TD 2009 L 04Deutz Engine - Tier III

Par

ts M

anua

l

Form No.913315

Revision CApril2010

SN 9305584 and up

(Skid-Steer Loader Only)

The Table of Contents pages list the page loca-tions of the various component groups on theengine.

When ordering service parts, specify the partnumber, full description, quantity required, andthe engine model and serial number.

Model and serial number for this engine arestamped on the engine identification platelocated on the top of the valve cover. The fol-lowing illustrations show the location of themodel and serial number.

Gehl Company reserves the right to makechanges or improvements in the design or con-struction of any part of the unit without incurringthe obligation to install such changes on anyunit previously delivered.

NOTE: This parts manual identifies parts usedfor skid-steer loaders only. Be aware that vari-ous external components may differ from illus-trations.

Introduction Deutz TD 2009 L 04

Model Serial Number

Engine Identification Plate

PRINTED IN U.S.A. 1 913315/CP0410

Engine Block, Oil Pan, Plugs and Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . . .2Oil Pump Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Dipstick and Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4Front Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Camshaft and Idler Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7Connecting Rod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9Cylinder Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10Valve Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11Valve Train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12Fuel Injector and Glow Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13Fuel Injector Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14High-Pressure Fuel Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15Fuel Supply Pump and Fuel Filter Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16Fuel Lines - Supply and Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Intake Manifold and Oil Separator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18Turbocharger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20Turbocharger Intake Pipe and Oil Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21Exhaust Manifold and Heat Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22Water Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23Oil Cooler and Oil Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24Exhaust System / EGR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26Sensors, Switches and Block Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27Flywheel and Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30Numerical Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

Deutz TD 2009 L 04 Table of Contents

913315/CP0410 2 PRINTED IN U.S.A.

Engine Deutz TD 2009 L 04Engine Block, Oil Pan, Plugs and Gasket Set

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 105884 ENGINE BLOCK . . . . . . . . . . . . . . . 102 105397 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 103 105318 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 504 105316 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 605 105496 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 106 105399 STRAIGHT PIN . . . . . . . . . . . . . . . . 207 105396 FREEZE PLUG . . . . . . . . . . . . . . . . 108a 105312 MAIN BEARING . . . . . . . . . . . . . . . 109b 105308 CAMSHAFT BEARING . . . . . . . . . . 110 105377 OIL PAN. . . . . . . . . . . . . . . . . . . . . . 111 198324 OIL PAN GASKET . . . . . . . . . . . . . . 1

13 105375 FRONT STRIP. . . . . . . . . . . . . . . . . 214 105374 STRIP . . . . . . . . . . . . . . . . . . . . . . . 215 105403 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 216 105404 SCREW PLUG . . . . . . . . . . . . . . . . 217 105289 HEX BOLT . . . . . . . . . . . . . . . . . . . . 818 105289 HEX BOLT . . . . . . . . . . . . . . . . . . . 1819 105249 GASKET SET(excluding head gskt.)1

a Refer to “Crankshaft” section for more bearings.b Refer to “Camshaft” section for more bearings.

7

5

19

16

15

1714

13

10

11

18

1

4

3

26

8

9

PRINTED IN U.S.A. 3 913315/CP0410

Deutz TD 2009 L 04 EngineOil Pump Group

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 105317 OIL PUMP . . . . . . . . . . . . . . . . . . . . 102 105319 OIL PUMP DRIVE GEAR . . . . . . . . 103 105486 HEX BOLT . . . . . . . . . . . . . . . . . . . . 2

04 105405 O-RING . . . . . . . . . . . . . . . . . . . . . . 105 105376 OIL PICK-UP PIPE . . . . . . . . . . . . . 106 105296 HEX BOLT . . . . . . . . . . . . . . . . . . . . 1

1

6

54

3

2

913315/CP0410 4 PRINTED IN U.S.A.

Engine Deutz TD 2009 L 04Dip Stick and Guide

Ref. Part Description Qty.No. No. Req.

