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2014 CHEVROLET EXPRESS/GMC SAVANA FULL SIZE VAN ELECTRICAL Revision 1.0 www.gmupfitter.com April 21, 2014

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  • 2014 CHEVROLET EXPRESS/GMC SAVANA FULL

    SIZE VAN ELECTRICAL

    Revision 1.0 www.gmupfitter.com April 21, 2014

    http://www.gmupfitter.com/

  • Note to User:

    As part of our mission to provide an up-to-date website that includes detailed Body Builder Manuals, Technical Bulletins, and Best Practice Manuals, we are now using sectional excerpts directly from the General Motors Service Information publications for our Electrical Body Builder Manuals.

    You will note that the section numbers are non-sequential as we have provided only those that are believed to be the most pertinent to the Upfitter community and best suited to their needs.*

    This new usage of the Service Information provides the opportunity for us to remain consistent with the changes that take place throughout the model year and to provide you updated information in a more timely fashion.

    * If you would like to have access to all of the electrical Service Information, please apply for a subscription from ACDelco at

    http://acdelcotechconnect.com/html/tss_tech_esi.jsp

  • Table of Contents

    General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

    Body Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1Fixed and Moveable Windows . . . . . . . . . . . . . . . . . 4-3Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29Vehicle Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33Wipers and Washers . . . . . . . . . . . . . . . . . . . . . . . . . 4-38

    Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1Antilock Brake System. . . . . . . . . . . . . . . . . . . . . . . . . 5-3Hydraulic Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13

    Driver Information and Entertainment . . . . . . . 8-1Cellular, Entertainment, and Navigation . . . . . . . 8-3Displays and Gauges . . . . . . . . . . . . . . . . . . . . . . . . . 8-20Secondary and Configurable CustomerControls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33

    Engine/Propulsion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-112 V Starting and Charging . . . . . . . . . . . . . . . . . . . . 9-3Cruise Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-15Engine Controls and Fuel - 4.3L (LU3) . . . . . . . 9-22Engine Controls and Fuel - 4.8L (L20), 5.3L(LMF), or 6.0L (L96 LC8) . . . . . . . . . . . . . . . . . . . . 9-44Engine Controls and Fuel - 6.6L (LGH) . . . . . . 9-85Engine Heating and Cooling . . . . . . . . . . . . . . . . 9-125

    HVAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1HVAC - Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-3

    Power and Signal Distribution . . . . . . . . . . . . . . . 11-1Data Communications . . . . . . . . . . . . . . . . . . . . . . . . 11-3Power Outlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-17Wiring Systems and PowerManagement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-20

    Safety and Security. . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1Immobilizer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-3Object Detection and PedestrianProtection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-7Remote Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-14

    Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1Power Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-3

    Suspension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-1Tire Pressure Monitoring . . . . . . . . . . . . . . . . . . . . . 15-3

    Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-1Automatic Transmission - 4L60-E (M30) . . . . . 16-3Automatic Transmission - 6L90 (MYD) . . . . . . . 16-8Shift Lock Control . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-13

    INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . INDEX-1

    2014 - Express, Savana Electrical Body Builders Manual

  • Table of Contents 1-1

    Section 1

    General Information

    General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3RPO Code List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

    2014 - Express, Savana Electrical Body Builders Manual

  • General Information 1-3

    General Information

    Introduction

    RPO Code ListThe production/process codes provide the descriptionof the regular production options (RPOs). The RPO listis printed on the Service Parts Identification Label.

    RPO Code ListRPO Description

    01U PRIMARY COLOR EXTERIOR,SPECIAL (96)

    15U PRIMARY COLOR EXTERIOR,CASHMERE METALLIC (04)

    16U PRIMARY COLOR EXTERIOR,GRAYSTONE METALLIC (213M)

    25U PRIMARY COLOR EXTERIOR, DARKMING BLUE (02)

    40P WHEEL COLOR WHITE (91)

    41U PRIMARY COLOR EXTERIOR,BLACK (97)

    47U PRIMARY COLOR EXTERIOR, MEDIUMGREEN PEARL METALLIC (02)

    50U PRIMARY COLOR EXTERIOR,OLYMPIC WHITE (93)

    52G TRIM COMBINATION CLOTH, MEDIUMNEUTRAL II (G) (00)

    52I INTERIOR TRIM LIGHT NEUTRAL(I) (96)

    52W TRIM COMBINATION VINYL, MEDIUMNEUTRAL II (W) (00)

    74U PRIMARY COLOR EXTERIOR,VICTORY RED (96)

    86U PRIMARY COLOR-EXTERIOR,WHEATLAND YELLOW (02) 253A

    93GTRIM COMBINATION CLOTH, MEDIUMDARK PEWTER II (G) (03) (GMT610 G VAN)

    93I INTERIOR TRIM MEDIUM DARKPEWTER II (03) (GMT610 G VAN)

    93WTRIM COMBINATION VINYL, MEDIUMDARK PEWTER II (W) (03) (GMT610 G VAN)

    9N2 GVW RATING-10,050 LBS

    A07 WINDOW BODY

    A08 WINDOW BODY, RIGHT

    A12 WINDOW REAR DOOR, STA

    A13 WINDOW SIDE DOOR REAR, STA

    A17 WINDOW SIDE BODY SWINGOUT, LEFT

    A18 WINDOW REAR DOOR, SWING OUT

    A19 WINDOW SIDE DOOR REAR,SWING OUT

    RPO Code List (cont'd)RPO Description

    A31 WINDOW - POWER OPERATED, ALLDOORS

    AG1 ADJUSTER FRONT SEAT POWER,MULTI-DIRECTIONAL, DRIVER

    AG2 ADJUSTER PASSENGER SEAT POWER, MULTI-DIRECTIONAL

    AJ1 WINDOW TINTED DEEP, ALLEXCEPT WINDSHIELD AND DOORS

    AJ3 RESTRAINT SYSTEM SEAT,INFLATABLE, DRIVER

    AK5RESTRAINT SYSTEM SEAT,INFLATABLE, DRIVER ANDPASSENGER

    AL0SENSOR INDICATOR INFLATABLERESTRAINT, FRONT PASSENGER/CHILD PRESENCE DETECTOR

    ANC SALES PACKAGE SHUTTLE BUS

    AR7 SEAT FRONT BUCKET, STANDARD

    ASF RESTRAINT ROOF SIDE, LEFTANDRIGHT, INFLATABLE

    AS5 SEAT FRONT BUCKET, DELUXE

    AT8 RESTRAINT PROVISION CHILD, REARSEAT, REAR FACING

    ATG LOCK CONTROL, ENTRY - REMOTEENTRY, STANDARD RANGE

    AU3 LOCK CONTROL SIDE DOOR,ELECTRIC

    AXK VEHICLE TYPE - TRUCK

    AXP VIN IDENTIFICATION POSITION,MULTI-PURPOSE VEHICLE

    AXW VEHICLE TYPE - BUS (NOTSCHOOL BUS)

    B30 COVERING FLOOR CARPET

    B31 COVERING FLOOR VINYL, FRONT,FULLWIDTH

    B32 COVERING FRONT FLOOR MATS,AUXILIARY

    B33 COVERING REAR FLOOR MATS,AUXILIARY

    B38 COVERING FLOOR VINYL, FRONTAND REAR, FULLWIDTH

    B3D EQUIPMENT SCHOOL BUS

    B46 TRIM EQUIPMENT SPECIAL ORDER

    BA0 ORNAMENTATION EXTERIOR,DOOR, NAMEPLATE

    BA3 COMPARTMENT STOWAGE, I/PLOWER EXTENSION DELUXE

    BAG PARTS PACKAGE EXPORT

    BG5 COVERING FLOOR DELETE

    BNC PARTS PACKAGE BODY MOUNTCUSHIONS

    BTV REMOTE START - ENGINE

    2014 - Express, Savana Electrical Body Builders Manual

  • 1-4 General Information

    RPO Code List (cont'd)RPO Description

    BUE KIT EXHAUST DIESEL

    C36 HEATER AUXILIARY

    C4K GVW RATING-9,925 LBS

    C4M GVW RATING 4 500 KG (9,900 LB)

    C42 HVAC SYSTEM HEATER, OUTSIDEAIR, DELUXE

    C49 DEFOGGER REAR WINDOW,ELECTRIC

    C6A GVW RATING 7,300 LBS

    C6P GVW RATING 8,600 LBS/3 900 KG

    C6Y GVW RATING 9,600 LBS

    C60 HVAC SYSTEM AIR CONDITIONERFRONT, MANUAL CONTROLS

    C69 HVAC SYSTEM REAR AIRCONDITIONER

    C7A GVW RATING 10,000 LBS

    C7I GVW RATING 14,200 LBS

    C7N GVW RATING 12,300 LBS

    C7Q GVW RATING 4 000 KG (8,800 LB)

    C8V GVW RATING 13,980 LBS

    C99SWITCH INFLATABLE RESTRAINT,INSTRUMENT PANEL MODULEMANUAL SUPPRESSION

    CEI

    CERTIFICATION CERTIFICATION,EMISSION, GEOGRAPHICALLYRESTRICTED REGION FOR VEHICLESOVER 14,000 LBS GVW

    CEJCERTIFICATION EMISSION, FEDERALFOR VEHICLES OVER 14,000LBS GVW

    CU7 COUNTRY KUWAIT

    CU8 COUNTRY SAUDI ARABIA

    CV3 COUNTRY MEXICO

    CV4 COUNTRY ISREAL

    CW2 COUNTRY GULF AREAS

    CW3 COUNTRY ASIA/PACIFIC

    CW5 COUNTRY VENEZUELA

    CW6 COUNTRY GUAM

    CW9 COUNTRY MISC

    D28 MIRROR OUTSIDE DELETE

    D31 MIRROR INSIDE REARVIEW TILT(DUPLICATE WITH D36)

    DAA SUNSHADE VINYL

    DE2 MIRROR OUTSIDE LEFTAND RIGHT,MANUAL CONTROL, FOLDING, COLOR

    DE5MIRROR OUTSIDE LEFTAND RIGHT,REMOTE CONTROL, ELECTRIC,HEATED, FOLDING, COLOR

    RPO Code List (cont'd)RPO Description

    DE7

    MIRROR OUTSIDE LEFTAND RIGHT,REMOTE CONTROL, ELECTRIC,HEATED, LIGHT SENSITIVE, MANUALFOLDING, TURN SIGNAL INDICATOR,COLOR

    DHCMIRROR OUTSIDE LEFTAND RIGHT,MANUAL CONTROL, AUX WFOV,COLOR

    DH6MIRROR INSIDE FRONT VANITY LEFTAND RIGHT, SUNSHADE,ILLUMINATED

    DNS EQUIPMENT - SUPPLIER INSTALLED

    DT4 ASHTRAY CIGARETTE LIGHTER

    E24 DOOR SIDE REAR, HINGED

    E26 DOOR SIDE REAR LEFT HINGED

    E3T HANDLE INSIDE, DOOR RELEASE

    E48 COVER - RADIATOR GRILLE OPG -COLD CLIMATE

    EF7 COUNTRY-UNITED STATES OFAMERICA (USA)

