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INSTALLATION AND OPERATION MANUAL
WARNINGS• Hot! Do not touch! The glass and surfaces of this appliance will
be hot during operation and will retain heat for a while after shutting off the appliance. Severe burns may result.
• Carefully supervise children in the same room as appliance.
Save These Instructions For Future Reference
Wood StovesModel Legacy™ S260 T-Top
Free-Standing EPA Certified
Wood-Burning Stoves
P/N 775,216M, Rev. C, 05/2008
A French manual is available upon request. Order P/N 775,216CF.
Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro de la pièce 775,216CF.
These appliances must be properly installed and operated in order to prevent the possibility of a house fire. Please read this entire installation and operation
manual before installing and using your wood stove. Failure to follow these instructions could result in property damage, bodily injury or
even death. Contact your local building or fire officials to obtain a permit and information on any installation requirements
and inspection requirements in your area.US
Report # 050-S-02b-2
�
General Safety Precautions
1. Ifthissolid-fuelroomheaterisnotproperlyinstalled,ahousefiremayresult.Foryoursafety,followtheinstallationdirec-tions.Contactlocalbuildingorfireofficialsaboutrestrictionsandinstallationinspectionrequirementsinyourarea.
2. Wearglovesduringinstallationtoavoidinjuryfromsharpedgesonthestoveand/oritsparts.
3. Thisunitisdesignedandengineeredtoburnonlydry,well-seasonedwood.Burningwetwoodwillgreatlyreduceyourstovesefficiency,produceexcessiveamountsofsmokeandcancausedangerouschimneyfiresduetocreosotebuild-up.
4. Beforeopeningthedoor,thedraft control must be fully open to avoid possible combustion flash (ignitionofhotvolatilegasesasthedoorisopened).
5. Donotusegasoline,gasoline-type lantern fuel, kerosene,charcoallighterfluid,orsimilarliquidstostartor“freshenup”afireinthisstove.Keepallflammableliquidsandcom-bustiblematerials36”fromanypointofthestovewhenitisinuse.
6. Whileburning,fuelutilizesoxygenfromtheairintheroom.Besuretoallowanadequateamountof freshair intotheroomwherethestoveisburning.
7. Theoutsidesurfaceofthestovewillbehotwhileburningproperlyandcansetitemslikeclothingandcurtainsonfire.Keepfurnishingsandothercombustiblematerialsawayfromthestove.Usingtheheatfromthestovetodrywetclothingcanbehazardousifclothesareplacedtoonearthesurfaceofthestove.
8. Hotwhileinoperation.Keepchildren,clothingfurnishingsand combustible material a considerable distance away.Contactmaycauseskinburns.Donotallowchildrentoplaynearthestovewithoutclosesupervision.Donottouchthestovewhileitisburning.Useextremecautionwhiletheunitisinuse.Surfacetemperaturesbecomedangerouslyhotandcancauseseriousburns.
9. Donotallowanyonetooperatethestovewhoisnotfamiliarwiththeoperatinginstructions.
10. Attemptstoachieveheatoutputratesthatexceedstovedesignspecificationscanresultinpermanentdamagetothestove.Neverleaveyourstoveunattendedonhighburnrates.Thismaycauseoverfiring.Overfiringthestovemaycauseahousefire.If the stove glows, you are overfiring.
11. Keepawaterhoseorhand-operatedfireextinguishercloseforsafety.
12. Smoke Detectors-Sincetherearealwaysseveralpotentialsourcesoffireinanyhome,werecommendinstallingsmokedetectors.Ifpossible,installthesmokedetectorinahallwayadjacenttotheroom(toreducethepossibilityofoccasionalfalseactivationfromtheheatproducedbythestove).Ifyourlocalcoderequiresasmokedetectorbeinstalledwithinthesameroom,youmustfollowtherequirementsofyourlocalcode.Checkwithyourlocalbuildingdepartmentforrequire-mentsinyourarea.
13. Inspectyourchimneyatleastonceamonthduringtheburn-ingseasontocheckforsootandcreosoteaccumulations.Anyaccumulationsover1/4”thickshouldberemovedbyaprofessionalchimneysweep.Donotattempttoburnoutheavycreosoteaccumulationswithahotfire.Iflargeaccumulationsareoccurring,reviewyourburningprocedures.
14. Ifacreosotefireshoulddevelop,thefiredepartmentshouldbecalledimmediatelyandthenattemptsshouldbemadetocontrolthefireuntilassistancearrives.Ifa“runaway”fireshoulddevelopcausingover-heatingofthestove,thedooranddraftregulatorsshouldbeclosedimmediately.Thefireshoulddiedownoncedeprivedofoxygen.After a severechimneyfire,thecompletechimneysystemshouldbecheckedbeforefurtheruse.
15. Donotoperatewithagrateorwithanelevatedfire.Alwaysbuildthefireonthesurfaceofthefirebrick.
16.Pleasereadthisentiremanualbeforeyouinstallanduseyournewroomheater.Failuretofollowinstructionsmayresultinpropertydamage,bodilyinjury,orevendeath.
17. Checkalllocalbuildingandsafetycodesbeforeinstallation.Theinstallationinstructionsandappropriatecoderequire-mentsmustbefollowedexactlyandwithoutcompromise.Intheabsenceof localcodesthefollowingstandardsandcodesmustbefollowed.
18. In the U.S.A, install in accordance with the National FireProtection Association’s Code, NFPA 211, Standards forChimneys,Fireplaces,VentsandSolid-Fuel-BurningAppli-ances,orsimilarregulations,mayapplytotheinstallationofaSolid-Fuel-Burningapplianceinyourarea.InCanada,theguidelineisestablishedbytheCSAStandard,CAN/CSA-B365-M93,InstallationCodeforSolid-Fuel-BurningAppliancesandEquipment.
19. Donotconnecttoanyairdistributionductorsystem.20. WARNING: BURNING IMPROPER FUEL (I.E. CHARCOAL)
CAN RESULT IN CARBON MONOXIDE POISONING, WHICH MAY LEAD TO DEATH!
21. Carbon Monoxide Poisoning–Earlysignsofcarbonmonox-idepoisoningresemblethefluwithheadaches,dizziness,ornausea.Ifyouhavethesesigns,getfreshairatonce!Havetheheaterinspectedbyaqualifiedservicetechnician.Somepeoplearemoreaffectedbycarbonmonoxidethanothers.These includepregnantwomen,peoplewithheartor lungdiseaseoranemia,thoseundertheinfluenceofalcohol,andthoseathighaltitudes.
22. Failuretousemanufacturerprovidedparts,variationsintech-niquesandconstructionmaterialsorpracticesotherthanthosedescribedinthismanualmaycreateafirehazardandvoidthelimitedwarranty.
23. Donotmakeanymake-shiftcompromisesduringinstallation.Anymodificationoralterationmayresultindamagetotheapplianceordwellingandwillvoidthewarranty,certificationandlistingsofthisunit.
24. These appliances are designed as supplemental heaters.Therefore, it isadvisable tohaveanalternateheatsourcewheninstalledinadwelling.
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Table of Contents
General Safety Precautions .................................................................�Testing Information ...........................................................................4Draft Requirements ...........................................................................4Selecting the Proper Venting System ......................................................4Negative Pressure Warning ................................................................5Creosote ........................................................................................5Ash Disposal ...................................................................................5Fuel ............................................................................................5Burn-In Period .................................................................................5Paint Curing ...................................................................................5Clearances to Combustibles ................................................................6Floor Protection ...............................................................................6Reduced Clearances .........................................................................6Alcove Clearances ............................................................................6Mobile Home Installations ..................................................................6Chimney and Connector .....................................................................6Components Required for Installation .....................................................6Installation Clearances Diagrams ..........................................................7Leg and Heatshield Installation ............................................................8Outside Air Kit Installation ..................................................................8Stove Installation .............................................................................9Pedestal Installation .........................................................................10Post Installation Checks .....................................................................11Brick Installation ..............................................................................1�Optional Blower Installation ................................................................1�Operating Hints ...............................................................................1�Starting and Maintaining a Fire ............................................................14Cleaning Glass ................................................................................15Operating Techniques and Hints ............................................................15Getting the Most Out of Your Stove ........................................................15Maximizing Your Stove’s Overall Efficiency ..............................................16Achieving Clean, Long Burns ...............................................................16Maintenance ...................................................................................17Troubleshooting ...............................................................................18Do’s and Don’ts ...............................................................................19Replacement Parts Lists .....................................................................�0Accessories ....................................................................................�1Product Reference Information .............................................................��
4
Testing Information
This manual describes the installation and operation of theLegacy™S260non-catalyticwoodheaters.TheseheatersmeettheU.S.EnvironmentalProtectionAgency’semissionslimitsforwoodheaterssoldonorafterJuly1,1990.Thisheaterhasbeendeveloped,testedandconstructedinaccordancewiththerequire-mentsofUL1482,ULCS627andHUDstandardsandislistedbyOMNITestLaboratories,Beaverton,OR.Ithasbeenapprovedforresidential,mobilehomeandalcoveinstallations.
