Fume Extraction Systems • M100 • M200 • S100 · Lloyd (GL), Det Norske Veritas (DNV), Türk Loydu (TL), Russian Maritime Register of Shipping (RMRS) and Registro Italiano Navale

ASKAYNAK CleanArc®

Fume Extraction Systems• M100• M200• S100

Specializing in the manufacturing of covered electrodes, Kaynak Tekniği Sanayi ve Ticaret A.Ş. was founded on March 1, 1974. With the onset of the 1980s, the company started manufacturing MIG/MAG welding wires. In 1992, Kaynak Tekniği Sanayi ve Ticaret A.Ş. became the Turkish distributor of the USA based “The Lincoln Electric Company”, headquartered in Cleveland, Ohio, and a leader in the manufacturing of welding equipment. On May 5, 1998 a fifty-fifty partnership was established with The Lincoln Electric Company. As a result of this joint venture, an important step to expand the company’s market share and exports to Europe, Russia, Africa and The Middle East was established.

The Lincoln Electric Company., the foreign partner of the joint venture, is one of the leading company worldwide specializing in the manufacturing of welding consumable products, welding equipment, welding generators, robotic automation and plasma cutting equipment. The company has joint ventures in 21 countries and a worldwide network of distributors and sales offices in approximately 160 countries.

As a result of the rising market conditions and rapid growth in sales, Kaynak Tekniği moved from its plant located in the district of Kartal in Istanbul since 1974 to its new and modern manufacturing facility in Kocaeli in 2007. Located in the district of Çayırova, within the borders of the Municipality of Şekerpınar, the manufacturing facility and headquarters is located on 40,000 square meters of land with an indoor area of 22,000 square meters.

In operation since 1974, Kaynak Tekniği has a capacity to produce 40,000 tons of covered electrodes, 30,000 tons of MIG/MAG welding wires, 5,000 tons of submerged arc welding wires and 1,500 tons of TIG welding rods on an annual basis. The company has a total of 4 sales offices in Istanbul, Ankara, Izmir and Adana, employs approximately 500 peoples and has about 800 authorized dealers throughout Turkey. Kaynak Tekniği maintains a strong presence in the Turkish market and all products manufactured and introduced to its targeted audience are recognized for their superior quality.

Under the brand “Askaynak”, Kaynak Tekniği manufactures welding electrodes and welding wires primarily used by the welding manufacturing industry, while the “Kobatek” brand of products were developed to be primarily utilized during maintenance and repair welding processes. Additionally, Kaynak Tekniği distributes the “Lincoln Electric” brand of welding electrodes, welding wires and welding equipment, etc... of its partner The Lincoln Electric Company throughout Turkey. “Askaynak” branded welding machines and “CleanArc” branded fume extraction systems are respectable product group of the company. In addition to welding equipment and consumables, “Askaynak” branded abrasives, “Harris” and “Askaynak by Harris” branded gas equipment are the other products sold by the company.

Our company also commenced service in automation and robot technologies industry under the name of “Askaynak Automation” by incorporating SYS-RT Company in 2014, which provided robotic and automation solutions for the key industries like automotive, defence, steel construction, machine, metal and had huge expertise in the installation of robotic and automation systems as well as design of mold, fixture, face molds and special purpose tools.

Kaynak Tekniği continues to increase its export capacity each year and in parallel with this rapid growth in export, realizes sales were in over 50 countries worldwide.

The major fundamental principle at Kaynak Tekniği is to attain a high level of customer satisfaction. As a result, the company strives to ensure that the demands of the market are met and is committed to offering top quality products and services to all customers.

In 1995, Kaynak Tekniği was the first welding company receiving the “ISO 9001 Quality Management System” Certificate in Turkey. Further, Kaynak Tekniği has received Lloyd certification from American Bureau of Shipping (ABS), Bureau Veritas (BV), Lloyd Register of Shipping (LRS), Germanischer Lloyd (GL), Det Norske Veritas (DNV), Türk Loydu (TL), Russian Maritime Register of Shipping (RMRS) and Registro Italiano Navale (RINA). Additionally, the company’s products have been approved by leading certification organizations to include TSE, TÜV, DB, GOST, NAKS, and SEPRO. Finally, Kaynak Tekniği Sanayi ve Ticaret A.Ş. is also the first welding company receiving the “CE” certificate in Turkey.

In 1999, Kaynak Tekniği won the “Top Quality Award” in the category of small and mid-sized companies awarded in partnership with TÜSIAD (Turkish Industrialists and Businessmen’s Association) and KalDer (Turkish Society for Quality) once again confirming the company’s commitment for providing superior quality products and services.

ASKAYNAK - Kaynak Tekniği Sanayi ve Ticaret A.Ş.

