1

PRE FEASIBILITY REPORT

For

PROPOSED SYNTHETIC ORGANIC CHEMICALS (SPECIALTY

CHEMICALS/PESTICIDE INTERMEDIATES) & INORGANIC

CHEMICALS MANUFACTURING UNIT

of

M/s. Din Chemicals

Plot No. 3030, Phase III, GIDC Industrial Estate, Panoli,

Tal: Ankleshwar, Dist: Bharuch-394116 (Guj.)

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CONTENTS

Sr. No. Description Page No.

1. Executive Summary 3

2. Introduction of the Project/Background information 8

3. Project Description 9

4. Site Analysis 14

5. Planning Brief 16

6. Proposed Infrastructure 17

7. Rehabilitation and resettlement (R & R) Plan 18

8. Project Schedule & Cost Estimates 18

9. Analysis of Proposal (Final Recommendations) 19

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1.0 EXECUTIVE SUMMARY

1.1 Company Profile

M/s. Din Chemicals proposes manufacturing of Synthetic Organic Chemicals & Inorganic

Chemicals at Plot No. 3030, Phase-III, GIDC Industrial Estate, Panoli, Tal: Ankleshwar, Dist:

Bharuch , Gujarat.

Project Detail

1.2.1 Products along with Production Capacity

Sr.

No.

Product List

Proposed

Quantity

MT/Month

CAS No. LD50

Synthetic Organic Chemicals

1. Benzoic Acid

15

65-85-0 ---

2. Sodium Benzoate 532-32-1 --

3. Para Chloro Benzoic Acid 74-11-3 --

4. Ortho Chloro Benzoic Acid 118-91-2 --

5. Para Nitro Benzoic Acid 122-04-3 --

6. Ortho Nitro Benzoic Acid 552-16-9 --

7. Formaldehyde Bisulphite 870-72-4 --

Inorganic Chemicals

1. Sodium Sulfite

7757-83-7 --

2. Sodium bisulfite 7631-90-5 --

3. Sodium Thiosulphate 7772-98-7 --

4. Sodium Acetate (Crystal/Anhydrous) 127-09-3 --

5. Potassium Chloride 7447-40-7 --

6. Sodium Nitrate 7631-99-4 --

7. Sodium Bromide 7647-15-6 --

8. Potassium Bromide 7758-02-3 --

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9. Potassium Nitrate 300 7757-79-1 --

10. Ammonium Sulphate 7783-20-2 --

11. Zinc chloride 7646-85-7 --

12. Potassium Sulphate 7778-80-5 --

13. Potassium Sulphite 10117-38-1 --

14. Potassium Acetate 127-08-2 --

15. Ammonium Acetate 631-61-8 --

16. Cobalt Sulphate 10124-43-3 --

17. Calcium Acetate 62-54-4 --

18. Potassium Acetate 127-08-2 --

19. Copper Acetate 142-71-2 --

20 Nickel Sulphate 10101-97-0 --

21 Tin Sulphate 7488-55-3 --

22 Distilled water --

Total 315

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1.3 Raw Material Requirement

List of Raw Materials and Their Capacity:

Sr. No. Raw Material Quantity (MT/MT)