    ENC HVAC PROVISIONS AUXILIARYHEATER PLUMBING AND WIRING

    EVA TEST DVT, EVAP EMISSIONREQUIREMENT

    EXP EXPORT

    FAS ACCESSORY-NAVIGATION SYSTEM -PORTABLE - LEVEL 2

    FAW ACCESSORY-NAVIGATION SYSTEM -PORTABLE - LEVEL 3

    FE9 CERTIFICATION EMISSION FEDERAL

    FHO VEHICLE FUEL - GASOLINE E10

    FHS VEHICLE FUEL - GASOLINE E85

    FHX VEHICLE FUEL - DIESEL B20

    FHZ VEHICLE FUEL - DEDICATED CNG

    G7K EQUIPMENT - ANTENNA, CABLE ANDGROUNDPLATE

    G80 AXLE POSITRACTION LIMITED SLIP

    GGZ PRIMARY COLOR EXTERIOR, SHEERSILVER METALLIC

    GH0 AXLE REAR 3.54 RATIO

    GT4 AXLE REAR 3.73 RATIO

    GT5 AXLE REAR 4.10 RATIO

    GU6 AXLE REAR 3.42 RATIO

    JFF GVW RATING-10,100 LBS

    JH5 BRAKE HYDRAULIC POWER, 4 WHEELDISC, 7,200 LBS

    JH6 BRAKE HYDRAULIC POWER, 4 WHEELDISC, 9,900 LBS

    JH9 BRAKE HYDRAULIC POWER, 4 WHEELDISC, 14,050 LBS

    JL4 CONTROL ACTIVE BRAKE

    K05 HEATER ENGINE BLOCK

    2014 - Express, Savana Electrical Body Builders Manual

  • General Information 1-5

    RPO Code List (cont'd)RPO Description

    K08 HEATER AUXILIARY, FUEL FIRED

    K34 CRUISE CONTROL AUTOMATIC,ELECTRONIC

    K50 FUEL FITTING, LINE TAKE-OFF

    K68 GENERATOR 105 AMP

    KC4 COOLING SYSTEM ENGINE OIL

    KD1 COOLING SYSTEM TRANSMISSION, OIL

    KD9 GENERATOR 145 AMP, DUAL

    KG3 GENERATOR 145 AMP

    KG7 GENERATOR 125 AMP

    KO7VEHICLE FUEL - LIQUEFIEDPETROLEUM GAS, LIQUID - (PROPANEAND PROPANE / BUTANE BLENDS)

    KUP THROTTLE CONTROL ELECTRONIC

    L20ENGINE FLEXIBLE FUEL, GAS/ETHANOL, 8 CYLINDER, 4.8L, SFIIRON, GM

    L96ENGINE FLEXIBLE FUEL, GAS/ETHANOL, 8 CYLINDER, 6.0L, SFIIRON, GM

    LC8 ENGINE - LPG / CNG, 8 CYL, V8, 6.0L,SFI, GEN 1, GMNA

    LGH ENGINE DIESEL, 8 CYLINDER, 6.6L, DI,V8, TURBO, DURAMAX

    LMFENGINE FLEXIBLE FUEL, (GAS/ALC) 8CYLINDER, 5.3L, SFI, V8, OHV,IRON, GM

    LU3 ENGINE GAS, 6 CYLINDER, 4.3L, MFI,V6, 90 DEGREE

    M30 TRANSMISSION AUTOMATIC 4 SPEED,HMD, 4L60-E, ELECTRONIC

    MTF PROVISIONS FIRE EXTINGUISHERMOUNTING

    MYD TRANSMISSION AUTOMATIC 6SPEED, HMD, 6L90

    N12 EXHAUST SYSTEM REAR EXIT

    N33 STEERING COLUMN TILT TYPE

    N88 WHEEL 17 X 7.5, ALUMINUM,PREMIUM

    NB8 EMISSION OVERRIDE CALIFORNIASYSTEM

    NCF LOCK CHILD SECURITY FEATURE DELETE

    NC7 EMISSION OVERRIDE FEDERALSYSTEM

    NC8 EMISSION SYSTEMCALIFORNIA, ULEV

    NE1

    CERTIFICATION EMISSION,GEOGRAPHICALLY RESTRICTEDREGISTRATION FOR VEHICLES UP TO14,000 LBS GVW

    NE7 FUEL TANK 227 L, 57 GAL

    NPL PLATE NAME DELETE

    RPO Code List (cont'd)RPO Description

    NP5 STEERING WHEEL LEATHERWRAPPED

    NT7 EMISSION SYSTEM FEDERAL,TIER 2

    NUA EMISSION SYSTEM - CALIFORNIA,150K, LEV 2

    NU4 EMISSION SYSTEM CALIFORNIALEVEL 2 PLUS

    NU5 EMISSION SYSTEM CALIFORNIA,BIN 4

    NX7 WHEEL 17 X 7.5, STEEL

    NZ4 WHEEL SPARE - FULL SIZE, 17 STEEL

    P03 COVER, WHEEL VAR 3

    P46 WHEEL 17 X 7.5, ALUMINUM, UPLEVEL

    PNCPANEL TRIM, FRONT DOORS ANDSIDE REAR DOOR(S) AND REARDOORS

    PPC PANEL TRIM, REAR DOORS

    PRP SALES PACKAGE COMMERCIALTRADESMAN

    QB5 WHEEL 16 X 6.5, STEEL

    QT4 WHEEL 16 X 6.5, STEEL H.D.

    R04 WHEEL CONFIGURATION REAR,SINGLE

    R05 WHEEL CONFIGURATION REAR, DUAL

    R25APPEARANCE PACKAGE EXTERIOR,CHROME GRILLE AND PAINTEDBUMPER

    R26APPEARANCE PACKAGE EXTERIOR,CHROME GRILLE AND FRONTBUMPER

    T62 LAMP SYSTEM DAYTIME RUNNING DELETE

    T74 HEADLAMPS CONTROL AUTOMATIC,DELAY

    TGA LANGUAGE CONTROL ENGLISH,FRENCH, SPANISH

    TGG LANGUAGE CONTROL ENGLISH,ARABIC, FRENCH

    TR9 LAMP GROUP

    U05 HORN DUAL

    U1C RADIO AM/FM STEREO, SEEK/SCAN,CD, CLOCK, ETR

    U19SPEEDOMETER INSTRUMENT,KILOMETERS AND MILES, KILOMETERODOMETER

    U2J DIGITAL AUDIO SYSTEM S-BAND, NOTINSTALLED

    U2K DIGITAL AUDIO SYSTEM - S-BAND

    U73 ANTENNA FIXED, RADIO

    U74 ANTENNA RADIO DELETE

    U80 DISPLAY COMPASS

    2014 - Express, Savana Electrical Body Builders Manual

  • 1-6 General Information

    RPO Code List (cont'd)RPO Description

    UA1 BATTERY HIGH CAPACITY, WET

    UA7 THEFT DETERRENT SYSTEM -EXPORT SPECIFIC, VAR 2

    UC2SPEEDOMETER INSTRUMENT,KILOMETER AND MILES, KILOMETERODOMETER, POSITIVE BIAS

    UD4 ALARM VEHICLE SPEED, 120 KM/H

    UD7 PARK ASSIST-REAR

    UE0 COMMUNICATION SYSTEM - VEHICLE,G.P.S. - NONE

    UE1 COMMUNICATION SYSTEM - VEHICLE,G.P.S. 1

    UFA DISPLAY OUTSIDE TEMPERATURE

    UFM PARTS PKG COMPLETE VEHICLEKIT, 3 TANK

    UFP PARTS PKG COMPLETE VEHICLEKIT, 4TANK

    UF2 LAMP CARGO

    UF3 SWITCH HIGH IDLE

    UJM TIRE PRESSURE INDICATOR MANUALLEARN

    UJ1 INDICATOR SYSTEM, BRAKEWARNING

    UL2 FREQUENCIES-EUROPEAN

    UL5 RADIO DELETE

    UL8 FREQUENCIES SAUDI ARABIAN

    UM7 RADIO AM/FM STEREO, SEEK/SCAN,CLOCK, ETR

    UPF WIRELESS INTERFACE - SHORTRANGE, VOICE REC

    US8RADIO AM/FM STEREO, SEEK/SCAN,CD, AUTO TONE, CLOCK, ETR,MP3, RDS

    USR RECEPTACLE - USB

    UVC CAMERA-REAR VIEW

    UXZ RADIO PROVISIONS FOR

    UY7 WIRING HARNESS TRUCKTRAILER, HD

    UYSRADIO-AM/FM STEREO, NAV, DVD-ROM, CAF, HDD, USB, RSA, RSE(GMNAVERSION)

    V10 PROVISION OPTIONS COLDWEATHER

    V14 COOLER OIL, TRANSMISSION,AUXILIARY

    V22 GRILLE RADIATOR, CHROME

    V37 BUMPER FRONTAND REAR,CHROME

    V46 BUMPER FRONT CHROME

    V4D CALIBRATION - SEPARATED STOP/TURN SIGNAL CIRCUITS

    V8D VEHICLE STATEMENT - US

    V8I VEHICLE STATEMENT-ISRAEL

    RPO Code List (cont'd)RPO Description

    VBX LANGUAGE LABEL ARABIC

    VC5 LABEL SHIPPING, EXCEPT US, USPOSSESSIONS, OR JAPAN

    VC7 LABEL PRICE/FUELECONOMY, GUAM

    VG8 VEHICLE LABEL, NOTICE TO BUYER

    VH6 BUMPER FRONT BLACK

    VJG BUMPER REAR BLACK

    VK3 LICENSE PLATE FRONT FRONTMOUNTING PACKAGE

    VK5 SEAT TEMPORARY, FOR SHIPPING

    VPH VEHICLE PREPARATION OVERSEASDELIVERY

    VP6 NOISE CONTROL

    VR4 TRAILER HITCH WEIGHTDISTRIBUTING PLATFORM

    VR6 HOOK TIE-DOWN SHIPPING

    VT7 OWNERS MANUAL ENGLISHLANGUAGE

    WEN PLANT CODE WENTZVILLE, MO, USA

    W1Y CONTROL STEERING WHEEL,RADIO, REDUNDANT CONTROLS

    XEC TIRE FRONT LT215/85R16/E BW R/STST TL HWY

    XHF TIRE FRONT LT225/75R16/E BL R/PESTALS

    XHH TIRE FRONT LT245/75R16/E BW R/PEST TL ALS 120Q

    XL7 FREQUENCIES RATING - 315 MHZ,LONG DISTANCE

    XLP TIRE FRONT LT245/75R16/E BW R/PEST TL ALS 120/116S

    XPR TIRE FRONT P245/70R17-108S BW TLSTALS

    X88 MARKET BRAND CHEVROLET

    Y3HMERCHANDISED PACKAGE HANDICAPPED, MOBILITY,PARATRANSIT

    YA2 DOOR SIDE REAR, SLIDING

    YB9 PAINT PROCESS INTERIOR DELETE

    YC6 PACKAGE, CONVENIENCE DECORLEVEL 6

    YEC TIRE REAR LT215/85R16/E BW R/ST STTL HWY

    YF1 SALES PACKAGE CUTAWAYUPFITTER

    YF2 SALES PACKAGE AMBULANCEUPLIFTER

    YF5 CERTIFICATION EMISSION,CALIFORNIA

    YF7 SALES PACKAGE RECREATIONALVEHICLE, UPFITTER

    2014 - Express, Savana Electrical Body Builders Manual

  • General Information 1-7

    RPO Code List (cont'd)RPO Description

    YHF TIRE REAR LT225/75R16/E BL R/PESTALS

    YHH TIRE REAR LT245/75R16/E BW R/PEST TL ALS 120Q

    YLP TIRE REAR LT245/75R16/E BW R/PEST TL ALS 120/116S

    YPR TIRE REAR P245/70R17-108S BW TLSTALS

    Z49 COUNTRY - CANADA

    Z82 TRAILER PROVISIONS SPECIALEQUIPMENT, H.D.

