1 0.475

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-chamfering device

50940 20+25 mm 1 pc 1 0.137

50942 32 mm 1 pc 1 0.208

50944 40 mm 1 pc 1 0.281

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-borerfor the mounting of weld in saddles

Only stabi composite pipe

to remove the rest of the aluminium remaining at the bore hole of stabi composite pipes - preparing the saddle welding

50614 40/20 + 25 mm 1 pc 1 0.185

50616 50/20 + 25 mm 1 pc 1 0.223

50619 63/20 + 25 mm 1 pc 1 0.245

50620 63/ 32 mm 1 pc 1 0.226

50623 75/20 + 25 mm 1 pc 1 0.254

50624 75/ 32 mm 1 pc 1 0.256

50627 90/20 + 25 mm 1 pc 1 0.267

50628 90/ 32 mm 1 pc 1 0.274

50629 90/ 40 mm 1 pc 1 0.464

50631 110/20 + 25 mm 1 pc 1 0.278

50632 110/ 32 mm 1 pc 1 0.286

50634 110/ 40 mm 1 pc 1 0.481

50636 125/20 + 25 mm 1 pc 1 0.292

50638 125/ 32 mm 1 pc 1 0.300

50640 125/ 40 mm 1 pc 1 0.508

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-welding toolto weld saddles belonging to the Art. No. 15156-15196 and 28214-28246

50619

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aaqquuaatthheerrmm-6.37-

66Accessories

Fusiotherm®

60516 16 mm 50 pc 1 0.045

60520 20 mm 50 pc 1 0.048

60525 25 mm 50 pc 1 0.051

60532 32 mm 50 pc 1 0.060

60540 40 mm 50 pc 1 0.067

60550 50 mm 50 pc 1 0.079

60563 63 mm 25 pc 1 0.091

60575 75 mm 25 pc 1 0.105

60590 90 mm 25 pc 1 0.128

60594 110 mm 25 pc 1 0.155

60595 125 mm 25 pc 1 0.212

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Pipe clampsfor Fusiotherm®-pipes

suitable for sliding and fixed point installation, thread connection : 16-50 mm = 8 mm/ 63-125 mm = 8 and 10 mm

50700 - 1 pc 1 0.252

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Fusiotherm®-assembling jigwith 2 thread plugs for pressure test 1/2“

85110 11.4 mm 10 pc 1 0.005

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

10186 10.4 mm 10 pc 1 0.005

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Pipe supporting sleevebrass, for pipe 16 x 2.2 mm

Pipe supporting sleevebrass, for pipe 16 x 2.7 mm

50700

8 0 1 0 0 1 5 0 2 0 0 2 5 0

aquatherm

2 5 0 2 0 0 1 5 0 1 0 0 8 0

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aaqquuaatthheerrmm-6.38-

66Accessories

Fusiotherm®

60604 single,Ø 8mm L.:45 mm 50 pc 1 0.005

60606 single,Ø 8mm L.:75 mm 50 pc 1 0.007

60608 double,Ø 8mm L.:45 mm 50 pc 1 0.008

60610 double,Ø 8mm L.:75 mm 50 pc 1 0.009

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Pipe fastening bowflexible for 16-32 mm Fusiotherm®-pipe

60616 16 mm 50 pc 1 0.007

60620 20 mm 50 pc 1 0.008

60625 25 mm 50 pc 1 0.016

PricePackingunit

Price/Piece kg/pcArt. No. Dimension Piece

Plastic pipe clamps for Fusiotherm®-pipes

a

material: PA / colour: black

material: Fusiolen® PP-R (80) / colour: green

L: 4

5/75

mm

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aaqquuaatthheerrmm-6.39-

66Legend

Fusiotherm®

Induced stress (σ = sigma) σV^ N/mm2

Pressure p mbar (bar)

Safety-factor Sf –

Linear expansion (∆ = delta) ∆l mm

Pipe length L m

Expansion coefficient (α = alpha) α mm/mK [K-1]

Working temperature Tw °C

Installation temperature TM °C

Difference in temperatur (∆ = delta) ∆T K

Length of the bending side LS mm

Bending side with pre-press LSV mm

Material specific constant K mm

Breadth of the expansion loop Amin mm

Safe distance SA mm

Area A mm2

Circulatory·V l/s

Pressure gradient R mbar/m

Minimum pressure of flow pmin Fl mbar (bar)

