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From sticky mucus to Probing our Past: Aspects and problems of the Biotechnological use of Macromolecules

From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

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Page 1: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

From sticky mucus to Probing our Past: Aspects and problems of the Biotechnological use of Macromolecules

Page 2: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

Food and Biopharma Processes imposing stresses on macromolecules:

• Thermal Processing• Irradiation• Freeze-thaw• Spray drying • Filtration • Extrusion • Lyophilisation

Page 3: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

• Thermal Processing• Irradiation• Freeze-thaw• Spray drying • Filtration • Extrusion • Lyophilisation

Food and Biopharma Processes imposing stresses on macromolecules:

Page 4: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components
Page 5: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

Courtesy of C. Faille, INRA, France

Page 6: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

Stability in Response to Bioprocessing I:Thermal processing, D, z and F values

Steve Harding

Page 7: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

Courtesy of C. Faille, INRA, France

EXOSPORIUM

PEPTIDOGLYCAN CORTEX

DEHYDRATED PROTOPLAST

COAT

DORMANT SPORE: Bacillus cereus

Page 8: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

• Most bacteria (Salmonella, Listeria etc) can be destroyed by pasteurisation, but the spore forming ones such as Clostridium botulinium require severe heat treatment at temperatures >100oC.

• Other bacterial spores may not be pathogenic but can cause spoilage to the foods

• Thermal processing is the most common form of treatment – but can also destroy important components of the food from small vitamins to large proteins and polysaccharides

• The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

So this presentation is about how the Processing Industry goes about doing this, the criteria used for safety (based on D, z and F values) and the consequences for the food components

Page 9: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

Theories for the dehydration and heat resistance of spores

1. Lewis, Snell & Burr: Contraction of the peptidoglycan cortex is responsible.

2. Gould & Dring (Unilever, Bedford UK): high osmotic activity and expansion of the cortex is responsible, brought about by the presence of many unshielded acidic groups.

3. Ellar (Cambridge): dehydration of the protoplast occurs at an earlier stage by osmotis of the mother cell before the formationof the cortex & that the rigid cortex maintains the dehydrated state until the spore is ready to germinate.effectsof infection, such as release of endotoxin, do not occur.

So at the onset of germination Theory 1 predicts an initial large volume expansion, Theory 2 an initial contraction, Theory 3 no dramatic change. The relatively rapid method of Dynamic Light Scattering was used to test for this, and showed that the Ellar theory was the more likely.

Page 10: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components
Page 11: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

1. Drop in Optical Density (Absorbance) with time shows the progress of germination of the spores:

Page 12: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

2. Progress of diffusion coefficient coefficient (a measure of size) with time shows no dramatic change in volume

Page 13: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

Kinetics of bacterial (and nutrient) destruction• Processing industry has to bring contamination down to a safe level based on agreed criteria but minimisingdamage to the nutrients

•Destruction of bacteria (and nutrients) follow a first order process

• Destruction rate dN/dt is proportional to N, the number of bacteria remaining

•Similar relations exist for molecular/macromolecular nutrients, except normally deal with number or weight concentrations, c (mol/ml) or C (g/ml)

Page 14: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

Thern| }eftrsdioa at L Fire| T"4rr*,te T

Ccnr,.lrr cr. hotrolcnc.ut fus lct,tittt,

o[ U hrclrr(a lq*- df C&ut=tt

ard filo af u.rra C j O

r h.',rctdc.l

.r r.rtc cnr.r* s-l)

|c6r,rctiun dcr.rihl b l" ode

dN - - t l , .J ( r&

d^/ - l. tt=

Ul , 1 t

( d J = - [ f a ri. u Jo

t ^ i J - h i lo = -b r

hfe\ = lcr\ N '

Page 15: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

a . . l ^Loavcrt tc ruc I u :

or

L e

0ec,,^AL re^rcTtd'lt T/r(e

f,y tlc 7,;,^hibr. tc

J f o

loJ

a roti t.l

lol

toI

p1

ro4

- ! rD7

t [5,. Uo

Stu,tlarl ',cle,oxa.

c.3 . 9,r,., for c.fcagrrrfu-

htt,rl ja,.raT = l 2 t . t " C,u 12-sce

2.3or '{ , , ( f ) =

3 rf.ps

u','(l) = E ,

DT

% : 2-rctf, dr rlc

-ttc t.ic [i, r.c or a;)

,rz[,+ct bJ * fucror

---lq'i{Jl

Page 16: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

(roczsrig at .' given FlxEO Teapo.�rt*re'

! = Dr [o ) ,o ( f f )

r# = ro YlorJ

Connoa1 :

l. Tino., t, ,et*id b gnt "s;l["'