Draft Requirements
Yourwoodstoveisdependentuponaproperlyfunctioningchimneyforoptimumperformance.Itisahighefficiencyappliancethatlosesmuchlessheatupthechimneythanolderappliancesandfireplaces.Forthisreasonitisimportanttomatchthestovetothechimney.Thechimneyhastwofunctions:
1.Itdrawscombustionairintotheappliance(withoutair,nofuelwillburn)and
2.Itexhaustscombustionby-products.YournewCountry™Col-lectionstoveiswhatisknownasa“naturaldraft”appliance.
Theappliancedependssolelyonthenaturaldraftofthechimneysystemtodrawcombustionairintotheunit.Draftistheforcethatmovesairfromtheapplianceupintothechimney.Theamountofdraftinyourchimneydependsonthelengthofthechimney,localgeography,nearbyobstructionsandotherfactors.Toomuchdraftmaycauseexcessivetemperaturesintheappliance(overfiring).Sloworinadequatedraftequalspoorcombustionandpossiblesmokingproblems.Thefollowingaresomeconditionsthatmaycontributetopoorchimneydraft:
1.Achimneytoolargeforyourappliance.2.A chimney with not enough height to produce adequate
draft.3. A chimney with excessive height (this may allow exhaust
tocooltoomuchbeforeexiting,whichwillstalltheratetheexhaustexits).
4.Offsetsintheventingsystemaretoorestrictive(seeChimney Guidelines).
Inadequatedraftwillcausetheappliancetoleaksmokeintotheroomthroughthestoveandthechimneyconnectorjoints.
Excessivedraftmaycauseanuncontrollableburnoraglowingredstoveorchimneypart.
Overfiring Damage-Iftheheaterorchimneyconnectorglows,you are overfiring. Other symptoms may include: Cracking,warpingorburningoutofcomponents,plateddoorsmayturncolor,stoveglassmaydevelopahaze,whichwillnotcomeoffwithcleaning.
Overfiringofastoveisaconditionwhereexcessivetemperaturesarereached,beyondthedesigncapabilitiesoftheappliance.Thedamage that occurs from overfiring is not covered under themanufacturer’slimitedwarranty.
AlsoseeTroubleshootingonPage18.
Selecting the Proper Venting System
Theapplianceismerelyonecomponentofalargersystem.Theotherequallyimportantcomponentistheventingsystem.Thisisnecessaryforachievingtherequiredflowofcombustionairtothefirechamberandforsafelyremovingunwantedcombustionbyprod-uctsfromtheappliance.Iftheventingsystem’sdesigndoesnotpromotetheseends,thesystemmaynotfunctionproperly.Poorlyfunctioningventingsystemsmaycreateperformanceproblemsaswellasbeasafetyhazard.A draft test should read greater than .04’ W.C. (inches water column) and less than .08” W.C.AsperNFPA-211standard(seeparagraphbelow),theinstallermusttakeintoaccountallvariableswithintheinstallationandinstalltheapplianceinsuchamannerthatsatisfiesthedraftrequirementsoftheappliance.SeeChimney Guidelinesbelowtoassistyouinselectingtheproperventingsystemforyourinstallation.
American National Standards Institute ANSI/NFPA �11, Standard for Chimneys, Fireplaces, Vents, and Solid Fuel-Burning Appli-ances - See Draft Section:Achimneyorventshallbesodesignedandconstructedtodevelopaflowsufficienttocompletelyremoveallflueandventgasestotheoutsideatmosphere.Theventingsystemshallsatisfythedraftrequirementsoftheconnectedapplianceinaccordancewiththemanufacturer’sinstructions.
Chimney Guidelines:
• This appliance requires approximately 12 feet minimum of“effectivedraw”providedbytheventingsystem.Asaruleofthumb,every90degreetotaldirectionchangeintheventingwillresultinalossofapproximately5feetof“effectivedraw.”Example: If two45degreeoffsets areused, subtract5 feetfromtheactualverticalventheighttodetermineyour“effec-tivedraw.”Inthiscaseifyouhad14feetofverticalvent,theeffectivedrawwouldonlybeapproximately9feet(14ft.-5ft.=9ft.),thereforeitmaybenecessarytoaddadditionalheighttotheventingsystem.
• Donotinstallanoffsetwithinthefirsttwofeetabovetheflueoutletontheappliance.
• If theventingsystemisallverticalandthetotalvent lengthabovetheflueoutletexceeds14feet,itisrecommendedthatthe8” to6”pipereducer isused(cat.no.71134)anda6”ventingsystembeinstalled.Athigherelevations,thismaynotbenecessary.
• Inwellinsulatedandweathertighthomes,itmaybedifficulttoestablishagooddraftupyourchimney.Thepoordraftiscausedbyashortageofairinthehouse.InthissituationanOutsideAirKitmayneedtobeinstalled(SeeNegative Pressure Warning on Page5andOutside Combustion Air onPage8).
5
Negative Pressure Warning Thisapplianceisnotdesignedtobeoperatedinanegativepres-sure. Very airtight homes with large kitchen exhaust fans, orhomeswith furnacecoldair returns located incloseproximitytothewoodstoveorfireplaceinsertmaycreatenegativepres-sureinthesameroomastheheatingappliance.Thiscancreatedangerousbackdraftingofthestoveandchimneyjoints,drawingcombustionby-productsintothehome.Besureyourhomehasadequatemakeupairtoeliminatenegativepressurescausedbytheabove-mentionedsources.Outsideairconnectedtotheap-plianceprobablywillnotresolvesuchaproblemasthestoveorfireplace insert isnot thesourceofnegativepressure.LennoxHearthProductsacceptsnoliabilityfordamagesresultingfromnegativepressuresdescribedhere.
Ventilation Requirements -Provideadequateairforcombustion.Thefreshairrequirementsofthisappliancemustbemetwithinthespacewhereitwillbeinstalled.VentilationisessentialwhenusingaSolid-Fuel-Burningheater.Inwellinsulatedandweathertighthomes,itmaybedifficulttoestablishagooddraftupthechimney(causedbyashortageofairinthehome).Thelackofairiscausedbymanycommonhouseholdapplianceswhichexhaustairfromthehome(suchasafurnace,heatpump,airconditioner,clothesdryer,exhaustfans,fireplaces,andotherfuelburningap-pliances).Also,thecombustionprocessofthisheaterusesoxygenfrominsidethedwelling.Iftheavailablefreshairdeliveryinthedwellingisinsufficienttosupportthedemandsoftheseappliances,problemscanresult(i.e.excessivenegativepressurecandevelopinthedwellingwhichwillaffecttherateatwhichthisappliancecandraftthusresultinginperformanceproblems.Tocorrectthisproblemitmayhelptoopenawindow(preferablyonthewindwardsideofthehouse)orinstallanoptionaloutsideairkit.
Creosote Formation and Need for Removal
Whenwoodisburnedslowly,itproducestarandotherorganicvapors,whichcombinewithexpelledmoisturetoformcreosote.Thecreosotevaporscondenseintherelativelycoolchimneyflueofaslow-burningfire.Asaresult,creosoteresidueaccumulatesonthefluelining.Whenignited,thiscreosotemakesanextremelyhotfire.Thechimneyandchimneyconnectorshouldbeinspectedatleastonceeverytwomonthsduringtheheatingseasontodetermineifacreosotebuilduphasoccurred.Ifcreosotehasaccumulated,itshouldberemovedtoreducetheriskofachimneyfire.
Ash Disposal
Ashesshouldbescoopedoutofacoolstovewithasmallmetalshovel.Ashesshouldbeplacedinametalcontainerwithatightfitting lid. The closed container of ashes should be placed ona non-combustible floor or on the ground, well away from allcombustiblematerials,pendingfinaldisposal. If theashesaredisposedofbyburialinsoilorotherwiselocallydispersed,theyshouldbe retained in theclosedcontaineruntilall thecindershave thoroughlycooled.Ashescan igniteup to72hoursafterremovalfromthestove.
Fuel
Thisunitisdesignedandengineeredtoburn,dry,well-seasonedwoodonly.
Dry,seasonedwoodisthatwhichhasbeencut,splitandallowedtodryunderacoveredareawhereairisfreetoflowandcirculateunderandaroundthewood(notunderatarporplastic).Makesurewoodisnotstackeddirectlyontheground,itmayabsorbmoisturefromtheground.Itshouldbeallowedtodryintheseconditions for a minimum of six months, preferably one yearormore.IT MUST BE UNDERSTOOD THAT WOOD CANNOT BE LEFT IN ANY KIND OF WET OR DAMP AREA OR IT WILL NEVER BECOME COMPLETELY SEASONED.
Yourstovewillnotoperateatthelevelthatitismeanttounlessyouuseseasoned,drywood.Donotburndriftwoodorwoodthathasbeeninsaltwater,doingsowillvoidyourwarranty.Donotburntreatedwood,coal,garbage,cardboard,solvents,orcoloredpaper.Burningtreatedwood,garbage,solvents,orcoloredpapermayresultinthereleaseoftoxicfumes.Thistypeofburningwillalsovoidyourwarranty.
