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Machine induced vibrations J.W.Smith 9.1 INTRODUCTION

Fundatii Masini

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Page 1: Fundatii Masini

Page3

23

Chapt

er9Machine-in

ducedvibrations

J.W.Smith

9.1INTRODUCTION

Many

indust

rialpro

cesses

giveri

setola

rgedyn

amicf

orces.

Theunb

alance

dmass

esofla

rgerota

tingma

chines

genera

teoscil

lating

forces

,while

forge

hamme

rsand

rockc

rusher

sapply

transien

tshock

sandim

pacts.

Rotati

ngorr

ecipro

cating

machi

nesgen

erally

operate

atfixe

dfreq

uencie

s.Itis

essent

ialtod

esignth

efound

ationso

rsuppo

rtstoa

voidre

sonanc

e.Perio

dicfor

cingfu

nction

swilla

lwaysi

nduced

ynamic

respon

sesand

theses

houldb

eevalu

atedto

ensure

thatth

eydo

notdam

agethe

fabric

ofthe

enclos

ingbui

ldings,

thema

chines

thems

elves

orothe

rsensi

tivepro

cesses

nearby

.Thev

ibration

duetot

ransien

tshock

sandim

pactss

hould

alsobe

evalua

tedfor

thesam

ereaso

n.Furth

ermore

,huma

nbein

gsarev

erysen

sitive

tovib

rations

andthe

amplit

udessh

ouldn

otcaus

edisco

mfortto

person

nelwo

rkingn

earby

orto

othero

ccupan

tsofbu

ildings

thatco

ntainm

achine

s.The

rearef

ourimp

ortants

tepsin

thesuc

cessfu

ldesig

nofm

achine

founda

tions.F

irst,th

edyn

amicf

orcesh

avetob

easses

sedacc

urately

.Thisi

stheta

skofth

emech

anical

design

erof

thema

chiner

yitsel

f,and

largely

consist

soffor

cesexe

rtedby

theine

rtiaoft

hemo

vingp

arts.

Theseg

enerall

yoccu

rathar

monic

sofma

chine

speed.

Otherf

orcesa

risefro

mcylin

derign

ition,r

ockcru

shing,

impact

fromh

amme

rs,and

certain

faultc

onditio

nssuch

asshor

tcirc

uitsine

lectric

almach

inery.

Second

ly,the

ground

conditi

onshav

etobe

assess

ed.Thi

sreq

uiresa

geotec

hnical

investi

gation

withth

eaimo

fdeterm

iningre

liablev

alueso

fthe

effectiv

eelasti

cresist

ancep

rovide

dbyth

efound

ationm

aterial

.Abal

anceh

astob

eachie

vedbet

ween

thecos

tofad

etailed

survey

andthe

value

andimp

ortance

ofthe

projec

t.Ther

ewill

inevita

blybe

consid

erable

uncerta

intyabo

utthe

numeric

alvalu

eseven

tually

adopte

dforth

edes

igncal

culatio

nsand

thedes

ignern

eedsto

becon

fidenta

boutth

euppe

randlo

werbo

unds.

Thirdly

,then

umeric

almode

lofthe

system

should

besui

tablef

orthe

purpos

e.Many

machi

nefou

ndation

sconsi

stofla

rgema

ssconc

reteblo

cks.Th

eseare

effectiv

elyrigi

d,and

reliabl

edes

igncal

culatio

nscan

bedon

eusin

gquite

simple

metho

dsofan

alysis

bytrea

tingthe

soil

founda

tionasa

nelast

icsupp

orting

mediu

m.Ho

wever

,inprin

ciplet

hegro

undisa

non-lin

earsol

idwith

infinite

bounda

ries.V

ibration

ofama

chine

block

results

inwave

Page 2: Fundatii Masini

Page3

24pro

pagatio

nwithi

ntheso

ilradia

tingaw

ayfro

mthe

centre

ofdistu

rbance

.Thiss

houldb

erefl

ected

inthe

analyti

calmo

delling

forma

jorpro

jects.

Advan

cedana

lysisu

singfi

niteele

menta

ndlay

eredh

alfspa

cemeth

odsma

ybere

quired

.Final

ly,the

predic

tedvib

ration

should

becom

pared

withc

riteria

chosen

toensu

rethat

person

nelare

notdis

comfite

dand

that

equipm

entper

forma

nceisn

otimp

aired.S

omed

esignru

lesexi

stbuto

nlyfor

limited

typeso

find

ustrial

machi

nery.I

nforma

tionofte

nhast

obeo

btaine

dfrom

experie

ncewit

hinthe

relevan

tindus

tryorf

romres

earch.

9.2DYNAMICLOADINGBYMACHINERY

Thedyn

amicl

oading

fromi

ndustri

almach

ineryd

erivesp

rincipa

llyfro

mthe

inertia

effects

ofmo

vingp

arts.Ev

eryma

chine

behave

sdiffer

entlya

nditis

usually

theres

ponsib

ilityoft

hema

nufact

urerto

calcul

atethe

forces

thatw

illbeim

posed

onthe

suppor

tingstru

cture.

Therota

tionspe

edsorf

requen

ciesat

which

machi

nesope

rateare

alsoimp

ortanta

ndsho

uldbe

specifi

ed.9.2.1Reciprocatingengines

Large

multi-

cylind

erdiese

lengin

esareo

ftenuse

dtopro

videth

eprim

arymo

tivepow

erfor

electri

calgen

erating

planti

nremo

teregi

onslac

kingin

digeno

usfoss

ilfuels

orwher

ethere

isno

access

toothe

rforms

ofener

gypro

duction

.There

ciproc

ationto

gether

withth

ecylind

erign

itionse

quence

giveri

setop

eriodic

forces

.At

ypical

arrange

mento

fdiese

lengin

eanda

lternat

ormoun

tedon

afound

ationb

lockis

shown

inFigu

re9.1.

Acran

k—pis

tonlink

ageiss

hownin

Figure

9.2wh

erethe

masse

softhe

crank,

connec

tingrod

andpis

tonarem

1,m2,a

ndm

3respe

ctively

.Engin

espeed

saren

ormally

quoted

inrevo

lutions

permin

ute(r.p

.m.)in

which

caseth

ecrank

shaftr

otation

frequen

cy�is

given

by:

(9.1)

whereN

isthe

engine

speed.

