for Procurement of - United States Ambassador to Mauritius · for Procurement of ... be included in the final documents. PART III – MAINTENANCE CONTRACT FORMS ... and shall be prepared

i

B I D D I N G D O C U M E N T S Issued on: 13

th June 2017

for

Procurement of Services for Maintenance of STS and RTG Cranes and

Substations at

Mauritius Container Terminal

Open International Bidding

Procurement Reference No: CPB/24/2017

Cargo Handling Corporation Limited Ref: OIB/CHC/MCS/5/2017

Project: Maintenance of STS and RTG Cranes and

Substations

Employer: Cargo Handling Corporation Limited

ii

Table of Contents

Part I – Bidding Procedures....................................................................................................1 Section I. Instructions to Bidders ..............................................................................................2 Section II. Bidding Data Sheet................................................................................................23

Section III. Qualification and Evaluation Criteria ..................................................................27 Section IV. Bidding Forms .....................................................................................................36

Part II Activity Schedule and Specifications .......................................................................54 Section V. Activity Schedule ..................................................................................................55 Section VI. Scope of Service and Performance Specifications ...............................................56 ANNEX A SPECIFICATIONS ...........................................................................................72

ANNEX B SCHEDULED MAINTENANCE ...................................................................76 ANNEX C AVAILABLE SPAREPARTS ...................................................................143

Part III - Maintenance Contract ......................................................................................190 Section VII. Maintenance Contract........................................................................................191 Section VIII. Contract Forms ................................................................................................212

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Summary Description These Standard Bidding Documents for Procurement of non-Consultancy services apply

either when a prequalification process has taken place before bidding or when a

prequalification process has not taken place before bidding (provided alternative documents

are selected as applicable). A brief description of these documents is given below.

SBD for Procurement of Services

Summary

PART I – BIDDING PROCEDURES

Section I: Instructions to Bidders (ITB)

This Section provides relevant information to help Bidders prepare their bids.

Information is also provided on the submission, opening, and evaluation of

bids and on the award of Contracts. Section I contains provisions that are

to be used without modification.

Section II. Bidding Data Sheet (BDS)

This Section consists of provisions that are specific to each procurement and

that supplement the information or requirements included in Section I,

Instructions to Bidders.

Section III: Bidding Forms

This Section contains the forms which are to be completed by the Bidder and

submitted as part of his Bid.

PART II – ACTIVITY SCHEDULE

Section IV. Activity Schedule

This Section contains the activity schedule.

Section V. Performance Specifications and Drawings

This section contains Specifications that are intended only as information for

the Employer or the person drafting the bidding documents. They should not

be included in the final documents.

PART III – MAINTENANCE CONTRACT FORMS

Section VI. Maintenances Contract

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This Section contains the general clauses to be applied in all contracts. The

text of the clauses in this Section shall not be modified.

Section VII. Maintenance Contract

The contents of this Section supplement the General Conditions of Contract

and shall be prepared by the Employer.

Section VIII: Contract Forms

This Section contains forms which, once completed, will form part of the

Contract. The format of Advance Payment Guarantee, Performance

Security, Letter of Acceptance and Contract.

Part I- Bidding Procedures 1

Part I – Bidding Procedures

Section I. Instructions to Bidders 2

Section I. Instructions to Bidders

Table of Clauses

A. General ................................................................................................................................4 1. Scope of Bid ........................................................................................................4 2. Public Entities Related to Bidding Documents and to Challenge and Appeal ....4 3. Corrupt or Fraudulent Practices ..........................................................................4 4. Eligible Bidders ...................................................................................................6 5. Qualification of the Bidder ..................................................................................7

6. Conflict of Interest ...............................................................................................9 7. Cost of Bidding .................................................................................................10

8. Site Visit/Pre-bid Meeting .................................................................................10

B. Bidding Documents ..........................................................................................................10 9. Content of Bidding Documents .........................................................................10 10. Clarification of Bidding Documents .................................................................11

11. Amendment of Bidding Documents ..................................................................11

C. Preparation of Bids ..........................................................................................................11 12. Language of Bid ................................................................................................11

13. Documents Comprising the Bid ........................................................................11

14. Bid Prices ..........................................................................................................12 15. Currencies of Bid and Payment .........................................................................12 16. Bid Validity .......................................................................................................13

17. Bid Security .......................................................................................................13 18. Alternative Proposals by Bidders ......................................................................15

19. Format and Signing of Bid ................................................................................16

D. Submission of Bids ...........................................................................................................16 20. Sealing and Marking of Bids .............................................................................16 21. Deadline for Submission of Bids .......................................................................17

22. Late Bids ............................................................................................................17

23. Modification and Withdrawal of Bids ...............................................................17

E. Bid Opening and Evaluation ...........................................................................................17 24. Bid Opening ......................................................................................................17 25. Process to Be Confidential ................................................................................18 26. Clarification of Bids ..........................................................................................18 27. Examination of Bids and Determination of Responsiveness ............................19

28. Correction of Errors ...........................................................................................19 29. Currency for Bid Evaluation .............................................................................19 30. Evaluation and Comparison of Bids ..................................................................20 31. Preference for Domestic Bidders ......................................................................20

3 Section I. Instructions to Bidders

F. Award of Contract ............................................................................................................21 32. Award Criteria ...................................................................................................21 33. Employer’s Right to Accept any Bid and to Reject any or all Bids ..................21 34. Notification of Award and Signing of Agreement ............................................21

35. Performance Security ........................................................................................22 36. Advance Payment and Security .........................................................................22 37. Adjudicator ........................................................................................................22 38. Debriefing ..........................................................................................................22


Instructions to Bidders

A. General

1. Scope of Bid 1.1 The Public Body referred to herein after as the Employer, as

defined in the Bidding Data Sheet (BDS), invites bids for the

Services, as described in the BDS. The name and identification

number of the Contract is provided in the BDS.

1.2 The successful Bidder will be expected to complete the

performance of the Services by the Intended Completion Date

provided in the BDS and the SCC Clause 2.3.

2. Public Entities

Related to

Bidding

Documents

and to

Challenge and

Appeal

2.1 The public entities related to these bidding documents are the

Public Body, acting as procurement entity (Employer), the

Procurement Policy Office, in charge of issuing standard bidding

documents and responsible for any amendment these may

require, the Central Procurement Board in charge of vetting

bidding documents, receiving and evaluating bids in respect of

major contracts and the Independent Review Panel, set up under

the Public Procurement Act 2006 (hereinafter referred to as the

Act).

2.2 Unsatisfied bidders shall follow procedures prescribed in

Regulations 48, 49 and 50 of the Public Procurement Regulations

2008 to challenge procurement proceedings and award of

procurement contracts or to file application for review at the

Independent Review Panel.

2.3 Challenges and applications for review shall be forwarded to the

addresses indicated in the BDS;

3. Corrupt or

Fraudulent

Practices

3.1 The Government of the Republic of Mauritius requires that

bidders/suppliers/contractors, participating in procurement in

Mauritius, observe the highest standard of ethics during the

procurement process and execution of contracts.

3.2 Bidders, suppliers and public officials shall be aware of the

provisions stated in sections 51 and 52 of the Public

Procurement Act which can be consulted on the website of the

Procurement Policy Office (PPO) : ppo.govmu.org.

3.3 The Employer will reject a proposal for award if it determines

that the Bidder recommended for award has, directly or through

an agent, engaged in corrupt, fraudulent, collusive, coercive or

http://ppo.govmu.org/


obstructive practices in competing for the contract in question;

For the purposes of this Sub-Clause:

(i) “corrupt practice”1 is the offering, giving, receiving or

soliciting, directly or indirectly, of anything of value to

influence improperly the actions of another party;

(ii) “fraudulent practice”2 is any act or omission, including

a misrepresentation, that knowingly or recklessly misleads,

or attempts to mislead, a party to obtain a financial or

other benefit or to avoid an obligation;

(iii) “collusive practice”3 is an arrangement

between two or more parties designed to achieve an

improper purpose, including to influence improperly the

actions of another party;

(iv) “coercive practice”4 is impairing or harming, or

threatening to impair or harm, directly or indirectly, any

party or the property of the party to influence improperly

the actions of a party;

(v) “obstructive practice” is deliberately destroying,

falsifying, altering or concealing of evidence material to

the investigation or making false statements to

investigators in order to materially impede an investigation

into allegations of a corrupt, fraudulent, coercive or

collusive practice; and/or threatening, harassing or

intimidating any party to prevent it from disclosing its

knowledge of matters relevant to the investigation or from

pursuing the investigation.

3.4 The Public Body commits itself to take all measures necessary to

prevent fraud and corruption and ensures that none of its staff,

personally or through his/her close relatives or through a third

party, will in connection with the bid for, or the execution of a

contract, demand, take a promise for or accept, for him/herself

or third person, any material or immaterial benefit which he/she

is not legally entitled to. If the Public Body obtains

1 For the purpose of this Contract, “another party” refers to a public official acting in relation to the procurement

process or contract execution. 2 For the purpose of this Contract, “party” refers to a public official; the terms “benefit” and “obligation” relate

to the procurement process or contract execution; and the “act or omission” is intended to influence the

procurement process or contract execution. 3 For the purpose of this Contract, “parties” refers to participants in the procurement process (including public

officials) attempting to establish bid prices at artificial, non competitive levels. 4 For the purpose of this Contract, “party” refers to a participant in the procurement process or contract

execution.


information on the conduct of any of its employees which is a

criminal offence under the relevant Anti-Corruption Laws of

Mauritius or if there be a substantive suspicion in this regard,

he will inform the relevant authority(ies)and in addition can

initiate disciplinary actions. Furthermore, such bid shall be

rejected.

4. Eligible

Bidders

4.1 Subject to ITB 4.4, a Bidder, and all parties constituting the

Bidder, may have the nationality of any country except in the

case of open national bidding where the bidding documents may

limit participation to citizens of Mauritius or entities

incorporated in Mauritius, if so qualified in the BDS. A Bidder

shall be deemed to have the nationality of a country if the

Bidder is a citizen or is constituted, incorporated, or registered

and operates in conformity with the provisions of the laws of

that country. This criterion shall also apply to the determination

of the nationality of proposed subcontractors or service

providers for any part of the Contract.

4.2 All bidders shall provide in Section III, Bidding Forms, a

statement that the Bidder (including all members of a joint

venture and subcontractors) is not associated, nor has been

associated in the past, directly or indirectly, with the consultant

or any other entity that has prepared the design, specifications,

and other documents for the Project or being proposed as Project

Manager for the Contract.

4.3 (a)A Bidder that is under a declaration of ineligibility by the

Government of Mauritius in accordance with applicable laws at

the date of the deadline for bid submission or thereafter, shall be

disqualified.

(b)Bids from service providers appearing on the ineligibility

lists of African Development Bank, Asian Development Bank,

European Bank for Reconstruction and Development, Inter-

American Development Bank Group and World Bank Group

shall be rejected.

Links for checking the ineligibility lists are available on the

PPO’s website: ppo.govmu.org.

4.4 A firm shall be excluded if by an act of compliance with a

decision of the United Nations Security Council taken under

Chapter VII of the Charter of the United Nations, Mauritius

prohibits any import of goods or contracting of works or

services from a country where it is based or any payment to

persons or entities in that country.


4.5 Government-owned enterprises in the Republic of Mauritius

shall be eligible only if they can establish that they:

(i) are legally and financially autonomous;

(ii) operate under commercial law, and

(iii) are not a dependent agency of the Purchaser.

4.6 Bidders shall provide such evidence of their continued eligibility

satisfactory to the Employer, as the Employer shall reasonably

request.

5. Qualification

of the Bidder

5.1 All bidders shall provide in Section III, Bidding Forms, a

preliminary description of the proposed work method and

schedule, including drawings and charts, as necessary.

5.2 (a) In the event that prequalification of potential bidders has

been undertaken as stated in the BDS, only bids from

prequalified bidders shall be considered for award of Contract,

in which case the provisions of sub-clauses 5.3 to 5.6 hereafter

shall not apply. These qualified bidders should submit with

their bids any information updating their original

prequalification applications or, alternatively, confirm in their

bids that the originally submitted prequalification information

remains essentially correct as of the date of bid submission. The

update or confirmation should be provided in Section IV.

(b) If, after opening of bids, where prequalification has not been

undertaken, it is found that any of the document listed in 5.3 and

5.4 is missing the Employer may request the submission of that

document subject to the bid being substantially responsive as

per clause 27. The non-submission of the document by the

Bidder within the prescribed period may lead to the rejection of

its bid.

5.3 If the Employer has not undertaken prequalification of potential

bidders, all bidders shall include the following information and

documents with their bids in Section IV, unless otherwise stated

in the BDS:

(a) copies of original documents defining the constitution or

legal status, place of registration, and principal place of

business;

(b) written power of attorney of the signatory of the Bid or any

other acceptable document to commit the Bidder and as

otherwise specified in the BDS.


(c) total monetary value of Services performed for each of the

last five years;

(d) experience in Services of a similar nature and size for each

of the last five years, and details of Services under way or

contractually committed; and names and address of clients

who may be contacted for further information on those

contracts;

(e) list of major items of equipment proposed to carry out the

Contract;

(f) qualifications and experience of key site management and

technical personnel proposed for the Contract;

(g) reports on the financial standing of the Bidder, such as

profit and loss statements and auditor’s reports for the past

five years;

(h) evidence of adequacy of cash-flow for this Contract

(access to line(s) of credit and availability of other

financial resources);

(i) authority to the Employer to seek references from the

Bidder’s bankers;

(j) information regarding any litigation, current or during the

last five years, in which the Bidder is involved, the parties

concerned, and disputed amount; and

(k) proposals for subcontracting components of the Services

amounting to more than 10 percent of the Contract Price.

5.4 Bids submitted by a joint venture of two or more firms as

partners shall comply with the following requirements, unless

otherwise stated in the BDS:

(a) the Bid shall include all the information listed in ITB Sub-

Clause 5.3 above for each joint venture partner;

(b) the Bid shall be signed so as to be legally binding on all

partners;

(c) the Bid shall include a copy of the agreement entered into

by the joint venture partners defining the division of

assignments to each partner and establishing that all

partners shall be jointly and severally liable for the

execution of the Contract in accordance with the Contract

terms; alternatively, a Letter of Intent to execute a joint

venture agreement in the event of a successful bid shall be


signed by all partners and submitted with the bid, together

with a copy of the proposed agreement;

(d) one of the partners shall be nominated as being in charge,

authorized to incur liabilities, and receive instructions for

and on behalf of any and all partners of the joint venture;

and

(e) the execution of the entire Contract, including payment,

shall be done exclusively with the partner in charge.

5.5 To qualify for award of the Contract, bidders shall meet the

minimum qualifying criteria, as specified from page 27 to 35 as

per Section III Qualification and Evaluation Criteria.

5.6 The figures for each of the partners of a joint venture shall be

added together to determine the Bidder’s compliance with the

minimum qualifying criteria of ITB Sub-Clause 5.5(a), (b) and

(e); however, for a joint venture to qualify the partner in charge

must meet at least 40 percent of those minimum criteria for an

individual Bidder and other partners at least 25% of the criteria.

Failure to comply with this requirement will result in rejection

of the joint venture’s Bid. Subcontractors’ experience and

resources will not be taken into account in determining the

Bidder’s compliance with the qualifying criteria, unless

otherwise stated in the BDS.

6. Conflict of

Interest

6.1 A Bidder shall not have a conflict of interest. All Bidders found to

have a conflict of interest shall be disqualified. A Bidder may be

considered to have a conflict of interest with one or more parties in

this bidding process, if :

(a) they have a controlling partner in common; or

(b) they receive or have received any direct or indirect subsidy

from any of them; or

(c) they have the same legal representative for purposes of this

bid; or

(d) they have a relationship with each other, directly or through

common third parties, that puts them in a position to have

access to information about or influence on the Bid of

another Bidder, or influence the decisions of the Employer

regarding this bidding process; or

(e) a Bidder participates in more than one bid in this bidding

process. Participation by a Bidder in more than one Bid

will result in the disqualification of all Bids in which the


party is involved. However, this does not limit the

inclusion of the same subcontractor in more than one bid;

or

(f) a Bidder or any of its affiliates participated as a consultant

in the preparation of the design or technical specifications of

the contract that is the subject of the Bid.

7. Cost of

Bidding

7.1 The Bidder shall bear all costs associated with the preparation

and submission of his Bid, and the Employer will in no case be

responsible or liable for those costs.

8. Site Visit/Pre-

bid Meeting

8.1 (a) The Bidder, at the Bidder’s own responsibility and risk, is

encouraged to visit and examine the Site of required Services

and its surroundings and obtain all information that may be

necessary for preparing the Bid and entering into a contract for

the Services. The costs of visiting the Site shall be at the

Bidder’s own expense.

(b) A pre-bid meeting shall be held if so indicated in the BDS

to allow bidders to obtain clarifications on the bidding

documents. Any information given in the course of the meeting

that may have an incidence in the preparation of the bids shall

be issued by the Public Body as addendum after the meeting, as

per ITB 11.2, to form part of the Bidding Documents.

B. Bidding Documents

9. Content of

Bidding

Documents

9.1 The set of bidding documents comprises the documents listed in

the table below and addenda issued in accordance with ITB

Clause 11:

Section I Instructions to Bidders

Section II Bidding Data Sheet

Section III Qualifications and Evaluation Criteria

Section IV Bidding Forms

Section V Activity Schedule

Section VI Scope of Service and Performance Specifications

Section VII Maintenance Contract

Section VIII Contract Forms

9.2 The Bidder is expected to examine all instructions, forms, terms,

and specifications in the bidding documents. Failure to furnish

all information required by the bidding documents or to submit

a bid not substantially responsive to the bidding documents in


every respect will be at the Bidder’s risk and may result in the

rejection of its bid. Sections IV and V should be completed and

returned with the Bid in the number of copies specified in the

BDS.

10. Clarification of

Bidding

Documents

10.1 A prospective Bidder requiring any clarification of the bidding

documents may notify the Employer in writing or by facsimile

at the Employer’s address indicated in the invitation to bid. The

Employer will respond to any request for clarification received

earlier than 21 days for international bids prior to the deadline

for submission of bids and by the date indicated in the BDS.

Copies of the Employer’s response will be forwarded to all

purchasers of the bidding documents, including a description of

the inquiry, but without identifying its source.

11. Amendment of

Bidding

Documents

11.1 Before the deadline for submission of bids, the Employer may

modify the bidding documents by issuing addenda.

11.2 Any addendum thus issued shall be part of the bidding

documents and shall be communicated in writing or by cable to

all purchasers of the bidding documents. Prospective bidders

shall acknowledge receipt of each addendum in writing to the

Employer.

11.3 To give prospective bidders reasonable time in which to take an

addendum into account in preparing their bids, the Employer

shall extend, as necessary, the deadline for submission of bids,

in accordance with ITB Sub-Clause 21.2 below.

C. Preparation of Bids

12. Language of

Bid

12.1 The bid prepared by the Bidder, as well as all correspondence

and documents relating to the bid exchanged by the Bidder and

the Employer shall be written in English. Supporting documents

and printed literature furnished by the Bidder may be in another

language provided they are accompanied by an accurate

translation of the relevant passages in the language specified in

the Bidding Data Sheet, in which case, for purposes of

interpretation of the Bid, the translation shall govern.

12.2 Notwithstanding the above, documents in French submitted

with the bid may be accepted without translation.

13. Documents

Comprising

the Bid

13.1 The Bid submitted by the Bidder shall comprise the following:

(a) The Form of Bid (in the format indicated in Section IV);


(b) Bid Security or Bid Securing declaration(where applicable);

(c) Price Schedules;

(d) Qualification Information Form and Documents;

(e) Alternative offers where invited

and any other materials required to be completed and submitted by

bidders, as specified in the BDS.

13.2 Bidders bidding for this contract together with other contracts

stated in the IFB to form a package will so indicate in the bid

together with any discounts offered for the award of more than

one contract.

14. Bid Prices 14.1 The Contract shall be for the Services, as described in Appendix

A to the contract and in the Specifications, Section IV, based on

the priced Activity Schedule, Section V, submitted by the

Bidder.

14.2 The Bidder shall fill in rates and prices for all items of the

Services described in Section IV-the Scope of Service and

Performance Specifications and listed in Section V the Activity

Schedule, Items for which no rate or price is entered by the

Bidder will not be paid for by the Employer when executed and

shall be deemed covered by the other rates and prices in the

Activity Schedule.

14.3 All duties, taxes, and other levies payable by the Service

Provider under the Contract, or for any other cause, as of the

date 28 days prior to the deadline for submission of bids, shall

be included in the total Bid price submitted by the Bidder.

14.4 If provided for in the BDS, the rates and prices quoted by the

Bidder shall be subject to adjustment during the performance of

the Contract in accordance with and the provisions of Clause 6.6

of the General Conditions of Contract and/or Special Conditions

of Contract. The Bidder shall submit with the Bid all the

information required under the Special Conditions of Contract

and of the General Conditions of Contract.

14.5 For the purpose of determining the remuneration due for

additional Services, a breakdown of the lump-sum price shall be

provided by the Bidder in the form of Appendices D and E to

the Contract.

15. Currencies of

Bid and

15.1 The lump sum price shall be quoted by the Bidder separately in

the following currencies:


Payment (a) for those inputs to the Services which the Bidder expects

to provide from within the Republic of Mauritius, the

prices shall be quoted in Mauritian Rupees; and

(b) for those inputs to the Services which the Bidder expects

to provide from outside the Republic of Mauritius, the

prices shall be quoted in up to any three hard currencies.

15.2 Bidders shall indicate details of their expected foreign currency

requirements in the Bid.

15.3 Bidders may be required by the Employer to justify their foreign

currency requirements and to substantiate that the amounts

included in the Lump Sum are reasonable and responsive to ITB

Sub-Clause 15.1.

16. Bid Validity 16.1 Bids shall remain valid for the period specified in the BDS.

16.2 In exceptional circumstances, the Employer may request that the

bidders extend the period of validity for a specified additional

period. The request and the bidders’ responses shall be made in

writing or by facsimile. A Bidder may refuse the request without

forfeiting the Bid Security. A Bidder agreeing to the request will

not be required or permitted to otherwise modify the Bid, but will

be required to extend the validity of Bid Security/Bid Securing

Declaration for the period of the extension, and in compliance with

ITB Clause 17 in all respects.

16.3 In the case of contracts in which the Contract Price is fixed (not

subject to price adjustment), if the period of bid validity is

extended by more than 60 days, the amounts payable in local

and foreign currency to the Bidder selected for award, shall be

increased by applying to both the local and the foreign currency

component of the payments, respectively, the factors specified

in the request for extension, for the period of delay beyond 60

days after the expiry of the initial bid validity, up to the

notification of award. Bid evaluation will be based on the Bid

prices without taking the above correction into consideration.

17. Bid Security 17.1 The Bidder shall furnish, as part of the Bid, a Bid Security or a

Bid-Securing Declaration, if required, as specified in the BDS.

17.2 The Bid-Securing Declaration shall be in the form of a signed

subscription in the Bid Submission Form.

17.3 The Bid Security shall be in the amount specified in the BDS

and denominated in Mauritian Rupees or a freely convertible

currency, and shall:


(a) be issued by a reputable overseas bank located in any

eligible country or any commercial bank operating in

Mauritius selected by the Bidder

(b) be substantially in accordance with the form of Bid

Security included in Section IV, Bidding Forms;

(c) be payable promptly upon written demand by the

Employer in case the conditions listed in ITB Sub-Clause

17.5 are invoked;

(d) be submitted in its original form; copies will not be

accepted;

(e) remain valid for a period of 30 days beyond the validity

period of the bids, as extended, if applicable, in

accordance with ITB Sub-Clause 16.2;

17.4 If a Bid Security is required in accordance with ITB Sub-Clause

17.1, any bid not accompanied by a substantially responsive Bid

Security in accordance with ITB Sub-Clause 17.1, shall be

rejected by the Employer as non-responsive.

17.5 The Bid Security of unsuccessful Bidders shall be returned as

promptly as possible upon the successful Bidder’s furnishing of

the Performance Security pursuant to ITB Clause 35.

17.6 The Bid Security shall be forfeited or the Bid Securing

Declaration executed:

(a) if a Bidder withdraws its bid during the period of bid

validity specified by the Bidder on the Bid Submission

Form, except as provided in ITB Sub-Clause 16.2; or

(b) if a bidder refuses to accept a correction of an error

appearing on the face of the Bid; or

(c) if the successful Bidder fails to:

(i) sign the Contract in accordance with ITB Clause

34; or

(ii) furnish a Performance Security in accordance with

ITB Clause 35.

17.7 The Bid Security or Bid- Securing Declaration of a JV must be

in the name of the JV that submits the bid. If the JV has not been

legally constituted at the time of bidding, the Bid Security or

Bid-Securing Declaration shall be in the names of all future


partners as named in the letter of intent to constitute the JV.

17.8 If a bid security is not required in the BDS, and

(a) if a Bidder withdraws its bid during the period of bid

validity specified by the Bidder on the Letter of Bid Form,

except as provided in ITB 16.2, or

(b) if a bidder refuses to accept a correction of an error

appearing on the face of the Bid; or

(c) if the successful Bidder fails to:

(i) sign the Contract in accordance with ITB Clause

34; or

(ii) furnish a Performance Security in accordance with

ITB Clause 35.

The Bidder may be disqualified to be awarded a public contract

in the Republic of Mauritius for a period of time to be

determined by the PPO.

18. Alternative

Proposals by

Bidders

18.1 Unless otherwise indicated in the BDS, alternative bids shall

not be considered.

18.2 When alternative times for completion are explicitly invited, a

statement to that effect will be included in the BDS, as will the

method of evaluating different times for completion.

18.3 Except as provided under ITB Sub-Clause 18.4 below, bidders

wishing to offer technical alternatives to the requirements of the

bidding documents must first submit a Bid that complies with

the requirements of the bidding documents, including the scope,

basic technical data, graphical documents and specifications. In

addition to submitting the basic Bid, the Bidder shall provide all

information necessary for a complete evaluation of the

alternative by the Employer, including calculations, technical

specifications, breakdown of prices, proposed work methods

and other relevant details. Only the technical alternatives, if

any, of the lowest evaluated Bidder conforming to the basic

technical requirements shall be considered by the Employer.

Alternatives to the specified performance levels shall not be

accepted.

18.4 When bidders are permitted in the BDS to submit alternative

technical solutions for specified parts of the Services, such parts

shall be described in the Specifications (or Terms of Reference)

and Drawings, Section V. In such case, the method for


evaluating such alternatives will be as indicated in the BDS.

19. Format and

Signing of Bid

19.1 The Bidder shall prepare one original of the documents

comprising the Bid as described in ITB Clause 11 of these

Instructions to Bidders, bound with the volume containing the

Form of Bid, and clearly marked “ORIGINAL.” In addition, the

Bidder shall submit copies of the Bid, in the number specified

in the BDS, and clearly marked as “COPIES.” In the event of

discrepancy between them, the original shall prevail

19.2 The original and all copies of the Bid shall be typed or written in

indelible ink and shall be signed by a person or persons duly

authorized to sign on behalf of the Bidder, pursuant to Sub-

Clauses 5.3(a) or 5.4(b), as the case may be. All pages of the

Bid where entries or amendments have been made shall be

initialed by the person or persons signing the Bid.

19.3 The Bid shall contain no alterations or additions, except those to

comply with instructions issued by the Employer, or as

necessary to correct errors made by the Bidder, in which case

such corrections shall be initialed by the person or persons

signing the Bid.

D. Submission of Bids

20. Sealing and

Marking of

Bids

20.1 The Bidder shall seal the original and all copies of the Bid in

two inner envelopes and one outer envelope, duly marking the

inner envelopes as “ORIGINAL” and “COPIES”.

20.2 The inner and outer envelopes shall

(a) be addressed to the Employer at the address provided in

the BDS;

(b) bear the name and identification number of the Contract as

defined in the BDS and Special Conditions of Contract;

and

(c) provide a warning not to open before the specified time

and date for Bid opening as defined in the BDS.

20.3 In addition to the identification required in ITB Sub-Clause

20.2, the inner envelopes shall indicate the name and address of

the Bidder to enable the Bid to be returned unopened in case it is

declared late, pursuant to ITB Clause 22.


20.4 If the outer envelope is not sealed and marked as above, the

Employer will assume no responsibility for the misplacement or

premature opening of the Bid.

21. Deadline for

Submission of

Bids

21.1 Bids shall be delivered to the Employer at the address specified

above no later than the time and date specified in the BDS.

21.2 The Employer may extend the deadline for submission of bids

by issuing an amendment in accordance with ITB Clause 11, in

which case all rights and obligations of the Employer and the

bidders previously subject to the original deadline will then be

subject to the new deadline.

22. Late Bids 22.1 Any Bid received by the Employer after the deadline prescribed

in ITB Clause 21 will be returned unopened to the Bidder.

23. Modification

and

Withdrawal of

Bids

23.1 Bidders may modify or withdraw their bids by giving notice in

writing before the deadline prescribed in ITB Clause 21.

23.2 Each Bidder’s modification or withdrawal notice shall be

prepared, sealed, marked, and delivered in accordance with ITB

Clauses 19 and 20, with the outer and inner envelopes

additionally marked “MODIFICATION” or “WITHDRAWAL,” as

appropriate.

23.3 No Bid may be modified after the deadline for submission of

Bids.

23.4 Withdrawal of a Bid between the deadline for submission of

bids and the expiration of the period of Bid validity specified in

the BDS or as extended pursuant to ITB Sub-Clause 16.2 may

result in the forfeiture of the Bid Security or execution of the

Bid Securing Declaration pursuant to ITB Clause 17.

23.5 Bidders may only offer discounts to, or otherwise modify the

prices of their bids by submitting Bid modifications in

accordance with this clause, or included in the original Bid

submission.

E. Bid Opening and Evaluation

24. Bid Opening 24.1 The Central Procurement Board shall conduct the bid

opening pursuant to ITB Clause 23, in the presence of the

Bidders’ representatives who choose to attend at the address,

date and time specified in the BDS.

24.2 Envelopes marked “WITHDRAWAL” shall be opened and read

out first. Bids for which an acceptable notice of withdrawal has


been submitted pursuant to ITB Clause 23 shall not be opened.

24.3 The bidders’ names, the Bid prices, the total amount of each Bid

and of any alternative Bid (if alternatives have been requested or

permitted), any discounts, Bid modifications and withdrawals,

the presence or absence of Bid Security/subscription to Bid

Securing Declaration, and such other details as the Employer

may consider appropriate, will be announced by the Employer at

the opening. No bid shall be rejected at bid opening except for

the late bids pursuant to ITB Clause 22; Bids, and modifications,

sent pursuant to ITB Clause 23 that are not opened and read out

at bid opening will not be considered for further evaluation

regardless of the circumstances. Late and withdrawn bids will be

returned unopened to the bidders.

24.4 The Central Procurement Board will prepare minutes of the Bid

opening including the information disclosed to those present in

accordance with ITB Sub-Clause 24.3.

25. Process to Be

Confidential

25.1 Information relating to the examination, clarification,

evaluation, and comparison of bids and recommendations for

the award of a contract shall not be disclosed to bidders or any

other persons not officially concerned with such process. Any

effort by a Bidder to influence the Employer’s processing of

bids or award decisions may result in the rejection of his Bid.

25.2 If, after notification of award, a bidder wishes to ascertain the

grounds on which its bid was not selected, it should address its

request to the Employer, who will provide written explanation.

Any request for explanation from one bidder should relate only

to its own bid; information about the bid of competitors will not

be addressed.

26. Clarification of

Bids

26.1 To assist in the examination, evaluation, and comparison of bids,

the Employer may, at the Employer’s discretion, ask any Bidder

for clarification of the Bidder’s Bid, including breakdowns of the

prices in the Activity Schedule, and other information that the

Employer may require. The request for clarification and the

response shall be in writing via e-mail or facsimile, but no change

in the price or substance of the Bid shall be sought, offered, or

permitted except as required to confirm the correction of

arithmetic errors discovered by the Employer in the evaluation of

the bids in accordance with ITB Clause 28.

26.2 Subject to ITB Sub-Clause 26.1, no Bidder shall contact the

Employer on any matter relating to its bid from the time of the

bid opening to the time the contract is awarded. If the Bidder

wishes to bring additional information to the notice of the


Employer, he should do so in writing.

26.3 Any effort by the Bidder to influence the Employer in the

Employer’s bid evaluation or contract award decisions may

result in the rejection of the Bidder’s bid.

27. Examination of

Bids and

Determination

of

Responsiveness

27.1 Prior to the detailed evaluation of bids, the Employer will

determine whether each Bid (a) meets the eligibility criteria

defined in ITB Clause 4; (b) has been properly signed; (c) is

accompanied by the required securities; and (d) is substantially

responsive to the requirements of the bidding documents.

27.2 A substantially responsive Bid is one which conforms to all the

terms, conditions, and specifications of the bidding documents,

without material deviation or reservation. A material deviation

or reservation is one (a) which affects in any substantial way the

scope, quality, or performance of the Services; (b) which limits

in any substantial way, inconsistent with the bidding documents,

the Employer’s rights or the Bidder’s obligations under the

Contract; or (c) whose rectification would affect unfairly the

competitive position of other bidders presenting substantially

responsive bids.

27.3 If a Bid is not substantially responsive, it will be rejected by the

Employer, and may not subsequently be made responsive by

correction or withdrawal of the nonconforming deviation or

reservation.

28. Correction of

Errors

28.1 Bids determined to be substantially responsive will be checked

by the Employer for any arithmetic errors. Arithmetical errors

will be rectified by the Employer on the following basis: if

there is a discrepancy between unit prices and the total price that

is obtained by multiplying the unit price and quantity, the unit

price shall prevail, and the total price shall be corrected; if there

is an error in a total corresponding to the addition or subtraction

of subtotals, the subtotals shall prevail and the total shall be

corrected; if there is a discrepancy between the amounts in

figures and in words, the amount in words will prevail.

28.2 The amount stated in the Bid will be adjusted by the Employer

in accordance with the above procedure for the correction of

errors and, with the concurrence of the Bidder, shall be

considered as binding upon the Bidder. If the Bidder does not

accept the corrected amount, the Bid will be rejected, and the

Bid Security shall be forfeited or the Bid Securing Declaration

exercised and in accordance with ITB Sub-Clause 17.6(b).

29. Currency for 29.1 The Employer will convert the amounts in various currencies in


Bid Evaluation which the Bid Price, corrected pursuant to ITB Clause 28, is

payable (excluding Provisional Sums but including Daywork

where priced competitively) in Mauritian Rupees at the

telegraphic transfer selling rates prevailing ten days prior to the

closing date, established for similar transactions by the Bank of

Mauritius.

30. Evaluation and

Comparison of

Bids

30.1 The Central Procurement Board will evaluate and compare only

the bids determined to be substantially responsive in accordance

with ITB Clause 27.

30.2 In evaluating the bids, the Central Procurement Board will

determine for each Bid the evaluated Bid price by adjusting the

Bid price as follows:

(a) making any correction for errors pursuant to ITB Clause

28;

(b) excluding provisional sums and the provision, if any, for

contingencies in the Activity Schedule, Section V, but

including Day work, when requested in the Specifications

(or Terms of Reference) Section VI;

(c) making an appropriate adjustment for any other acceptable

variations, deviations, or alternative offers submitted in

accordance with ITB Clause 18; and

(d) making appropriate adjustments to reflect discounts or

other price modifications offered in accordance with ITB

Sub-Clause 23.5.

30.3 The Employer reserves the right to accept or reject any

variation, deviation, or alternative offer. Variations, deviations,

and alternative offers and other factors, which are in excess of

the requirements of the bidding documents or otherwise result in

unsolicited benefits for the Employer will not be taken into

account in Bid evaluation.

30.4 The estimated effect of any price adjustment conditions under

Sub-Clause 6.6 of the General Conditions of Contract, during

the period of implementation of the Contract, will not be taken

into account in Bid evaluation.

31. Preference for

Domestic

Bidders

31.1 Margin of Preference shall not be applicable.


F. Award of Contract

32. Award

Criteria

32.1 Subject to ITB Clause 33, the Employer will award the Contract

to the Bidder whose Bid has been determined to be substantially

responsive to the bidding documents and who has offered the

lowest evaluated Bid price provided that such Bidder has been

determined to be (a) eligible in accordance with the provisions

of ITB Clause 4, and (b) qualified in accordance with the

provisions of ITB Clause 5.

32.2 If, pursuant to ITB Sub-Clause 13.2 this contract is being let on

a “slice and package” basis, the lowest evaluated Bid Price will

be determined when evaluating this contract in conjunction with

other contracts to be awarded concurrently. Taking into account

any discounts offered by the bidders for the award of more than

one contract.