01 243438 DIPSTICK ASSEMBLY . . . . . . . . . . 1(includes item 2)

02 243437 DISPTICK (only) . . . . . . . . . . . . . . . 103 105449 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 1

3

2

1

PRINTED IN U.S.A. 5 913315/CP0410

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 105681 GEARCASE. . . . . . . . . . . . . . . . . . . 102 198326 GASKET . . . . . . . . . . . . . . . . . . . . . 103 105354 COVER . . . . . . . . . . . . . . . . . . . . . . 104 105305 O-RING . . . . . . . . . . . . . . . . . . . . . . 105 105489 HEX BOLT . . . . . . . . . . . . . . . . . . . 1206 105355 TORX HEAD BOLT . . . . . . . . . . . . . 107 105350 LIP SEAL . . . . . . . . . . . . . . . . . . . . . 1

08 105303 HEX BOLT . . . . . . . . . . . . . . . . . . . . 409 105295 SOCKET HEAD BOLT. . . . . . . . . . . 110 105288 HEX BOLT . . . . . . . . . . . . . . . . . . . . 911 105299 PIN. . . . . . . . . . . . . . . . . . . . . . . . . . 212 105349 OIL PRESSURE REG. VALVE . . . . 113 105488 HEX BOLT . . . . . . . . . . . . . . . . . . . . 1

Deutz TD 2009 L 04 EngineFront Housing

4

12

10

13

11

8

98

7

5

6

3

5

2

1

913315/CP0410 6 PRINTED IN U.S.A.

Engine Deutz TD 2009 L 04Camshaft and Idler Gear

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 105415 CAMSHAFT. . . . . . . . . . . . . . . . . . . 102 105336 ADAPTER SLEEVE. . . . . . . . . . . . . 103 105337 THRUST PLATE . . . . . . . . . . . . . . . 104 105335 CAMSHAFT GEAR . . . . . . . . . . . . . 105 105339 HEX BOLT . . . . . . . . . . . . . . . . . . . . 1

06 105338 TORX HEAD BOLT . . . . . . . . . . . . . 207 105642 HEX BOLT . . . . . . . . . . . . . . . . . . . . 108 105641 FLANGED SHAFT. . . . . . . . . . . . . . 109 105640 NEEDLE ROLLER BEARING . . . . . 210 105639 IDLER GEAR. . . . . . . . . . . . . . . . . . 1

7

1

2

3

45

6

10

99

8

PRINTED IN U.S.A. 7 913315/CP0410

Deutz TD 2009 L 04 EngineCrankshaft

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 105314 CRANKSHAFT . . . . . . . . . . . . . . . . 1(includes items 1-13)

02 105413 BEARING HOUSING. . . . . . . . . . . . 3(includes item 3)

03 105294 SOCKET HEAD BOLT. . . . . . . . . . . 604 105309 MAIN BEARING . . . . . . . . . . . . . . . 305 105401 WOODRUFF KEY . . . . . . . . . . . . . . 107 105333 CRANKSHAFT GEAR . . . . . . . . . . . 108 105414 MAIN BEARING HOUSING. . . . . . . 1

(includes items 9 and 10)

09 105310 MAIN BEARING SHELL . . . . . . . . . 110 105334 O-RING . . . . . . . . . . . . . . . . . . . . . . 111 105289 HEX BOLT . . . . . . . . . . . . . . . . . . . . 712 105400 LIP SEAL . . . . . . . . . . . . . . . . . . . . . 113 105311 THRUST WASHER . . . . . . . . . . . . . 2

2

913315/CP0410 8 PRINTED IN U.S.A.

Engine Deutz TD 2009 L 04Connecting Rod

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 105418 CONNECTING ROD . . . . . . . . . . . . 1(Includes items 2 & 3)

02 105356 WRIST PIN BEARING. . . . . . . . . . . 1

03 105357 CONNECTING ROD BOLT . . . . . . . 204 105313 CONNECTING ROD BRNG (pair) . 1

NOTE: Quantities shown are for one connecting rod; theengine uses four connecting rods.

2

3

1

4

PRINTED IN U.S.A. 9 913315/CP0410

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 105885 PISTON (includes all items shown) . 102 105358 WRIST PIN . . . . . . . . . . . . . . . . . . . 1

03 105417 SNAP RING. . . . . . . . . . . . . . . . . . . 2

NOTE: Quantities shown are for one piston; the engine uses four pistons.

Deutz TD 2009 L 04 EnginePiston

1

2

3

3

913315/CP0410 10 PRINTED IN U.S.A.

