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8/2/2019 For Reporting Today
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BEVERACEUTICALS( TO HELP OUR BODIES TO BLOCK THE SUGAR ABSORPTION, DEL MONTE HAS RECENTLY
LAUNCHED THE NEW AND IMPROVED FIT 'N RIGHT. WITH THE FLAVORS WATERMELON, APPLE,PINEAPPLE ORANGE, FOUR SEASONS, PINEAPPLE, EACH BOTTLE NOW HAS THE UNIQUE, PATENTED
FORMULATION -- COMBINATION OF L-CARNITINE PLUS THE NEW GREEN COFFEE EXTRACT (GCE).
INGREDIENTS ARE WATER, CANE SUGAR, JUICE CONCENTRATE, L-CARNITINE, ASCORBIC ACID,
SUCRALOSE, GCE, AND VITAMINS B1 AND B6, B12 . AND SO BY JUST DRINKING THE PRODUCT,
THESE INGREDIENTS WILL THEN BE ABSORBED BY THE BODY AND WILL FUNCTION ACCORDINGLY,
WHICH WILL BE DISCUSSED IN THE NEXT PARAGRAPHS. )
Group of : Bondoc, Cai, Caracas, Ferrer, Tan,
Torzar
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THE PRODUCT´ Del Monte Fit and Right Drink
´ Producers: Del Monte Corporation
´ First product to use the L Carnitine in a beverage or
health drinks
´ Has a variety of flavors based different fruits.
Pineapple,
Apple,
Four Seasons,
Pine Orange,Watermelon,
Grapefruit and
Blueberry-Grape
´ DEL MONTE Fit 'n Right Juice Drink has natural L-
Carnitine and B Vitamins 1, 6, and 12 that helps
burn fat.
´ They are also available in one liter PET bottles for
Watermelon,
Pine Orange and
Pineapple.
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INGREDIENTS/RAW
MATERIALS
´ water,
´ cane sugar,
´ juice concentrate,
´ L-Carnitine,
´ the new Green Coffee Extract
(GCE)´ Ascorbic Acid,
´ Sucralose,
´ GCE,
´ Vitamins B1
´ B6,
´ B12.
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WATER AND SUGAR´ As water and sugar are the most
common ingredients in drinks and
beverages, the next functional
ingredient Concentrate juice will
be discussed.
´ Also known as fruit juice
concentrate or concentrated juice
contains far less water than
normal or not-from-concentrate
forms of juice.
´ Through a set of advanced
filtration and extraction
processes, normal fruit juice
becomes better suited for
storage, shipping and resale in
grocery stores and warehouses.
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L-CARNITINE
THE GREEN COFFEEEXTRACT OR GCE
ASCORBIC ACID
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SUCRALOSE
´ Sucralose is 600 times
sweeter than sugar and
does not metabolize to
produce energy, thus it does
not contain calories.´ It is the only low calorie
sweetener that is made from
sugar, which has been
changed so passes through
the body unchanged and
unmetabolized.
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VITAMIN B 1, 6 AND
12 ´ B vitamins are a water-
soluble vitamins that play important roles
in cell metabolism. The B vitamins were
once thought to be a single vitamin,
referred to as Vitamin B.
Thiamin(Vit. B1)
´ may enhance circulation, helps with blood
formation and the metabolism of
carbohydrates.
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VITAMIN B 1, 6 AND 12Vitamin B6(Pyridoxine)
´ It is a water-soluble vitamin.
Water-soluble vitamins dissolve
in water. The body cannot store
them.
Vitamin B12
´ It is a water-soluble vitamin that
is naturally present in some
foods, added to others, and
available as a dietary supplement
and a prescription medication.
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PROCESS
´ Fruit juice concentrate is already being supplied by some
company suppliers, but some are made in the plants.
´ The first step is making fruit juice concentrates.
´ Fresh juices are best in taste and color and are best to be
consumed fresh. The efforts to preserve them & to ensure
their quality, various techniques are to be adopted. Thisincludes various process and preservation methods. Themost important aspect is to ensure such methods which
helps to retain these properties to the maximum extent.