Table of Contents

CleanArc® M100 MOBILE FUME EXTRACTION SYSTEM ............................................................................................................. 2-3

CleanArc® M200 MOBILE FUME EXTRACTION SYSTEM ............................................................................................................. 4-5

CleanArc® MECHANICAL FUME EXTRACTION ARMS (MOBILE) ................................................................................................. 6-7

CleanArc® S100 WALL TYPE FUME EXTRACTION SYSTEMS ...................................................................................................... 8-9

CleanArc® CONSUMABLES ..........................................................................................................................................................12

2

CleanArc® M100 Mobile Fume Extraction System

Features:

• Economical solutions for low-frequency welding applications (Averagely 2-3 hours/day).

• Filter replacement in clean-air region (Kontaminationsfreier Filterwechsel)

• Long filter life with special internal diffuser (Operating life changing between 300-600 hours according to the welding method used, wire and/or electrode diameter and welding speed)

• Dust-proof guaranteed special sealed filter elements and design

• Capability to retain 95% of 0,3-1,0 micron dusts with F9 class filter elements as standard and 99.95% of 0,1-0,2 µ dusts with optional H13 filter

• Hot burr and spark separator metal mesh pre-filter

• ”Filter Contamination Signal” activated in case of insufficient air flow

• Maximum fire safety with specially designed metal pre-filter positioning.

• Low sound level with silencer design and top air outlet

• Product with highest electric efficiency in its class due to flexible extraction arm w/external mechanism

• Highly efficient, recurvate winged and G6.3 level balanced fan

• Full compliance to all standard, including TS, DIN, EN, ISO and CE norms

• Design fully compatible with TS EN ISO 15012 W3 standard

• Full compliance to CE norms, electrical and mechanical safety

• Quick service opportunity and maintainability

• The distance to hood welding point should be 30-50 cm.

• Recommended for slight and mild welding applications.

• Should not be used for welding oily parts.

1237

mm

655 mm741 mm

3

TECHNICAL SPECIFICATIONSNominal Air Flow m3/hour 1300

Motor Power kW 1,1

Motor RPM rpm 2895

Energy Usage A 1,8

Power Input 400 V/AC, 50 Hz, 3P N PE

Noise Level db (A) 69

Pre-filter 1 pc. Metal grilled spark arrester filter

Main Filter 1 pc. F9 EPA filter

Filter Field m2 21

Dimensions (HxWxL) mm 1237 x 655 x 741

Weight (w/o arm) kg 110

Product Code Product Name Description

81CAM100-V1 CleanArc® M100 Mobile Fume Extraction Unit Single armed mobile fume extraction unit (F9 filter and spark arrester included)

82CAV160-3M-M CleanArc® Mobil 160/3000 Mechanical Arm (3 meters) Mobile type mechanical fume extraction arm (ø160 mm - 3 meters)

STANDARD EQUIPMENT


82CAVM100-F9 F9 EPA Filter Standard EPA filter (capability to retain 95% of 0,3-1,0 micron dusts)

82CAVM100-SPARK Spark Arrester Filter Hot burr and spark separator metal pre-filter

ACCESSORIES INCLUDED IN SET


82CAV160-2M-M CleanArc® Mobil 160/2000 Mechanical Arm (2 meter) Mobile type mechanical fume extraction arm (ø160 mm - 2 meter)



82CAVM100-H13 H13 HEPA Filter Highly efficient EPA filter (capability to retain 99.95% of 0,1-0,2 micron dusts)

OPTIONS

General Usage Areas:

• Indoors and welding workshops at companies without central air cleaning system

• Removing the noxious fumes formed during welding and soldering from the working environment

Homogeneous Air Flow Panel:

The life of the filter extends with the aid of the middle panel enabling the homogeneous direction of the contaminated air to the surface of the filter.

M100

4

CleanArc® M200 Mobile Fume Extraction System


• Recommended for slight and mild welding applications.

• The valves of both arms should be on when the unit is operating.


Features:

• Opportunity to extract fume from two separate points at the same time with one unit

• Economical solutions for low-frequency welding applications (Averagely 2-3 hours/day).

• Filter replacement in clean-air region (Kontaminationsfreier Filterwechsel)

• Long filter life with special internal diffuser (Operating life changing between 300-600 hours according to the welding method used, wire and/or electrode diameter and welding speed)

• Dust-proof guaranteed special sealed filter elements and design

• Capability to retain 95% of 0,3-1,0 micron dusts with F9 class filter elements as standard and 99.95% of 0,1-0,2 µ dusts with optional H13 filter

• Hot burr and spark separator metal mesh pre-filter

• ”Filter Contamination Signal” activated in case of insufficient air flow

• Maximum fire safety with specially designed metal pre-filter positioning.