Itisevi

dentth

atther

ewillb

eoscil

latoryi

nertia

forces

duetot

hemo

vingm

assesm

1,m2an

dm3.The

firsttw

owillh

avever

ticalan

dhoriz

ontalc

ompon

ents

whilem

3willh

aveav

ertical

compon

entonl

y.The

magni

tudeo

fthese

forces

mayb

eeva

luated

ifthev

ariousm

assesa

ndlen

gthsar

eknow

n.Fore

xample

,itcan

besho

wntha

tthe

inertia

forced

uetot

hepis

tonwil

lbe:

(9.2)

Thisis

notasi

mpleh

armoni

cexcita

tionbec

auseo

fthese

condte

rm.The

refore,

inaddi

tionto

theprim

aryeng

inefor

cesapp

liedate

ngine

speed,

therew

illbeh

igherh

armoni

csappl

iedat

integra

lmulti

plesof

theeng

inespe

ed.The

mecha

nicald

esigner

ofthe

engine

should

evalua

tethe

seforc

es.Inm

ulti-cy

lindere

ngines

itispos

siblet

obala

ncemo

stofth

einerti

aforce

s,depe

nding

onthe

number

andarra

ngeme

ntofth

ecylind

ers.H

oweve

r,there

will

Page 3: Fundatii Masini

Page3

25

Figure9.1

Diesel

engine

andalte

rnator.

Figure9.2

Crank-

piston

linkage

.alw

aysbe

somere

sidual

unbala

ncedfo

rcesdu

etotole

rances

onwe

ightsa

ndgeo

metry.

Furthe

rmore,

ignitio

nofa

cylind

erwillc

reatea

dynam

icmom

entabo

utthe

centre

ofgrav

ityoft

heeng

ine,as

mayb

eseen

in Figu

re9.1.

Inafou

r-strok

eengin

ethisw

illresu

ltina

pitchin

gmom

entwh

osefreq

uency

willbe

:

(9.3)

Page 4: Fundatii Masini

Page3

26

Figure9.3

Rotati

ngunb

alanced

mass.

wherenist

henum

berofc

ylinder

s.The

firing

orderi

sselec

tedtom

inimize

theeffe

ctofth

ismo

ment.

9.2.2Highspeedrotatingmachines

Turbin

es,cen

trifuga

lpump

s,fans

andele

ctrical

genera

torsare

examp

lesofh

ighspe

edrota

tingma

chiner

y.Even

though

consid

erable

careis

taken

tobala

ncethe

rotating

parts,

residu

alimb

alance

swilla

lwayse

xist.A

ninerti

aforce

isgene

ratedb

ytheec

centric

ityeofa

nunb

alance

dmassm

aboutt

hecen

treofr

otation

asindi

cated

inFigu

re9.3.

Strictl

yspeak

ing,

thisfor

ceacts

radiall

yand

rotates

withth

eshaft.

Butit

willha

veosc

illatory

vertica

land

horizo

ntalco

mpone

ntstha

tmay

excite

thecor

respon

dingm

odesof

vibrati

on.Thi

shappe

nsin

everyd

ayexp

erience

witha

domesti

cspind

ryer.I

tshoul

dalso

benot

edtha

tthesp

eedsof

turbine

sarem

anytim

esgrea

tertha

nthose

ofreci

procat

ingeng

inesof

similar

powera

ndthe

reforet

heout

ofbala

ncefor

cewillb

esigni

ficantly

amplif

iedbec

auseo

fthefr

equenc

ybei

ngsqu

ared(m

�2 e). 9.2.3Transienttorquesinelectricalmachines

Therea

retwo

importa

ntcase

softr

ansien

tdynam

icload

ingtha

toccur

withd

rivene

lectric

algen

erators

.Thefi

rstisk

nowna

sshortcircuittorque.Co

nsider

anele

ctrical

alterna

torbei

ngdriv

enby

aneng

ineasi

nFigu

re9.1.

Ifafau

ltoccu

rred,w

hichh

adthe

effecto

fcreat

inga

shortc

ircuitin

theout

putoft

healte

rnator,

avery

largec

urrent

would

bedem

anded

(fora

fraction

ofasec

ond,pe

rhaps)

.Thisw

ouldb

eexper

ienced

asasud

denlya

pplied

loado

rbrake

onthe

system

.Asa

result

theeng

inewo

uldapp

lyatorq

ueabo

utthe

axisof

thedriv

eshaft.

Thesec

ondcas

eiskno

wnasfaultysynchronizingtorque.

Thisoc

cursw

henan

engine

genera

torsys

temstar

tsupa

ndfee

dspow

erinto

thenat

ionalg

rid.Ift

heout

putoft

hegen

erator

isnots

ynchro

nized

withth

ea.c.w

avefor

mofth

enatio

nalgrid

abrak

ingeffe

ct,or

torque,

isex-

Page 5: Fundatii Masini

Page3

27per

ienced

bythe

genera

torunt

ilsuch

timeas

itisinp

hase.T

hiswil

lhave

asimil

areffec

ttosho

rtcircu

ittorqu

e,inth

atasud

dentorq

ueisa

pplied

tothe

alterna

torwh

ichhas

tobere

acted

bythe

machi

nesup

ports.

Thedyn

amice

ffectof

asudde

nlyapp

liedloa

distwi

cethe

static

effect.

Thesam

eapplie

stoasu

ddenly

applied

torque.

Thema

chine

manuf

acture

rshoul

dpro

videth

emagn

itudean

ddirec

tionoft

ransien

ttorqu

esthat

mayo

ccurdu

ringope

ration

ofama

chine.