33. Employer’s

Right to

Accept any Bid

and to Reject

any or all Bids

33.1 Notwithstanding ITB Clause 32, the Employer reserves the right

to accept or reject any Bid, and to cancel the bidding process

and reject all bids, at any time prior to the award of Contract,

without thereby incurring any liability to the affected Bidder or

bidders.

34. Notification of

Award and

Signing of

Agreement

34.1 Prior to the expiration of the period of bid validity, the

Employer shall, for contract amount above the prescribed

threshold, notify the selected bidder of the proposed award and

accordingly notify unsuccessful bidders. Subject to challenge

and Appeal the Employer shall notify the selected Bidder, in

writing, by a Letter of Acceptance for award of contract. It will

state the sum that the Employer will pay to the Service Provider in

consideration of the execution of the services by the Service

Provider as prescribed by the Contract (hereinafter and in the

Contract called the “Contract Price”). Within seven days from the

issue of Letter of Acceptance the Employer shall publish on the

Public Procurement Portal (publicprocurement.govmu.org) and the

Employer’s website, the results of the Bidding process.

34.2 The issue of the Letter of Acceptance will constitute the

formation of the Contract.

34.3 The Contract, in the form provided in the bidding documents,

will incorporate all agreements between the Employer and the

successful Bidder. It will be signed by the Employer and sent to

the successful Bidder along with the Letter of Acceptance.

Within 21 days of receipt of the Contract, the successful bidder

shall sign the Contract and return it to the Employer, together


with the required performance security pursuant to Clause 35.

35. Performance

Security

35.1 Within 21 days after receipt of the Letter of Acceptance, the

successful Bidder shall deliver to the Employer a Performance

Security in the amount and in the form of a Bank Guarantee

stipulated in the BDS, denominated in the type and proportions

of currencies in the Letter of Acceptance and in accordance with

the General Conditions of Contract.

35.2 If the Performance Security is provided by the successful Bidder

in the form of a Bank Guarantee, it shall be issued either at the

Bidder’s option, by a commercial bank located in the Republic

of Mauritius or a foreign bank through a correspondent

commercial bank located in the Republic of Mauritius.

35.3 Failure of the successful Bidder to comply with the

requirements of ITB Sub-Clause 35.1 shall constitute sufficient

grounds for cancellation of the award and forfeiture of the Bid

Security.

36. Advance

Payment and

Security

36.1 The Employer will provide an Advance Payment on the

Contract Price as stipulated in the Conditions of Contract,

subject to the amount stated in the BDS.

37. Adjudicator 37.1 The Employer proposes the person named in the BDS to be

appointed as Adjudicator under the Contract, at an hourly fee

specified in the BDS, plus reimbursable expenses. If the Bidder

disagrees with this proposal, the Bidder should so state in the

Bid. If, in the Letter of Acceptance, the Employer has not

agreed on the appointment of the Adjudicator, the Adjudicator

shall be appointed by the Appointing Authority designated in

the Special Conditions of Contract at the request of either party.

38.Debriefing 38.1 The Employer shall promptly attend to all requests for

debriefing for the contract, made in writing, and within 30 days

from the date of the publication of award or date the

unsuccessful bidders are informed about the award, whichever is

the case, by following regulation 9 of the Public Procurement

Regulation 2008 as amended.

23 Section II. Bidding Data Sheet

Section II. Bidding Data Sheet

This section should be filled in by the Employer before issuance of the bidding documents.

The insertions should correspond to the information provided in the Invitation for Bids

A. General

ITB 1.1 The Employer is Cargo Handling Corporation Limited.

The name is Maintenance of Ship To Shore Cranes, Rubber Tyre Gantry

Cranes and Substations at Mauritius Container Terminal;

The identification number of the Procurement is: CPB/24/2017

Cargo Handling Corporation Limited Ref. OIB/CHC/MCS/5/2017

ITB 2.3 (a) Challenges shall be addressed to :

The Officer In Charge

CHCL Building, Mer Rouge, Port-Louis, Mauritius

Tel: +230 2061700

Fax: +230 2422232

Email: [email protected]

(b) Application for Review shall be addressed to:

The Chairman Independent Review Panel,

9th

Floor, Wing B

Emmanuel Anquetil Building

Pope Hennessy Street

Port Louis

Mauritius

Tel + 230 2013921

Fax + 230 2012423

ITB 4.1 The invitation of Bids is through an Open International Bidding Method

ITB 5.2(a) Pre-qualifications have not been carried out.

ITB 5.3 The Qualification Information and Bidding forms to be submitted are as

follows: None

ITB 5.3(b) (b (a)This authorization shall consist of written confirmation and shall be attached

to the bid. It may include a delegation of power by resolution of the Board

of a company or from the CEO, himself holding power from the Board or

through a Power of Attorney.

mailto:[email protected]


The name and position held by each person signing the authorization must

be typed or printed below the signature.

(b)In the case of Bids submitted by an existing or intended JV an undertaking

signed by all parties (i) stating that all parties shall be jointly and severally

liable, if so required in accordance with ITB 5.4, and (ii) nominating a

Representative who shall have the authority to conduct all business for and

on behalf of any and all the parties of the JV during the bidding process

and, in the event the JV is awarded the Contract, during contract

execution.”]

Note: The power of Attorney or other written authorization to sign may be for a determined

period or limited to a specific purpose.

ITB 5.3(g) “Reports on financial standing of the Bidder, such as profit and loss statements

and auditor’s reports for the past five years as filed at the Registrar of

Companies (Mauritius), where applicable or as per the laws of the country of

the overseas bidder.

ITB 5.5 The qualification criteria in Sub-Clause 5.5 are modified as follows: None

ITB 5.5(a) The minimum average annual financial amount of work for the past five years

shall be MUR 40 Million.

ITB 5.5(b) The experience required to be demonstrated by the Bidder should include as a

minimum that he has executed during the last five years the following:

1. Maintenance of Ship to Shore Cranes, having PLC Control, used for

handling of container.

2. Maintenance of RTG Cranes, having PLC Control, used for handling of

containers including of overhauling of engine and generator set.

3. Maintenance of high/medium voltage power distribution substation

equipment.

ITB 5.5(c) The essential equipment to be made available for the Contract by the

successful Bidder shall be: Adequate lifting equipment for maintenance of

cranes and other related tools and equipment.

ITB 5.5(e) The minimum amount of liquid assets and/or credit facilities net of other

contractual commitments of the successful Bidder shall be MUR 25M

.Documentary evidence may comprise but not limited to (i) Bank

Certificate,(ii)Certificate from Auditors (iii)Certificate from a professional

Registered Accountant .


B. Bidding Data

ITB 9.2 and

19.1

The number of copies of the Bid to be completed and returned shall be one

original and two copies.

ITB 10 Request for clarification should reach the purchaser not later than 21 days,

prior to the closing date for submission of bids The purchaser will reply to

such request at least 14 days prior to the closing date for submission of bids.

C. Preparation of Bids

ITB 13.1 The additional materials required to be completed and submitted are: None

ITB 14.1 The bid amount shall be in Mauritian Rupees for local suppliers in the basis of

prices not adjustable to rate of exchange .Overseas bidders may quote in

Mauritian Rupees on the basis of price not adjustable to rate of exchange or in

Euro or USD.or GBP

Bid prices quoted in USD or EURO or GBP shall be converted in Mauritian

rupees for evaluation purposes. The exchange rate shall be the telegraphic

transfer selling rate at the central bank of Mauritius (https;//www.bom.mu).

The date for the exchange rate shall be the rate prevailing 10 days prior to the

closing date

ITB 14.4 The Contract is not subject to price adjustment in accordance with Sub-Clause

6.6 of the Conditions of Contract.

ITB 16.1 The period of Bid validity shall be 120 days as from the deadline for Bid

submission specified in the BDS, i.e. the bid shall be valid up to 28th

of

November 2017

ITB 17.1 Bid shall include a Bid Security using the form included in Section IV,

Bidding Forms.

ITB 17.3 The amount of Bid Security shall be MUR 2,250,000.00 or 64,000 USD or

57,000 EURO or 49,000 GBP and the bid security shall be valid up to 28th

of

December 2017. The Bid Security shall be issued by a reputable commercial

bank in Mauritius.

D. Submission of Bids

ITB 20.2 The Employer’s address for the purpose of Bid submission is:

The Chief Executive

Central Procurement Board

1st Floor, Social Security House,


Julius Nyerere Avenue, Rose Hill,

Republic of Mauritius.

For identification of the bid the envelopes should indicate:

Contract: Maintenance of STS and RTG Cranes and Substations at

Mauritius Container Terminal; Ref: CPB/24/2017

ITB 21.1 The deadline for submission of bids shall be on Tuesday 1st of August 2017 up

to 13.30 Hours (local time) at latest.

E. Bid Opening and Evaluation

ITB 24.1 Bids will be opened as from 14.00 Hours (local time) on Tuesday,1st of August

2017 at the following address:

Conference Room

Central Procurement Board

1st Floor, Social Security House,

Julius Nyerere Avenue, Rose Hill,

Republic of Mauritius.

F. Award of Contract

ITB 35.1 The Performance Security acceptable to the Employer shall be the in the

Standard Form of an unconditional Bank Guarantee and for an amount of

10% of the total contract amount valid for a period of 37 months.

ITB 36.1 The Advance Payment, where applicable, shall be of [insert percentage value.

The percentage value should be adequate to minimize the needs of the Service

Provider to borrow for the Contract and will depend on the type of Services to

be provided. Recommended when the Services to be provided include field

works or preparation of products (like data base) in addition to provision of

man-power] percent of the Contract Price, where applicable. Not Applicable

ITB 37.1 The Adjudicator proposed by the Employer is [insert name and address]. The

hourly fee for this proposed Adjudicator shall be [insert amount and

currency]. The biographical data of the proposed Adjudicator is as follows:

[provide relevant information, such as education, experience, age, nationality,

and present position; attach additional pages as necessary]. Not Applicable

27 Section III. Qualification and Evaluation Criteria

Section III. Qualification and Evaluation Criteria

Evaluation of bids shall be on the basis of the following Criteria:

Evaluation will be done in two phases.

1. Qualification Criteria- The bidder has to submit all the required details of his

company, financial capability and experience as per qualification criteria. If the

bidders do not comply with ALL THE REQUIREMENTS of the qualification

criteria, the bid will not be retained for the financial evaluation.

2. Financial Evaluation - Only the responsive bids will be analysed and evaluated


1. Qualification Criteria

Factor 1.1 Eligibility

Sub-Factor

Criteria

Documentation

Required Requirement

Bidder

Single Entity Joint Venture, Consortium or Association

All partners

combined

Each

partner

At least one

partner

1.1.1 Nationality Nationality in accordance

with ITB 4.1.

Must meet

requirement

N/A Must meet

requirement

N / A Form ELI –1.1 and

1.2, with attachments

1.1.2 Conflict of

Interest

No- conflicts of interests as

described in ITB 4.2.

Must meet

requirement

N/A Must meet

requirement

N / A Bid Submission Form

1.1.3 Country

Ineligibility

Not having been declared

ineligible by the PPO as

described in ITB 4.3.

Must meet

requirement

N/A Must meet

requirement

N / A Bid Submission Form

1.1.4 Government

Owned Entity

Compliance with conditions

of ITB 4.5

Must meet

requirement N/A

Must meet

requirement N / A

Form ELI –1.1 and

1.2, with attachments

1.1.5 Ineligibility

based on a United

Nations resolution or

Mauritian Law

Not having been excluded as

a result of the laws of

Republic of Mauritius or

official regulations, or by an

act of compliance with UN

Security Council resolution,

in accordance with 4.3

Must meet

requirement N/A

Must meet

requirement N / A

Bid Submission Form


Factor 1.2 Historical Contract Non-Performance

Sub-Factor

Criteria

Documentation


Bidder

Single Entity

Joint Venture, Consortium or Association

All partners

combined

Each

partner

At least one

partner

1.2.1 History of non-

performing

contracts

Non-peNon -performance of a

contract did not occur within

the last eight (8) years prior

to the deadline for

application submission,

based on all information on

fully settled disputes or

litigation. A fully settled

dispute or litigation is one

that has been resolved in

accordance with the Dispute

Resolution Mechanism

under the respective

contract, and where all

appeal instances available to

the bidder have been

exhausted.

Must meet

requirement

by itself or as

partner to

past or

existing JV

N / A

Must meet

requirement

by itself or

as partner to

past or

existing JV

N / A

Form CON - 2

1.2.2 Pending

Litigation

All pending litigation shall

in total not represent more

than _twenty percent (20%)

of the Bidder’s net worth

and shall be treated as

resolved against the Bidder.

Must meet

requirement

by itself or as

partner to

past or

existing JV

N / A

Must meet

requirement

by itself or as

partner to

past or

existing JV

N / A

Form CON – 2


Factor 1.3 Financial Situation

Sub-Factor

Criteria

Documentation


Bidder

Single Entity


All partners

combined

Each

partner

At least one

partner

1.3.1 Historical

Financial

Performance5

Submission of audited

balance sheets or if not

required by the law of the

bidder’s country, other

financial statements

acceptable to the Employer,

for the last five [5] years to

demonstrate the current

soundness of the bidders

financial position and its

prospective long term

profitability.

Must meet

requirement N / A

Must meet

requirement N / A

Form FIN – 3.1 with

attachments

5 (a) Local bidders who are not required to file Audited Accounts should submit copies of Financial Statements filed at the Registrar of Companies prior to

deadline set for the submission of bids.

.


Factor 1.3 Financial Situation

Sub-Factor

Criteria

Documentation


Bidder

Single Entity


All partners

combined

Each

partner

At least one

partner

1..3.2.

Average. Annual

Turnover

Minimum average annual

turnover of _MUR

equivalent of 40 M (Forty

millions) , calculated as

total certified payments

received for works in

progress or completed,

within the last five (5)

years

Must meet

requirement

Must meet

requirement

N/A N/A Form FIN – 3.1

1.3.3. Financial

Resources

The Bidder must demonstrate

access to, or availability of,

financial resources such as

liquid assets, unencumbered

real assets, lines of credit,

and other financial means,

other than any contractual

advance payments to meet:

(i) the following cash-flow

requirement of MUR

equivalent of 25 M(Millions)

and

(ii) the overall cash flow

requirements for this contract

and its concurrent

commitments.

Must meet

requirement

Must meet

requirement N/A N/A

Refer to ITB Clause

5.5(e) BDS


Factor 1.4 Experience

Sub-Factor

Criteria

Documentation


Bidder

Single Entity

Joint Venture, Consortium or

Association

All partners

combined

Each

partner

At least

one

partner 1..4.1 Specific

Experience

Participation .as contractor or

,management contractor in at

least One (1) contract within the

last Five (5 ) years with a value

of at least _MUR equivalent 40

M (forty Millions) , that have

been successfully and

substantially completed and that

are similar to the proposed

Works. The similarity shall be

based on the physical size,

complexity methods/technology

or other characteristics as

described in Section VI, Scope

of Service and Performance Specification.

Must meet

requirement Must meet

requirement N/A N/A Form EXP 1.4.1


Factor 1.4 Experience

Sub-Factor

Criteria

Documentation


Bidder

Single Entity

Joint Venture, Consortium or

Association

All partners

combined

Each

partner

At least

one

partner

1.4.1(a)Specific

Experience in key

activities

For the above or other

contracts executed during the

period stipulated in 1.4.1 above,

a minimum of five (5) years’

experience in the following key

activities:

Maintenance of Rubber Tyre

Gantry Cranes (having PLC

Control), used for handling

of containers including of

overhauling of engine and

generator set.

Maintenance of Ship to Shore

cranes (having PLC Control),

used for handling of

containers.

Maintenance of High/

Medium voltage power

distribution substation

equipment

Must meet

requirements

Must meet

requirements N / A

N/A

Form EXP-1.4.1(a)


2. Personnel

The Bidder must demonstrate that it will have the minimum personnel for the key positions

(as per clause 1.12.8 at page 64 that meet the following requirements in the following table

The Bidder should also state the number of each category of the following personnel he will

propose:

S

No. Position Qualification

Total

Work

Experience

(years)

In Similar

Works

Experience

(years) 1 Contract

Manager/Service

Engineer

Registered with the

Council of Registered

Professional Engineers of

Mauritius* in the field of

Mechanical Engineering

OR Electrical and

Electronics Engineering

10 5

2 Mechanical

Supervisor

Minimum Diploma in

Mechanical Engineering 10 5

3 Electrical/Electronic

Supervisor

Minimum Diploma in

Electrical and Electronics

Engineering

10 5

4 Skilled Mechanical

Technicians

Minimum Trade

Certificate or NTC 3 8 5

5 Skilled Electrical

Technicians

Minimum Trade


6 Skilled Electronics

Technician

Minimum Trade


*Website www.crpemauritius.com.Overseas bidders should ensure that the candidate they

are proposing for this position should be eligible for registration and that the candidate

should be registered with the Council of Registered Professional Engineers of Mauritius

before signing of contract in case a bidder is selected for award of the contract.

The Bidder shall provide detailed information (CVs) and (number) of the proposed key

personnel (Contract Manager/Service Engineer, Mechanical Supervisor and

Electrical/Electronic Supervisor and their experience records in the relevant Forms included

in Section IV, Bidding Forms. The three key personnel should comply with the

qualification and experience requirement failing which the bid will be rejected.

http://www.crpemauritius.com.overseas/


3. Equipment

The Bidder must demonstrate that it provide equipment listed hereafter but not limited to:

No. Equipment Type and Characteristics Minimum Number

required

1 Complete set of Equipment for

operating a mechanical/electrical

workshop

1

2 Appropriate lifting equipment for

execution of maintenance works

1 Refer to scope

of services

under item

1.13- plant

and

equipment at

page 65

3 Appropriate tools/equipment/

workbench for the testing of drives and

electric motors

1

4 Appropriate transport facilities for the

transport of personnel and materials in

the Terminal for the execution of

maintenance works.

1

The Bidder shall provide further details of proposed items of equipment using the relevant

Form in Section IV .The above are mandatory requirement and should be complied with

failing which the bid will be rejected.

36 Section IV. Bidding Forms

Section IV. Bidding Forms

Table of Forms

Bid Submission Form ………………………………………………………. . 37

Price Schedule ……………………………………………………….. ..40

Form of Bid Security ……………………………………………………………… 41

Form For personnel 42 Forms for Equipment 44

Bidder's Qualification Bidder Information Sheet ....................................................................................................... 46 Party to JV Information Sheet ............................................................................................. 47 History of non- performing Contracts ..................................................................................... 48

Current Contract Commitments / Works in Progress .............................................................. 49

Financial situation …………………….................................................................................. 50 Specific Experience ............................................................................................................. 52

Specific Experience Key Activity.......................................................................................... 53


Bid Submission Form

Date: _______________

Bidder’s Reference No.: _______________

Procurement Reference No:……………………

To: The Officer In Charge

Cargo Handling Corporation Limited

We, the undersigned, declare that:

(a) We have examined and have no reservations to the Bidding Documents, including Addenda

issued in accordance with Instructions to Bidders (ITB) Clause 11;

(b) We offer to execute the [name and identification number of Contract] in accordance with the

Conditions of Contract, Scope of Service and Performance Specifications, and Activity

Schedule accompanying this Bid.

(c) The total price of our Bid, after discounts offered in item (d) below is:

Currency Amount payable in currency Inputs for which foreign currency is required

(i)

(ii)

(d) The discounts offered and the methodology for their application are: _____________;

(e) Our bid shall be valid for a period of ________ [insert validity period as specified in ITB 16.1.]

days from the date fixed for the bid submission deadline in accordance with the Bidding

Documents, and it shall remain binding upon us and may be accepted at any time before the

expiration of that period;

(f) If our bid is accepted, we commit to obtain a Performance Security in accordance with the

Bidding Document;

(g) We, including any subcontractors or suppliers for any part of the contract, do not have any

conflict of interest in accordance with ITB 6;

(h) We are not participating, as a Bidder in more than one bid in this bidding process.

(i) Our firm, its affiliates or subsidiaries, including any Subcontractors or Suppliers for any part of

the contract, has not been declared ineligible under the laws of Mauritius;

(j) We are not a government owned entity / We are a government owned entity but meet the

requirements of ITB 4.5;6

6 Use one of the two options as appropriate.


(k) We understand that this bid, together with your Letter of Acceptance, shall constitute a binding

contract between us, until a formal contract is prepared and executed;

(l) We have taken steps to ensure that no person acting for us or on our behalf will engage in any

type of fraud and corruption as per the principles described hereunder, during the bidding

process and contract execution:

i. We shall not, directly or through any other person or firm, offer, promise or give to any of

the Public Body’s employees involved in the bidding process or the execution of the

contract or to any third person any material or immaterial benefit which he/she is not

legally entitled to, in order to obtain in exchange any advantage of any kind whatsoever

during the tender process or during the execution of the contract.

ii. We shall not enter with other Bidders into any undisclosed agreement or understanding,

whether formal or informal. This applies in particular to prices, specifications,

certifications, subsidiary contracts, submission or non-submission of bids or any other

actions to restrict competitiveness or to introduce cartelisation in the bidding process.

iii We shall not use falsified documents, erroneous data or deliberately not disclose requested

facts to obtain a benefit in a procurement proceeding.

We understand that transgression of the above is a serious offence and appropriate actions will

be taken against such bidders.

(m) We hereby submit a Bid Security in the sum of MUR 2,250,000 or USD 64,000 or Euro

57,000 or GBP 49,000 valid up to 28th

of December 2017.

(n) Commissions or gratuities, if any, paid or to be paid by us to agents relating to this Bid, and to

contract execution if we are awarded the contract, are listed below:

Name and address of

agent

Amount and

Currency

Purpose of

Commission or

gratuity

(if none, state “none”)

(o) We understand that you are not bound to accept the lowest evaluated bid or any other bid that

you may receive; and

(p) If awarded the contract, the person named below shall act as Contractor’s Representative:

________________________________________________________

Name:

In the capacity of:

Signed:


Duly authorized to

sign the Bid for and on

behalf of:

Date:

Seal of Company


Price Schedule

The whole cost of complying with the required services and provisions under this

Contract shall be included in the Items in this Schedule.as per LOT 1, 2and 3.

Value: MUR/EURO/USD/GBP

DESCRIPTION LOT 1

(Existing Port

Equipment)

LOT 2

(Expected

Commissioning

Scheduled For July

2017)

LOT 3

(Expected

Commissioning

Scheduled For

December 2017)

Rate Per Month

MUR/EURO/USD/GBP

(Excluding VAT)

Period (Months) 36 36 31*1

Total (A)

Less Discount (if any)(B)

TOTAL amount (A)-(B)

TOTAL CONTRACT

VALUE excluding VAT to

be transmitted to Bid

Submission Form

Add VAT(C)=15%

TOTAL PROJECT

VALUE

Including VAT

*1-

(The expected commissioning is scheduled for December 2017, but due to any deviation the implementation contract

period of the Lot 3 may differ)

If awarded the contract, the person named below shall act as Contractor’s Representative:

________________________________________________________

Name:

In the capacity of:

Signed:

Duly authorized to

sign the Bid for and on

behalf of:

Date:

Seal of Company


Form of Bid Security (Bank Guarantee)

............................................Bank’s Name and Address of issuing Branch or Office.............................. ..............................

Beneficiary: Name and Address of Public Body………..................................

Date: ..................................................................................................................................

BID GUARANTEE No.: ......................................................................................................

We have been informed that ......................name of the Bidder……...... (hereinafter called "the Bidder") has submitted to you its bid dated.................... (hereinafter called "the Bid") for the execution of .............................name of contract ......................... under Invitation for Bids No..........................IFB number

….................. (“the IFB”). Furthermore, we understand that, according to your conditions, bids must be supported by a bid security. At the request of the Bidder, we ..................................name of Bank ...................... hereby irrevocably undertake to pay you any sum or sums not exceeding in total an amount of ............................amount in

figures…........................ .(..............amount in words...................) upon receipt by us of your first demand in writing accompanied by a written statement stating that the Bidder is in breach of its obligation(s) under the bid conditions, because the Bidder:

(a) has modified or withdrawn its Bid after the deadline for submission of its bid during the period of bid validity specified by the Bidder in the Form of Bid; or

(b) has refused to accept a correction of an error appearing on the face of the Bid; or (c) having been notified of the acceptance of its Bid by the Public Body during the period

of bid validity, (i) has failed or refused to sign the contract Form, if required, or (ii) has failed or refused to furnish the performance security, in accordance with the Instructions to Bidders.

This guarantee shall expire: (a) if the Bidder is the successful bidder, upon our receipt of copies of the contract signed by the Bidder and the performance security issued to you upon the instruction of the Bidder; or (b) if the Bidder is not the successful bidder, upon the earlier of (i) our receipt of a copy of your notification to the Bidder of the name of the successful bidder; or (ii) thirty days after the expiration of the Bidder’s Bid. Consequently, any demand for payment under this guarantee must be received by us at the office on or before ........................................Public Body to insert date................................................. This guarantee is subject to the Uniform Rules for Demand Guarantees, ICC Publication No. 758. (Applicable to overseas bidders only).

.......................................................Bank’s seal and authorized signature(s)..........................................


Forms for Personnel Form PER – 1: Proposed Personnel

Bidders should provide the names of suitably qualified personnel to meet the specified requirements

for each of the positions listed in Section III (Qualification Criteria). The data on their experience

should be supplied using the Form below for each candidate.

S

No. Position

Number

Name of all

personnel Qualification(s)

Total

Work

Experience

(Years)

In Similar

Works

Experience

(Years) 1 Contract Manager/

Service Engineer

2 Mechanical

Supervisor

3 Electrical/Electronic

Supervisor

4 Skilled Mechanical

Technicians

5 Skilled Electrical

Technicians

6 Skilled Electronics

Technician

Certify true and correct

Bidders’s Signature: __________________ Name: _________________

Position: __________________ Date: _________________

(DD/MM/YY)

Authorised for and on behalf of:

Company: ____________________________________________________


Form PER – 2: Resume of Proposed Personnel

The Bidder shall provide all the information requested below for key personnel (Contract

Manager/Service Engineer, Mechanical Supervisor and Electrical/Electronic Supervisor.

Fields with asterix (*) shall be used for evaluation.

Position*

Personnel

information

Name

Date of birth

Academic qualifications (e.g Degree,Diploma etc)

Professional qualifications(e.g Chartered Engineer ;MIET Member of the

institution of Engineering Technology.UK:TMIET Technician Member of the

institution of Engineering and Technology.UK)

Present

employment

Name of Employer

Address of Employer

Telephone

Contact (manager / personnel officer)

Fax

E-mail

Job title

Years with present Employer

Summarize professional experience in reverse chronological order. Indicate particular

technical and managerial experience relevant to the project.

From* To* Company, Project , Position, and Relevant Technical and Management

Experience*


Forms for Equipment The Bidder shall provide adequate information to demonstrate clearly that it has the

capability to meet the requirements for the key equipment listed in Section III (Qualification

Criteria). A separate Form shall be prepared for each item of equipment listed, or for

alternative equipment proposed by the Bidder. The Bidder shall provide all the information

requested below, to the extent possible. Fields with asterisk (*) shall be used for evaluation.

Type of Equipment*

Equipment

Information

Name of manufacturer

Model and power rating

Capacity*

Year of manufacture*

Current

Status

Current location

Details of current commitments

Source Indicate source of the equipment

Owned Rented Leased Specially manufactured

The following information shall be provided only for equipment not owned by the Bidder.

Owner Name of owner

Address of owner

Telephone

Contact name and title

Fax

Telex

Agreements Details of rental / lease / manufacture agreements specific to the project


Bidder’s Qualification To establish its qualifications to perform the contract in accordance with Section III

(Qualification and Evaluation Criteria) the Bidder shall provide the information requested in

the corresponding Information Sheets included hereunder


Form ELI 1.1

Bidder Information Sheet

Date: ______________________

Bidder’s Reference Bidding No.: ________________

Page ________ of _______ pages

1. Bidder’s Legal Name

2. In case of JV, legal name of each party:

3. Bidder’s actual or intended Country of Registration:

4. Bidder’s Year of Registration:

5. Bidder’s Legal Address in Country of Registration:

6. Bidder’s Authorized Representative Information

Name:

Address:

Telephone/Fax numbers:

Email Address:

7. Attached are copies of original documents of:

Articles of Incorporation or Registration of firm named in 1, above, in accordance with

ITB Sub-Clauses 5.3(a).

In case of JV, letter of intent to form JV including a draft agreement, or JV agreement, in

accordance with ITB Sub-Clauses 5.4

In case of government owned entity from the Employer’s country, documents establishing

legal and financial autonomy and compliance with the principles of commercial law, in

accordance with ITB Sub-Clause 4.5.

Attach Registration Certificate with the CIDB for the Bidder including those for the

members of the Joint Venture, and for the joint venture, if applicable.


Form ELI 1.2

Party to JV Information Sheet

Date: ______________________

Bidder’s Reference No.: ___________________

Invitation for Bid No.:_________

Page ________ of_ ______ pages

1. Bidder’s Legal Name:

2. JV’s Party legal name:

3. JV’s Party Country of Registration:

4. JV’s Party Year of Registration:

5. JV’s Party Legal Address in Country of Registration:

6. JV’s Party Authorized Representative Information

Name:

Address:

Telephone/Fax numbers:

Email Address:

7. Attached are copies of original documents of:

Articles of Incorporation or Registration of firm named in 1, above, in accordance

with ITB Sub-Clauses 5.3(a).

In case of government owned entity from Mauritius, documents establishing legal and

financial autonomy and compliance with the principles of commercial law, in accordance

with ITB Sub-Clause 4.5


Form CON – 2

History of Non-Performing Contracts

Bidder’s Legal Name: _______________________ Date: _____________________

JV Partner Legal Name: _______________________ ___________________

Bidder’s Reference No.: __________________

Page _______ of _______ pages

Non-Performing Contracts in accordance with (Evaluation and Qualification Criteria)

Contract non-performance did not occur during the stipulated period, in accordance with

Sub-Factor 1.2.1 of Section III (Evaluation and Qualification Criteria)

Contract non-performance during the stipulated period, in accordance with Sub-Factor

1.2.1 of Section III (Evaluation and Qualification Criteria).

Year Outcome as

Percent of

Total Assets

Contract Identification

Total Contract

Amount (current

value, MUR

equivalent)

______

______

Contract Identification:

Name of Employer:

Address of Employer:

Matter in dispute:

___________

Pending Litigation, in accordance with Section III (Evaluation and Qualification Criteria)

No pending litigation in accordance with Sub-Factor 1.2.2 of Section III(Evaluation and

Qualification Criteria)

Pending litigation in accordance with Sub-Factor 1.2.2 of Section III(Evaluation and

Qualification Criteria), as indicated below

Year Outcome as

Percent of

Total Assets

Contract Identification

Total Contract

Amount (current

value, MUR

equivalent)

______

______


Name of Employer:


Matter in dispute:

___________

______

______


Name of Employer:


Matter in dispute:

___________


Form CCC

Current Contract Commitments / Works in Progress

Bidders and each partner to a JV should provide information on their current commitments on all contracts that have been awarded, or for which a letter of intent or acceptance has been received, or for contracts approaching completion, but for which an unqualified, full completion certificate has yet to be issued.

Name of contract Employer, contact address/tel/fax

Value of outstanding work (current MUR equivalent)

Estimated completion date

Average monthly invoicing over last six months (MUR month)

1.

2.

3.

4.

5.

etc.


Form FIN 3.1

Financial Situation

Bidder shall prepare their response as per the format hereunder with

attachments, where applicable, and load these data in the response

template specially provided for this item

Key Financial Information extracted from Audited Accounts/Financial Statements

Historical Financial Performance

Bidder’s Legal Name: _______________________ Date: _____________________

JV Partner Legal Name: _______________________ Bidder’s Reference No.:

__________________

Page _______ of _______ pages

To be completed by the Bidder and, if JV, by each partner

1. Financial data

Type of Financial information

in

the currency reported in the

Audited Accounts/Financial

Statements.

Historic information for previous _(5) years,

Year 1 Year 2 Year 3 Year4 Year 5

Statement of Financial Position (Information from Balance Sheet)

A. Current Assets (CA)

B. Current Liabilities (CL)

Working Capital ratio or current

Ratio(A/B)

Quick ratio or Acid Test

ratio(Current Asset net of

inventories/B)

Iinventories/B

9

C. Total Assets (TA)


D. Total Liabilities (TL)

Net Worth (C-D)

Cash in Hand and at Bank

Bank Overdrafts

Other Liquid Assets

Information from Income Statement Key Profitability Indicators in

the currency reported in the

Audited Accounts/Financial

Statements

Year 1 Year 2 Year 3 Year 4 Year5

Total Revenue (TR)

Profits /(Loss)Before Taxes

(PBT)

Taxation

Net Profit /(loss)After Tax

(Net profit After tax / Turnover)

x 100

)(turnover

T

Turnover

Average Annual Turnover for

the last five years

Certified by Bidder and/or associated JV partner, that information is a true extract

from Audited Accounts /Financial statements

Name

Signature

Capacity

Date

Attached are copies of financial statements (balance sheets, including all related notes,

and income statements) for the years required above complying with the following

conditions:

Must reflect the financial situation of the Bidder or partner to a JV,

Historic financial statements must be audited by a certified accountant

Historic financial statements must be complete, including all notes to the financial

statements and

Historic financial statements must correspond to accounting periods already

completed and audited (no statements for partial periods shall be requested or

accepted)


Form EXP – 1.4.1

Specific Experience

Bidder’s Legal Name: ___________________________ Date: _____________________

JV Partner Legal Name: _________________________Bidder’s Reference No.: ___________

Page _______ of _______ pages

Similar Contract Number: ___ [insert

specific number] of ___[insert total

number of contracts required.

Information

Contract Identification _______________________________________

Award date

Completion date

_______________________________________

_______________________________________

Role in Contract Contractor

Management

Contractor

Subcontractor

Total contract amount __________________________

__

MUR______

If partner in a JV or subcontractor,

specify participation of total contract

amount

__________%

_____________

MUR______

Employer’s Name: _______________________________________

Address:

Telephone/fax number:

E-mail:

_______________________________________

_______________________________________

_______________________________________

_______________________________________


Form EXP – 1.4.1(a)

Specific Experience in Key Activities

Bidder’s Legal Name: ___________________________ Page _______ of _______ pages

JV Partner Legal Name: ___________________________

Similar Contract No. __[insert specific

number] of ___[insert total number of

contracts] required

Information

Description of the similarity in

accordance with Sub-Factor 1.4.1(a) of

Section III (Evaluation and Qualification

Criteria):

Amount _________________________________

Physical size _________________________________

Complexity _________________________________

Methods/Technology _________________________________

Physical Production Rate

_________________________________

54 Part II Activity Schedule and Specifications

Part II Activity Schedule and

Specifications

Section V. Activity Schedule ……………………………………………………. 55

Section VI. Scope of Service and Performance Specifications………………….. 56

Terms of Reference…………………………………………………….… 56

Procurement of Materials ………………………………………………... 70

List of Annexes …………………………………......... . 71

55 Section V. Activity Schedule

Section V. Activity Schedule

The Cargo Handling Corporation Ltd intends to proceed with the implementation of a

maintenance contract for Rubber Tyred Gantry Cranes, Ship to Shore Cranes and substation at

the Mauritius Container Terminal for a period of three years. Bidders are invited to submit their

offers for a maintenance contract, which will start as from date of signature of contract..

The contractor shall have to provide a round the clock service to ensure availability of cranes in

all the shifts for 366 days in a year.

The bidding is opened to both local and international firms.

The maintenance contract will cater for the daily checks, preventive maintenance, corrective

maintenance and improvement maintenance for the following plant and equipment:

1 (a) Fourteen Rubber Tyred Gantry Cranes.

(b) Eighteen Telescopic Spreaders & one Overheight Frame

2 (a) Seven Ship to Shore Cranes

(b) Thirteen Telescopic Spreaders.

3 Main Substation and its equipment including two stand by generators.

56 Section VI. Scope of Service and Performance Specifications

Section VI. Scope of Service and Performance Specifications

1 TERMS OF REFERENCE

1.1 General

Under a maintenance contract, the CHCL intends to entrust the maintenance of the Port

Equipment (Ship To Shore Cranes, Rubber Tyred Gantry Cranes) and substations along

with all related auxiliary equipment to the Private Contractor.

1.2 Terms of Reference

These Terms of Reference (TOR) will form part of the contract between the CHCL and the

Private Contractor, and should be read in conjunction with all other documentations

provided in the maintenance contract.

