FT4 W&T Series

Crop Conversion – small grain

2

Change-Log

Date Change Slide

X – v0.0 Final approved all

8.9.2016 v.0_1 Adresses added 14

3

Foreword

This is a presentation of all necessary and recommended equipment and conversions for SMALL GRAIN harvest with W-/T-series combines MY’16 FT4 in Region 2. Please review also to the description of bundles in Crop Conversion Matrix or current OM.

Changes of settings in the cab are green colored.

Changes of settings (by lever/belt) out of the cab are yellow colored.

Changes which require other parts are colored in blue.

4

Layout

Section by section:

• Feeder House

• Threshing

• Separation

• Cleaning Shoe

• Grain Handling

• Residue

5

Header

REMEMBER:

Adjust the auger and auger finger according to the crop.

Check distance between intake auger and strippers.

Strippers adjusted like DTAC 76721 (600R) & DTAC 104058 (600X).

Important: Cutting platform angle

During operation, the cutting platform should be parallel to the ground.

Check the wear of the knifes.

Lift cylinders: Different lift cylinders for some special headers. Standard is 63mm rod. 70mm required for 630PF, 635X/R/PF. Refer to header to machine compatibility chart.

6

Drum Position

down

Sprocket 33 teeth

Top shaft stripper

no

PerforatedDoors

no

Feeder House

SprocketStandard

Dual Speedwith 33 teeth

Drum Position:Lever on LH & RH side in

the back position(compare the picture)

7

Threshing – T-series

De-awning-plates

Booster bar:quick engage (retrofit as complete convave)

Stone trapcover plate

no

Booster bar if needed

Concave short / universal

Cylinderfilling plates

no

De-awning-plates

if needed

Threshingspeed range

high**(if equipped with 2 speed cyl. Drive)

Threshingspeed

750 – 950 rpm

Concaveclearance

2 – 12

8

Threshing – W-series

Stone trapcover plate

no

Booster bar if needed

Concave mixed / short / universal

Cylinderfilling plates

no

De-awning-plates

if needed

Threshingspeed range

high**(if equipped with 2 speed cyl. Drive)

Threshingspeed

750 – 950 rpm

Concaveclearance

2 – 12

De-awning-plates

Booster bar:quick engage (retrofit as complete convave)

9

Deawning plate & booster bar (W-/T-series)

1.Lever to activate deawningplatesA - Front position – plates are openB - Back position – plates are closed2. Engage/Disengage booster bar**if equipped* if equipped: quick engage boosterbar. Otherwise dismount your booster bar.Decal: HXE95070 & HXE95185

2.

1.

What to do when deawning is a challenge?1. Engage booster bar2. Close concave3. Increase cylinder speed4. Close de-awning plates

Always use booster bar first for deawning. Use deawningplates only if neccessary as they limitseparation capacity. Clean concave when opening de-awning plates

10

If equipped with 2 Speed Cylinder drive range, choose thespeed like recommended before. To set the speed to:

High:

Inner Locking pin engaged

Outside pulley free

Low:

Inner locking pin free

Outside pulley locked

Choose high speed!

Threshing speed level: pin positions

11

Separation – T-series

Rear beater grate position

T-Separator grate position

T-Separatorgrate pos.

closed

Rear beatergrate position

closed

T-Separatorspeed

fast

Fish back if needed

Rubber Flap no

12

T-Separator Drive

small driver - big driven pulley / low speedbig driver, small driven pulley / high speed – recommended for small grain

Decal: H228727

13

Separation – W-series

Rear beater grate position

Rear beatergrate position

close

Rear beaterspeed red.

no

Fish back if needed

Power Separator

if needed

Rubber Flap no

14

Rear beater speed reduction - W-series

For small grain you don‘t need the speed reduction.

Measure the pulleys to clearify, which option is installed:

With speed reduction: 217mm & 286mm (AH163931 H135849 H135850)

Without speed reduction: 266mm (2x H159814 AH139436)

RC1 DA 140

WTS Rear Speed Reduction Kit Not Installed (default) 100

WTS Rear Speed Reduction Kit Installed 75

15

Cleaning Shoe

Pre cleaner 10mm

Chaffer 16 – 20 mmStandard or HP

Sieve 5 – 9 mmStandard

CCM Tailingscover

no

Fan speed 950 – 1350 rpm

Dual rangefan speed

high* / standard*(if equipped with 2 speed cyl. Drive)

16

Cleaning Shoe – chaffer/sieve type

Standard corn(ex CZ4)

HP(high perfo.)

CCM –Frog Mouth

17

Grain Handling

Clean grain elevator steelpaddels

Not mandatory

Cross auger cover position 1-3

U-Joint Paddle Not mandatory

Perforated doors forelevator, etc.

No

Slip clutch Not mandatory

Grain tank speed changes No - standard

18

Grain Tank Speed Change Configuration

1 2 3 4 5 chain

RURstandard

AH12507049T

AH12507049T

AH20613124T

HXE3332420T

HXE7691346T

AXE55765 ¾“x198 links

Xtra faststandard

HXE6364245T

HXE6364245T

AXE2795919T

HXE9532621T

HXE6357531T

AXE378101“x156 links

RURgrass

AH14000160T

AH14000160T

AH20613124T

HXE3332420T

HXE10078434T

AXE56875¾“x204 links

RURrice / corn

AH14000160T

AH14000160T

AH20613124T

AH12807417T

HXE10078540T

AXE56875¾“x204 links

Xtra fastgrass / rice / corn

HXE7386554T

HXE7386554T

HXE4362919T

HXE6404019T

HXE6357531T

AXE57022 1“x162 links

1 2 3

4

5

RUR: Regular unload Rate 88l/sXtra fast: Xtra fast unload rate 125l/s

19

Residue

Speed of chopper High speed

Counter knife position Engaged

Position of Grouser bar If needed

Chaff Spreader speed valve (if equipped) Fast

Deflector Yes

20

Chopper speeds

High speed

• Large pulley to small pulley

• 3400 rpm at rated speed

• 3600 rpm at high idle

Low speed

• Small to large (as shown in decal)

• 1800 rpm

Neutral

• disengage clutch

21

Chaff spreader - speed & vanes

Vane adjustment:To working width depending on crop type and conditions.635: fully up616: fully down

22

Counterknife adjustment

Stepless adjustment, wrench required

Grooves serve as indicator, both sides need to be equal

Grain: Start with a low setting and work your way in untill desired chopping quality is reached.

Knifes that are moved in too far do not provide for better chopping quality, and use a lot of power.

Chopper floor not shown on pictures

23

Residue - Grouser bar

In base on FC and XFC chopper

Needed in tough conditions when expected chopping quality is not achieved with counter knife adjustment

Before engaging grouser bar, check if knives are still sharp enough

Attention: use of grouser bar increases fuel consumption, adjust counterknives first.

Grouser bar

24

Dismount Residue Corn Kit

Includes:

• Cob deflector sheet

• Cover sheet for counterknifes

• Chaff spreader extension paddles

Demount the sheets and install the outter paddels (grey) for small

grain.