9.2.4Gyratoryrockcrushers

Inthe

quarry

ingind

ustryt

hereis

aneed

tocrus

hexca

vated

rockin

toston

esofva

ryingsi

zefor

differe

ntend

uses.T

heraw

excava

tedroc

kisofte

ninver

ylarge

pieces

(perha

psine

xcess

ofone

metre

across

andwe

ighing

acoupl

eofto

ns),w

hereas

theend

produc

tmay

bereq

uired

forhig

hway

chippi

ngsof2

0mms

izeorl

ess.G

yratory

crushe

rsareu

sually

usedin

moder

nqua

rriesto

proces

sthero

ck.The

reares

everal

design

sinexi

stenceb

utone

ofthe

mostc

ommo

nisthe

basesu

pported

conecr

usher.

Theprin

cipleo

fopera

tionisi

llustrat

edinF

igure9

.4.The

fixedp

artsoft

hema

chine

consist

ofadru

m,hop

perand

bowl(in

verted

).Uncr

ushed

rockis

loaded

intothe

hopper

andont

othefe

edpla

teofth

ecrush

inghea

d,whic

hensu

restha

tthero

ckfall

sintot

hespa

cebetw

eenthe

bowlan

dthem

antleo

fthecr

ushing

head.T

hecru

shing

headis

driven

inagyr

atorym

otionb

y

Figure9.4Crosssectionofagyratoryconecrusher.

Page 6: Fundatii Masini

Page3

28

Figure9.5

Schem

aticdia

gramo

ftrans

ientfo

rcedue

toston

ecrush

ing:(a

)forcin

gfunct

ion;(b

)dire

ctiono

fdynam

icforc

e.the

mains

haftw

hichis

seated

inthe

eccent

ricsha

ftatan

angled

esigned

toachi

evethe

desired

sizeofs

toneaf

tercru

shing.

Notet

hatthe

gapbet

ween

thecru

shing

mantle

andthe

bowlva

riesaro

undthe

perime

teroft

hebow

l.The

eccent

ricsha

ftisdriv

enthro

ughag

earme

chanis

mbya

nelec

trically

powere

dcoun

tersha

ft.Crus

hingis

achiev

edwh

enlum

psof

rocka

retrap

pedbet

ween

thebow

landm

antlea

ndthe

ncrus

hedwh

enthe

gapdim

inishes

during

arevol

utiono

ftheec

centric

shaft.

Itwillb

eappre

ciated

thata

number

ofdyna

micfor

ceswil

loccur

duetor

otation

ofthe

movin

gparts

(Szcze

paniketal.199

0).The

largest

willbe

caused

bythe

gyrato

rymotio

nof

thema

ntleand

mains

haftdu

etothe

irecce

ntricity

.There

willal

sobeth

eunba

lanced

counte

rsha

ftforc

e,whic

hisusu

allyatt

wiceth

efrequ

encyo

fthem

ainsha

ft,and

vibrati

onoft

hespr

ingsho

ldingd

ownth

ehopp

erand

bowl.

Howe

ver,th

emost

importa

ntdyna

micfor

cesare

transien

tshock

sarisin

gfrom

thecru

shing

action

itself.S

mith(1

993)sh

owed

thatth

edyna

micloa

dwhen

astone

iscrus

hedcon

sistsof

animp

ulseas

thepow

erofth

edrive

motor

compre

ssesth

erock

betwe

enthe

bowlan

dmant

le,foll

owed

byasu

ddenre

leasea

sthest

onefrac

tures.T

hepea

kvalu

eofth

eforce

couldb

easmu

chast

woort

hreeto

ns,acc

ording

tothe

sizeoft

hecru

sher,a

ndiss

hownsc

hematic

allyin

Figure

9.5a.T

hereis

aneed

forexp

eriment

aldata

onthe

magni

tudeo

fthety

picalc

rushin

gfor

ce,but

initsa

bsence

anesti

matec

anbe

made

fromk

nowled

geoft

hemo

tortorq

ueand

theme

chanic

aladva

ntage

availab

lebetw

eenmo

torand

mantle

.Thed

uration

ofthe

impuls

eisbas

edon

theass

umptio

nthatt

ypical

lyfour

stones

arecru

shedp

errevo

lution.

Thefor

ceis

applied

inadire

ctionn

ormalt

othefa

ceofth

emant

le,wh

ichisu

sually

about4

5°,but

could

occuri

nany

directio

ninthe

horizo

ntalpl

anebec

auseo

fthero

tation

ofthe

pinch

pointo

fthe

crushe

r(see

Figure

9.5b).

Thesef

orcesa

retran

sientan

drando

m,asr

ocksar

efedin

tothe

machi

ne,but

mayo

ccurse

veralt

imespe

rrevol

utiono

ftheec

centric

shaft.

Page 7: Fundatii Masini

Page3

29Ith

asbeen

found

(Szcze

paniketal.199

0)that

vibrati

onoft

hecru

shing

machi

neon

itsfou

ndation

leadst

odyna

micstre

ssesin

thearm

softh

esuppo

rtingfr

ameth

athold

sthe

eccent

ricsha

ftand

headin

positio

n.Ultim

ately,

fatigue

cracks

mayo

ccurin

thearm

s,caus

ingbre

akdow

nofth

emach

ine.It

isimp

ortantt

hatthe

suppor

tingfou

ndation

issuff

iciently

stiffto

minimi

zethis

vibrati

on.9.2.5Hammers

Therea

remany

indust

rialpro

cesses

,typic

allyimp

actfor

ging,w

hichre

quires

ingleo

rrep

eated

blows

witha

hamme

r.Kine

ticene

rgyisg

ivento

theham

merhe

adeith

erbyso

meext

ernals

ourceo

fpowe

rsuch

asstea

m,com

presse

dair,o

rmore

usually

bygra

vity.V

elocity

isimp

artedto

theanv

iland

workp

ieceb

ytrans

ferofm

oment

um.A

schem

aticarra

ngeme

ntfor

adrop

hamme

rissho

wninF

igure9

.6.The

masso

ftheh

amme

rhead,

ortup

asitis

called

,isd

enoted

bym

0thean

vilbym

2andth

efound

ationb

ym1.Som

ekind

ofelast

iclaye

r,often

hardw

ood,is

inter-p

osedb

etween

theanv

iland

thefou

ndation

block.

Theblo

ckise

ither

suppor

tedela

stically

bythe

founda

tionma

terialo

rbyspe

cially

design

edspr

ingsto

minimi

zethe

transm

ission

ofvibra

tionton

earby

buildin

gs.Thu

sthesy

stemhas

twodeg

reeso

ffreed

om.

