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Fourier Systems. Industry Data Acquisition Solutions. Leaders in data acquisition solutions for multiple industries Operating in more than 50 countries through 80 distributors. Producing annually more than 400,000 products Localizing products into over 19 languages - PowerPoint PPT Presentation
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Fourier SystemsFourier Systems
Industry Data Acquisition Industry Data Acquisition SolutionsSolutions
Fourier Systems
• Leaders in data acquisition solutions for multiple industries
• Operating in more than 50 countries through 80 distributors • Producing annually more
than 400,000 products• Localizing products into over
19 languages• Satisfying key customers
including: NASA, Coca Cola, Nestle, Qantas
Fourier’s Competitive Advantage
Product Advantages• Immediate ROI – Zero implementation and infrastructure costs• Quality – Greater number/variety of inputs, accuracy, memory
and sampling rate• Flexible - Data transfer to any computing platform - PC, MAC and Palm • Independent monitoring - Immediate feedback via stand-alone
graphic display• Intuitive, ease-of-use - Simple keypads, icon driven menus in
loggers/software
Company Advantages• 20 Years Experience - R&D knowledge-base, established markets and
proven applications in 40 countries• Wireless Pioneers - in-house development (reducing cost & time to market)• Responsive - High R&D investment, quickly reacting to market needs • Low Pricing - Efficient operation and outsourced manufacturing
Market Challenges
• Complex and multiple environmental monitoring from within a single network
• Strict storage and transport regulations for on-line monitoring (e.g. FDA and CFR)
• Increased automated industrial processes and home automation
• Growing need for low cost, portable data acquisition systems for medium and lower segment applications
Existing methods of paper recording and electronic data loggers are not enough:• Room for human error• No centralized view & reporting system• No data analysis options • No predefined, centralized alarm system• Complex infrastructure and cabling
Food Processing & Storage Example
"About 30% of the fruits and vegetables grown in India (40 million tons amounting to US$13 billion) get wasted annually due to gaps in the cold chain such as poor infrastructure, insufficient cold storage capacity, unavailability of cold storages in close proximity to farms, poor transportation infrastructure, etc."
"About 30-35% of the losses can be reduced by transporting the freshly harvested fruits and vegetables in refrigerated containers“Institute for Scientific and Technical Information – France
DaqPRO: 8-channel multi data acquisition
Fourier Industry Line
MicroLite: Multi-trip Transport DataNet: Mesh Wireless ZigBee network
MicroLog/PRO: Long-term General Data Logging
DataNet: Hardware
• 16-bit resolution data logging system • Two internal sensors for temperature and
humidity direct measurement and recording • Four universal inputs for external sensors:
PT-100, Thermocouple, 0-1 V, 0-50 mV, 4-20 mA, Dry Contact, Frequency and Pulse Counter
Data transmission from end-units to the central computer utilizes innovative ZigBee wireless telemetry protocol
Data transmission from end-units to the central computer utilizes innovative ZigBee wireless telemetry protocol
RCUSB
DL
DL 1
8
DL
DL1
24 1 16
RP RP
RP RP
1 15 DL
DL 1
24
80m(10-50m)
800m(50-400m)80m
(10-50m)
80m(10-50)
800m(50-400m)
Maximum 65,000 units in one network
Distances are for Line Of SightPractical distances in brackets ( )
DataNet: Units and Distances
RC
RP
DL
DL
RPDL
DL
RP RP
DL
DLRP
DL
DL
DL
DL
DL
DL
DL
DL
DL
DL
DL
DL
DL
DLDL DL DL
USB
DataNet: Mesh Network
DataNet: Short Range Repeater (SRR)
• Additional mode for DNL910 and DNL920:Short Range Repeater (SRR), no need for H/W change
• Data loggers can operate as ZigBee repeaters for short range (SRR), reducing network costs and increasing network robustness
• Data loggers in SRR mode must be connected to AC at all times, as with all DNR900 units
• SRR units can connect to 24 data loggers and 16 Repeaters (Repeaters can be DNR900, DNL920 & DNL910 in SRR mode)
USB
SRR
RC
RP
DL
DL
RPDL
DL
RP RP
DL
DLRP
DL
DL
DL
DL
DL
DL
DL
DL
DL
DL
DL
DL
DL
DLDL DL DL
DL
DL
800m(50-400m)
80m(10-50)
SRR
80m(10-50m)
80m(10-50)
80m(10-50)
80m(10-50)
80m(10-50m)
80m(10-50m)
80m(10-50m)
DataNet: Short Range Repeater (SRR)
DataNet: ZigBee Telemetry Protocol
ZigBee wireless protocol: 2.4GHz license-free frequency RF Band • DataNet units can also serve as transmission repeaters to
neighboring units. Creating a reliable mesh network of up to 65,000 nodes.