Engine Deutz TD 2009 L 04Cylinder Head

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 105412 CYLINDER HEAD . . . . . . . . . . . . . . 104 105389 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 105 105316 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 206 105321 EXHAUST VALVE . . . . . . . . . . . . . . 407 105320 INTAKE VALVE . . . . . . . . . . . . . . . . 408 105322 VALVE SPRING. . . . . . . . . . . . . . . . 809 105324 VALVE KEEPER . . . . . . . . . . . . . . 1610 105323 SPRING CAP . . . . . . . . . . . . . . . . . 811 105455 VALVE STEM SEAL . . . . . . . . . . . . 812 105303 HEX BOLT . . . . . . . . . . . . . . . . . . . . 213 105419 CYLINDER HEAD GASKET . . . . . . 114 105329 CYLINDER HEAD BOLT . . . . . . . . 10

15 BRACKET, LIFTING . . . . . . . . . . . . 1105886 (three holes)105428 (two holes)

16 105496 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 117 105488 HEX BOLT . . . . . . . . . . . . . . . . . . . . 218 105429 BRACKET, LIFTING . . . . . . . . . . . . 120 243440 THERMOSTAT (1 mm notch) . . . . . 121 THERMOSTAT HOUSING. . . . . . . . 1

105251 Later Style105934 Early Style

22 105252 O-RING . . . . . . . . . . . . . . . . . . . . . . 123 105933 PLUG (Early Style) . . . . . . . . . . . . . 124 242385 HOSE PLUG (Early Style) . . . . . . . 1

095955 CLAMP, HOSE . . . . . . . . . . . . . . . . 1

12

21

22

20

12

20

22

21

23

Later Style

Early Style

Later Style

24

PRINTED IN U.S.A. 11 913315/CP0410

Deutz TD 2009 L 04 EngineValve Cover

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 105501 FILLER CAP . . . . . . . . . . . . . . . . . . 102 105494 BREATHER LINE . . . . . . . . . . . . . . 103 105288 HEX BOLT . . . . . . . . . . . . . . . . . . . 10

04 105495 VALVE COVER (includes item # 2) . 105 198325 GASKET . . . . . . . . . . . . . . . . . . . . . 1

1

5

3

4

2

913315/CP0410 12 PRINTED IN U.S.A.

Engine Deutz TD 2009 L 04Valve Train

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 105328 HEX BOLT . . . . . . . . . . . . . . . . . . . . 802 105327 ROCKER ARM BEARING . . . . . . . . 803 105683 ROCKER ARM . . . . . . . . . . . . . . . . 8

04 105684 PUSHROD. . . . . . . . . . . . . . . . . . . . 805 105325 VALVE LIFTER . . . . . . . . . . . . . . . . 8

2

5

4

3

1

PRINTED IN U.S.A. 13 913315/CP0410

Deutz TD 2009 L 04 EngineFuel Injector and Glow Plug

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 105331 LOCKING NUT . . . . . . . . . . . . . . . . 402 105332 CONNECTING RAIL . . . . . . . . . . . . 103 105330 GLOW PLUG. . . . . . . . . . . . . . . . . . 404 105346 TORX HEAD BOLT . . . . . . . . . . . . . 4

4

6

53

2

1

7

05 105345 INJECTOR CLAMP . . . . . . . . . . . . . 406a 105359 FUEL INJECTOR. . . . . . . . . . . . . . . 407a 105340 INJECTOR SEAL . . . . . . . . . . . . . AR

a Injector with one o-ring uses (1) injector seal. Injector without o-ring uses (2) injector seals.

913315/CP0410 14 PRINTED IN U.S.A.

Engine Deutz TD 2009 L 04Fuel Injector Pump

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01a 105888 INJECTOR PUMP . . . . . . . . . . . . . . 102 105365 ADAPTER . . . . . . . . . . . . . . . . . . . . 103 105366 CLAMP . . . . . . . . . . . . . . . . . . . . . . 104 105388 ADAPTER / TUBE . . . . . . . . . . . . . . 105 105306 ADAPTER . . . . . . . . . . . . . . . . . . . . 106 105409 HOSE ASSEMBLY . . . . . . . . . . . . . 107 105483 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 108 105393 O-RING . . . . . . . . . . . . . . . . . . . . . . 1

09 105303 HEX BOLT . . . . . . . . . . . . . . . . . . . . 310 105361 FUEL PUMP DRIVE GEAR ASY. . . 111 105390 FLAT WASHER . . . . . . . . . . . . . . . . 112 105291 HEX BOLT . . . . . . . . . . . . . . . . . . . . 1

a Refer to the section “Sensors, Switches and Block Heater” for fuel shut-off and cold-start solenoids.