Ao.P&, o^ N" * 0rL"rr! /\

2. flarhorrrtrJ pr"Urbifuj "f no rpe'-> 7,d J b + " o

h

3. The " l2.D c.v.t4lt C . br"lin.'s,

f f r r , = 12 v . . l2 != lg t .c . ]

k. Qthor sPE, elt harc- ,9autV D v'&.L^e,.r

i,{, 6 2{u v {ot 0,., )

Page 17: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

T\tfes of sPre

C|y,.,ehiles

0eso/hiler : qtittun

e-i ' . L

rh^4,1"_ :

Stou ̂ ty b{ou - 2O"C

5ro&r

htc"linun

* Zo -I0o C

(0,r, * 12 s.. )

g(ou ohl€ - W(

e.r. B. steotodrernophilrrs (9,, *Z4O u.\

Page 18: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

Exande

(Ilr<.rohiJgtio ia ,t {"1 btt(r4J

IevA. UJ B. scvoUretaofaibu

Age . catauer h;t + 5703 '

(*1" eyrrk -O'OI sp< pl

Itoos nru, U t at lZl"C I

lr-lat,trt

{rnA ro,thrtr'nrtorrr

x l sp , . l r ^ .c"nh-l

catttrtht. UI;./- A

{0,., = 2*n u.l

= ll!�l e.

{ tf .o ,'.h )

4.7s 9,,,

'x 51O pr.t

F : 2-+o b[#]

Page 19: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

, l A fJunnuy cl- l/eru<lia ak ttx"J tuf-

tog"

fg,o

fft = Rt

fff) = f,

J 0 )

rru" \r r l

t ,*k! {o,t

' 1 .E = U T L a J T

,.hae 0r =

, flecinal Irc/lucl,rh t str�

( ' )

' 2-3o3

A fVp1 bX 7tl L. *ulctul

= 12 sea

k' € re,t&lott

veloc<f1 q:a€/,slt

10,o,., n "0o"

):.--__- /

N=

Ng

lo-'/s,

Page 20: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

p H o r F o o g ? R o D u ( f . $

Fo"d

Lcmo.u 2'3 - 2'6 Lov,t

Apltcs 3.o - 3.3 R\JK

Sttqrbttf&s 3'3 - 3'tf

- lg't:-/oghcrts +'O - +'5

NElMi lyhira cJrcers +'O - +'5 KIJK

ger +., - +'3

Poturocs 5'9 9'8

oteats s's 6's H lb\

R IJIL

leqs 6.1 6 '3

ni lh ( 's - 6 '7

e r

Page 21: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

F , r , . , v f t L u e t

In rp.iF9r5 rhc de!r." .( rtn'ladr'ca o(

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Jad,^rg r*rclg .lv,ct (n, /* ) vo,lncr,

f4 f,rthcr F,r,., vrlqa-r

Thc F,r,n v.rlr.c ,. Ela ry.Jv.rlc,te FoccU Fr'te

ot .r cr^rrc.^F b..f . l2l'l' C t" 9i"c Ela Jrlae

trcrilda.rrroa 6" /N) to L ?tocett rhc2 fcrrlcr.rl've

t aoF acaerqljb tzl -lt c 1' ioh nccztrvil3 c.ratrut-

F,.,., 0,r, . , . [oj ,o (#)For G.1

" lL9" poa.r! (c- )or"t ir . .)

F, r , . , = 12 x 12 = l t t4 rc .

t "5

9 ''

2tccet ( 8' rc^r"rh.r^qL;tnt )

F, . , . , = 5t 2T0 = l20O ke

Jo

ol

Page 22: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

l / t f AT t t THE Sesr fealEreru.i FoA

A Ti l€' 'aAL ?AocetJ ? : 7 vALuet

ritfout doul trrr euc\r.c. for

drra.gc

Ihc KEI l rer

SPrreJ c�l{llrrel

Onr o. t,r,itrl

dcnrogiag ilc rfr/er

to thc. Gol dtrelF

- larorn or Sigclou -r llproria-rf.b n

C. bot"l.i"r,

Tl\41',Ac

l 0 ' c3 o o c

l ) r T € T H E0tFeate I

i l a

il tv

- f,ottrl / 1Jyv.l*tJu,yilqatir cc4.

ia hpv ! van., n'tl Va? f.rr

vr'ttt natf.c4tr.

r,t le * ,-e. Ec a gocl cploxirretiw

Log,o9 { - T

Page 23: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

ltrte€ttr tAts tN z - vALu6

Long foett tiqs s,F Louu teq\.ra.tu;..es

e! Sh,ok pto@tt rku qf hhy aunp. ?