Burn-In Period
If your stove has a Gold or Nickel-Plated Door, be sure to clean it with a household type glass cleaner and a very soft cloth to remove any fingerprints and residues prior to the first fire and before any fire if the gold has been handled or soiled. Do not close the door tightly during the “Burn-In Period.” Also, open the door frequently (every 5-10 minutes) to keep the gasket from adhering to the curing paint. Ventilatethehousewelldur-ingthesefirstfiringsasthepaintgivesoffcarbondioxideandunpleasantodors.Itisrecommendedthatpersonssensitivetoanimbalanceintheindoorairqualityavoidthestoveduringthecuringprocess.
Pleasebepatientwiththeheatoutputofyourstoveforthefirstfewweeks.Thesteelwillgothroughacuringprocessthateliminatesmoisture,whichisdeepinthesteelandfirebrick.Thismoisturewillreduceinitialheatoutputofyourstoveandmaymakeitdifficulttostart.Afteryouhavebrokeninthepaintonthestoveitwillbenecessarytobuildhotfirestothoroughlyremovethemoisturefromtheappliance.Runningthestovewiththedraftfullyopenfor1to1-1/2hoursafterstartingandaddinggenerousamountsoffuelduringthefirstweekortwoshouldcompletethecuringprocess.Werecommendtheuseofathermometerattachedtothestovetoporchimney.Temperaturesontheconnectorpipeshouldruninthe250-600degreerange.(DO NOT OVERFIRE THE STOVE DURING THIS PROCESS. IF THE STOVE OR CHIMNEY BECOMES RED, REDUCE THE AMOUNT OF AIR ENTERING THE STOVE IMMEDIATELY).
Paint Curing
YournewLegacy™260stoveispaintedwithaHighTemperaturePaintthatcuresduringthefirstfewfirings.Werecommendthatyouputyourstovethrougharegimenofthreeburns.Thefirsttwoshouldlastfor20minuteseachat250degrees(thestoveshouldbeallowedtocoolcompletelybetweeneachburn).Thethirdshouldbeaburnofatleast450degreesF.for45-60minutes.Thepaintwillbecomesoft,gummyandemitnon-toxicsmokeduringtheseburns.Afterthestovecoolsdownforthethirdtime,thepaintwillharden.DO NOT BUILD A LARGE ROARING FIRE UNTIL THIS CURING EFFECT IS COMPLETE OR YOU MAY DAMAGE THE FINISH OF YOUR STOVE.Spraycantouch-upsshouldbedoneonlywithahightemperaturestovepaint(cat.no.70K99),availablefromallLennoxHearthProductsdealers.
6
Clearances to Combustibles
WARNING: BE ABSOLUTELY SURE THE DISTANCE BETWEEN THE HEATER AND THE SURFACE OF ANY COMBUSTIBLE CONSTRUCTION IS NOT LESS THAN SHOWN.
Floor Protection
USA -Thefloorinfrontandundertheheatermustbeprotectedwithaminimumof3/8”thicknoncombustiblematerial.Thecover-ingmustextend16”infrontofthedooropeningoftheheaterand8”toeithersideofthedooropeningand5-1/2”totherearortothewall,whicheverissmaller.Inallinstallationsa16”minimumhearthextension(infrontofthestove)isrequiredasmeasuredfromthedooropeningoftheunit.
Canada -Thefloorinfrontandundertheheatermustbeprotectedwithaminimumof3/8”thicknoncombustiblematerial.Thecoveringmustextend457mminfrontofthedooropeningoftheheaterand200mmtoeithersideofthestovebodyand200mmtotherearortothewall,whicheverissmaller.Inallinstallationsa457mmminimumhearthextension(infrontofthestove)isrequiredasmeasuredfromthedooropeningoftheunit.
Reduced Clearances
Clearancestocombustiblesurfacescanbereducedwiththeuseoflisteddoublewallconnectorpipe.Seetheclearanceswithdoublewallpipeonthefollowingpage.
Alcove Clearances
Double Wall 8”/�0� mm Diameter -Minimum64”(1626mm)width, maximum 48” (1219 mm) depth. Minimum 84” (2134mm)height.Double Wall 6”/15�mm Diameter-Minimum54”(1372mm)width, maximum 48” (1219 mm) depth. Minimum 84” (2134mm)height.
Mobile Home Installations
This appliance is approved for installation into a mobile home in the USA ONLY!
Installation should be in accordance with the Mobile Home Construction and Safety Standard, Title �4 CFR, Part ��80 (in Canada CAN/CSA Z�40 MH), or, when such a standard is not applicable, the Standard for Mobile Home Installations, ANSI A��5.1.
Allmobilehomeinstallationsrequireanoutsideairkit(Cat.No.71111forunitswithlegsorCat.No.71112forunitswithaped-estal).Thestovemustbeboltedtothefloorandgroundedtothechassisofthemobilehome.
WARNING: DO NOT INSTALL IN SLEEPING ROOM OF A MOBILE HOME.
CAUTION: THE STRUCTURAL INTEGRITY OF THE MO-BILE HOME FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED.
Approved Chimney* - YourstoveisapprovedforusewithClassA,UL103HT(U.S.)/ULC-S629(Canada)ListedResidentialTypeandBuildingHeatingApplianceChimney(HTchimney-2100°Fahrenheit) and double wall connector pipe from Security™ Chimneys.
Clearances toconnectorshallbemeasured from8"fluecollar.Restrictionsapply!Readinstructionsbeforeinstalling.
Chimney and Connector
Minimum6"or8”diameter,minimum24MSGblacksteelcon-nectorpipewithlistedfactory-builtchimneysuitableforusewithsolidfuelsormasonrychimney.Horizontalconnectionnottested,refertolocalbuildingcodesforinstallation.Maybeinstalledwith6”connectorpipeandClass“A”chimneyutilizinga8”to6”re-ducer.Seeinstallationinstructionsfordetails.Readinstructionsbeforeinstalling.
TheLegacy™S260maybeinstalledusing6”chimneyinverticalinstallationsutilizinga8”to6”reducer(cat.#71134)atthefluecollar.Iftheventingsystemisallverticalandthetotalventlengthabovetheflueoutletexceeds14feet,itisrecommendedthatthe8”to6”pipereducerisusedanda6”ventingsystembeinstalled.
Connectorpipeandchimneymustbeofthesamebrand.
Thechimneyconnectorshallnotpassthroughanatticorroofspace,closetorsimilarconcealedspace,orafloor,orceiling.Wherepassagethroughawall,orpartitionofcombustibleconstructionisdesired,theinstallationshallconformtoCAN/CSA-B365.
Theremustbeaneffectivevaporbarrierat the locationwherethechimneyorothercomponentpenetratestotheexteriorofthestructure.Followtheventmanufacturer'sdetailedinstructions.
IMPORTANT NOTE: See Draft Requirements and Selecting a Proper Venting SystemonPage4toassistyouinchoosingtheproperventingsystemforyourinstallation.
Components Required For Installations
PedestalBaseorLegs.
WARNING: In the event that you remove the blower for any reason, make sure a cover plate (available from Lennox Hearth Products) is installed before using the heater. Excessive rear wall temperatures will result if the stove is burned without the cover plate. Note:Thecoverplateisnotnecessaryifablowerhasneverbeeninstalledbecauseaknock-outwillbeinplacetoactasthecover.
*OtherapprovedchimneybrandsareProjet,JakesEvans/GSW,Dura-vent,MetalFab,Ameri-Tec,MetalbestosandIndustrialChimney(ICC).
7NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Diagram A: Top View-Parallel Installation Diagram B: Side View-Alcove and Parallel Installations
Footnotes:
1- Thesedimensionstothestovebodyareforreferenceonly.Actualdistancesshouldbemeasuredfromthestove’sfluecollar.
2- Minimumnoncombustiblehearthpaddimen-sions.
3- Shieldshallbeattachedtotherearof thestovepipewitha1”airspaceandmustrunfromthetopofthestovetotheceiling.
4- Notapplicabletoalcoveinstallations.5- In corner applications, when installed at
minimumbackwallclearances,therequiredfloor protection is dimensioned off thebackplaneofthestove,thereforethefloorprotectionrequiredoffthebackcorners(ata45degreeangle)onlyneedstoextendtothewall. This situationwill onlyoccur inCANADAinstallations.
6- Referencedimensiononly,toassistinplan-ningtheinstallation.
Clearances to connector pipe shall be mea-sured from the flue collar of the stove.