Flow rate v m/s

Coefficient of loss (ζ = Zeta) ζ −

Diameter d mm

Internal diameter da mm

External diameter di mm

Wall thickness s mm

Insulation thickness sl mm

Chapter 1Features

Chapter 6Product Range

Chapter 4Installation Princi-ples

Chapter 5Planning

Designation Symbol Unit

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aaqquuaatthheerrmm-6.40-

Sales, Warranty and Delivery conditions

Fusiotherm®

I. Anwendbarkeit:1. Für jede von aquatherm auszuführende Lieferung sind die nachstehenden Bedingungen maßge-

bend.Mündliche Nebenabreden werden nur durch schriftliche Bestätigung von aquatherm rechts-wirksam. Durch Erteilung eines Auftrages gelten diese Bedingungen als anerkannt. Wenn dieGegenbestätigung des Käufers abweichende Bestimmungen enthält, gelten diese nur, wenn sievon aquatherm schriftlich anerkannt werden. Bei fortlaufender Geschäftsverbindung gelten dieseLieferungs- und Zahlungsbedingungen für jeden einzelnen Auftrag, auch wenn die Bedingungennicht jeder einzelnen Auftragsbestätigung ausdrücklich beigelegt sind oder auf sie Bezug genom-men ist.

II. Lieferbedingungen:1. Angebote sind freibleibend. Typenmuster sind unverbindlich; sie kennzeichnen den allgemeinen

Charakter der Ware, nicht aber deren einzelne Eigenschaften. Technische Verbesserungen behal-ten wir uns vor.Soweit Preise nicht vereinbart sind,werden die am Liefertage gültigen Preise berech-net. Erfahren die Preise zwischen Auftragsbestätigung und Auslieferung infolge Steigens derRohstoffkosten, Löhne und Transportkosten oder aus einem sonstigen, von aquatherm nicht vertret-barem Grunde eine Erhöhung, so werden die Parteien über die Preise neu verhandeln.Wird inner-halb von 14 Tagen ab Eingang des Änderungsverlangens eine Einigung nicht erzielt, so kann jedePartei vom Vertrag zurücktreten.

2. Abschlüsse des Außendienstes sowie telefonische Abmachungen bedürfen zur Wirksamkeit derschriftlichen Bestätigung durch aquatherm.

3. An vereinbarte Lieferungs- und Leistungsfristen ist aquatherm nicht gebunden in Fällen von Streiksoder Aussperrungen im Betrieb von aquatherm oder in einem für aquatherm arbeitenden Betrieb,Energiemangel, Verkehrsstörungen, behördlichen Verfügungen und nicht termingerechterSelbstbelieferung, wenn und soweit diese Umstände für aquatherm objektiv nicht vorhersehbarwaren, sowie in Fällen höherer Gewalt. In diesen Fällen verlängert sich die Lieferzeit um die Dauerder Behinderung.Wird durch diese Umstände die Lieferung oder Leistung unmöglich,so wird aqua-therm von der Lieferverpflichtung frei. Im übrigen haftet aquatherm für Vorsatz oder grobeFahrlässigkeit. aquatherm wird den Käufer sobald wie möglich von einer Lieferüberschreitung oderder Unmöglichkeit der Belieferung in Kenntnis setzen.

Der Käufer ist zum Rücktritt vom Vertrag berechtigt, wenn er aquatherm zuvor eine Nachfrist zurLieferung von 14 Tagen gesetzt und dabei zugleich den Rücktritt angedroht hat. Bei verspäteteroder unterbliebener Lieferung hat er keinen Anspruch auf Schadensersatz, es sei denn, dass aqua-therm oder den Erfüllungsgehilfen von aquatherm Vorsatz oder grobe Fahrlässigkeit zur Last fällt.

4. Die Ware reist auf Gefahr des Käufers, auch bei Franco-Lieferungen. Die Gefahr des zufälligenUntergangs oder der zufälligen Verschlechterung geht mit der Übergabe an den Transporteur -auch bei Lieferung frei Bestimmungsort - auf den Käufer über. Bei Versendung mit eigenenFahrzeugen von aquatherm geht die Gefahr mit Abschluß der Verladung auf den Käufer über.

III. Frachtkosten :1. Ab Euro 1000,00 Warenwert erfolgt die Lieferung frei Station innerhalb der BRD. Unter gleichen

Voraussetzungen erfolgt die Lieferung ins Ausland frachtfrei bis Grenze BRD. Bei Lieferungen unterden angegebenen Mengen bzw.Werten gehen die Frachtkosten voll zu Lasten des Käufers.