1 Benzoic Acid

Sodium Benzoate SOLUTION /OR CAKE 1.00

HCl 0.03

2 Sodium Benzoate

Benzoic Acid 0.850

Caustic flake/LYE 0.280

3 Para Chloro Benzoic Acid

Para Chloro Toluene (PCT) 1.00

Nitric Acid (HNO3) 60% 2.50

NaOH Lye 48% 0.350

4 Ortho Chloro Benzoic Acid

Ortho Chloro Toluene (OCT) 1.00

Nitric Acid (HNO3) 60% 2.50

NaOH Lye 48% 0.350

5 Para Nitro Benzoic Acid

Para Nitro Toluene (PNT) 1.00

Nitric Acid (HNO3) 60% 2.50

NaOH Lye 48% 0.350

6 Ortho Nitro Benzoic Acid

Ortho Nitro Toluene (PNT) 1.00

Nitric Acid (HNO3) 60% 2.50

NaOH Lye 48% 0.350

7 Formaldehyde Bisulfite

Formaldehyde 0.25

Sodium bisulfite 0.85

Inorganic Chemicals

8 Sodium Sulfite

Sodium Sulfite Solution 4.0

9 Sodium Bisulphite

Sodium Bisulfite Solution 2.0

10 Sodium Thio Sulphate

Sodium Thio sulphate crystal 2.0

11 Sodium Acetate

Soda ash/CAUSTIC LYE 0.732

Dil. Acetic acid 0.646

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12 Potassium Chloride

Potassium Chloride cake or ML 2.0

13 Sodium Nitrate

Sodium Nitrate cake or ML 2.0

14 Sodium Bromide

Sodium Bromide cake or ML/HBR SOLUTION 2.0

15 Potassium Bromide

Potassium Bromide cake or ML/ HBR SOLUTION 2.0

16 Potassium Nitrate

Potassium Nitrate cake or ML 3.0

17 Ammonium Sulphate

Ammonium Sulphate cake or ML 3.0

18 Zinc Chloride

Zinc Chloride cake or ML 2.0

19 Potassium Sulphate

Potassium Sulphate cake or ML 4.0

20 Potassium Sulphite

Potassium Sulfite cake or ML 3.0

21. Ammonium Acetate

Ammonium Carbonate 0.850

Dil. Acetic acid 0.650

22. Cobalt Sulphate

Cobalt 0.125

Sulphuric Acid 0.40

23. CALCIUM ACETATE

Calcium Carbonate 0.60

Acetic Acid 1.28

24. POTASSIUM ACETATE

Potassium Hydroxide 0.43

Acetic Acid 1.01

25. COPPER ACETATE

Copper 0.25

Nitric Acid 1.60

Soda Ash /CAUSTIC LYE 0.45

Acetic Acid 1.14

26. NICKEL SULPHATE

Nickel Metal 0.15

Sulphuric Acid 0.47

27. Tin Sulphate

Tin Chloride 0.5

Soda Ash/ CAUSTIC LYE 0.375

Sulfuric Acid 0.5

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1.4 Water Requirement, Waste Water Generation and Treatment

Source of water will be met through GIDC Water Supply. Total water requirement will be 14

m3/day. Total 4.0 m

3/day (2.0 m

3/day Industrial + 2.0 m

3/day domestic) of effluent shall be

generated, 1.67 m3/day = low COD and low TDS stream will be treated in ETP then sent it to

CETP, Panoli for further treatment and disposal. And 0.33 m3/day = High COD and High TDS

stream will be treated in ETP then sent it to Common Spray Dryer. Domestic Waste water will

be disposed by septic tank & soak pit.

1.5 Air Pollution Source and Control Management

There will be flue gas emission from Boiler, Thermic fluid heater and D.G. Set and process gas

emission from process vent only. Company will install Multicyclone Separator, bag filter,

scrubber to reduce air pollution.

1.6 Hazardous Waste

CAT.

NO. HAZARDOUS WASTE

PROPOSED

TOTAL

(MT/Month)

METHOD OF DISPOSAL

5.1 Used Oil 0.01 Collection, Storage, Transportation Re-use or Sent to

GPCB approved recycler

33.1 Discarded barrels/

containers/ liners

1 Collection, Storage, Transportation, decontamination

and Sent back to supplier / to GPCB approved recycler

35.3 ETP Sludge 5 Collection, Storage, Transportation and Sent to TSDF site

of M/s. PSWML, Panoli for secured land filling

20.3 Process Sludge 5 Collection, Storage, Transportation and Sent to TSDF site

of M/s. PSWML, Panoli for secured land filling

1.7 Green Belt

Total 1,000 sq. meter land area is available at site; out of this area about 250 sq. meter area will

be developed as greenbelt and other forms of greenery.