1.3 Details of the Port Equipment

The Port Equipment has been classified into three lots as described below:

Item Make Qty Specification Scheduled

maintenance

Available

spare parts

1 LOT 1 (Existing Port Equipment)

Ship to Shore

Cranes (STS)

HANJUNG Three Annex A1

Annex B1 Annex C1

IMCC Two Annex B2 Annex C2

Rubber Tyred

Gantry Cranes

(RTG)

IMCC Four Annex A2

Annex B3 Annex C3

ZPMC Four Annex B4 Annex C4

Sub Stations Two Annex A3

2 LOT 2 (Commissioning Scheduled for Jun 2017)

Rubber Tyred

Gantry Cranes

(RTG)

HHMC Six Annex A2 Annex B5 Annex C5

3 LOT 3 (Commissioning Scheduled for Dec 2017)

Ship to Shore

Cranes (STS) HHMC Two Annex A1 Annex B6 Annex C6


Along with the Port Equipment (Ship To Shore Cranes, Rubber Tyred Gantry Cranes) there are

several auxiliary/spare accessories that works in conjunction with and includes the following:

STS Cranes Telescopic Spreaders

Lifts

Stand By Generators

Load Test Frame

Gantry rails and including earthing protection.

Main terminal substation and its equipment.

Tie downs frame/pit/covers and concrete blocks.

Earthing system for cranes and substation.

Mobile Generator for Crane etc…

RTG Telescopic Spreaders

Overheight Frame

Tie downs frame/pit/covers etc…

1.4 Memorandum of Procedure

Bidders shall submit along with the bid, a Memorandum of Procedure, which will provide

information on how the intended maintenance work will be performed. Proposal for

keeping maintenance record, reports, history and failure analysis, spare parts management

using a computerized maintenance management information system, organization and

backup for emergency failures, etc. should be included

1.5 Scope of Services

The Scope of Services to be provided by the Private Contractor under this contract shall

include the maintenance and repair of the Port Equipment (Ship To Shore Cranes, Rubber

Tyred Gantry Cranes) and Sub Stations along with all related auxiliary equipment, and

consists of:

1.5.1 Maintenance Services

The Private Contractor shall undertake maintenance work for the Port Equipment as per

good and sound engineering practice and these services shall include:

a) Preventive Maintenance, which shall be one of the main tasks of the Private

Contractor, and shall generally be work carried out in accordance with the

information, recommendations and instructions provided by the manufacturers of

the various auxiliary equipment, accessories, components and facilities. This

shall include minor and major maintenance works. An indicative list of

maintenances scheduled for the port equipment is attached at Annex B. Note that

the list is just an indication of the extent of works.


All preventive maintenance shall be scheduled by the Private Contractor and

carried out within or at the time periods specified by the manufacturers. All

preventive maintenance shall be performed in co-ordination with port operation

requirements.

Where such items or equipment are found to need additional or different

maintenance work based on historic records or experience, then the Private

Contractor shall incorporate such tasks into the scope and schedules of the

maintenance work and advise CHCL accordingly.

b) Corrective Maintenance resulting from the breakdown, damage/accident or a

reduction in the performance of equipment or accessories. This work shall

include the identification of problems and rectifying such situations.

It shall be the objective of the Private Contractor to complete the corrective

operation. In some cases, it is recognized that temporary repairs may need to be

undertaken in order to reduce the down time of the Port Equipment.

c) Improvement works will generally be work undertaken following a study of the

equipment or system that has previously broken down, is not performing

correctly, required considerable maintenance work or the like. Such works would

be considered exceptional maintenance, upgrading or enhancement to the

equipment or system and will only be undertaken after written proposals have

been submitted by the Private Contractor and agreed by the CHCL.

All maintenance works shall be properly and fully recorded and documented as

described elsewhere in the TOR and will have to be produced, whenever

requested by the CHCL.

1.5.2 Other Services

The Private Contractor shall perform other services under the Contract as described below

and shall include:

a) Routine Checks and Inspections

Daily, weekly, fortnight, monthly, etc… to ensure that all equipment and

systems are properly functioning and that safety standards and other

requirements are complied with.

Assist and undertake, as required, all mandatory, legal and regulatory checks

of the Port Equipment along with all accessories.

Monitoring of tyres and its performance on RTG

Following the checks and inspection, prepare reports proposing maintenance

work or improvement works as the case may be.

b) Non-Destructive Testing (NDT). The Maintenance contractor shall assist the

CHCL in finding an authorized firm/expert for the annual inspection and


necessary testing pertaining to the structural integrity of the STS canes and RTGs.

Inspection will be performed on an annual basis on each equipment and the

Maintenance Contractor will ensure that the planning of the said inspection is

scheduled in such a way to reduce operational constraint to a minimum. In

addition, the maintenance contractor shall ensure that the

observations/recommendations are implemented in an effective and timely

manner.

c) Normal Operation and Procedures involving

Starting the cranes prior to the commencement of operation in each shift.

Positioning each crane along the berths for each phase prior to operations.

Returning the cranes to the parking or stowage position at the end of the

normal operations and securing the units.

Refueling of RTG cranes

Body curing, paint touching works on main structure, elements and as well as

the auxiliary equipment and appropriate anti-corrosive treatment against rust

formation and paint damage. Painting of a complete component as the case

may be.

Connection and operation of the standby generator unit to allow limited

operation of the cranes in the event of an electrical power failure.

d) Tie-Down Procedures (namely during bad weather conditions include

cyclones and heavy swelling or maintenance)

The securing of each STS and RTG crane at a storm/stowage position in the

event of high winds. (18 m/s and above or otherwise instructed by CHCL)

All the tie down accessories will have to be properly kept, maintained and may

be subject to inspection by the CHCL at any time.

The tie-down activities for each crane in the situation where a cyclone warning

warrants. This will also include securing any other equipment, materials, etc..

that relates to the activities of the crane.

The Private Contractor shall proceed with the removal of the tie-down, when it

has been ascertained that there are no risks associated with the high

winds/swells and after consultation/instructions with/from the Port Master and

approval from CHCL.

The Private Contractor shall restore back all the equipment to good working

conditions.

Cleaning, maintaining and repairing of tie down pit/covers.

Immediately after the tie down, to submit proper reports confirming the proper

tie down of the cranes along with observations, recommendations and time for

tie down of each crane. Similarly, upon approval from the CHCL to remove all

tie down, to submit a similar report.


e) Jobs related to accessories including spare and Survey repair works:

An annual survey Repair works for RTGs and STS cranes shall be submitted to

cover broadly the following components, sub-assemblies, operations etc. where

applicable. The Survey report shall be a comprehensive survey report showing areas

where works/major works are required and a planning for execution the said works.

o Diesel Engines

o Generator set

o Main Alternator

o Long travel motors.

o AC and DC electric motors.

o Tyre and wheel bearing

o Thrust bearing

o Wire Rope drums and associated elements.

o Spreaders

o Structural joints and Bolts.

o Trolley Rails, guides and rollers.

o Structural works of operator’s cabin.

o All hydraulic systems including power pack, cylinders and valves.

o Wire revering system including sheaves and bearings.

o All electrical components

o All mechanical components

o Safety features of equipment

o Painting of structure.

f) Stand By Generator

Use of the Standby Generator to enable limited operation of the STS Cranes in the

event of a power failure. This would normally only be done to lower and release

a container or lift the boom from over a vessel.

g) Supply of materials and spare parts

Supplies of Materials and Spare Parts shall be provided by the Private Contractor

to allow all maintenance and other services to be undertaken. These supplies

shall include spare parts not provided by CHCL and replacement of spare parts

that will maintain the existing CHCL sparepart stock levels, consumables such as

lubricating oil, fuel, grease, filters etc.

The necessary agreement by the CHCL for the procurement of spare parts is

described elsewhere in this TOR.

Assessment, procurement and management of spare parts as required including

keeping a stock of strategic or critical spares.


1.6 Obligations of the CHCL

The CHCL shall be responsible to provide the following to the private contractor.

a) Appointment of a CHCL’s Representative to administer the contract.

b) Details of the anticipated operations within the container terminal will be issued

to the Private Contractor. Maintenance of the RTG and STS Cranes shall be

carried out as per schedules within the recess periods or when the RTG and STS

Cranes are not in use and in coordination with the Senior Terminal Manager.

c) Decisions regarding the execution of any exceptional maintenance work e.g.

major overhaul or improvement maintenance will be made by the CHCL based

upon adequate information provided by the Private Contractor.

d) During the course of port operations, accidental damage to port equipment may

occur. The CHCL will be responsible for liaising with other parties including

insurance companies, should such damaged be caused by third parties. The

private contractor shall promptly inform CHCL.

e) The CHCL shall at the request and cost of the private contractor; assist him in

applying for security and other permits, licences or approvals, which are required,

for the services to be provided.

1.7 Obligations of the Private Contractor

The obligations of the Private Contractor under the contract are described in Section VI-

Scope of Service and Performance Speciation and as per the terms and conditions laid out

in the bidding document.

1.8 Use of Container Terminal

The Private Contractor shall at any time promptly remove any vehicle or any other

obstruction under his control as may be required by any authority having jurisdiction

within the Container Terminal.

No part of the Terminal shall be used for any purpose other than services required as per

the maintenance contract.

Every care shall be duly exercised in gaining access to the Terminal to avoid damage to

property or committing trespass on adjacent land.

During the execution of the Services, the Private Contractor shall keep the Container

Terminal free from all unnecessary obstruction, and shall store or dispose of any Private

Contractor’s Plant and Equipment or surplus materials. The Private Contractor shall

promptly clear away and remove at his own cost from the Container Terminal any

wreckage, rubbish and used oil no longer required.


1.9 Signboards and Advertising

No signboard or poster shall be erected or displayed at the Mauritius Container Terminal

and no advertisement shall be placed anywhere without prior consent of the CHCL.

1.10 Port Act and Regulations

The Private Contractor shall abide to all prevailing Laws and Regulations governing

access and all other matters relating to the Mauritius Container Terminal.

1.11 Security

The Private Contractor shall be responsible for obtaining any security permits and passes

for his equipment and staff which may be required to allow access into the Container

Terminal or other areas of the Port in order that he can fulfill his obligations. The CHCL

will assist in obtaining such permits and passes, which shall be returned to the authorities

when they are no longer needed or when Private Contractor is so requested.

The Private Contractor shall operate in compliance with the requirements of the

International Ship and Port Facility Security (ISPS) Code which came into effect from 1st

July 2004.

1.12 Staff and Manpower

The Private Contractor shall fully assess the quality and type of personnel that will need to

be engaged on the maintenance and other services.

1.12.1 Qualified, Skilled and Experienced Personnel

The personnel shall be appropriately qualified, skilled and experienced for the work

that they will undertake. Approval of the skilled personnel will be subject to the

approval of the CHCL. The Private Contractor shall submit a detailed list of

personnel as per the appropriate forms in Section III – Bidding Forms.

Details of all specialists and other companies with regards to specialized services

and backup required by the contractor for the repairs and maintenance work shall be

provided for approval by the CHCL.

The Private Contractor shall provide competent technician(s) round the clock all the

year round. Where operations continue over an extended period, technicians may


need to work on a shift basis and the Private Contractor shall ensure that there are

adequate overlaps of staff so that new personnel can be properly briefed.

1.12.2 Adequate Resources

Additional technicians, personnel, and specialists shall be made available within two

hours should the duty technicians so request.

1.12.3 Training and Practice Sessions

The Private Contractor shall ensure that the relevant staff and labour are properly

trained to undertake maintenance, diagnosis and repair, of Port equipment including

the tie down procedures and operation of the Standby Generator unit.

Full scale practice sessions shall be undertaken at least every six months to ensure all

personnel are familiar with the procedures and to ensure that the work can be carried

out efficiently and in a timely manner.

The training and practice sessions shall be agreed and coordinated with other port

users and operators.

1.12.4 Engagement and Conditions of Staff and Manpower

The Private Contractor shall make his own arrangements for the engagement of all

staff and labour, local or otherwise, and for their payment, housing, feeding and

transport.

The Private Contractor shall pay rate of wages, and observe conditions of labour, not

less favourable than those established for the trade or industry where the work is

carried out. If no such established rates or conditions are applicable, the Private

Contractor shall pay rates of wages and observe conditions not less favourable than

the general level of wages and conditions observed by companies, whose trade or

industry is similar to that of the Private Contractor.

The Private Contractor shall not recruit, or attempt to recruit, his staff and labour

from amongst persons in the service of the CHCL without prior approval of CHCL.

The Private Contractor shall comply with all the relevant labour laws applying to his

employees, and shall duly pay and afford to them all their legal rights. The Private

Contractor shall require all such employees to obey all applicable laws and

regulations including those concerning safety at work.

1.12.5 Health and Safety of Staff and Labour

The Private Contractor shall ensure that the Occupational Safety and Health Act and

Regulations prevails at the workplace.

The Private Contractor shall use the services of a Registered Health and Safety

Officer, who will monitor the health and safety aspects of the operations performed

under these contractual and make reports accordingly.

The Private Contractor shall maintain records and make reports concerning health

and safety of persons, and the CHCL’s Representative may inspect these.


1.12.6 Removal of Personnel

The CHCL’s Representative may require the Private Contractor to remove (or cause

to be removed) any person employed on the site of works, including the Private

Contractor’s Representative, who in the opinion of the CHCL’s Representative:

Persists in any misconduct,

Is incompetent or negligent in the performance of his duties,

Fails to conform with any provisions of the Contract, or

Persists in any conduct which is prejudicial to safety, health, or the protection

of the environment.

If appropriate, the Private Contractor shall then appoint (or cause to be appointed) a

suitable replacement person.

1.12.7 Conduct of Personnel

The Private Contractor shall at all times take all reasonable precautions to prevent

any unlawful, riotous or disorderly conduct by or amongst his staff and labour, and

to preserve peace and protection of persons and property within the Mauritius

Container Terminal against such conduct.

1.12.8 Deployment of Personnel

The Private Contractor shall make proper arrangements for the deployment of

personnel as follows:-

The Private Contractor shall ensure that there is always one qualified

supervisor in charge of the maintenance/repair operation, both equipment and

facilities on each shift.

A minimum of seven (7) skilled technicians shall be present on site during

operations on each shift. These technicians must be multi-skilled and well-

versed to handle failures (of both mechanical and electrical/electronic nature)

that are expected during the crane operation. A list of technicians that shall be

deployed on shifts must be forwarded to the CHCL to be updated on a regular

basis.

In addition, the Private Contractor shall undertake to provide a team of

technicians (mechanics & electricians) and other trades personnel to perform

maintenance and repair works for at least eight (8) hours per day. The Team

shall comprise of the following as a minimum level:

S

No. Title Number

1 Mechanics 5

2 Electrician 2

3 Panel beater/ Painter 2

4 Welder 1

5 Cleaners 2

6 Helpers 2


7 Turner/fitter 1

The above manning level shall be the minimum required to ensure:

o All scheduled maintenance program is executed and Crane downtime as a

result of repairs and maintenance is kept as low as possible.

o Notwithstanding the above, the Private Contractor shall guarantee, during

the execution of the contract, that it has adequate administrative backup

to support the maintenance/repair operation and that submission of crane

performance reports, stock levels, invoices etc. is carried in a timely

manner.

o In case, additional personnel and staff are required for the proper

execution of maintenance works, the maintenance Contractor shall make

necessary to ensure completion of maintenance and repair works.

The Operators for Ship To Shore and Rubber Tyred Gantry Cranes work on a

three shift system presently starting 07:00 hrs, 15:00 hrs and 23:00 hrs daily.

The Private contractor shall ensure that his shift personnel are present for at

least one hour prior to the start of these shifts as mentioned below to ensure the

all the equipment are ready prior to the start of the shift.

o Starting the cranes prior to the commencement of operation.

o Assisting in positioning each crane along the berths for each phase of the

operations.

o Assisting in returning the cranes to the parking or stowage positions at the

end of the normal operations and securing the units.

o Refueling of cranes

1.13 Plants and Equipment

The Private Contractor shall be responsible for providing all the necessary plants and

equipment to undertake the maintenance and other services required under the contract.

The private contractor shall submit a list of all plants & equipment owned by the

contractor or sub-contractor and a list of all essential plants & equipment that need to be

purchased by the contractor or sub-contractors as per the appropriate forms in Section III –

Bidding Forms.

The following list of plants and equipment should form part of the list:

S

NO

Equipment Minimum

Qty

Remarks

1 Forklift 2

2 Manlift / Arial

platforms

1

3 Lathe machine 1 To be able to carry works on trolley

wheels, guider roller etc…

4 Test bench 1 For testing electrical motors

5 Air compressor 1 To ensure the RTG tyres are maintained


at required pressure ( 10 bars)

All plants and equipment will be maintained, certified for use as appropriate and safe for

operation in the Container Terminal by the Private Contractor. Inspection certificate will

have to be produced to the CHCL whenever requested.

Any equipment provided by the CHCL, for example hoist crane in the workshop, service

crane in the STS machine room etc. should be maintained, repaired and inspected by the

Private Contractor. The burden for inspection certificate shall be on the part of the Private

Contractor to ensure that the equipment is always safe for use.

The Private Contractor should provide means of transport for its employees on the

terminal.

All fuel, consumables, maintenance and repair costs, fees, insurance, sundries etc shall be

borne by the Private Contractor.

1.14 Records and Reports

The Private Contractor shall provide and install a Computerised Management System to

maintain and keep all details of the maintenance, repair, service and other work undertaken

on the Port Equipment. It shall be designed to provide information on each type of

equipment and components, records of preventive and corrective maintenance,

breakdowns, spare parts and consumables used or in stock, procurement activities, health

and safety, etc.

The CHCL has an Asset Maintenance management system (eAm Oracle R12.1) for the

management of its assets. The Private Contractor, in addition to its own computerized

system, shall use the system through provided PC’s and Terminals for the logging of data

such as Meters, Breakdowns, Job cards, work orders, work requests etc.

Adequate back-up facilities will be provided so that no data is lost due to power failure or

equipment breakdown.

The Private Contractor shall prepare and submit reports to the CHCL on a daily, weekly,

fortnight, monthly etc… and consolidated yearly and half yearly reports with details of the

maintenance services undertaken, breakdowns which resulted in port operations being

stopped or disrupted, details of spare parts and consumables used or in stock, manpower

and equipment resources and other relevant information.

Separate reports on breakdown situations, recommendations for improvements, accidents,

and other important aspects of the work shall be submitted.

All overhauls of major components including engine, motors should be followed with a

full Technical Examination Report along with photos and recommendations

All the reports should be made in format agreed by the CHCL, addressing to the CHCL

and duly signed by the person making the report. All reports will have to be electronically

submitted within prescribed time limit as agree by the CHCL.


1.15 Spare Parts

The CHCL has a stock of spare parts for the Port Equipment as indicated at Annex C

(which is subjected to change daily) and shall be available to the Private Contractor for use

in the performance of its services.

These spare parts will become the responsibility of the Private Contractor and be collected

by him from the CHCL, and retained in secure storerooms in the Container Terminal.

An updated inventory shall be agreed between the CHCL/Private Contractor. Proper stock

records shall be maintained on the Maintenance Management Information System. The

Private Contractor shall instigate a proper retrieval and replacement system for these and

other spare parts.

All spare parts used or purchased on behalf of the CHCL shall be advised to the CHCL in

the monthly report.

Any spare parts used from the CHCL stock shall be replaced by the Private Contractor

who will be responsible for obtaining the most competitive price and same quality from at

least three firms unless sole supplier (OEM). The Private Contractor shall submit the

original quotes or bids from the three firms in its proposals. In case one of the firm is a sub

or sister company of the Private Contractor, the later shall not be eligible for the

percentage for Private Contractor’s costs as per para 2.1. Any purchases above Rs 50,000

shall be fully documented and advised to the CHCL. Where the cost of such spare parts

exceeds Rs 100,000 prior approval shall be sought from CHCL.

The Private Contractor shall regularly carry out stock-takes and submit to the CHCL

updated lists indicating original parts levels, spares utilized and replenishment undertaken

during the period under reference. The Private Contractor shall advise the CHCL on the

amount of strategic spares required in order to ensure minimum disruptions to Port

operations.

An annual inventory of all spare parts and consumables shall be undertaken by the

Contractor in conjunction with the CHCL. Similarly an inventory will be made at the time

of termination of the contract. Where the Private Contractor has purchased spare parts,

which are not part of the CHCL stock, these may be taken over by the CHCL for an agreed

sum based upon the cost of the spares.

1.16 Damage to Port Equipment

The Contractor shall immediately notify the CHCL representatives in case of damage to

Port equipment. The Private Contractor shall inspect, check, assess the damage and

prepare a detailed report which shall be submitted to the CHCL Representatives as soon as

possible. The issue of a preliminary report shall be done within the first two hours

followed by final report as described above. The report shall describe the damage (with

photographs), identify any materials or parts needed for a full repair, and detail the total

cost to repair.


The Private Contractor shall not carry out any repairs unless instructed by the CHCL

representatives. Where work needs to be done for safety reasons the minimum amount of

work shall be undertaken by the Private Contractor who shall as a minimum verbally

advise the CHCL of the need to undertake the work.

The CHCL representatives shall be responsible for liaising with third parties and insurance

companies and the Private Contractor shall, upon request, assist in providing relevant

information.

1.17 Sub-Contracting

The Private Contractor may supplement his capabilities and competencies by associating

with other companies for specialist or particular services subject to prior approval of

CHCL representatives. For all such works that require the services of a sub-contractor, the

Private Contractor shall submit to the CHCL original quotes from at least three reputable

firms specialized in the provision of the services under reference. Any non-performance

from the part of the Contractor or its sub-contractors due to industrial relation problem,

non-supply of parts, and non-availability of equipment, shall debar the Private contractor

from getting paid.

The Private Contractor shall submit a list of sub-contractors specifying capability,

experience, financial details, organization, etc. as per Form EXP –1.4.2 (b).

OEM (original Equipment Manufacturer): Genset and Prime movers.

The prime movers of the RTG cranes are presently Caterpillar and Cummins diesel

engines. To ensure the best performance of the diesel engines, the Private Contractor shall

make necessary tie-up with the authorized organization of the OEM for all types of

maintenance, repairs including periodic overhaul as per recommendations from OEM. All

such related cost shall be included in the Contract price and the Private Contractor shall

not be entitled to any extra payment other than the cost of spares/consumables.

The recommendations and observations of the OEM shall be reported once every month or

after every intervention by OEM even if there are no specific recommendations for works

to be done for effective maintenance.

Drive and Control and other electronic system

The Private contractor shall make necessary Tie up with relevant OEM (Original

Equipment Manufacturer) to obtain and recommendations in view to maintaining these

components in a trouble free manner and in line with best industry practice.


1.18 Performance Targets

In order to monitor the effectiveness of the maintenance services provided by the Private

Contractor particularly in relation to corrective maintenance activities performance targets

to be achieved are shown in section VII-Article 9

The targets shall be agreed annually based upon the performance of the previous year and

the forecast maritime traffic.

1.19 Inspection of the Work

The CHCL shall be entitled to inspect and examine the work that has been or is being

undertaken under the Contract. The Private Contractor shall give them full cooperation in

this respect.

If, as a result of inspection and examination, the CHCL’s Representative decides that any

maintenance workmanship or other aspect is substandard or otherwise not in accordance

with the requirements of this Contract, he shall notify the Private Contractor promptly,

stating his reasons. The Private Contractor shall as soon as possible make good any

substandard work at his own cost.

1.20 Contract Price

Based upon the Services to be provided the Private Contractor shall be deemed to have

satisfied himself as to the correctness and sufficiency of the rates and prices detailed in

price schedule - Unless otherwise stated in the Contract, the rates and prices shall cover all

his obligations under the Contract and all things necessary for the proper execution of the

Services.


2. PROCUREMENT OF MATERIALS

2.1 Percentage for Private Contractor’s Costs

Percentage to include all cost associated with materials and spare parts excluding the CIF price if

procured from outside Mauritius or the invoiced price if procured within Mauritius.

PROCUREMENT MATERIALS, SPARE PARTS AND SERVICES

Description

Percentage for

Private

Contractor’s Costs

OUTSIDE

MAURITIUS

To a value of up to Rs 50,000 per consignment 5

To a value over Rs 50,000 per consignment 8

WITHIN

MAURITIUS All local purchases 5

2.2 Capping of Margins on Procurement of Materials

The Private Contractor shall cap its margin up to a maximum of Rs 15,000 per order both on

local and foreign procurements, subject to the followings:-

Purchases are ordered in the name of the Cargo Handling Corporation Limited;

Purchases are financed by the Cargo Handling Corporation Limited.


LIST OF ANNEXES

ANNEX A SPECIFICATIONS ............................................................................................ 72

ANNEX A1- SPECIFICATION FOR STS: [HANJUNG, IMCC AND HHMC] .................. 73 ANNEX A2- SPECIFICATION FOR RTG: [IMCC, ZPMC AND HHMC] ......................... 74 ANNEX A3- SPECIFICATION FOR SUBSTATIONS ........................................................ 75

ANNEX B SCHEDULED MAINTENANCE ............................................................... 76

ANNEX B1- SCHEDULED MAINTENANCE FOR STS HANJUNG ................................ 77 ANNEX B2- SCHEDULED MAINTENANCE FOR STS IMCC ......................................... 84 ANNEX B3- SCHEDULED MAINTENANCE FOR RTG IMCC ........................................ 93

ANNEX B4- SCHEDULED MAINTENANCE FOR RTG ZPMC ..................................... 104 ANNEX B5-SCHEDULED MAINTENANCE FOR RTG HHMC ..................................... 112 ANNEX B6-SCHEDULED MAINTENANCE FOR STS HHMC ...................................... 116

ANNEX C AVAILABLE SPAREPARTS ................................................................ 143

ANNEX C1- AVAILABLE SPARE PARTS FOR STS HANJUNG .................................. 144 ANNEX C2- AVAILABLE SPARE PARTS FOR STS IMCC ........................................... 157

ANNEX C3- AVAILABLE SPARE PARTS FOR RTG IMCC .......................................... 170 ANNEX C4- AVAILABLE SPARE PARTS FOR RTG ZPMC ......................................... 179

ANNEX C5- EXPECTED AVAILABLE SPARE PARTS FOR RTG HHMC ................... 185 ANNEX C6- EXPECTED AVAILABLE SPARE PARTS FOR STS HHMC .................... 187


ANNEX A

SPECIFICATIONS


ANNEX A1- SPECIFICATION FOR STS: [HANJUNG, IMCC AND HHMC]

General Information

Make/Manufacturer IMCC HANJUNG HHMC

Quantity 2 3 2

Year of manufacturer 2008 1998 2017

Lifting Capacity

Single Container under

Container 41 T 40 T 50 T

Twin Tenty Under Spreader 41 T NA (Only Single) 65T

Under Cargo Beam 75 T 75 T 85 T

Principle dimensions and clearance

Outreach 47 m 47 m 65 m

Back reach 15 m 15 m 20 m

Bumper to Bumper distance 27.2 m 27.2 m 27.3 m

Clearance between legs 17 m 17 m 17 m

Lifting Height above rail 32 m 32 m 43 m

Lifting Height below rail 15m 15 m 18 m

Main Characteristics

Spreader Type 20', 40', 45' &

Twin 20 20', 40', 45'

20', 40', 45' &

Twin 20

Crane Stowage Manual Manual Manual

Boom Stowage Automatic Automatic Automatic

Type of Trolley Motor Driven Rope Driven Rope Driven

Type of Boom Hinged, Single

box section

Hinged, Double

Box section

Hinged, Double

Box section

Power demand 3.3 Kv/50 Hz/3

Ph

3.3 Kv/50 Hz/3

Ph

3.3 Kv/50 Hz/3

Ph


ANNEX A2- SPECIFICATION FOR RTG: [IMCC, ZPMC AND HHMC]

S

NO RTG MAKE IMCC ZPMC

HHMC

1 Manufacturer IMCC ZPMC HHMC

2 Year of manufacturer 2005 2009 2017

3 Lifting capacity under spreader 41T 40T 41T

4 Spreader

Manufacturer Bromma ZPMC Bromma

Model YSX40E SES

Year 2005 2009 2017

5 Diesel

Generator

Engine Caterpillar Cummins Volvo Penta

Manufacturer 3406C QSX15-G8

6 Hoist

Motor make WOELFER SIEMENS SIEMENS

Number of motors 1 1 2

Motor type DRKF 315L -

6bbT 1 LA831

7 Brake

Brake make BUBENZER ZPMC BUBENZER

Brake type SB28 YP31A-630*30-

ED2000-60

8 Gantry

Motor make WOELFER SIEMENS SIEMENS

Number of motors 4 4 4

Motor type DRKO 200L-

4bb/KFB40

DC MOTORS/1L

P4 280

9 Trolley

Motor make WOELFER ZPMC SIEMENS

Number of motors 2 1 sets 2

Motor type DRKO 180L-

4/KFB16 1LG4 207


ANNEX A3- SPECIFICATION FOR SUBSTATIONS

SUB STATION 1 SUB STATION 2

3 PH

Transformer

Make/

Model/

Rating

France Transfo- 2000 KVA Schneider Electric 2000

KVA

France Transfo-2500 KVA Schneider Electric 2500

KVA

France Transfo-1500 KVA

Circuit

Breaker

Make/

Model/

Rating

Merlin Gerin

Rimgmaster CE6

630 A

Schneider Electric Ring

Master

Switch Gear Make/

Model/

Rating

Yorkshire Switch Gear

YSF6

630 A

Schneider Electric Switch

Gear

Yorkshire Switch Gear

YSF6

1250A

Stand By

Generator

set

Make/

Model/ Caterpillar,

3508

Caterpillar 3512B

FG Wilson

P230H

Load Capacity of Substation:

SUB STATION 1:

1. Transformer Description Make Model Connecti

on type

Rating Connection Year Cool. QT

Y

Primary Secondary

3 PH

Transformer

France

Transfo

630475-

01 D yn 11

2000

KVA

22 KV

(52.5A)

3.3 KV

(349.9A) 1997 ONAN 6

3 PH

Transformer

France

Transfo D yn 11

2500

KVA

22 KV

(65A)

433V

(3478A) 2004 ONAN 1

3 PH

Transformer

France

Transfo

690236-

01 D yn 11

1500

KVA

22 KV

(39A)

433V

(2000A) 1997 ONAN 1

SUBSTATION 2:

1. Transformers: Description Make Model Connecti

on type

Rating Connection Year Cool. QT

Y

Primary Secondary

3 PH

Transformer

Schneider

Electric ELVIM D yn 11

2000

KVA

22 KV

3.3 KV

2015 ONAN 5

3 PH

Transformer

Schneider

Electric ELVIM D yn 11

2500

KVA

22 KV

0.4KV

2015 ONAN 2


ANNEX B

SCHEDULED

MAINTENANCE


ANNEX B1- SCHEDULED MAINTENANCE FOR STS HANJUNG

Maintenance Program

MAINTENANCE / INSPECTION SCHEDULE- STS HANJUNG

Weekly Check floodlight status / Emergency stop

Visual inspection of festoon cable carriers & slings

Check shoes, springs, any oil leaks on rail clamp unit

Monthly Check carbon brushes on hoist motors

Inspection of wire ropes / rope guard rollers and plates

Clean air con filters in E-room and operator’s cabin

Check hoist / boom / trolley brakes

Check and service gantry brakes (check air gap/brake pads, etc…)

Greasing gantry wheels’ bearings and gears

Measure trolley wheels’ flanges

Greasing rack and pinion lift

Check emergency batteries

General check and maintenance on hoist / trolley / boom blower units

– filters, etc…

2-Monthly Greasing trolley / hoist / boom / headblock / trolley sheaves

Greasing on stay bar pins / boom hinges / trolley and hoist guide

rollers

General inspection / maintenance on main hoist / trolley / boom drive

arrgt

3-Monthly Greasing trolley / hoist / boom wire ropes

Check axial / lateral plays on all sheaves

Service limit switches (rail clamp / storm pin / boom latch / boom

tackle blocks / etc….