Installation
PIPE INSTALLATION A B (1) C D (1) E† F (1,4) G (4) H (�)6” Single Wall Residential 18”
(450mm)15-1/�”
(�94mm)�6”
(660mm)16”
(406mm)8”
�00mm11”
(�79mm)�1”
(5��mm)USA-�7-1/4”CAN-1�00mm
6” Double Wall Residential or Alcove or Mobile Home*
1�” (�05mm)
9-1/�"(�41mm)
��” (584mm)
1�” (��0mm)
8”�00mm
11” (�79mm)
�1”(5��mm)
USA-�7-1/4”CAN-1�00mm
8” Single Wall Residential ��” (584mm)
�0-1/�” (5�1mm)
�8” (711mm)
18”(450mm)
8”�00mm
1�” (��0mm)
��”(584mm)
USA-�7-1/4”CAN-1�00mm
8” Double Wall Residential or Mobile Home*
16” (406mm)
1�-1/�”(�4�mm)
�5” (6�5mm)
15”(�81mm)
8”�00mm
1�” (�05mm)
��”(559mm)
USA-�7-1/4”CAN-1�00mm
8” Double Wall Alcove - Residential or Mobile Home*
16” (406mm)
�8”(711mm)
�8” (711mm)
18” (450mm)
8”�00mm
N/A N/A USA-�7-1/4”CAN-1�00mm
PIPE INSTALLATION I (6) J (�) K L (5) M T (6)6” Single Wall Residential USA-5�-�/4”
CAN-1�91mmUSA-�7-1/�”CAN-1118mm
USA-16”CAN-450mm
USA-0”CAN-�00mm
N/A USA-66”CAN-17�7mm
6” Double Wall Residential or Alcove or Mobile Home*
USA-46-�/4”CAN-1��8mm
USA-�7-1/�”CAN-1118mm
USA-16”CAN-450mm
USA-0”CAN-�00mm
84” �1�4MM USA-66”CAN-17�7mm
8” Single Wall Residential USA-57-�/4”CAN-1518mm
USA-�7-1/�”CAN-1118mm
USA-16”CAN-450mm
USA-0”CAN-�00mm
N/A USA-68-�/4”CAN-1797mm
8” Double Wall Residential or Mobile Home*
USA-50-�/4”CAN-1�40mm
USA-�7-1/�”CAN-1118mm
USA-16”CAN-450mm
USA-0”CAN-�00mm
N/A USA-67-1/4”CAN-1759mm
8” Double Wall Alcove - Residential or Mobile Home*
USA-50-�/4”CAN-1�40mm
USA-�7-1/�”CAN-1118mm
USA-16”CAN-450mm
USA-0”CAN-�00mm
84” �1�4MM USA-67-1/4”CAN-1759mm
Refer to Diagrams A, B and C
† USA=8" (�00mm) from door opening, Canada=8" (�00 mm) from sides and back of unitu Dimensions to Stove Body* Mobile Home - USA only
L
C
D
†E †EKFloor Protector
HI
J
B A
M96” Min.
IFloor Protection
K
T
J
H
FloorProtection
F FG G
Diagram C: Top ViewCorner Clearance, Stove and Flue to Wall
48” Max. Depth
8” ØFlue Collar
8 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Heatshield Mounting Holes
Air Channel
FrontFigure2
Figure1
3.First,screwthethreadedrodsintotheholesatthefourcornersonthebottomofthestove.Screwthethreadedrodsintothefireboxthreefullrotationsor3/16”to1/4”(if the rear rods are screwed in too far they will lift the bricks off the bottom of the stove).Useawasherandnuttosecuretheleg.Besurethelegsaremountedsquarelyonthefireboxbottom.Tightennutssecurely.
4.UsethetwoboltsandwashersprovidedwiththeheatshieldkittomounttheheatshieldasshowninFigure2.
5.Donotovertightentheheatshieldmountingboltsasitmaybendtheheatshield.
Outside Air Kit Installation
Toinstallthe“OutsideAirKit”,positiontheclipsothatthenutisdirectlyabovetheholepunchedinthebackoftheheatshield(seeFigure3).Installtheoutsideairadapterboxonthestovebyslid-ingitintotheairchannellocatedbetweenthebottomheatshieldandthestovebottomuntiltheoblongringisapproximately1/4”fromtherearedgeofthelowerheatshield.Makesuretheringisfacingdown.Threadtheboltupthroughthenutintheclipuntilsnugagainsttheadapterbox.
Tolocatetheholeinthehearthforoutsideair,marka4”circleonthehearth.Thecircle’scentershouldbe2-3/4”directlybackfromthecenteroftheflueoutletand5/8”totheleftside.
Figure3
Expanded View of Clip
Leg and Heatshield Installation
Residential and Mobile Homes - Boltingdownandgroundingofstovearerequiredonlyinmobilehomes.
Openallcartons, ifanyandremove thecontentsuponreceiptandcheckforanydamagedormissingparts.Ifthereishiddendamage,notifyyourfreightcompanyorLennoxHearthProductsdealerimmediately.
CAUTION: Wear gloves during installation in case of sharp edges on the stove.
Leg Installation
1.Carefullyplacestoveonitsback.Becarefulnottoscratchthestove,useapieceofcardboardorcarpettoprotectthebackofthestove.
2.MountallfourlegsasshowninFigure1.
Threaded Rod
Washer
Nut
Clip
1/4” Bolt
Line up the hole in the clip with the hole in the rear center of the bottom heatshield
9NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Stove Installation
1. Ifnotpreviouslyinstalled,installfloorprotectionandmovetheheaterintothedesiredlocation.
2. Positionthestoveonyourfloorprotectionintheexactlocationwhereitistobelocated,makingsureallminimumclearancesaremet.
3. Ifyouareinstallingoutsideaironyourstove,marka4”circleon thefloorprotection justbelow theoblongring. Whencutout,thisholewillaccommodatetheflexibleoutsideairtube.
4. Ifthestoveistobefastenedtothefloor,locatetheholddownbrackets inside the leg box and mark the floor protectionbelowtheholesinthebrackets.
5. Ifyouare installingoutsideaironyourstove,removethestoveandcut thefloorprotectionandthefloorwhere the4”airtubecirclehadbeenpreviouslydrawn.Ifthestoveistobefastenedtothefloor,drill1/2”holesthroughthefloorprotection only, at the marks that were for fastening thestovetothefloorifsodesired.Sliptheflexibleoutsideairtubethroughtheholeinthefloor,leaving1”oftubeabovethefloorprotectorsurface,usingtapetoholditinplace.
6. Placethestoveonthefloorprotectionsothatthepreviouslycutordrilledholeslineup.Attachthestovetothefloorwiththelagboltsifsodesired.
7. Ifyouareinstallingoutsideaironyourstoveplacethehoseclampovertheflexibleairtubeandslidethetubeupoverthe4”ringontheoutsideairadaptorboxandtightenthehoseclamp.Pushtheoutsideairadaptorforward1/4”until fullcontactismadewiththelowerheatshield.Tightenthe1/4”boltuntiltheadaptorboxisheldfirmlyinplace.Usesiliconesealanttocreateasealbetweentheflexibleairtubeandyourfloorprotection.
8. Ifitisnecessarytolevel,secure,orgroundyourstove,usetheholesinthebottomofthelegforthoseapplications.TolevelthestoveonOlympiccastlegs,locatethefrontlegthatisnottouchingthehearthpad.Inserttheallenheadscrewthroughtheslottedwasher(suppliedwiththelegs)andintothethreadedholeinthebottomoftheleg.Seethedrawingtotheright.Pushtheslottedwasherdownuntilittouchesthehearthpadandthentightenthescrewintotheleg.Shouldanyotherlegnotberestingonthehearthpad,installawasherandscrewinthatlegaswell.
9. InstallbricksandbaffleasperinstructionsonPage12.Itishighlyrecommendedthatthebafflebeassembledbeforethechimneyisinstalledsothattheinsulatingfiberblanketscanbeadjustedintoplacethroughthefluecollar.
10.Ifinstalledintoamobilehome,thestoveshallbegroundedtothemobilehomechassiswitha#8AGWcopperwireorequivalent.
11. Forresidentialinstallations,installthefirstsectionofstovepipewiththecrimpedendgoingdowninsidethefluecollarontheheater.Continuewithyourstovepipe,installingeachsection-crimpedenddown.Makethefinalconnectiontoyourchimney.Yourdealercarriesthenecessarypipeandfittingstoconnecttothevariouslistedfactory-builtchimneys.YOUR CHIMNEY INSTALLATION MUST COMPLY WITH LOCAL BUILDING AND FIRE CODES.
12. Besuretofasteneachstovepipeconnectionwithatleast3sheetmetalscrews.
13. Install chimney as per manufacturer’s instructions. Somebrandsofpipemayrequireremovalofthespacerringinthefluecollar.
14. AllhorizontalrunsofpipeshouldbeasshortaspossibleandarerequiredbyNFPANo.211tohaveanupwardpitchorriseinthesamedirectionthesmoketravelsofnolessthan1/4”tothelinearfoot.Theconnectorpipemustmeetminimumclearancesinanydirectiontowallsorothercombustible materials.It must attach to a listeddoublewallmetalchimneyatleast6”indiameterortoamasonrychimneywithafluepassageofatleast48squareinches.
15. I t i s requ i red that achimney connector pipenot extend further thanthe inner wall of the fluewhen it is connected toamasonrychimneyandthatit either be cemented tothemasonryorbeinstalledwithoutcementinathimbleconnectedtothemasonrywall. When the connectorisinsertedintoathimble,thejointmustbetightenoughsothatitwillnotbedislodgedinnormaluse.Installconnectorat no less than the minimum clearances from the ceilingwhenusinga90-degreeelbowtopassthroughcombustibleconstructions.
16. Chimneyconnectorpipesshouldneverpassthroughafloor,ceiling,firewall,partition,orcombustibleconstructionofany type unless certain precautions are taken. The bestmethod is tousea listed thimbleanda listedchimney inaccordance with the manufactures directions. NFPA No.211givesapprovedmethodsforpassingafluepipethroughcombustibleconstructions.