Th ion rn : 2= 26 .3 "C

C[ornd.aa b .u lu t , t , : Z* l \ 'C

u, (ff) ' te,

BAcrvztA

: ,t,g," (ff)

r = bD,rbtb(fl

NaTat€Utt

b

t"g

r= grb,.(z)

rosc= 19 Lr*bF:t2t I

Page 24: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

Nou, ul(n9

I'09 D,

.'. For rr ftxtA

t 5 v

(igelou)

( T

coC

llrq<n*btt

&N

T

Page 25: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

,IFFT(EruTIALJ TA' Z- VALUES

- ctu;-,l,itg t^rl alprcpi*e- fu'ngtotur<

cID

,f

C D 'u-lo,

to-lch(ufl = ro

t20 t3u

o''ocun,s)=lot"

lro

T ( c )

Page 26: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

O If TERENTIRLJEA' Z- VALUES

ID

bsI

L D 'f . .c .Dt

al0

,

ftr

l0 ?o lorrthtrai^

t20

T ( c ),3U

- ch,;otin3 on qePn(rc"te- &.agti*ut<

ffi)=f ,o,MI ( $ ) = r o \ - . t m {' | | ' - - - -

l o

Page 27: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

" 6ATaH eEr(*T

Ilrt urks\ Ioh ':ras.' & Son l.rt.l

Page 28: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

at

,, H.t0bJfftT

Page 29: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

"6hrc+ neaL,?ea (n tet )l

. l

122 HEAT TREATTIENT oF nllLK AND PRotEsslNc on rtQutb rttrx

Page 30: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

) A T Q T , Coe{f hrUolrJ

, Sre en )?n rro^j

(ff€rl t C* cct &/ftGAI

Page 31: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

(.

cortrfillcrt

ill srettLft,

lO^rT

=:sL=- \--

Page 32: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

Steam Retort - cans

Page 33: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

Continuous sterilisation plant (heat exchangers) – liquid foods

Page 34: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

Effect of heat treatment of Polysaccharides

There have been only a few studies on this, and what data we have suggests that the damage depends very much on the type of polysaccharide. Consider 3 studies:

• Bradley and Mitchell (1988) – alginate, carboxymethylcellulose and κ-carrageenan

• Morris et al (1999) - low methoxy pectins

• Morris et al (2002) – high methoxy pectins

Page 35: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

Effect of heat treatment of Polysaccharides

1. Study by Bradley and Mitchell (1988)

• used specially designed “slit viscometer” for measurement at high temperature (up to 100oC)

•Alginate, carboxymethylcellulose, κ-carrageenan

•Measured change of specific viscosity ηsp with time at different temps. T

•Use Mark-Houwinkrelation [η] = K’Ma to obtain molecular weight information

•Alginate much less stable

Page 36: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components
Page 37: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

Effect of heat treatment of Polysaccharides

2. Study by Morris et al (1999)

• used specially designed analytical ultracentrifuge for measurement of sed. coeffs. and mol. wts. at temps up to 60oC –intrinsic viscosities measured too

•Low methoxy pectins

•No clear degradation - s, [η], M show little change with temp of measurement

Page 38: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

No clear degradation - s, [η], M show little change with temp of measurement:

Page 39: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

Effect of heat treatment of Polysaccharides

3. Study by Morris et al (2002)

•High methoxy pectins

•In contrast to the result for LM pectins, clear degradation - s, [η], M all decrease with temp of measurement, although conformation (from [η] = K’Ma and s = K”Mb

analyses) ~ unaltered

•Thermal stability of pectins seems to depend strongly on degree of esterification

Page 40: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

[η] = K’Ma ; a~ 0.84

Page 41: From sticky mucus to Probing our Past: Aspects and ... · • The goal of Thermal Processing is to make the food safe for the consumer but minimising the disruption of the food components

References• Bradley, T.D. and Mitchell, J.R. (1988) The determination of the kinetics

of polysaccharide thermal degradation using high temperature viscosity measurements, Carbohydrate Polymers, 9, 257-267

• Femenia, A., García-Pascua, P., Simala, S. and Rossellóa, C. (2003) Effects of heat treatment and dehydration on bioactive polysaccharide acemannan and cell wall polymers from Aloe barbadensis Miller, Carbohydrate Polymers, 51, 397-405.

• Harding, S.E. (1986) Applications of light scattering in microbiology, Biotechnology & Appl. Biochem. 8, 489-509.

• Morris, G.A., Butler, S.N.G., Foster, T.J., Jumel K. and Harding, S.E. (1999) Elevated temperature analytical ultracentrifugation of a low-methoxy polyuronide, Prog. Coll. Polym. Sci. 113, 205-208.

• Morris, G.A., Foster,T.J. and Harding, S.E. (2002) A hydrodynamic study of the depolymerisation of a high methoxy pectin at elevated temperatures. Carbohyd. Polym. 48, 361-367.

• Singh, R.P. and Heldman, D.R. (2009) Introduction to Food Engineering (4th Edition) Academic Press, London & New York.