Torque proofing on gantry brakes

Yearly Crack test on headblock twistlocks & guides


INSPECTION CHECK LIST STS HANJUNG

NO. INSPECTION PARTS INSPECTION INSPECTION INTERVAL

SUB

ASSEMBLY

ITEM

DA

ILY

1 W

EE

K

1 M

ON

6 M

ON

1 Y

EA

R

1 Runway Gantry rail Cracks, deformation, wear •

Installation of gantry rail Measurement •

2 Equipment on

dock

Crane end stopper Cracks, deformation •

Anchor socket Looseness of bolts •

Tie down support Rust •

3 Power

feeding for

Gantry (cable

reel)

Electrical cable Damage •

Cable trench Damage •

Cable guide Damage •

Limit s/w contact •

Torque coupling •

Drive system •

4 Structural

parts

Bolt, nut Looseness, missing, rust •

Welded Line Cracks •

Structural member Cracks, deformation, rust •

Pin Wear, lubrication •

Walkway, handrail Deformation •

Trolley rail Cracks, deformation, wear •

Installation of trolley rail Measurement •

5 Gear Reducer Casing Cracks, deformation, rust •

Gear Cog mesh, wear •

Key Deformation, looseness •

Shaft Deformation •

Bearing Wear, lubrication temperature •

Oil seal Leakage •

Bolt, nut Looseness, missing •

Oil Quantity, impurities leakage •

Circulation oil pump Function •

Total assembly Noise, vibration •

6 Open gear

train

Gear Cog mesh, wear •

Key Deformation, looseness •

Shaft Deformation •

Bearing Wear, lubrication temperature •

Oil Grease •


Oil seal Wear •

7 Brake Brake lining Wear •




SUB

ASSEMBLY

ITEM

DA

ILY

1 W

EE

K

1 M

ON

6 M

ON

1 Y

EA

R

Brake wheel Wear •

Lining & wheel Clearance •

Lever, rod, pin Deformation, looseness

missing •


Thruster Oil quantity, temperature •

Total assembly Function •

8 Gear

coupling

Gear teeth Wear •

O-ring Damage • Grease Quantity, impurities, leakage • Bolt, nut Looseness, missing • Key Deformation, looseness •

9 Rope drum Welded line Cracks • Rope groove Wear, deformation • Rope clamp Looseness of bolts • Bearing Wear, lubrication • Bolt, nut Looseness, missing •

10 Trolley wheel Flange, tread Wear deformation • Shaft Deformation • Bearing Wear, deformation • Oil seal Damage • Bolt, nut Looseness, missing • Total assembly Function •

11 Gantry wheel Flange, tread Wear, deformation • Shaft Deformation • Bearing Wear, lubrication • Oil seal Damage • Bolt, nut Looseness, missing • Total assembly

Function •

12 Sheave Rope Groove Wear deformation • Axle Deformation • Bearing Wear, lubrication temperature • Oil seal Damage Bolt, nut Looseness, missing Rope guard Damage, proper gap

13 Wire rope Base wire Broken •




SUB

ASSEMBLY

ITEM

DA

ILY

1 W

EE

K

1 M

ON

6 M

ON

1 Y

EA

R

(main hoist &

trolley)

External wire Rope dia., rust • Strand Loose, kink • Rope end clamp (seizing) Looseness missing • Lubrication •

14 Wire rope

(Boom)

Base wire Broken • External wire Rope dia., rust • Strand wire Loose, kink • Rope end clamp (seizing) Looseness missing • Lubrication •

15 Gantry drive Gear reducer • Coupling • Open gear Refer to No. 6 • Wheel Refer to No. 10 • Truck frame Crack, rust • Motor, electrical

equipment

Noise, vibration, temperature •

16 Stowage pin Anchor round bar Cracks, deformation rust • Pin bolt, nut, chain Looseness, missing •

17 Storm anchor Turn buckle Cracks, deformation • Link Cracks, deformation • Pin, bolt, nut Deformation, missing •

18 Rail Clamp Shoes Deformation, wear lag time • Pin, Bolt, nut Deformation, looseness

missing •

Rail & shoe Clearance • Hydraulic unit • Limit Switch Function •

19 Buffer Body Deformation • Oil Oil quantity, leakage • Bolt, nut Looseness, missing •

20 Checker’s

cab

Equipment in the cab Function, missing •

21 Quick change

head block

Frame Cracks, deformation • Twist lock Deformation, wear, cracks • Distance between twist

locks

Measurement •

Manuals twist lock

operating lever

Deformation •

Limit switch Function •




SUB

ASSEMBLY

ITEM

DA

ILY

1 W

EE

K

1 M

ON

6 M

ON

1 Y

EA

R

Sheave Refer to No. 12 • Bolt, nut, pin Looseness, missing • Cable tub Deformation, cracks •

22 Telescopic

spreader

Frame Cracks, deformation • Twist lock Deformation, wear, cracks • Flipper Cracks, deformation • Pin, bolt, nut Looseness, missing • Limit switch Function • Distance between twist

locks

•

Hydraulic equipment • 23 Trolley Frame Cracks, deformation •

Wheel Refer to No. 10 • Sheave Refer to No. 12 • Turn buckle Cracks, deformation • Bolt, nut Looseness, missing • Limit switch Function • Limit switch bracket Deformation •

24 Operator’s

cab

Supporting bolts for cab Looseness, missing • Instruments Function, missing • Window wiper Function, missing • Fire extinguisher Exchange of filling up gas • Vent. Fan

Function •

25 Main hoist &

trolley drive

Motor Noise, vibration, temperature • Brake Refer to No. 7 • Wire Rope Refer to No. 13 • Reducer Refer to No. 5 • Gear coupling Refer to No. 8 • Brake drum coupling Refer to No. 8 • Rope drum Refer to No. 9 • Pillow block Wear & lubrication of bearing • Limit switch Function • Bolt, nut Looseness, missing • Geared motor Noise, vibration, temperature •

26 Boom hoist Motor Noise, vibration, temperature • Brake Refer to no. 7 • Wire rope Refer to No. 13 •




SUB

ASSEMBLY

ITEM

DA

ILY

1 W

EE

K

1 M

ON

6 M

ON

1 Y

EA

R

Reducer Refer to No. 5 • Gear coupling Refer to No. 8 • Brake drum coupling Refer to No. 8 • Rope drum Refer to No. 9 • Pillow block Wear & lubrication of bearing • Limit switch Function • Bolt, nut Looseness, missing • Geared motor Noise, vibration, temperature • Emergency brake •

27 Wire rope

rereeving

device

Geared motor Noise, vibration, temperature • Shaft Rust, deflection • Bearing & oil Lubrication, leakage • Bolt, nut Lubrication, missing •

28 Ventilating

fan for

machinery

house

Function •

29 Machinery

house 7.5

Ton

maintenance

crane

Hoist Function, lubrication • Gear oil Capacity, leakage • Hook Dimension •

30 Fire

extinguisher

in the

machinery

house

Exchange of filling up gas •

31 Trolley drive

sheave ass’y

(at the trolley

girder end &

boom end)

Frame Cracks • Sheave Refer to No. 12 • Bolt, nut Looseness, missing •

32 Trim/list/ske

w device

ass’y

Frame Cracks, deformation • Sheave Refer to No. 12 • Pin Deformation • Bolt, nut Looseness, missing • Hydraulic unit • Limit switch Function •

33 Main hoist

equalizer

Sheave Refer to No.12 • Rope clamp Loosenissing, missing •




SUB

ASSEMBLY

ITEM

DA

ILY

1 W

EE

K

1 M

ON

6 M

ON

1 Y

EA

R

sheave (at the

boom end)

Bolt, nut Loosenessing, missing • Load cell Function •

34 Trolley rope

tensioner

Sheave Refer to No. 12 • Rope Adjusting of rope length • Pin, bolt, nut Looseness, missing • Hydraulic unit •

35 Boom hoist

sheave

Sheave Refer to No. 12 • Frame Cracks, deformation • Shaft Deformation • Bolt, nut Looseness, missing •

36 Trolley main

hoist sheave

Sheave Refer to No.12 • Roller Deformation, wear • Frame Cracks, deformation • Pin Deformation • Bolt, nut

Looseness, missing •

37 Boom hinge

(upper)

Pin Deformation • Bearing Lubrication • Bolt, nut Looseness, missing •

38 Boom cab Equipment in the cab Function • 39 Forestay &

backstay

Link Deformation • Pin Deformation, lubrication • Bolt, nut Looseness, missing •

40 Boom Latch Latch Cracks, deformation • Pin Deformation • Bolt, nut Looseness, missing • Urethan bumper Damage • Limit switch Function •

41 Trolley

festoon

system

Electrical cable Damage • Rubber bumper Damage • Wire rope sling Rust, bolt • • Cable hanger wheel Lubrication, wear • Bolt, nut Looseness, missing • Rubber ass’y Damage •

42 Boom hoist

emergency

brake

Brake lining Gap, crack, wear • Hyd. Power unit • Limit switch Function •

43 Elevator


ANNEX B2- SCHEDULED MAINTENANCE FOR STS IMCC

INSPECTION CHECK LIST STS IMCC

S

NO

Lubrication

interval

Points of lubrication Lubricant/remarks

(S. Lubricant recommendations

1 Every 6 month Point Shaft S2 Multi-purpose grease

2 Monthly Pin of forestays S3 Multi-purpose grease

3 Monthly *) Boom hinge S3 Multi-purpose grease

4 If required Boom locking device S3 Multi-purpose grease

5 Monthly Actuator for limit

switch boom hoist at

pylon

S3 Multi-purpose grease

6 Every 6 month Bogie bolts,

compensating balancer

bolts


7 If required Head block, wind

anchoring, rail clamp


8 Every 6 month Gear and drum bearing S2 Multi-purpose grease

9 Every 6 month All rspe pulleys S2 Adhesive lubricant

10 Every 6 month Supporting rollers for

aux. trolley


11 Every 6 month Wheels for gantry,

trolley, aux. trolley


12 If required All ropes S4 Adhesive lubricant

13 Monthly Open gear long travel S4 Adhesive lubricant

14 If required All guides and joints S5 Low viscos. Lubr. Oil

15 Every 6 month Cable festoon (cable

chain)



General view of the crane lubrication points

Figure 1. General view of lubrification points


Oil Filling and changing Interval

Oil filing

Component Manufacturer Theorical

filling type

Quantity Lubricant

Hoist Gear PIV S1 260L CLP ISO VG 460

Boom hoisting gear PIV S1 200L CLP ISO VG 320

Trolley traveling gear PIV S1 4 x 28L CLP ISO VG 460

Gantry traveling gear PIV S1 8 x 24 CLP ISO VG 320

Maintenance crane

hoist gear

Kuli S1 1.5L CLP ISO VG 460

Maintenance crane

Trolley gear

Kuli S2 0.3Kg Gear grease

Spreader cable reel Wampfler S1 58L Shell Omala 200

Gear HV – cable reel Wampfler S1 45L CLP ISO VG 220

Hydr. Unit, spreader BROMMA B6 170L CLP ISO VG46

Hydr. Unit, band brake Bubenzer B6 30L Shell TELUS 37

Electro-hydr. Brake EMG 301/6 B6 2 x 9.2L HL 10

Lifting devices EMG 80/6 B6 4.2L HLIO

Table 2 Oil fill recommended

Some interval of oil change:

Hoist gear

Boom hoisting gear

Trolley traveling gear

Gantry traveling gear

Ace. To maintenance instruction.




Maintenance crane gear

Rope changing winch

Oil change every 2 years.

Gear HV-cable reel Oil change after 10000 operation hours, latest 3 years.

Hydr. Unit, spreader pn change as per Bromma Manual

Hydr. Unit, band brake Oil change after three month, each further oil change at least once year.

Electro-hydr. Brake

Lifting devices

Maintenance free, oil change every 2 years.

Attention The oil filling and changing regulations given by the manufacturers

will be applied as per the relevant sub-suppliers’ documentation

instruction or CHCL equivalent.

Table 3 Oil change interval


Selection of lubrication

Type Lubrication points Lubricants

S1 Spur gears; planetary gears; worm Kears EP gear oil

S2 Antifriction and frication bearing of the rope pulleys,

running wheels, drums bearings, chain drives, slewing

connection, jib pivot points, grease nipples ant gears,

drive shaft axles, motors and generators, general

grease lubrication points.

Lithium base multi-purpose

grease.

S3 Friction bearings of the travel bogie, central pivot,

cross-beam, bridge bearings, rope and chain

suspensions, load hook yokes, brake linkage, jib pivots

points.

Lithium base multi-purpose

grease with molybdenum

sulphide.

S4 Exposed toothed wheels of the slewing connection,

running wheel drives, transmissions, wire ropes and

load chains.

Low-viscous lubricating oil

B6 Hydraulic unit. EP hydraulic oil

B7 Pressure oil pumps, turbo-coupling Hydraulic oil

B8 Hydraulic slewing gear brake, foot operation. Brake fluid

Table 4 Select lubricant


Maintenance Schedule Inspection period:

Lubricants See Table: 1,2,3,4

D Every day

W Every week

M Every month (250h)

3M Every third month (1000h)

6M Every six month (2000h)

Y Every year (4000h)

H Running hours

Maintenance Interval:

INSPECTION CHECK LIST -STS IMCC

~

Q

~

Description Inspection Period Designation Lubricant

D W M 3

M

6

M

Y H

Crane travelling mechanism

101 Gantry Gear

unit

• Check gear unit for

uncommon noise, leakage

• Clean vent plug

• Check all fixing screws for

tightness

• Complete inspection of

gear unit

• Lubricate S1,241

102 Wheel Bearing

self aligning

roller bearing

• Check bearing noise for

changes

Wheel • Check abrasion and

damages

103 Bogie pins • Check for wear and

damage

104 Storm anchor

pin

• Clean surface, check fixing

105 Motor • Check noise and working

temperature

106 Motor

coupling

• Visual check for buffer

elements

107 Motor brake • Air gap inspection

• Check limit switch

108 Rail brake • Lubricate B6,201

• Check lubricant level

• Serration shoe check

• Check limit switch

109 Cable reel • Check ace the manual

Trolley



~

Q

~


D W M 3

M

6

M

Y H

201 Gear unit • Check gear unit for


• Clean vent plug


tightness


gear unit

Lubricate S1,281

202 Wheel bearing • Checking bearing noise for

changes


temperature S3

204 Motor

coupling

• Check element for damage

(backlash occurs)

205 Wheel • Check abrasion and

damages

206 Festoon (cable

chain)

• Inspection

• Trolley grease

207 Electro

Thrustors

• Check reserve stroke

208 Brake • Check wear and ligning,

perform brake test by

pressing the emergency

button (Low spec: II)

Hoist Unit

301 Gear unit • Check gear unit for


• Clean vent plug


tightness


gear unit

Lubricate S1,2601

302 Drum bearing • Check bearing noise for

uncommon change

303 Drum coupling • Check wear of the tooth

system of the coupling and

sealing ring/change if

necessary

304 Motor

coupling


(backlash occurs)


temperature

Clean vent plug

306 Electro • Check reserve stroke



~

Q

~


D W M 3

M

6

M

Y H

thrustors




button (spreader in

position)

308 Pulley bearing • Check bearing noise for

changes

309 Brake band • Check wear and ligning,

perform brake test ace

Bubenzer manual

310 Hydraulic unit • Oil change B6,401

• Check Oil level

311 Trim/skew/list

hydy. Unit

• Oil change B6,3001

312 Trim/skew/list

cylinders

• Check oil level

• Running function test,

leakage check

313 Cable reel • Check ace the manual

Boom hoist unit

401 Gear Unit • Check gear unit for


• Clean vent plug

Check all fixing screws for

tightness


gear unit

• Lubricate S1,2001

402 Drum bearing • Check bearing noise for

uncommon noise

403 Drum coupling • Check wear of the tooth

system of the coupling and

sealingring/change if

necessary

404 Band brake • Check wear and ligning,

perform brake test ace

Bubenzer manual

405 Hydraulic unit • Oil level check

Oil change B6,301

406 Electro

thrustor

• Check reserve stroke




button



~

Q

~


D W M 3

M

6

M

Y H

408 Motor

coupling


(backlash)


temperature

• Clean vent plug

410 Emergency

drive

• Running test

411 Boom rope

balancer

• Visual check tighted the

connection if necessary

Head Block

501 Connection

twist locks

• Check condition, wear or

cracks

502 Rope pulley • Check condition and wear

Accessories in machinery house

601 Maintenance

crane

• Lubricate

• Inspection before use

Crane accessories

701 Festoon system • As per detail check list of

manufacturer document

702 Driver • Check filter

703 Wind

measurement

device

• Check operation

704 Elevator lift • See detail check list in

manufacturer document

705 HV-cable

drum

• Visual inspection

• Oil change 581

Operation limit switches

801 Hoist limit

switch up

• Check operation damage

802 Hoist limit

switch down


803 Boom hoist

limit switch up


804 Boom hoist

limit switch

down


805 Trolley limit

switch

waterside


806 Trolley limit

switch LS


807 Trolley

parking


Steel Structure



~

Q

~


D W M 3

M

6

M

Y H

901 Hinge point

boom-girder

• Check condition

902 Trolley rail

and rail joint

• Check condition

903 Forestay

intermediate

joint

• Check condition

904 Forestay

hinge point

• Check condition

905 Rope pulleys • Check abrasion of pulley

906 Rope pulley

bearing,

Cylinder

roller bearing

• Check bearing noise for

damage

907 Boom locking

mechanism

• Check condition

908 All screws • Check all fixing screws for

tighteness

909 All tube (hose

connections)

• Check all connections and

conditions

Ropes

1001 Hoist ropes • Lubricate every 100

operating hours

1002 Boom hoist

rpes

• Lubricate every 100

operating hours

1003 Aux trolley

ropes

• Lubricate every 100

operating hours


ANNEX B3- SCHEDULED MAINTENANCE FOR RTG IMCC

S

No.

Name of the

Components / Sub-

assemblies / System

Nature of work Periodicity Remarks / Actions to be

taken

1. Gantry Drive System:

(a) Tyre, Rim & Air

Intake Valves.

i) Checking of external

appearance & any

damage

As per

maker’s

ops. and

mtce

manuals

Attending & rectification of

defects & replacement, if

required. In addition, works

to be carried out as per

advice of CHCL.

ii) Air Pressure of Tyres “ Adequate air pressure to be

assured.

(b) Wheel Axle Checking of condition &

any damage.

“ Attending & rectification of




advice of CHCL.

(c) Bearing i) Checking for noise “ Replacement, if necessary.

ii) Checking of vibration

and temperature noise

“

iii) Lubrication of Wheel

Bearings.

“

(d) Wheel Guard Checking of damage “ Attending & rectification of




advice of CHCL.

(e) Gear Box &

Mountings

i) Checking for Noise &

Vibration

“

ii) Checking for noise,

vibration &

temperature rise of

Bearings.

“

iii) Checking of damage “

iv) Checking of Gear Box

Oil Level

“

v) Changing Gear Box

Oil

“

vi) Greasing the Bearings “

(f) Chains &

Sprockets

i) Functional Check “ Attending & rectification of




advice of CHCL

ii) Checking of Chain

Link & Joint

“

iii) Checking of Chain

Guard

“

iv) Dress up of chains

with Camex compound

“

(g) Motor i) Noting Motor Current “ Attending & rectification of




advice of CHCL.

ii) Checking of Motor

Casing

“

iii) Cleaning of Motor

with Vacuum Cleaner.

“

(h) Brake i) Checking of damage “ Attending & rectification of


required. In addition, works ii) Adjustment of Brake “


S

No.

Name of the

Components / Sub-

assemblies / System


taken


advice of CHCL

(i) Coupling Checking of damage “ Attending & rectification of




advice of CHCL.

(j) Anticollision

Sensor

Functional Check “

(k) Lubrication

system

i) Functional Check “

ii) Greasing “

2. Trolley Drive

a) Motor i) Noting Motor Current “ Attending & rectification of




advice of CHCL.

ii) Checking Motor

Casing

“

iii) Cleaning of Motor

with Vacuum Cleaner

“

b) Gear Box &

Mountings

i) Checking for Noise &

Vibration





advice of CHCL.

ii) Checking for noise,

vibration &

temperature rise of

Bearings.

“

iii) Checking of Damage “

iv) Checking of Bearing

for damage

“ Replacement, if necessary.

v) Checking Gear Box

Oil Level

“ Topping up, if necessary.

vi) Changing Gear Box

Oil

“

vii)Greasing the Bearing “ Monthly

c) Brake i) Checking of damage “ Attending & rectification of

defects &

Replacement, if required. In

addition, works to be carried

out as per advice of CHCL. ii) Adjustment of Brake “

d) Coupling Checking of damage “ Attending & rectification of




advice of CHCL.

e) Proximity

Switch & Limit

Switch

Checking of Forward /

Reverse Proximity Switch

and End Limit Switch

“

f) Wheel Checking of damage,

alignment, etc.

“

g) Lubrication

System


i) Greasing “

3. Anti-sway System

with Rope,

Cylinder, etc.

(i) Checking of external

appearance & damage

of Wire Rope





S

No.

Name of the

Components / Sub-

assemblies / System


taken

ii) Checking of Rope

Sheave & Socket end.

“ to be carried out as per

advice of CHCL

iii) Checking of Power

Pack for leakage of oil

from cylinder & hoses

“

iv) Observing

performance of Anti-

sway Cylinder

“

v) Observing

performance of Drive

Mechanism as a whole

“

vi) Checking of Hydraulic

Oil Level


vii)Cleaning of Hydraulic

Oil

“

viii) Changing Power

Pack Hydraulic Oil

“

ix) Checking of Motor

Current





advice of CHCL.

x) Checking of Motor

Connection

“

xi) Checking of coupling

for damage

“

xii)Checking of Breather

for damage

“

xiii) Checking of Scroll

Drum for damage

“

xiv) Greasing the Rope “

xv) Check Anti-sway

Relief Valve





advice CHL

4. Skewing / Tilting

System

i) Checking of Oil Level “ Topping up, if necessary.

ii) Lubrication of skew

path & rollers.

“

iii) Checking of Power

Pack for leakage from

Cylinder Seals &

Hoses





advice CHL iv) Checking of Skewing /

Tiliting Cylinder and

Mechanism for

damages & leakages

“

v) Checking of Potential

Meter on the Cylinder

“

vi) Checking ofCylinder “


S

No.

Name of the

Components / Sub-

assemblies / System


taken

Connection Points.

vii) Checking of Pump

Pressure

“

viii) Observing

performance of

Hydraulic Pump,

Cylinder, Switch &

Valves

“

ix) Cleaning of Hydraulic

Oil

“

x) Greasing “

xi) Checking of Hydraulic

Filters

“ Replacement, if required.

5. Hoisting System

a) Motor i) Noting Motor Current “ Attending & rectification of




advice CHL

ii) Checking Motor

Casing

“

ii) Cleaning of Motor

with Vacuum Cleaner

“

b) Coupling Checking for damage

c) Gear Box &

Mounting

i) Checking of Noise

& Vibration

“

ii) Checking for

noise, vibration &

temperature rise of

Bearings

“

iii) Checking of damage “

iv) Checking of Gear Box

Oil Level


v) Changing Gear Box

Oil

“

vi) Greasing the Bearing “

d) Cooling Fan i) Functional Checking Attending & rectification of




advice of CHCL

ii) Cleaning

e) Hoist Wire

Rope, Rope

Fastening, Rope

Drum, etc.

i) Checking of external

appearance & damage.





advice of CHCL.

ii) Checking of Drum

condition.

“

iii) Checking for

condition of all

sheaves

“

iv) Checking for “


S

No.

Name of the

Components / Sub-

assemblies / System


taken

condition of Rope End

Sockets.

v) Measuring Wire Rope “

vi) Greasing Wire Rope “

vii) Greasing Hoist Drum “

f) Brake / Limit

Switch

i) Functional Check “ Attending & rectification of




advice of CHCL

ii) Checking of damages “

iii) Adjustment of Brake “

g) Rotary Switch Check of damages “

h) Weight / Cam

Switch

Check of damage “

i) Tacho & Over

Hoist

Connection.


ii) Checking of damage “

j) Lubrication

system


ii) Greasing “

6. Steering System i) Checking of Power

Pack for leakage of oil

from cylinder & hoses.





advice of CHCL

ii) Checking of Hydraulic

Oil Level

“ Topped up, if necessary.

iii) Cleaning of Hydraulic

Oil

“

iv) Changing of Power

Pack Hydraulic Oil

“

v) Checking of Motor

Current





advice of CHCL

vi) Checking of Motor

Connection

“

vii) Checking of coupling

for damage

“

viii) Checking of

Breather for damage

“

ix) Greasing Bearing

x) Checking of Duplex

Cylinder, Tie Rod &

Pivot Pin





advice of CHCL xi) Checking position &

Locking Limit Switch

“

xii) Checking Relief Valve “

xiii) Lubrication

System Functional

Check & Greasing

“

xiv) Observing “


S

No.

Name of the

Components / Sub-

assemblies / System


taken

performance of system

as a whole

7. Diesel Generator Set.

a) Diesel Tank i) Checking of Diesel

Fuel Level

“ Topping up, if necessary

ii) Cleaning of Diesel

Fuel Tank

“

b) Diesel Engine i) Carrying out “B”

Check Servicing

“

ii) Carrying out “C”

Check Servicing

“

iii) Carrying out “D”

Check Servicing

“

iv) Carrying out “E”

Check Servicing

“ “E” Check Maintenance is

necessary when engine

operating conditions signify

deterioration in performance,

as can be ascertained by

symptoms i.e. high blow by,

heavy smoke, loss of power,

high oil temperature, high

water temperature, low lub

oil pressure, unusual noise

and vibration,etc.

v) Checking of

Operator’s Report



required, as per the

Operator’s report In

addition, works to be carried

out as per advice of CHCL

vi) Checking of Engine

Oil Level

“ Topping up, if necessary

vii) Checking of Engine

Coolant Level

“

viii) Checking of

Battery condition





advice of CHCL.

ix) Visual checking for

damages, leaks, look

out for Frayed Belts or

any abnormal noise.

“

x) Checking of Air

Cleaner

“

xi) Checking of Pre-

Cleaner Dust Pan

“


S

No.

Name of the

Components / Sub-

assemblies / System


taken

xii) Checking of Restrictor

Indicator

“

xiii) Changing Air

Cleaner Element

“

xiv) Changing Oil Bath

Cleaner Oil

“

xv) Draining Air Tank “

xvi) Changing Engine

Oil

“

xvii) Changing Primary,

Secondary & Bypass

Fuel Filter

“

xviii) Checking Engine

Coolant & DCA

Concentration Level

“ Adding make up and

changing element, if

necessary.

xix) Changing Crank

Case Breather & Air

Compressor Breather

“

xx) Changing Adjustment

of Valve & Injector

“

xxi) Changing

Annyroid Oil and

Hydraulic Governor

Oil.

“

xxii) Replacing

Annyroid Breather

“

xxiii) Inserting Back

Side Idler

“

xxiv) Observing

performance of all

safety parameters like

over speed, Tacho

Meter, Water

Temperature, Lub Oil

Temperature, Lub Oil

Pressure,etc.

Attending & rectification of




advice of CHCL

xxv) Draining of water

and sediment

“

from Fuel Tank

and Fuel Filter

though Drain Cock

“

xxvi) Checking for

leakage of Fuel, Oil,

Water & Exhaust Gas





advice of CHCL.

xxvii) Filling up of

Radiator with distilled

“


S

No.

Name of the

Components / Sub-

assemblies / System


taken

water

8. Telescopic Spreader i) Visual check for any

damages





advice of CHCL.

ii) Functional Check “

iii) Checking of Hydraulic

Oil Leakage from

seals of Telescopic

Cylinders and also

checking all Hydraulic

Hoses for leakage

“

iv) Checking of Hydraulic

Oil Level


v) Changing Power Pack

Hydraulic Oil

“

vi) Functional Check for

Twist Lock





advice of CHCL.

vii) Checking of Twist

Lock for any damage

“

viii) Checking of

Flipper Condition

“

ix) Functional Check for

Flipper

“

x) Checking of Electrical

Connections

“

xi) Measurement of

System Pressure

“

xii) Checking of Motor

Coupling

“

xiii) Checking of Twist

Lock Pin for damage

“

xiv) Checking of Land

Pin for damages.

“

xv) Checking of all

linkages / Chains

“

xvi) Lubrication system

checking for any

defects.

“

xvii) Checking of

Locking of Spreader

Beam

“

xviii) Checking position

of Striker and

Functioning of Sensor

and Proximity Switch

“

xix) Observing “


S

No.

Name of the

Components / Sub-

assemblies / System


taken

performance of

Hydraulic Valves

xx) Observing

performance of

Flipper Actuator and

Spreader Pump

“

xxi) Trailing Cable

Junction Box checking

“

xxii) Spreader Pump

Motor checking

“

9. Electrical System i) Checking all lighting

and sockets





advice of CHCL.

ii) Checking all

connectors / relays

“

iii) Checking wiring

tightness

“

iv) Checking Joint Box

Terminal

“

v) Checking (Including

functional check) of

Warning Bells and

Flashing Lights,

mounted on the

structure of the

RTYGCs, near ground

level.

“

10. Cooling System Functional Check and

Cleaning





advice of CHCL.

11. Operator’s Cabin i) Checking of Fault

Indication Panel

“

ii) Checking of Master

Controller & Push

Button

“

iii) Checking of Amplifier

of Public Address

System & Intercom.

“

iv) Checking of

Emergency Stop Push

Button





advice of CHCL.

v) Checking overall

lighting

“

vi) Checking of Load Cell

Display & Wind

Speed Display

“

12. Anemometer i) Checking (including “ Attending & rectification of


S

No.

Name of the

Components / Sub-

assemblies / System


taken

Functional Check) of

Audible Alarm




advice of CHCL. ii) Checking of Wind

Speed Display – both

at the Operator’s

Cabin & the leg

portion of the

RTYGCs.

“

13. Major Structural

Joints

Checking of all joints and

bent structural members,

Operator’s Cabin,

Checker’s Cabin, Trolley

Paths & other related jobs.





advice of CHCL.

14. Miscellaneous i) Checking of all

Emergency Push

Buttons.





advice of CHCL. ii) Checking of

Interlocking Operation

“

iii) Washing & Cleaning

of RTYGCs.

“

iv) Checking of PLC

Panels





advice of CHCL.

Note: 1) Above Maintenance Schedule is not exhaustive and is given for guidance only. Any addition,

alteration, modification, deletion of the schedule may be done by the contractor during execution of

the Contract considering the actual requirement. The contractor shall the RTG Cranes manufacturer’s

recommendations/manuals where appropriate.

2) In case of the following items, works will need to be carried out as per OEM’s Maintenance Manual

and in presence of representative of OEM / authorised organization of OEM :-

a) Diesel Engine (both for Main Power Supply & Auxiliary Power Supply)

b) Spreader

c) Motors, Power Electronics, Control System (Drives), Crane Management System (CMS),

Programmable Logic Control (PLC)

d) Gear Boxes

e) Hydraulic Systems.


GENERATOR SET MAINTENANCE SCHEDULE (CAT)

No. of hours (every) 250 1000 3000 5000

(TA2)

6000

Description of works A B C D E

ENGINE – Caterpillar 3406

1. Scheduled Oil Sampling (S.O.S) A A A A A

2. Renew engine oil (36L) A A A A A

3. Renew engine oil filter A A A A A

4. Clean crankcase breather A A A A A

5. Check coolant anti-freeze level A A A A

6. Clean primary fuel filter (strainer) A A A A A

7. Renew engine fuel filter A A A A A

8. Clean water separ unit A A A A A

9. Inspect/adjust alternator and fan

drive belts

A A A A A

10. Check battery level and top up A A A A A

11. Inspect/check radiator condition A A A A A

12. Inspect/clean air intake filter A A A A A

13. Check all indicators A A A A A

14. Inspect electrical connections on

engine, alternator and starter

A A A A A

15. Inspect all engine sensors and

wiring

B B B B

16. Check fuel control linkage B B B B

17. Scheduled Coolant Sampling B B B

18. Renew thermostat, gasket and seal C C

19. Inspect internal components of

turbo-charger

C C

20. Check and tighten, front and rear

engine mounting

C C

21. Inspect condition of crankshaft

vibration damper

C C

22. Check/adjust valve bridge C C

23. Check/adjust valve lash/clearance C C

24. Check/renew valve rotators C C

25. Check/adjust fuel ratio control, and

idle speed

C C

26. Clean/inspect/test/replace fuel

injectors/nozzles

D

27. Inspect water pump for leaks D

28. Lubricate fan drive bearing

(Lithium)

D

29. Check battery charging system D

30. Renew CAT engine coolant (ELC)

(80L)

E


ANNEX B4- SCHEDULED MAINTENANCE FOR RTG ZPMC

Scheduled Maintenance for RTG ZPMC

Inspected

Components

Inspection Items Inspection

Method and

Apparatus

Inspection Criteria Inspection

Period

S.

No.

Description S.

No.

Description

1. Reducer 1. Lubrication

amount

Visual, with

oil scale

Indicated range on the

scale

Per month

2. Sealing Visual Fixed joint: o leakage.

Relatively moving joint:

no drip

Per month

3. Running

condition

Testing, hear

and feel

No abnormal sound,

abnormal heating

Per month

4. Bolt connection Knock and test No loosening Per month

5. Oil quantity Chemical

analysis

To be specified by

standard

Every

season

6. Gear meshing Visual test Tooth face sooth and

clean normal meshing

Every

season

7. Wear of gear

wheel

Measure Wear is less than 10%

tooth original thickness

Every year

2. Drum 1. Wear of the

drum shell

Measure Wear is less than 15%

original thickness

Every half

year

2. Wire rope clamp Knocking No damages Per month

3. Rope grooves Visual No damages

4. Fatigue cracks Visual No damages Per month

5. Bearing

lubrication

Visual Proper lubrication Per month

3. Wire rope 1. Lubrication Visual Grease is not dried,

distributed uniformly

Per month

2. Wear Measure Diameter refuced by <7% Per month

3. Wire broken,

strand broken

Visual Broken wire <10% no

strand is broken

Per month

4. Torsion or

corrosion

Visual No torsion, no corrosion Per month

4. Sheave 1. Cracks Visual No cracks Per month

2. Sheave rotation Hearing test Maneuverable, no

abnormal noise

Per month

3. Uneven wear of

the groove

Measure Less than 3mm Every

season

4. Wear of groove

thickness

Measure 20% original thickness Every

season

5. Wear at groove

bottom diameter

Measure <50% wire rope diameter Every

season

6. Damage Visual No damage Per month

7. Bearing Hearing, visual No abnormal noise proper

lubrication

Per month

5. Brake 1. Brake base

frame

Visual No cracks Per month

2. Wear of

thickness of

brake pads

Measure <50% original thickness Per month

3. Spring Visual, No yield deformation Every



Inspected

Components


Method and

Apparatus


Period

S.

No.

Description S.

No.

Description

measure season

4. Wear of shaft or

bore

Measure <5% original diameter Per month

5. Hydraulic

thrusters

Visual No oil drip, normal

activation

Per month

6. Clearance when

released

Visual

measure

>0.6mm, <1.5mm Per month

7. Bolts, nuts Knocking test

hammer test

No loosening Per month

8. Operation

condition

Testing and

observe

Normal operation,

reliable, no abnormal

heating, smell and action

Per month

6. Brake disc 1. Brake disc body Visual No cracks Per month

2. Wear in disc

thickness

Measure <4% original thickness Every

season

3. Unevenness of

disc surface

Measure <1.5mm Every

season

4. Friction surface Visual No cracks Per month

7. Coupling 1. Coupling body Visual No cracks Per month

2. Pins Visual No damage, normal wear Per month

8. Wire rope

suspension

device

1. Wire rope end,

screw lever

Visual No abnormal condition,

no cracks

Per month

2. Bolt connection Visual

knocking test

Normal, no loosening Per month

3. Wire rope

support rollers

Visual Normal operation, no

deformation at deport, no

cracks

Per month

9. Lubrication

points

1. Grease amount Visual To meet requirement Per month

2. Quality of

grease (oil)

Visual To meet regulation Per month

3. Nipples and

tubing

Visual No damage, unblocked Every

season

10. Trolley

wheels

1. Wheel body Visual No cracks Per month

2. Wear of wheel

flange thickness


season

3. Bending

deformation of

wheel flange in

thickness


season

4. Wear of tread in

thickness


season

5. Ellipticity Measure <1mm Every

season

11. Rubber tyres 1. Inflation

pressure

Measure 10.0kg/cm2 Per week

2. Surface of the

tyres

Visual No cracks Per week



Inspected

Components


Method and

Apparatus


Period

S.

No.

Description S.

No.

Description

3. Wheel bearing Visual, testing Proper lubrication, no

abnormal

Per week

4. Connection

bolts

Visual,

knocking test

Normal condition, no

loosening

Per week

12. Diesel engine 1. Air filter Visual Clean Per week

2. Lubricating oil Check Foreign matter and water

content meets standard

Per month

3. Water tank

cover

Visual No missing, no damage Per week

4. Diesel fuel tank

cover

Visual Ni missing, no damage Per week

5. Fan belt Test Tension meets

requirement

Per month

6. Sealing Visual No leakage Per week

7. Abnormal noise Hearing No abnormal noise Per week

13. Alternator set 1. Carbon brushes

& commutator

Test run,

visual

No sparks during running Per week

2. Wear of carbon

brushes

Measure Thickness >20mm Per season

3. Pressure of

brush spring

Measure 1.8-2.0N/cm2 Per season

4. Resistance of

insulation

Measure >1MΩ in hot state Per season

5. Wire connection Visual,

knocking test

No damage, no loosening Per week

6. Filtered cover of

the ventilator

Visual No dust & foreign matter Per week

7. Transmission

bolt

Testing No defects, tension meets

specified

Per month

8. Running

condition

Test run No abnormal noise no

abnormal heat

Per week

14. Trolley

horizontal

wheel

1. Horizontal

wheel body

Visual No defects such as cracks Per month

2. Clearance

between the

guiding rail

Measure 2- - 3mm Per month

3. Bolt connection Visual,

knocking test

No abnormal condition,

no loosening

Per month

4. Lubrication Lubricate Proper lubrication Per month

5. Wear Measure Meet technical

requirement

Per season

15. Gearing 1. Gear wheels Visual No cracks, no teeth

breakage

Per month

2. Piing on teeth

face

Visual <30% meshing face,

depth >10% original

tooth thickness

Per month

3. Wear of tooth Measure GB6067-85 Per year



Inspected

Components


Method and

Apparatus


Period

S.

No.

Description S.

No.

Description

thickness

4. Lubrication Visual Proper lubrication Per month

16. Universal

transmission

1. Connection Visual,

knocking

No loosening correct Per week

2. Lubrication Lubrication Proper lubrication Per week

3. Parts of shaft Visual No cracks Per week

17. Chain

sprocket and

chain

1. Running

condition

Visual

inspection

No abnormal condition Per week

2. Damage Visual No damage Per week

3. Lubrication Visual Proper lubrication Per week

18. Bumpers 1. Bumper body Visual No damage & cracks Per month

2. Support Visual

knocking

No cracks, firm

connection

Per month

3. Spring Visual No abnormal condition Per month

19. Headblock

twistlock

1. Crack damage Visual, NDT No cracks, no damage Per year

2. Wear Inspection As technically required Per season

20. Spreader

telescopic

1. Load bearing Visual,

measure

No damage no wear Per month

2. Rail Visual,

measure

No defects, wear within

permitted range

Per month

21. Cable chain 1. Cable clamp Visual,

knocking

Perfect no loosening Per month

2. Roller Visual Proper lubrication, no

damage

Per month

3. Support bracket Visual Perfect Per month

4. Bolt connection Visual

knocking

No loosening Per month

5. Cable Visual No damage Per month

22. Spreader

twistlock

1. Plasctic

deformation

Visual No plastic deformation Per month

2. Damage Visual No damage Per month

3. Tuning angle Testing 00, 90

0 Per month

4. Wear Measure As technically required Per year

5. Cracks Visual NDT No cracks Per year

23. Steel

structure

1. Box section

members

Painting Visual,

telescope

No large area

of peeling off

Per season

Welds Visual,

telescope

rulers

No cracks,

ultrasonic

and X-ray

test if

necessary

depth of

corrosion

<10% weld

height

Plate surface Visual,

rulers

No cracks,

local

deformation



Inspected

Components


Method and

Apparatus


Period

S.

No.

Description S.

No.

Description

<3% depth

of corrosion

<10%

2. Walkways stairs Oil (grease)

contaminated

damage

Visual Normal

walking, no

damage

Per month

3. Railings Damage Visual No damage Per month


ROUTINE MAINTENANCE 1. Maintenance requirements

1.1 Twistlock drive

1. Keep the round support surface lubricated. Grease after each operation.

2. Frequently check the position of the limit switch of lock/unlock twistlocks and

ensure it works without releasing fasteners. Inspect after every operation.

3. Check twistlock heads for damage and that tail bolts of twislocks are released

after every operation.

1.2 Plunger devices

1. Often check the springs of the plungers and grease to rustproof.

2. Often grease between the plungers and the twistlock box to rustproof.

3. Maintain clearance between limit switch and sensor terminal of the plungers.

Switch fasteners are not to be released.

4. Replace or repair the knock pin as soon as it is damaged.

1.3 The anti-friction block of moveable beams

The anti-friction block of the mainframe beams should be replaced when its

thickness reaches 20mm.

The anti-friction block top of the moveable beams should be replaced when its


The anti-friction block bottom of the moveable beams should be replaced when its


1.4 Telescopic bush chain and tension device

1. Grease the bush chain and chain wheel often.

2. The looseness of chain should be about 30mm.

3. The limit switches for 20’ / 40’ / 45’ should be in the right position and secure.

4.