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1.8 Power & Fuel Requirements

FUEL:

Bio-Coal = 150 MT/Month (Proposed)

HSD = 20 Liter/Hr

ENERGY:

250 KVA from DGVCL

100 KVA = D G Set in emergency only

2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION

2.1 Identification of the project and project proponent. In case of mining project, a copy of

mining lease/letter of intent should be given.

Identification of the project and project proponent

M/s. Din Chemicals proposes manufacturing of Synthetic Organic Chemicals & Inorganic

Chemicals at Plot No. 3030, Phase-III, GIDC Industrial Estate, Panoli, Tal: Ankleshwar, Dist:

Bharuch, Gujarat.

List of Proprietor:

Sr.

No.

Name of Proprietor

1. Mr. Bimal Salvi

2.2 Brief description of nature of the Project

Proposed project of Synthetic Organic Chemicals & Inorganic Chemicals manufacturing unit.

2.3 Need for the project and its importance to the country and or region

The demand for products intended to be manufacture is increasing in the country by setting up

this unit, Company will be able to meet the demand of various products locally. The project will

save forex as certain products import will be reduced. This will also generate direct and indirect

employment opportunity for various levels of people.

2.4 Demands-Supply Gap

Based on our informal survey of the market with our current customers and various traders, we

have found that there is a big potential for the range of the products we are planning.

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2.5 Imports vs. Indigenous production

Based on the current cost of indigenous raw materials and the non availability of some

materials, we will have to import some of the key raw materials as they are not available

indigenously. This will make us very competitive against imported finished products and we will

export of our finished products in the international market.

2.6 Export possibility

We shall explore the possibility of export the products.

2.7 Domestic/Export Markets

Our products have good demand in domestic & international markets. We shall explore the

possibility of export the products.

2.8 Employment Generation (Direct and Indirect) due to project.

M/s. Din Chemicals will give direct employment to local people based on qualification and

requirement. In addition to direct employment, indirect employment shall generate ancillary

business to some extent for the local population.

3.0 Project Description

3.1 Type of Project including interlinked and interdependent projects, if any.

No interlinked project has been submitted.

• Location (map showing general location, specific location and project boundary & project

site layout) with coordinates.

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Map showing general location.

PROJECT

SITE

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Specific location and project boundary

• Project Site (Google Map)

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•

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Plant Layout

Office

Plant

Utilities Area

Finished Product – Storage Area

Entry Exit

40 Meter

ETP

25 Meter

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3.3 Details of alternate sites considered and the basis of selecting the proposed site,

particularly the environmental considerations gone into should be highlighted.

Looking to the domestic & international markets demand of the products it was decided by

M/s. Din Chemicals to set up new facility.

Major factors involved in the selection of site are listed below:

• Minor site clearance activities shall be carried out to clear shrubs and weed.

• The project site is located on level ground, which does not require any major land filling

for area grading work.

• Proximity to Raw Material suppliers.

• Site is very well connected by road and railway.

• Availability of Fuel, Power, CETP, TSDF, etc. within the estate.

Modern infrastructure support and amenities at par in other global markets, including:

� Efficient transport facilities.

� Environment-friendly zone.

� Uninterrupted power supply.

3.4 Size or Magnitude of Operation

Please refer Section-1.2.1, Page No. 3.

3.5 Project Description with process details (a schematic diagram/flow chart showing the

project layout, components of the project, etc. should be given)

Please refer Please refer Form-I, Annexure-III.

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3.6 Raw Material required along with estimated quantity, likely source, marketing area of

final product/s, mode of transport of raw material and Finished product.

For raw material required along with quantity; Please refer Section-1.3, Page No. 3. We shall

procure the raw material as much as possible from domestic market and if there is no

availability of any raw material we will import. We shall explore the possibility of export the

finished products.