Figure4
Insert the allen head screw through the slotted washer
10 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Pedestal Installation
(Forashdrawerpedestalseeinstructionsincludedwithpedes-tal)
Residential and Mobile Homes
(Bolting down and grounding are required only in mobilehomes)
CAUTION: Wear gloves during installation in case of sharp edges on the stove.
1. Removetheheaterfromthecarton,ifpackaged,uponreceiptandcheckforanydamagedormissingparts.
2. Carefullyputthestoveonpedestalwiththeopenendofthepedestalfacingtherear.DO NOT LEAVE THE
STOVE UNATTENDED UNTIL IT IS BOLTED SECURELY TO THE PEDESTAL.
3. Line up the holes in the brackets on the pedestal with thethreadedholesinthebottomofthestoveandusethetwo1/2”longboltsAND3/8”standardwasherstoboltthestovetothepedestal.Be sure to see that the stove is mounted squarely on the pedestal before tightening the two bolts securely.
4. WheninstallingapedestalonthisstoveyouMUSTplugthefourlegmountingboltholes,locatedonthebottomofthestoveinthefourcorners,withtheboltsthatwereusedtomounttheshippinglegs.The two rear bolts should not be installed more that two full rotations to prevent lifting the bricks off the bottom of the stove. FAILURE TO INSTALL THESE FOUR BOLTS PROPERLY WILL RESULT IN REDUCED CONTROL OF THE STOVE’S COMBUSTION SYSTEM!
5. Ifrequired,installtheOutsideAirKit(cat.no.71112)asperthefollowinginstructions.Tolocatetheholeinthehearthforoutsideairmarkandcuta4”(102mm)holeinthehearth.Thehole’scentershouldbe3”(76mm)directlyforwardfromthecenteroftheflueoutletorlocateaspertheinstructionsbelow.
6. Positionthestoveonyourfloorprotectionintheexactlocationwhereitistobelocated,makingsureallminimumclearancesaremet.Markthefloorprotectionwherethepedestalwillbelocated,thenremovethestove.
7. Makefour1-1/2”(38mm)cutsinoneendofthecorrugatedtubeandfoldtheflapsback.Cuta4”(102mm)holethroughthefloorprotectionandthefloorandinsertthecorrugatedtubeintothehole.Coveritwiththesuppliedscreenandfastenittothefloorprotector.
8. Locatethe1-1/2”x14”(292mmx356mm)metalplateandpainttomatchthestoveifnecessary.Positionthispiecesothat the 14” (356 mm) dimension evenly overlaps the lipsonthebackofthepedestal(seedrawingbelow).Attachthisplatetothebackofthepedestalwiththeself-tappingscrewssupplied.
9. Ifthestoveistobefastenedtothefloor,attachthestovewiththesuppliedlagbolts,throughthepedestalbaseonoppositesides,attachingthemintothefloorbeneaththefloorprotection.Sealanyirregularitieswithsiliconesealer.
10. Ifinstalledinamobilehome,theheatershallbegroundedtothechassiswitha#8AGWcopperwireorequivalent.
11. Install bricks as per instructions on Page 12. It is highlyrecommendedthatthebafflebeassembledbeforethechimneyisinstalledsothattheceramicfiberblanketscanbeadjustedintoplacefromtheflueoutlet.
12.Installchimneyaspermanufacturer’sinstructions.
Block Off Plate is Required When Installing Outside Air Into Unit (Plate is Included With Kit # OAK-P)
Figure5
11
Post Installation Checks
1. Checkthatallchimneypipejointsaresecurelyfastened.
2. Check that the heater is securely fastened to the floor (ifapplicable).
3. Makesuretheintakeventhasclearaccesstooutsideair(ifapplicable).
4. Makesure theoutsideairventhasbeensealedproperly tokeeprodentsout(ifapplicable).
5. Besureallroofflashingsarewatertight.
6. Besurethestoveisproperlygrounded(ifapplicable).
FOR YOUR OWN PROTECTION AND INSURANCE PURPOSES, HAVE YOUR CHIMNEY AND CONNECTOR PIPE INSTALLATION INSPECTED BY YOUR LOCAL BUILDING CODE AUTHORITY OR FIRE MARSHAL BEFORE STARTING A FIRE IN YOUR STOVE. NOTIFY YOUR INSURANCE COMPANY.
1� NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Brick Installation
CAUTION: Wear gloves during brick installation in case of sharp edges inside the stove.
Note: Installation of the baffle bricks and insulating blanket is easier when you can still access the flue outlet, (before connecting the flue pipe). Besuretheinsulatingblanketisplacedflatonthebrickssoasnottoblocktheflueandthatitdoesnothangoutoverthefrontofthebaffle. Use a ruler or a piece of kindling to reach over the blanket to be sure it is completely flat on top of the baffle bricks.
1. Installbricks#1-28inthenumberedsequenceshowninFigure6.
2. Next,installbricks#29and33ontopoftherearstainlesssteelbafflesupport(Figures7and8)intheupperbackpartofthefirebox.
3. Installbricks#34-38byslidingthebackofonebrickatatimeoverthetopoftherearstainlessbafflesupportuntilyoucanliftthefrontofthebrickontothefrontstainlessbaffle support (Figure 8). Slide bricks #34-38 forwardintothefrontstainlessbafflesupportuntiltheyareasfarforwardastheywillgo.
4. Next, install the insulating blanket on top of the bafflebricksbycarefullyslidingitinfromthefront.
WARNING: IF THE BRICKS ARE NOT INSTALLED EXACTLY AS SHOWN, THEY COULD FALL OUT OF PLACE DURING REFUELING OR BURNING OF THE STOVE, CAUSING SERI-OUS INJURY.
Front ViewSee the following for brick sizes
*Fits against the back of the firebox.
Note:Thesebricksmaybeslightlysmallertoadjustforsteelandfirebricktolerancesbeyondourcontrol.Besuretomeasureandmarkbrickswiththeirnumberswhenremoving.
Figure6
22S
6F
10F
11F
12F
13E
7F
8F9
E
23G
24S
1F
14F
19F
20H
21F
15F
16A
17F
18F
2F
3A
4F
5F
29 S
28 D
0.00.20.40.60.81.0
25 S26 D
Legacy™ S�60 Brick Sizes (see Figures on this page)
A = 4-1/4” x 9” F = 4-1/�” x 9”B = 4-1/4” x 5-1/�” G = �-1/8” x 4-1/4”C = 4-1/�” x 5-1/�” H = 4-1/4” x 4-1/�”D = �-1/8” x 6-1/4” S = �-1/8” x 9”E - 1-�/4” x 9”
Insulating Blanket Size is 1” x 15-1/�” x ��-1/�” and fits on top of the baffle brick.
Top View of Baffle Brick
Ceramic Wool Insulation Blanket
�9 C �4 F
Rear Stainless Steel Baffle SupportSIDE VIEW
Front Stainless Steel Baffle Support
Figure7
Figure8
Side Cut-A-Way View of Firebox
Firebrick Diagram
�9C
�0C
�1B
��C
��C
�8F
�7F
�6A
�5F
�4F
1�NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Operating Hints
1. Burnonlydry,well-seasonedwoodformaximumheatoutput.Insomestatesitisillegaltoburnwetwoodoranythingotherthanclean,drywoodproducts.
2. Yourstoveisdesignedtooperatewiththedoorclosed!Operateonlywiththedoorshuttightlyatalltimesexceptwhenloadingwood.
3. DO NOThitormovethebafflebrickwhileloadingwood.Occasionallycheckthebaffle.Makesuretheinsulatingblanketisalwaysflushwiththefrontofthebafflebrick.Loadingoversizedlogsmaydislodgethebafflebricks.
4. CAUTION: THE DRAFT CONTROL MUST BE FULLY OPEN BEFORE OPENING THE DOOR TO AVOID POSSIBLE COMBUSTION FLASH!! (Ignitionofhotvolatilegasesasthedoorisopened).
5. Feedingexcessiveamountsoffueltothestoveshouldbeavoided. It is important tosupply itwithsufficientdraftandfueltomaintainamoderatelyhotfire.If,dur-ingovernightburns,heavycreosotedepositsdevelopinsideyourstoveandonthedoor,thedraftissettoolow-reviewyourburninghabits!
Optional Blower Installation
Ablower,catalognumber71000,canbeinstalledonthestovetoimprovehotairdistributionthroughouttheroom.
Toinstalltheblower:
1. Removeallthecontentsfromtheblowerbox.Includedwiththeblowershouldbeablowerspeedcontrol.
2. Removethescrewintheroundknock-outplateonthebackofthestove.Bendtheknock-outplatebackandforthuntilitcanberemoved.
3. Mounttheblowerasshownbelow.Makesurethecordis at the bottom when mounted and that it does nottouch the stove anywhere. Remove the four screwsfromthebackofthestove.Useoneofthefourscrewswithawasheronitandattachtheblowerthroughoneofthefourmountinglegsontheblowerhousing.Checktomakesurethatthefanbladedoesnottouchthelargeholeintherearheatshield.(Spinittocheckalldirec-tions).Finishattachingtheblowerwiththeotherthreescrews.Tightenthescrewsmoderatelytightbutdonotovertightenasyoumaystriptheholesout.