    Z88 MARKET BRAND GMC

    ZEC TIRE SPARE LT215/85R16/E BW R/STST TL HWY

    ZHF TIRE SPARE LT225/75R16/E BL R/PESTALS

    ZHH TIRE SPARE LT245/75R16/E BW R/PEST TL ALS 120Q

    ZLP TIRE SPARE LT245/75R16/E BW R/PEST TL ALS 120/116S

    ZPR TIRE SPARE P245/70R17-108S BW TLSTALS

    ZP0 SEATING ARRANGEMENT TEMPORARY DRIVER

    ZP3 SEATING ARRANGEMENT 15PASSENGER

    RPO Code List (cont'd)RPO Description

    ZP8 SEATING ARRANGEMENT 8PASSENGER

    ZQ2 SALES PACKAGE DRIVERCONVENIENCE

    ZQ3 SALES PACKAGE DRIVERCONVENIENCE II

    ZR7 APPEARANCE PACKAGE GRILLEAND BUMPER CHROME

    ZW2 WINDOW PACKAGE REAR DOORS

    ZW3 WINDOW PACKAGE REAR DOORS,SIDE REAR DOOR

    ZW4 WINDOW PACKAGE RIGHT SIDE,REAR DOORS

    ZW6 WINDOW PACKAGE COMPLETE BODY

    ZW9 BODY EQUIPMENT BASE BODY ORCHASSIS

    ZX1 SEATING ARRANGEMENT DRIVERONLY, HIGH BACK

    ZX2 SEATING ARRANGEMENT DRIVERAND PASSENGER, HIGH BACK

    ZX5 SEATING ARRANGEMENT 12PASSENGER

    ZX9 TIRE SPARE WITH WHEEL DELETE

    ZY1 COLOR COMBINATION SOLID

    2014 - Express, Savana Electrical Body Builders Manual

  • Table of Contents 4-1

    Section 4

    Body Systems

    Fixed and Moveable Windows . . . . . . . . . . . . . . . . 4-3Schematic and Routing Diagrams . . . . . . . . . . . . . . . 4-3Moveable Window Schematics . . . . . . . . . . . . . . . . . . 4-4Defogger Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 4-6Power Windows Description and Operation . . . . . . 4-6Rear Window Defogger Description andOperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

    Horns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7Schematic and Routing Diagrams . . . . . . . . . . . . . . . 4-7Horn Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 4-9Horns System Description and Operation . . . . . . . . 4-9

    Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10Schematic and Routing Diagrams . . . . . . . . . . . . . . 4-10Headlights/Daytime Running Lights (DRL)Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

    Exterior Lights Schematics . . . . . . . . . . . . . . . . . . . . . 4-14Interior Lights Schematics . . . . . . . . . . . . . . . . . . . . . . 4-19Interior Lights Dimming Schematics . . . . . . . . . . . . 4-22

    Description and Operation . . . . . . . . . . . . . . . . . . . . . . 4-25Exterior Lighting Systems Description andOperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-25

    Interior Lighting Systems Description andOperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

    Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29Schematic and Routing Diagrams . . . . . . . . . . . . . . 4-29Outside Rearview Mirror Schematics . . . . . . . . . . . 4-30Description and Operation . . . . . . . . . . . . . . . . . . . . . . 4-32Outside Mirror Description and Operation . . . . . . 4-32

    Vehicle Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33Schematic and Routing Diagrams . . . . . . . . . . . . . . 4-33Release Systems Schematics . . . . . . . . . . . . . . . . . . 4-34Description and Operation . . . . . . . . . . . . . . . . . . . . . . 4-36Door Ajar Indicator Description andOperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

    Power Door Locks Description andOperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36

    Wipers and Washers . . . . . . . . . . . . . . . . . . . . . . . . . 4-38Schematic and Routing Diagrams . . . . . . . . . . . . . . 4-38Wiper/Washer Schematics . . . . . . . . . . . . . . . . . . . . . . 4-39Description and Operation . . . . . . . . . . . . . . . . . . . . . . 4-41Wiper/Washer System Description andOperation (Wiper and Washers) . . . . . . . . . . . . . . . 4-41

    2014 - Express, Savana Electrical Body Builders Manual

  • Fixed and Moveable Windows 4-3

    Fixed and Moveable Windows

    Schematic and Routing Diagrams

    2014 - Express, Savana Electrical Body Builders Manual

  • 4-4

    FixedandMoveable

    WindowsMoveable Window Schematics (Moveable Windows)

    3395048

    RAP Relay K6

    M

    M

    LOC

    DESC

    1001D-GN

    C

    G2X2

    1001D-GN

    1001D-GN

    A

    G1

    1001D-GN

    166L-BU

    H

    A

    167TN

    D

    D

    166L-BU

    167TN

    166L-BU

    167TN

    164D-BU

    B

    G

    165BN

    A

    H

    450BK

    F

    666D-BU

    B

    G

    667BN

    A

    F

    PWR WINDOW(S)25A (A31)

    G347

    D6X500

    D5X500 D4

    A4X600 B4 B5

    M74PWindowMotor -Passenger

    S79PWindowSwitch -Passenger

    S79DWindowSwitch -Driver

    M74DWindowMotor -Driver

    Interior Lights DimmingSchematics

    X52AFuse Block -PassengerCompartment

    2014-Exp

    ress,

    Sava

    naElectrica

    lBodyBuilders

    Manual

  • FixedandMoveable

    Windows

    4-5

    Defogger Schematics (Defogger)

    3395049

    LOC

    DESC

    REARDEFOG

    B+

    86 30

    85 87

    Relay K5

    193WH

    C4X1

    DX3

    350BK

    E2X1

    293PU

    AX1

    D2X2

    293PU

    850BK

    AX2

    850BK

    293PU

    AX1

    D1

    293PU

    1050BK

    1050BK

    AX2

    B

    A18A12

    A

    293PU

    B

    293PU

    A18

    A

    A12

    RUN Relay K1

    341BN

    BX3

    C5X1

    C49/DE5/DE7

    IGN

    193WH

    G302 G402 G401

    REAR DEFOGF1810A

    AX902

    BX412

    AX901

    DX411

    HVAC210A

    E18LRearDefoggerGrid - Left

    E18LRearDefoggerGrid - Left E18R

    RearDefoggerGrid -Right

    E18RRearDefoggerGrid -Right

    A90Logic

    X52AFuse Block -PassengerCompartment

    S34HVACControlsSwitchAssembly

    X52AFuse Block -PassengerCompartment

    2014-Exp

    ress,

    Sava

    naElectrica

    lBodyBuilders

    Manual

  • 4-6 Fixed and Moveable Windows

    Description and Operation

    Power Windows Description andOperation

    Power Window System ComponentsThe power window system consists of the followingcomponents:

    LF power window master switch RF power window switch Reversible power window motors in each of the

    doors (circuit breaker protected) PWRWNDW 25A circuit breaker

    Power Window System ControlsThe power window system will operate anytime theignition switch is in the ACCYor ON position or whenRAP is activated.The LF power window master switch can control the upand down functions of both the windows in the vehicle.The passenger door power window switch can onlycontrol the up and down functions of the passengerwindow.

    Power Window Motor OperationA permanent magnet motor operates each of the powerside windows. Each motor raises or lowers the glasswhen the motor receives voltage. The direction themotor turns depends on the polarity of the supplyvoltage. The power window switches control thepolarity of the supply voltage. A built-in circuit breakerprotects each motor. The circuit breaker opens whenthe switch is depressed for a extended period of timeunder the following conditions:

    The window has an obstruction. The window is fully open or fully closed.

    The circuit breaker will reset automatically as the circuitbreaker cools.

    Power Window OperationThe normally closed contacts of the switch areconnected to ground and the center pole is connectedto the accessory voltage circuit. By placing the leftpower window switch in the down position, voltage isapplied to the power window motor left front down

    circuit and to the power window motor. The other sideof the power window motor is connected to groundthrough the normally closed contacts of the left powerwindow switch through the power window motor leftfront up circuit and drives the window down.By placing the power window switch in the up positionthe polarity of the motor is reversed and the motordrives the window up.

    Rear Window Defogger Descriptionand Operation

    Rear Window Defogger SystemComponentsThe rear window defogger system consists of thefollowing components:

    HVAC control assembly Rear window defogger relay Rear window defogger grid

    Rear Window Defogger OperationWhen you turn the ignition to the ON position, batterypositive voltage is supplied through theHTDMIR DEFOG fuse to the rear window defoggerrelay switched input. Ground is for the rear windowdefogger relay coil is provided by G302. Batterypositive voltage and ignition voltage is supplied to theHVAC control assembly for rear window defoggeroperation. When the rear window defogger switch isdepressed, the HVAC control assembly energizes therear window defogger relay by supplying batterypositive voltage to the rear window defogger relay coil.This allows battery positive voltage from the relayswitched input through the switch contacts and out therelay switched output to the rear window defoggergrids. The HVAC control assembly also illuminates therear window defogger indicator upon this request.Ground for the left rear window defogger grid isprovided by G401. Ground for the right rear windowdefogger grid is provided by G402.When you turn ON the ignition and press the rearwindow defogger switch for the first time, the defoggercycle lasts 10 minutes. Further operation results in5 minute defogger cycles. The defogger cycle resets to10 minutes when you cycle the ignition to the OFFposition and then back to the ON position.

    2014 - Express, Savana Electrical Body Builders Manual

  • Horns 4-7

    Horns

    Schematic and Routing Diagrams

    2014 - Express, Savana Electrical Body Builders Manual

  • 4-8

    Horns

    Horn Schematics (Horn Schematics)

    3395055

    B+LOC

    DESCHORN/WASH

    PCBRELAY K5

    85 30

    86 87

    29D-GN

    B

    B4X1

    28TN

    BX1

    H3X3

    28TN

    18X5

    28TN

    28OG

    AX1

    JX2

    1250BK

    A

    350BK

    AX2

    G302 G102

    HORN20A

    A1X200

    P13HornAssembly

    X85SteeringWheel AirBag Coil

    X50AFuse Block -Underhood

    K9BodyControlModule

    S33HornSwitch

    2014-Express,

    SavanaElectrica

    lBodyBuilders

    Manual

  • Horns 4-9

    Description and Operation

    Horns System Description andOperation

    System DescriptionThe horn system consists of the following components: The HORN fuse The Horn relay The Horn Contact The Horn Assembly Body Control Module (BCM)

    System Operation The vehicle horns are activated whenever the

    horn switch is depressed. The BCM commands the horns ON under any of

    the following conditions: When the panic button is depressed on theremote control door lock transmitter. For furtherinformation refer to Keyless Entry SystemDescription and Operation on page 1216.

    When the keyless entry system is used to lockthe vehicle, a horn chirp may sound to notify thedriver that the vehicle has been locked. Thenotification feature may be enabled or disabledthrough personalization. For further informationrefer to Keyless Entry System Description andOperation on page 1216.

    Circuit OperationBattery positive voltage is applied at all times to thehorn relay coil and the horn relay switch. Pressing thehorn switch applies ground to the horn relay controlcircuit. When the horn relay control circuit is grounded,the horn relay is energized and battery positive voltageis applied to the horns through the horn control circuit.The horns sound as long as ground is applied to thehorn relay control circuit.