3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be

briefly outlined.

Company will explore the possibility of reuse & recycle.

3.8 Availability of water its source, energy/power requirement and source should be

given.

Water Source

Total water requirement shall meet through G.I.D.C Water Supply.

FUEL:

Bio-Coal = 150 MT/Month (Proposed)

HSD = 20 Liter/Hr

ENERGY:

250 KVA from DGVCL

100 KVA = D G Set in emergency only

3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their

management/disposal.

Please refer Please refer Form-I, Annexure-IV & VI.

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3.10 Schematic representations of the feasibility drawing which give information of EIA

purpose.

4.0 Site Analysis

4.1 Connectivity

• Site is very well connected by road

• Availability of fuel, power, CETP, TSDF, etc. within the estate.

4.2 Land Form, Land Use and Land Ownership

Land Use will be incorporated in the EIA Study.

RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT

MARKET ASSESSMENT

FINANCIAL REPORT

PROJECT REPORT

INTRODUCTION

MONITORING OF AIR, WATER & SOIL QUALITY & NOISE

LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC

STATUS & BASIC AMENITIES. SITE VISITS BY AND

INTERVIEWS WITH LOCALS

BASELINE

ENVIRONMENTAL

STATUS

ENVIRONMENTAL INFORMATION CENTRE

CENTRAL GROUND WATER BOARD

GUJARAT POLLUTION CONTROL BOARD (GPCB)

PUBLIC HEALTH ENGINEERING DEPT.

AGRICULTURE DEPARTMENT

FOREST DEPARTMENT

IRRIGATION DEPARTMENT

EMPLOYMENT EXCHANGE

HEALTH CENTER

CENSUS DEPT.

INDIAN METEOROLOGICAL DEPT.

SOCIOECONOMIC

STATUS &

INFRASTRUCTURE

PROPOSED

PLANT

FACILITY DESCRIPTION

IMPACTS

METHODOLOGY OF

IMPACT

ASSESSMENT

IDENTIFICATION & ASSESSMENT OF IMPACTS

EVALUATION OF IMPACTS BY MATRIX METHOD

SOURCE OF INFORMATION OVERVIEW OF

E. I. A. STUDIES

ACTIVITIES

ENVIRONMENTAL

MANAGEMENT

PLAN

DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR

POLLUTION CONTROL, HAZARDOUS WASTE

MANAGEMENT, GREEN BELT DEVELOPMENT

MONITORING PROGRAM

RISK ANALYSIS

STUDIES &

DISASTER

MANAGEMENT PLAN

SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY

DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS

PREPARATION OF DISASTER MANAGEMENT PLAN

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4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including

area under CRZ)), shortest distances from the periphery of the project to periphery of the

forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from

HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette

notification should be given.

Existing land use pattern will be incorporated in the EIA report. CRZ Clearance is not

applicable.

4.5 Existing Infrastructure

This is proposed project.

4.6 Soil Classification

Soil Classification will be incorporated in the EIA report.

4.7 Climatic data from secondary sources.

Climatic data will be incorporated in the EIA report.

4.8 Social infrastructure available.

Various Programs/ Projects related to Social & Economic development of surrounded area

has been planned, which are as follows.

A) Natural Resource Management – The main focus of this program will be to maximize the

yield returns of the farmers through efficient management of existing resources &

extension of new agricultural practices.

1) Integrated Agricultural Growth Project – For improvement and use of the modern

techniques and thereby would certainly contribute to prosperity in the agriculture

sector and reduce the rural poverty by programs like Farmers Training, Nursery

Growing Trainings, Modern agriculture equipment distribution programs etc.

2) Animal Husbandry Projects – Various programs like health checkups & treatment,

vaccination program, Anti sterility camps, breed improvement etc. will be carried

out.

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B) Income Generation Program -

1) Establishment of Self help groups.