Figure

9.6Sch

ematic

arrange

mentf

oradro

pham

mer.

Page 8: Fundatii Masini

Page3

30The

veloci

tyofth

etupb

eforei

mpact

isgive

nby:

(9.4)

Inthe

caseo

fpneum

aticors

teamp

owere

ddrop

hamme

rsBark

an(19

62)fou

ndtha

t,inpra

ctice,t

hissho

uldbe

reduce

dbya

nemp

iricalf

actoro

f0.65

toallow

forfric

tionand

theres

istance

ofexha

ustair

orstea

m.Fol

lowing

theme

thodo

fBark

an(19

62),co

nserva

tionofm

oment

umcan

beexp

ressed

by: (9.5)

where

(–v')ist

hereb

oundv

elocity

ofthe

hamme

rhead

andv 0

isthe

veloci

tyimp

artedto

theanv

il.The

relative

veloci

tyafter

impact

depend

sonth

eelasti

cchara

cterist

icsoft

hecol

liding

bodies

andiso

btaine

dfrom

theexp

ressio

n:

(9.6)

whereCrist

hecoe

fficien

tofres

titution

.Thisc

onstan

tvaries

betwe

en0(f

ullypla

stic)to

1(pe

rfectly

elastic

).Thus

thevel

ocityo

fthean

vilafte

rimpac

tmay

beobt

ained

frome

qns(9.5

)and

(9.6)an

disgiv

enby:

(9.7)

whereµ0=m

2/m0.T

hisvel

ocitym

aybe

useda

saninp

uttoth

eequat

ionsof

motion

ofatwo

degree

offree

domsys

tem(se

e Sect

ion2.3

).Itis

possib

lethat

theham

merm

ightst

rikethe

anvile

ccentri

cally,

thusim

parting

arotati

onalco

mpone

nt.Thi

scondi

tionsho

uldalso

becon

sidere

d.No

vakand

ElHifna

wy(19

83)hav

everif

iedtha

ttheab

ovepro

cedure

issatis

factory

provid

edtha

tthed

uration

ofthe

impact

ismuch

shorter

thanth

enatu

ralper

iodoft

hefou

ndation

.Thism

aynot

besoi

fthefo

undatio

nsupp

ortisv

erystif

f(e.g.

piles).

Itwoul

dthen

benec

essary

totake

accoun

tofthe

force-

timefu

nction

ofthe

impuls

e.9.2.6Vibratingscreens

Thesea

reused

extens

ivelyi

nthem

ininga

ndqua

rrying

indust

riesfor

washi

ng,sep

arating

andgra

dingp

rocess

es.Ro

ckisp

assed

overa

horizo

ntalsc

reenth

atissu

pported

atitse

nds,as

shown

inFigu

re9.7.

Thescr

eenisv

ibrated

vertica

llyand

horizo

ntally

bymo

tordriv

enecc

entric

cranks

orcam

s.Ston

esthat

aresm

alleno

ughpas

sthrou

ghthe

screen

andare

collec

ted,w

hilelarg

erston

espass

overth

eslopi

ngupp

ersurf

aceand

continu

etothe

nextsi

zeofs

creen.

Sinuso

idalin

ertiafo

rcesar

ethusa

pplied

tothe

suppor

tingfram

estruc

tureand

tothe

founda

tions.I

ntheq

uarryin

gindus

tryroc

kisgra

dedinto

differe

ntsize

sbyp

assing

overa

Page 9: Fundatii Masini

sequen

ceofvi

brating

screen

s.Thes

eareu

sually

housed

inasin

glelarg

ebuild

ing,w

hichis

therefo

resubj

ected

tocont

inuous

dynam

icload

ingwh

ilein

Page 10: Fundatii Masini

Page3

31

Figure9.7

Schem

aticdia

gramo

favib

rating

screen

.ope

ration.

Thefram

eofth

ebuild

ingsho

uldbe

stiffen

oughto

preven

tunacc

eptabl

evibra

tionam

plitude

.9.2.7Rollingmills

Inproc

essess

uchasr

olling

ofstee

lsectio

ns,the

shapin

gisach

ieved

bypas

singa

hotblo

omorb

illetth

rough

thesha

pingro

llersw

hicha

redrive

nbya

d.c.m

otor.A

sabill

etente

rsthe

rollers

,thein

itialre

sistanc

eactsl

ikeasu

ddenly

applied

torque

tothe

shafto

fthed

riving

motor.

Theres

ulting

dynam

iccoup

leappl

iedtot

hefou

ndation

block

isanal

ogoust

othe

‘short

circuit’

torque

inelec

tricalg

enerato

rs.The

torque

canbe

estima

tedby

knowin

gthe

speed

andpow

erofth

edrivi

ngmo

tor.

9.3DESIGNOFSTRUCTURESTOMINIMIZEMACHINE-INDUCED

VIBRATION

9.3.1Dynamicresponseofsupportingstructureandfoundation

Mostt

ypesof

heavy

indust

rialma

chines

arepro

vided

witho

neoft

hefive

typeso

fsuppo

rting

founda

tionsho

wninF

igure9

.8.The

searem

asscon

creteb

locks,

box-typ

efound

ations,

wall

founda

tions,r

einfor

cedcon

cretef

ramesa

ndtab

letop

founda

tions.T

hecho

iceoff

oundat

ionisi

nfluenc

edby

thetyp

eofm

achine

,them

agnitud

eofth

edyna

micfor

cesand

theacc

essreq

uired

around

thema

chine.

Powerg

enerati

ngsets

,comp

rising

larged

ieselen

ginesa

ndalte

rnators

,areo

ftenmo

unted

onma

ssconc

retefou

ndation

blocks

which

distrib

utethe

loado

verthe

basear

eatoth

esup

porting

soilor

rock.P

iledfou

ndation

swoul

dbep

referred

where

thegro

undcon

ditions

arepoo

r.The

block

mayb

eanyth

ingfro

mtwic

eto

Page 11: Fundatii Masini

Page3

32

Figure9.8

Founda

tionsys

temsfo

rindus

trialm

achina

ry.