00

10

1112

9

7

65

4

2

3

8

1

PRINTED IN U.S.A. 15 913315/CP0410

Deutz TD 2009 L 04 EngineHigh-Pressure Fuel Lines

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 105344 HIGH-PRESSURE FUEL LINE . . . . 102 105343 HIGH-PRESSURE FUEL LINE . . . . 103 105342 HIGH-PRESSURE FUEL LINE . . . . 104 105341 HIGH-PRESSURE FUEL LINE . . . . 1

05 105348 PIPE CLAMP . . . . . . . . . . . . . . . . . . 106 105347 HEX BOLT . . . . . . . . . . . . . . . . . . . . 2

6

5

4

3

2

1

913315/CP0410 16 PRINTED IN U.S.A.

01 104045 FUEL FILTER . . . . . . . . . . . . . . . . . 102 192766 FILTER HOUSING. . . . . . . . . . . . . . 103 187239 HEX BOLT . . . . . . . . . . . . . . . . . . . . 204 195359 SUPPLY PUMP, 12VDC . . . . . . . . . 1

05 105290 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 406 105894 COVER PLATE . . . . . . . . . . . . . . . . 107 105895 GASKET, COVER PLATE . . . . . . . . 1

Engine Deutz TD 2009 L 04Fuel Supply Pump and Fuel Filter Group

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

Fuel Supply Pump(Electric)

4

56

7

Mounts toChassis Wall

3

PRINTED IN U.S.A. 17 913315/CP0410

Deutz TD 2009 L 04 EngineFuel Lines - Supply and Return

9

Attaches to each fuelinjector (return port) and

returns to fuel filter.

Refer to machine parts manual forlisting of hoses and additional parts

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 105366 CLAMP . . . . . . . . . . . . . . . . . . . . . . 402 105387 PIPE. . . . . . . . . . . . . . . . . . . . . . . . . 103 105365 ADAPTER . . . . . . . . . . . . . . . . . . . . 604 105408 CHECK BALL . . . . . . . . . . . . . . . . . 205 105410 BANJO BOLT. . . . . . . . . . . . . . . . . . 1

06 105399 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 307 105917 ADAPTER, UNION . . . . . . . . . . . . . 108 105918 ADAPTER . . . . . . . . . . . . . . . . . . . . 109 105919 FUEL RETURN PIPE . . . . . . . . . . . 1

NOTE: Refer to machine parts manual for listing of hoses.

8

7

913315/CP0410 18 PRINTED IN U.S.A.

Engine Deutz TD 2009 L 04Intake Manifold and Oil Separator

1

2

5

85

10

15

12

1615

17

13

96

11

7

1214

18

1920

11

3

4

PRINTED IN U.S.A. 19 913315/CP0410

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 105897 INTAKE MANIFOLD . . . . . . . . . . . . 102 105846 HEX BOLT . . . . . . . . . . . . . . . . . . . . 903 105899 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 104 105439 GASKET . . . . . . . . . . . . . . . . . . . . . 105 651424 M6-1x20 C8.8 BOLT. . . . . . . . . . . AR06 128007 VINYL CLAMP. . . . . . . . . . . . . . . . . 107 L50056 5/16”-18 FLANGE LOCK NUT . . . AR08 656161 M8-1.25X65 C8.8 BOLT . . . . . . . . . 109 195251 BRACKET . . . . . . . . . . . . . . . . . . . . 110 105470 OIL SEPARATOR . . . . . . . . . . . . . . 111 650692 5/16”-18X1-3/4” BOLT . . . . . . . . . . . 212 062023 CLAMP . . . . . . . . . . . . . . . . . . . . . AR

13 195520 SPACER . . . . . . . . . . . . . . . . . . . . . 114 195477 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 115 240534 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 216 195483 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 117 240345 TUBE . . . . . . . . . . . . . . . . . . . . . . . . 118 105473 OIL MANIFOLD . . . . . . . . . . . . . . . . 119 105475 O-RING . . . . . . . . . . . . . . . . . . . . . . 120 105474 TUBE . . . . . . . . . . . . . . . . . . . . . . . . 1

-- ITEMS NOT SHOWN --00 242858 KIT, CRANKCASE BREATHER. . . . 1

Deutz TD 2009 L 04 EngineIntake Manifold and Oil Separator

913315/CP0410 20 PRINTED IN U.S.A.