4. Pluginthefanspeedcontrolintothenearestoutletthenplugtheblowercordintothespeedcontrol.Donotroutethefanpowercordunderthestoveorallowittocomeincontactwithanysurfaceofthestove.ReadthesectionStartingandMaintainingaFireforproperfanoperatinginstructionsonPage17.
WARNING: In the event that you remove the blower for any reason, make sure a cover plate (available from Lennox Hearth Products) is installed before us-ing the heater. Excessive rear wall temperatures will result if the stove is burned without the cover plate. Note:Thecoverplateisnotnecessaryifablowerhasneverbeeninstalledbecauseaknock-outwillbeinplacetoactasthecover.
CAUTION Be careful not to abuse door assembly by striking or slamming it. If the door assembly or glass is broken or damaged, they must be replaced with factory original parts before heater can be safely operated. Use only components provided by the manufacturer as replace-ment parts.
WARNINGSThe blower must be plugged directly into a properly grounded three-prong receptacle, 1�0 VAC, 60 Hz, single phase. Do not cut or remove the grounding prong from this plug. Do not route power cord under or in front of appliance.
Installation must be in accordance with National Elec-trical Code, ANSI/NFPA 70 - latest edition. In Canada, the current CSA C��-1 Canadian Electrical Code - latest edition.
DANGER: Disconnect power before servicing blower.
Figure9
14 NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.
Starting and Maintaining a Fire
Be sure to clean the Nickel or Gold Plated door with a household type glass cleaner and a very soft cloth to remove any fingerprints and residues prior to the first fire.
1. NEVER USE FLAMMABLE LIQUIDS TO START OR RE-KINDLE A SOLID FUEL FIRE!!
2. Fullyopen theprimarydraftcontrolbypulling the1”plasticknoboutontheleftside(lowerfrontcorner)untilitstops(awayfromthestove).Thiscontroldeterminestheamountofairenteringthestove.Pushingittowardthestovereducestheburnrateinthefirebox.Foryourconvenience, the rod on this control is marked withfourgroovestoassistyouinobtainingrepeatableburnrates.
3. Placeasmallamountofcrumpledpaperinfrontofthefireboxandcoveritwithafewpiecesofkindling.
4. Lightthepaperandallowsufficienttimeforthekindlingtobecomefullyengulfedinflames.Closethedoor.Yourdoormayormaynotneedtobeleftslightlyopenduringthisprocess,dependingonyourstovemodelandchimneydraft.Oncethekindlingisburningwell,largerpiecesofwoodmaybeadded,thenthedoorshouldbeclosed.
Do not operate the stove with the doors open or ajar, as this will produce extreme temperatures within the stove. Damage caused from over-firing is not covered under the manufacturers limited warranty.
5. Forbestresults,usesmallerpiecesofwoodtogetthestovetemperatureveryhighbeforeloadinglargerwoodforsustainedburns.Ifnecessary,crackthedoortoal-lowignitionofthefuelcharge.Nowyoucanaddlargerpiecesofwoodandafterseveralminutesofhighburn,settheleftcontrolforthedesiredheatoutput.Checktheexhaustinabout15to20minutes.Largeamountsofsmokeindicateanimproperburnsetting(eithertoohighortoolow).Adjustandrecheckin5to10minutes.
6. Afteryourstovehasbeenthoroughlypreheated,yourblowercanbeswitchedon.Whenrefuelingyourstove,turnthebloweroffforthefirst30minutes.Onlowandmedium-lowburnsrunthebloweronlow.Theseburnrateswouldbeachievedbyoperatingthestovewiththedraftrodfullypushedintoupto3/4”open(out).Todothis,turnonthebloweratthespeedcontrolandrotatethecontrolallthewaytotheright.Onmedium-highandhighburnsyoumayrunthebloweronhigh.Theseburnrateswouldbeachievedbyopeningthedraftrodfurtherthanstatedpreviously.Todothis,turnontheblowerwiththespeedcontrolanddonotrotatetheswitchafteritclickson.
Figure10
15
Operating Techniques and Hints
Recentdevelopmentsinwoodburningtechnologyhavemadewoodburningacleanerandmoreconvenientwaytoheatyourhome.Overallefficiencyinawoodburningapplianceisacombinationofcombustionefficiencyandheattransferefficiency.Whetherheatingyourentirehome,orjustaroomortwo,yourunderstandingofhowtobestoperateyourstoveorinsertwillenhanceitsoverallefficiencyandperformance.Whatthiscanmeantoyouislonger,cleanerburns,lesswooduseandmoreheat.
Getting the Most Out of Your Stove
Thefollowingsectionswilloutlinetechniquesyoucanuseto“getthemostoutofyourstove.”Pleasereadthemcarefully.
Cleaning Glass
SEE MAINTENANCE ON PAGE 18 FOR GLASS CLEANING TIPS
Theoperatorplaysanimportantpartinkeepingtheglasscleanandfreeofbuild-ups.Thefirstandmostimportantparttheoperatorplaysismakingsuretoburnonlywell-seasonedfirewood.Wet wood = Dirty glass.Keepingyourglassdoorcleanispartlyac-complishedbytheairwashsystemofthestove,whichsendsclean,freshairforcombustion,overthewindowbeforeitentersthefire.Thehightemperaturesinsidethefireboxalsokeeptheglassclean.No stove door stays perfectly clean.Thefollowingaremethodsforkeepingbuild-uponyourglasstoaminimum.Whenproperlyinstalledandoperatedbyaknowledgeableoperator,yourglassdoorshouldrequireverylittlemaintenance.Donotexpecttogetextremelylongburntimesandkeepthewindowperfectlyclean.Cooltemperaturescausecondensationofunburnedvolatilesontheglass.Ifyourglassgetsverydirtyduringovernightburning,trypreheatingthestovealittlelongerbeforedampingitdownforanovernightburn.Also,don’tdamperyourstovedownaslowbecauseyou’ll get more heat for your money by burning a little hotter for a slightly shorter time.
Theairwashsystemwillperformatitsbestatmediumburnrates.Somestovemodelswillselfcleanbyburningveryhotfiresbutbesurenottoover-firethestove. If it glows red it is over-fired.Over-firingastovealsocausesthewindowtosootup.Extremelyhotfireswithfreshwoodmaycausetheflowratetoexceedonefootpersecond,whichisasfastasaflamecanburn.Thisiswhyacandlegoesoutwhenyoublowonit.Blowonitgentlyanditburnsbrightly.Blowonithardanditgoesout.Thiswillcauseexcessiveexhaustemissionsandyourwindowtosootup,asthestove is unable toburn thegases emitted from thewood. Tryslowingthestovedownalittlebyclosingthedampersomewhatasitwarmsup.
Keepingfreshlyloadedwoodawayfromthewindowwillalsohelp.Loadfreshlogsintherearofthefirebox.Build-uptendstooccurfirstontherightsideofthewindow.Thisiscausedbytheswirl-ingmotionoftheexhaustgasessimilartowaterrunningdownadrain.Keepfreshlogsfurtherbackontherightsideofthefireboxtohelppreventthisproblem.
UnderstandinghowyourCountry™Collectionstoveworksshouldhelpyoukeepyourglassdoorveryclean,butasstated: no glass door stays perfectly clean.Wehopethisinformationishelpfulinkeepingyourglassdoorcleansothatyoumayenjoymanyhoursviewingyourhighefficiencystove.Formoreinformation,contactyourLennoxHearthProductsdealer.
CAUTION Cleaning Glass: Ensure appliance is cold prior to cleaning glass. A commercial glass cleaner designed for stoves is recommended. Do not use abrasive cleaners. Do not clean with any materials, which may scratch or otherwise damage the glass. Scratches on the glass can develop into cracks or break. Inspect the glass regularly. If you detect a crack, extinguish the fire and contact your dealer for a replacement.
16
Maximizing Your Stove’s Overall Efficiency
It is important to know that for high, combustion efficient, clean burns, you will need to have sufficient temperatures inside the firebox for thorough combustion. The best method for deter-miningifyouhavesufficienttemperaturesistowatchthebricklininginyourfirebox.Whenyoufirstlightyourstove,thebrickswillturnadarkbrownorblack.After20to30minutesofahotfire,mostofthebricksshouldreturntoneartheiroriginallightbrownoryellowcolor.Thismeansthebrickshavereachedahighenoughtemperatureforyourstovetoachievehighcombustionefficiency.
Second and just as important, is achieving a high level of heat transfer efficiency.Slowingtherateofflowthroughthestoveorinsertenhancesheattransfer,thusallowingmoretimeforheattobetransferredintoyourhome.Todothis,besuretothoroughlypreheatyourstoveandthenreducetheamountofprimaryairbyclosingthedraftcontrol(lowerleft)toabout1/2to3/4open.Thiswilldecreasetheexcessoxygeninyourflue,whichcarriesheatupyourchimney,butshouldstillbeenoughairtoallowthestovetoproduceitsmaximumheatoutput.(Moreairmayproduceaslightlygreateramountofheat,butwillgreatlyincreasewoodconsumption).Whentheareabeingheatedreachesacomfortabletemperature,slowtheburnratebyclosingthecontroltofurtherimproveheattransfer.