• Low sound level with silencer design and top air outlet

• Product with highest electric efficiency in its class due to flexible extraction arm w/external mechanism

• Highly efficient, recurvate winged and G6.3 level balanced fan

• Full compliance to all standard, including TS, DIN, EN, ISO and CE norms

• Design fully compatible with TS EN ISO 15012 W3 standard

• Full compliance to CE norms, electrical and mechanical safety

• Quick service opportunity and maintainability

1335

mm

870 mm789 mm

5

TECHNICAL SPECIFICATIONSNominal Air Flow m3/hour 2200

Motor Power kW 2,2

Motor RPM rpm 2900

Energy Usage A 3,9

Power Input 400 V/AC, 50 Hz, 3P N PE

Noise Level db (A) 75



Filter Field m2 42

Dimensions (HxWxL) mm 1335 x 789 x 870



81CAM200-V2 CleanArc® M200 Mobile Fume Extraction Unit Double armed mobile fume extraction unit (F9 filter and spark arrester included)

82CAV160-3M-M CleanArc® Mobil 160/3000 Mechanical Arm (3 meter) Mobile type mechanical fume extraction arm (ø160 mm - 3 meters). Can be orders in 2 pcs.

STANDARD EQUIPMENT


82CAVM100-F9 F9 EPA Filter Standard EPA filter (capability to retain 95% of 0,3-1,0 micron dusts)

82CAVM100-SPARK Spark Arrester Filter Hot burr and spark separator metal pre-filter

ACCESSORIES INCLUDED IN SET





82CAVM100-H13 H13 HEPA Filter Highly efficient EPA filter (capability to retain 99.95% of 0,1-0,2 micron dusts)

OPTIONS

General Usage Areas:

• Indoors and welding workshops at companies without central air cleaning system

• Removing the noxious fumes formed during welding and soldering from the working environment

• Opportunity to extract fume from two separate points with one unit

Metal Grilled Spark Arrester Filter:

A safe working environment is provided by preventing the access of hot burr and spark to the main filter with the metal grilled spark arrester filter located in the input of the unit

6

Disadvantages of internally supported bellows hose arms:

• The air extraction capability drops due to the extra friction area.• The cleaning is harder due to the recessed structure.• The hoses are generally punctured.• Internal mechanism filled with dust hardens making adjustment.

Askaynak CleanArc®

Mechanical ArmStandard Bellows

Hose Arm

CleanArc® Mechanical Fume Extraction Arms (Mobile)

Features:

• Flexible design with low-pressure loss and external mechanism for general industrial applications

• High-efficiency, comfortable and stable air flow

• Aluminium extraction hood resistant to strokes and welding sparks

• Flange type hood providing efficient air extraction

• Self-bearing special design enabling the extraction hood to have balance in each adjusted position

• Flap connection design

• Mobility in 5-axis

• Low sound level

• Bellows polyurethane (PPA) elbow hose certified per DIN 4102-B1 standard, having non-flammable feature and made of special alloyed materials with increased abrasion durability against metal dusts

• Low dust accumulation not effecting the extraction yield and easy-cleaning option

• 180° mobility in 2 axis in the end-hood

• As an option, DIN 53486 standard compatible hose with anti-static feature minimizing static electricity risk (R<108 ohm)

Arm Length m 2

Hose Diameter mm 160

Capacity m3/h 1000 - 1200

Loss of Pressure Pa 420 - 600

Weight kg 15

CleanArc® Mobil 160/2000 Mechanical Arm

Arm Length m 3




Weight kg 16


7

Arm Length m 4




Weight kg 17


CleanArc® Mobil 160/2000 Mechanical Arm82CAV160-2M-M

Kol Uzunluğu: 2 meter





8

CleanArc® S100 Wall Type Fume Extraction Systems

• S100 wall type fume extraction system has no filter and designed to carry the fume to a required point.



747

mm

655 mm659 mm

360

mm

448 mm

490 mm

9

S100

• Easy wall mounting with mounting parts

• By means of the connection of S100 discharge fan to S100 wall type filter module, possibility to return the filtered air back to the working environment after being cleaned

Note: Can be used together with high efficient arm with external mechanism. The fan output should be connected to a flue in case it is used together with S100 wall type filter module.

• Capability to retain 95% of 0,3-1,0 micron dusts with F9 class main filter elements and 99.95% of 0,1-0,2 µ dusts with optional H13 filter

• Opportunity to easily monitor the filter contamination level with the manometer located on S100 wall type filter module

• Hot burr and spark separator metal mesh filter (included to S100 wall type filter module)

• Opportunity to filter intensive working loads through connecting only one S100 discharge fan to S100 wall type filter module

• Opportunity to work at two different points by connecting two S100 discharge fans to one S100 wall type filter module for not very high working loads

• With its special design, easy-to-clean dust drawer providing the accumulation of filter system elements connected as to enable impermeability and dusts on the filter and having a volume of 5 litres located within the filter cabin

Note: The adaptor hoses connected to the input and output of the fan are the accessories of S100 discharge fan and have high friction resistance, resistant against welding sparks, compatible with DIN4102-B1 standard and made of non-flammable special additive polyurethane (PAA).

