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(Formerly Manrochem Engineering Private Limited)
Project Management, Detailed Engineering, Design, Drafting and
Safety-Regulatory Service Company
We Are: “ProU India”
Established in 2006 A Processes Unlimited
International Inc., USA company with partners Manrochem, India and GPC, Bahrain
Located in Chennai, India – the intellectual capital
Specialists in Design, Drafting and Detail Engineering Services
GPC
The Best From the Partners
ProU brings expertise in Basic Engineering and conceptualization for
Oil, Gas Industry Instrumentation controls – logic and
programming Project Management Techniques Project Scheduling to dovetail expansion to a
planned shut down of existing operations Process Engineering and Concepts for food
and beverages
Manrochem brings expertise in Basic Engineering and conceptualization for process
industries Designs meeting regulatory requirements in food and
pharmaceutical industries HSE and Quality Management Systems – compliance to
current Good Manufacturing Practices Techno Economic Feasibility Studies Specialty and fine chemical industry experience Process Engineering and special equipment/ system
design for nutraceuticals/ natural products/ phytochemicals
GPC brings expertise in System Integration for field instrumentation Instrumentation and control system for oil and
gas fields Continuous emission monitoring Analyzers/ shelters for remote monitoring – field
instruments and telecommunication Customer needs identification and marketing
network in the Middle East
Gulf Process Company
-Procurement Management
-Expediting & Inspection
-Logistics - Transportation
- EHS Program Implementation, training, auditing
-Behavior-Based Safety Programdevelopment
-Process Safety Management compliance
-Contractor Compliance Programs
-Process / chemical-Mechanical and
piping-System and
controls-Electrical -Instrumentation-Civil / structural
Procurement
SafetyRegulatory
ProU India
EngineeringServices
InternationalExperience
-International Project Execution – ProU, GPC, Manrochem UK:
-Latin America, Middle East, Russia, Kazakhstan, Far East, Europe, UK
Completed projects
Up gradation of Fire and Gas Detection System for Compressors at Kuwait National Petroleum Corporation, Kuwait - 18,000 Man hours• Brown field upgrades include
• Study of existing safety system
• Modification and upgrade of ESD
• Replacement of Halon with Deluge system
• Piping and Instrumentation
• Associated Civil and Structural Design
• Scope• Detailed Engineering and Design
• Procurement and construction support
Completed projects
EPF for Kuwait Oil Company – EPF – 120 MBOPD - 10,000 Man hours
• Green field project• Supporting the EPC (Al-Rashed) for this green field project
• Scope• Detailed Engineering and Design
• Deputation of technical personnel
Completed projects
Engineering study and project specifications for conversion of Non-piggable lines to piggable for Kuwait Oil Company
- 2,000 Man hours
• Brown field project• Supporting the EPC (Kharafi National) for this project
• Scope• FEED and project specifications
• Design support
Completed projects
Marine Lines study at Oman Refinery (ORPC) at Sohar for engineering modifications
New Manway design calculations for 24” Line - 1,500 Man hours
• Brown field project• Joint engineering study with SEP Oman
• Scope• Marine lines study to prevent leaks between block valves
• Stress analysis and Thermal relief calculations
• Manway design calculations
Completed projects
Stress analysis for Ethylene vapour line (18”) for SCADO (EPC) for Saudi Kayan (Client)
- 1,000 Man hours
• Green field project• Stress analysis for new 12 KM ethylene pipeline
• Scope• Stress analysis (CAESAR)
Completed projects
Burren Energy - Turkmenistan Field Development – 17,000 Man hours• Brown field upgrades include
• Water Treatment Expansion
• Oil Dehydration Expansion
• Substation Replacement
• Utility Expansion
• Flare Knockout Drum Installation
• Heater Installation
• Scope• Detailed Engineering and Design
• Procurement Support
Completed projects
KLJ Organics & Qatar Industrial Manufacturing Company(JV) – 2200 Man-hours• Techno Economic Feasibility Study for Caustic Soda and Chlorinated
Paraffin wax project
• Preparation of Capex/Opex Estimation and Bankable project report
Gulf Chlorine LLC, Oman – 1800 Man-hours• Techno Economic Feasibility Study for Hydrochloric Acid and Caustic
Soda project
• Technology evaluation
• Site selection and Detailed Layouts
• Preparation of detailed capital costs and financial projections
Current Assignments
DCW Limited – 24,000 Man-hours• Automation & Expansion of PVC production plant from 90,000
MT to 130,000 MT• Detailed Engineering pertaining to process, mechanical, Piping,
Electrical and Instrumentation• Procurement Assistance &• Site supervision for erection & commissioning
Portasilo Limited, UK (Jointly with Manrochem, UK)• Design of Phthallic anhydride melt system & Storage
• Basic Engineering Package• Pressure vessel design• Piping• Instrumentation support to Hook up to existing DCS• Procurement assistance
Current Assignments
DIAB Core Materials, Swedish JV – 6000 Man-hours• Expansion project for Speciality material for wind
turbine blades for Gamesa, Spain.• Layout design
• Electrical System Detailed Engineering
• Dust extraction system – Detailed Engineering
• Instrumentation
• Procurement support & Supervision of erection and commissioning
Current Assignments
Natural Remedies, Bangalore – 7,500 Man-hours• Expansion project for Natural herbal extracts
• Detailed Project Layouts
• Detailed engineering for Mechanical, Piping, Electrical and instrumentation Engineering
• Engineering to suit GMP compliance
• Procurement support & Supervision of erection and commissioning
Technical Capabilities
Upstream• AWT
• Production Gathering
• Steam Distribution
• CVR Systems
• Steam Generators
• Water flooding
• Kill Water Systems
• Slug Catchers
• Separators / Treaters
• FWKO
• Tanks
• Offshore Platforms
