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7/23/2019 Fpso Hull Integrity
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FPSO HULL INTEGRITY
MURDJITODepartment of Ocean Engineering ITS, Gedung WA
Kampu ITS Su!o"i"o, Sura#a$a %&'''
e(mai") murd*ito+oeitacid
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RULES & REGULATIONS
Shipbuilding vs. Offshore Stndrds! piping
! sele"tion of #terils
! ""o##odtions! "ontrol & sfet$ s$ste#s
Sfet$
! I%O %OU s referen"e
! SOLAS li#ited to spe"ifi" ite#s not "overed b$%OU
! %AR'OL (ith unified interprettion for)'SO*s
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+ULL STRENGT+ ISSUES
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+ULL GIRER ,-ENING %O%ENT
A'AIT/
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+ULL GIRER ,0A1E S+EAR
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GLO-AL +ULL ESIGN !0A1E -% & S)
Still (ter loding "onditions often #ore severe for )'SO 0ve loding depends upon site environ#entl "riteri2
! hrsh environ#ent (ve -% nd S) re "lose to nd #$ e3"eed ShipRule re4uire#ents
! benign environ#ent (ve -% nd S) re less thn Ship Rules 5but notto be t6en less thn 789 of unrestri"ted servi"e Ship Rule
re4uire#ent: %ulti,site opertion #$ re4uire ssess#ent To(ing; inspe"tion nd te#porr$ "onditions to be "onsidered Rules re4uire ssess#ent of site spe"ifi" (ve loding 5
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E3#ple Trnsit "se 5-ong:
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-U.. STRE/GT- 0 1ATIGUE 1E MODE.S
rgo > bllst tn6 re
%ooring stru"ture nd hull integrtion 5turret nd>or"hinstoppers:
Riser por"hes nd supporting stru"ture
Topsides support stru"ture nd hull integrtion
)lre to(er support stru"ture
Offloding sttion support stru"ture
%in "rne pedestls nd support stru"ture
+elide"6 stru"ture
Additionl lo"tions depending on vessel fun"tion ndo(ners re4uire#ents
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ARGO TAN? %OEL
Lodings2! +ull girder S) & -%
! E3ternl pressure
! rgo lods
! Topside lods
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%OORING TURRET INTEGRATION
.oading)! %ooring s$ste# nd
risers
! +ull girder S) & -%
! Internl > e3ternlpressure
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TO'SIE SU''ORT STRUTURE
Grvit$ lodings +ull #otions +ull girder stresses +ull girder defle"tions
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-OTTO% SLA%%ING
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-O0 AREA I%'AT
Effe"ts for(rd botto# stru"ture )"tors ffe"ting sl# pressure2
! bluffness of bo(
! pit"h response > (ve length
! (ve steepness! (ve height
! bre6ing (ves
! loding "ondition 5drft:
%odel testing dvisble Rules "ontin re4uire#ents relting to drft;
pressure; e3tent nd s"ntlings
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GREEN SEAS !-O0 AN %AIN E?
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GREEN SEAS !%AIN E?
Tn6er heding off the (ves due to! 0ind! urrent
0ve "rest trvels long ships (etherside
Energ$ is "on"entrted 0ve height in"reses 0ter is shipped on the #in de"6 in
#idship se"tion
I#p"t on stru"tures nd e4uip#ent
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GREEN SEAS
)"tors ffe"ting green ses2! pit"h response > (ve length
! (ve steepness
! (ve height
! bre6ing (ves! loding "ondition 5drft:
! bo( shpe
Rules for ships in"orporte llo(n"es (ithin
design heds for superstru"tures; de"6houses;bul(r6s nd de"6s.
%odel testing dvisble
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SLOS+ING IN ARGO OIL TAN?S
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SLOS+ING IN ARGO OIL TAN?S
Sloshing is the d$n#i" #gnifi"tion of pressures(ithin "rgo>bllst tn6s
'rtil fillings the nor# for )'SOs 5NOT so for trding oiltn6ers:
Influen"ing )"tors2!
Tn6 si@e! +ull for#! Environ#ent > 0ethervning! Nturl periods of both vessel nd fluid! Tn6 fill levels
Sloshing nl$sis re4uired 5e.g. LR )LUIS: Anl$sis #$ result in n in"rese in s"ntlings t tn6
tops Restri"tions #$ be pl"ed on fill levels in "ertin tn6s
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AIENTAL LOAS
ollision due to suppl$ bot > shuttle
tn6er > i"eberg
ropped obe"t
E3plosion > blst
Ulti#te strength "riteri 5
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)ATIGUE !the proble#
The effe"t on #etl of repeted "$"les of stress. There is no obvious (rning; "r"6 for#s
(ithout ppre"ible defor#tion of stru"ture#6ing it diffi"ult to dete"t the presen"e ofgro(ing "r"6s.
)r"tures usull$ strt fro# s#ll ni"6s ors"rt"hes or fillets (hi"h "use lo"li@ed"on"entrtion of stress.