Page 12: Fundatii Masini

Page3

33

Figure

9.9Sim

plified

model

ofrigid

founda

tionblo

ckres

tingon

elastic

suppor

ts.five

timest

hema

ssofth

emach

inery.

Theper

forma

nceofb

lockfo

undatio

nswasd

iscusse

dfull

ybyS

mith(1

989).T

heide

alized

structu

ralsys

temcon

sistsof

alarge

rigidm

assres

tingon

asemi-

infinite

elastic

mediu

mwith

dynam

icforc

esand

mome

ntsapp

liedtot

hema

ss.Thi

sisan

examp

leofgr

oundst

ructure

interac

tionfor

which

thema

thema

ticalan

alysis

isrela

tively

advanc

edand

inconv

enient

forgen

eralde

signp

ractice

(Arnol

detal.195

5).Va

riousat

tempts

haveb

eenma

detod

erivesi

mplifi

edfor

mulae

includ

ingHsi

eh(19

62)wh

oprop

oseda

nequ

ivalen

tmass

restrai

nedby

elastic

eleme

nts,th

esystem

having

anapp

ropriat

eamoun

tofdam

pingd

erived

froms

emi-in

finitee

lastict

heory.

Thethe

oryofg

round

structu

reinte

raction

isdiscu

ssedb

rieflyi

n Sect

ion9.3

.2.The

metho

dofan

alysis

inmost

widesp

readu

seatth

epres

enttim

eorigi

natesf

romthe

work

ofBark

an(19

62).H

issimp

lified

system

isshow

ninFig

ure9.9

where

thesoi

lstiffn

essis

repres

ented

byver

ticalan

dhoriz

ontals

prings.

Provid

edtha

tthece

ntreofg

ravity

ofthe

mass

coinci

deswit

hthece

ntreofs

tiffnes

softh

esoil,v

ertical

vibrati

oncan

betrea

tedasa

single

degree

offree

domma

ss—spr

ingsys

tem.In

thecas

eofho

rizonta

lvibra

tion,sl

idingm

otion

willbe

accom

panied

byroc

king,r

esultin

ginatw

o-degr

eeoffr

eedom

system

.Othe

rmotio

nstha

tshoul

dbeco

nsider

edinc

ludep

itching

andhor

izonta

lmotio

ninap

lanep

erpend

icular

tothe

onesho

wn,an

dalso

yawing

motion

abouta

vertica

laxis.

Barkan

(1962)

believ

edtha

tthe

partici

pating

soilm

assdoe

snotm

akeasu

fficien

tdiffer

enceto

thecal

culatio

nofth

enatu

ralfreq

uency

andcou

ldbesa

felyneg

lected

.Furthe

rmore,

provid

edtha

tthem

achine

frequen

cyis

suffici

entlyd

ifferen

tfrom

thenat

uralfr

equenc

yofth

esystem

,amplit

udesof

forced

vibrati

onma

ybeca

lculate

dwith

reason

ableac

curacy

byign

oringd

ampin

g.Full

details

ofthe

analyti

calpro

cedure

arepro

vided

inthe

Code

ofPrac

ticefor

Founda

tionsfo

rMach

inery(

BSI,

1974).

Inform

ationa

ndme

thodsf

orcalc

ulating

thestif

fnesso

fthefo

undatio

nmate

rialwh

etheri

tbesoi

l,rock

orpiles

isprov

idedb

ySkip

p(1966

).Onth

ebasis

of

Page 13: Fundatii Masini

Page3

34exp

erience

ofthe

perfor

mance

ofaver

ylarge

machi

ne,Sm

ith(19

89)has

comme

ntedth

atthe

BSI(1

974)m

ethod

ofcalc

ulation

(which

isbase

donB

arkan,

1962)i

sgener

allysati

sfacto

ryfor

machi

neswit

hvery

stiffba

ses.H

oweve

r,indus

trialpr

actice

ismovi

ngtow

ardsli

ghtera

ndmo

reflex

iblebas

esforw

hichth

eflexi

ngoft

hebas

eshoul

dbeco

nsider

ed.Ina

neffo

rttored

ucethe

cost,a

ndalso

toprov

ideacc

esstoe

quipm

ent,bo

x-type

founda

tionsm

aybe

emplo

yed.Th

eBSI(

1974)m

ethod

mayb

eadopt

edfor

analys

isbut

consid

eration

should

begiv

entot

hepos

siblef

lexing

ofthe

structu

re,esp

ecially

when

design

ingfor

largem

achine

s.Wall

founda

tionsar

eparti

cularly

useful

forma

chines

which

require

equipm

entsuc

hasco

nveyor

sbenea

ththem

.Them

achine

mayb

efixed

directly

tothe

topsof

thewa

llsors

upporte

donst

eelbea

rerstha

tspan

betwe

enthe

walls.

Thiski

ndof

founda

tionisp

otentia

llyver

yflexi

bleand

particu

larcar

eshoul

dbeta

kenint

hedes

ign.Fo

rexa

mple,

itmay

notbe

wiseto

assum

ethatt

hefou

ndation

slabisr

igidsin

cetran

sverse

vibrati

onoft

hewa

llsma

ybeac

compan

iedby

flexing

ofthe

slab.

Turbin

esand

otherh

ighspe

edrota

tingma

chines

areofte

nmoun

tedon

reinfor

cedcon

crete

framesa

ndslab

s(Srina

vasulu

andVa

idyana

than,1

976).I

nthisc

asethe

suppor

tingstru

cture

cannot

betrea

tedasa

rigidb

locka

ndana

lysiso

fitsdyn

amicc

haract

eristics

mayre

quire

numeric

alcom

putatio

n.The

‘tablet

op’arra

ngeme

ntissi

milart

othefr

amety

peofs

upporti

ngstru

cture,

asshow

ninFig

ure9.1

0inwh

ichatu

rbinean

dalter

natora

remoun

tedon

aslab,

which

inturn

issupp

ortedb

ycolu

mns.I

norde

rtocon

finethe

vibrati

oncau

sedby

thema

chiner

ytothe

slab,th

eslab

itselfis

mount

edon

isolati

ngspr

ingsan

ddam

persat

thetop

soft

hecol

umns.