IV. Zahlungsbedingungen:1. Sofern keine anderen Vereinbarungen getroffen sind, sind Rechnungen innerhalb von 30 Tagen

nach Rechnungsstellung netto ohne Skontoabzug zu zahlen. Bei Zahlung innerhalb von 10 Tagenwerden 2% Skonto gewährt. Anderslautende Konditionen bedürfen in jedem Fall der schriftlichenBestätigung durch aquatherm.

2. Skontogewährung setzt die Erfüllung sämtlicher fälligen Zahlungsverpflichtungen aus früherenLieferungen voraus. Zahlungen werden zunächst auf Zinsforderungen und dann auf die ältestenForderungsrückstände verbucht.

3. Werden eigene oder fremde Akzepte gegeben, so gehen die Wechselsteuern und Diskontspesenzu Lasten des Käufers. Zahlungen durch Wechsel gelten nicht als Barzahlung und haben keinenAnspruch auf Kassaskonto. Die Hereinnahme eigener oder fremder Akzepte behält sich aquathe-rm vor.

4. Wechsel und Schecks werden nur unter Vorbehalt der Einlösung gutgebracht. aquatherm über-nimmt keine Gewähr für rechtzeitiges Vorzeigen und Erhebung von Protesten. Im Falle einesWechselprotestes, sei es eines Eigenakzeptes des Kunden, sei es bei nicht sofortiger Begleichungeines protestierten fremden Akzeptes, werden die Ansprüche aus allen noch laufenden Wechselnungeachtet, ob es eigene oder fremde Akzepte sind, sofort fällig.

5. Bei Forderungen aufgrund mehrere Lieferungen bzw. Leistungen bleibt die Verrechnung vonGeldeingängen auf die eine oder auf die andere Schuld aquatherm überlassen.

6. Mit Gegenforderungen kann der Käufer nur aufrechnen, wenn sie unbestritten oder rechtskräftigfestgestellt sind.

7. Zahlungen sind nur dann rechtswirksam, wenn sie unmittelbar an aquatherm erfolgen. Angestellteoder Vertreter dürfen Zahlungen nur aufgrund besonderer Vollmacht entgegennehmen.

8. Nach dem Ausland erfolgt die Lieferung,soweit nicht besondere Vereinbarungen bestehen,gegenvorherige Kasse.Ansonsten hat der Käufer durch seine Bank auf eigene Kosten ein unwiderruflichesDokumentenakkreditiv eröffnen zu lassen, welches zugunsten von aquatherm zu stellen ist.

9. Sämtliche Forderungen von aquatherm werden in jedem Fall dann sofort fällig,wenn der Käufer mitder Erfüllung einer anderen Verbindlichkeit ihm gegenüber in Verzug gerät.Das gleiche gilt,wenn erseine Zahlungen einstellt, überschuldet ist, über sein Vermögen das Insolvenzverfahren eröffnet wirdoder die Eröffnung eines solchen Verfahrens mangels Masse abgelehnt wird oder Umständebekannt werden, die begründete Zweifel an der Kreditwürdigkeit des Käufers rechtfertigen.

10. Bei Zahlungsverzug des Käufers ist aquatherm berechtigt, weitere Lieferungen bzw. Leistungen vonVorauszahlungen oder Sicherheitsleistungen abhängig zu machen oder die gesetzlichenAnsprüche geltend zu machen.Entgegengenommene Wechsel können vor Verfall zurückgegebenund sofortige Bezahlung verlangt werden.

V. Pflichten, Rechte und Ansprüche des Käufers bei Sachmängeln1. Der Käufer ist verpflichtet, nach Erhalt der Sendung die Ware zu untersuchen und Mängel oder

Fehlmengen oder Falschlieferungen aquatherm innerhalb von 4 Tagen anzuzeigen und schriftlichzu rügen. Die beanstandete Ware darf nur mit Zustimmung von aquatherm eingebaut oder verar-beitet werden.

2. Schäden, die auf dem Bahntransport oder bei der Beförderung durch bahnamtliche LKW entste-hen, müssen sofort bei Eintreffen der Sendung bzw. Entladung durch bahnamtlicheTatbestandsaufnahmen festgestellt werden. Bruchschäden und Fehlmengen sind durch die Bahnauf dem Frachtbrief zu bescheinigen.

3. Versteckte Mängel sind innerhalb von 4 Tagen nach ihrer Entdeckung schriftlich anzuzeigen.

4. Ist ein Sachmangel vorhanden, ist er aquatherm unverzüglich nach Gefahrübergang schriftlich mit-zuteilen.Versteckte Fehler sind ebenfalls unverzüglich nach Feststellung zu rügen.