1.5 Moveable beams

In 20’-position, grease the grease nipples underneath the mainframe after every 50

hours.

In fully expanded position, grease with a brush on the sliding area under the

moveable beams after every 1000 hours.

The amount of grease and service interval depends on spreader use and

environmental circumstances which vary from place to place.

2. Periodic maintenance and inspection 1.1 For a new spreader after 50 to 250 hours running:

1. Grease all lubrication points.

2. Check the telescopic roller chain. Tighten it if it can be moved more than

±25mm in the vertical direction.

3. Check every fastener on loosening and retighten it if necessary.

1.2 Every 1000 hours

1. For twistlock devices check the nuts on tightness, on “floating” at the

twistlock bearing concave surface, and check on smooth movement of

the plungers and on correct signal given.

2. Check every fastener on loosening and retighten it if necessary.

3. Check that all oil tank mountings are tight.

4. Check hydraulic pump pressure on correctness, oil piping on leakage,

hoses and fittings on damage and retighten loosened hose fittings,

replace hose, fittings with leak or the damaged fitting and hose

immediately.

5. Check pressure setting of every pressure relief valve.


1.3 Every 1000 hours lubricate and check the various points as shown in the lubrication

points manual. Check the complete hydraulic system, mechanical system and

electrical devices. Repair if any fault is found.

1.4 Every 1500 hours check all parts and components especially twistlock devices for

damage and replace them if damaged.

1.5 Every 3000 hours test the twistlock head and thread by ultrasonic inspection (UT) or

magnetic particle inspection (MT). If cracks or any other defects are found replace

them immediately.

NOTE: Generally, replace the twistlocks and the spherical washers after 2 years (24 months) of

operation or after 200,000 containers have been handled.

2. Maintenance and adjustment of main items

2.1 Adjustment of the telescopic position of the spreader

The telescopic motion of ZPMC spreader depends on two rectangle pushers

and a bush chain which are driven by the reducer of the oil motor. When the

spreader is extended to 40’ / 20’, the limit switch closes, signals the 40’ /20’

position, turns off the telescopic electromagnetic circuit, makes the valve core

return to the middle to cut off the oil channel of oil motor. At the same time th

e overflow valve of the telescopic channel unloads for protection. If the

spreader is forced by an external force and the telescopic length is changed,

the limit switch is opened and the electromagnet circuit is re-energized, then

moveable beams re-extend to the required length.

Therefore, the adjustment key of the telescopic position depends on the

adjustment of the limit switch. Mechanical limits are set before delivery and

generally need no adjusting.


GENERATOR SET MAINTENANCE SCHEDULE (CUMMINS)

No. of hours (every) 250 1500 6000 10000

Description of works A B C D

ENGINE – Cummins QSX15 1. Drain & renew engine oil (84L) A A A A 2. Renew engine oil filter A A A A 3. Renew engine fuel filter A A A A 4. Clean water separ unit A A A A 5. Renew water separ filter A A A A 6. Inspect/check radiator condition/coolant

level

A A A A

7. Check coolant anti-freeze level A A A 8. Inspect/clean air intake filter A A A A 9. Check all indicators A A A A 10. Inspect electrical connections on engine,

alternator and starter

A A A A

11. Inspect/adjust alternator and fan drive belts A A A A 12. Test genset off-load A A A A 13. Check battery level and top up A A A A 14. Renew coolant filter B B 15. Check air intake and exhaust system B B 16. Check all wire connections and the wiring

harness for damage

B B

17. Engine diagnosis thru ECM (Read fault

codes, cylinder performance test...)

C

18. Check & adjust overhead set C 19. Clean crankcase breather C 20. Check and tighten, front and rear engine

mounting

C

21. Inspect condition of crankshaft vibration

damper

C

22. Inspect radiator hoses, clamps & water

pump

C

23. Renew thermostat, gasket and seal C 24. Renew engine coolant CAT ELC (100L) C 25. Check fan drive hub D


ANNEX B5-SCHEDULED MAINTENANCE FOR RTG HHMC

SCHEDULED MAINTENANCE FOR RTG HHMC

No. Item Description Interval

1.0 Structure

1.1 Trolley rail Check rail surface wear, corrosion 1 week

1.2 Trolley rail clip Check bolts tightening, wear etc. 1 Month

1.3 Trolley rail joint at boom hinge

Check alignment, wear 1 Month

1.4 Trolley rail shear block Check welding, wear out etc. 1 Month

1.5 Trolley buffer Check leakage, deform, piston corrosion etc.

1 Month

2.0 Main hoist mechanism

2.1 Main hoist reducer

2.1.1 Check oil temperature Daily

2.1.2 Check for unusual gear unit noise Daily

2.1.3 check oil level 1 Month

2.1.4 Check gear unit for leaks 1 Month

2.1.5 Test oil for water content 1 year

2.1.6 First oil change after start-up 400h

2.1.7 Subsequent oil changes 18 months

2.1.8 Clean venting screw 3 Months

2.1.9 Re-greasse seals 3 Months

2.1.10 clean gear unit housing 18 months

2.1.11 Check tightness of fastening bolts first 400h, than 18 months

2.1.12 Complete inspection of gear unit

2.2 Main hoist drum coupling

2.2.1 Regrease 1000h, 6 months

2.2.2 Check alignment 6 months

2.2.3 Check tightness of fastening bolts 6 months

2.2.4 check wear 6 months

2.3 Bubenzer coupling

2.3.1 Check the brake disc is free of grease Daily

2.3.2 Check coupling misalignment 3 Months

2.3.3 Check brake disc wear(replace whan >1mm on each side or cracks)

3 Months

2.4 Main hoist motor brake

2.4.1 Check function of the brake system 1 Month

2.4.2 Check brake shoe lift-off 1 Month

2.4.3 Check lining wear/lining thickness 1 Month




2.4.4 Check thruster reserve stroke 1 Month

2.4.5 Check mobility of the brake linkage 1 Month

2.4.6 Check brake torque 1 Month

2.4.7 Check& adjust of limit swtiches, hand release

1 Month

2.4.8 Check & adjust AWC device 1 Month

2.5 Main hoist drum

2.5.1 Check for drum wear, crack etc. 1 Month

2.5.2 Check drum bearing operate noise, vibrate. 1 Month

2.5.3

Check drum pedestal bearing supporter fastening tighten

1 week

2.5.4

Check rope clip bolts tightening 1 week

2.6 Main hoist encoder device

Check coupling misalignment, wear, fastening tighten

1 Month

3.0 Trolley drive mechanism

3.1 Trolley drive reducer









3.1.9 Re-grease seals 3 Months




3.3 Trolley drive motor brake




3.3.4 Check thruster reserve stroke 1 Month

3.3.5

Check mobility of the brake linkage 1 Month


1 Month





3.4 Trolley drive encoder device

Check coupling misalignment, wear, fastening tighten

1 Month

3.5 Trolley wheel

3.5.1 Check wheel wear 1 Month

3.5.2 Check wheel alignment 1 Month

3.5.3 Check wheel bearing abnoise, vibrate 1 week

3.5.4 Check fastening tighten 1 week

4.0 Gantry drive mechanism

4.1 Gantry drive axle









4.1.9 Re-grease seals 3 Months




4.2 Gantry Bubenzer brake




4.2.4 Check condition of the brake drum 1 Month

4.2.5 1 Month

4.2.6 1 Month

4.2.7 Check brake torque 1 Month


1 Month


4.3 Gantry tyre

4.3.1 Check tyre 1 Month

5.0 Trolley horizontal roller




5.1 Check roller wear 1 Month

5.2 Check roller alignment 1 Month

5.3 Check wheel bearing abnoise, vibrate 1 week

5.4 Check fastening tighten 1 week

6.0 Spreader cable drum

6.1 Cable clip fastening 1 months

7.0 Main hoist reeving system

7.1 Main hoist rope Check rope wear, crack, lubration etc. 1 week

7.2 Rope end at hoist drum

7.2.1 Check rope socket tighten well 1 week

7.3 Rope-protecting roller Check abnormal wear 1 Month

7.4 Main hoist sheaves

7.4.1 Check sheave groove wear 1 Month

7.4.2 Check bearing unusual noise, vibrate etc. 1 week

7.4.3 Check fastening tighten 1 week

8.0 Energy chain system Detail according IGUS manual

Inspection 1 Month

9.0 E-house

9.1 Doors and windows Check doors open & close well, sealing 3 months

9.2 Ventilation fan Check working well 1 Month

9.3 Air conditioner

9.3.1 Check working well 1 Month

9.4 Lighting Check all working 1 Month

House keeping 3 months


ANNEX B6-SCHEDULED MAINTENANCE FOR STS HHMC

No

Area

System

Task

Description

Man

Time

(min)

Instructions

PRE – OPERATION

1 GNTY GNTY visual

inspection

Check the Gantry rail

obstructions or

damage

1 2

2 GNTY DRIV operating

inspection

Verify gantry speed

and acceleration

1 2 Run the gantry motions far

enough in each direction to

verify acceleration and top

speed.

3 ELEV ELEV operating

inspection

Verify operation of

elevator

1 0 Run the elevator all ways up

and down, stopping at each

landing and opening doors.

4 MHSE BHST

MHST

TRDR

visual

inspection

Check the brake

torque setting of boom

hoist motor, main hoist

motor and trolley motor.

1 1 Verify brake setting values.

5 OCAB DRIV operating

inspection

Verify trolley: speeds,

accelerations, smart

slowdowns, stops and

operation of festoon

system

1

4

Run trolley to outreach and

back reach to check the

functions listed and the

festoon system.

6 OCAB DRIV operating

inspection

Verify boom operation

from operator's cab

1 3.5 Pick up control power,

select boom hoist up or

down, then push boom hoist

run. Suggest to running

boom far enough to verify

operation. Not necessary to

run boom all the way up.

7 OCAB ACON

ELEC

visual

inspection

Check the function of

the air-conditioner, air

filter, lighting, defroster

and windshield wipers.

1 2

8 CRAN ELEC operating

inspection

Verify operation of E-

Stops at Ground

Gantry, Cab and E-

room.

1 7 Pick up control power in the

e- room, hit the e- stops and

check the CMS for the logs.

9

ELRM

ELEC

operating

inspection

Verify the absence of

logic overrides or

forces

1

3

Open PLC program, search

for any override or forces.

10

LSYS

HBLK

visual

inspection

Check the mounting

and function of the

hoist rope slack limit

switches

1

3

11

LSYS

HBLK

visual

inspection

Check the spreader

cable plugs connection

1 2

12

OCAB

LITE

operating

inspection

Verify gantry warning

lights and alarms.

1

1

Move the gantry in the

operator's cab, and check

the gantry warning lights

and alarms.

13

OCAB

LITE

operating

inspection

Check all indicating

lights in the operator's

cab

1

0.5

Push lamp test button in the

operator's cab to verify all

indicating lights in the

operator's cab

14

BOOM

LMTS

visual

inspection

Check the boom

collision wire, right side

and left side.

1

0

Verify that both boom

collision wires are in place

15

OCAB

OCAB

visual

inspection

Verify operation of

CCTV display and

Vessel Stow Plan

Display

1

0.5

Verify function of both

Push control power on,

operate the Cad cameras to


No

Area

System

Task

Description

Man

Time

(min)

Instructions

16 OCAB OTHR operating

inspection

the cameras and the

display

1 0 verify the function of them

and the display.

17

OCAB

OTHR

operating

inspection

Verify the operation of

operator's CMS display

1

0

Push CMS NEXT SCREEN

button on right console to

Verify the function of the

CMS.

18

CRAN

OTHR

operating

inspection

Verify the Public

address

1

0

Refer to SIEMENS's

maintenance manual <Gai-

Tronics Instruction Manual>

19

BRCH

REEV

visual

inspection

Check the

trolley tensioner

sheave in position

1

2

20

BRCH

SNAG

visual

inspection

Check the snag

cylinder in right position

1

0.5

21 SPDR SPDR visual

inspection

Check the drive chain

for security and

slackness

1 0.5

22

SPDR

SPDR

operating

inspection

Verify the

20,40,45 ft stop

1

0

From the Cab (with

27)

23

TRLY

SREL

visual

inspection

Verify that the

spreader cable is laid

in the grooves.

1

0.5

Before and after driving

main hoist full speed in the

operator's cab. Then check

if the spreader cable is

overlapped.

24

TRLY

SREL

operating

inspection

Check the spreader

cable reel motor and

reduce noise and

vibration

1

0

25

OCAB

STCN

operating

inspection

Verify main hoist:

speeds, accelerations,

upper/lower slowdowns

and stops.

1

1

(Perform with 2)

26

OCAB

STCN

operating

inspection

Check for

flipper, twist lock,

1

3

From the Cab

27

OCAB

operating

inspection

Check for function of

Control On indicating

light on right console

1

0

28

OCAB

STCN

operating

inspection

Check function of

spreader status

indicating lights

1

0

29

OCAB

STCN

operating

inspection

Verify Operator's Cab

Seat and Console

motions, both powered

and manual.

1

0.5

Use the switches on left

side console to move the

seat forward, reverse, front

height

up/down and rear

height up/down.

30 OCAB STCN operating

inspection

Verify proper function

of Operator's seat belt

and shoulder harness.

1 0.5 Check the fasteners for

tightness.

31 TRLY TRLY visual

inspection

Check main Hoist rope

and trolley rope are in

position

1 2 Walk the trolley girder and

boom observing rope,

sheaves, support rollers,

slap blocks and adjacent

structure.

32

SPDR

TLSS

visual

inspection

Level and Squareness

of Spreader

1

2

Verify that the spreader

home position is level and

square. If it is not, rehome

the TLS cylinder positions or

slip the ropes on the drums.

visual

Verify operation of: flood

lights, walkway lights, cab

light, machinery house, and

e-room. Turn on each light

system and verify it is

functional. Note any light


No

Area

System

Task

Description

Man

Time

(min)

Instructions

33 CRAN LTNG inspection Verify lighting 1 2 fixtures that are not

operational.

34

CRAN

OTHR

visual

inspection

Loose equipment and

tools.

1

0

Walk the machinery house,

trolley girder and boom

verifying there are no loose

parts or tools that could

move or fall from the crane

during operation.

35

MHSE

OTHR

visual

inspection

Doors and windows

1

0

Check the operators cab,

electric room, machinery

house and gantry cab to

verify that all doors and

windows are closed and

secured. Electric room doors

must be locked.

36

CRAN

OTHR

visual

inspection

Emergency equipment

1

1

Verify the presence of the

required stokes baskets, fire

extinguishers, and other

emergency equipment

provided on the crane.

SHIFT INSPECTION

37

ELRM

DRIV

visual

inspection

Check electrical control

panels noise and smell

1

1

38

MHSE

DRIV

visual

inspection

Check crane factor

plus controller, filter

and pqm for operation

1

1

39

OCAB

DRIV

operating

inspection

Verify slow speed hoist

operation within vessel

cell guides

1

2

Verify while the crane in

operation.

40

GNTY

GNTY

visual

inspection

Check the oil

temperature and

abnormal noise from

the hydraulic pump

and motor of the

gantry wheel brake

power units

1

2

41

MHSE

HYDR

visual

inspection

Check the oil

temperature and

abnormal noise from

the hydraulic pump

and motor of

emergency brake

power unit.

1

1

42

BRCH

HYDR

visual

inspection

Check for any

abnormal noise from

hydraulic pump and

motor of multi- function

power unit.

1

2

43

MHSE

MHST

visual

inspection

Check main hoist

noise and vibration

(motors, reducer,

brake, drum couplings

and drum bearings)

1

2

44

MHSE

MHST

visual

inspection

Check the main hoist

motor brake thrust

stroke reserve

1

0

See BUBENZER brake

manual for stroke reserve

adjustment.

45

REEV

visual

inspection

Check the reeving and

components of the

Main hoist and Trolley

1

10

Walk the crane during

operation from snag

sheaves to the boom tip.

Observe operation of rope,

sheaves, support rollers,

slap blocks, rope clamps

and structure.


46

REEV

visual

inspection

Check the gantry

stowage pins inserted

at end of work.

1

5

Verify that both gantry

stowage pins have been

inserted in the wharf at the

end of vessel operations.

47

MHSE

TRDR

visual

inspection

Check the trolley

abnormal noise and

temperature(motor,

reducer, drum coupling

and drum bearing )

1

2

48 MHSE TRDR visual

inspection

Check trolley motor

brake thrust stroke

reserve

1 1 See BUBENZER brake

manual for stroke reserve

adjustment.

49 ELRM visual

inspection

Check CMS fault

Log.

1 5 Check for any faults or

warnings.

50

MHSE

DRIV

visual

inspection

Drive motor vent fan

operation

0

Verify operation of the hoist

and trolley motor ventilation

fans.

51

MHSE

OTHR

visual

inspection

Machinery house

ventilation fans

1

In warm or hot weather,

verify operation of

machinery house vent fans.

52

ELRM

ACON

visual

inspection

Electric room air

conditioning

1

In warm or hot weather,

verify operation of

machinery house vent fans.

Daily

53

ELRM

ACON

visual

inspection

Check the function of E-

room AC

1

2

54

MHSE

BHST

visual

inspection

Check boom hoist motor

and brake noise and

vibration, make sure that

no grease and debris are

on the surface of the

brake disc

1

2

55

MHSE

BHST

measure

inspection

Main hoist, trolley drive

and boom hoist reducer

1

2

Measure oil temperature and

check for abnormal noise from

reducer

56

MHSE

DRIV

visual

inspection


and boom hoist DC

motors.

1

1

Make sure excessive grease

or oil is not leaking out of the

bearing housings. Refer to

SIEMENS's maintenance

manual.

57

ELRM

ELEC

visual

inspection

Verify the incoming

power current and

voltage from CMS or

PQM

1

1

Check the voltage and current

from CMS when in operation.

Current should be

approximately balanced

between the phases

58

CRAN

LITE

visual

inspection


walkway lights

,floodlights and aircraft

warning lights

1

5

Check the walkway lights,

floodlights and aircraft lights at

night shift. Replace the bulbs if

necessary.

59

BRCH

LITE

visual

inspection


control on indicating lights

1

2

Pick up control power and

check the indicating lights at

back reach, machinery house

and e-room, suggest to

Performing this task during

operation.

60

MHSE

MHST

visual

inspection

Check the boom hoist

drum, main hoist drum

and trolley drive drum

couplings connection

1

1

61

MHSE

MHST

visual

inspection

Make sure that no grease

and debris are on the

surface of the disc

1

1


No

Area

System

Task

Description

Man

Time

(min)

Instructions

62

OCAB

OCAB

clean

Clean the cab

Windows

1

10

63

BRCH

REEV

visual

inspection

Check the rope tensioner

cylinder

Leakage

1

1

64

BRCH

SNAG

visual

inspection

Check snag cylinder oil

leakage

1

1

65

BRCH

SNAG

visual

inspection

Check hydraulic system

oil leakage

1

2

66

SPDR

SPDR

visual

inspection

Check the fluid level of

expansion drive reducer

1

2

67

MHSE

TRDR

visual

inspection


and boom hoist high

speed motor brake discs.

1

1

Make sure that no grease and

debris are on the surface of

the trolley brake disc

Weekly:

68

MHSE

BHST

visual

inspection

Check boom motor drum

bearing noise ,

temperature and housing

bolts

1

5

69

MHSE

BHST

visual

inspection


motor brake thrust stroke

reserve

1

1

See BUBENZER brake

manual stroke reserve

adjustment.

70

MHSE

BHST

visual

inspection

Boom hoist rope clamp

tight

1

5

71

MHSE

BHST

visual

inspection

Check main hoist (2) and

boom hoist low speed

brake discs.

1

2

Check the emergency brake

disc surface.

Make sure that no grease and

debris are on the surface of

the disc. Clean with solvent

and repair as required.

72

MHSE

BHST

visual

inspection

Boom hoist motor brake

adjustment

1

2

73

MHSE

BHST

visual

inspection

Boom hoist low speed

brake adjustment

1

1

74

MHSE

DRIV

visual

inspection

Crane Factor +

ventilation and fans

1

3

Verify that the ventilation fan

mounted to the front door of

the Crane Factor + cabinet is

exhausting air properly, and

intake and exhaust openings

are not obstructed.

75

OCAB

DRIV

operating

inspection

Verify trolley over-travel

limit switches

2

3

Move trolley near to the over

travel limit switches, Actuate

the over travel limit switches

manually and try to pick up the

control power on, if the control

power can't be picked up, it is

ok. Select the limit backup

switch in

e-room and pick up control

power, and verify trolley motion

can be backed out.

76

ELRM

DRIV

replacement

Replace the cooling fan

of the AF-300 drive (This

must be an error.

Replacing a cooling fan

once per week is not

reasonable!)

1

8

Do not replace until after

disconnecting the power

supply. Refer to SIEMENS's

manual GEH-

100211.

77

FEST

visual

inspection

Festoon truck side guide

rollers.

1

10

Check the trolley side rollers

for wear

78

FEST

visual

inspection

Festoon truck main

support rollers.

1

0

Check the trolley main rollers

for wear

Check the motors for


No

Area

System

Task

Description

Man

Time

(min)

Instructions

79

FEST

visual

inspection

security of motorized

trolley

1

10

80

BKRH

FEST

visual

inspection

Trolley alignment

2

5

Verify that the trolley is running

parallel to the trolley rails

without binding on either side

wheel flanges. Verify that

water side trolley tow cables

are equal length and are

towing the trolley square with

the crane.

81

BKRH

FEST

visual

inspection

Tow cables

1

1

82

BKRH

FEST

visual

inspection

Cable secure on saddles

1

1

83

BKRH

FEST

visual

inspection

Condition of carriers and

drive trolleys

1

1

84

GNTY

GNTY

visual

inspection

Check gantry wheel

brake oil level.

1

2

If the oil level is below than

allowable lowest level on the

gauge, fill fluid to the tank.

85

LSSB

HBLK

operating

inspection

Ensure the function of

headblock pin engaged

and disengaged limit

switches

2

10

86

LSSB

HBLK

visual

inspection

Headblock junction box

and control station.

1

2

Check the junction boxes and

control station are

secured to mount.

87

LSSB

HBLK

tighten bolts

Check to make sure all

terminals in junction box

are well tightened

1

5

88

MHSE

HYDR

visual

inspection

Check the emergency

brake power unit.

1

2

Check oil level, leaks, and

proper operation.

89

CRAN

LITE

visual

inspection

Repair the function of all

work floodlights

1

5

Switch locates in e-room

90

MHSE

MHST

visual

inspection

Check main hoist reducer

oil level

1

2

91

MHSE

MHST

visual

inspection

Main hoist (2) and boom

hoist high speed motor

brake discs.

1

2

Check the brake disc. Make

sure that no grease and debris

are on the surface of the disc.

Clean with solvent and repair

as required.

92

MHSE

MHST

visual

inspection

Check main hoist drum

bearing housing bolts

1

5

93

MHSE

MHST

visual

inspection

Hoist mounting bolts

1

2

Check for loose motor, brake,

reducer, or idler stand bolts.

94

MHSE

MHST

visual

inspection

Hoist and trolley support

rollers

1

2

Check all UHMW support

rollers for excessive wear.

Replace or reposition as

necessary.

95

MHSE

MHST

visual

inspection

Hoist motor brake

adjustment

1

2

Verify brake operation and

adjustment to include lift-off,

wear adjustment, etc.

96

MHSE

MHST

visual

inspection

Main hoist low speed

brake adjustment

1

1

97

OHTA

lube

Grease twistlock housing

points, slides and moving

parts in the latch

assembly and fixture

assembly

1

20

98

BMTP

REEV

visual

inspection

Main hoist wire rope dead

end connection.

1

5

Check the main hoist rope

wedge clamp tighten. Verify no

slippage has taken place.


No

Area

System

Task

Description

Man

Time

(min)

Instructions

99

ROTR

lube

Grease the rotation

bearing

1

5

100

ROTR

lube

Grease the cylinder rod

ends

1

5

101

ROTR

lube

Grease pinion

& gear teeth

1

5

102

SPDR

SPDR

operating

inspection

Check hydraulic pressure

2

2

103

SPDR

SPDR

visual

inspection

Check hydraulic oil level

1

2

104

SPDR

SPDR

tighten bolts

Check torque on the bolts

holding the damper.

2

20

105 SPDR SPDR lube Lube the flipper gear 1 5

106

SPDR

SPDR

lube

Lube expansion drive

bearing with NLGI #2

1

5

107

SPDR

SPDR

lube

Lube spray, wipe or

brush full length of

expansion chain

1

5

108 SPDR SPDR lube Lube the twistlocks 1 5

109 SPDR SPDR clean Clean the lenses of all

twin 20 ft detection and

cell guide photosensors.

1 5

110

OCAB

STCN

clean

Make sure to keep the

seat clean

1

5

Dirt can impair the function of

the seat. Upholstery can be

quickly

and simply removed from the

seat frame for easy cleaning,

or replacement

111

MHSE

TRDR

visual

inspection

Check trolley reducer oil

level

1

2

112

MHSE

TRDR

visual

inspection

Check trolley rope clamp

tight

1

5

113

MHSE

TRDR

visual

inspection

Check trolley drum

bearing housing bolts

1

5

114

MHSE

TRDR

visual

inspection

Trolley motor brake

adjustment

1

2

115

TRLY

TRLY

visual

inspection

Check wheel lubricators

1

2

116

TRLY

TRLY

operating

inspection

Check cable reel gear

unit noise

2

5

TWO WEEKLY

117

BRCH

FEST

operating

inspection

Check the limit switch

function of festoon

system

1

10

118

GNTY

GNTY

visual

inspection

Wheel side surface

contamination with wheel

brake

1

2

119

BOOM

LMTS

visual

inspection

Check the gantry

switches.

1

2

Verify that both boom collision

wires are in place and that the

limit switch is approximately in

the correct position to be

activated by a pulled wire.

120

MHSE

MHST

measure

inspection

Check main

hoist emergency brake

lining

1

10

The minimum thickness of

lining is

5mm.if the thickness is less

than 5mm, it has to be

replaced.



lining is




No

Area

System

Task

Description

Man

Time

(min)

Instructions

121 MHSE MHST measure

inspection

motor brake lining wear 1 10 replaced. See Bubenzer

manual

4.8 For lining replacement.

122

SPDR

SPDR

visual

inspection

Check any damage to the

structure

1

5

123

SPDR

SPDR

measure

inspection

Check twistlock spacing

of the spreader at each

position

2

5

measure the twistlock spacing

at

20', 40' and 45' position.

124

SPDR

SPDR

visual

inspection

Check wear on the

spherical washer under

the twistlock nuts

2

60

Disassemble the twistlocks'

nuts for inspection. If any spot

damages and cracks are found

on the surface of this washer, it

has to be replaced.

125

SPDR

SPDR

visual

inspection

Check guide block for

wear & cracks

1

2

126

SPDR

SPDR

visual

inspection

Check the switches for

security and adjustment

1

2

127

SPDR

SPDR

visual

inspection

Check cylinder&hose for

oil leak

1

1

128

SPDR

SPDR

operating

inspection

Proper floating twistlocks

2

10

129

SPDR

SPDR

operating

inspection

Check landing switches

for security & adjustment

1

5

130 SPDR SPDR visual

inspection

Check flippers security

and damage

1

2

131

SPDR

SPDR

visual

inspection

Check flipper hydraulic

actuators for leaks

1

1

132

SPDR

SPDR

visual

inspection

Check flipper hydraulic

hose for leaks

1

1

133

SPDR

SPDR

visual

inspection

Check the cracks around

the access openings of

twistlock housings

1

1

134

SPDR

SPDR

visual

inspection

Check junction box for

security of gable beams

1

2

135

SPDR

SPDR

visual

inspection

Check all electric

connections of gable

beams

1

5

136

SPDR

SPDR

visual

inspection

Check weld connection

between gable ends and

twistlock housing

1

2

137

SPDR

SPDR

visual

inspection

Check excess wear on

the pick point

1

5

138

SPDR

SPDR

visual

inspection

Check hydraulic power

unit for security

1

2

139

SPDR

SPDR

visual

inspection

Check hydraulic filters for

leaks

1

1

140

SPDR

SPDR

visual

inspection

Check all plumbing for oil

leak

1

1

141

SPDR

SPDR

visual

inspection

Check motor for security

1

5

142

SPDR

SPDR

visual

inspection

Check gear box for

security

1

5

143

SPDR

SPDR

visual

inspection

Check slide plate & bolts

1

5

144

SPDR

SPDR

visual

inspection

Check twistlocks for

general wear

1

5

145

SPDR

SPDR

operating

inspection

Check landing pins for

proper operation

1

5

146

SPDR

SPDR

visual

inspection

INRS

dampers(2 each end) for

leaks of gable beams

1

5

147

SPDR

SPDR

visual

inspection

Check to ensure all

electrical connections are

in good

condition

1

40


No

Area

System

Task

Description

Man

Time

(min)

Instructions

148

SPDR

SPDR

visual

inspection

cat track of drive system

1

5

149

SPDR

SPDR

visual

inspection

security of all components

in the main electrical

cabinet

1

5

150

SPDR

SPDR

visual

inspection

Check clip spring on

relays in the main

electrical

Cabinet

1

2

151

SPDR

SPDR

operating

inspection

Function test all

components in the main

electrical

Cabinet

1

5

Check the fuses, relays and

power supply are working

properly.

152

SPDR

SPDR

operating

inspection

Check security of all

cables

1

5

153

SPDR

SPDR

visual

inspection

Check security of all

cables of hydraulic

system

1

2

154

SPDR

SPDR

operating

inspection

Expanding to all positions

starting at 20

feet position

1

1

155

SPDR

SPDR

operating

inspection

Retracting to all positions

starting at 45 feet

position

1

1

156

SPDR

SPDR

operating

inspection

Flippers up and down

1

1

157

SPDR

SPDR

operating

inspection

Twistlocks lock and

unlock

1

1

158

SPDR

SPDR

operating

inspection

Raise/lower center

twistlock housings

1

1

159

MHSE

TRDR

measure

inspection

Check the trolley motor

brake lining wear

1

5


lining is



replaced. See maintenance

manual 3.2.3 for lining

replacement.

160

MHSE

TRDR

visual

inspection

Check brake and brake

parts for wear and

damage

1

5

Monthly

161

LSSB

DCAB

clean

Cleanliness of Operator's

Cab

1

5

Clean the debris from the

cabin

162

MHSE

BHST

Visual

inspection

Check boom hoist motor,

brakes,

pillow blocks bolts

connection

1

10

Visually inspect and tap with

hammer if questionable each

bolt and connection.

163

MHSE

BHST

Visual

inspection

Check boom hoist

reducer oil level

1

2

164

MHSE

BHST

Visual

inspection

Check boom hoist and

main hoist emergency

brake oil leakage

1

1

165

MHSE

BHST

Visual

inspection

Verify boom hoist thrust

brake and emergency

brake capacity

2

20

166

CTS

CTS

Visual

inspection

Check the rope roller

wear

1

5

167

MHSE

DRIV

Visual

inspection

Check the commutator of

AC motors for

roughness

1

5

See SIEMENS's maintenance

manual

168 ELRM ELEC clean Clean all the debris from

the electric room

1 10

169 Check function of all 1 Verify functions and indicating


No

Area

System

Task

Description

Man

Time

(min)

Instructions

WSSB

ELEC

operating

inspection

indicating lights and

switches

2 lights in the Boom Operator's

Station

170

ELRM

ELEC

visual

inspection

Fuse and circuit breaker

in control panel

1

10

171 ELRM ELEC visual

inspection

Contacting condition of

relay and contactor

1 10

172

ELRM

ELEC

visual

inspection

Verify the function lights

of instrument

indications in

the e-room

1

2

Verify functions and indicating

lights in the

E-room

173

MHSE

ELEC

visual

inspection

Inspect DC motors for

cleanliness

1

2

Motors are to be kept clean

and ventilating openings clear

174

MHSE

ELEC

visual

inspection

Inspect the condition of

the DC motor brushes,

replace the worn ones

1

10

When the crimped marker

approaches entry into the

brush holder, brush

replacement should be

investigated.

175

TCTB

ELEC

visual

inspection

Check to ensure the

impeller and vane of

aerovane wind

transmitter are move

freely

1

10

176

TRLY

ELEC

visual

inspection

Confirm the grounding of

lighting transformer on

the cab roof

1

5

177

ELEV

ELEV

visual

inspection

Make sure all screw joints

of gear box

are properly tightened

1

5

178

ELEV

ELEV

Operating

inspection

Check that all incoming

disconnect switches and

emergency stop

switches are working.

1

10

179

ELEV

ELEV

visual inspectio

n

Check brake lining and

brake torque

2

20

180

ELEV

ELEV

Operating

inspection

Check cable for wear and

to ensure that no kinks

occur

1

10

181

ELEV

ELEV

Operating

inspection

Make sure the operation

of the control system

(PLC) is

correct

1

10

182

ELEV

ELEV

Operating

inspection

Check attachment of the

cable in the cable support

arm

2

5

183

ELEV

ELEV

lube

Lube the safety device

with grease

1

10

184

BRCH

FEST

visual

inspection

Check cable trolley

buffers and the towing

lines.

1

0

185

BRCH

FEST

visual

inspection

Check supported cable

for any damage

1

0

186

BRCH

FEST

visual

inspection

Check cable clamp for

loosing

1

1

187

GNTY

GNTY

visual

inspection

Check gantry reducer oil

level

1

2

188

GNTY

GNTY

visual

inspection

Check gantry reducer unit

for leaks

1

1

189

LSYS

HBLK

Operating

inspection

Tighten all bolts on the

headblock.

1

20

190

LSYS

HBLK

Operating

inspection

Check and adjust the

slack rope limit switch.

2

20


No

Area

System

Task

Description

Man

Time

(min)

Instructions

191

MHSE

HYDR

visual

inspection

Check emergency brake

power unit oil leakage

1

1

192

MHSE

LITE

visual

inspection

Check machinery house

fluorescent lights

1

2

Turn on the switches. Replace

the fluorescent light tubes that

don't work anymore.

193

OCAB

LMTS

Operating

inspection

Check function of hoist

home and upper

overtravel limit switches

2

10

Clear hoist home

position, hoist all the way up to

hit the switch.

194

BOO M

LMTS

Operating

inspection

Check the ship collision

wire and limit switches

2

10

Pick up control power, then

manually active one of the

proximity switches. The control

power should lose. Reset and

verify the remaining limit

switches.

195

TCTB

LMTS

Operating

inspection

Check function of boom

hoist normal stop and

overtravel

limit switches

2

10

Select boom slow speed,

manually active the switches

while booming up from level

position

196

BMGD

LMTS

Operating

inspection

Check trolley home

switch

1

10

Clear trolley home position,

then move the trolley to cross

the switch

197

BMGD

LMTS

Operating

inspection

Check trolley park

position limit switch

1

5

198

GNTY

LMTS

Operating

inspection


gantry stowage pin limit

switches

2

10

Set the stowage pins, then

there is no gantry motion

199

MHSE

MHSE

Operating

inspection

Check function of

machinery house fans

1

2

Switch on the fan in e-room

200

MHSE

MHSE

clean

Clean all the debris from

the machinery house.

1

15

201

MHSE

MHST

visual

inspection

Check main hoist motor,

brakes,

pillow blocks bolts

connection

1

10




202

MHSE

MHST

visual

inspection

Check brake and brake

parts for wear and

damage

1

2

203

MHSE

MHST

visual

inspection

Check main hoist reducer

oil leakage

1

1

204

MHSE

MHST

visual

inspection


emergency brake torque

set

2

10

205

MHSE

MHST

operating

inspection

Verify main hoist thrust

brake and emergency

brake

2

10

206 ATCH OHTA visual

inspection

Check structure

(including latch arms and

attachment lugs )for weld

cracks, fatigue

cracks and damage due

to misuse

1

5

207

BRCH

OTHR

visual

inspection

Make sure the CCTV

camera and its dome are

secured to the mount.

1

2

208

TRLY

OTHR

visual

inspection

Make sure the CCTV

camera and its dome are

secured to the mount

1

2

209

BMGD

RAIL

visual

inspection

Check the rail clamps for

tight near boom hinge

2

10


No

Area

System

Task

Description

Man

Time

(min)

Instructions

210 BRCH REEV visual

inspection

Check trolley tensioner

bolt connection.

1 5

211 BMGD REEV visual

inspection

Inspect trolley tow ropes

for wear, damage and

corrosion

Left Rope

Right Rope

3 if

replace

men t

60 See maintenance manual

Chapter3. If any broken wires

are found, the number of

broken wires should be

recorded. Refer to

manufacturer manual Chapter3

and local regulations

for wire rope

removal criteria

212 BMGD REEV visual

inspection

Inspect main hoist wire

rope for wear, damage

and corrosion

A-B Rope

B-C Rope

3 if

replace

men t

120 See maintenance manual




recorded. Refer to


and local regulations for wire

rope removal criteria .