Key ZigBee features include:• Reliable transmission, ensuring no data loss• Transmission range can be constantly expanded by adding
nodes• Minimal costs due to wire-free infrastructure• Portable units facilitating easy deployment in various
environments
Internal rechargeable 4.8V NiMH battery
Operating keypads
Worldwide license-free RF band
Wireless data logging with no data loss
Detailed 2-line LCD Screen
4 x recording channel inputs4-20 mA, 0-50 mV, 0-1 V, PT-100 2-wires, Thermocouple J, K and T, Dry Contact, Pulse Counter and Frequency (Input 4 only), user defined sensors. Outputs: Normal Open/Close, (Input 1 only), 12V Excitation
Internal RH/Temp sensors
Multiple alarms including SMS
Storing up to 59,000 samples
View up to 65,000 network units for long range monitoring
Neighboring units Back-up,
creating reliable network
DataNet – Key Benefits
DataNet – Software
• Multiple data display:Numeric, meter, or graph
• On-line collected data retrieval and display in real-time
• Map View displays all loggers’ location with the measured data
• New sensor definition • Ability to read the defined sensor’s units
on the logger’s display
DataNet – Software (cont.)
• Full calibration of the loggers via the software• Documentation and filing• Alarm levels displayed graphically • Export and import to and from spreadsheets• Analytical functions, for professional analysis of the
collected data• Manual backup of calibration setting• Over-the-air firmware update
DataNet – ZigBee Benefits
• Creates a network automatically• Selects the least noisy channel• Self routing correction• Low power consumption• Data handshake
Real-time data in multiple displays with full data analysisReal-time data in multiple displays with full data analysisAlarm level setup with e-mail &
SMS notificationsAlarm level setup with e-mail & SMS notifications
Over-the-air firmware updates and calibrationOver-the-air firmware updates and calibrationMap View displaying unit
location and signal pathMap View displaying unit location and signal path
Reports profile manager:Alarms, Data, andEmail / SMS logs (Q3/09)
Reports profile manager:Alarms, Data, andEmail / SMS logs (Q3/09)
DataNet – Software
DataNet – Crossing Alarm Thresholds
S/W alarms:• Data logger changes color to red on Map View• Sensor changes color on sensor view • PC Screen
Data logger alarm:• Unit audio alarm - buzzer• Normally Open/Close on Port 1
• Email to pre-defined contact/group list• SMS to pre-defined contact/group list
Mini DataNet Units
DNL808 – External 1 x NTC 10k sensorDNL810 – Internal rH and Temperature sensorsDNL804 – 4-20 mA input (available Q3/09)DNR800 – Long range repeater, AC operated
• Operate unit by one push button• 3-color LED indication• Units work on the same network as the DataNet units• Mini loggers can operate for 10 months on battery
MicroLite – Hardware
MicroLite: Portability and transportHigh functionality, multi-trip plug-in logging
• IP68 Standards: Dustproof and waterproof tested • LCD numeric decimal point display - showing min/max and
current values• Real-time, accurate historical data indicator• Long battery life and easily replaceable industry standard • Supports USB 2.0 interface enabling fast track communication • High resolution 16-bit (0.1 ºC) and high accuracy of 0.3 ºC • Large sample memory: Optional 8,000 or 16,000 samples • Fast sampling rate of once per second • Range -40 ºC to 80 ºC • Start sampling options: Magnet key, automatic and timer • Free full analysis downloadable software from Fourier Web pages • Fast automatic data download to graph, table, export to Excel• Built-in real-time clock and calendar
MicroLab Lite Software
SetupSetup
Analysis • Histogram• Statistics
Analysis • Histogram• Statistics
Output•Table view•Graph alarm•Excel export
Output•Table view•Graph alarm•Excel export
MicroLite – Case Study
Company: Sea Star, Established in 1983Ships highly perishable frozen seafood samples to brokers and customers across the United States.
• Challenge: MicroLite data loggers are used to ensure that the proper amount of frozen gel packs for refrigeration must be used in each shipment. Too few would result in product spoilage, and too many would result in excessive air freight charges.
• Requirements: A water resistant logger that is compact, accurate, low cost and easy-to-use. Data analysis software that could provide detailed analysis of the shipment from origin to destination, allowing Sea Star to optimize its shipping process.
• Solution: MicroLite loggers provide accurate and reliable confirmation of temperatures during shipping, and result in substantial cost savings in air freight, refrigerant packs, and product loss.
• Method: During packing of samples, a MicroLite logger is placed in the insulated shipping box with a postage-paid return envelope for its return to Sea Star after delivery. The logger is programmed to start when the courier arrives to pick up the package. Samples are recorded at 1 minute intervals during the overnight shipment. The logger is returned to Sea Star and the data is downloaded for analysis.