THE MOST IMPORTANT STEPS INVOLVED IN PROCESSING
OF JUICES AND BEVERAGES ARE:
´ Selection and preparation of fruits
´ Extraction of Juices
´ Straining, Filtration and clarification
´ Blending Pasteurisation.
´ Filling, Sealing and sterlization
´ Cooling, Labelling and Packing
´ For Juice Concentration, vacuum evaporation is another step
in fruit processing line. The final concentrate can be filled in
aseptic bags in drums for export purposes.
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PROCESSMULTIPLE FRUIT PROCESSING PLANT FOR
PRODUCTION OF JUICES/PULPS:
´ Apple, Pineapple
´ Mango
´ Tomato
´ Papaya
´ Guava
´ Berrys
´ Grapes
´ Oranges
´ LemonFigure G. Multi Fruit Processing Line
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PROCESS
´ For economic transportation of Fruit
Juice concentrates and reduction of
volume, two third of the water from the
juice is extracted through evaporation
process & the resultant concentrate is
transported to factories, where thesame amount of water or vitamin
contents that was extracted before, is
again added back or reconstituted.
´ The process is called the Fruit Juice
Reconstitution System.
´ Unloading of paste from aseptic drums
into a tank with a agitator.
´ Transfer of paste to a formulation tankwhere the other ingredients are added
for dilution.
´ The formulation can be done for
tomato juice, puree and ketchup.
´ For juice and puree the dilution will
take place in the formulation tanks and
passes through the pasturizer before
filling and packing is done.
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PROCESS
Method of Production:
´ For all the fruit based beverages, the first stage
is the extraction of juice or pulp from the fruit.The following are the key manufacturing stages:
´ Selection and preparation of raw material
´ Juice extraction
´ Filtration (optional)
´ Batch preparation
´ Pasteurisation
´ Filling and bottling.
Figure H. Reconstitution Plant For Juice
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PROCESS
´ Any fruit can be used to make fruit
juice, but the most common ones
include pineapple, orange, grapefruit,
mango and passion fruit. Some
juices, such as guava juice, are not
filtered after extraction and are soldas fruit nectars.
´ Preparation of Raw Material
(Directions):
´ Mature, undamaged fruits are
selected. Any fruits that are mouldy
or under-ripe should be sorted and
removed. The fruit is washed in cleanwater. It may be necessary to
chlorinate the water by adding 1
tablespoon of bleach to 5 litres of water.
´ The fruit is then peeled and removed
of stones or seeds. If necessary,
chop the fruit into pieces that will fit
into the liquidiser or pulper.
Remember that at this stage, theclean flesh of the fruit is exposed to
the external environment. Make sure
that the utensils are clean.
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PROCESSFigure I. Fruit Juice Production
´ Juice Extraction:
There are several methods to extract
juice depending on the type of fruit you
use. For citrus fruits which are naturally
juicy, the best option is to use a presser
or a revolving citrus 'rose'.Some fruits
such as melon and papaya are steamed
to release the juice. Apples are pressed
and fruits such as mango, guava,soursop, pineapple, strawberry must be
pulped to extract the juice. The fruit
pieces are pushed through a perforated
metal plate that crushes and turns them
into a pulp.
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PROCESS
´ Filtering:
To make a clear juice, the
extracted juice or pulp is filtered
through a muslin cloth or a
stainless steel filter. Some of thelarger filter presses have a filter
included. Although juice is
naturally cloudy, some
consumers prefer a clear
product.
´ Batch Preparation:
When the juice or pulp has beencollected, it is necessary to
prepare the batch according to
the chosen recipe. This is very
much a matter of choice and
judgement, and must be done
carefully to suit local tastes.
Juices are sold either pure or
sweetened. Fruit squasheswould normally contain about
25% fruit material mixed with a
sugar syrup to give a final sugar
concentration of about 40%.