213

TRLY

REEV

Operating

inspection

Main hoist home and

overtravel limit switches

are secure

2

20

Check that the fasteners are

tight and that the assemblies

are secure.

214

BOO M

REEV

lube

Grease trolley sheaves'

bearings with NLGI 1#(4

points)

1

10

215 MHSE SCRN visual

inspection

Machinery house

service crane

wire rope

1

30

Inspect machinery house

service crane wire rope for

wear or damage. See

maintenance manual




recorded. Refer to



for wire rope removal criteria .

Lubrication level are also to be

checked. If lubrication is found

to be insufficient, the rope is to

be slushed.

216 BRCH SCRN visual

inspection

Backreach service crane

wire rope

Inspect backreach service

crane wire rope for wear,

damage, and corrosion. See

maintenance manual




recorded. Refer to



for wire rope

removal criteria .

217

BRCH

SNAG

clean

Clean snag cylinder

exposed surface

1

1

218

OCAB

STCN

Operating

inspection


master controllers

2

5

Activate the various functions

of the masterswitch and read

the reference from PLC while

moving the controller. The

functions of each motion, float

switch, and each thumb switch

are to be verified.

219

visual

inspection

Check trolley motor,

brakes,




No

Area

System

Task

Description

Man

Time

(min)

Instructions

MHSE TRDR pillow blocks bolts

connection

1

5


220

TRLY

TRLY

visual

inspection

Check trolley rope wedge

clamps

1

2

221

TRLY

TRLY

visual

inspection

Check rope guides on the

sheaves

1

2

Check that the rope guides are

proper connected with the

sheaves and the rope not slide

out from the sheaves.

222

TRLY

TRLY

lube

Grease the main hoist

sheaves' bearings with

NLGI 1#(24 points)

1

5

223

TRLY

TRLY

lube

Grease the trolley

wheels'

bearings with

NLGI 1#(8 points)

1

5

224

TRLY

TRLY

visual

inspection


unit oil level

1

2

225

TRLY

TRLY

visual

inspection


unit for leakage

1

1

226

TRLY

TRLY

visual

inspection

Check cable reel's all

screws for tightness

1

10

227

OCAB

WRNG

tighten bolts

Check and ensure all the

wiring terminals in the

control panels,

consoles and Genius

modules are well

tightened

1

20

228

TRLY

WRNG

tighten bolts

Check to ensure all

electrical wiring

connections in junction

boxes on the cab roof of

trolley are well

Tightened

1

10

229

CRAN

SIGN

visual

inspection

Check all decals are

affixed legible

1

5

See Maintenance Manual

chapter 1 for

a listing of the

safety decals. Decals found to

be missing or illegible must be

replaced.

230

OCAB

TLSS

Operating

inspection

Trim, list and skew

functions

1

2

Verify that each motion

functions, its readout is

approximately correct, and that

each home switch brings the

respective motion to the home

position.

231

OCAB

CCTV

Operating

inspection

CCTV Camera operation

1

2

Verify Camera operation of

zoom, pan and tilt. Verify

automatic switching between

cameras and of zoom

232

visual

inspection

Verify that the camera and

camera components are

mounted securely and that no

parts are missing. Check both

the camera assembly and the

electronics electrical box.


No

Area

System

Task

Description

Man

Time

(min)

Instructions

BKRH

CCTV

Camera 1 mounting

1

2

233

TRLY

CCTV

visual

inspection

Camera 2 mounting

1

2

Verify that the camera and

camera components are

mounted securely and that no

parts are missing. Check both

the camera assembly and the

electronics electrical box.

234 CRAN MECH visual

inspection

5 Look for grease and oil that

has passed through the seals

and has built up below the

bearing. Excess lubrication

must be cleaned with

rags and solvent so

that it does not

contaminate other parts

Quarterly

235

ELRM

DRIV

visual

inspection

Inspect wires and cables

in DC and AC drives for

wear, fraying, chipping, or

nicks

1

15

Turn off MV switchgear and

follow LOTO procedure. Repair

minor defects with a good

grade of electrical tape, or

replace if necessary.

236

ELRM

DRIV

visual

inspection

Inspect printed wiring

board plugs, wiring, and

connectors in each DC

and AC Drive to ensure

correct seating

1

30

Turn off all power to the

equipment to be inspected and

maintained.

237

ELRM

DRIV

visual

inspection

Inspect fans and blower

motors in each DC and

AC drive for correct

operation..

1

5

To see that the fan is running

and ensure that air passages

are clear. If it is not running,

de- energizing the drive and

replace the fan.

238

ELRM

DRIV

visual

inspection

Inspect contacts on open

contactors and relays

1

30

Turn off all power to the

equipment to be inspected and

maintained. Discoloration and

rough contact surfaces are

normal.

239

ELRM

DRIV

clean

Clean printed boards in

all DC and AC drives

1

60

Turn off all power to the drive.

Vacuum to remove dust from

around the board connections

before and after unplugging.

240

MHSE

DRIV

replacement

Check and replace the

ventilation filters on the

door of Crane Factor +

cabinet if necessary

1

4

If necessary, disconnect power

before replacement.

241

MHSE

DRIV

replacement

Check vent fan air filters

of DC motors and replace

when dirty

1

10

242

OCAB

ELEC

operating

inspection

Megger spreader cable

2

60

Follow the LOTO

procedure, switch off AC1CB

in e- room . Disconnect the

spreader cable connectors at

trolley and headblock. Megger

the insulation between

conductors.

visual

Inspect all connecting

cabling (between

backreach JB and

Festoom System) for

deterioration or other


No

Area

System

Task

Description

Man

Time

(min)

Instructions

243 BRCH ELEC inspection damage. 1 5

244

GNTY

GNTY

visual

inspection

Check and adjust

proximity switches of

gantry motor brakes and

wheel brakes

2

20

245

GNTY

GNTY

clean

Clean wheel brake guide

pins

1

20

See ZPMC Wheel Brake

Manual.

246

GNTY

GNTY

visual

inspection

Wheel brake guide rollers

for wear

1

0

See ZPMC Wheel Brake

Manual.

247

GNTY

GNTY

visual

inspection

Check seals and screwed

connections of hydraulic

system of wheel brakes

1

10

248

LSYS

HBLK

visual

inspection


1

5

Check all welds on headblock.

If any cracks are found, repair

the cracks immediately

following AWS standard.

249

LSYS

HBLK

lube

Lubricate the main hoist

sheave on the headblock

1

5

250

BOOM

LITE

visual

inspection


boom spot lights

1

2

Turn on the boom spot light

switch in the boom operator’s

station to make sure the lights

are on.

251

MHSE

MHST

measure

inspection


motor brake disc

thickness

1

5

If any cracks occur or more

than 1mm wear on each side

occurs, the

brake disc has to be replaced.

252

MHSE

MHST

fluid sampling

Check main hoist, Trolley,

Boom Hoist, Gantry and

Spreader Cable Reel

Reducers reducer oil for

contaminants water

content and cleanliness.

1

5

Take one bottle of fluid from

the tank and sent it to relative

lab for at least tests: 1. particle

count 2. water content 3.

metals by spectroscopic 4.

Kinematic Viscosity

253

MHSE

MHST

operating

inspection


motor brake uniform shoe

lift-off

2

10

Release the brake via actuator

measure the gap between the

pads and disc on both sides.

Measure the gap between the

pads and disc on both sides.

254

BRCH

OTHR

clean

Clean the CCTV camera

dome

1

5

255

TRLY

OTHR

clean

Clean the CCTV camera

lens (only if required)

1

5

We recommend you

purchasing an optical lens

cleaning kit and following the

procedure provided with the

kits.

256

TRLY

OTHR

clean

Clean the Vessel Profiling

laser beam lens (only if

required)

1

5

We recommend you

purchasing an optical lens

cleaning kit and following the

procedure provided with the

kits.

257

TRLY

OTHR

tighten bolts

Make sure the Vessel

Profiling laser beam is

secured to the mount

1

2

258

TRLY

OTHR

clean

Clean the grease on the

top of the trolley and cab

(only if required)

2

30

Travel the trolley the full length

of the girder and boom. With a


No

Area

System

Task

Description

Man

Time

(min)

Instructions

259

BMGD

RAIL

tighten bolts

Verify trolley rail clip bolt

torque

2

60

person at each side platform

apply a torque wrench to each

rail clip bolt and verify it resists

at least 150 Nm torque.

260

CRAN

REEV

measure

inspection

Check main hoist

sheaves' groove

1

60

261

BRCH

REEV

operating

inspection

Check function of trolley

rope tensioner limit switch

1

5

Release the trolley rope

tensioner at the backreach.

Refer to Drawing

JGHT2KIM-01-

00 (Power unit of TLS/Snag

dydraulic system). Piece

59(pressure

relief valve) is for ths function.

Open this valve so that the

tensioner cylinder will be

released and the sheave arm

will rotate to change the staus

of the two proximity switches.

See Manual 3.4.11.4 section.

262

BRCH

REEV

lube

Grease trolley tensioner

sheaves' bearings

1

5

263

BRCH

REEV

lube

Grease trolley sheaves'

bearings behind the

machinery house

1

5

264

BOOM

REEV lube Grease the boom hoist

sheaves' bearings

1

5

265

BMGD

REEV

lube

Grease the hinge

bearings

1

5

266

TCTB

REEV

lube

Grease the boom hoist

sheaves' bearings

1

5

267

BRCH

SNAG

lube

Grease the snag

sheaves' bearings

1

5

268

BRCH

SNAG

lube

Grease snag cylinder

connection pins

1

5

269

SPDR

SPDR

operating

inspection

Check shock valve

setting- 2000psi

2

2

270

SPDR

SPDR

visual

inspection

Check screws and

sensors

of INRS

1

5

271

SPDR

SPDR

operating

inspection

Functional test of damper

2

5

272

SPDR

SPDR

visual

inspection

Check surface of chrome

rod of damper (INRS) for

any damage

1

2

273

SPDR

SPDR

visual

inspection

Check polyurethane

washer (INRS) for

damage

1

2

274

SPDR

SPDR

visual

inspection

Check surface of damper

for any trace of leaking oil

1

1

275 BOOM STRU lube Grease the fore stay pins 1 5

276

MHSE

TRDR

operating

inspection

Trolley motor brake

release clearance

2

5

If gaps are different, see

BUBENZER brake manual

section 1.9 for adjustment. Lift

the trolley drive motor brake

uniform shoe off and release

the brake via actuator, then

measure the gap between the

pads and disc on

both sides.

Check bolted connections for

security and the elastic

element for wear. If the elastic


No

Area

System

Task

Description

Man

Time

(min)

Instructions

277

MHSE

TRDR

visual

inspection

Check trolley motor

coupling elastic ring

1

5

element is worn out, it has to

be replaced. See maintenance

manual 4.2.2.2 for elastic

element replacement.

278 TRLY TRLY lube Grease the truck pin 1 5

279

TRLY

TRLY

clean

Clean cable reel reducer

vent plug

1

5

280

MHSE

MHST

visual

inspection

Both main hoist drum for

rope corrugation

1

15

Place the spreader on the

ground and inspect the drum

grooves in that area where the

rope leaves the drum as the

crane picks a container from a

chassis/bomb cart.

281

MHSE

TRDR

visual

inspection

Trolley drum for

corrugation

2

15

Inspect both open drum groove

as the trolley moves the full

travel length. Any distortion or

metal removal should be

noted.

282

MHSE

BHST

visual

inspection

Boom drum

for corrugation

1

5

With the boom in the operating

position, inspect the exposed

grooves for brinelling

(impressions caused by the

rope wires). Any damage to

the groove should be noted.

283

CRAN

REEV

visual

inspection

Trolley sheave grooves

for corrugation

and damage

1

15

Check the open section of

each of these 8 sheaves for

distortion or surface damage to

the root radius. Any damage

should be noted.

284

TRLY

TRLY

visual

inspection

Trolley wheels for

abnormal

or excessive wear

1

5

Check the treads and flanges

of each of the 8 wheels for

excessive wear and effects of

trolley steering problems.

285

BMGD

REEV

visual

inspection

Slap and wear blocks for

excessive wear.

1

10

Check each wear block to

insure that there is sufficient

wear material remaining to

reach the next quarterly

inspection. Replace those

blocks that will not last this

long.

286

MHSE

MECH

visual

inspection

High speed brake

thruster oil level

1

5

Check each thruster brake (2

at main hoist, 1 at trolley and 1

at boom) to verify oil level is

within range. Add oil as

needed.

287

BMGD

TRLY

visual

inspection

Trolley rail for damage

2

5

Inspect the trolley rail for

damage and material flow,

particularly adjacent to the

boom hinge joint. Inspect the

alignment of the rail sections

across the boom hinge joint.

288

OCAB

DRIV

operating

Load cells for proper

operation

1

2

Check the load cell readings to

verify they are in range. The

cab display should

be inspected as well as the

crane production data report.


No

Area

System

Task

Description

Man

Time

(min)

Instructions

inspection

ANNUALLY

371

ELR M

ACON

operating

inspection

Operation and securing

condition of all four air

conditioner units

1

10

372

MHS E

BHST

measure

inspection

Check the boom hoist motor

brake disc

1

5

If any cracks occur or more than

1mm wear on each side occurs, the

brake disc has to be replaced.

373

MHS E

BHST

operating

inspection

Lift the boom hoist motor

brake uniform shoe off

, release the brake via

actuator

,measure the gap between

the pads and disc on both

sides.

2

5

374

MHS E

BHST

measure

inspection

Boom hoist motor coupling

alignment(rad

ial and angular alignment)

3

60

Note: the maximum radial

misalignment should not exceed

0.05mm and

the maximum angular misalignment

should not exceed 0.32 degree.

375

MHS E

BHST

fluid sampling

Check oil for water content

and cleanliness of boom

hoist reducer

1

5

Take one bottle of fluid and

sent it to a relative lab for following

test:

1.Kinematic

Viscosity

2.Partical Count 3.Water

content4.Metals by

Spectroscopi

376

MHS E

BHST

visual

inspection

Tight the screws of boom

hoist reducer

1

5

377

MHS E

BHST

visual

inspection

Check boom hoist drum

coupling wear and axial

alignment

1

2

Note: the wear in the drum

coupling is shown by the

misalignment

of the indicator in relation to

the wear notch. If these limit

value is exceeded, it

has to be

replaced.

378

MHS E

BHST

visual

inspection

Tight the bolts of boom

hoist drum coupling

1

5

379

MHS E

BHST

operating

inspection


reducer gears and gear

meshing

2

5

380

MHS E

BHST

visual

inspection

Check boom hoist

emergency brake lining

1

2

381

MHS E

BHST

lube

Grease the emergency

drive gear coupling with

NLGI 1#

1

5

382

MHS E

BHST

visual

inspection

Check over speed limit

switch coupling wear and

axial alignment

1

2

383

BMG D

CATS

visual

inspection

Check all rope roller

bracket weld connection

2

0


No

Area

System

Task

Description

Man

Time

(min)

Instructions

384

BMG D

CATS

lube

Lube the rope roller

bearing with NLGI1#(48

POINTS)

2

60

385

BMG D

CATS

visual

inspection

Check the rope slap

block wear

2

0

386

CRGB

lube

Grease the hook bearing

with NLGI 1#

1

10

387

CRA N

DRIV

visual

inspection

Check DC motor (main

hoist, trolley and boom

hoist motors) wiring and

commutator

1

10

388

ELR M

DRIV

measure

inspection and

replaceme nt

Megger test the AF-300

drive and replace the DC

Lin.k capacitor and the

cooling

fan of the AF-

300 drive.

1

5

Disconnect all drive terminals

and perform

the test only on the main

circuit.

389

MHS E

DRIV

measure

inspection

Perform an insulation test

on the main line reactor

in the Crane Factor +

Cabin

1

10

Disconnect power before

inspection.

390

ELR M

DRIV

replaceme nt

Replace PLC

9030 CPU memory

backup battery

1

4

391

ELR M

ELEC

visual

inspection

Resistor grills

overheating and dust

1

5

392

GNT Y

ELEC

lube

lubrication of

4,160V disconnect switch

contact

1

15

393

ELR M

ELEC

visual

inspection

Setting of thermo, over

current, timer relays

1

10

Such three visual inspecktion

can be done together.

394

ELR M

ELEC

visual

inspection

Inspect abnormal

condition of printed

boards and elements

1

10

395

CRA N

ELEC

visual

inspection

Inspect damage of wiring,

terminals, wire code,

cable tray, cable conduit

1

20

396

CRA N

ELEC

operating

inspection

Installation and sound

condition of intercom

system

2

15

397

CRA N

LITE

operating

inspection

Replace emergency light

batteries

1

10

398

CRA N

ELEC

tighten bolts

Make sure all

terminals in the junction

boxes, control panels,

Genius I/Os and control

stations are well

tightened, no cables or

conductors

are damaged

2

60

Switch off MV switchgear and

follow the

LOTO precedure before

inspection.

399

Prepare for

25T and 50T load in advance.

Test the load cells with empty


No

Area

System

Task

Description

Man

Time

(min)

Instructions

ELR M

ELEC

visual

inspection

Check the readout of

each load cell with

specified load

1

20

spreader, 25T and 50T load.

Verify the readout.

400

MHS E

ELEC

visual

inspection

check the transformers

(main transformer,

lighting transformers,

control transformer)a nd

ensure air ducts are free

of any accumulation of

dust and debris and

any bolted

connections of terminals

are in good condition

1

30

switch off the MV switchgear

and follow the lockout/tagout

precedure.

401

TCTB

ELEC

visual

inspection

Check that all electrical

components are secure

to mount

1

5

402

ELEV

ELEV

measure

inspection

The motor

overload protector is set

with the rated current on

the data plate for the

electric motor.

1

10

403

ELEV

ELEV

visual

inspection

Inspect the equipment in

its entirety for corrision

and wear on loadbearing

and force - absorbing

components.

1

10

404

GNT Y

GNTY

measure

inspection

Measure the thickness of

wheel brake lining

1

20

Measure the thickness of

lining. If the lining is worn

0.5mm, the

lining wear has to be

compensated.T he minimum

thickness of lining is 3mm. If

below 3 mm,

the pad has to be

replaced.refer to ZPMC wheel

brake manual.

405

GNT Y

GNTY

visual

inspection

seals and screwed

connections of the

hydraulic system.

1

10

406

GNT Y

GNTY

fluid sampling

Check oil for water

content and cleanliness of

gantry reducers

1

60

Take one bottle of fluid for

each reducers and sent them

to relative lab for following test:

1.Kinematic

Viscosity


content

4.Metals by

Spectroscopic

407

GNT Y

GNTY

lube

Greasing wheel

bearings(total

64 points),

greasing equilizer

pins(total 112 points).

1

60

408

LSYS

HBLK

measure

inspection

check headlock pins

using approved

NDT method

1

0

Send pins to relative shop to

do 100%UT test.

409

Check oil for water


Take one bottle of fuild from


lab for at least

tests: 1.

particle count


No

Area

System

Task

Description

Man

Time

(min)

Instructions

BRC H

HYDR

fluid sampling

hydraulic fluid of muti-

function

power unit

1

5

2. water content 3. metals by

spectroscopic

4. Kinematic

Visco

410

GNT Y

HYDR

fluid sampling

check oil for water


hydraulic fluid of wheel

brake

1

5



lab for at least

tests: 1.

particle count


spectroscopic

4. Kinematic

Visco

411

MHS E

HYDR

fluid sampling

check oil for water


hydraulic fluid of

Bubenzer SF24 brakes

1

5



lab for at least

tests: 1.

particle count


spectroscopic

4. Kinematic

Visco

412

MHS E

LMTS

operating

inspection

Check function of main

hoist emergency drive

select limit switches

1

5

413

MHS E

LMTS

operating

inspection

Check function of trolley

emergency drive select

limit switches

1

5

414

MHS E

LMTS

operating

inspection

Check function of boom

hoist emergency drive

select limit switches

1

5

415

MHS E

MHST

visual

inspection

Check the drum rope

groove wear

1

5

Refer to wire rope manual

section 5.0.

416

MHS E

MHST

measure

inspection


motor coupling

alignment(rad ial and

angular)

3

120

The maximum radial

misalignment should not

exceed

0.05mm and the maximum

angular misalignment should

not exceed 0.32 degree.

417

MHS E

MHST

visual

inspection

Check main hoist drum


alignment

1

5

The wear in the drum coupling

is shown by the misalignment


the wear notch. If these limit

value is exceeded,it has to be

replaced.

418

MHS E

MHST

visual

inspection

Check all bolt

connections

of the joint connection

for main hoist drum

coupling

1

0

419

MHS E

MHST

lube



NLGI 1#

1

5

420

MHS E

MHST

visual

inspection

Check over speed limit

switch coupling wear and

axial alignment

1

2

421 Entire twistlock should be


No

Area

System

Task

Description

Man

Time

(min)

Instructions

OHTA

measure

inspection

Measure twistlocks using

NDT

2

30

inspected with

100%MT.

422

TRLY

OTHR

clean

Check the transformers

and ensure no

accumulation of dust or

debris exist

and all bolted

connections of terminals

are in good condition

1

15

transformer must be de-

energized

423

GNT Y

PLOW

visual

inspection

Check the plow

structure bolt

connection

1

5

424

BRC H

REEV

visual

inspection

Check the rope tensioner

sheave groove

1

2

425

BRC H

REEV

visual

inspection

Check tensioner cylinder

surface

1

1

no damage and oil leakage on

surface of cylinder.

426 BOO M

REEV

lube

Grease the boom hoist

wire rope with centigard

300

2

120

427

ROTR

lube

Grease the electric motor

with rust inhibitive

polyurea based grease

1

5

428

MHS E

SCRN

visual

inspection

Check rope guide and

securing device of Kone

crane

1

10

429

MHS E

SCRN

visual

inspection

Strain relieving elements,

control cables and control

pendant housing for

damage of KONE crane

1

5

430

MHS E

SCRN

operating

inspection

Operation of brake of

Kone crane

2

10

431

MHS E

SCRN

visual

inspection

Suspension of rope

anchorage of Kone crane

1

5

432

MHS E

SCRN

operating

inspection

Tighten all bolts

connection of Kone crane

1

30

433

MHS E

SCRN

visual

inspection

Check load hook for

cracks, cold deformation

and wear of Kone crane

1

5

434

MHS E

SCRN

visual

inspection

bottom block and hook

fitting of Kone crane

1

5

435

MHS E

SCRN

visual

inspection

Check coupling of the

creep speed hoist motor

of Kone crane

1

10

436

MHS E

SCRN

operating

inspection

Operation of emergency

limit switch of Kone crane

1

10

437 MHS E

SCRN

operating

inspection

Examine wire rope for

damage and broken wires

2

30

438

MHS E

SCRN

operating

inspection

Check rope securing

devices and play of rope

guide on drum

2

10


No

Area

System

Task

Description

Man

Time

(min)

Instructions

439 MHS E

SCRN

lube

Grease wire rope

2

30

440

BRC H

SNAG

visual

inspection

Check snag sheave roller

assembly

1

2

441

BRC H

SNAG

visual

inspection

Check snag system

frame weld cracks

1

5

442

SPD R

SPDR

lube

Lube electric motor with

rust inhibitive polyurea

based grease

1

5

443

SPD R

SPDR

measure

inspection

Check twistlock using

approved NDT method

2

30

Entire twistlocks should be

inspected with

100% MT.

444

SPD R

SPDR

lube

Repack bearings in

grease at roller assembly

1

20

445

SPD R

SPDR

measure

inspection

Check the quantity of gas

in the damper

1

20

446

STRU

visual

inspection

Check any structure for

damage

2

120

This is only general description

for structure inspection. Detail

inspection is referred to

structure maintenance manual.

447

MHS E

TRDR

visual

inspection

Check trolley drum


alignment

1

2

The wear in the drum coupling

is shown by the misalignment


the wear notch.

If these limit value is

exceeded, it has to be

replaced.

448

MHS E

TRDR

visual

inspection

Check all fixing screws of

trolley reducer for tighten

1

5

449

MHS E

TRDR

fluid sampling

Check oil for water


trolley

Reducer

1

5

Take ONE bottle of fluid and

have it sent to relative

lab for following test:

1.Kinematic

Viscosity


content

4.Metals by

Spectroscopic

450

MHS E

TRDR

measure

inspection

Check trolley motor

coupling

alignment(rad

ial and angular alignment)

2

30

The maximum radial

misalignment should not

exceed

0.05mm and the maximum

angular misalignment should

not exceed 0.32 degree.

451

MHS E

TRDR

visual

inspection

Carry out complete

inspection of gear unit.

2

30

see flender manual.

452

MHS E

TRDR

visual

inspection

Check drum rope groove

wear

1

5

453

Check all bolt connection

of the joint connection


No

Area

System

Task

Description

Man

Time

(min)

Instructions

MHS E

TRDR

visual

inspection

for main hoist drum

coupling

1

5

454

MHS E

TRDR

lube



NLGI 1#

1

5

455

TRLY

TRLY

visual

inspection

Check trolley wheels's

wear

1

5

The maximum allowable worn-

out of flange is

10% of original

flange thickness and the

maximum allowable worn- out

of tread surface is 3%

of original size.

456

TRLY

TRLY

lube

Grease cable reel

bearings

1

5

457

TRLY

TRLY

visual

inspection

Check gear unit of cable

reel reducer.

1

10

Hourly (100 & 50 Hrs):


No

Area

System

Freq

Task

Description

Tool

Man Time

(min)

463

ROTR

100Hrs visual

inspection Check connection pins

1

5

464

ROTR

100Hrs

visual

inspection

Check connection pins'

sensors for security and

adjustments

1

5

465

ROTR

100Hrs visual

inspection Check all plumbing for

1

2

466

ROTR

100Hrs visual

inspection Check junction box for

1

5

467

ROTR

100Hrs visual

inspection Check all electric

1

60

468

ROTR

100Hrs

visual

inspection


between wagon and the

slide pad hooks

1

5

469

ROTR

100Hrs visual

inspection Check bent areas of the

1

2

470

ROTR

100Hrs visual

inspection Check the wagon for

1

2

471

ROTR

100Hrs

visual

inspection


between cylinder lugs

and frame section

1

5

472

ROTR

100Hrs

visual

inspection

Check wear on cylinder

lugs welded to frame

section

1

5

473

ROTR

100Hrs

visual

inspection

Check wagon for

horizontal and vertical

deformations

1

5

474

ROTR

100Hrs

visual

inspection

Check top section for


deformations

1

5

475

ROTR

100Hrs

visual

inspection

Check weld connections

between the flanges and

the webs for top section

1

2

476

ROTR

100Hrs visual

inspection Check top section for

1

5

477

ROTR

100Hrs

visual

inspection

Check frame section for


deformations

1

5

478

ROTR

100Hrs visual

inspection Check frame section for

1

5

479

ROTR

100Hrs

visual

inspection

Check top flange of the

frame section for

excessive deflections

1

5

480

ROTR

100Hrs

visual

inspection

Check pick point for

excess wear on the pick

points

1

5

481

ROTR

100Hrs visual

inspection Check deformed pick up

1

5

for general wear

oil leaks

security

connections

wagon

cracks

buckled web plates

buckled web plates

plates


482

ROTR

100Hrs

visual

inspection

Check loose bolts

between bearings and

mounting plates on top

section and wagon

1

5

483

ROTR

100Hrs visual

inspection Check wear on gear

1

10

484

ROTR

100Hrs visual

inspection Check welds at

hydraulic power unit

1

2

485

ROTR

100Hrs

visual

inspection

Check welds at

component support

bracket joints

1

2

486

ROTR

100Hrs visual

inspection Check hydraulic power

1

5

487

ROTR

100Hrs visual

inspection Check hydraulic filter for

1

1

488

ROTR

100Hrs visual


1

1

489

ROTR

100Hrs visual

inspection Check motor for security

1

5

490

ROTR

100Hrs visual

inspection Check gearbox for

1

5

491

ROTR

100Hrs operating

inspection Check 0 degree for

1

2

492

ROTR

100Hrs operating


1

2

493

ROTR

100Hrs operating


1

2

494

ROTR

100Hrs visual

inspection Cylinder & connections

1

2

495

ROTR

100Hrs visual

inspection Check bent rod

1

2

496

ROTR

100Hrs visual

inspection Check slide plates &

1

5

497

ROTR

100Hrs visual

inspection Check cat track

1

5

498

ROTR

100Hrs operating

inspection Check shifted right

2

5

499

ROTR

100Hrs operating

inspection Check shifted left

2

5

500

ROTR

100Hrs

visual

inspection

Check main electric

cabinet for security of all

components

1

20

501

ROTR

100Hrs

visual

inspection

Check main electric

cabinet for security of all

wires

1

20

502

ROTR

100Hrs operating

inspection Function test all

1

60

503

ROTR

100Hrs visual

inspection Check security of all

1

10

504

ROTR

100Hrs visual

inspection Check security of all

1

5

Teeth

unit for security

leaks

oil leaks

security

indication

indication

indication

for leaks

retaining bolts

indication

indication

component

cables

hoses


505

ROTR

100Hrs visual


1

2

506

ROTR

100Hrs operating

inspection Check rotate clockwise

1

5

507

ROTR

100Hrs

operating

inspection

Check rotate counter

clockwise starting at 90

degree

1

5

508

ROTR

100Hrs operating

inspection GPA shifting right

1

10

509

ROTR

100Hrs operating

inspection GPA shifting left starting

1

10

510

GNTY

GNTY

1000Hrs

replacement Replace the clean pad of

wheel brake

1

30

511

ROTR

1000Hrs

replacement Change hydraulic oil

2

60

512

ROTR

1000Hrs

replacement

Change hydraulic filter

element and hydraulic

reservoir oil strainer

2

60

513

OHTA

50Hrs

visual

inspection

Check unit for loose

parts and obvious

damage

1

10

514

ROTR

50Hrs

clean

Drain the hydraulic oil

and clean the tank after

first 50 hrs operation

2

60

515

ROTR

50Hrs

replacement

Replace hydraulic oil

filter element and

strainer after first 50 hrs

operation

1

30

516

ROTR

50Hrs visual

inspection Check any obvious

1

5

517

ROTR

50Hrs visual

inspection Check hydraulic oil level

1

2

518

ROTR

50Hrs visual

inspection Inspect rotation drive

1

5

519 ROTR 50Hrs lube Grease the slides 1 5

520

LSYS

HBLK

500Hrs visual

inspection Check sheave grooves

1

2

oil

leaks

starting at 90 degree

starting at center

at

cente

r

damage to the

structure in the

reservior. lubrication


ANNEX C

AVAILABLE

SPAREPARTS


ANNEX C1- AVAILABLE SPARE PARTS FOR STS HANJUNG

AVAILABLE SPARE PARTS FOR STS HANJUNG

RMC01000 Armature 36A167135CA-001 UNT 4

RMC01001 Ammeter 0.20A +/-10V F72MA (0.20A + -10VDC) PA404B UNT 1

RMC01002 Ammeter 600-0-600A + / - 10V F72MA (600A + - 10VDC) PA404A UNT 1

RMC01003 Ammeter 0-150A OW SHUNT F72MA-60 (150 / 0 / 150A) PA 320A-D UNT 1

RMC01004 Ammeter 0.10A + / - 10VF96MA (0.10A + - VDC) PA333A UNT 1

RMC01005 Ammeter 2000-0-2000 A + / - 10V F96MA (2000 A + - 10 VDC) PA304A UNT 1

RMC01006 Amperometer Schunt 150A 60 MV SSHMA 150A R320F UNT 2

RMC01101 Main Coil & Pole assy 36A167655CAG25 - Gantry motors UNT 8

RMC01102 Herion connector # 81- UNT 8

RMC01104 Solenoid Coil 1501-3062 - Rail Clamp UNT 10

RMC01108 Hours Counter 110V AC F72HXX455XC0 UNT 1

RMC01109 Contactor 7.5KW 110V LCI-D18F7 UNT 1

RMC01110 Contactor 7.5KW 220V LCI-D18M7 UNT 1

RMC01111 Contactor 11KW 110V LCI- D25F7 UNT 1

RMC01112 Contactor 11KW 220V LCI- D25M7 UNT 1

RMC01113 Auxiliary Contactor 110V-50Hz CAD-32F7 UNT 1

RMC01114 Central Processing Unit CPU 315-2 PN /DP 6ES7315-2EH14 0AB0 E147A UNT 3

RMC01115 Micro Memory Card 512K Byte 6ES7953-8LJ30-0AA0 E147A UNT 3

RMC01116 20P Front Connector 6ES7392-1AJ00-0AA0 E147F UNT 3

RMC01117 40P Front Connector 6ES7392-1AM00-0AA0 E147C UNT 3

RMC01118 Profibus Connector 6ES 7972-OBA120-0XA0 UNT 1

RMC01119 Coil 110V AC LX1-FL110 UNT 1

RMC01120 Hours Counter 110 VAC 649951 P171B UNT 5

RMC01122 Lounch Current coil 110V 50Hz 029386 QF 102 C UNT 1

RMC01123 Auxiliary Contact 1$C 029450 QF103A UNT 6

RMC01124 Auxiliary Contact IOF A9A26924 QF110C UNT 10

RMC01125 Auxiliary Contactor 110V-50HZ CAD-32F7 KA121B UNT 10

RMC01126 Contactor 3P 400A CR1F400F7 KM434B UNT 1

RMC01127 Auxiliary Contacts 2NO GV2-AE20 QF101B UNT 15

RMC01128 Auxiliary Contatcs 1NO+2NC GV2-AW11 F201A UNT 1

RMC01129 Contactor Mechanical Latch Block 110/127 VAC -DC LAD-6K10F KM35A UNT 1

RMC01130 Auxiliary Contacts 3NO + 1NC LAD-N31 KM 125B UNT 10

RMC01132 Contactor 4KW 110V LC1- DO9F7 KM125B UNT 1

RMC01133 Contactor 7.5KW 110V LC1-D18F7 KM243G UNT 5

RMC01134 Contactor 7.5KW 220V LCI-D 18M7 KM230B UNT 2

RMC01135 Contactor 11KW 110V LCI- D25F7 KM271D UNT 3

RMC01137 Contactor 30KW 110V LC1- D65AF7 KM244A UNT 1

RMC01138 Contactor 25A 4P 110V LC1-DT25M7 KM230H UNT 1

RMC01139 Contactor 32A 4P 110V LC1-DT32F7 KM231C UNT 1

RMC01140 Contactor 3P 630A LC1- F630 KM344B UNT 2

RMC01141 Contactor 3P780A LC1- F780 KM130A UNT 1



RMC01142 Short Terminal Cover 4P LV429516 QF201A UNT 1

RMC01143 Coil 110VAC LX1-FL110 KM344B UNT 3

RMC01201 Retaining Ring (Circlip for trolley wheel) C Type (#210) UNT 6

RMC01202 Tang Drive Coupling 126- 960-07646PT - Rail Clamp UNT 11

RMC01203 Circlip E30 S53-E0030-000 UNT 6

RMC01208 Gantry Gear Coupling 3RMQ3-34-027 UNT 22

RMC01300 Recond. TLS Hydraulic Cylinder UNT 1

RMC01400 Prysmian Spreader Cable (Spreaderflex, 3GSLTOE-J 48 x 2.5 sq mm; 0.6/1KV - Length 75M