Engine Deutz TD 2009 L 04Turbocharger

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 105906 TURBOCHARGER . . . . . . . . . . . . . 102 105903 GASKET . . . . . . . . . . . . . . . . . . . . . 1

03 105902 EXHAUST ELBOW . . . . . . . . . . . . . 1105904 HEX BOLT (not shown) . . . . . . . . . . 4

04 105362 GASKET . . . . . . . . . . . . . . . . . . . . . 1

1

4

2

3

PRINTED IN U.S.A. 21 913315/CP0410

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 105488 HEX BOLT . . . . . . . . . . . . . . . . . . . . 202 105907 AIR INTAKE PIPE . . . . . . . . . . . . . . 103 105461 O-RING . . . . . . . . . . . . . . . . . . . . . . 104 105908 OIL PIPE . . . . . . . . . . . . . . . . . . . . . 105 105437 CLAMP . . . . . . . . . . . . . . . . . . . . . . 206 105483 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 107 105422 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 1

08 105435 GASKET . . . . . . . . . . . . . . . . . . . . . 109 105909 OIL DRAIN PIPE . . . . . . . . . . . . . . . 110 105436 HEX BOLT . . . . . . . . . . . . . . . . . . . . 211 105438 CLAMP . . . . . . . . . . . . . . . . . . . . . . 212 105425 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 113 105473 OIL MANIFOLD . . . . . . . . . . . . . . . . 114 105475 O-RING . . . . . . . . . . . . . . . . . . . . . . 115 106942 FITTING. . . . . . . . . . . . . . . . . . . . . . 116 106941 FITTING. . . . . . . . . . . . . . . . . . . . . . 1

Deutz TD 2009 L 04 EngineTurbocharger Intake Pipe and Oil Lines

3

4

67

5

5

2

1

11

109

8

11

12

13

14

16

15

913315/CP0410 22 PRINTED IN U.S.A.

Engine Deutz TD 2009 L 04Exhaust Manifold and Heat Shield

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 105900 EXHAUST MANIFOLD . . . . . . . . . . 102 105304 HEX BOLT . . . . . . . . . . . . . . . . . . . . 803 105901 GASKET . . . . . . . . . . . . . . . . . . . . . 104 105487 HEX BOLT . . . . . . . . . . . . . . . . . . . . 3

05 187176 HEX BOLT . . . . . . . . . . . . . . . . . . . . 106 105298 HEX BOLT . . . . . . . . . . . . . . . . . . . . 207 105905 HEAT SHIELD . . . . . . . . . . . . . . . . . 108 105430 GASKET . . . . . . . . . . . . . . . . . . . . . 1

2

4

5

67

3

1

8

PRINTED IN U.S.A. 23 913315/CP0410

Deutz TD 2009 L 04 EngineWater Pump

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 210995 WATER PUMP. . . . . . . . . . . . . . . . . 102 195475 PULLEY. . . . . . . . . . . . . . . . . . . . . . 103 198327 GASKET . . . . . . . . . . . . . . . . . . . . . 1

04 105686 HEX BOLT, SOCKET HEAD . . . . . . 405 105347 HEX BOLT . . . . . . . . . . . . . . . . . . . . 3

4

1

3

425

913315/CP0410 24 PRINTED IN U.S.A.

Engine Deutz TD 2009 L 04Oil Cooler and Oil Filter

BASE ADAPTER FORREMOTE OIL FILTER

SKID-STEER LOADERUSES REMOTE OIL

FILTER

Skid-Steer Loader

EGR COOLER

4

16

18

17

2525

7

9

15

8

6

2

3

255

12

11

10

14

13

2122

20

1923

2224

Water Pump

25

2726

1

28

295

31

30

25

32

Refer to machine parts manual for list-ing of hoses and additional parts

PRINTED IN U.S.A. 25 913315/CP0410

Deutz TD 2009 L 04 EngineOil Cooler and Remote Oil Filter

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 242181 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 102 105929 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 103 TUBE . . . . . . . . . . . . . . . . . . . . . . . . 1

105947 (Note a)105930 (Note b)