    2014 - Express, Savana Electrical Body Builders Manual

  • 4-10 Lighting

    Lighting

    Schematic and Routing Diagrams

    2014 - Express, Savana Electrical Body Builders Manual

  • Lightin

    g4-11

    Headlights/Daytime Running Lights (DRL) Schematics (Headlamp and Daytime Running Lamp Controls)

    3395067

    FTP AUTO AUTO

    LOC

    DESC

    525YE

    CX2

    18X1

    307YE

    E

    25

    278WH

    A

    11X2

    306D-GN

    3

    17

    13L-BU

    2

    8

    103WH

    1

    12

    525YE

    307YE

    351BK/WH

    B

    351BK/WH

    DX2

    8

    351BK/WH

    Headlamp and Panel Dimmer Switch

    G302

    D3X200 C3

    S78Turn Signal/MultifunctionSwitch

    K9BodyControlModule

    B10AmbientLightSensor

    2014-Exp

    ress,

    Sava

    naElectrica

    lBodyBuilders

    Manual

  • 4-12

    Lightin

    gHeadlights/Daytime Running Lights (DRL) Schematics (Low Beam and Daytime Running Lights (DRL))

    3395072

    B+

    LOC

    DESC

    LO BEAMPCBRELAY K6

    DRLPCBRELAY K19

    544PU

    23X4

    H5X3

    712YE

    KX4 L

    V22 -V22

    1970PK/WH

    23X5

    H4X3

    712YE

    A

    FX4

    312TN/WH

    A

    P

    C C

    -V22 V22 V22 -V22

    250BK

    B

    250BK

    A

    650BK

    B

    650BK

    A

    G100 G101

    DRL 1 (LOLVL +V22)15A

    DRL 2 (LOLVL -V22)10A

    LT LOBEAM10A

    RT LOBEAM10A

    E13RHeadlamp -Right

    K9BodyControlModule

    X50AFuse Block -Underhood

    E13LHeadlamp -Left

    E4GHeadlamp -Left LowBeam

    E4HHeadlamp -Right LowBeam

    2014-Exp

    ress,

    Sava

    naElectrica

    lBodyBuilders

    Manual

  • Lightin

    g4-13

    Headlights/Daytime Running Lights (DRL) Schematics (High Beams)

    3395075

    B+

    1969TN/WH

    16X4

    K8X3

    711D-GN/WH

    A

    NX4

    B

    311L-GN/BK

    A

    M

    B

    250BK

    A

    250BK

    B

    650BK

    B

    650BK

    A

    -V22 V22 V22 -V22

    LOC

    DESC

    G100 G101

    LT HIBEAM10A

    RT HIBEAM10A

    X50AFuse Block -Underhood

    E13RHeadlamp -Right

    E13LHeadlamp -Left

    K9BodyControlModule

    E4EHeadlamp -Left HighBeam

    E4FHeadlamp -Right HighBeam

    KR48HeadlampHigh BeamRelay

    2014-Exp

    ress,

    Sava

    naElectrica

    lBodyBuilders

    Manual

  • 4-14

    Lightin

    gExterior Lights Schematics (Park Lamp Controls and Park Lamps)

    3395079

    AUTO

    B+ LOC

    DESC

    85 30

    86 87

    45D-BU

    24X5

    A5X1 B2

    2105BN

    B

    A4X2

    2509BN

    A

    1050BK

    G

    1050BK

    B

    850BK

    G

    351BK/WH

    8

    13L-BU

    2

    8X2

    2109BN

    UY7

    2609BN

    B

    A5

    CARGO/PASSENGERCARGO/PASSENGER

    2509BN

    2509BN

    2609BN

    2309BN

    J3X3

    B4X1

    2209BN

    B4X2

    2109BN

    C5

    B5X1

    CUTAWAYYF2/YF7

    2109BN

    F3X2

    2309BN

    B

    C

    2309BN

    A

    2309BN

    B

    BX4

    2309BN

    2309BN

    2309BN

    A

    650BK

    B

    250BK

    B

    650BK

    C

    250BK

    C

    Headlamp and Panel Dimmer Switch

    Marker Lamp - Left Front Marker Lamp - Right Front

    G302 G402 G101G100G401

    TRLR PRKLAMP(S)15A

    LT REARPARK LAMP10A

    RT REARPRK LAMP10A

    FRT PRKLAMP(S)10A

    UPFTRPRK LAMP(S)10A

    AUX PRKLAMP(S)15A

    AX402

    AX412

    AX401

    SX320

    XX320

    FX405

    J122J121

    K9BodyControlModule

    E5STail/Stopand TurnSignalLamp - Left

    E5TTail/Stopand TurnSignalLamp -Right

    X50AFuse Block -Underhood

    TrailerConnector/ProvisionSchematics

    E4NPark/TurnSignalLamp -Left

    E4PPark/TurnSignalLamp -Right

    E7License PlateLamp

    KR53ParkLampsRelay

    X52AFuse Block -PassengerCompartment

    2014-Exp

    ress,

    Sava

    naElectrica

    lBodyBuilders

    Manual

  • Lightin

    g4-15

    Exterior Lights Schematics (Turn Signal Controls and Front Turn Signal Lamps)

    3395083

    B+

    B+ B+ B+

    LOC

    DESC

    3040RD/WH

    2X4

    A4X3

    2740RD/WH

    1

    A7

    2940RD/WH

    3

    J2

    111WH

    GX1

    19X1

    663D-GN

    E

    15

    664TN

    D

    16

    111WH

    663D-GN

    664TN

    351BK/WH

    F

    351BK/WH

    CX1

    1314L-BU/WH

    K7X3

    4X5

    1314L-BU/WH

    H1X1

    1314L-BU/WH

    1314L-BU/WH

    H6X2

    1314L-BU/WH

    A

    EX4

    1314L-BU/WH

    1315D-BU/WH

    J4X3

    5X4

    1315D-BU/WH

    G3

    1315D-BU/WH

    1315D-BU/WH

    H5

    1315D-BU/WH

    A

    DX4

    B B

    1315D-BU/WH

    -DE5 -DE7 DE5/DE7 DE5/DE7 -DE5 -DE7

    250BK

    C

    450BK

    1850BK

    650BK

    C

    D D

    G101G348G347G100G302

    BCM-310A

    BCM-510A

    BCM-610A

    C7X500 B3X600

    J245 J246B3X200 E8 E9

    X52AFuse Block -PassengerCompartment

    X50AFuse Block -Underhood

    A9BOutsideRearviewMirror -Passenger

    A9AOutsideRearviewMirror -Driver

    X50AFuse Block -Underhood

    E4NPark/TurnSignalLamp -Left

    E4PPark/TurnSignalLamp -Right

    K9BodyControlModule

    X50AFuse Block -Underhood

    S26HazardWarningSwitch

    2014-Exp

    ress,

    Sava

    naElectrica

    lBodyBuilders

    Manual

  • 4-16

    Lightin

    gExterior Lights Schematics (Rear Turn Signal Lamps)

    3395087

    618YE

    C8X3

    1X5

    619D-GN

    C6

    2

    618YE

    A2X2

    619D-GN

    A4

    618YE

    C1X1

    1

    619D-GN

    C3

    2

    618YE

    A

    C7X2

    850BK

    G

    1050BK

    G

    618YE

    619D-GN

    C6

    619YE

    A

    E

    CUTAWAY CUTAWAY CARGO/PASSENGER

    LOC

    DESC

    CARGO/PASSENGER

    G401G402

    BX101 BX402

    DX405

    E5TTail/Stopand TurnSignalLamp -Right

    E5STail/Stopand TurnSignalLamp - Left

    X50AFuse Block -Underhood

    K9BodyControlModule

    X52AFuse Block -PassengerCompartment

    2014-Exp

    ress,

    Sava

    naElectrica

    lBodyBuilders

    Manual

  • Lightin

    g4-17

    Exterior Lights Schematics (Stop Lamp Controls and CHMSL)

    3395089

    5V5V

    B+

    LOC

    DESC

    5359WH

    6

    45X1

    54X1

    15X3

    5360BN

    5

    11

    42

    38

    5361YE

    4

    61

    26

    5

    (LU3)

    (L20/L96/LMF)

    (LGH)

    5359WH

    5360BN

    5361YE

    -LGH LGH LGH -LGH -LGH LGH

    5380TN

    3

    13X3

    5382BN/WH

    1

    14

    5381GY

    2

    15

    1320L-BU

    A

    2X6

    850BK

    B

    1320L-BU

    1320L-BU

    5065WH

    H7X3

    5X5

    1250BK

    C7X1

    1320L-BU

    E2X2

    CUTAWAY

    150BK

    CARGO/PASSENGER

    AUX STOPLAMP(S)15A

    C8X107

    CX405

    GX405

    B1X318

    AX419

    G402 G102 G400

    C7X107 B8

    RX202 F P

    E6CenterHighMountedStopLamp

    B22BrakePedalPositionSensor

    K20EngineControlModule

    K9BodyControlModule

    X50AFuse Block -Underhood

    KR59StopLampRelay

    2014-Exp

    ress,

    Sava

    naElectrica

    lBodyBuilders

    Manual

  • 4-18

    Lightin

    gExterior Lights Schematics (Backup Lamps and Backup Alarm)

    3395092

    BCK/UPLAMPPCBRelay K7

    B+

    38D-BU

    K8X122X2

    350BK

    E2

    24L-GN

    A

    K8X2

    850BK

    G

    24L-GN

    A

    1050BK

    G

    24L-GN

    24L-GN

    1642L-GN

    D3X3

    J5X1

    1642L-GN

    F1X2

    1642L-GN

    1642L-GN

    150BK

    8S3 CUTAWAY UY7

    A A

    B

    PASSENGER/CARGO PASSENGER/CARGO

    LOC

    DESC

    G400G402 G401G302

    FX402FX401

    TAIL LAMP(S)BCK/UPF2710A

    AUX/TRLRBCK/UPF2610A

    HX405

    X50AFuse Block -Underhood

    X88Trailer

    ConnectorP3BackupAlarm

    E5ABackupLamp -Left

    E5BBackupLamp -Right

    K9BodyControlModule

    X52AFuse Block -PassengerCompartment

    2014-Exp

    ress,

    Sava

    naElectrica

    lBodyBuilders

    Manual

  • Lightin

    g4-19

    Interior Lights Schematics (Inadvertent Lamp Control)

    3395060

    LOC

    DESC

    328PU

    9

    25X2

    149D-BU/WH

    12

    18

    1732OG

    C

    1

    1732OG

    A

    1732OG

    A

    1732OG

    C

    1732OG

    1732OG

    1732OG

    A

    1732OG

    1732OG

    C

    351BK/WH

    8

    1250BK

    B

    1732OG

    1732OG

    1732OG

    1732OG

    1732OG

    1732OG

    1732OG

    1732OG

    1850BK

    B

    1850BK

    B

    B

    1850BK1050

    BK

    B

    1050BK

    B

    DH6-DH6

    -YF7 DH6+YF7

    PASSENGER CUTAWAY/CARGO -YF7

    Headlamp and Panel Dimmer Switch

    G102G302 G401 G348

    SX205

    4X100

    AX1090

    JX304

    J333 J332

    J331

    J407

    D3X318

    K9BodyControlModule

    E22UnderhoodLamp

    A3RSunshade -Right

    A3LSunshade -Left

    E37MDome/ReadingLamps -Middle

    E37RDome/ReadingLamps -Rear

    E37FDome/ReadingLamps -Front

    2014-Exp

    ress,

    Sava

    naElectrica

    lBodyBuilders

    Manual

  • 4-20

    Lightin

    gInterior Lights Schematics (Dome Fluorescent Work Lamps (PRP with UF2))

