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Operator’s Manual

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF FORD OR IT’S SUCCESSORS. FORD AND IT’S SUCCESSORS

ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS, AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

A-62, A-64 and A-66 Wheel Loader

FO-O-A62,64,66

FOREWORD

This manual has been prepared to assist you in the proper break-in, daily care, and operationof your new Ford Wheel Loader. It contains specific information on its many features; the at­tachments that are available; instructions for making minor repairs and adjustments; safetyprecautions; general specifications; and suggested operating techniques.

Your Ford Wheel Loader has been carefully inspected before leaving the factory and by yourFord Wheel Loader Dealer prior to delivery to see that it is "ready to go".To keep it in this"ready to go" condition, it is important to follow regularly scheduled service periods asrecommended in this manual.

Any references to right, left, front or rear, when referring to the Ford Wheel Loader, is asviewed from the operator's seat. When ordering parts for the Ford Wheel Loader, left andright is established as viewed from behind the entire unit.

The Ford Wheel toader serial number is important should your unit require future service.Have your Dealer record this number, along with the other information called for in thespaces below.

Read this manual carefully before operating your Ford Wheel Loader and keep it in a con­venient location for future reference. If, at any time, you have a service problem concerningyour new Ford Wheel Lpader, remember that your Ford Wheel Loader Dealer has factorytrained service personnel, genuine Ford parts, and the necessary tools and equipment tobest satisfy your service needs.

Ford Tractor Operations

Ford Motor Company

ISSUED TO:

Owner's Name

Mailing Address

ISSUED BY:

Ford Wheel Loader Dealer

Delivery Date

Ford Wheel Loader Serial Number

http://www.jensales.com/products/ford-wheel-loader-parts-manual.html

CONTENTSPage

Safety precautions 2

Controls and instruments 3

general information 4

engine controls 7

transmission controls 9

brake controls 10

loader controls 10

cab controls 12

accessories 13

Operation 15

break-in procedures 16

starting the engine 16

stopping the engine 18

working speeds 18

weighting limitation 20

operating techniques 21

attachments 25

Lubrication and Maintenance 27

lubrication and maintenance chart 28

fuels and lubricants 29

fuels and lubricant service procedures 30

general maintenance 42

storage 53

Specifications 55

pre-delivery and 50-hour inspection 65

1

1. Instrument Panel2. Panel Protection Cover

--------------- FORD A62, A64 AND A66-

Figure 4Instrument Panel

3. Plastic Transparent Gauge Protection4. Panel Protection Cover Lock

CAB (OPTIONAL)

The cab for the Ford Wheel Loaders includes doorlocks on each door. The left door can be locked fromthe outside while the right door is locked only from theinside. Windows in the cab are safety glass.

OPERATOR'S SEAT

The Ford Wheel Loaders are equipped with an ad­justable seat which shifts forward and aft. This permitsseat adjustment to obtain individualized positions fordifferent operators and can ease operator fatigue. Theseat release lever, (4) Figure 5, can be actuated allow­ing the seat to adjust four inches (10.16 cm) from fullforward to full aft.

DELUXE SUSPENSION SEAT (OPTIONAL)

The Ford Wheel Loaders have an optional deluxesuspension seat. The suspension seat offers the op­timum in operator comfort. It is easily adjusted tomatch the operator's height and weight, allowing fullcomfort and control for the operator and contributesto help minimize operator fatigue.

Figure 5Operator's Seat

1. Seat2. Storag~ Compartment3. Rear Axle Disconnect Lever4. Seat Adjustment Lever

5

~LUBRICATIONANDMAINTENANCE~~~~~~~~~~~~

Figure 29Air Cleaner

1. Air Cleaner Filter2. Inner Air Filter3. Outer Air Filter4. Air Cleaner Restriction Gauge

4. Clean the inside of the air cleaner body with adamp, lint-free cloth, then reinstall the element.

5. Check and tighten all air induction connectionsbefore resuming operation.

IMPORTANT: Do not remove or disturb the in­ner air cleaner element. It should be servicedonly by your authorized dealer. If the air cleanerrestriction gauge continues to show red whenthe engine is running after the outer element hasbeen cleaned, washed or a new outer element in­stalled, see your dealer.

Washing the Outer Element: Wash the dry air:Ieaner outer element to remove exhaust smoke film:IS necessary.