04 105445 ADAPTER . . . . . . . . . . . . . . . . . . . . 105 242345 ADAPTER . . . . . . . . . . . . . . . . . . . . 206 243877 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 107 243878 HOSE. . . . . . . . . . . . . . . . . . . . . . . . 108 105467 SPACER . . . . . . . . . . . . . . . . . . . . . 109 105288 HEX BOLT . . . . . . . . . . . . . . . . . . . . 110 105444 BRACKET . . . . . . . . . . . . . . . . . . . . 111 105469 O-RING . . . . . . . . . . . . . . . . . . . . . . 112 105466 ADAPTER . . . . . . . . . . . . . . . . . . . . 113 105407 SEAL . . . . . . . . . . . . . . . . . . . . . . . . 114 105382 HOLLOW BOLT. . . . . . . . . . . . . . . . 115 105406 O-RING . . . . . . . . . . . . . . . . . . . . . . 216 105441 THREADED ADAPTER . . . . . . . . . . 117 105476 O-RING . . . . . . . . . . . . . . . . . . . . . . 118 105427 OIL COOLER. . . . . . . . . . . . . . . . . . 119 104044 OIL FILTER . . . . . . . . . . . . . . . . . . . 120 136000 OIL FILTER BASE, REMOTE . . . . . 1

21 054850 ADAPTER . . . . . . . . . . . . . . . . . . . . 122 087792 ADAPTER . . . . . . . . . . . . . . . . . . . . 223 065102 ADAPTER . . . . . . . . . . . . . . . . . . . . 124 135999 ADAPTER, REMOTE OIL FILTER . 125 105438 HOSE CLAMP . . . . . . . . . . . . . . . AR26 105445 ADAPTER . . . . . . . . . . . . . . . . . . . . 127 105446 ADAPTER . . . . . . . . . . . . . . . . . . . . 128 105950 CLAMP . . . . . . . . . . . . . . . . . . . . . AR29 105951 CLAMP . . . . . . . . . . . . . . . . . . . . . AR30 242390 PLUG. . . . . . . . . . . . . . . . . . . . . . . . 131 242446 ADAPTER . . . . . . . . . . . . . . . . . . . . 132 191651 O-RING . . . . . . . . . . . . . . . . . . . . . . 1

a Engine SN 9310877 and up (later sytle)b Engine SN 9305584 - 9310876 (early style)

NOTE: For skid-steer loaders, refer to machine parts man-ual for a listing of hoses for the remote oil filter.

913315/CP0410 26 PRINTED IN U.S.A.

Engine Deutz TD 2009 L 04EGR - Exhaust System

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 105920 EGR COOLER. . . . . . . . . . . . . . . . . 102 105923 GASKET . . . . . . . . . . . . . . . . . . . . . 403 105937 EXHAUST PIPE (flexible) . . . . . . . . 104 105938 EXHAUST PIPE (rigid) . . . . . . . . . . 1

05 105926 VALVE . . . . . . . . . . . . . . . . . . . . . . . 1105927 BOLT, M5-20 . . . . . . . . . . . . . . . . . . 4

06 105924 VALVE HOUSING . . . . . . . . . . . . . . 1105489 BOLT, M8-70 . . . . . . . . . . . . . . . . . . 4

07 105925 GASKET . . . . . . . . . . . . . . . . . . . . . 1

3

2

4

6

2

5

2

2

1

7

PRINTED IN U.S.A. 27 913315/CP0410

Deutz TD 2009 L 04 EngineSensors, Switches and Block Heater

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 104308 OIL PRESSURE SWITCH. . . . . . . . 102 240389 WATER TEMP. SENDER . . . . . . . . 103 N/A BUSHING, 1/4”SPTM-1/8”PPTF . . . 104a 104310 BLOCK HEATER (400W 115V) . . . . 105 105935 TEMP. SWITCH / COLD-START . . . 1

06 104309 TEMP. SWITCH / HIGH TEMP. . . . . 107 105936 SOLENOID (shut-off). . . . . . . . . . . . 108 105936 SOLENOID (cold start) . . . . . . . . . . 109 105916 MANIFOLD PRESS. SWITCH. . . . . 1

a Optional

32

4

5

9

8

7

6

1

9

913315/CP0410 28 PRINTED IN U.S.A.