• Operations – troubleshooting
• Vessel Sizing and Design
Technical Capabilities
Petroleum Engineering• Reservoir
• Production
• Operations
• Workovers
• Downhole
• Steam Flooding
• Operations
Process & Mechanical Engineering
Oil and Gas Industry• Oil dehydration• Oil metering• Oil & gas gauging
Refinery • Crude Distillation• Reformers• Delayed Coking• Hydro treating, • Gas Treating• Water Treating
Gas processing facilities• Compression facilities• NGL extraction• Gas treatment
Gas/ Oil pipe lines• Metering• Control Stations• Analyzer shelters
Water Treatment Plants• Injectors• Waste Water System
Process & Mechanical Engineering
Steam and Utilities• Generation• Distribution• Metering and Control
Vapor Recovery System Power Generation Co-Generation Food and Beverages
• Processing• Storage• Packaging
Specialty and fine chemicals• Multipurpose• Regulatory compliant• EHS Management
Pharmaceuticals/ Nutraceuticals/ Natural Products• Conceptualization• cGMP compliant• CIP
Process & Mechanical Engineering
• Processing facilities • Tomatoes, milk, cheese, ice cream• Chips• Fruit, fruit roll-ups, endive, parsley, • Bleach, wine
Material handling systems – graphite, concrete, asphalt, kitty litter, sludge, pressboard material, food products
Documentation and Training
Civil and Structural Engineering
• Industrial and Commercial Structures Skid – Design and Development Pipe Racks, Supports and Pipe Bridges Stress Analysis – Structural and piping
systems Structural supports, operating platforms,
ladders Equipment Support and Foundation
Engineering
Civil and Structural Engineering
• Seismic Analysis – Static and Dynamic• Plumbing, Cleaning and Drainage Plans• Site Development and Plot Plan Concepts• Tank farm engineering and retaining walls• Fire Protection Engineering/ Hydrant Systems• 3 D Laser Scan Imaging• Assistance and support service for getting
Statutory and Environmental Clearance• Fabricators/ Vendor Auditing and Inspection
Electrical and Instrumentation Engineering
Electrical system design Plant electrical load studies and analysis Distribution – Power and Lighting Lighting plan development / analysis PCC, MCC and switchgear specification Power generation, transmission and distribution Electrical inspection services Troubleshooting, optimization and energy
conservation
Electrical and Instrumentation Engineering
Process control system design Instrumentation specifications Facilities control systems design or upgrade SCADA Plant start-up and commissioning Networking systems - design and installation
• Cable, fiber, radio and satellite Troubleshooting and optimization
Instrumentation Control System
PLC programming and development DCS System integration (Foxboro, DeltaV, Rosemount,
etc.) Systems integration and automation (logic and database)
• Data management systems
• Networking Custom PDA software development Control panel design & fabrication System commissioning and start-up Troubleshooting and optimization Training
Process & Mechanical Engineering Software
PIPE PHASEFluid Movement ModelingSingle and Multi-PhaseNetworksTransient Analysis
SiNET Hydraulic CalculationsSingle and multiphase
RISA 2D/3D Finite Element Analysis Modeling
HYSYS Process Simulation Modeling Software
ACX/STX Heat Exchanger Size Simulation Software Shell Tube and Fin Fan
CAESAR Pipe Stress ModelingSteady State and Dynamic.Thermal Expansion, Gravity,Pressure and Seismic stresses
CADWORX Three Dimensional Piping Design Software
FIELD PIPE In-field direct-to-model scanning
ACX / STX
SINET 6.11.lnk
PRO II Bryan Research
2D / 3D2D / 3D
PROGRAMMING/SOFTWARE
Electrical Circuit Analysis
Short Circuit StudyLoad Flow AnalysisRelay Coordination
Electrical / Systems Engineering Software
Safety / Regulatory Services
Policies, Protocols, Procedures
• Quality, Safety and Productivity Management Systems
• Environment Management System/ Impact Assessment
• Contractor and construction safety
• On-site support and training
• HACCP
• Self-assessment checklists, Audits and Program Implementation
Specification interpretation/implementation:
• General – API, NFPA, ASME, UBC, etc
• Food and Pharmaceutical safety design standards -FDA, AIB IH surveys Air-quality permitting assistance
Project Feasibility Studies
Project Concepts Technology sourcing & evaluation Site selection Feasibility studies & DPR Preliminary plant design for Capital
Cost Estimation Financial projections for Viability studies Project Scheduling plans
Project Management Services
Project Management Construction management Inspection services Procurement services Project schedule tracking and reporting
services Value Improving Practices Client’s Engineering Services
Design and Drafting Services
AutoCAD 3D design – CADworx On-site design and drafting support As-builts Document management systems Project collaboration website via www.buzzsaw.com
• Communication with remote sites
• Common secure internet site for all parties
• Fast delivery of data via internet
• Redline, review capabilities, etc.
Differentiating Factors
Understanding Customer’s Values and Culture Established alliances (focus on continuous improvement,
best practices) Project performance metrics Continuous Improvement of work procedures & practices Use latest versions of all Design software – Cadworx,
Caesar, AutoCad, E-Tap, RISA-3D, HYSYS etc Project management practices
• Scope Development• Schedule & cost monitoring• Communication
International Resources and Relationships Partners’ competencies and experience readily available International Quality at an affordable price
Contacts
C.V.Venkatasubramanian,Managing Director+91 44 4354 6107/ +91 99400 [email protected]
A.RameshChief Operating Officer+91 44 4354 6107/ +91 99400 [email protected]
Daniel R Bernstein President / General Manager
+661-396-3770 x [email protected]
World Class Project Engineering & Management
A professional, flexible & efficient team for project management, engineering, design, construction management, safety, and regulatory services.
