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G, Delaisse; E, Tripard Hydrex Green Team – VWS Support Paris From Green Dream to Reality

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Page 1: From Green Dream to Reality - Kruger · From Green Dream to Reality . ... •Internalize Chemical expertise for Veolia Group within Hydrex community •Develop new opportunities by

G, Delaisse; E, Tripard Hydrex Green Team – VWS Support Paris

From Green Dream to Reality

Page 2: From Green Dream to Reality - Kruger · From Green Dream to Reality . ... •Internalize Chemical expertise for Veolia Group within Hydrex community •Develop new opportunities by

Who we are…

1

Hydrex….

Page 3: From Green Dream to Reality - Kruger · From Green Dream to Reality . ... •Internalize Chemical expertise for Veolia Group within Hydrex community •Develop new opportunities by

Hydrex is….

3

Mission

• Veolia WaterTech treatment additives brandname

• Build global credibility/recognition on the market place as Global Solutions Provider

Vision

• Develop Water Total Solutions to the industrial and Municipal Markets worldwide

Strategy

• Internalize Chemical expertise for Veolia Group within Hydrex community

• Develop new opportunities by Innovations

We are more than an equipment company.

We are more than a specialty chemicals company. We offer a total water solution.

Page 4: From Green Dream to Reality - Kruger · From Green Dream to Reality . ... •Internalize Chemical expertise for Veolia Group within Hydrex community •Develop new opportunities by

Why?

2

Veolia …. Green initiative

Page 5: From Green Dream to Reality - Kruger · From Green Dream to Reality . ... •Internalize Chemical expertise for Veolia Group within Hydrex community •Develop new opportunities by

Drivers for migration to natural polymers

5

Regulation Environmental Strategic Commercial

Page 6: From Green Dream to Reality - Kruger · From Green Dream to Reality . ... •Internalize Chemical expertise for Veolia Group within Hydrex community •Develop new opportunities by

How?

3

Veolia …. Green initiative

Page 7: From Green Dream to Reality - Kruger · From Green Dream to Reality . ... •Internalize Chemical expertise for Veolia Group within Hydrex community •Develop new opportunities by

Surface water

Clarification Removal of suspended solids,

dissolved organic matter, color

Filtration

(UF or sand filters) Polishing

Desinfection Elimination

bacteria and viruses

Coagulant

Floculant

Chlore

Context for Hydrex… Development of a range of bio-based products

Commitment for Green chemistry Alternatives to the use of synthetic products

Floculants

Use of anionic polyacrylamides ballasted flocculation Legislation restriction regarding the content of acrylamide monomer in the DW

Targets for Actiflo app’s

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8 -

Sources of bio-polymers

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Screening result in jar-test since 2008 ~ 80 products tested

Actilfo ® pilot trial @ 60 m/h ~ 20 products tested Various types of water (OM, soft/hard, turbidity, …)

=== > Focus on industrial potato starch

Since 2010 – Exclusive partnership with starch producer Abundant & cheap product Versatile product (broad potential of modification) Easy solubility (cold water soluble) Authorized in DW application (ANSI 60, NF EN 1406) Not compete with the food chain Non-GMO potato Food grade qualtiy

KPI’s elaboration

Page 10: From Green Dream to Reality - Kruger · From Green Dream to Reality . ... •Internalize Chemical expertise for Veolia Group within Hydrex community •Develop new opportunities by

Real alternative to PAM ?

3

Activated starch….

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Actiflo® - Pilot testing in Annet/Marne (France)

11

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12

Actiflo® - Pilot testing in Annet/Marne (France)

Actiflo 1 AN923

UF1

SF1 VHS

SF2

Actiflo 2 Hydrex starch

UF2

SF3 TGV

SF4

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Dosage 0,6 to 0,8 ppm Coag/Floc = 8 min

SF tow layers 13m/h Granulometry 0,75 – 1,35

mm

Backwash sequence modified Mêmes performances qu’avec les produits de

Actiflo® - Pilot testing in Annet/Marne (France)

PAM = Hydrex 3842

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Dosage 0,6 à 0,65 ppm Coagulation > 5 min

Two layers SF 13m/h Granulometry 0,75 – 1,35

mm

Turbidité eau filtrée = 0,15-0,2 NTU

Actiflo®’s clarified water impact on SF

40-50h cycle times (UFRV 300-350 m3 / m2 / m)

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Dosage 0,6 à 3,8 ppm Coagulation > 5 min

Backwash sequence modified

Operating time without CIP> 1500h

Actiflo®’s clarified water impact on UF

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Physico-chemical analysis of water (1/2)

water analysis treated Hydrex3842 (3ppm)

Green Floculant, impact on the clarified water ?

Physico-chemical analysis of water (2/2)

Analysis PAM vs Hydrex3842 (2ppm)

No difference on the whole treatment line => What about biological impact?

No increase of BDOC in the clarified water?

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Biofilm development kinetics

Total Viable seeds

Total bacteria (epifluorescence DAPI)

« Population » outlet of the Actiflo and SF: H3842 = PAM

Green Floculant, biofilm generator?