Thestif

fnessa

nddam

pingo

fthese

spring

—dam

peruni

tsmust

becho

sento

minimi

zetran

smissi

onoft

hevib

ration

tothe

colum

ns.The

slab/m

achine

system

hastob

eche

ckedfo

rallpo

ssiblem

odesof

vibrati

oninc

luding

flexura

lmotio

nofth

eslab.

9.3.2Ground-structureinteraction

Theabo

veme

thodsa

rehigh

lysimp

lified

theore

tically,

andtak

enoa

ccount

ofthe

infinite

orsem

i-infini

teexte

ntofth

egrou

ndtha

tissup

porting

amach

inefou

ndation

.These

simple

metho

dshave

beenu

sedext

ensive

lyform

osttyp

esoffo

undatio

nsforg

eneral

indust

rialma

chiner

y,incl

uding

quitel

argeg

enerato

rsets.

Howe

ver,in

thecas

eofve

rylarg

e,imp

ortant,

expens

iveors

afetyc

ritical

projec

tsitm

aybe

necess

arytoc

arryout

morer

igorou

sanaly

sisusi

ngadv

anced

theory

.Forex

ample

,nucle

arinst

allation

sinseis

miczon

esshou

ldbean

alysed

taking

fullacc

ountof

ground

—struc

tureinte

raction

.Thep

rinciple

sared

iscusse

dbrief

lybel

ow.

Anide

alized

model

ofafou

ndation

block

suppor

tedon

soilor

rockis

shown

inFigu

re9.11

.The

massc

onsists

ofthe

concre

tebloc

ktoget

herwit

hthem

achine

ry.The

ground

isasem

i-infi

nitereg

ionofl

ayered

elastic

media

.Thela

yersre

presen

tdiffer

entsoi

lorroc

kstrata

andwo

uldhav

ediffe

rentde

nsitya

ndela

sticcha

racteri

stics.D

ynamic

forces

areapp

liedtot

heblo

ckasa

result

ofthe

operati

onoft

he

Page 14: Fundatii Masini

Page3

35

Figure9.10Tab

letop

suppor

tingstru

cturef

orturb

ineand

alterna

torsys

tem.

machi

ne.Ge

nerally

thesew

ouldb

eperio

dicfor

cesaris

ingfro

mthe

outofb

alance

masse

s.Alt

hough

thegro

undpro

videse

lasticr

esistan

ce,wh

ichma

ybeev

aluate

dbyth

etheor

yof

elastic

ity,the

lacko

fbound

ariesm

eansth

atvibra

tionina

steady

statem

odesha

pedoe

snot

occur.

Instea

d,vibra

tionoft

heblo

ckres

ultsind

isplac

ement

ofthe

ground

inthe

formo

fwa

vestha

tpropa

gateaw

ayfro

mthe

source

ofdistu

rbance

.Them

ostimp

ortantw

aveso

ccur

atthe

freesur

facean

darea

nalogo

ustori

ppleso

napon

dradia

tingint

hefor

mofco

ncentri

cring

sincre

asingin

diame

terwit

htime

.Theen

ergyo

fmotio

natth

ebloc

kiscon

finedto

asm

allvol

umeo

fsoilw

hereas

itisspr

eadove

ramu

chlarg

ervolu

meafte

rsome

timew

henthe

rippleh

aswide

ned.Th

us,ene

rgyofv

ibration

isradi

ateda

wayfr

omthe

source

of

Page 15: Fundatii Masini

Page3

36

Figure9.11Ide

alized

model

ofafou

ndation

block

suppor

tedon

soilor

rock.

Figure9.12Dy

namicp

ointlo

adon

surfac

eofan

elastic

halfsp

ace.

disturb

ance.E

veniff

riction

aldam

pingin

thesoi

lisign

ored,t

hislos

sofene

rgydue

tothe

propag

atingw

avesis

always

presen

tandis

calledradiationdamping.Th

issurf

acewa

veeffe

ctisof

greati

mporta

ncewh

eneva

luating

thevib

ration

ofstruc

turessu

pported

byunb

ounded

media

.Ap

relimin

arystep

inthe

analys

isisto

consid

eradyn

amicp

ointlo

adon

thesur

faceo

fanela

stichal

fspace

asshow

ninFig

ure9.1

2.The

mostb

asicloa

dingfu

nction

isastea

dystat

eper

iodicf

orceg

ivenb

y:

(9.8)

noting

thatei

wt =cos

��+i

sin��.

Page 16: Fundatii Masini

Page3

37The

displa

cement

respon

seofth

esurfac

ey(t)

isofa

similar

form

(9.9)

Evenif

therew

asnom

aterial

dampin

ginthe

soil,th

edisp

lacem

entam

plitude

couldn

evergo

toinfin

ityatr

esonan

ce,asi

ntheca

seofst

ructure

swith

bounda

ries(se

eeqn2

.42and

Figure

2.14).

Thisis

becaus

ethesu

rfacew

avestr

avellin

gawa

yfrom

thesou

rceofd

isturba

nceabs

orbene

rgyand

giveri

setoa

pparen

tdamp

ingorr

adiatio

ndam

ping.A

furthe

rfeatu

reof

thebeh

aviour

ofwave

motion

inelast

ichalf-

spaces

isthat

therei

sacha

racteri

sticfreq

uency

below

which

wave

motion

willno

toccur

.Ife

qns(9.8

)and(9

.9)are

substit

utedin

toane

quation

ofmotio

nsuch

aseqn

(2.27)g

ivenin

Chapt

er2,it

canbe

shown

that:

(9.10)

whereyist

hedis

placem

entand

�ist

heeffe

ctivecr

iticald

ampin

gratio

(seeeq

ns2.33

,2.34

and2.3

5).The

term[k(

1+2�0

)–�2 M

]isrefe

rredtoa

sthed

ynamic

stiffne

ssand

isafun

ction

offreq

uency.