TogetthemostoutofyourCountry™Collectionstove,youwillneed to combine good combustion efficiency with good heattransferpractices.Thefollowingaresometipsonhowtooperateyourstovetoachievethehighestoverallefficiency:
1. Thoroughlypreheatyourstovebeforeslowingtheburnratebyclosingthedraftcontrol.
2. Measurethestovetemperatureatthehottestpointonthestovetoporface.Usethisinformationtorepeatburnrates.
3. Oncepreheated,addwood(ifneeded)andpartiallyclosethedraftcontrol(lowerleft).
4. Operateyourstoveasmuchaspossibleinthelowtomediumburnranges.
5. Donotlowerthedraftsettingsolowastocompletelyextinguishtheflamesinthefirebox.Checkforatleastsomesmallflamestwentyminutesaftersettingthedraftcontrol.
6. Donotcontinuallyoperateyourstoveinthehigh(wideopen)setting.Thiswasteswoodbycarryingagreatdealofheatupthechimneyandcandamageyourstoveandchimney.
7. Gooutsideandcheckyourchimney.Morethanaverysmallamountofsmokeindicateswastedheat,creosotebuild-upandpollution.
Achieving Clean, Long Burns
To achieve long burn times, after having thoroughly preheated the stove, let the stove top cool down to �75 to 400 degrees (on Elites, locate thermometer on the face of the insert just above the door).Nowloadthefireboxandsetthedraftcontrol.Atthispoint,youmayneedtoburnthestovewiththedraftopenforafewminutestoignitethewood.AllCountryCollectionstovesareEPAtestedforemissionsatlowburnwiththeaircontrolcompletelyclosed.Whetherornotyoushouldburnyourstovewiththeaircontrolcompletelyclosedwilldependonthefollowingfactors.
*Howyouloadyourwood *Yourchimneytype,heightanddraft *Yourwoodtypeanditsmoisturecontent *Thetemperatureofthestove *Whichmodelstoveorinsertyouhave
17
Experiment with different loading configurations to achieve longer burns.Tryloadingthewoodfromsidetosideandnestingitintheashestopreventairflowunderandaroundthewood.Freshwoodshouldbeloadedtothebackofthefireboxortothesides.Hotcoalsorhalfburnedwoodshouldbebroughttowardsthefrontofthefirebox.Thewayyouloadyourwoodcanseriouslyaffectburntimes.Ifthenewloaddoesnotignitewithinafewminutes,trycrisscrossingtheloadtoallowmoreairflowaroundthefire,ortryaslightlyhotterstovetemperature.
Determining the lowest setting for efficient low burns. Thiswillrequiresomeexperimentationonyourpart.Tryclosingtheaircontrolallthewaywiththestovetemperatureat325to350degrees.Iftheflamesarecompletelyextinguished,opentheaircontrolhalfwayandthenslowlycloseituntilthereisonlyasmallamount of flame. It is important to check the stove about 20minutesaftersettingthedraftcontrolasittakesthislongforthestovetemperaturetostabilize.Thereshouldstillbesomesmallflamesonorabovethewoodload.
Use ��5 degrees as a starting point.Youcantrystartingtem-peratures 25 degrees higher or lower to achieve desired burntimes,start25degrees lower if thestoveburns thewood tooquicklyor25degreeshigheriftherearenoflamesinthefireboxformorethanafewminutesafterloadingthewood.Youmayormaynotneedtoburnthestovewiththeaircontrolopenforafewminutespriortosettingthedraftforalowburn,thiswilldependonthefactorsmentionedabove. Be sure not to smolder a fire overnight. Check your chimney for large amounts of smoke as this indicates very poor combustion.
It is important to realize that stove technology has changed.Stoveshavechangedagreatdealinthelastfewyears.Thishasled tosubstantialchanges in themethodsofoperation innewstovesascompared toolderstoves. Inoldstoveswithout fullbrickliningsandceramicinsulation,therulewas“getthestoveashotaspossiblebeforesettingthedraftonlowforovernightburns.”Onnewer,hightechnologystoves,thisisnotnecessary.Althoughitisstillimportanttohavethestovehotenoughtoburnefficiently,itwillrequirelesspreheating.Onceyouhavedeterminedyouroptimumoperatingtemperaturesforvariousburnrates,webelieveyouwillfindyourstoveanextremelyconvenientwaytoachieveyourheatingneeds.
Do not reload the stove for long burns when the stainless secondary tubes or baffle supports are glowing red, or when the stove is uncomfortably hot to load.Thisindicatesthestoveistoohottoloadforalongburn.Also,donotloadwoodforalongburnonadeepbedofhotcoals.Trystirringthecoalsafewminutesbeforeloadingthestoveforalowburntoallowsomeoftheunburnedcoalstimetoburn.
Maintenance
DOOR HINGES:Ifdoorhingesneedlubricating,useananti-seizecompound (never use oil) available from your Lennox HearthProductsdealer.DOOR LATCH: Ifyourdoorlatchfailstolatchtightlyandthegasketisingoodcondition,placealengthofpipe(cheaterbar)overtheinsideportionofthedoorhandleandbendslightlytowardthedooruntiltheproperadjustmentisobtained.Ifthedoorhandledoesnotcloseeasily,applyhightemperatureanti-seizetothestriker.DOOR GASKET: Periodicallycheckgaskettomakesureitisnotover-compressed.Ifcompressed,replacewithaspecialwovendoorrope.(Don’ttrysubstitutingrope,onlyusespecialLennoxHearthProductsdoorrope).GOLD OR NICKEL PLATED DOOR: Cleanonlywithahouseholdtypeglasscleanerandaverysoftcottoncloth.Otherproductsmaydamagebrass,paintandgaskets.
INSULATING BLANKETS: Yourinsulatingblanketshouldbein-spectedduringeverychimneycleaning.Iftheblanketiscompressedorheavilystained,itshouldbereplaced.Heavycreosotestainsormattingisanindicationofimproperuseandyourburninghabitsshouldbereviewed.
GLASS CLEANING: Onlycleanglasswithproductsspecificallymadetouseonwoodstoves.Otherproductscoulddamagegasketsandpaint.Neverscrapeglasswitharazorblade.Thiscanpittheglassandmakeitimpossibletocleaninthefuture.
WINDOW GASKET: Thewindowgasketcanbecheckedbyrun-ningtheflameofamatchnearthegasketandaroundthedoor.Iftheflameisdrawninaroundthewindow,thegasketshouldbereplaced.DOOR HANDLE:Doorhandlemaybecometightasyouusethestove.Freethehandleupbyusingdrygraphitesuppliedwiththestove.Thedirectionsareincludedwiththegraphite.
WARNINGS Inspect and clean chimney and connector frequently. Under certain conditions of use, creosote buildup may occur rapidly.
18
Troubleshooting
Problem Solution
POOR DRAFT: Extendchimneyinlengthorhavethechimneyrealignedtothepropersizeflue.Oversizedchimneysnor-mallyhavepoordrafts.Remember,thestoves’draftdependsolelyonthenaturaldraftofthechimney(SeeDraftingsectiononPage4).Ifyourstoveisnotdraftingproperly,yourchimneyistheproblem.Allstovesarethoroughlytestedtoensureproperdraftwiththecorrectsizechimneyflue.
EXCESSIVE DRAFT: Withbetterchimneysbeingmorecommon,excessivedraftcanbeanissue.Alleviateexcessivedraftbyslowingtheburnrateofthestoveonceithasreachedproperoperatingtemperature(SeeMaximizingYourStove’sOverallEfficiencyonPage17).
DIRTY GLASS: 1)Burnsmaller,hotterfiresandchecktomakesureyouarenotsettingthedraftdowntoofarwiththedraftcontrol.
2)Makesureyourwoodiswellseasonedanddry(notopentorain-seeCreosoteandFuelsectionsonPages4and5).
3)SeePoorDraftsection(above)andCleaningGlassonPage16.
SMOKES WHEN 1)Ifsmokeisenteringtheroom,checktomakesureyourbafflebricksareproperlyinstalledDOOR IS OPEN: andthattheinsulatingblanketispushedbackflushwiththefrontofthebafflebrick. 2)Checkthechimneyforblockageduetocreosote(seeChimneyandCreosotesectionsonPages3and
4). 3)Checkdraft(SeePOORDRAFTsectionabove).
WOOD BURNS 1)Thedraftcontrolmustbeclosedfurther.TOO FAST: 2)Addfuelatlowerfireboxtemperatures. 3)Loadwoodsidetosideandreducetheflowofairunderwood. 4)Thedoorsealmayneedreplacing,checkforleakage. 5)See“ExcessiveDraft.”
POOR HEAT 1)Checkyourwood.Wet,moist,unseasonedwoodwillnotproduceheat.OUTPUT: 2)Yourstoveneedstobeseasoned(moistureremovedfromthesteelandbrick).Continuetoburnafire.It
normallytakesfromonetothreeweeksofburningtoseasonyourstove(SeeBurn-InProceduresonPage5).
3)SeeExcessiveDraftsectionabove.
PAINT GIVES OFF Paintistempering-in.Burnonlymoderatelyhotforthefirstfewdaysuntilpaintisfullycured.ODOR (smoke): Thenburnaveryhotfiretocureanypaintthatmaynoteasilycure.Openwindowsordoortoventilate(See
Burn-InProceduresonPage5).