UNT 1

RMC01401 PRYSMIAN - PALAZZO Festoon Fiber Flex 12*(62.5 / 125) 160mts UNT 1

RMC06000 BEARING 6014 2RS UNT 2

RMC06002 BEARING 6206 2RSR-03 UNT 5

RMC06003 Bearing 3213 S88-03213-000 UNT 10

RMC06004 Bearing 23028 CA/C3 W33 - Trolley wheel UNT 8

RMC06005 Bearing 5028 PP2NR UNT 37

RMC06006 Bearing 5022 PP2NR UNT 29

RMC06007 Bearing 6024 UNT 8


RMC06009 Bearing 6032 S88-06032-000 UNT 5

RMC06010 Bearing 6030 S88-06030-000 UNT 10


RMC06012 Bearing 6013-2RS1-SKF UNT 10

RMC06013 Taper Roller Bearing 32010 UNT 8

RMC06014 Bearing 30312J UNT 4



RMC06017 Bearing GE100ES 2RS UNT 2

RMC06018 Bearing Roller 22226C UNT 4

RMC06019 Bearing Roller 22220E UNT 2

RMC06020 Bearing 6207 ZZ C3 UNT 12

RMC08000 Carbon BRUSH 36A164453AAP21 - Hoist motor UNT 48

RMC08003 Carbon Brush for Trolley Motor 36A164452AAP21 PR 2

RMC08004 Automatic Breaker NSX630N 630A LV 432803 UNT 1

RMC08005 Automatic Breaker IC60N 1PC2A A9F74102 QF121A UNT 2

RMC08006 Automatic Breaker IC60N 1PC2A A9774102 QF120A UNT 5

RMC08007 Automatic Breaker IC60N 1PC6A A9F74106 QF116D EA 1

RMC08008 Automatic Breaker IC60N QF111B 2PC2A A9F74202 UNT 5

RMC08009 Automatic Breaker IC60N 2PC4A A9F74204 QF112B UNT 5

RMC08010 Automatic Breaker IC60H 2PD2A A9F75202 QF206A UNT 5

RMC08011 Automatic Breaker IC60N 1PC10A A9F79110 QF116F UNT 1


RMC08013 Automatic Breaker IC60H 2PC6A A9F79206 QF110E UNT 3




RMC08015 Automatic Breaker IC60H 2PC16A A9F79216 QF110C UNT 3

RMC08016 Automatic Breaker IC60H 2PC25A A9F79225 QF215B UNT 1


RMC08019 Automatic Breaker IC60N 4PC32A A9F79432 QF215C UNT 1

RMC08020 Automatic Breaker IC60N 4PC40A A9F79440 QF202D UNT 1


RMC08022 Automatic Breaker IC60H 3PD25A A9F85325 QM805B UNT 1

RMC08023 Automatic Breaker IC60H 4PD25A A9F85425 QF203BB UNT 1

RMC08024 Automatic Breaker 25A GV2-L22 QM322A UNT 2

RMC08025 Automatic Breaker 0-25- 0.4A GV2-ME03 QF305B UNT 2

RMC08026 Automatic Breaker 0.63- JA GV2-ME05 QF102A UNT 2

RMC08027 Automatic Breaker 1.6- 2,5A GV2-ME07 QM212C UNT 2

RMC08028 Automatic Breaker 2.5-4A GV2-ME08 QM218A UNT 5

RMC08029 Automatic Breaker 4.6,3A QM212A GV2ME10 UNT 2

RMC08030 Automatic Breaker 6-10A GV2-ME14 QM313B UNT 2

RMC08031 Automatic Breaker 9-14A GV2-ME16 QM211A UNT 2



RMC08034 Automatic Breaker 1-1,6A GV2-RT06 QF208A UNT 1

RMC08036 Automatic Breaker 4.6,3A GV2-RT10 QF207A UNT 1

RMC08037 Automatic Breaker 9-14A QF110A GV2-RT16 UNT 1

RMC08038 Automatic Breaker 13-18A GV2-RT20 UNT 1

RMC08039 Automatic Breaker 48-65A GV3-P65 QF103C UNT 1

RMC08040 Automatic Breaker 3P100A LV429006 QF226A UNT 1

RMC08041 Automatic Breaker 4P100A LV429011 QF201C UNT 1

RMC08042 Automatic Breaker 4P 250A LV431411 QF 202A UNT 1

RMC09001 Additional Block for GV3-ME 2NO GV3-A02 QF103C UNT 1

RMC09002 Mechanical Block LA9- FG970 KM434A UNT 1

RMC09003 Bolt M28 x140 Long GR10.9 UNT 48

RMC10002 ARM - TWIST LOCK (TYPE 2) / 57059 <CH010> UNT 1

RMC10004 Complete Armature for Hoist Motor GE 5CD605MA811C800 <CH429> UNT 2

RMC10009 ACTUATOR (LIMIT SWITCH) ZCKE09 UNT 5

RMC10101 U-PACKING 125 X 112 <CH154> UNT 12

RMC10102 U-PACKING 60 X 70 <CH155> UNT 6

RMC10600 VALVE - SHOCK RELIEF / 78371 <CH180> UNT 1

RMC10601 VALVE - PRESSURE LIMIT <CH352> UNT 1

RMC10602 VALVE MANIFOLD BLOCK / 73119 <CH187> UNT 1

RMC10603 VALVE BLOCK / 78413 <CH455> UNT 1

RMC10604 VALVE BLOCK FOR TLS <CH377> UNT 3

RMC10605 VALVE PLUG (BALL) 3/8? <CH350> UNT 3

RMC10606 Valve Solenoid 015047/4 01 <CH370> UNT 2

RMC10610 Solenoid Valve D3W026BNYW42 110V 50HZ 350 bar Make Parker UNT 3

RMC10702 Voltmeter 500-0-500V DIrect F72MV-100 DIR PV402A UNT 1



RMC10703 Voltmeter 500-0-500V Direct F96MV-100 DIR PV316C Direct F96MV-100 DIR UNT 1

RMC11002 CABLE - EMERGENCY BRAKE / <CH253/1> UNT 1

RMC11003 CABLE GLAND MS 16 / 70931 <CH440> UNT 20

RMC11004 CABLE GLAND PG 11 / 70929 <CH441> UNT 1

RMC11007 MAIN SUPPLY TRAILING CABLE <CH503> UNT 1

RMC11009 CHAIN LOCK (SIMPLEX) / 71512 <CH191> UNT 1

RMC11010 CHAIN LOCK (SIMPLEX) / 71513 <CH193> UNT 10

RMC11011 CHAIN WHEEL / 46765 <CH008> UNT 6

RMC11016 CIRCLIP E30 <CH388> UNT 1

RMC11019 CONNECTION BLOCK / TSXBLK1 <CH094> UNT 2

RMC11020 CONNECTION BLOCK / TSXBLK4 / 082714 <CH095> UNT 2

RMC11021 COUPLING 3002301-410 <CH133> UNT 4

RMC11026 CROWN GEAR INNERING 120 SR1-00557-000 <CH389/2> UNT 1

RMC11029 CARTRIDGE PEN (GREEN) / FKH-952507 <CH346> UNT 4

RMC11030 CARTRIDGE PEN (RED) / 22015-122-426-201D <CH348> UNT 30

RMC11031 CARTRIDGE PEN (RED) / 22015-426-201C <CH349> UNT 3

RMC11032 CARTRIDGE PEN (RED) / 22027-425314 <CH345> UNT 15

RMC11033 CARTRIDGE RAM ? 256K <CH260> UNT 2

RMC11034 CARTRIDGE FOR SOLENOID VALVE <CH353> UNT 2

RMC11035 CHART RECORDING / EH0100 <CH347> UNT 8

RMC11036 CAPACITOR 31MFD 450V UNT 7

RMC11038 GEAR COUPLING KBT10 8- 470.504.130 MB3 UNT 1

RMC11039 GEAR COUPLING KBT10 8- 470.504.131 MB2 UNT 1

RMC11040 INTERNAL CIRCLIP 19MM UNT 39

RMC11041 CIRCLIP FOR TROLLEY WHEEL UNT 3

RMC11042 Lift Hybrid CABLE(32M) 4G6 + 2X(2X2 - 5MM+2X1) 3002198-114 UNT 1

RMC11048 Coax CABLE RG62AA/U M 377

RMC11101 WASHER / 3000094-165 <CH145> UNT 25

RMC11103 WASHER / 75292 <CH208> UNT 1

RMC11104 WASHER / 75328 <CH215> UNT 68

RMC11105 WASHER 17 X 30 X 3 / 75296 <CH218> UNT 9

RMC11106 WASHER 64 X 12 X 1.6 / 75293 <CH212> UNT 48

RMC11108 SPRING WASHER 945-16930 UNT 6

RMC11109 LOCK WASHER M50 170-070- 25101PT - RAIL CLAMP UNT 6

RMC11110 WASHER 3000 094 178 UNT 1

RMC11112 Washer 3000401-188 - Lift UNT 105

RMC11113 Rubber WASHER - 0467191- 000 - Lift UNT 47

RMC11114 WASHER SOL MTG-3/32 PL ST 813820200 - Gantry brake coil UNT 41

RMC11116 PLATE WASHERS (3RMQ2-31- 022) UNT 2

RMC11118 Thrustor Washer Drawing No 1RMQ5-35-300 - Headblock UNT 8

RMC11119 Aligning Washer Drawing No 1RMQ5-35-300 - Headblock UNT 8

RMC11120 Washer M28 GR10.9 UNT 96

RMC11200 WIPER MOTOR (REAR) 290410 <CH285> UNT 1



RMC11201 WIPER REAR ARM – 290410 UNT 4

RMC11203 Trolley wheel 3RMQ2- 28-201 UNT 7

RMC11204 WHEEL COVER <CH336> UNT 11

RMC11205 Worm Screw 300 SR1- 00224-001 <CH394> UNT 1

RMC11206 WORM SCREW 120.0 SR1- 00222-001 <CH394/1> UNT 2

RMC13000 COIL & POLE (COMMON) FOR GANTRY MOTOR / 36A16605CAG01 <CH342> UNT 1

RMC13001 COIL FOR GANTRY MOTOR <CH656> UNT 4

RMC13003 Solenoid Coil for rail clamp 1501-3062 <CH246> UNT 2

RMC13010 COIL SHOE FOR GANTRY MOTOR <CH343> UNT 2

RMC13011 MAIN HOIST FIELD COILS <CH432> UNT 3

RMC13012 FEILD COIL DRIVE MOTOR <CH433> UNT 4

RMC16000 DISC 520 <CH653> UNT 1

RMC16002 STATIONERY DISC ST-3 LUG V OR H 8-003-211-01 <CH357/5> UNT 10

RMC16003 Friction Disc Kit 5-66- 8414-00 <CH357> UNT 9

RMC16004 DROP TEST UNIT <CH660> UNT 1

RMC16007 Differential Block For Switch IC60 30MA A9V41363 QF 203A UNT 1

RMC16009 Voltage Lightning Discharge Device DVM TNC 255 FM (P.N 951 305) UNT 2

RMC17000 Sinamics DCM 4Q 400V-13A 420Vdc-15A 6RA8013- 6DV62-0AA0 UNT 1

RMC26000 FILTER AIR BOOM <CH400/1> UNT 11

RMC26005 FILTER OIL - TRIM / 310600 <CH014> UNT 15

RMC26006 FILTER OIL - TROLLEY WIRE ROPE / 1262969 <CH015> UNT 14

RMC26007 FILTER PRESSURE PI 3608 11 1BR / 70331 <CH450> UNT 2

RMC26008 Adapter Flange 8-001244600214 UNT 1

RMC26009 FILTER Hydac RFM BN/HC165G1 UNT 10

RMC26010 RC Filter 110/240V LAD- 4RC3U KM 125B UNT 3

RMC26011 RC Filter 50/110V LA4- FRCF KM344B UNT 3

RMC26012 Rc Filter 110/240V LAD- 4RCU KA121B UNT 10

RMC27009 Fuse 22x58 GG 100A 015596 UNT 5

RMC27010 Fuse 5x20 2A Legrand UNT 177

RMC27011 Extra Rapid Fuse 35A 690V GR000 3NE 1803-00 FU310E UNT 13

RMC27012 Extra Rapid Fuse 20A 690V GR000 3NE 1814-0 FU330B UNT 15

RMC27013 Extra Rapid Fuse 500A/1000V GR2 3NE3334-0B FU302B UNT 6

RMC27014 Extra Rapid Fuse 800A/800V GR2 3NE3338-8 FU301B UNT 8

RMC27015 Fuse 22 x 58 GG 100A 015596 FU201A UNT 6

RMC27017 Solefuse Fuses UTE without striker 24V/6.3A - Sub station No1 UNT 6

RMC27018 Fuse Holder 2P-10.3 X 38 DF102 FU316C UNT 3

RMC31000 Gasket Reservoir GT-HPU- 8-ALL 177-077-08034PT - Rail Clamp UNT 3

RMC31001 GASKET 120.0 SR1-00102- 000 <CH390> UNT 6

RMC31002 Hirschman Connector Gasket GT-HIRSCH-CONN 177-077-26547PT 177- 077-26547PT

UNT 8

RMC32005 Crown Gear / 300 SR1- 00558-000 <CH339> UNT 1

RMC32006 GEAR WHEEL SALE GEAR BOX / 46770 <CH396/1> UNT 2

RMC32008 GEAR TROLLEY DRIVE <CH417> UNT 1



RMC32009 GANTREX RAIL CLIP SET <CH423> UNT 1,409

RMC32010 GANTREX RUBBER PAD <CH424> UNT 600

RMC32011 GANTRY DRIVE WHEEL ASSEMBLY <CH661> UNT 1

RMC32012 GANTRY WHEEL AND AXLE ASSY <CH655> UNT 1

RMC32023 Crown Gear Innering 12010 SR1-00557-000 UNT 2

RMC36010 HYD HOSE + FITTINGS 1/4 X 0.60MT X 2PLY UNT 2

RMC36020 HYD HOSE + FITTINGS 3/8 X 0.80CM X 2P (TD 18D) UNT 1

RMC36023 HYD HOSE + FITTINGS 3/8 X 3MT20 X 2P (TD 18D,TD 18 90D) UNT 1

RMC3610A HYD HOSE + FITTINGS 1/4 X 0.64MT X 2PLY UNT 2

RMC3610B HYD. HOSE + FITTING 1/4 X 0.60MT X 2P - J1/2 90* & J1/2 45* UNT 3

RMC3621B HYD HOSE + FITTINGS 3/8 X 1MT40 X 2P (TD 18D,TD 18 90D) UNT 3

RMC3640C HYD HOSE + FITTINGS 5/8 X 0.60CM X 2P (ETAFO 30/90D) UNT 1

RMC3640D HYD HOSE + FITTINGS 5/8 X 0.60CM X 2P (ETAFO 30/90D, ETAFO 30D) UNT 1

RMC37000 HOLDER BRUSH - BOOM MOTOR / 36A160421AAG02 <CH034> UNT 8

RMC37001 HOLDER BRUSH - GANTRY MOTOR / 36B47012AA <CH035> UNT 24

RMC37002 HOLDER BRUSH - HOIST MOTOR (WITH SPRING) / 36A160423AAG02 KIT <CH036/1>

UNT 32

RMC37003 HOLDER BRUSH - HOIST MOTOR / 36A160422AAG02 <CH036> UNT 1

RMC37005 HOLDER SPRING BRUSH - GANTRY MOTOR / 36B467012AA001 <CH035/1> UNT 8

RMC37006 HOLDER SPRING BRUSH - HOIST MOTOR <CH039/1> UNT 6

RMC37007 HANDLE / 3001986 - 418 <CH121> UNT 2

RMC37012 HORN 24V UNT 3

RMC38002 Fuse Holder 22 x 58 3P 021604 FU 201A UNT 2

RMC38003 Fuse Holder 315A GRCO 3WH3330 FU310E UNT 1

RMC38004 Fuse Holder GR.3 3WH3430 FU301B UNT 1

RMC41000 INDICATOR FOR TEMPERATURE LEVEL / 76920 <CH194> UNT 3

RMC41002 INSERT FEMALE 75685 UNT 2

RMC41005 IGNITOR FOR FLOODLIGHT 1000W - REF NIKKON 9000 UNT 15

RMC41006 Insulation Control Device IMD-IM10 A110B UNT 1

RMC56000 LIGHT INDICATING (GREEN) / XB4 BV63 / 061116 <CH072> UNT 2

RMC56001 LIGHT INDICATING (RED) <CH259> UNT 1

RMC56002 LIGHT INDICATING (YELLOW) <CH296> UNT 6

RMC56005 White Lamp 110V XB4-BVG1 H560A UNT 3

RMC56006 Green Lamp 110V XB4-BVG3 H560A UNT 3

RMC56007 Red Lamp 110V XB4-BVG4 H560B UNT 3

RMC56008 Blue Lamp 110V XB4-BVG6 H560B UNT 3

RMC56010 Lock For NSX 041940 QF201A UNT 1

RMC57001 LEVER & PINION KIT (SOLENOID) / 5-66-7321- 00 <CH357/6> UNT 6

RMC57002 LOAD CELL / PT3 CAPACITY 20T - Crane <CH340> UNT 5

RMC60001 BEARING 23028 - TROLLEY WHEEL <CH334> UNT 11

RMC60002 BEARING 9098647-000 (SLIDE FOR CENTRIFUGAL BRAKE) <CH250> UNT 6

RMC60003 BEARING 3001100-009 <CH229> UNT 2

RMC60004 BEARING 3002243-809 <CH230> UNT 2



RMC60006 BEARING 894A605011 <CH226> UNT 1


RMC60008 BEARING 894A605-014 <CH233> UNT 1


RMC60011 BEARING TAPER ROLLER CUP/CONE 32010X - RAIL CLAMP <CH387/9> UNT 1

RMC60018 BEARING 6032 S88-06032- 000 <CH387/6> UNT 1

RMC60021 BEARING 6212 ? 2Z / C3 <CH387/15> UNT 3

RMC60022 BEARING 6220C3 <CH232> UNT 1

RMC60027 BEARING SL 04-5022PP2NR <CH511> UNT 2

RMC60028 BEARING LOCKWASHER / 166-081-25101PT <CH400> UNT 1

RMC60029 BEARING 22210 C3 UNT 7

RMC60030 BEARING 22212E/C3 UNT 18

RMC60031 BEARING 32210J UNT 10

RMC60034 BEARING 6206 2RSR-03 UNT 1

RMC60036 BEARING CONE/CUP 88648/88610 UNT 14

RMC60037 BEARING S TYPE FG56208 / UCF208 UNT 16

RMC60038 BEARING 6224 SKF UNT 3

RMC60042 BEARING 5030NR SL04- 5030NR UNT 3

RMC60043 BEARING 22310 E1 C3 UNT 4

RMC60044 Tapered roller BEARING 30312J UNT 1

RMC60045 Tapered roller BEARING 32934 UNT 2

RMC61000 MOTOR BOOM 120KW <CH659> UNT 1

RMC61015 TLS Motor UNT 1

RMC61016 Rope Tensioner Motor UNT 1

RMC61018 Monophase Supplier 10A 400V ABL8RPS24100 A804A UNT 1

RMC62003 MODULE DIODE RECTIFIER / IRK091 <CH307> UNT 8

RMC62010 MEMBRANE / 3002071-312 <CH135> UNT 5

RMC62011 Safety Module for Emergency Stop PNOZ S5 48-240V 750135 KA 125C UNT 1

RMC62012 Safety Module For Emergency Stop PNOZ X7 774053 KA 124A UNT 1

RMC62013 Module 32 Digital Input 120V AC 6ES7321-1EL00- 0AA0 UNT 11

RMC62014 Module 16 Digital Input 120/230vac 6ES7321- 1FH00-0AA0 E449D UNT 5

RMC62015 Module 8 Digital Output 24VDC-5A-Relays 6ES 7322-1HF10-0AA0 E147G UNT 10

RMC62016 Module 8 Analog Input-13 Bit 6ES 7331-1KF02-0AB0 E147B UNT 3

RMC62017 IM153 Interface Module for ET200M 6ES7153- 1AA03-0XB0 UNT 11

RMC62018 Earth Leakage Protection Module 30MA A9Q41225 QF207B UNT 2

RMC62019 Mechanic Interlock LV429369 QF202A UNT 1

RMC62020 Module 16 Digital Input 24VDC 6ES7321-IBH02-0AA0 E852C UNT 2

RMC62022 Module 16 Digital output 24VDC 0.5A 6ES7322- 1BH01-0AA0 E830B UNT 2

RMC62023 Module 2 Analog Output 6ES7332-5HBO1-OABO EF30B UNT 2

RMC62024 Mechanical With Rope Type WDS P85 00208043 BQ180A UNT 4

RMC63001 MLogic 2.3 630A LV432080 QF102C UNT 1

RMC66000 NUT (NYLOCK) / 3000438- 118 <CH146> UNT 26

RMC66001 NUT (NYLOCK) / 76460 <CH216> UNT 8



RMC66002 NUT (NYLOCK) M16 / 74955 <CH202> UNT 3



RMC66006 Nut M28 GR10.9 UNT 48

RMC67000 Network Analyzer PAC3200 24VDC 7KM2111-1BA00-3AA0 PJ102A UNT 1

RMC70010 BOLT (HEXAGON) / 3000071-453 <CH148> UNT 27

RMC70011 BOLT AND NUT 24X105 (HT) <CH381> UNT 16

RMC70013 BOLT FOR SHOCK ABSORBER / 15607 <CH190> UNT 13

RMC70014 BOLT M12 / 75054 <CH199> UNT 22

RMC70019 BUFFER RUBBER / 78557 <CH196> UNT 10

RMC70020 BALLAST 1000W MH E40 230V AC UNT 3

RMC70021 BALISE BMA1223DUR <CH019> UNT 3

RMC70023 BUSHING 9055982-000 UNT 9

RMC70024 Bolt & Castle Nut Drawing No 1RMQ5-35-300 - Headblock UNT 6

RMC70025 BUFFER 9MBN-140-15 - Gantry UNT 2

RMC70027 Cellular Buffer with Safety Device UNT 1

RMC71000 O.RING 4093 S79-04093- 000 <CH391/2> UNT 3

RMC71001 O.RING 4325 S79-04325- 000 <CH391/1> UNT 6

RMC71002 O.RING 4512 S79-04512- 000 <CH391/3> UNT 7

RMC71003 O.RING / NBRG125 <CH158> UNT 15



RMC76000 PUMP GEAR / 12SQ.CM - BOOM <CH354> UNT 2

RMC76002 Hydraulic Pump A10VSO18DFR/30 UNT 1

RMC76003 Isolation Hand Pump 121- 960-07797PT - Rail Clamp UNT 2

RMC77000 PIN - BLOCKADING / 75175 <CH209> UNT 4

RMC77004 PLATE GLIDE / 55060 <CH007> UNT 5

RMC77005 PLATE ROBALON M315X160X20 / 54018 <CH002> UNT 4

RMC77007 PLATE ROBALON M315X165X15 / 54017 <CH003> UNT 5

RMC77012 PUSH BUTTON (BLACK) / XB2 BA21 / 061000 <CH033> UNT 6

RMC77014 PUSH BUTTON (RED) / XB2BA42 <CH257> UNT 2

RMC77016 PUSH BUTTON / 3002071- 106 <CH136> UNT 1

RMC77019 POWER PACK HYDRAULIC <CH408> UNT 1

RMC77020 PINION / 9057060/060 <CH118> UNT 1

RMC77028 PIN 9064232-000 UNT 9

RMC77029 PIN FOR TROLLEY ROPE SHEAVE 3RMQ2-30-201 UNT 1

RMC77030 Pin for Headblock Sheave 3RMQ5-35-205 UNT 1

RMC77033 PIN FOR BOOM TACKLE SHEAVE 3RMQ2-27-004 UNT 1

RMC77037 SHEAVE PIN (3RMQ5-31- 020) UNT 3

RMC77038 Sheave PIN Ref 3RMQ5-30-121 UNT 1

RMC77039 Split PIN Drawing No 2rmq2-35-303 - Crane UNT 3

RMC77040 Sheave PIN Ref 3RMQ3-30-111 UNT 1

RMC78003 Rope Guard Pad 450 X 364 X 70 - MC901 UNT 5



RMC78005 Sliding PLATE 9058189- 000 – LIFT UNT 58

RMC78006 END PLATES (3RMQ2-31- 017) UNT 1

RMC78007 END PLATE (3RMQ2-31-021) UNT 4

RMC78009 End Plate Ref 3RMQ3-30- 114 - Headblock UNT 1

RMC78010 End Plate Ref 3RMQ3-30-124 - Headblock UNT 5

RMC78011 Guide PLATES Drawing No 1RMQ5-35-600 UNT 12

RMC78012 Input Bevel PINION material : SCM415 - Gantry gearbox UNT 1

RMC79000 Main Pole Shims Set 36A167790ABO12 UNT 16

RMC79001 Presence & Sequence Phases 400V RM4-TR32 UNT 2

RMC79003 Supplier PS 307 120/230V AC 24VDC-5A 6ES7307- 1EA01-0AA0 UNT 1

RMC79004 Supplier PS-307 120/230V AC 6ES7307-1KA02-0AA0 UNT 1

RMC79005 Presence & Sequence Phases 400V RM17-TE00 KV101A UNT 1

RMC79006 Presence & Sequence Phases 400V RM17-TE00 KV202B UNT 3

RMC79009 Black Push Button 1NO XB4-BA21 S163D UNT 5

RMC79010 Red Push Button 1NC XB4- BA42 S55OC UNT 1

RMC79011 Emergency Push Button XB4-BS8445 S162A UNT 1

RMC79014 Profibus Connector 6ES7972-OBA120-0XA0 UNT 14

RMC79015 Profibus Encoder Type ISSA 608 881801-01 BQ180A UNT 3

RMC79016 Profibus Encoder Type ISA608 809645-01 BQ181A UNT 2

RMC80000 BRAKE - BOOM <CH415> UNT 1

RMC80003 BRAKE LINING / 3001231- 900 <CH128> UNT 3

RMC80004 BRAKE LINING / 9068670 - 000 <CH251> UNT 2

RMC80005 BRAKE PAD (EMERGENCY) FOR BOOM HOIST <CH364> UNT 6

RMC80006 Brake Pad for Hoist Motor <CH320> UNT 10

RMC80012 FLOODLIGHT BULB 1000W MH E40 230V AC <CH022> UNT 2

RMC80013 BRUSH CARBON FOR BOOM MOTOR 36A164451ABP18 <CH038> UNT 41

RMC80014 BRUSH CARBON FOR GANTRY MOTOR 36A167402AAP04 <CH031> UNT 29

RMC80016 BRUSH CARBON FOR TROLLEY MOTOR 36A164452AAP21 <CH042> UNT 10

RMC80019 BRAKE PAD CPL. SB23 8-251.577 UNT 10

RMC80021 Air BREATHER SNAB-AS-08 UNT 5

RMC80022 Air BREATHER SNAB-AS-16 UNT 2

RMC86015 VEE RING VS-170 S77- 00170-000 <CH393/1> UNT 5

RMC86017 RECTIFIER for new brake - Pintsch Bubenzer UNT 3

RMC86020 Interface Relay EGR EG2 UNT 1

RMC86021 Spreader Camera Samsung SNZ-6320 UNT 1

RMC86022 Hemispheric Camera + Mounting device SNF- 8010VM UNT 1

RMC86023 Radio Name TVCC103-03 Device Type Samsung SNZ5200 UNT 1

RMC86024 Antenna 900-20-BS-90 UNT 1

RMC86025 Magnetic Relay 73-115A RM1-XA 1801 F320A UNT 2

RMC86027 Repeater 12MBAND IP20 6ES7972-0AA02-0XA0 E1481A UNT 2

RMC86029 Relay Output Module Sm322 6ES7322-1HF10-0AA0 UNT 4

RMC87000 Ungalvanised Steel Wire Rope 32mm X 885M - Boom <CH453> UNT 5

RMC87001 Ungalv. Wire Rope 28mm x 570M 6 X 36WS + IWRC 1770N/MM2 RHOL - UNT 8



HOIST<CH452>

RMC87002 Ungalv. Steel W.Rope 20mm x 161M - 6x36WS+IWRC RHOL 1770 N/MM2 Landside Trolley <CH500>

UNT 22

RMC87003 Ungalv Steel W.Rope 20mm x 215M 6X36WS+IWRC 1770N/MM2 RHOL - Water Side Trolley <CH501>

UNT 14

RMC87004 RIVET / 3000506-904 <CH249> UNT 7

RMC87006 ROLLER / 9054939-000 <CH139> UNT 3

RMC87010 COUNTER ROLLER ASSY 9056 494 - 000 UNT 6

RMC87014 Festoon Galvanised Wire Sling 12.5mm x 2350mm(6 x 37 1WRC) EA 10

RMC87016 Festoon Galvanised Wire UNT 5

RMC87017 Festoon Galvanised Wire Sling Dia 12.5mm x 6750mm(6 x 37 1WRC) UNT 26

RMC90000 Spacer BUSH Ref 3RMQ3- 30-123 UNT 4

RMC91000 SEAL DUST 60X68X5X6.5 <CH446> UNT 7

RMC91001 SEAL OIL / 130-150-12 (MAIN HOIST REDUCER) <CH166> UNT 2

RMC91002 SEAL OIL / 85 X 110 X 13 (TROLLEY DRIVE REDUCER) <CH170> UNT 1

RMC91003 Oil Seal A 65 x 100 x 12 / AE479 (TROLLEY DRIVE REDUCER) <CH169> UNT 4

RMC91004 Oil Seal 65x100x12 S78- 06512-101 <CH168> UNT 12

RMC91006 SEAL OIL / S78-17012-200 <CH165> UNT 1

RMC91007 Seal Oil 130X160X12 - Hoist gearbox <CH398> UNT 20

RMC91008 SEAL OIL 40X52X7 <CH392/5> UNT 4

RMC91009 Oil Seal A 150 x 180 x 12 / S78-15012-180 <CH392/1> UNT 12

RMC91010 Oil Seal A 170 x200 x 12 / S78-17012-200 <CH392/2> UNT 16

RMC91011 Oil Seal A 65 x 100 x 12 / VITON S79-04512-000 <CH392/3> UNT 12

RMC91012 SEAL OIL A6510012 VITON S78-06512-100 <CH392/4> UNT 3

RMC91013 SEAL (SET) FOR POWER UNIT / D15 <CH378> UNT 3

RMC91015 SEAL KIT DGMC-2-5 / 78203 <CH451> UNT 9

RMC91017 SEAL REDUCER FOR MAIN HOIST <CH171> UNT 4

RMC91018 SEAL 049-48757 UNT 6

RMC91019 SEAL 049-48758 UNT 14

RMC91020 SEAL 049-48789 UNT 26

RMC91021 OIL SEAL 40 X 20 X 7MM UNT 6

RMC91022 OIL SEAL 40 X 62 X 7MM UNT 6

RMC91023 OIL SEAL 40 X 80 X 10 UNT 8

RMC91025 PISTON SEAL 049-48767 UNT 26

RMC91026 ROD SEAL 049-48771 UNT 26

RMC91028 SEAL OIL 108 X 87 X 10(425 X 343 X 35) - GANTRY MOTOR UNT 20

RMC91029 SEAL OIL 47 X 20 X 5 UNT 22

RMC91030 Seal Kit 163-507-09202PT / 175-075-32160PT - Rail Clamp cyl. cylinder UNT 10

RMC91031 Oil SEAL 170 X 200 X 16 UNT 26

RMC91033 Oil Seal 65 x 100 x 10 UNT 5

RMC91035 Seal Kit for Thruster(Hoist) ED20116- 245-54-1 UNT 6

RMC91036 Seal Kit for Thruster(Boom) Trolley ED 80/6-245-041-9 UNT 6

RMC91037 Oil Seal 45 x 100 x 12 UNT 10



RMC92000 Proximity Switch Wenglor 3001606-102 <CH125> UNT 1

RMC92001 SWITCH PROXIMITY / 3001606-212 <CH127> UNT 1

RMC92002 SWITCH PROXIMITY / 3001606-213 <CH116> UNT 2

RMC92003 Proximity Switch (TURCK) / NI 15-P30SR-FZ3X2 <CH356> UNT 6

RMC92006 LIMIT SWITCH (INTERNAL ROTARY) <CH070> UNT 2

RMC92007 LIMIT SWITCH / 3000263- 900 <CH143> UNT 1

RMC92008 Limit Switch T4VH 336- 11Z-M20-1861-4 3000263- 951 <CH123> UNT 9

RMC92009 LIMIT SWITCH / 3000263- 956 <CH149> UNT 2

RMC92011 LIMIT SWITCH FOR DOUBLE STAGE ROTARY / 164-803- 24573PT <CH245> UNT 7

RMC92013 Limit Switch for Rotary <CH258> UNT 6

RMC92014 LIMIT SWITCH KIT (MICRO SIDE) / 5-55-2004-00 <CH357/4> UNT 2

RMC92015 On-Off Auxiliary Switch 26924 OF 3A 415V Make MERLIN GERIN <CH298> UNT 6

RMC92016 SWITCH CAM / XBC D19108M12 / 065565 <CH040> UNT 1

RMC92017 SWITCH CAM / XBC D19704M12 / 065572 <CH041> UNT 1

RMC92020 Micro Switch XCK2110P16 (064725) <CH319> UNT 7

RMC92021 SWITCH SELECTOR / 3000869-210 <CH141> UNT 2

RMC92023 SOLENOID VALVE (DOUBLE) / 76054 <CH238> UNT 3

RMC92025 Solenoid Valve for Hyd. Compressor 163-702-2645 9PT - Rail Clamp <CH247> UNT 1

RMC92026 LINE VOLTAGE CONDITIONER <CH500/1> UNT 1

RMC92029 Transit Time Sensor X1TA101MHT88 / 85365019 UNT 3

RMC92030 LIMIT SWITCH ACTUATOR ASSY 227-961-03149PT - RAIL CLAMP UNT 4

RMC92031 LIMIT SWITCH MS-OMRON- D4A-2717N 164-076- 24573PT UNT 2

RMC92032 Distance SOCKET 0467150- 102 – Lift UNT 57

RMC92037 Shunt STR23SE QF102C 032490 UNT 1

RMC92038 Automatic Switch NS125ON 3P 1250A 033478 QF103B UNT 1

RMC92039 Automatic Switch 10A GV2-L14 QM243A UNT 1

RMC92040 Magneto Thermic UNT 2

RMC92042 2 Pos key Selector Switch 1NO XB4-BG21 S556H UNT 1

RMC92043 2 Pos Key Selector Switch (Left) XB4-BG61 SA125D UNT 5

RMC92044 Selector Switch XB4-BJ33 $550G UNT 1

RMC92045 Supplier PS307 120/230VAC/24VDC-10A 6E57307-IKA02-0AA0 GS246A UNT 2

RMC92046 Sinamics DCM 4Q400V-13A 420VDC-15A 6RA8013- 6DV62-0AA0 UJ334A UNT 2

RMC92048 Sinamics G120 PM240 400V,30KW 6SL 3224-0BE33-0AA0 UJ226A UNT 2

RMC92052 Telemecanique Metal Safety Switch XCS-E7331 110/120V UNT 3

RMC93002 SLEEVE PLASTIC / 76244 <CH176> UNT 1

RMC93003 SPRING PRESSURE 3001227- 025 <CH134> UNT 5

RMC93005 Spring 9002991-000 - Lift Alimak <CH120/1> UNT 11

RMC93006 SPRING FOR OPERATOR SEAT <CH386> UNT 1

RMC93007 Inner Spring CX-NER-CXHV LH ALL ASTM A401 / 176- 066-53376PT - Rail clamp