1. Remove the outer filter element as shown inFigure 29.

2. Inspect the gasket on the open end of the ele­ment for damage. If the gasket is loose, damag­ed or missing, install a new element.

3. Agitate the element in warm water containing asmall amount of non-sudsing type detergent.

IMPORTANT: Do not use water hotter than thehand can stand, as the element will be damaged.Never wash the element with fuel oi~ gas or sol­vent. Do not 011 the element.

34

4. Rinse the element with clean water to thoroughlyloosen all foreign material. Shake excess waterfrom the element and allow it to air dry.

IMPORTANT: Do not dry the element withcompressed air, as the air will rupture a wet ele­ment. Also, do not install a wet element as thewheel loader engine will not start with a wet ele­ment installed.

5. After drying, check for damage by holding a lightinside the element. If an even, fine pattern oflight is seen, the element is clean and undamag­ed. A bright spot of light indicates the element isdamaged and a new element must be installed.

6. Wipe the air cleaner body free of dust, then in­stall the element.

Changing the Element: Change the air cleaner outerelement as required.

1. Remove the outer filter element as shown inFigure 29.

2. Wipe the inside of the air cleaner body free ofdust.

3. Install a new element.

CAB PRESSURIZER AIR FILTER ANDDEFROSTER AIR FILTER

Cleaning the Filter: The frequency of cleaning forthe air filters depends primarily on the working condi­tions encountered. Check the filter periodically as thecircumstances warrant. To clean the filters:

1. Open the access door (1), Figure 30, and removethe cab pressurizer air filter.

2. Gently tap the filter, drity side down, on a flatsurface.

NOTE: Compressed air not to exceed 100 psi(7.03 Kg/crrJ2) may be used for cleaning. Directthe air from the inside to the outside of the filter.

To Wash:

1. Soak the filter for the first 15 minutes in a mildsoap and warm water solution.

- SPECIFICATIONS-------------------

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INDEX

Page Page

Accessories 13Adjusting the Bucket Level Indicator 52Adjusting the Foot Brake 52Adjusting the Fan Belt 43-45Adjusting the Seat 5Adjusting the Throttle Linkage 47Adjusting the Valve Clearance (Lash) 48Air Cleaner 7-33Air Conditioning Controls 13Alternator 50

Battery Service 48Bleeding the Fuel System (Diesel) 33Brakes 10Break-In Procedures 16Bucket Level Indicator 10-52

Cab Controls 12Cab Pressurizer 34Clutch Disconnect 9-19Cold Weather Starting 17Controls and Instruments 3Cooling System 42

Diesel Stop Control 7Diesel Excess Fuel Button 17

Engine Coolant Gauge 7Engine Oil Filter Service 31Engine Oil Pressure Gauge 7Engine Speed Adjustments 47Ether Spray Primer 8

Front and Rear Axle 36Fuel Filter Service 33Fuel Gauge 9Fueling the Ford Wheel Loader 29Fuel Injection Pump 32-45Fuel Injector Service 46Fuels and Lubricants 30Fuel Storage 30

General Maintenance 42General Dimensions 56

Heating Controls 12Headlamps and Rearlamps 50Hourmeter 9Hydraulic Hoses and Tubing 52Hydraulic System Service 37

Instrument Lights 51Instrument Panel 6

Key Starter Switch 7

Lift Arm Automatic Height Control 11Liquid Ballast 20Loader Attachments 25Loader Bucket Removal 25Loader Controls 10Lubrication Chart 28Lubrication Fittings 40

Mounting and Dismounting 4Multi-Purpose Bucket 11-25

Operator's Seat 5Operating Techniques 21

Parking Brake 10-52Pre-Delivery Service and 50-Hour Inspection 65-67

Rear Axle Disconnect 9-18Roll-Over Protection System 4

Safety Locking Bar 20Safety Precautions 2Shift Lever and Neutral Lock 9Shifting Working Speeds 18Specifications 57Starting Aids 17Starting the Engine 16Starting with Jumper Cables 16Stopping the Engine 18Storage 53

Throttle Linkage Adjustment 47Tires 21Transmission 35Transmission Operation 18Transporting the Wheel Loader 19Turn Signals 51

Vandalism Protection Group 4Voltmeter 7Voltage Regulator 50

Warm Weather Starting 16Weighting Limitations ~ 20Windows and Doors 12