DaqPRO – Hardware
DaqPRO: Multi-purpose data acquisition
• High-end data acquisition hand-held mobile solution• 8 channels each capable of measuring seven popular
parameters• Setup on every port makes it viable for all industries• Stand-alone operation: Display and keyboard for field
programming and analysis (graph/table) • Rechargeable 7.2V battery with over 500 charging cycles • High sampling rate – up to 4,000 samples/second• Large data storage 512 KB RAM • Fast communication channels: USB • Multiple logging storage of up to 100 sampling sessions • Scales readings into meaningful engineering units e.g. bar, ppm • Built-in clock and calendar keeps track of time and date for each
data recording • On screen text editing to annotate collected data • Value for money – less than $130 per channel
DaqPRO – Display
DaqPRO provides truly independent data acquisition with full setup, data display and analysis all on the DaqPRO screen.
Ideal for field on/off site monitoring
NotesNotes
Numeric and graphic displaysNumeric and graphic displaysZoom and MarkerZoom and Marker
SetupSetup
DaqLab – Software
Sensor calibrationSensor calibration Online logger setupOnline logger setup
Export to ExcelExport to Excel
Export to ExcelExport to ExcelOnline graph and table viewOnline graph and table view
Analysis Wizard• Scientific Functions• Statistics
Analysis Wizard• Scientific Functions• Statistics
DaqPRO – Case Study
Company: American Honda Car Manufacturer
Challenge: Honda technicians must travel to Manufacturers wishing to incorporate Honda engines into their own products. They must perform compatibility tests by monitoring different engine location operating temperatures.
• Requirements: Simple, turn-key, independent, battery operated method for all offices and distributors across the US to record engine and operating temperatures. Data must be displayed and analyzed without connection to PC and without a high level of computer literacy.
• Solution:DaqPRO is the product of choice for the General Purpose engine group of American Honda. To provide on-the-spot accurate and complete information.
• Method: Technicians travel to the site and use 6 different scenarios on the DaqPRO when testing. Each one of these scenarios is a default setting. They will use the internal ambient temperature sensor in I/O-1 and anywhere from 2 to 5 type K thermocouples in the other inputs.
MicroLog/MicroLog PRO Family Hardware
• 8 year legacy of customer satisfaction, reliabilityand application experience
• Up to 3 parameters: Temp, RH and external sensors• Accurate, portable 8-bit (MicroLog) and 10-bit
(MicroLog PRO) data loggers• All data viewing, export, and printing is done via two
function keys. • View up to 30 days min/max history on LCD screen• Water and dust proof (IP65/NEMA 4) • Infrared communication to portable thermal printer • Records months of data – up to 16,000 or 54,000 samples • External sensors include: Temperature, pH, 4-20 mA, 0-10 V• Current or Voltage inputs allow for connection with any industry
standard sensors • Sensor values are displayed in their own units on the LCD
MicroLog: General data loggingTwo low-cost data loggers:Temperature and Temperature/RH PLUS external sensors
MicroLab Software
Graph annotationsGraph annotations
Daily download file managementDaily download file management
Export to ExcelExport to ExcelAnalysis • Mean kinetic
temperature• Pasteurization• Histogram
Analysis • Mean kinetic
temperature• Pasteurization• Histogram
MicroLog Case Study
Company: Exporter Greenwings and Wageningen Agro technologists Cut flowers exporter Holland to Japan
Challenge: High temperature and humidity levels during worldwide export journeys of up to a week reduce quality and humidity causes botrytis
• Requirements: Tracking and tracing system charting delivery from supplier to customer and determine where obstacles occur to enable proactive, preventative measures.
• Solution: MicroLog humidity and temperature data logger monitor the journeys’ climate conditions and help structurally reduce quality loss of the flowers by developing a quality progress report.
• Method:MicroLog data loggers are attached to the flowers, measuring temperature and humidity every 30 minutes. Upon arrival in Japan, the data loggers are removed by the customer and mailed back to Greenwings in attached envelops. The data on the data loggers is then uploaded via an internet site to a central database.
DataNet – Products
DataNetDNR900 DNL910 DNL920 DNL808 DNL810
Wireless
Repeater & Receiver
Wireless
Internal Temp.
4 x Ext. SensorsData Logger
Wireless
Internal Temp. + RH
4 x Ext. SensorsData Logger
Wireless
External NTC 10KΏ
Mini Data Logger
Wireless
Internal Digital
Temp + RH.Mini Data Logger
Fourier Systems Industry Products
MicroLiteLITE5016A/08A
Multi Trip,Low costTemp.
Data Logger EC600 EC650 EC700 EC750Temperature, Temperature, Temperature, Temperature,
8 Bit & RH, 8 Bit 10 Bit & RH, 10 Bit1 external 1 external 1 external 1 external
Data Logger Data Logger Data Logger Data Logger
MicroLog MicroLogPRO
DaqPRODB530x8 External channels
Stand AloneData Acquisition