STANDARD EQUIPMENTProduct Code Product Name Description

81CAS100-V1 CleanArc® S100/4000 Discharge Fan High-efficient aluminium fan at a power of 1,1 kW (3000 rpm)

82CAV160-3M-D CleanArc® Fix 160/3000 Mechanical Arm (3 meter) Wall type mechanical fume extraction arm (ø160 mm - 3 meters)

OPTIONS82CAV160-2M-D CleanArc® Fix 160/2000 Mechanical Arm (2 meter) Wall type mechanical fume extraction arm (ø160 mm - 2 meters)



82CAVS100-FM CleanArc® S100 Duvar Tipi Filter Modülü Covered filter cabin (F9 filter and spark arrester filter included)

82CAVS100-H13 H13 HEPA Filter Highly efficient EPA filter (capability to retain 99.95% of 0,1-0,2 micron dusts)

TECHNICAL SPECIFICATIONS

Nominal Air Flow m3/h 1300 - 1950 (max)

Motor Power kW 1,1 kW

Motor RPM V/Hz 3000

Pressure Pa 1500 (max)

Power Input Volt 400V AC, 50 Hz, 3P N PE

Protection Class IP IP65

Nominal Air Flow m3/h 1200 - 2400



Filter Field m 21

Dimensions (HxWxL) mm 747 (997)* x 655 x 659 (719)*


Fan Type Highly efficient aluminium fan with recurvate wing and balanced at G6.3 norm

Direction of Rotation Clockwise

Compliance Compliance with CE norms

Weight kg 30

Dimensions (HxWxL) mm 360 (530)* x 490 x 448

81CAS100-V1 - CleanArc® S100/4000 Discharge Fan

82CAVS100-FM - CleanArc® S100 Duvar Tipi Filter ModülüØ 160 clamp 4 pc.

Wall mounting foot 2 pc.

Input and output adaptor hose (500 mm) 2 pc.

Carrier Car Optional

CleanArc® S100/4000 Discharge Fan İçin Aksesuarlar

(*) Dimension when used with wall hanging apparatus

(*) Dimension when used with wall hanging apparatus

The adaptor hoses connected to the input and output of the fan are the accessories of S100 discharge fan and have high friction resistance, resistant against welding sparks, compatible with DIN4102-B1 standard and made of non-flammable special additive polyurethane (PAA).

S100 discharge fan is used together with high-efficient mobile type mechanical fume extraction arms with external mechanism. 1 pc. of S100 discharge fan should be used for each flexible extraction arm.

!

10

CleanArc® S100 Wall Type Fume Extraction Systems

CleanArc® S100/4000 Discharge FanCleanArc® S100 Wall Type Filter Module

Filter Contamination Level Indicator:

By means of the filter contamination level indicator located under S100 wall type filter module, the operator can easily monitor the fill rate within the unit mounted on the wall without opening the cover.

CleanArc® Fix 160/2000 Mechanical Arm82CAV160-2M-D






11

S100

Wall Type Fume Extraction System w/o Filter:

Wall Type Fume Extraction System w/Filter Unit and Single Arm:

Wall Type Fume Extraction System w/Filter Unit and Double Arms:

The contaminated air extracted from the working environment is discharged to a central ventilation system or directly out of the building.

The contaminated air extracted from the working environment is cleaned in the filter unit and then returned back to the working environment.

One fan and arm have been connected to the filter unit in this system.

The contaminated air extracted from the working environment is cleaned in the filter unit and then returned back to the working environment.

Two fans and arm have been connected to the filter unit in this system.

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2

3

12

CleanArc® Consumables

CleanArc® F9 EPA Main Filter82CAVM100-F9

CleanArc® Hot Burr and Spark Arrester Metal Fillter 82CAVM100-SPARK

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Kaynak Tekniği Sanayi ve Ticaret A.Ş.

TOSB Otomotiv Yan Sanayi İhtisas Organize Sanayi Bölgesi, 2. Cadde, No: 5, Şekerpınar 41420 Çayırova - KOCAELİ - TURKEYPhone: +90 (262) 679 78 00 Fax: +90 (262) 679 77 00

Documents

Fume Extraction Systems • M100 • M200 • S100 · Lloyd (GL), Det Norske Veritas (DNV), Türk Loydu (TL), Russian Maritime Register of Shipping (RMRS) and Registro Italiano Navale