    3395061

    B+ LOC

    DESC

    YF1/YF2/YF7

    1042RD/BK

    E1X1

    1042RD

    16

    17

    840OG

    C1

    840OG

    A1

    840OG

    149D-BU/WH

    A1X4

    690GY/BK

    C2

    A8

    149D-BU/WH

    A

    149D-BU/WH

    A

    149D-BU/WH

    A

    B2

    149D-BU/WH

    A

    149D-BU/WH

    A

    150BK

    B

    150BK

    B B

    150BK

    150BK

    B

    150BK

    B

    G403

    UPFITTERAUX150A

    DOMEFLUORESCENTWORK LAMPS10A

    J302

    J312

    J350

    K9BodyControlModule

    X52AFuse Block -PassengerCompartment

    X53AFuseBlock -RearBody

    KR45FluorescentWork LampRelay

    E21AFluorescentWork Lamp -Right AccessPanel

    E21FFluorescentWork Lamp -Front Cargo

    E21RFluorescentWork Lamp -Rear Cargo

    E21LFFluorescentWork Lamp -Left FrontAccess Panel

    E21LRFluorescentWork Lamp -Left RearAccess Panel

    2014-Exp

    ress,

    Sava

    naElectrica

    lBodyBuilders

    Manual

  • Lightin

    g4-21

    Interior Lights Schematics (Courtesy Lamp Control)

    3650803

    B+

    690GY/BK

    K7X1

    5X2

    149D-BU/WH

    H2X1

    149D-BU/WH

    C7X3

    149D-BU/WH

    A3X2

    149D-BU/WH

    H7

    149D-BU/WH

    A

    149D-BU/WH

    A

    149D-BU/WH

    A

    H8X2

    350BK

    E2X1

    1050BK

    B

    1050BK

    B

    LOC

    DESC

    -YF7YF7

    YF7 -YF7

    A

    149D-BU/WH

    149D-BU/WH

    (YF2/YF7)

    850BK

    ???

    1850BK

    B

    06 06/05-YF7

    (05) (06)

    (06)(05)

    (06)

    (05)

    (06)(05)G302

    J280

    F30UA15A

    G402G401

    BX420 AX420X417

    RX320

    KX405

    HX205

    G348

    X50AFuse Block -Underhood

    X53AFuseBlock -RearBody

    E37MDome/ReadingLamps -Middle

    E37FDome/ReadingLamps -Front

    K9BodyControlModule

    KR78Courtesy LampsProvision Relay

    E36AHDomeLamp

    E37RDome/ReadingLamps -Rear

    2014-Exp

    ress,

    Sava

    naElectrica

    lBodyBuilders

    Manual

  • 4-22

    Lightin

    gInterior Lights Dimming Schematics (Dimming Controls and LED Dimming)

    3395063

    X2 - A7(Not Used)

    B+ B+

    B+

    12V

    351BK/WH

    8

    44D-GN

    11X3

    13

    812OG/WH

    12

    15

    3840RD/WH

    3

    H2X3

    2140RD/WH

    2

    K3

    6316PK

    2

    6136PK

    6

    6136PK

    DX2

    350BK

    1

    350BK

    8

    6817YE

    A4X1

    18X3

    6136BN

    GX1

    A6X1

    6817YE

    D

    6817YE

    7X1

    6817YE

    4

    1751BK/WH

    F

    351BK/WH

    5

    C99 -UL5

    6817YE

    K34/W1YW1Y

    -W1Y

    6136BN

    LOC

    DESC

    G301G302 G302G302

    BCM-110A

    BCM-210A

    J207

    STR/WHL/SNSR2A

    J208

    A15X200

    S16DriverInformationCenterSwitch

    X85SteeringWheel AirBag Coil

    S70RSteeringWheelControlsSwitch -Right

    S70LSteeringWheelControlsSwitch -Left

    X52AFuse Block -PassengerCompartment

    X50AFuse Block -Underhood

    K9BodyControlModule

    A11Radio

    S40PassengerAir BagDisableSwitch

    S30HeadlampSwitch

    2014-Exp

    ress,

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    naElectrica

    lBodyBuilders

    Manual

  • Lightin

    g4-23

    Interior Lights Dimming Schematics (I/P Bulb Dimming (1 of 2))

    3395065

    X205

    LOC

    DESC230

    BN/WH

    7

    3X2

    230BN/WH

    B

    230BN/WH

    D

    230BN/WH

    CX1

    230BN/WH

    C2X1

    230BN/WH

    JL4

    351BK/WH

    A

    351BK/WH

    C8

    351BK/WH

    550BK

    BX1

    230BN/WH

    B

    J5X2

    230BN/WH

    230BN/WH

    230BN/WH

    C

    A31 AU3

    230BN/WH

    A

    230BN/WH

    B

    230BN/WH

    C36 -C69

    230BN/WH

    230BN/WH

    230BN/WH

    C

    A31 AU3

    1850BK

    C

    1850BK

    B

    450BK

    B

    450BK

    BF

    450BK

    G347 G348

    J250

    G302 G304

    A6X500

    D

    J356

    DX319 B6X600

    K9BodyControlModule

    S75TractionControlSwitch

    X52AFuse Block -PassengerCompartment

    S79DWindowSwitch -Driver

    S13DDoor LockSwitch -Driver

    S79PWindowSwitch -Passenger

    S13PDoor LockSwitch -Passenger

    S74Tow/HaulModeSwitch

    S36InstrumentPanelDimmerSwitch

    S85AuxiliaryBlowerMotorSwitch

    S34FHVACControlsSwitchAssembly -Auxiliary Front

    2014-Exp

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  • 4-24

    Lightin

    gInterior Lights Dimming Schematics (I/P Bulb Dimming (2 of 2))

    3395066

    LOC

    DESC

    230BN/WH

    A

    230BN/WH

    230BN/WH

    230BN/WH

    230BN/WH

    A

    -YF7YF7

    230BN/WH

    1850BK

    B

    1850BK

    B

    C69 -C69

    G348

    RX205

    CX420

    D

    J356

    J355

    S34FHVACControlsSwitchAssembly -Auxiliary Front

    S34RHVAC ControlsSwitchAssembly -Auxiliary Rear

    2014-Exp

    ress,

    Sava

    naElectrica

    lBodyBuilders

    Manual

  • Lighting 4-25

    Description and Operation

    Exterior Lighting SystemsDescription and Operation

    Exterior LampsThe exterior lighting consist of the following lamps:

    Headlamps Daytime running lamps (DRL) Park lamps Tail lamps License lamps Marker lamps Turn signal lamps Stop lamps Center high mounted stop lamp (CHMSL) Backup lamps

    Low Beam Headlamp OperationThe headlamps may be turned ON in 3 different ways:

    When the headlamp switch in the HEAD positionfor normal operations

    When the headlamp switch is in the AUTOposition, for automatic lamp control (ALC)

    When the headlamp switch is placed in the AUTOposition, with the windshield wipers ON in daylightconditions, after a 6 second delay

    Battery voltage is applied at all times to the coil andswitch sides of the LOW BEAM PCB Relay located inthe underhood fuse block. With the headlamp switch inthe headlamps ON position, ground is applied throughthe headlamps ON switch signal circuit to the bodycontrol module (BCM) signaling the headlamps ONrequest. In response to this signal, the BCM appliesground through the low beam relay control circuitenergizing the LOW BEAM PCB Relay. With the relayenergized, battery voltage is applied through the switchside of the relay, the LTand RT LOW BEAM fuses, andthe low beam supply voltage circuits illuminating thelow beam headlamps.

    High Beam Headlamp OperationBattery voltage is applied at all times to the coil andswitch sides of the HIGH BEAM PCB Relay located inthe underhood fuse block. When the headlamp dimmerswitch is placed in the high beam position, theheadlamp dimmer switch signal circuit to the BCM ispulled low signaling the headlamp high beam request.In response to this signal, the BCM applies groundthrough the high beam relay control circuit energizingthe high beam relay. With the relay energized, batteryvoltage is applied through the switch side of the relay,the LTand RT HIGH BEAM fuses, and the high beamsupply voltage circuits illuminating the high beamheadlamps. At the same time the BCM sends a serialdata message to the instrument panel cluster (IPC)requesting the IPC to illuminate the high beamindicator.

    Flash to Pass (FTP)When the headlamp dimmer switch is pulled toward thedriver, the flash to pass signal circuit to the BCM ispulled low signaling the flash to pass request. The BCMthen turns ON the high beam headlamps as describedabove until the headlamp dimmer switch is released.If the low beam headlamps were ON during FTPoperation they will remain ON.

    Daytime Running Lamps (DRL) andAutomatic Lamp Control (ALC)The low beam headlamps are used for DRL operationat a reduced intensity. The DRLs will operate only withthe ignition ON, the headlamp switch in the AUTOposition, and the gear selector out of the park position.No other exterior lamps such as the parking lamps, taillamps, etc. will be on when the DRL are being used.The instrument panel will not be illuminated either.DRL operation is determined by the ambient lightsensor and controlled by the body control module(BCM). The ambient light sensor is a light-sensitivetransistor used to monitor outside lighting conditions.The BCM provides a 5-volt reference signal to thesensor. The sensor will vary this voltage signal between0.2 and 4.9 volts depending on outside lightingconditions. The BCM monitors the ambient light sensorsignal circuit to determine if outside lighting conditionsare correct for either DRL or ALC operation. When theBCM determines the conditions are met for DRLoperation, it applies ground to the DRL relay controlcircuit energizing the DRL PCB Relay. With the relayenergized, battery voltage is applied through the switchside of the relay, the DRL 1 fuse, the DRL 2 fuse, bothlow beam headlamp fuses, and the low beam supplyvoltage circuits illuminating the headlamps at a reducedintensity. Any function or condition that turns on theheadlamps will cancel DRL operation.When the BCM detects low light conditions, it will turnOFF the daytime running lamps and turn ON the lowbeam headlamps as described above in Low BeamHeadlamp Operation. The BCM will also turn ON thelow beam headlamps in daylight conditions when thewindshield wipers are turned ON.

    HDLPS Suggested IndicatorIf the park lamps are turned ON manually and theambient light sensor detects a low light condition thenthe body control module (BCM) will send a message tothe instrument panel cluster (IPC) to display theHEADLAMPS SUGGESTED message.

    Lights ON WarningThe body control module (BCM) activates the lights ONwarning as requested by the headlamp dimmer switch.The lights ON warning sounds when the followingoccurs:

    The key is out of the ignition. The BCM determines that the drivers door is open,

    signal is low. The BCM determines that the headlamp switch is

    in the PARK or HEAD position.

    2014 - Express, Savana Electrical Body Builders Manual

  • 4-26 Lighting

    Park, Tail, Marker and License LampsThe park, tail, and marker lamps are turned ON whenthe headlamp switch is placed in either the HEAD orPARK lamp positions, or anytime the automatic lightcontrol (ALC) turns the headlamps ON. When theheadlamp switch is placed in the park lamp orheadlamp positions, ground is applied through theswitch signal circuit to the BCM indicating the park lampON request. In response to this signal, the BCM appliesground through the park lamp relay control circuitenergizing the PRK LAMP Relay. With the relayenergized, battery voltage is applied through the switchside of the relay, the park lamp fuses, and the supplyvoltage circuits illuminating the park, license, sidemarker, and tail lamps.