Engine Deutz TD 2009 L 04Flywheel and Housing

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 FLYWHEEL HOUSING . . . . . . . . . . 1105943 Note a 105940 Note b

02 105402 LOCKING BOLT . . . . . . . . . . . . . . . 403 105367 GEAR RING . . . . . . . . . . . . . . . . . . 1

04 FLYWHEEL (Includes item #3) . . . . 1105945 Note a 105482 Note b

05 105368 BOLT . . . . . . . . . . . . . . . . . . . . . . . . 6

a Engine SN 09308771 and up (Skid-Steer Loader)b Engine SN 09308770 and before (Skid-Steer Loader)

1

3

2

45

PRINTED IN U.S.A. 29 913315/CP0410

Deutz TD 2009 L 04 EngineStarter

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 STARTER . . . . . . . . . . . . . . . . . . . . 1105941 Note a105243 Note b

02 105369 RUBBER GROMMET . . . . . . . . . . . 1

03 HEX BOLT . . . . . . . . . . . . . . . . . . . . 2105942 Note a (10mm X 35 mm)105910 Note b

a Engine SN 09308771 and up (Skid-Steer Loader)b Engine SN 09308770 and before (Skid-Steer Loader)

913315/CP0410 30 PRINTED IN U.S.A.

Engine Deutz TD 2009 L 04Alternator

PRINTED IN U.S.A. 31 913315/CP0410

Ref. Part Description Qty. Ref. Part Description Qty.No. No. Req. No. No. Req.

01 105477 PULLEY, CRANKSHAFT. . . . . . . . . 102 105370 HEX BOLT . . . . . . . . . . . . . . . . . . . . 103 198328 V-BELT. . . . . . . . . . . . . . . . . . . . . . . 104 195500 ALTERNATOR 80 AMP . . . . . . . . . . 1

05 105488 HEX BOLT . . . . . . . . . . . . . . . . . . . . 307 105913 SPACER . . . . . . . . . . . . . . . . . . . . . 108 105914 HEX BOLT . . . . . . . . . . . . . . . . . . . . 109 105915 BRACKET . . . . . . . . . . . . . . . . . . . . 1

Deutz TD 2009 L 04 EngineAlternator

913315/CP0410 32 PRINTED IN U.S.A.

Part Page Ref.No. No. No.

Part Page Ref.No. No. No.

Part Page Ref.No. No. No.

Part Page Ref.No. No. No.

054850 25 21062023 19 12065102 25 23087792 25 22095955 10 24104044 25 19104045 16 01104308 27 01104309 27 06104310 27 04105243 29 01105249 2 19105251 10 21105252 10 22105288 5 10105288 11 03105288 25 09105289 2 17105289 2 18105289 7 11105290 16 05105291 14 12105294 7 03105295 5 09105296 3 06105298 22 06105299 5 11105303 5 08105303 10 12105303 14 09105304 22 02105305 5 04105306 14 05105308 2 09105309 7 04105310 7 09105311 7 13105312 2 08105313 8 04105314 7 01105316 2 04105316 10 05105317 3 01105318 2 03105319 3 02105320 10 07105321 10 06105322 10 08105323 10 10105324 10 09105325 12 05

105327 12 02105328 12 01105329 10 14105330 13 03105331 13 01105332 13 02105333 7 07105334 7 10105335 6 04105336 6 02105337 6 03105338 6 06105339 6 05105340 13 07105341 15 04105342 15 03105343 15 02105344 15 01105345 13 05105346 13 04105347 15 06105347 23 05105348 15 05105349 5 12105350 5 07105354 5 03105355 5 06105356 8 02105357 8 03105358 9 02105359 13 06105361 14 10105362 20 04105365 14 02105365 17 03105366 14 03105366 17 01105367 28 03105368 28 05105369 29 02105370 31 02105374 2 14105375 2 13105376 3 05105377 2 10105382 25 14105387 17 02105388 14 04105389 10 04105390 14 11105393 14 08

105396 2 07105397 2 02105399 2 06105399 17 06105400 7 12105401 7 05105402 28 02105403 2 15105404 2 16105405 3 04105406 25 15105407 25 13105408 17 04105409 14 06105410 17 05105412 10 01105413 7 02105414 7 08105415 6 01105417 9 03105418 8 01105419 10 13105422 21 07105425 21 12105427 25 18105428 10 15105429 10 18105430 22 08105435 21 08105436 21 10105437 21 05105438 21 11105438 25 25105439 19 04105441 25 16105444 25 10105445 25 04105445 25 26105446 25 27105449 4 03105455 10 11105461 21 03105466 25 12105467 25 08105469 25 11105470 19 10105473 19 18105473 21 13105474 19 20105475 19 19105475 21 14