19
Do’s and Don’ts
DO NOT: Installoroperatethisstovebeforereadingthismanual. DO NOT: Closethedraftbeyondthepointatwhichtheflamesarecompletelyextinguished.
DO NOT: Openthestovedoorwithoutfully opening thedraftfirst.
DO NOT: Burndriftwoodorwoodthathasbeeninsaltwater.Thisincludessomemillendsandscraplumberthathasbeenfloatedinsaltwateronthewaytothemill.(Thiswillvoidyourwarranty).
DO NOT: HandletheNickelorGoldfaceplateunnecessarily.Usethedoorhandleonly.
DO NOT: Forceoversizedlogsintothefireboxasthismaydislodgethebaffleassembly.
DO NOT: ClosethedoortightlyduringBurn-InPeriod.
DO: BesuretocleananyfingerprintsfromtheGoldorNickelfaceplatebeforeburningthestove.CleantheGoldorNickeldooronlywithahouseholdtypeglasscleanerandaverysoftcloth.
DO: Consultlocalbuildingdepartmentifotherthanrecommendedclearancesaredesired.
DO: Readinstructionsforthebrickbafflesoccasionallytoensureyouhavenotbumpedormovedthemoutofplacewhenloadingwood.
DO: Checkthechimneyandbaffleaminimumofevery3monthstomakesuretheyareclean.
DO: Burnseasoned,drywoodonly!(RAIN=WETWOOD)
DO: Completeandreturnyourwarrantycard.
DO: OpenthedoorfrequentlyduringBurn-InPeriodtokeepgasketfromadheringtothecuringpaint.
DO: EnjoythewarmfeelingofyournewCountry™Collectionstove.
�0
Replacement Parts - Model S�60
Contact an Authorized Lennox Hearth Products dealer to obtain any of these parts. Never use substitute materials. Use of non-approved parts can result in poor performance and safety hazards.
BLOWER PARTS
H5658 Fan Blade (FSB700)
H5657 Fan Cage (FSB700)
H5660 Blower Power Cord (FSB700)
H5656 Speed Control (FSB700)
BRICKS, BLANKET AND GASKETS
H564� Firebrick (replacement - specify size)
H5576 Firebrick Letter A - 4-1/4” x 9” (� per stove)
H�09� Firebrick Letter B - 4-1/4” x 5-1/�”(1 per stove)
H5606 Firebrick Letter C - 4-1/�” x 5-1/�” (4 per stove)
H5595 Firebrick Letter D - �-1/8” x 6-1/4” (� per stove)
H561� Firebrick Letter E - 1-�/4” x 9” (� per stove)
H561� Firebrick Letter F - 4-1/�” x 9” (�0 per stove)
H�094 Firebrick Letter G - �-1/8” x 4-1/4” (1 per stove)
H�097 Firebrick Letter H - 4-1/4” x 4-1/�” (1 per stove)
H5611 Firebrick Letter S - �-1/8” x 9” (4 per stove)
H559� Complete Baffle Brick Set
H5591 Complete Cut Brick Set (Only need 4-1/�” x 9” bricks to finish)
H5590 Complete Brick Set
H56�5 Ceramic Blanket (��-1/�” x 15-1/�” x 1”)
H5640 Glass Gasket 6 feet needed (per foot)
H56�9 Door Rope 7/8” 6 feet needed (per foot)
TRADITIONAL FACEPLATES
7108� Black
7108� Gold
71084 Nickel
71149 Traditional / Brushed Gold
71146 Traditional / Brushed Nickel
GLASS
71099 Plain
71100 Sailboat
71095 Cattail
71097 Evergreen
71098 Floral
HANDLES
H5654 Spring Handle / Nickel
H565� Spring Handle / Gold
LEG PARTS
7000� Single Black Cascade Steel Legs (4 per pkg.)
70000 Single Black Olympic Cast Legs (4 per pkg.)
70001 Single Gold Olympic Cast Legs (4 per pkg.)
7000� Single Nickel Olympic Cast Legs (4 per pkg.)
70007 Single Brushed Gold Olympic Cast Legs (4 per pkg.)
70008 Single Brushed Nickel Olympic Cast Legs (4 per pkg.)
H5649 Heat Shield / Leg Hardware Bolt Kit
METAL COMPONENTS
H556� Door Back and Handle (door gasket included)
H56�9 Upper Hinge Pin
H56�8 Lower Hinge Pin
H56�6 Upper Hinge Pin E-Clip
H5646 Copper Washer for Lower Hinge
H5577 Set of 6 screws and 6 washers for door assembly
H5569 Complete Stainless Secondary Burn Setup (includes tubes and all mounting hardware)
H5568 Front Stainless Secondary Burn Tube with Support
H5567 Middle and Rear Stainless Secondary Burn Tube with Support
H56�6 Removable Inner Flue Collar Ring
NAMEPLATES
H557� Gold w/ Rivets
H557� Nickel w/ Rivets
H564� Rivets for Nameplates (� per)
OUTSIDE AIR KIT REPLACEMENT PARTS - LEG
H5516 15” of 4’ Aluminum Flex Tubing (per foot - 1.�5’ needed)
H566� Leg Kit Plenum Box
Outside Air Kit Replacement Parts - Pedestal
H5516 15” of 4’ Aluminum Flex Tubing (per foot - 1.�5’ needed)
H5565 6” x 6-1/�” Rodent Screen
H5514 Rear Block Off Plate w/ Hole
PEDESTAL PARTS
H5556 Ash Drawer for Pedestal Large
H5661 Cast Iron Ash Plug
H5564 Ash Plug Remover and Rake
H558� 1/� Cut Brick for Ash Removal
MISC. PARTS
H5650 Draft Rod Knob
7105� Dry Graphite (Apply to door handle and door hinges)
H56�� Anti-Seize � gram pouch
711�4 Pipe Reducer from 8” to 6” Stainless
�1
Accessories
Model S260
PEDESTALS (REQUIRED)
Cat. No. Description
7111� Pedestal
71114 Ash Drawer Pedestal
OR LEGS (REQUIRED)
70000 Olympic Sculptured Blacks (4 per pkg.)
70001 Olympic Sculptured Golds (4 per pkg.)
7000� Olympic Sculptured Nickels (4 per pkg.)
70007 Olympic Sculptured Brushed Golds (4 per pkg.)
70008 Olympic Sculptured Brushed Nickels (4 per pkg.)
7000� Cascade Steel Blacks (4 per pkg.)
HEAT SHIELD (REQUIRED WITH LEGS)
71116 Heat Shield
FACEPLATE KIT (INCLUDES FACEPLATE, HANDLE AND NAMEPLATE)
7115� Traditional / Brushed Nickel
BLOWER
71000 Blower Wood Stove FSB700
OUTSIDE AIR KIT
71111 Outside Air Kit / Leg
7111� Outside Air Kit / Pedestal
DECO TRIM
7105� Paint Gold (1/� pint)
71054 Paint Nickel (1/� pint)
MISC.
711�4 Pipe Reducer from 8” to 6” Stainless
H5�08 Leg Fasetening L - Brackets (4 included) (Tie down kit to be used in mobile or modular homes)
70K99 Touch-Up Paint, Metallic Black
PrintedinU.S.A.©2007byLennoxHearthProducts
P/N 775,�16M REV. C 05/�008
LennoxHearthProductsreservestherighttomakechangesatanytime,withoutnotice,indesign,materials,specifications,pricesandalsotodiscontinuecolors,stylesandproducts.Consultyourlocaldistributorforfireplacecodeinformation.
��
WARRANTY
Yourwoodapplianceiscoveredbyalimitedwarranty(providedwiththeappliance).Pleasereadthewarrantytobefamiliarwithitscoverage.
Retainthismanual.Fileitwithyourotherdocumentsforfuturerefer-ence.
PRODUCT REFERENCE INFORMATION
We recommend that you record the following important informationaboutyourappliance.PleasecontactyourLennoxHearthProductsdealerforanyquestionsorconcerns.ForthenumberofyournearestLennoxHearthProductsdealer,pleasecall1-800-9-LENNOX.
REPLACEMENT PARTS
SeePage20foracompletereplacementpartslist.Useonlypartssup-pliedfromthemanufacturer.
Normally,allpartsshouldbeorderedthroughyourLennoxdistributorordealer.Partswillbeshippedatprevailingpricesattimeoforder.
Whenorderingrepairparts,alwaysgivethefollowinginformation:
1.Themodelnumberoftheappliance.�.Theserialnumberoftheappliance.�.Thecatalognumber.4.Thedescriptionofthepart.5.Thequantityrequired.6.Theinstallationdateoftheappliance.
Ifyouencounteranyproblemsorhaveanyquestionsconcerningtheinstallationorapplicationofthissystem,pleasecontactyourdealer.
LENNOX HEARTH PRODUCTS1110 West Taft AvenueOrange, CA 9�865Visit us at www.Lennox.com
YourAppliance’sModelNumber_______________________________________
YourAppliance’sSerialNumber________________________________________
TheDateOnWhichYourApplianceWasInstalled__________________________
YourDealer'sName_________________________________________________
1110 West Taft Avenue • Orange, CA 9�865