Figure J. Washing
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PROCESS´ All fruits contain sugar, usually
around 8-10%. The actual levels
vary from fruit to fruit and with the
stage of ripeness of the fruit. They
also vary within the same fruit
grown in different parts of the world.The addition of sugar to the fruit
pulp to achieve the recommended
levels for preservation must take
into account the amount of sugar
already present in the juice. It is
important to achieve the minimum
level that will prevent the growth of
bacteria, however, once that levelhas been achieved, it is possible to
add more if the consumers require
a sweeter product. The amount of
sugar added in practice is usually
decided by what the purchasers
actually want. The Pearson Square
is a useful tool to use to help with
batch formulation and to calculate
the amount of sugar to be added for
preservation.
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PROCESS
Pasteurisation:
´ All the products mentioned above
need to be pasteurised at 80-
95°C for 1-10 minutes prior to
hot-filling into bottles.
´ To get round this problem, it is
possible to use a large aluminium
pan to boil the sugar syrup.
´ The boiling syrup can then be
added to a given amount of fruit
juice in a small stainless steel
pan.
´ This increases the temperature of
the juice to 60-70°C. The
juice/syrup mixture is then quickly
heated to pasteurising
temperature.
´ Another option is to pasteurise
the juices once they have been
bottled. The bottles are placed in
a hot water bath which is heated
to 80°C.
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PROCESS
Filling and Bottling:
´ In all cases, the products should
be hot-filled into clean, sterilisedbottles. A stainless steel bucket,
drilled to accept a small outlet
tap, is a very effective bottle
filler. The output can be doubled
quite simply by fitting a second
tap on the other side of the
bucket.Figure K. Filling
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PROCESS
Quality Control:
In particular the following points
should be observed:
Only fresh, fully ripe fruit should
be used; mouldy or insectdamaged fruit should be thrown
away. All unwanted parts (dirt,
skins, stones etc) should be
removed.
All equipment, surfaces and floors
should be thoroughly cleaned
after each day's production.
Water quality is critical. If in doubt
use boiled water or add one
tablespoon of bleach to 5 litresof water to sterilise it. If water is
cloudy, a water filter should be
used.
Pay particular attention to the
quality of re-usable bottles,check for cracks, chips etc and
wash thoroughly before using. Always use new caps or lids.
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PROCESS
´ These factors are important because a
customer will stop buying the products if thequality varies with each purchase. The use of
chemical preservatives in fruit juices and fruit
drinks As the name suggests, pure fruit juice
is solely the extracted juice of fruit and should
not have any preservative, or any other ingredients (such as sugar) added.
´ Fruit drinks that are not consumed in one go
can have preservatives added to help prolong
the shelf life once they have been opened.
´ There are several chemical preservatives thatcan be added to fruit juices. Processors need
to check with local authorities or standards
agencies to find the maximum permittedlevels (Ali, 2008).
ONE EXAMPLE OF A LARGE-SCALE
EQUIPMENT MENTIONED:
´ Mixed Fruit Juice Hot Processing Plants
´ 1. It is used for filling hot juice,tea,etc.
´ 2. Capacity: 1000bph to 20000bph
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PROCESS
Capping and Packaging:
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Compound Comments Commonly usedlevels
Sulphitesand sulphur
dioxide
Sulphur dioxide gas and thesodium or potassium salt of
sulphite, bisulphite or
metabisulphite are the most
commonly used forms.
Sulphurous acid inhibits yeasts,moulds and bacteria. Sulphur
dioxide is mainly used to preserve
the colour of fruits during drying.
0.005-0.2%
Sorbic acid Sorbic acid and sodium andpotassium sorbate are
widely used to inhibit the growth
of moulds and yeasts.The activity of sorbic acid
increases as the pH
decreases. Sorbic acid and itssalts are practically
tasteless and odourless in foods
when used at levels
less than 0.3%.
0.05-0.2
Benzoic Acid
Benzoic acid, in the form of sodium benzoate is a
widely used preservative. It
occurs naturally incranberries, cinnamon and cloves
and is well suited for
used in acid foods. It is often
used in combination withsorbic acid at levels from 0.05-
0.1% b y weight.
0.03-0.2%
Citric acid Citric acid is the main acid found
naturally in citrusfruits. It is widely used in
carbonated beverages and asan acidifier of foods. It is a less
effective anti-microbial
agent than other acids.