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Green floculant versus PAM for cold water temperature

St. Lawrence River (Quebec, Canada).

Alkalinity (80 mg CaCO3/L), pH (≈ 8.0), TOC (< 3 mg C/L), Turbidity (2.5 - 3.5 NTU).

Alum dose=0.13 meq./L, microsand=4 g/L, G=165 s-1, 3 minutes of settling.

07/11/2014 Direction or Department name 18

0.0

1.0

2.0

3.0

4.0

0.0 0.1 0.2 0.3 0.4 0.5 0.6

SW

tu

rbid

ity (

NT

U)

Dose (mg/L)

21˚C

1˚C

PAMp-value= 0.43

A

0.0

1.0

2.0

3.0

4.0

0.0 0.1 0.2 0.3 0.4 0.5 0.6

Dose (mg/L)

21˚C

1˚C

H3841p-value= 0.04

B

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Hydrex Meeting ⁞ Kraków 2013

PAM

Hydrex 3841

Actiflo: 375 m3/h per Treatment Line

Line 1

Line 2

Application - DWP La Billerie (France – Dpt 35)

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Dose rate

Line 1 : 0,25-0,35 g/m3 AN905

Line 2 : 0,4 g/m3 de AN905

0,6 to 0,8 g/m3 of Hydrex 3841

Line treatment Hydrex 3841 vs AN905 • water treated on Line-2 from November 2012 to May 2014 is 2,515,000 m3.

20

Raw water LINE 1 – Settled water

LINE 2 - Settled water

Number of

samples= 42

Turbidity (NTU)

DOC (mg/L)

Iron (µg/L)

Turbidity (NTU)

DOC (mg/L)

Iron (µg/L)

Turbidity (NTU)

DOC (mg/L)

Iron (µg/L)

Average 8,8 5,5 324 0,54 2,0 289 0,61 1,9 302

Av. Deviation

6,8 0,7 285 0,1 0,3 88 0,2 0,2 62

Application - DWP La Billerie (France – Dpt 35)

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No increase of BDOC, HAA and THM in clarified water

No impact on the SF filtration cycle (UFRV)

Application - DWP La Billerie (France – Dpt 35)

UFRV – Sand filter

UFR

V (

m3

/m2

)

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Application - DWP La Chesnaie (France - 49)

Alluvial aquifer of the river Loire

Start-up: Oct 2013

Actiflo® Carb – 500 m3/h

Aeration; KMnO4; AC-P; PAX

Dosage : 1,5 g/m3 d’Hydrex3841

ARS Analysis

TOC < 1,5 mg/l

Mn < 15 µg/l

Al < 50 µg/l

0

0,5

1

1,5

2

2,5

3

3,5

4

05-02-14 05-03-14 05-04-14 05-05-14

TOC

(m

g/L)

TOC in/out La Chesnaie plant

Entrée

Sortie

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DWP Vitré Lagrange:

• 14.000 m3/day

• Start-up: April-2014

DWP Sablé Sur Sarthe

• 28.800 m3/day

• Start-up: December-2014

DWP Cholet

• 33.600 m3/day

• Start-up: January-2015

DWP Romorantin-Lanthenay

• 11.000 m3/day

• Start-up: February-2015

DWP Nantes

• 192.000 m3/day

• Start-up: 2016

DWP Trégat

• Start-up: 2016

Other Green Actiflo references in France

I love the Actiflo...

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Feedwater: Valmayor reservoir,

Actiflo®

• 6 m3/s (40mh) - 4 lines for potable water production

• 2 lines package plant for sludge treatment of water production line

Valmayor, Madrid (Spain)

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Initial treatment with other starch + polyDADMAC

Results in comparison with the initial polymer

Elimination of the polyDADMAC

Decreasing dose rate

– up to 30% on the potable line

– up to75% on the sludge line

SF cycle filtration increasing by 2

Better stabilityof the dewatering installation

Hydrex 3841 applied since Sep-2013

Valmayor, Madrid (Spain)

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DWP RIO ERESMA (Segovia): • Two ACTIFLO lines (700 m3/h) – River water

• Close SF (VWT – I)

DWP RACONS (Denia) • ACTIFLO for RO pretreatment (15.000 m3/j) – River

water and sea water intrusion period

DWP Trapiche (Malaga) • Actiflo + Aquazur – River water (episode of high

turbidity)

Other Green Actilfo references in Spain

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Danemark - Ørestaden

Actiflo for surface water filtration

In operation with Hydrex 3841 since October 2013

07/11/2014 Direction or Department name 27

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From Dream to Reality …

4

Conclusion

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Conclusions:

29

• Wide range of use

• Superior effectiveness to all other biosourced flocculants

• Technical-economical performance compared to polyacrylamides

• Excellent resistance with cold water to be clarified (down to 2°C)

• Compatibility in the flocculation phase with Powdered Activated Carbon

• No biofouling impact on a downstream membrane separation (MF or UF)

• Residual Biodegradable Dissolved Organic Carbon (BDOC) is negligible in the treated water

• Complies with regulators’ standards

• No THM/HAA* impact on the treated water

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Tak !

Være grøn !!!