    Turn Signal LampsThe BCM 3, BCM 5, and BCM 6 fuses located in theunderhood fuse block supply battery voltage to thebody control module (BCM) for turn signal, hazardlamp, and stop lamp operation. Voltage from the BCM 5fuse used for the front and rear left turn signals, voltagefrom the BCM 3 for the right front turn signal, whilevoltage from the BCM 6 fuse is used for the right rearturn signal. When the turn signal switch is place ineither the LEFTor RIGHT position, ground is appliedthrough the turn signal switch signal circuit to the BCMindicating the turn signal request. In response to thissignal, the BCM applies a pulsating voltage to the frontand rear turn signal lamps supply voltage circuitscycling the lamps ON and OFF. The BCM also sends amessage via to the instrument panel cluster (IPC) tocycle the turn signal indicator ON and OFF dependingon the position of the turn signal switch.

    Hazard LampsThe hazard flashers may be activated in any powermode. When the hazard lamp switch is placed in theON position, ground is applied through the hazardswitch signal circuit to the body control module (BCM)indicating the hazard lamps ON request. In response tothis signal, the BCM applies a pulsating voltage thoughall front and rear turn signal supply voltage circuitscycling the lamps ON and OFF. The BCM also sends aserial data message to the instrument panel cluster(IPC) to cycle both turn signal indicators ON and OFF.

    Stop LampsThe brake pedal position sensor is used to sense theaction of the driver application of the brake pedal. Thebrake pedal position sensor provides an analog voltagesignal that will increase as the brake pedal is applied.The body control module (BCM) provides a lowreference signal and a 5-volt reference voltage to thebrake pedal position sensor. When the variable signalreaches a voltage threshold indicating the brakes havebeen applied, the BCM will apply battery voltage to theright and left stop lamp control circuits, transmissioncontrol module (TCM), engine control module (ECM),center high mounted stop lamp (CHMSL) control circuit,and trailer brake control module if equipped. The stoplamps on this vehicle will not illuminate unless theignition is in the accessory, run, or crank positions.When the ignition is in the OFF position the stop lampswill not illuminate when the brake pedal is applied.

    The stop lamps on this vehicle will not illuminate unlessthe ignition is in the accessory, run, or crank positions.When the ignition is in the OFF position the stop lampswill not illuminate when the brake pedal is applied.

    Backup LampsWhen the gear selector is placed in the REVERSEposition, the powertrain control module (PCM) sends aserial data message to the BCM indicating the backuplamps ON request. The BCM then applies batteryvoltage through the backup relay control circuitenergizing the BCK/UP LAMP PCB Relay. With therelay energized, battery voltage is applied through theswitch side of the relay, the T/LAMP BCK/UP fuse, theAUX/TRLR BCK/UP fuse and the supply voltagecircuits illuminating the left and right backup lamps andthe backup alarm. The engine may need to be runningfor the backup lamps to function.

    Rear Fog LampsThe rear fog lamps are located in the rear bumper. Thefog lamps will operate only when the ignition in the RUNor CRANK positions. When the rear fog lamp switch isturned ON, ground is applied through the rear fog lampswitch signal circuit to the body control module (BCM)indicating the rear fog lamps ON request. In responseto this signal, the BCM applies ground to the rear foglamp relay control circuit energizing the REAR FOG LPPCB Relay. With the relay energized, battery voltage isapplied through the switch side of the relay, the RRFOG LP fuse and the rear fog lamp supply voltagecircuit to the left and right rear fog lamps. The BCMsends a serial data message to the instrument panelcluster (IPC) requesting the rear fog lamp indicator beilluminated. The rear fog lamps will deactivate if theheadlamps are turned OFF, if the ignition is turned tothe OFF position upon a key cycle, or if the driver turnsthe rear fog lamp switch OFF.

    Battery Rundown Protection/Inadvertent PowerThe BCM controls the lighting system through circuitsthat enable the exterior lamp functions of the parklamps, the head lamps, the fog lamps, and the interiorlamps. The BCM will open these enabling circuits10 minutes after the ignition switch is turned OFF withno lamp switch activity. If the ignition switch is turned toany position other than OFF, or if a lamp switch isactivated during this time period, the timer will reset foranother 10 minutes.

    Interior Lighting SystemsDescription and OperationThe interior lighting consist of two groups; lamps thatmay not be manually dimmed (Interior Lamps) andlamps that may be dimmed (Interior Lamps Dimming).The first group listed below includes lamps that may notbe dimmed:

    Front dome/reading lamps Middle dome/reading lamps Rear dome/reading lamps Sunshade Mirror Lamps Underhood Lamp

    2014 - Express, Savana Electrical Body Builders Manual

  • Lighting 4-27

    Interior Lamps Features

    The interior lamps system features the followingfunctions:

    An illuminated entry feature that illuminates thecourtesy lamps when entering the vehicle oractivating the remote keyless entry system.

    An illuminated exit feature that illuminates thecourtesy lamps when the ignition key has beenremoved from the ignition.

    An inadvertent power feature that supplies voltageto all interior lamps after the ignition is turned OFF.The inadvertent power feature will deactivate allinterior lamps after 10 minutes to prevent batteryrundown.

    A theater dimming feature that will slowly dim theinterior lamps from full brightness to OFF.

    Individual switches for control of each interiorlamp that is not illuminate with the interior lampswitch.

    Courtesy Lamps (YF2/YF7)

    When any one of the doors is opened, ground isapplied through the door latch door open switch and thedoor open switch signal circuit to the BCM indicting thedoor open position. In response to this signal, the BCMthen applies battery voltage through the courtesy lampsupply voltage circuits illuminating the courtesy lamps.

    Courtesy Lamps (+YF2/YF7)

    When any one of the doors is opened, ground isapplied through the door latch door open switch and thedoor open switch signal circuit to the BCM indicting thedoor open position. In response to this signal, the BCMthen applies battery voltage to the courtesy lamp relaycontrol circuit energizing the UPFITTR CTSY LAMPSPCB Relay. With the relay energized. battery voltage isapplied through the switch side of the relay and thesupply voltage circuits illuminating the courtesy lamps.

    Courtesy Lamps Manual Operation

    The courtesy lamps can be manually turned ON by theIP dimmer switch. When the dimmer switch is placed inthe DOME position, ground is applied through thedimmer switch and the courtesy lamp switch ON signalcircuit to the BCM indicating the courtesy lamps ONrequest. In response to this signal, the BCM thenapplies battery positive voltage through the courtesylamp supply voltage circuits illuminating the courtesylamps listed above. The courtesy lamps ON operationof the dimmer switch will override any BCM operation ofthe interior lamps already in progress.

    Keyless Entry Interior Illumination

    When the remote function actuator transmitter is usedto unlock the doors, the BCM receives a door-unlocksignal. The BCM must have inputs that indicate that theignition switch is OFF, the courtesy lamp switch is OFF,and all the doors are closed. The BCM will thenilluminate the courtesy lamps and will remainilluminated for approximately 25 seconds after the dooris closed. If the door locks are activated to the LOCKposition, or if the ignition switch is turned to either theRUN or START position, the BCM will turn OFF thecourtesy lamps immediately.

    Courtesy/Illuminated Exit

    The illuminated exit feature will activate the courtesylamps when the key IN input of the BCM transitionsfrom an active state to an inactive state (removing theignition key). When the key is removed from theignition, the key IN input to the BCM becomes inactive.The BCM will illuminate the courtesy lamps forapproximately 25 seconds.

    Theater Dimming

    The theater dimming feature that will slowly dim theinterior lamps from full brightness to OFF. The followingactions will over ride the theater dimming featurecausing the courtesy lamps to deactivate immediately ifno other BCM function commands the courtesylamps ON:

    A transition from active to inactive of the interiorlamps switch, turning OFF the interior lampsswitch

    A LOCK command from the remote keyless entrysystem

    A last door closed locking function, locking andclosing all the doors

    Underhood Compartment Lamp

    The BCM supplies battery positive voltage through theinadvertent power courtesy lamps circuit to theunderhood compartment lamp. When the hood isopened, the underhood compartment lamp switchcloses to ground and the lamp illuminates.

    Dome/Reading Lamps

    The dome/reading lamp is a duel purpose lamp that canbe illuminated two different ways. First, the lamp can beturned ON during courtesy lamp operation as describedabove. Second, the lamps can be turned ONindividually for reading lamp operation by the lampswitch. The BCM supplies battery voltage through theinadvertent power courtesy lamp circuit to the dome/reading lamp for reading lamp operation only.

    Sunshade Vanity Mirror Lamps

    The BCM supplies battery voltage through theinadvertent power courtesy lamps circuit to the left andright vanity mirror lamps. When the vanity mirror coveron the sunshade is opened, the vanity mirror lampswitch is closed to ground and the lamp illuminates.

    Interior Lamps DimmingThe second interior lighting group includes lamps whichmay be dimmed. This group may use a combination ofvacuum fluorescent (VF) illumination, LED illuminationand incandescent lamps.

    Headlamp switch Tow/haul switch Traction control switch HVAC control module Driver window switch Driver power door lock switch Auxiliary blower motor switch Front passenger window switch Front passenger door lock switch Front auxiliary HVAC control assembly

    2014 - Express, Savana Electrical Body Builders Manual

  • 4-28 Lighting

    Rear auxiliary HVAC control assembly Steering wheel controls Inflatable restraint I/P module disable switch Driver information center (DIC) display switch Radio

    When the ignition switch is turned to the RUN position,the instrument panel cluster (IPC), radio VF display,and the HVAC control assembly turns ON at maximumbrightness. When the headlamp switch is in the PARKor HEADLAMP ON position, all incandescent and LEDback lighting turn ON at the dimming level indicated bythe instrument panel (I/P) dimmer switch. The dimmerswitch is used to increase and decrease the brightnessof the interior backlighting components. The BCMsupplies a voltage reference through the I/P dimmingvoltage reference circuit to the interior lamp dimmerswitch, which is part of the headlamp switch. When thedimmer switch is placed in a desired brightnessposition, reference voltage is applied through the

    dimmer switch rheostat and the I/P lamps dimmerswitch signal circuit to the BCM. The BCM interpretsthis voltage signal, then applies a pulse widthmodulated (PWM) voltage through the I/P lamps supplyvoltage circuits and the LED dimming supply circuit toall related interior backlighting lamps illuminating themto the desired level of brightness.

    Battery Rundown Protection /Inadvertent PowerThe BCM controls the lighting system through circuitsthat enable the exterior lamp functions of the parklamps, the head lamps, the fog lamps, and the interiorlamps. The BCM opens these enabling circuits10 minutes after the ignition switch is turned OFF withno lamp switch activity. If the ignition switch is turned toany position other than OFF, or if a lamp switch isactivated during this time period, the timer resets foranother 10 minutes.