No limit
Figure L. Permitted preservatives used in fruit juices
and beverages.
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PROCESS
´ These processing methods are
retrieved from different Plant
Designers and Equipment
Suppliers (please refer tobibiliography). The most common
designs are employed in most of
the plants just like Del Monte.
Mixing follows after the juice
concentrate is now available with
Del Monte¶s own formulation.
´ Bioavailability, Mixing and
Solubility of L-Carnitine: This
product dissolves quickly in water
and has a very mild taste. The
taste is somewhat sweet with just
a tiny tinge of bitter taste. Mix
with water or juice.
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MATERIALS FOR
PACKAGING
´ PET bottles
´ Plastic labels around the
bottle
´ Plastic bottle caps
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TRENDS OF BEVERACEUTICALS
IN ASEAN REGION
´ The use of compounds
That would help in fast burning of fats in
the body like:
´ Envidia (found on C2)
´ L ± Carnitine (F&R)
´
Many consumers, especiallywomen, want to enjoy all of the
above without drinking in extra
calories. Syrup providers and
beverage developers are responding
with no- or low-cal versions of
bestselling drinks, from Applebee¶s
Skinnybee Mojitos´ to the ³NorthernLites´ coffee drinks at Caribou
Coffee and ³38 Smoothies under
300 Calories´ at Smoothie King. For
the craft-minded mixologists who
want to avoid bottled syrups or
sugar substitutes, better
sweeteners, like agave, honey andmaple help add sweetness from
more natural sources. In retail, light
beers have reached record-low
calorie counts and low-cal mixers
are crowding shelves.
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NEW PRODUCT PROPOSITION
Planning«
´ Target
«Main: Adults
« Secondary: Teens
´ Problems
« Cancer«Diabetes
«Heart Disease
« Arthritis
« Cholesterol Levels
«Nourishment
´ Solution: Health Drink
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INGREDIENTS
´ Avocado« Lowers cholesterol
level
« Regulates bloodpressure
« Preventsarteriosclerosis
« Vitamin D to help
absorb calciumand phosphorus
« For peoplesuffering fromdigestive andcirculatory
problems« Glutathione
Source
« Breast CancerProtection ² oleicacid
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INGREDIENTS
´ Guava
« Cancer Prevention ²Lycopene
« Hypog lycemic ²helps in decreasing blood pressure andcholesterol levels.
« Diarrhea -astringents
« Constipation ²dietary fiber
« Cough and Cold
« Weight Loss
« Rich indietary fiber, vitamin
A, vitamin C, folicacid, potassium,copper andmanganese
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INGREDIENTS
´ Alfalfa
« High manganesecontent to lower
blood sugar
leve
lsfor DIABETICS
« Prevents Cancer ²binds carcinogens
« Cures kidneyproblems
« Healing Arthritis« Digestive, skeletal,
g landular andurinary systems.
« Cleanses blood,liver and bowel
« Strokes, Cholesterol Levels and HeartDisease
« Vitamin A, vitaminB1, vitamin B6,vitamin C, vitamin E,vitamin K.
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ADDITION
´ Carbonated
« Eases the
symptoms of indigestion
« Also eases
constipation
« Relievespressure in the
stomach
« Keeps you
hydrated
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PROCESS
´Washing Process
´ Grinding
´Maceration
´ Extraction
´
Filtration
´ Carbonation
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PRODUCT: S. A. G. A. H.
DRINK
´ Sparkling Avocado, Guava, Alfalfa
Health Drink
« A new innovation drink to help you
achieve a healthier body. This drink is
composed of natural extracts and
juices that contain the benefits of the
avocado, guava, and alfalfa fruits. Its
carbonation also helps in relieving the
body. It helps adults in preventing
cancer, diabetes, heart disease,
osteoporosis, and it provides the
necessary nutrients needed by the
body.
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SELLING PROPOSITION
´ Selling/Advertising:
« Our unique selling proposition would include advertising
our product announcing what its features are and how
different and improved its benefits are compared to
those other kinds of existing beveraceuticals.
´ Design of Packaging:
« Its shape,
« available sizes,
« colour,
« product name