Thisre

lations

hipalso

holdsf

ormulti

-degre

eoffr

eedom

system

sforw

hichth

eequ

ationo

fmotio

nisgiv

enby:

(9.11)

where{u}ist

hevec

torofd

isplac

ement

sofall

thedeg

reeso

ffreed

omand

{P}ist

heloa

dvec

tor.[S]ist

hedyn

amics

tiffnes

smatri

xand

isgive

nby:

(9.12)

Itisgen

erally

easier

toobta

insolu

tionsfo

rperiod

icload

ingusi

ngana

lysisi

nthefr

equenc

ydom

ainasa

bove.N

otetha

tthed

ynamic

stiffne

ssmatri

xisfreq

uency

depend

ent.A

nalysis

ofgen

eralfo

rcingfu

nction

scana

lsoby

synthe

sizedfr

omfreq

uency

domain

solutio

nsusin

gFou

riertran

sforms

.Wo

lf(198

5)hasp

rovide

dadet

ailedtr

eatme

ntofgr

ound-s

tructure

interac

tionint

hefreq

uency

domain

forear

thquak

eanaly

sisofl

argest

ructure

s.Hep

ropose

dasys

temusi

ngsub

structu

res,su

itablef

orfinit

eelem

entana

lysis.

Thisis

illustra

tedin F

igure9

.13wh

erethe

structu

re—soi

lsystem

isredu

cedtot

wosub

structu

res,on

ebein

gthem

ainstru

cturea

ndthe

otherb

eingth

esurro

unding

soilof

infinite

extent

.Thed

ynamic

stiffne

ssmatri

xofth

emain

structu

re,[S],has

anord

erequa

ltothe

number

ofdegr

eesoff

reedom

inthe

finitee

lement

model

.Itma

ybeev

aluate

dbyc

onvent

ionalf

initeel

ement

metho

ds.The

displa

cement

vector

mayb

edeco

mpose

dintos

ubvec

tors{us}and

{ub}.T

hesub

scriptbden

otesal

lthen

odesat

theinte

rfacew

hilesden

otesth

erema

iningn

odeso

fthest

ructure

,assho

wninF

igure9

.13.

Similar

ly,the

stiffne

ssmatri

xmay

bedec

ompos

edinto

thesub

matric

es[S ss],[Ssb]and

[Sbb].

Hence

,theeq

uation

ofmotio

nofth

estruc

turema

ybeex

presse

das:

Page 17: Fundatii Masini

(9.13)

Page 18: Fundatii Masini

Page3

38

Figure9.13Fin

iteele

mentm

odelof

structu

reemb

edded

inanu

nbound

edreg

ionofs

oil.

Figure9.14Ref

erence

subsys

temsfo

rthest

ructure

andexc

avated

ground

.wh

erePsare

theloa

dsappl

iedton

odesof

thestru

ctureo

therth

anatt

heinte

rfacew

hereit

isass

umed

therea

renoe

xterna

lloads

.Ino

rderto

obtain

thedyn

amics

tiffnes

smatri

xofth

esoils

tructure

system

,itisn

ecessa

ryto

addthe

dynam

icstiff

nessm

atrixo

ftheex

cavate

dgrou

nd.Thi

sissho

wninF

igure9

.14and

theequ

ationo

fmotio

nofth

esystem

willbe

come:

(9.14)

where

thesup

erscrip

tssand

gden

otethe

stiffne

sssub

matric

esbelo

nging

tothe

Page 19: Fundatii Masini

Page3

39stru

cturea

ndthe

ground

,respe

ctively

.Itsho

uldbe

noted

thatth

estiffn

essma

trixoft

heexc

avated

ground

inprinc

iplerep

resent

sthed

ynamic

stiffne

ssofge

neraliz

edspr

ingsan

ddas

hpots

joining

thenod

esbtoa

djacen

tfixed

virtual

nodes.

Theyta

keacc

ountof

theden

sityand

stiffne

ssofth

egrou

ndma

terialt

ogethe

rwith

radiati

ondam

pingd

uetot

hewa

vemo

tion.

Thisst

iffness

matrix

isnote

asytoo

btainb

ecause

itisase

mi-infi

nitereg

ionofi

rregula

rsha

pe.Ho

wever

,itcan

beobt

ained

bysub

tracting

thestif

fnessm

atrixo

ftheex

cavate

dsoil

fromt

hatoft

heinte

rfacen

odesin

thefree

field

asfollo

ws:

(9.15)

Hence

,theeq

uation

ofmotio

nbeco

mes:

(9.16)

mayb

einterp

reteda

sthed

ynamic

stiffne

ssmatri

xofth

estruc

ture,w

iththe

stiffne

ssmatri

xofth

eexcav

atedso

ilsubt

racted

.Thela

tterma

ybeev

aluate

dbyc

onvent

ional

finitee

lement

metho

ds.The

freefiel

ddyna

micstif

fnessm

atrix

mustb

eevalu

atedu

singth

etheor

yofse

mi-infi

nitelay

eredm

edia.T

hisreq

uiresad

vanced

mathe

matica

ltreatm

enttha

tisbey

ondthe

scope

ofthis

book.W

olf(19

85)has

derive

danum

berofu

sefuls

pecial

casesf

ortwo

-dim

ension

aland

axi-sy

mmetri

cfound

ationsu

singG

reen’s

functio

ns.Mo

reover

,them

ethod

hasbee

ndeve

loped

furthe

rforan

alysis

inthe

timed

omain

(Wolf,

1988).

Wolfa

ndPar

amess

o(19

92)sol

vedap

ractica

lexam

pleofa

hamme

rfound

ationw

ithupl

iftofth

eanvil.