    2014 - Express, Savana Electrical Body Builders Manual

  • Mirrors 4-29

    Mirrors

    Schematic and Routing Diagrams

    2014 - Express, Savana Electrical Body Builders Manual

  • 4-30

    Mirro

    rsOutside Rearview Mirror Schematics (Power, Ground, Power Mirror Switches and Motors)

    3395097

    B+

    M M M M

    LOC

    DESC

    DE5/DE7

    4340RD/WH

    E

    A6X2

    4340RD/WH

    89L-GN

    F

    88YE

    H

    889PU/WH

    B

    1498BN/WH

    C

    81WH

    G

    881OG/WH

    A

    450BK

    D

    88YE

    88YE

    F E H G

    889PU/WH

    889PU/WH

    1498BN/WH

    F E H G

    1498BN/WH

    1498BN/WH

    881OG/WH

    881OG/WH

    G347

    OSRVM SW5A

    C8X500

    J502

    B7X600 A7A6

    A8X500 D7 D8

    X52AFuse Block -PassengerCompartment

    S52OutsideRearviewMirrorSwitch

    A9BOutsideRearview Mirror- Passenger

    A9AOutside RearviewMirror - Driver

    2014-Express,

    SavanaElectrica

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    Manual

  • Mirro

    rs4-31

    Outside Rearview Mirror Schematics (Heated Mirrors)

    3395100

    B+ B+

    IGN

    LOC

    DESC

    86 30

    85 87

    (C49/DE5/DE7)

    C49/DE5/DE7

    4440RD/WH

    AX3

    H5X1

    550BK

    CX3

    193WH

    D

    C4

    350BK

    E2

    2267OG

    D4X2

    2267OG

    D3

    2267OG

    2267OG

    C C

    1850BK

    450BK

    A A

    G347

    OSRVM HTR20A

    HVACCNTRL10A

    A7X500 A3X600

    G304 G302

    A9AOutsideRearviewMirror -Driver

    A9BOutsideRearviewMirror -Passenger

    X52AFuse Block -PassengerCompartment

    A90Logic

    KR5RearDefoggerRelay

    S34HVACControlsSwitchAssembly

    2014-Express,

    SavanaElectrica

    lBodyBuilders

    Manual

  • 4-32 Mirrors

    Description and Operation

    Outside Mirror Description andOperation

    Outside Mirror System ComponentsThe power mirror system consists of the followingcomponents:

    Power mirror switch Selector switch Left outside power mirror Right outside power mirror OSRVM 10A fuse HVAC control module Left outside power mirror Right outside power mirror

    Each of the outside power mirrors contains tworeversible motors. The vertical motor operates the upand down directions and the horizontal motor operatesthe left and right directions. Each of the power mirrormotors are circuit breaker protected.

    Power Mirror System ControlsThe power mirror switch incorporates a mirror selectswitch and a four position mirror direction switch.The mirror select switch allows the operator to selectthe mirror to be moved by rotating counterclockwise tothe L position, left outside power mirror, or rotatingclockwise to the R position, right outside power mirror.The mirror direction switch is a 4 position switch thatallows the operator to move the selected mirror up,down, left or right.

    Power Mirror System OperationThe power mirror switch receives power through thebattery supply voltage circuit and the OSRVM fuse. Thepower mirror switch also receives a constant ground.

    The four positions of the direction switch have dualswitch contacts. Each of the contacts are connected toopposing sides of the appropriate power mirror motorsthrough the selector switch. The selector switchinterrupts or completes these circuits depending on theposition of the selector switch (L or R).If the selector switch is placed in the L position and theup switch is depressed, battery voltage will be suppliedto the left outside power mirror vertical motor throughthe left mirror motor up direction circuit and return to thepower mirror switch through the mirror motor commoncircuit then to ground and the mirror will move up. If thedown switch is depressed, the common circuit suppliesbattery voltage and the left mirror motor up directioncircuit completes the path to the power mirror switchthen to ground and the mirror will move down.The remainder of the mirror functions operate in thesame manner as described above. The thing toremember is, that by placing the power mirror switch inopposing positions (left/right or up/down) will reversethe polarity of the mirror motor, utilizing the samecircuits and the power mirror will move accordingly.

    Heated Mirror System Controls

    The heated mirror system is activated by depressingthe rear window defogger switch, which is part of theHVAC control module. For further information on therear window defogger operation, refer to Rear WindowDefogger Description and Operation on page 46.

    Heated Mirror System Operation

    The heated mirror system operates in parallel to therear window defogger. Each outside rearview mirrorcontains a heating element that is connected to aconstant ground source. When the rear windowdefogger system is active, battery voltage is availableto the outside rearview mirrors through the heatedmirror supply voltage circuit. The mirrors will heat up toremove ice, snow or frost and will automaticallydeactivate when the rear defogger system has timedout, approximately 10 minutes.

    2014 - Express, Savana Electrical Body Builders Manual

  • Vehicle Access 4-33

    Vehicle Access

    Schematic and Routing Diagrams

    2014 - Express, Savana Electrical Body Builders Manual

  • 4-34

    Vehicle

    Access

    Release Systems Schematics (Access Panel Relay Control)

    3395114

    B+ LOC

    DESC

    1042RD/BK

    E1X1

    740OG

    740OG

    740OG

    740OG

    740OG

    740OG

    1344L-BU

    A7X6

    1095TN/BK

    244L-BU

    B8

    294TN

    1391L-GN

    B7

    1092PK

    J409 J309 J408

    15 11

    13 12

    5 1

    3 2

    10 6

    78

    (YF1/YF2/YF7)

    1042RD/BK

    1042RD/BK

    740OG

    18

    19

    UPFTR AUX 150A

    PANELACTUATOR15A

    O P Q

    AX360

    J302

    J303

    X52AFuse Block -PassengerCompartment

    X53AFuseBlock -RearBody

    X53AFuseBlock -RearBody

    K9BodyControlModule

    KR89RRRight RearAccess PanelRelay

    KR89LFLeft FrontAccess PanelRelay

    KR89LRLeft RearAccessPanelRelay

    2014-Exp

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  • Vehicle

    Access

    4-35

    Release Systems Schematics (Access Panel Actuators)

    3395116

    M M M M M M

    LOC

    DESC

    1095TN/BK

    3

    1095TN/BK

    3

    294TN

    3

    294TN

    3

    1092PK

    3

    1092PK

    3

    750BK

    44

    750BK

    4

    750BK

    4

    750BK

    4

    750BK

    4

    750BK

    1095TN/BK

    294TN

    1092PK

    G403

    O P Q

    J409 J309 J408

    M2EAccess PanelUnlatchActuator -Right SideFront

    M2FAccess PanelUnlatchActuator -Right SideRear

    M2AAccess PanelUnlatchActuator -Left FrontSide Front

    M2BAccess PanelUnlatchActuator -Left FrontSide Rear

    M2CAccess PanelUnlatchActuator -Left RearSide Front

    M2DAccess PanelUnlatchActuator -Left RearSide Rear

    X53AFuseBlock -RearBody

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  • 4-36 Vehicle Access

    Description and Operation

    Door Ajar Indicator Description andOperation

    Door Ajar Indicator SystemComponentsThe door ajar indicator system consists of the followingcomponents:

    The body control module (BCM) The instrument panel cluster (IPC) The driver information center (DIC) The door ajar switch

    Door Ajar OperationThe body control module (BCM) receives a discreteinput from the door ajar switch to indicate the status ofthe door. The BCM then communicates this status tothe instrument panel cluster (IPC) via GMLAN serialdata. The IPC, upon receipt of this message, willilluminate the door ajar message in the driverinformation center (DIC) and also send a GMLAN serialdata message to the radio to activate the door ajaraudible warning when the following conditions are met:

    The transmission is shifted out of PARK. The vehicle speed is greater than 8 km/h (5 mph).

    Power Door Locks Description andOperation

    Door Lock System ComponentsThe power door lock system consists of the followingcomponents:

    Driver door lock switch Front passenger door lock switch Rear cargo door lock switch Door lock relay Passenger door unlock relay Driver door unlock relay Cargo door unlock relay Body Control Module (BCM) Reversible door lock actuators in each of the

    doors DRV LKS 10A fuse, driver door unlock relay

    supply voltage CARGO UNLK 10A fuse, cargo door unlock relay

    supply voltage DOOR LKS 20A fuse, door lock relay and

    passenger door unlock relay supply voltage

    Door Lock System ControlsThe power door lock system can be controlled by any ofthe following:

    A power door lock or unlock switch activation A keyless entry transmission A lock out prevention function A last door locking function

    Driver, Passenger and Cargo Door LockOperationWhen any of the door lock switches are placed in thelock position, a ground signal is applied to the BCMthrough the door lock signal circuit. Upon receiveingthis signal, the BCM grounds the control side of thedoor lock relay through the door lock relay controlcircuit. Since the other side of the door lock relaywinding is connected to battery voltage, the relay isenergized. This causes the contacts to close andcomplete the path from the DOOR LKS fuse throughthe battery voltage circuit. Voltage is then applied to thelock side of the door lock actuators through the doorlock actuator lock circuits. Since the other side of the allthe door lock actuators are connected to the normallyclosed contacts of their respective unlock relays toground, the doors lock.The lock function can also be accomplished by theBCM supplying ground to the door lock relay controlcircuit by either of the following:

    A keyless entry lock transmission A last door lock function

    Driver Door Unlock OperationWhen any of the door lock switches are placed in theunlock position, a ground signal is applied to the BCMthrough the door unlock signal circuit. Upon receiveingthis signal, the BCM grounds the control side of thedriver door unlock relay through the driver door unlockrelay control circuit. Since the other side of the driverdoor unlock relay winding is connected to batteryvoltage, the relay is energized. This causes thecontacts to close and complete the path from the DRVLKS fuse through the battery voltage circuit. Voltage isthen applied to the unlock side of the driver door lockactuator through the driver door lock actuator unlockcontrol circuit. Since the other side of the the driverdoor lock actuator is connected to the normally closedcontacts of the door lock relay to ground, the driverdoor unlocks.The driver door unlock function can also beaccomplished by the BCM supplying ground to thedriver door unlock relay control circuit by either of thefollowing:

    A keyless entry unlock transmission A lock out prevention function

    Passenger Door Unlock OperationWhen any of the door lock switches are placed in theunlock position, a ground signal is applied to the BCMthrough the door unlock signal circuit. Upon receiveingthis signal, the BCM grounds the control side of thepassenger door unlock relay through the door unlockrelay control circuit. Since the other side of the doorunlock relay winding is connected to battery voltage,the relay is energized. This causes the contacts toclose and complete the path from the DOOR LKS fusethrough the battery voltage circuit. Voltage is thenapplied to the unlock side of the passenger door lockactuators through the door lock actuator unlock controlcircuits. Since the other side of the the door lockactuators are connected to the normally closedcontacts of the door lock relay to ground, the passengerdoors unlock.

    2014 - Express, Savana Electrical Body Builders Manual

  • Vehicle Access 4-37

    The door unlock function can also be accomplished bythe BCM supplying ground to the passenger doorunlock relay control circuit during a keyless entryunlock transmission.

    Cargo Door Unlock OperationWhen any of the door lock switches are placed in theunlock position, a ground signal is applied to the BCMthrough the door unlock signal circuit. Upon receiveingthis signal, the BCM grounds the control side of thecargo door unlock relay through the cargo door unlockrelay control circuit. Since the other side of the cargodoor unlock relay winding is connected to batteryvoltage, the relay is energized. This causes thecontacts to close and complete the path from theCARGO UNLK fuse through the battery voltage circuit.Voltage is then applied to the unlock side of the cargodoor lock actuator through the door lock actuatorunlock control circuit. Since the other side of the thecargo door lock actuator is connected to the normallyclosed contacts of the door lock relay to ground, thecargo door unlocks.The cargo door unlock function can also beaccomplished by the BCM supplying ground to thecargo door unlock relay control circuit during a keylessentry unlock transmission.

    Delay Locking OperationThis feature allows the operator to lock all the doorsfrom a door lock switch with the side doors(s) open.The side cargo doors have contact plates that completethe power door lock and unlock control circuits, amongothers, when the side cargo doors are closed, andinterrupt these circuits when the doors are open. Whena lock function occurs and the BCM senses an activestate on any door ajar switch signal circuit the driver,front passenger and cargo doors will lock as described.The BCM continues to monitor door ajar switch signalcircuits. When the BCM senses an inactive state, doorclosed, the BCM will cycle the door lock relay againafter approximately 5 seconds to perform another lockfunction, thus locking the side cargo door(s).