2) Rural Entrepreneurship Development Program

3) Handcrafts Development Program

4) Vocational Training

5) Business process outsourcing

C) Health, Education & Infrastructure

1) Aids Awareness Program

2) General Health Camps

3) Innovative Teaching Methods

4) Adult Education

5) Sanitation

6) Infrastructure Development Projects

5.0 Planning Brief

5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country

planning/Development authority classification.

Type of Industry: Proposed project of Synthetic Organic Chemicals & Inorganic Chemicals

unit.

5.2 Population Projection

Population Projection will be incorporated in the EIA report.

5.3 Land use planning (breakup along with green belt etc.)

Plot Area: 1,000 m2

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Total Plant area: 200 m2

Total Utility Area: 100 m2

ETP Area: 100 m2

Raw Material and Product storage area: 150 m2

Green belt area: 250 m2

Open & Road Area: 200 m2

5.4 Assessment of Infrastructure Demand (Physical & Social)

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed activity.

• Social Welfare

• Cordial relation with the villages shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.

5.5 Amenities/Facilities

Details of amenities available in study area

Population Projection will be incorporated in the EIA report.

6.0 Proposed Infrastructure

6.1 Industrial Area (Processing Area)

Processing Area (Plant facilities, ETP Area and Utility Services) = 400 m2

6.2 Residential Area (Non Processing Area)

Non Processing Area (Raw material storage area, finished storage area, Workshop and Engg.

Store, Canteen, security cabin, green belt and open area) = 600 m2

Green Belt: 250 m2

6.3 Green Belt

Total 1,000 sq. meter land area is available at site; out of this area about 250 sq. meter area

will be developed as greenbelt and other forms of greenery.

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6.4 Social Infrastructure

• Water requirement will be met through G.I.D.C Water Supply.

• Power supply by DGVCL.

6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)

Major factors involved in the selection of site are listed below:

• Site is very well connected by road

• Proximity to Raw Material suppliers

• Availability of sufficient land free from cultivation

• Availability of power facilities

• Availability of fuel

6.6 Drinking water Management (Source & Supply of water)

Total water requirement shall be met through G.I.D.C. Water Supply.

6.7 Sewerage System

Sewage pipes would be laid in entire company for the removal and disposal of mainly non-

harmful liquid wastes from the offices, canteen and domestic waste coming from different

section of industry. These liquid wastes would be sent to septic tank & soak pit.

6.8 Solid Waste Management

Please refer Form-I, Annexure-VI.

6.9 Power Requirement & Supply/Source

Please refer Section 1.8, Page No. 5 of this report.

7.0 Rehabilitation and Resettlement (R & R) Plan

7.1 Policy to be adopted (central/state) in respect of the project affected including home

oustees, land oustees and landless laborers (a brief outline to be given)

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There is no habitation on the proposed project activity area and it is open industrial land, so

R & R policy is not applicable to this project.

There shall not be displacement of any population in project area. Any major activity that

may lead to resettlement of the people is considered as permanent impact. Hence, there is

no permanent impact on this account. The increasing industrial activity will boost the

commercial and economical status of the locality up to some extent.

8. Project Schedule & Cost Estimates

8.1 Likely date of start of construction and likely date of completion (Time schedule for

the project to be given).

We shall start construction of proposed project after getting EC and we shall start

production after applying for CCA.

8.2 Estimated Project cost along with analysis in terms of economic viability of the

project.

Total Project Cost for proposed project activity is Rs. 50 Lakhs.

9. Analysis of Proposal (Final Recommendations)

9.1 Financial and social benefits with special emphasis on the benefit to be local people

including tribal population, if any, in the area.

• Employment would be as per prevailing norms of state government for skilled and

unskilled people for the proposed project.

• Social Welfare shall be done.

• Cordial relation with the industry shall be established and representation shall be made

to villagers for help for creation of facilities related to health, education, etc.