5. Rechte des Käufers wegen Sachmängeln erlöschen, wenn beanstandete Produkte

– nicht mit dem Firmen-/Markennamen von aquatherm versehen sind und auch sonst nicht aquat-herm eindeutig zugeordnet werden können, unsachgemäß gehandhabt, gelagert oder verarbei-tet bzw.montiert werden,unter unzulässigen Betriebsbedingungen eingesetzt oder für ungeeigneteZwecke verwendet werden

– Oxidation,Korrosion,elektrostatische Erosion oder Spannungsrisskorrosion aufweisen,– erst durch Funktionsstörungen, die durch Mineral- und Fremdkörperablagerungen hervorgerufen ,

mangelhaft werden.6. Bei Beanstandungen hat aquatherm das Recht auf Prüfung und Nacherfüllung,wobei aquatherm

nach ihrer Wahl den Mangel beseitigen oder eine mangelfreie Sache liefern kann.Wählt aquathe-rm die Nacherfüllung in Form der Nachbesserung, kann der Käufer weitergehende gesetzlicheRechte nur geltend machen,wenn er aquatherm zweimal die Möglichkeit zur Nachbesserung ein-geräumt hat.Hat aquatherm eine Beschaffenheitsgarantie übernommen,so stehen dem Käufer imGarantiefall – unbeschadet der gesetzlichen Ansprüche – die Rechte aus der Garantie zu den inder Garantieerklärung und der einschlägigen Werbung angegebenen Bedingungen zu.

7. Schlägt die Nacherfüllung nach Maßgabe von Absatz 6 fehl, so kann der Käufer den Kaufpreis min-dern oder vom Vertrag zurücktreten. Schadensersatz wegen eines Sachmangels kann nur nachMaßgabe der nachstehenden Ziffer VI. geltend gemacht werden.

VI. Beschränkung der Haftung für Schadensersatz:Die Haftung für solche Schäden, die nicht auf einer vorsätzlichen oder grob fahrlässigenPflichtverletzung beruhen, wird ausgeschlossen; einer vorsätzlichen oder grob fahrlässigenPflichtverletzung steht diejenige eines gesetzlichen Vertreters oder Erfüllungsgehilfen von aquathe-rm gleich.Anspruch auf Ersatz von Verspätungsschäden hat der Käufer nur, sofern er aquatherm zuvor unterangemessener Fristsetzung Gelegenheit zur Nachlieferung bzw. zum Ausgleich des bereits entstan-denen Schadens unverzüglich nach Feststellung eines Sachmangels gibt.Der Ausschluß der Haftung gilt nicht für Schäden aus der Verletzung des Lebens, des Körpers oderder Gesundheit, die auf einer fahrlässigen Pflichtverletzung oder vorsätzlichen oder fahrlässigenPflichtverletzung eines gesetzlichen Vertreters oder Erfüllungsgehilfen von aquatherm beruhen.

VII.Verjährung:Die Verjährungsfrist für Ansprüche und Rechte des Käufers wegen eines Sachmangels wird auf einJahr begrenzt. Das gilt nicht bei Lieferung einer Sache, die entsprechend ihrer üblichenVerwendungsweise für ein Bauwerk verwendet worden ist und dessen Mangelhaftigkeit verursachthat; in diesem Fall gelten die gesetzlichen Gewährleistungsfristen.

VIII. Besondere Garantie mit eingeschränkter Sachmängelhaftungaquatherm übernimmt nach Ablauf der Verjährungsfrist für Mängelansprüche auf die Dauer von 10Jahren, beginnend mit dem Produktionsdatum der Rohre oder Fittings gem. Signierung bzw.Stempel, eine Garantie für die von ihr hergestellten bzw. vertriebenen Kunststoffrohre und Fittingsnach Maßgabe der nachfolgenden Garantiebedingungen:

– Von der Garantieerklärung erfasst werden Sachmängel, die nachweislich in einem Materialfehlervon Kunststoffrohren und Fittings bestehen; nicht erfasst werden jedoch Sachmängel bei solchenKunststoffrohren und Fittings, die nach der Brandklasse B1 “als schwer entflammbar“ in den Verkehrgebracht werden.

– Voraussetzung für eine Gewährleistung aufgrund der Garantieerklärung ist, dass die allgemeinenRegeln der Technik, insbesondere die Richtlinien für den Einbau des jeweiligen Systems, beachtetwerden und aquatherm innerhalb von 8 Tagen nach Eintritt des Schadens die Möglichkeit zurSchadensüberprüfung bzw.der Beseitigung des Schadens gegeben wird.Wird dagegen verstoßen,ist die Garantieerklärung gegenstandslos.