Thisw

asanon

-linear

proble

minw

hichth

eyuse

dalum

pedpar

amete

rmode

lfora

rigidc

ylindric

alfou

ndation

embed

dedina

soilla

yer. 9.3.3Designcriteria

Theprim

aryreq

uireme

ntofth

emach

ine/fou

ndation

system

isthat

resona

nceisa

voided

atthe

operati

ngma

chine

frequen

cies.I

tissom

etimesr

ecomm

ended

thatfo

rimpor

tantin

stallati

onsany

natura

lfrequ

encyo

fthesy

stemsho

ulddiff

erfrom

signifi

cantop

erating

frequen

ciesb

yafac

torof2

.0(BS

I,1974

).The

factor

isredu

cedto1

.5fori

nstalla

tionsof

lesseri

mporta

nce.If

thisdeg

reeofs

eparati

onofn

atural

frequen

ciesan

ddrivi

ngfreq

uencie

scanb

eachie

ved,no

furthe

ranaly

sisisg

enerall

yrequi

red.In

practic

ethisu

sually

require

sacom

promis

ebeca

usethe

dynam

icsyst

emwil

lhave

numero

usnatu

ralfreq

uencie

sofvi

bration

while

thema

chiner

yma

ygene

ratehar

monic

sinadd

itionto

theprin

cipalo

peratin

gfrequ

ency.M

orerec

entspe

cificat

ionsal

lowthe

frequen

ciesto

beeve

nclos

er(DIN

4024,1

988).

Inthe

caseo

fanins

tallatio

nwher

ethefo

rcinga

ndnat

uralfr

equenc

iesare

close,

thema

ximum

amplit

udesof

thefou

ndation

/struct

uresys

temsho

uldbe

evalua

ted

Page 20: Fundatii Masini

Page3

40und

erthe

princip

alforc

ingfun

ctions.

Thesew

ouldin

clude:

period

icload

ingfro

munba

lanced

rotating

masse

s;tran

sientl

oadssu

chass

hortci

rcuitto

rque;a

ndsho

ckori

mpuls

eloads

from

indust

rialpro

cesses

.The

rearet

hreep

rincipa

lconce

rnswh

encon

siderin

gwhet

herthe

predic

tedvib

rations

areacc

eptabl

eorno

t.First

,thev

ibration

sinthe

vicinit

yofth

emach

inerys

houldn

otbela

rgeeno

ughtod

isturbp

ersonn

elwork

ingnea

rby(e.g

.main

tenanc

eorco

ntrolro

omstaf

f).Hu

man

beings

aresur

prising

lysens

itiveto

vibrati

on.Av

ibration

ofsma

llamp

litude

canbe

disturb

ingora

nnoyin

gespe

cially

ifitisc

ontinu

ous.It

canimp

aircon

centrat

ion,ca

usefati

gueand

other

physica

lsymp

toms,i

ncludi

nghea

daches

andsick

nessin

extrem

ecases

.Hum

anres

ponset

ovib

ration

wasdi

scusse

dinCh

apter7

.Secon

dly,ex

cessiv

evibra

tionoft

hesup

portso

fama

chine

mayre

sultin

overst

ressof

compon

entso

fthem

achine

itself.A

nexam

pleoft

hisis

thesup

porting

framew

orkfor

theecc

entric

shafto

fagyr

atoryc

onecru

sher(s

eeFig

ure9.4

).If

thisstee

lfram

ework

issubj

ected

tocont

inuous

vibrati

onind

ucedst

resses

itmay

besus

ceptibl

etofati

guedam

age(Sz

czepan

iketal.199

0).The

founda

tionsho

uldbe

stiffen

ough

toprev

entthe

machi

nevib

rating

excess

ivelyo

nitsm

ounting

s.Bear

ingsof

turbine

sand

engine

smay

beadv

ersely

affecte

dbye

xcessiv

evibra

tion.Th

irdly,t

ransm

ission

ofmach

ine-

induce

dvibra

tiontot

hestru

ctureo

ftheb

uilding

inwhic

hthem

achine

ryisho

usedm

aybe

undesir

able.T

hevib

ration

mayb

edistu

rbingto

person

nelwo

rkingin

thesam

eorad

jacent

buildin

gs.Ele

ctronic

control

equipm

entiso

ftenhou

sedinb

oxesor

panels

andfixe

dtothe

floors,

colum

nsorw

allsofe

nclosi

ngbui

ldings.

Possib

ledam

agetos

uchequ

ipment

bycon

tinuous

vibrati

onsho

uldbe

checke

d.Agoo

dgene

ralprin

ciplei

stokee

pthefo

undatio

nsoft

hema

chines

andthe

buildin

gsepar

ate.

Therei

sasca

rcityo

fcode

provis

ionsde

alingw

ithma

chine-

induce

dvibra

tions.P

lant

manuf

acture

rsoften

workt

otheir

ownst

andard

sandb

ydefa

ultset

thestan

dardsf

orthe

relevan

tindus

try.Sup

plierso

fsensi

tiveequ

ipment

maysp

ecifyl

imitst

otheac

ceptab

leenv

ironme

ntinw

hichth

eirequ

ipment

operate

ssatisf

actoril

y.Inf

ormatio

nonli

mitsto

thevib

ration

environ

mento

frotati

ngma

chines

mayb

efound

inMo

ore(19

85).Th

eaccep

tableo

peratin

gamp

litude

decrea

seswit

hfrequ

encya

ndali

mitis

oftensp

ecified

interm

sofvel

ocityo

fvibra

tionatt

hebea

ringsof

thema

chine.

Avibra

tionvel

ocityo

flesst

han2.0

mm/sec

would

beexp

ected

toprov

idesm

oothru

nning

conditi

onswh

ereaso

ver16

mm/sec

theope

ration

ofthe

machi

newo

uldpro

bablyb

every

rough.

TheBri

tishSta

ndardf

orrota

tingele

ctrical

machi

nes(BS

I,1987

)recom

mends

alimit

ofabou

t2.5

mm/sec

r.m.s.,

althoug

hthisi

sinten

dedfor

relative

lysma

llmach

ines.I

ntheq

uarryin

gind

ustryi

ntheU

Kalim

itof0.

36mm

/secisg

enerall

yrecom

mende

dforth

efound

ationso

fcru

shers.

Thevib

ration

limits

recom

mende

dinthe

British

codeo

fpract

icefor

founda

tionsfo

rma

chiner

y(BSI,

1974)a

reactu

allyhum

antole

rancec

riteria.

Theya

rewide

lyused

forapp

lication

sother

thanfo

undatio

nsforr

ecipro

cating

engine

s.Furth

erinfo

rmation

onhum

antole

rancec

riteria

isprov

idedin

Chapt

er7.In

theabs

ence