    Lockout PreventionThis feature prevents the locking of the driver door if theignition key is left in the ignition lock cylinder. If a lockfunction occurs from any door lock switch and the BCMsenses a door ajar and the key in ignition switch signalcircuit is in the yes state, the BCM will cycle the doorlock relay to lock the doors and then cycle the driverdoor unlock relay to unlock the driver door.

    2014 - Express, Savana Electrical Body Builders Manual

  • 4-38 Wipers and Washers

    Wipers and Washers

    Schematic and Routing Diagrams

    2014 - Express, Savana Electrical Body Builders Manual

  • Wipers

    andWashers

    4-39

    Wiper/Washer Schematics (Wiper Controls)

    3395119

    4425366658251070

    332

    LOC

    DESC

    6009TN/BK

    MX3

    8X1

    1714L-BU

    N

    9

    1715L-GN

    K

    5

    94PK

    L

    24

    6009TN/BK

    1714L-BU

    1715L-GN

    94PK

    D1X200 E11 E12 D6

    K9BodyControlModule

    S78Turn Signal/MultifunctionSwitch

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  • 4-40

    Wipers

    andWashers

    Wiper/Washer Schematics (Wiper and Washer Motor Control)

    3395120

    M

    M

    B+

    LOC

    DESC

    91GY

    H6X3

    20X5

    C7X1

    95D-GN

    1

    G5X3

    92PU

    4

    G4

    860TN

    21X5

    H8

    2268OG

    15X4

    G2

    228OG

    A

    D1

    350BK

    B

    196YE

    7X4

    3

    351BK/WH

    2

    1250BK

    5

    1250BK

    G102 G302

    WPR25A

    WASH15A

    K9BodyControlModule

    M75WindshieldWiper Motor

    X50AFuse Block -Underhood

    G24WindshieldWasherPump

    K9BodyControlModule

    KR12BWindshieldWiperRelay

    KR12CWindshieldWiperSpeedControlRelay

    KR11WindshieldWasherPump Relay

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  • Wipers and Washers 4-41

    Description and Operation

    Wiper/Washer System Descriptionand Operation (Wiper and Washers)

    Wiper/Washer System ComponentsThe Wiper/Washer System consists of the followingcomponents:

    Windshield wiper/washer switch Body control module (BCM) WPR Relay WPR HI Relay Windshield wiper motor Windshield washer fluid pump Windshield washer fluid level switch Rain sensor module Instrument panel cluster (IPC) WPR Fuse 25 A WSW/PUMP Fuse 10 A RAP Fuse 10 A

    Refer to CELL Link Error - Link target cell (cell ID62031) is invalid for this publication. on page ??.

    Power and GroundsWith the ignition in the ON position, accessory voltageis supplied through the 25A WPR fuse to the WIPERrelay, the WIPER HI relay and the WSH relay that areall located in the underhood fuse block. Refer to Wiper/Washer Schematics on page 439.G101 provides ground for the windshield wiper motor.G104 provides ground for the WPR relay, the WPR HIrelay, the windshield washer fluid pump and thewindshield washer fluid level switch.

    Modes of OperationThe normal wiper system function positions are asfollows:

    MIST DELAY MANUAL LOW MANUAL HIGH WASH

    Automatic Modes of Operation AUTOMATIC DELAY AUTOMATIC LOW AUTOMATIC HIGH

    Automatic low speed and automatic high speed wipermodes are continuous wiper operations that arecontrolled by the outside moisture sensor. Automaticlow and high speed operation is utilized when theamount of precipitation on the windshield exceeds theautomatic delay or low threshold.

    Moisture Sensitive WipersThe outside moisture sensor monitors moistureaccumulation on the windshield and uses a windshieldwiper/washer switch status input to provide wipe

    commands to the body control module (BCM). TheDELAY positions on the wiper/washer switch are usedto activate the AUTOMATIC rain sensing operatingmode. They are also used to adjust the level ofsensitivity to moisture accumulation, which determinesthe dwell time for commanding a wiper motor wipecycle.Accessory voltage is supplied to the outside moisturesensor through the 10A RAP Fuse, located in the rearfuse block. The sensor is grounded through the groundcircuit and G402. Whenever the ignition is in the run oraccessory positions, the BCM sends the wiper/washerswitch status using a pulse width modulation (PWM)signal through the outside moisture sensor signal 1circuit to the outside moisture sensor. When a wipecycle is needed, the moisture sensor sends a PWMvoltage signal through the moisture sensor signal 2circuit back to the BCM requesting the wiper operation.The outside moisture sensor uses the moisture sensorsignal 2 circuit to command wiper motor wipe cyclesand to confirm the moisture sensor signal 1 is beingreceived. If at anytime communication between theoutside moisture sensor and BCM is lost, the BCM willuse the inputs from the windshield wiper/washer switchin the delay positions to operate the wiper motor atcontinuous variable delay intervals.

    Low Speed OperationWhen the wiper switch is in the low speed position,ground is applied through a resistor internal to theswitch and the wiper switch low signal circuit to thebody control module (BCM). In response to this signal,the BCM energizes the WPR relay by applying batteryvoltage through the wiper relay control circuit to the coilside of the relay. This allows battery positive voltagefrom the WPR fuse to flow through the switch input sideof the WPR relay and out to the switch input side of theWPR HI relay. Since the wiper high relay isde-energized and its switch contacts are normallyclosed to the low speed control circuit of the windshieldwiper motor, the motor will operate at low speed.Wiper motor low speed operation and the WPR relaycan also be commanded ON/OFF by using a scan tool.Refer to CELL Link Error - Link target cell (cell ID72864) is invalid for this publication. on page ??.

    Mist OperationWindshield wiper/washer system MISToperation isidentical to wiper Low operation, except that the mistswitch is a press and release type switch. When thewiper switch is moved to the mist position and released,low speed wiper motor operation is started and willcontinue until 1 wipe cycle is complete. If the wiperswitch is moved to the mist position and held, the wipermotor will operate in the low mode until the switch isreleased.

    Delay OperationWindshield wiper delay operation is a low speed wipermotor function with a variable delay interval betweenthe wiper motor cycles. The delay interval is determinedby a series of 6 resistors within the wiper/washerswitch. The body control module (BCM) monitors thewiper switch low signal circuit to determine the delayinterval between the low speed wiper motor wipecycles.

    2014 - Express, Savana Electrical Body Builders Manual

  • 4-42 Wipers and Washers

    High Speed OperationWhen the wiper switch is in the high speed position,ground is applied through the windshield wiper switchhigh signal circuit to the body control module (BCM)indicating the wiper high speed request. In response tothis signal, the BCM then energizes the WPR relay, asstated above, and the WPR HI relay by applying groundthrough the control circuit to the coil side of the relay.With the wiper high relay energized and its switchcontacts closed to the high speed control circuit of thewiper motor, the motor will operate at high speed.The wiper high speed relay can also be commandedON/OFF by using a scan tool. However, beforecommanding the wiper motor high speed mode ON/OFF using a scan tool, the WPR relay must beenergized by placing the wiper switch in the low speedposition. Refer to CELL Link Error - Link target cell (cellID 72864) is invalid for this publication. on page ??.

    Wash OperationWhen the windshield Wash switch is pressed, ground isapplied through the switch contacts and the windshieldwasher switch signal circuit to the body control module(BCM) indicating the windshield wash request. TheBCM then energizes the WPR relay, as stated above,and the WSH relay by applying ground through thecontrol circuit to the coil side of the relay. With the washrelay energized, battery voltage from the WPR fuse isapplied through the switch side of the relay and out tothe control circuit of the windshield washer fluid pump.The wiper motor will operate for 2 wipe cycles after thewash switch is released.The WSH relay can also be commanded ON/OFF byusing a scan tool. Refer to CELL Link Error - Link targetcell (cell ID 72864) is invalid for this publication.on page ??.

    Park Position OperationWindshield wiper motor park operation is controlled bythe body control module (BCM) using an input from thepark switch that is located within the wiper motor

    assembly. The BCM monitors the windshield wipermotor park switch signal circuit, to determine if thewindshield wiper blades are at the bottom of the glass.During wiper operation, each time the wiper blades areat the bottom of the glass, the park switch ismomentarily closed to ground signaling the BCM thewiper position. When the wiper switch is turned to theOFF position while the wiper motor is somewhere inmid-cycle, the BCM will continue to operate the motoruntil the wipers reach the park position. If the ignition isturned OFF while the wipers are in mid-cycle, thewipers will stop immediately where they are. The BCMwill park the wipers the next time the ignition isturned ON.

    Washer Fluid LOWADD FLUID MessageThe WASHER FLUID LOW ADD FLUID message iscontrolled by the instrument panel cluster (IPC) usingan input from the washer fluid level switch. With theignition in the ON position, the IPC applies ignitionvoltage through an internal resistor and the windshieldwasher fluid level signal circuit to the windshieldwasher fluid level switch. The IPC then monitors thisvoltage to determine the washer fluid level. With thewasher fluid above a determined level, the washer fluidlevel switch is open and the IPC detects voltage on thesignal circuit. When the washer fluid reaches the pointwhere the driver should be informed that the washerfluid is low, the washer fluid level switch closes. Whenthe washer fluid level switch is closed, the washer fluidlevel signal circuit is pulled low and the IPC displays theWASHER FLUID LOW ADD FLUID message on thedriver information center (DIC). In order to prevent theWASHER FLUID LOW ADD FLUID message frombeing displayed while sloshing is occurring in thewasher fluid container, the IPC is programed with a1 minute delay before changing states of the WASHERFLUID LOW ADD FLUID message during an ignitioncycle.

    2014 - Express, Savana Electrical Body Builders Manual

  • Table of Contents 8-1

    Section 8

    Driver Information and Entertainment

    Cellular, Entertainment, and Navigation . . . . . 8-3Schematic and Routing Diagrams . . . . . . . . . . . . . . . 8-3Radio/Navigation System Schematics . . . . . . . . . . . 8-4OnStar/Telematics Schematics . . . . . . . . . . . . . . . . . . 8-8Description and Operation . . . . . . . . . . . . . . . . . . . . . . . 8-9OnStar Description and Operation . . . . . . . . . . . . . . . 8-9Radio/Audio System Description andOperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-16

    Displays and Gauges . . . . . . . . . . . . . . . . . . . . . . . . . 8-20Schematic and Routing Diagrams . . . . . . . . . . . . . . 8-20Instrument Cluster Schematics . . . . . . . . . . . . . . . . . 8-21Audible Warnings Schematics . . . . . . . . . . . . . . . . . . 8-26

    Description and Operation . . . . . . . . . . . . . . . . . . . . . . 8-27Audible Warnings Description and Operation . . . 8-27Driver Information Center (DIC) Description andOperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-28

    Indicator/Warning Message Description andOperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31

    Instrument Cluster Description andOperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-31

    Secondary and Configurable CustomerControls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-33Schematic and Routing Diagrams . . . . . . . . . . . . . . 8-33Steering Wheel Secondary/Configurable ControlSchematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-34

    Description and Operation . . . . . . . . . . . . . . . . . . . . . . 8-35Steering Wheel Controls Description andOperation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-35

    2014 - Express, Savana Electrical Body Builders Manual

  • Cellular, Entertainment, and Navigation 8-3

    Cellular, Entertainment, and Navigation

    Schematic and Routing Diagrams

    2014 - Express, Savana Electrical Body Builders Manual

  • 8-4

    Cellu

    lar,Enterta

    inment,andNavigatio

    nR