– Sachmängel, die innerhalb der Garantieerklärung auftreten, sind innerhalb der 6-monatigenGewährleistungsfrist gerichtlich geltend zu machen.

– Im Rahmen der Garantieerklärung leistet aquatherm kostenlos Ersatz für Kunststoffrohre und Fittings,ersetzt die Aufwendungen Dritter für Beseitigung, Ausbau und Freilegung der mangelhaftenErzeugnisse sowie für den Einbau, die Anbringung, Verlegung und Abnahme mängelfreierErzeugnisse und leistet Schadensersatz, sofern an Sachen Dritter durch mangelhafte Kunststoffrohreoder Fittings ein Schaden verursacht wird.

– Im Rahmen des Deckungsschutzes in der bestehenden Betriebshaftpflichtversicherung leistet aquatherm Ersatz bis zu einer Deckungssumme von 2,5 Mio. EUR für Sachschäden.WeitergehendeAnsprüche - gleich aus welchen rechtlichen Gründen - bestehen nicht.

– Von der Garantie ausgeschlossen sind alle Dichtungselemente, die in den Systemen aquatherm,fusiotherm und aquatherm SHT Verwendung finden.

IX. Eigentumsvorbehalt:1. aquatherm behält sich das Eigentum an der Ware bis zum Eingang aller Zahlungen aus dem

Liefervertrag vor. Bei vertragswidrigem Verhalten des Käufers, insbesondere bei Zahlungsverzug, istaquatherm berechtigt, die Ware zurückzufordern, und der Käufer ist verpflichtet, die Ware zurück-zugeben. aquatherm ist nach Rücknahme der Ware zu deren Verwertung bzw. anderweitigerVeräußerung befugt.Bereits erfolgte Teilzahlungen des Käufers – ggf.abzüglich auf seiten von aqua-therm entstandener Kosten – sind dem Käufer zurückzuerstatten.

2. Der Käufer ist berechtigt,die Ware im ordentlichen Geschäftsgang weiter zu veräußern.Er tritt bereitsjetzt aquatherm alle Forderungen in Höhe des Rechnungsbetrages ab, die ihm aus derWeiterveräußerung gegen seine Abnehmer oder Dritte zustehen,und zwar unabhängig davon,obdie Kaufsache ohne oder nach Verarbeitung weiter verkauft worden ist.

Die Verarbeitung der Kaufsache durch den Käufer wird stets für aquatherm vorgenommen.Wird dieKaufsache mit anderen,nicht aquatherm gehörenden Gegenständen verarbeitet,so erwirbt aqua-therm das Miteigentum an der neuen Sache im Verhältnis des Wertes der Kaufsache zu den ande-ren verarbeiteten Gegenständen zur Zeit der Verarbeitung.

3. Der Warenkäufer ist verpflichtet, die Ware pfleglich zu behandeln. Er muß die unterEigentumsvorbehalt stehende Ware auf eigene Kosten gegen jegliche Art von Schäden ausrei-chend sichern bzw. versichern. Sofern Wartungs- und/oder Erhaltungsarbeiten vorzunehmen sind,wird der Käufer diese Arbeiten auf seine Kosten ausführen lassen. Bei Pfändungen und sonstigenEingriffen Dritter hat der Käufer aquatherm unverzüglich zu unterrichten.

X. Gerichtsstand und Erfüllungsort:Erfüllungsort und Gerichtsstand - auch für Wechsel- und Scheckklagen - ist der Sitz von aquatherm.aquatherm ist jedoch berechtigt, auch das für den Sitz des Käufers zuständige Gericht anzurufen.

XI. RechtswahlFür die Rechtsbeziehungen zwischen aquatherm und dem Käufer gilt ausschließlich das Recht derBundesrepublik Deutschland; die Anwendbarkeit des Übereinkommens der Vereinten Nationenvom 11.04.1980 über Verträge über den internationalen Warenkauf (UN-Kaufrecht) wird ausge-schlossen.

XII. Gerichtsstand und Erfüllungsort:Sollte irgendeine vorstehende einzelne Bestimmung aus irgendeinem Grunde nicht gültig sein, sowird dadurch die Gültigkeit der übrigen Bestimmungen nicht berührt.

Alle Angaben, auch Preise, sind unverbindlich und ohne Gewähr.Für Druck- und Satzfehler wird keine Haftung übernommen.