)ilure "n be influen"ed b$ nu#ber of f"tors
in"luding si@e; shpe nd design of the"o#ponent; "ondition of the surf"e or opertingenviron#ent.
)tigue life of stru"turl detils need to bessessed for )'SO
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)ATIGUE LI)E ASSESS%ENT
Identifi"tion of "riti"l res
etiled finite ele#ent nl$sis to ssess Stresson"entrtion )"tors
Site spe"ifi" nl$sis of d$n#i" lods
'revious servi"e histor$ to be ssessed 5for "onversions:
Sele"tion of S>N "urves! Other relevnt issues2
! thodi" prote"tion > "otings
! )bri"tion; tolern"es; (elding
! Inspe"tion > Inspe"tbilit$! Repir > stru"turl detil i#prove#ent
! )r"ture #e"hni"s ssess#ent
Note2 ftigue is highl$ sensitive to loding 5stress rnge:
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ECA%'LE )E% %ES+ ARRANGE%ENT TO
ETER%INE S)S
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)ATIGUE LI)E ,)ATORS O) SA)ET/
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T/'IAL RITIAL AREAS
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)A-RIATION TOLERANES AN 0ELING
Tolern"es should be in ""ordn"e (ith good
shipbuilding pr"ti"e; nd greed (ith lss
So"iet$
Spe"il ttention given to ftigue sensitive res Enhn"ed NE levels (ill be ne"essr$ for
identified ftigue sensitive res
Assu#ptions used in nl$ti"l ftiguessess#ents to be "onsistent (ith "onstru"tion
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)'SO )ATIGUE EN+ANE%ENT ETAILS ON1ERSION
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IN SER1IE SUR1E/ 'ROGRA%
Sour"e 2! developed b$ the o(ner > opertor ginst list
of surve$ble ite#s
! Surve$ pln to be pproved b$ lss To ddress 2
! lss re4uire#ents
! Regultor$ re4uire#ents! Overll hull stru"ture "onfigurtion & "riti"l
res
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STRUTURAL INS'ETION
rried out on lo"tion
'rovides dete"tion > #onitoring "p"it$
Annul; inter#edite & #or surve$s
%or surve$ 5D $ers or "ontinuous: I0S in lieu of dr$ do"6ing
Internl surve$ "onsidertions2! "lening & gs freeing
! ""ess rrnge#ents>sfet$
! Lighting > ventiltion
! loding "onditions for strength
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IN 0ATER SUR1E/S
Re4uire#ents for OI0S* nottion
! thodi" prote"tion nd high resistn"e pint
! Under(ter #r6ing
! Tn6 inspe"tion "onditions in"luded in hull
girder nl$sis
! 1enting>isoltion rrnge#ents for tn6 entr$
!Arrnge#ents "onsidered for surve$>"hnge,out of thrusters; se "hests; rudder bering
et".
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'er#nent %ens of A""ess 5'%A:
SO.AS re2uirement for ne3#ui"d
4ee"
!All internl tn6s
! Eli#inte need for stging; rfting or rope
""ess
!A""ess for "lose up e3#intion
! Utilise tn6s stru"turl #e#bers; or provide
dedi"ted rrnge#ents! Stndrds for ldders; hndrils; et"
! 'ortble e4uip#ent #$ be used for so#e
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SOLAS 'er#nent %ens of A""ess 5'%A:
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GENERAL LI)E O) )IEL ISSUES
+olisti"* ppro"h for good integrted solution Offshore insted of Ship #intenn"e philosoph$ esign for ""identl lods; in"luding (ve i#p"t o#ptibilit$ of hull stru"turl; s$ste#s nd topsides !
interf"e design
)tigue esign 5& life to dte for "onversions: 'rodu"tion e4uip#ent for e3tre#e (ether "onditions %rine e4uip#ent robustness; prti"ulrl$ "rgo>bllst
s$ste#s OI0S* re4uire#ents nd "orrosion prote"tion A""ess 5operbilit$ > #intinbilit$ > inspe"tbilit$: In,servi"e surve$ !effe"t on do(nti#e 'rovision of spre prts
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)'SO INIENT +ISTOR/
E3#ples of proble#s
-u"" Structure
! Lo"lised ftigue filure
! bo( (ve i#p"t d#ge
! shuttle tn6er "ollision
! tn6 overpressuristion
! se(ter "isson preferentil "orrosion
! integrtion of surf"e nd subse "orrosion
prote"tion
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)'SO INIENT +ISTOR/ ,STATISTIS 5RE'ORTE:
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T/'IAL A%AGE
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ECA%'LES O) INTERNAL 0ELE RE'AIRS
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)'SO -O0 0A1E I%'AT A%AGE
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)'SO RULE A%EN%ENTS )OR )ORE EN
STRUTURES
-sis ,Ship Rule re4uire#ents using #in.
servi"e speed