105476 25 17105477 31 01105482 28 04105483 14 07105483 21 06105486 3 03105487 22 04105488 5 13105488 10 17105488 21 01105488 31 05105489 5 05105489 26 06105494 11 02105495 11 04105496 2 05105496 10 16105501 11 01105639 6 10105640 6 09105641 6 08105642 6 07105681 5 01105683 12 03105684 12 04105686 23 04105846 19 02105884 2 01105885 9 01105886 10 15105888 14 01105894 16 06105895 16 07105897 19 01105899 19 03105900 22 01105901 22 03105902 20 03105903 20 02105904 20 03105905 22 07105906 20 01105907 21 02105908 21 04105909 21 09105910 29 03105913 31 07105914 31 08105915 31 09105916 27 09105917 17 07

Numerical Index Deutz TD 2009 L 04

PRINTED IN U.S.A. 33 913315/CP0410

Deutz TD 2009 L 04 Numerical Index

Part Page Ref.No. No. No.

Part Page Ref.No. No. No.

Part Page Ref.No. No. No.

Part Page Ref.No. No. No.

105918 17 08105919 17 09105920 26 01105923 26 02105924 26 06105925 26 07105926 26 05105927 26 05105929 25 02105930 25 03105933 10 23105934 10 21105935 27 05105936 27 07105936 27 08105937 26 03105938 26 04105940 28 01105941 29 01105942 29 03105943 28 01105945 28 04105947 25 03105950 25 28105951 25 29106941 21 16106942 21 15128007 19 06135999 25 24136000 25 20187176 22 05187239 16 03191651 25 32192766 16 02195251 19 09195359 16 04195475 23 02195477 19 14195483 19 16195500 31 04195520 19 13198324 2 11198325 11 05198326 5 02198327 23 03198328 31 03210995 23 01240345 19 17240389 27 02240534 19 15

242181 25 01242345 25 05242385 10 24242390 25 30242446 25 31242858 19 00243437 4 02243438 4 01243440 10 20243877 25 06243878 25 07650692 19 11651424 19 05656161 19 08L50056 19 07

913315/CP0410 34 PRINTED IN U.S.A.

Notes Deutz TD 2009 L 04

Dry Lubed Dry Lubed Dry Lubed

Grade 2 Grade 5 Grade 8Unified NationalThread

Use these torque values when tightening hardware (excluding: locknuts and self-tapping, thread-forming and metalscrews) unless otherwise specified.

8-32 19* 14* 30* 22* 41* 31*8-36 20* 15* 31* 23* 43* 32*

10-24 27* 21* 43* 32* 60* 45*10-32 31* 23* 49* 36* 68* 51*1/4-20 66* 50* 9 75* 12 91/4-28 76* 56* 10 86* 14 10

5/16-18 11 9 17 13 25 185/16-24 12 9 19 14 25 203/8-16 20 15 30 23 45 353/8-24 23 17 35 25 50 35

7/16-14 32 24 50 35 70 557/16-20 36 27 55 40 80 601/2-13 35 35 75 55 110 801/2-20 40 40 90 65 120 90

9/16-12 55 55 110 80 150 1109/16-18 60 60 120 90 170 1305/8-11 75 75 150 110 220 1705/8-18 85 85 180 130 240 1803/4-10 130 130 260 200 380 2803/4-16 150 150 300 220 420 3207/8-9 125 125 430 320 600 460

7/8-14 140 140 470 360 660 5001-8 190 190 640 480 900 680

1-14 210 210 710 530 1000 740

Dry Lubed Dry Lubed Dry Lubed

Grade 8.8 Grade 10.9 Grade 12.9Metric CourseThread

M6-1 8 6 11 7 13.5 10*24M8-1.25 19 14 27 20 32.5 24*

M10-1.5 37.5 28 53 39 64 47M12-1.75 65 48 91.5 67.5 111.5 82

M14-2 103.5 76.5 145.5 108 176.5 131M16-2 158.5 117.5 223.5 165.5 271 200

* All torque values are in lb.-ft., except those marked with an *, which are in lb.-in.For metric torque value (Nm); multiply lb.-ft. x 1.355, or lb.-in. value x 0.113.

Deutz TD 2009 L 04 Torque Specifications

GEHL Company One Gehl Way, P. O. Box 179, West Bend, WI 53095-0179 U.S.A.

913315/CP0410 © 2010 Gehl Company All rights reserved. PRINTED IN U.S.A.

www.gehl.com