UNT 16

RMC93008 Outer Springs CS-OUT- CXHV-LH-ALL 176-066- 25368PT - Rail clamp UNT 16

RMC93009 SPRING PIN 162-000- 22382PT / M5 X 75 DIN 1481 - RAIL CLAMP <CH452/1> UNT 10

RMC93011 SCREW (ALLEN) M16 X 40 / 75619 <CH207> UNT 2



RMC93012 SCREW / 75147 <CH201/1> UNT 10

RMC93014 SCREW 6 X 16 / 75146 <CH211> UNT 2

RMC93015 SCREW MF66 8 X 105 / 74865 <CH221> UNT 3

RMC93016 Serrated Shoes 221-107- 45954 PT <CH239> UNT -1

RMC93018 SHAFT CONTROL FOR CENTRIFUGAL BRAKE / 9098662-000 <CH248> UNT 2

RMC93019 SHIM FOR SHOCK ABSORBER / 42815 <CH188> UNT 1

RMC93020 SPACE HEATER KIT 230V 527200700 - Gantry Brake <CH357/2> UNT 39

RMC93021 Spacer Heater Kit 75W/240V 895A644002 - Gantry motor <CH357/3> UNT 44

RMC93022 SPACER (I) 3RMQ2-28-204 <CH335> UNT 16

RMC93023 Spacer(I I) 3RMQ2-28-205 - Trolley wheel UNT 8

RMC93032 Stop Button (Emergency) 3SB3203-1HA20-0CC0 <CH371/1> UNT 4

RMC93033 STRAINER FOR HYD. COMPRESSOR / 163-200-23903PT - RAIL CLAMP <CH240>

UNT 3

RMC93036 SPRING TORSION <CH393> UNT 17

RMC93037 SPRING TORSION (HEAD BLOCK - LHS) <CH391> UNT 3

RMC93041 SHLDR S SH 5/6 DX 05-ST 926-110800 - Gantry brake coil UNT 47

RMC94001 MAIN HOIST SHEAVE 3RMQ5- UNT 1

RMC94002 BOOM WIRE ROPE SHEAVE 3RMQ2-27-002 UNT 2

RMC94005 SPACER (3RMQ5-31-025) UNT 3

RMC94007 Spacer Ref 3RMQ5-30-122 UNT 1

RMC94009 SPACER RMQ2-28-200 - Trolley wheel UNT 5

RMC94011 Serrated Shoes 221-107- 45954PT - Rail Clamp PR 3

RMC94012 Recond. Hoist Sheave UNT 3

RMC95000 Wire Sling 2000mm (Design as per dwg) UNT 10

RMC95001 Wire Sling 3600mm (Design as per dwg) UNT 10

RMC96002 TACHO GENERATOR FOR HOIST MOTOR / 2212840 <CH281> UNT 1

RMC96005 TEMPERATURE LEVEL HYDRAULIC COMPRESSOR SWITCH/ 164-076-45993PT <CH244>

UNT 5

RMC96006 TERMINAL LINE (LOCAL) <CH321> UNT 2

RMC96007 THERMOFORM RAYCHEM <CH372> UNT 2

RMC96008 THERMOFORM RAYCHEM / BS0083 <CH373> UNT 1

RMC96009 THERMOFORM RAYCHEM / BS0090 <CH374> UNT 5

RMC96010 THRUSTOR FOR BOOM LATCH <CH405> UNT 2

RMC96011 THRUSTOR FOR TROLLEY - 1448 <CH406> UNT 1

RMC96017 TWISTLOCK pin & castle nut Drawing No 2RMQ5-35- 302 -Headblock UNT 4

RMC97000 Current Transformer 2000/5A TAA 1602K0X05 TA 102 B UNT 2

RMC97008 Trip Unit TM63D 80A 4P LV429051 QF201C UNT 1

RMC97009 Rotary Drive Direct LV429337 QF202C UNT 1

RMC97010 Rotary Drive With Door Coupling LV429338 QF201A UNT 1

RMC97011 Rotary Drive With Door Coupling LV429344 QF201A UNT 1

RMC97012 Trip Unit TM250D LV431450 QF202A UNT 1

Spares for Lift Alimak for Hanjung Cranes

LFH06001 Centrifugal Brake R- 175/17 9058025-164 UNT 1



LFH60000 Battery CHARGER BCH2 3001930-002 UNT 4

LFH60001 BRACKET 9056596-000 UNT 1

LFH86000 Guide ROLLER 9056372-000 UNT 8

LFH86001 Guide ROLLER 9063515-000 UNT 7

LFH86002 Roller 3001441-128 UNT 16

LFH86003 Roller 9001576-000 UNT 8

LFH96000 Pulse TRANSMITTER 3001964-170 UNT 3

LFM06001 Complete Brake 3001263-682 UNT 1

LFM10000 ACTUATOR with plug 9102466-001 - Lift UNT 2

LFM11000 CIRCLIP 3002125-140 UNT 4

LFM11001 COUPLING ELEMENT 3001399-045 UNT 9

LFM11100 WASHER 0466926-102 UNT 16

LFM11101 LOCK WASHER 9057062-000 UNT 2

LFM60000 BRAKE SHOE WITH BRAKE LINING 9103898-000 UNT 6

LFM60001 CENTRIFUGAL BRAKE 9095236-100 rev.J UNT 1

LFM66000 LOCK NUT 3002138-116 UNT 32

LFM77000 PINION 9064317-000 UNT 2

LFM86000 COUNTER ROLLER 9064142-000 UNT 2

LFM91000 SHAFT 9005442-009 UNT 2

LFM91001 RUBBER SPRING 9002991-000 UNT 16

LFM91002 SCREW 3001786-376 UNT 32

LFM91003 SCREW 3000071-633 UNT 2

LFM91004 SPACER 9065088-000 UNT 2


ANNEX C2- AVAILABLE SPARE PARTS FOR STS IMCC

AVAILABLE SPARE PARTS FOR STS IMCC

STS01000 Axle Ref : D50-220 DIN 1013 Drawing No 16.2020.00.02 UNT 4

STS01003 Axle Ref: 40g6-106 DIN 1013 (RAW D45) Drawing No 16.2030.00.02 UNT 16

STS01100 Cam Stromag 48BM-699 360(Geared cam limit switch 151-06249) UNT 1

STS01101 Cable Lapkabel Unitronic BUS FD P COMBI IBS 3*2*0,25+3*1,0 Art 2170218 M 68

STS01102 Trailing Cable ( Roll of 320 metre ) ROL 1

STS01103 Coupling Q75110028 SGEA3IM06077 + EGE 3FS + SGEA31FS200 UNT 2

STS01107 Control Card IGD3 6SE7033-2EG84-1JF1 UNT 2

STS01108 Tesys D Contactor LC1D25BD Schneider Electric UNT 10

STS01109 Converter Cable Reel ( 6SE7022-6EC61-Z + G91) UNT 1

STS01110 Seutron Pin Download Cable TP4225 UNT 1

STS01111 Field Bus Connector PLC GL LR BV UNT 15

STS01113 Rondoflex Cable NGRDGOU J 5 cores 25mm2 0.6-1kv (150MT per reel) ROL 4

STS01114 Rondoflex Festoon Cable NGRDG 04-5-4 Cores x 16MM2 (Approx Reel of 150 MTS

UNT 6

STS01116 Contactor AC 3RT1015- 2A002 UNT 10

STS01117 Contactor AC 3RT1016- 2AP01 UNT 10

STS01119 Rubber Round Cable Optic TXG-4 6G62 5-125 (Length 143M) - Festoon UNT 3

STS01120 Central Processing Unit 6ES7414-3EM05 0AB0 CPU 414-3 PN/DP Simatic S7-400 UNT 2

STS01200 Cushion for Boom Flexible Coupling EBK 100(Ref 321488) UNT 2

STS01201 Quick Connection Q78583601 + Q78583602 SF1006 + SM1006 UNT 1

STS01203 Cover D= 100 B= 10 NBR UNT 2

STS01204 Cover D= 130 B= 12 NBR UNT 3

STS01206 Catenary Clamp O3-MO61- O486 - Festoon system UNT 2

STS01207 Rd Cable Clamp O31941- O36 x 4OO/4OO - Festoon system UNT 6

STS01209 Main Hoist Drum Coupling UNT 2

STS06000 Bearing 22207-E1-C3 - Trolley guide UNT 8

STS06001 Bearing 6012.RSR (FAG) UNT 8

STS06002 Bearing SL04 5024 PP2NR UNT 26

STS06004 Bearing Shield EB300-50 8-412.000046 UNT 3

STS06005 Roller Bearing 23022 ES TVPB UNT 11

STS06006 Roller Bearing 23136 ES TVPB UNT 3

STS06007 Bushing Kit (Does 1 Brake ) ( Dis Brake SB 8.11 Ed23-30/5 ) UNT 1

STS06008 Bushes Ref : 50/40-7.0 (RAW PL8) Drawing No 16.2030.00.03 UNT 30

STS06009 Set of Bushing for Hoist Brake SB28 (S/N 97- 47915) UNT 5

STS06010 Set of Bushing for Trolley Brake SB 23 (S/N 27634-97) UNT 3

STS06011 Set of Bushing for Trolley Brake SB 8.11 (S/N 49076-06-5) UNT 1

STS06014 Bearing 32309 UNT 16

STS07000 Braking shoes TP/0000N160000 UNT 5

STS07001 Filler Breather (Ref:TAP 90 F L10 AM 00 C 120) Q81010050 UNT 4

STS07002 Trolley Brake Pad with Lining Type 04 8- 251.171.024 UNT 15

STS07003 Toothed Belt (Optibelt Alpha) V16 T10/2500 A451492 UNT 23



STS07004 Optibelt Alpha V16 T10- 2700 A434450 UNT 21

STS07006 Rubber End Stop Buffer 031980 R 080X080/517- 01(3028958) UNT 53

STS07012 INP 180 Beam (18ft) - Festoon system UNT 2

STS08001 Buzzer(Audible Signal Device) 3SB3233-7BA10 UNT 20

STS08004 Circuit Breaker 16A 5Y4 110-7 UNT 6

STS08005 Block Contact Auxiliary 3RH1911-2HA12 UNT 10

STS08006 Block Contact Auxiliary 3RH1911-2GA22 UNT 10

STS08007 Block Contact Auxiliary 3RH1921-2HA31 UNT 10

STS09000 Brake pad complete SB23 - Boom Hoist UNT 8

STS09001 Motor brake disc linings for brake pad Brake kfb25 - Gantry UNT 8

STS09002 Electromagnetic spring applied brake Type NFF4 / 277-90076 UNT 2

STS10001 ALARM SOUNDER/BCN RED AC 105DB - 18-980549 <STS91> UNT 7

STS10019 ARM 9094894-202 UNT 2

STS10020 ARM 9094953-202 UNT 1

STS10601 Pressure relief valve Q40021802 VS 20 UNT 7

STS10602 Electrovalve with coil and connector Q44007103 / Q42907101 UNT 3

STS10603 Three Ball Valve Q81621827 (Ref; RS 3 34 T) UNT 4

STS10604 Pressure Relief Valve (VS-80 04.11.05.03.99.100) Q40221805 UNT 5

STS10605 Pressure Relief Valve (VS-80 / 0.4.11.05.03.99.20) Q40221804 UNT 5

STS10606 CHECK VALVE (REF: MVPP- 5B /50) Q46045703 UNT 4

STS10608 Check Valve (Ref: VU 200 - 0.35 bar) Q45421807 UNT 5

STS10610 Pressure Relief Valve (Ref:VS-80 / 0.4.11.05.03.99.05) Q40221807 UNT 5

STS10611 Throttle Check Valve Q41116 102 FT 257/5-38 UNT 4

STS11002 CABLE REEL - SPREADER <STS13/24> UNT 1

STS11003 Trolley shielded CABLE W52661/NGRDOU-0/6 X (2X1)sqmm M 143

STS11004 CABLE SPREADER 260M <STS13/22> UNT 1

STS11005 CONTACTOR AC - 3RT1035- 1BB44 SIEMENS <STS12/15> UNT 2

STS11006 CONTACTOR AC - 3RT1346- 1AP00 SIEMENS <STS12/16> UNT 1

STS11007 CONTACTOR AC - 3RT1456- 6AP36 SIEMENS <STS12/18> UNT 2

STS11008 CONTACTOR AC - 3RT 10 26-3BB40 <STS12/14> UNT 2

STS11010 CONTACTOR AC - 3RT10 15- 2A902 <STS12/9> UNT 1

STS11011 CONTACTOR AC - 3RT10 16- 2AP01 <STS12/10> UNT 2

STS11013 CONTACTOR AC - 3RT10 25- 3AP00 <STS12/12> UNT 2

STS11014 CONTACTOR AC - 3RT10 25- 3BB40 <STS12/13> UNT 2

STS11016 CONTACTOR AC - 3RT1476- 6AP36 <STS12/20> UNT 2

STS11017 CONTACTOR AC - 3RT1466- 6AP36 <STS12/19> UNT 2

STS11018 CONTACTOR AC/DC OPERATED 3RT1036 -1BB44 <STS12/7> UNT 2

STS11019 Contact Auxiliary Relay 3RH1140 - 2AP00 <STS12/3> UNT 2

STS11020 CONTACTOR - 3RV 1021- 4DA15 <STS12/21> UNT 2

STS11021 CONTACTOR - 3RT1317- 2AP00 SIEMENS <STS12/17> UNT 2

STS11023 Contact - 1NO 3SB3423-0B <STS12/23> UNT 1

STS11024 CONTACT - 1NO+1NC 3SB3403-OA <STS12/25> UNT 2

STS11025 CONTACT - 2NC - 3SB3403- OE <STS12/22> UNT 3



STS11026 CONNECTOR MATING CONN-DIN-8F-W <STS12/26> UNT 7

STS11027 MCB -5SY4116-7 <STS62/7> UNT 5

STS11031 Teleflex CABLE 3002297-100 UNT 2

STS11032 Flexible Trailing CABLE 3C x 120 sqmm + 3C x 25 sqmm 3.6 / 6KV M 639

STS11100 WASHER 3001788-308 UNT 1

STS11101 WASHER 3000091-186 UNT 16

STS11102 WASHER 9067195-000 UNT 4

STS11200 Driven wheel with shaft d-dDia 210x1128 / Dwg. 12.2120.00.02 - Gantry <STS111/1>

UNT 1

STS11201 Non-Driven wheel with shaft - Dia 210x628 / Dwg. 12.4300.00.01 - Gantry <STS111/2>

UNT 1

STS11204 WHEEL 9094909-000 UNT 1

STS11205 WHEEL 9094955-000 UNT 1

STS11206 Re-machine Trolley Wheel UNT 4

STS11207 Running Wheel for Catenary Trolley Ref : HK D250 (Refer to drawing No16.2020.00.01)

UNT 4

STS12000 CAM 9095319-000 UNT 1

STS12001 CARD CONTROL 1GD8 - 6SE7038-6EK84-1JC2 <STS13/7> UNT 2

STS12002 CARD CONTROL ABO - 6SE7033-7EH84-1BH0 <STS13/15> UNT 2

STS12004 CARD CONTROL CUVC 6SE7090-0XX84-6AB5 <STS13/17> UNT 6

STS12006 CARD CONTROL IGD4 - 6SE7033-2EG84-1JF1 <STS13/16> UNT 2

STS12007 Control Card(Inverter Interface Module) IVI 6SE7031-2HF84-1BG0 <STS13/11> UNT 6

STS12008 CARD CONTROL I V I - 6SE7038-6GL84-1BG2 <STS13/8> UNT 2

STS12009 CARD CONTROL OBO - 6SE7033-2EG84-1BH0 <STS13/12> UNT 3

STS12010 CARD CONTROL OBO - 6SE7041-1TK84-1BH0 <STS13/9> UNT 2

STS12011 Motion Card (Rectifier Interface Module) 6SE7041-8EK85 -1HA0 <STS13/2> UNT 3

STS12012 CARD CONTROL PEU5 - 6SE7090-0XX84-2FA0 <STS13/3> UNT 2

STS12013 CARD CONTROL PSU1 6SE7031-7HG84-1JA1 <STS13/14> UNT 3

STS12014 CARD CONTROL PSU2 - 6SE7038-6GL84-1JA1 <STS13/10> UNT 2

STS12015 Card Control SML3 6SE7038-6EK84-1GG0 <STS13/6> UNT 5

STS12016 Card Control SMU3 - 6SE7038-6EK84-1GF10 <STS13/5> UNT 5

STS12017 CARD TERMINAL - EB1 - 6SE7090-0XX84-0KB0 <STS13> UNT 2

STS12018 Central Processing Unit 6ES7412-1XJ05-0AB0 CPU-1 <STS13/18> UNT 2

STS13000 COUPLING FLEXIBLE PIN EBK 1000-800-100H7PI- 90H7P - MAIN HOIST <STS11/2> UNT 2

STS13001 Trolley drive input coupling SHB type EBK 100-400-40H7PI-60H7PI <STS11/3> UNT 2

STS13002 COUPLING JAURE BARREL TYPE TCB-1500 - MAIN HOIST <STS11/1> UNT 2

STS13005 Flexible COUPLING 322072 - Hoist motor UNT 1

STS13008 Pipe CLAMP 3001195-3091 UNT 4

STS16000 DIGITAL INPUT ET200S - 6ES7131 - 4BD01 - 0AA0 <STS16> UNT 6

STS16001 Digital Output Module ET200S - 6ES7132 - 4BD02-0AA0 <STS16/1> UNT 9

STS16003 DOOR LATCH(SAFETY SWITCH) - TZ1RE024M <STS16/2> UNT 4

STS16004 DEHNGUARD(Protection Module) T600 No 900671 UNT 10

STS16006 Friction DISC 3001263-681 UNT 2



STS21000 Serial ABS Encoder CEV65M-10122 TR Electronic France UNT 3

STS21002 Encoder Siemens 1XP8001- 1 / 1024 UNT 2

STS26003 FILTER ELEMENT NR.20 PRESSURE LINE TLS - HP 0504A10ARP 01- SPREADER <STS26/5>

UNT 14

STS26004 FILTER ELEMENT NR.20 RETURN LINE TLS - MF 100 3A 25 HB - SPREADER <STS26/4>

UNT 15

STS26005 FILTER HYDRAULIC ELEMENT 1250490 HYDAC 0160D 010 BN3HC - SPREADER <STS26/3>

UNT 14

STS26006 FILTER HYDRAULIC ELEMENT 8ZZ10 - SPREADER <STS26/2> SET 13

STS26008 Return Line Filter Q706100208 MPT 100-3-S- A-G 2-A 25-N-B-B-EC UNT 6

STS26009 Pressure Line Filter Q706100115 FMM 050-4B- A-D-A10N P01/N7 UNT 6

STS26010 Filter(Cartridge) MP Filtri MF020 1 P25 N B P01 - Rail Clamp UNT 11

STS26011 Delivery Side - Oil Filter Q704071003 HFC 3/8" F UNT 3

STS27000 FUSE 170M 630A 6SY7000- 0AC03 - RECTIFIER UNIT <STS27/18> UNT 2

STS27001 FUSE 30A 6SY7000-0AC42 - RECTIFIER UNIT <STS27/15> UNT 4

STS27003 FUSE 5A 6SY7000-0AB62 - RECTIFIER UNIT <STS27/17> UNT 2

STS27004 FUSE 630A 3NE3336 SIEMENS - RECTIFIER UNIT <STS27/13> UNT 5

STS27005 FUSE T2A 6SY7010-2AA01 - RECTIFIER UNIT <STS27/12> UNT 7

STS27006 FUSE T7A 6SY7010-2AA23 - RECTIFIER UNIT <STS27/14> UNT 9

STS27007 FUSE LINK 16A NH00 - 3NA3 805 <STS27/10> UNT 12

STS27008 FUSE LINK 25A NHO 3NA3 810 <STS27/3> UNT 4

STS27009 FUSE LINK 35A - NH00 P.NO 3NA3 814 <STS27/4> UNT 10

STS27010 FUSE LINK 50A - NH00 3NA3 820 <STS27/5> UNT 11

STS27011 FUSE LINK 63A - NH00 - 3NA3 822 <STS27/6> UNT 49

STS27012 FUSE LINK 100A NH0 P.NO 3NA3030 <STS27> UNT 12

STS27013 FUSE LINK 125A NHO.P. NO 3NA3 032 <STS27/1> UNT 12


STS27015 FUSE LINK 300A NH2.P 3NA3250 <STS27/2> UNT 12


STS27017 FUSE LINK NH00 100A - 3NA3 830 <STS27/7> UNT 12

STS27018 FUSE LINK SITOR 35A - 3NE1 803-0 <STS27/11> UNT 22

STS28003 FAN HQD 40/8/4 HELIOS UNT 8

STS28004 FAN HVR 150/2E HELIOS UNT 4

STS28005 Centrifugal Fan for IMCC STS 6S7000-OAB67 UNT 8

STS37001 HYGROSTATE - SK3118000 <STS36> UNT 1

STS37004 Hydraulic Unit Protection K18SCITP20NO200000 SCI- TP20-NO4-00000 UNT 4

STS41000 DIGITAL TACHO INTERFACE 6SE7090-0XX84-3DB0 UNT 5

STS41002 Oil Level Indicator (Ref:LV 002) TA Q81010057 UNT 1

STS41004 Impeller for hydraulic pump for Thruster Eldro ED 301/6(S/N 06/77732) UNT 3

STS41005 Impeller for hydraulic pump for Thruster Eldro ED 80/6(S/N 97/397028) UNT 3

STS41006 Impeller for hydraulic pump for Thruster Elhy EB 300-50(S/N 039033 11/13) UNT 1

STS41007 Impeller for hydraulic pump for Thruster Eldro ED 201/6(S/N 98161 323) UNT 3

STS42000 IGBT Transistor Module FZ1200R 12KF5 ( 6SY7000-OAC77) UNT 6



STS42001 IGBT Transistor Module FZ900R 12KF5 ( 6SY7000- OAC84) UNT 8

STS51002 KNOB ACTUATOR - 3SB3208- 2DA11-0CC0 <STS51/3> UNT 5

STS51003 KNOB ACTUATOR 0-1 - STAY - 3SB3000-2KA11 <STS51> UNT 7

STS51004 KNOB ACTUATOR ILLUMINATED - 3SB3001- 2KA31 <STS51/1> UNT 8

STS56000 LIGHT EMERGENCY 1x18W <STS56/22> UNT 1

STS56002 LIGHT FIXTURE 2 Nos NORMAL 2x18W <STS56/20> UNT 1

STS56006 LAMP INDICATOR 22M - 3SB3403-1PA <STS56/3> UNT 9

STS56007 LAMP INDICATOR 22MM - 3SB3403-6BA-1PE <STS56/5> UNT 10

STS56008 LAMP INDICATOR 22MM - 3SB3403-6BA20-1PB <STS56/2> UNT 10

STS56009 LAMP INDICATOR 22MM - 3SB3403-1PC <STS56/4> UNT 9

STS56011 LED 22MM BLUE - 3SB3423- 1PD <STS56/11> UNT 2

STS56012 LED 22MM GREEN - 3SB3423-1PC <STS56/10> UNT 12

STS56013 LED 22MM GREEN - 3SB3423-1RC <STS56/13> UNT 4

STS56014 LED 22MM WHITE - 3SB3423-1PE <STS56/12> UNT 2

STS56015 LED 22MM RED - 3SB3423- 1PB SIEMENS <STS56/9> UNT 5

STS56016 LED 22MM YELLOW - 3SB3403-1PA SIEMENS <STS56/14> UNT 10

STS56017 LENSE 22MM GREEN - 3SB3930-6CA4 <STS56/15> UNT 11

STS56019 LENSE 22MM WHITE - 3SB3930-6CA6 <STS56/18> UNT 13

STS56020 LENSE 22MM RED - 3SB3930-6CA2 SIEMENS <STS56/17> UNT 12

STS57000 Load Cell With Cable SKL-250-80-220 <STS57/1> UNT 4

STS57001 Locking assembly 1015.0 180X235-92 - Trolley <STS56> UNT 2

STS57002 Locking asembly 3073 180X192-35 (8998833) - Trolley <STS56/1> UNT 2

STS57003 LINK OPTICAL - 6GK1502- 2CB10 <STS71> UNT 2

STS57004 MASTER LINK UNT 2

STS57005 LEVER 9097341-000 UNT 1

STS57006 Locking Device KTR 203720X47 UNT 8

STS57007 Limit Switch Lever TA064-12Y-M25 (Schmersal) UNT 2

STS57008 Limit Switch Lever NE490 FV Stromag UNT 2

STS60000 BEARING 51236NP <STS7/14> UNT 1

STS60002 Deep Groove Ball BEARING 22218 E1 TVPB - Guide roller trolley <STS7/7> UNT 3

STS60004 BEARING GX 60T <STS7/13> UNT 25

STS60006 BEARING NAS 5020ZZNR <STS7/10> UNT 32

STS60007 BEARING ROLLWAY 22216MBW33 <STS7/11> UNT 16

STS60008 BEARING ROLLWAY 51236M <STS7/12> UNT 2

STS60009 BEARING SL 04 140 PP WITH GROOVE - BOOM HOIST SHEAVE <STS7/1> UNT 1

STS60012 BEARING ROLLER - 23022 E1 TVPB <STS7/3> UNT 1

STS60013 BEARING ROLLER - 23136 E1 TVPB <STS7/2> UNT 2

STS60014 Roller bearing 22228 E MBW33 - Gantry <STS7/4> UNT 17

STS60015 BEARING (SL04 5012PP 2NR) UNT 10

STS60019 BEARING housing 3002227-200 UNT 1

STS60020 BEARING 9054937 - 000 UNT 4

STS60021 Ball BEARING 3001100 - 005 UNT 12

STS60022 BUSHING 3002227-200 UNT 4



STS61001 METER (TIME COUNTER) - 7KT5 801 <STS11/5> UNT 2

STS61002 MODULE POWER DC 24V - 6ES7138 - 4CA01-0AA0 <STS61/6> UNT 7

STS61003 MODULE ANALOG INPUT - 6ES7134-4FB51-0AB0 <STS61/7> UNT 4

STS61004 MODULE ANALOG INPUT - 6ES7134-4GB01-0AB0 <STS61/8> UNT 3

STS61005 MODULE INTERFACE - IF 964-DP - 6ES7964 - 2AA04-0AB0 <STS61/4> UNT 2

STS61007 MODULE RAM - 6ES7952 - 1AK00 - 00A0 <STS61/3> UNT 1

STS61008 MODULE SSI - 6ES7138- 4DB03-0AB0 <STS61/9> UNT 5

STS61009 Terminal Module TM-E 6ES7193 - 4CB30 - 0AA0 <STS61/11> UNT 4

STS61010 Module Terminal TME - 6ES7193-4CA30-0AA0 <STS61/10> UNT 18

STS61011 Set of Terminal Modules(Siemens) for ET200s PLC system - 6ES7193-4CD30-0AA0 <STS61/12>

UNT 21

STS61016 MOTOR HOIST BOOM - ODRKF 200-L4BBT 135KW <STS62/3> UNT 1

STS61018 Trolley motor DRKF 225 M-4 (T) <STS62/6> UNT 1

STS61020 INPUT MODULE 230V AC 1001747 - SPREADER UNT 19

STS61021 OUTPUT MODULE 0-240V AC - SPREADER UNT 31

STS61022 Interface MODULE Profibus S7400 1F964-DP - 6ES7-964-2AA04-OABO - SIEMENS UNT 3

STS61024 Fan Motor Wistro 17.07.0000 Type C35 I1- 2-2 FLA 1 BG 132 UNT 2

STS61026 MOTOR Q681L01 UNT 1

STS61027 TLS Motor Q682L27 9.2kw, 400-50 H2 / 4P / B5 / IPSS+HEATER+PTC UNT 1

STS61028 Encoder Programming Module TR Electronic TP4 UNT 1

STS62000 Manifold (Ref: SCIC 3514-013) K18SC35140130 UNT 2

STS62001 Manifold (REF: SCIC3514- 012) K18SC35140120 UNT 2

STS62002 Manifold (REF:SCIC 3514- 014) K18SC35140140 UNT 1



STS63000 Transistor Module 6SY7000-0AF12 UNT 12

STS63001 Inverter Triggering Module IGD8 ( 6SE7038- 6EK84-1JC2 UNT 1

STS66001 Lock NUT 3000438-124 UNT 8

STS70001 BATTERY BACK-UP - 6ES7971 - 0BA00 <STS6/10> UNT 2

STS70003 BLOCK AUXILIARY BLOCK - 3RH1921 - 2HA31 <STS6/9> UNT 1

STS70004 BLOCK CONTACT AUXILIARY - 3RH1911 - 2GA22 <STS6/6> UNT 2

STS70005 BLOCK CONTACT AUXILIARY - 3RH1911-2HA12 <STS6/7> UNT 2

STS70006 BLOCK CONTACT AUXILIARY - 3RH1921 - 2FA22 <STS6/8> UNT 2

STS70007 BUFFER FOR FLOODLIGHT <STS6/15> SET 4

STS70009 BUS END MODULE 3UF1900 - 1KA00 <STS61/2> UNT 2

STS70010 BUSH - DU 260H7/300H7 X 147MM - BOOM HING BEARING <STS7/15> UNT 1

STS70011 BUZZER AC/DC 24V COMPLETE 3SB32 33-7BA10 <STS6/17> UNT 1

STS70013 CABLE GLAND UNT 1

STS70014 BUFFER ASSY 1000991 UNT 2

STS70017 BELLOW 3001762 - 200H UNT 4

STS76000 Pin for TLS sheave D120 X 230 1.7225 + QT UNT 1

STS76004 Tension PIN 3000134-911 UNT 4

STS76005 Weld PLATE 9063388-005 UNT 16



STS76006 Securing PLATE 9063574-409 UNT 16

STS77000 PUSH BUTTON (Auxiliary contact block) 3RH1911 - 1FA22 CR118 <STS6/16> UNT 2

STS77001 PUSH BUTTON ILLUMINATED 3SB3247-0AA21-0CC0 <STS77/8> UNT 8





STS77006 PUSH BUTTON ILLUMINATED 3SB3247-0AA21 <STS77/2> UNT 5


STS77008 PUSH BUTTON MUSHROOM- SHAPED 3SB3000-1GA11 <STS77/1> UNT 10

STS77009 PUSH BUTTON 22MM 3SB3201-0AA11-0CC0 <STS77/4> UNT 1

STS77010 PUSH BUTTON 22MM 3SB3201-0AA21-0CC0 <STS77/5> UNT 3

STS77011 Push Button mushroom- shaped 3SB3203-1HA20 <STS77/6> UNT 10

STS77012 PUSH BUTTON 3SB 38 <STS77> UNT 1

STS77013 PANEL INDICATOR - 100 240V AC <STS41> UNT 1

STS77017 PULLEY wheel 9092804-000 UNT 2

STS77022 Set of Pin for Hoist Brake SB28(S/N 97-47915) UNT 5

STS77023 Set of Pin for Trolley Brake SB23(S/N 27634-97) UNT 3

STS77024 Set of Pin for Trolley Brake SB8.11 (S/N 49076- 06-5) UNT 2

STS77027 Toothed Belt Pulley AL31T10/30-2 UNT 10

STS78001 PLC RACK CR2 6ES7401- 2TA01-0AA0 <STS76/6> UNT 2

STS78002 PLUG 16A/20-25V AC <STS76/4> UNT 4

STS78003 POWER SUPPLY PLC - 9S407 - 6ES7407-0KA02-0AA0 <STS76/1> UNT 2

STS78004 PROFIBUS CBP2 6SE7090- 0XX84-0FF5 <STS76/3> UNT 6

STS78005 POWER SUPPLY 24V/40A 6EP1 437-2BA10 - SIEMENS UNT 1

STS78006 POWER SUPPLY 24V/20A 6EP1 436-2BA00 - SIEMENS UNT 1

STS78007 POWER SUPPLY 207V DC RDRK20/207 UNT 1

STS78009 Touch Panel TP42 SUTRON UNT 1

STS78011 Power Supply Unit PSU2 (6SE7038-6GL84-1JA1 UNT 1

STS78012 Push Button 3SB3801-DA3 SIEMENS UNT 8

STS78013 Push Button Interlock 3SB3801-0AA3+3SB3001- 1GA31 SIEMENS UNT 4

STS79000 Pump Q55110522 - Rail Clamp UNT 1

STS79001 Gear Pump Q55310514 GHP 2D 25 + 3/4" x 40 + 1/2" X 40 UNT 2

STS80000 BREAKER AUTOMATIC CIRCUIT - 63A 5SY4 163-7 <STS8/8> UNT 1

STS80002 BREAKER AUTOMATIC CIRCUIT - 16A 5SY4 216-7 <STS8/9> UNT 1

STS80008 BREAKER AUTOMATIC CIRCUIT - 6A 5SX4 106-7 <STS8/2> UNT 2

STS80009 BREAKER CIRCUIT - 0.22- 0.32A - 3RV1011-ODA25 <STS8/17> UNT 6

STS80010 BREAKER CIRCUIT - 0.45- 0.63A - 3RV1011-OGA25 <STS8/18> UNT 2

STS80011 BREAKER CIRCUIT - 0.45- 0.63A - 3RV1421-0GA10 <STS8/31> UNT 2

STS80012 BREAKER CIRCUIT - 0.45- 0.63A - 3RV1011-0GA10 <STS8/10> UNT 2

STS80013 BREAKER CIRCUIT - 0.7-1A - 3RV1011-OJA25 UNT 2

STS80014 BREAKER CIRCUIT - 0.7-1A - 3RV1011-0JA10 <STS8/11> UNT 2

STS80015 BREAKER CIRCUIT - 0.9- 1.25A - 3RV1011-0KA25 <STS8/20> UNT 3



STS80016 BREAKER CIRCUIT - 11-16A - 3RV1021-4AA15 <STS8/27> UNT 2

STS80017 BREAKER CIRCUIT - 14-20A - 3RV1021-4BA15 <STS8/28> UNT 2

STS80018 BREAKER CIRCUIT - 14-20A - 3RV1021-4BA10 <STS8/12> UNT 2

STS80019 BREAKER CIRCUIT - 2.2- 3.2A - 3RV1011-1DA25 <STS8/21> UNT 2

STS80020 BREAKER CIRCUIT - 2.2- 3.2A - 3RV14 21-1DA10 <STS8/33> UNT 2

STS80021 BREAKER CIRCUIT - 3.5-5A - 3RV1011-1FA25 <STS8/22> UNT 2

STS80022 BREAKER CIRCUIT - 5.5-8A - 3RV1421 - 1HA10 <STS8/35> UNT 2

STS80023 BREAKER CIRCUIT - 500 - 1250A - 3VL 7712- 2AE36- 8TC1 <STS8/1> UNT 2

STS80024 BREAKER CIRCUIT - 57-75A - 3RV1041-4KA10 <STS8/16> UNT 2

STS80025 BREAKER CIRCUIT - 7-10A - 3RV1011-1JA25 <STS8/25> UNT 2

STS80026 BREAKER CIRCUIT 9-12A - 3RV1011-1KA15 <STS8/26> UNT 2

STS80027 BREAKER CIRCUIT 1.1-1.6A - 3RV1421-1AA10 <STS8/32> UNT 2

STS80028 BREAKER CIRCUIT 125A - 3VL 1712-1DA33-0AB1-Z <STS8> UNT 2

STS80029 BREAKER CIRCUIT 20-25A - 3RV1021-4DA15 <STS8/29> UNT 1

STS80030 BREAKER CIRCUIT 3.5-5A 3RV1421-1FA10 <STS8/34> UNT 2

STS80031 BREAKER CIRCUIT 36-45A - 3RV1031-4GA10 <STS8/14> UNT 2

STS80032 BREAKER CIRCUIT 4.5-6.3A - 3RV1011-1GA25 <STS8/23> UNT 2

STS80033 BREAKER CIRCUIT 4.5-6.3A -3RV1421-1GA10 <STS8/36> UNT 4

STS80034 BREAKER CIRCUIT 45-63A - 3RV1041-4JA10 <STS8/15> UNT 2

STS80035 BREAKER CIRCUIT 5.5-8A - 3RV1011-1HA25 <STS8/24> UNT 2

STS80036 BREAKER CIRCUIT 80-100A - 3RV1041-4MA10 <STS8/30> UNT 2

STS80037 BREAKER CIRCUIT 28-40A 3RV1031-4FA10 <STS8/13> UNT 2

STS86000 RELAY CONTACTOR AUXILIARY - 3RT1044- 1AP04 <STS12/6> UNT 1

STS86001 RELAY CONTACTOR AUXILIARY - 3RT1036- 1AP04 <STS12/5> UNT 1

STS86002 Relay Contactor Auxiliary 3RH1122 - 2AP00 <STS12> UNT 8

STS86003 RELAY CONTACTOR AUXILIARY - 3RH1131 - 2BB40 <STS12/2> UNT 2

STS86004 RELAY CONTACTOR AUXILIARY - 3RH1122- 2BB40 <STS12/1> UNT 2

STS86005 RELAY CONTACTOR AUXILIARY - 3RH1140- 2BB40 <STS12/4> UNT 2

STS86006 RELAY ASSY FINDER - 24V DC 95.55.3 <STS88/1> UNT 6

STS86007 RELAY FINDER - 24V DC 55.34.9.024.0040 <STS88/3> UNT 2

STS86008 RELAY FINDER - 55.32.9.024.0040 <STS88/2> UNT 4

STS86009 Impulse Relay with stationary contact 230Vac 5TT5 531 Siemens <STS88> UNT 10

STS86010 RELAY THERMAL OVERLOAD (0.63A -1A) - 700189 <STS88/11> UNT 4

STS86011 RAM(Memory card siemens) 1MB 6ES7-952-1AK00-0AA0 UNT 2

STS86014 Balancing Resistor 3 x 2k4 OHM 214W 5% ( 6SY7000-OAA76) UNT 1

STS86015 Thermistor Relay (EMT6) 24-240vAC / VDC UNT 1

STS86016 Single-Flow Motor Impeller Type RH28M-2EK .3F.1R(Make : Ziehl- Abegg) UNT 12

STS86017 Single Flow Motor Impeller Type: RH35B - 2EK .6N .2R (Make : Ziehl-Abegg) UNT 4

STS87000 Ungalv. steel W.ROPE - 30mm X 315M - 7X37 RHOL 1960 N/MM - BOOM <STS87/2>

UNT 5

STS87001 Ungalv. Steel Wire Rope 14mm X 145M 1960MPA 6X36+IWRC RHOL - Trolley <STS87/3>

UNT 10

STS87002 Ungalv. steel wire rope 14mm X 175M 1960MPA 6X36+ IWRC RHOL-Trolley UNT 8



<STS87/4>

STS87003 Ungalv. Steel Wire Rope 28mm X 530M - 6X36WS+ IWRC 1770N/MM2 LHOL - Hoist <STS87>

UNT 11

STS87004 Ungalv Steel Wire Rope 28mm X 530M 6X36WS+IWRC 1770N/MM2 RHOL - Hoist <STS87/1>

UNT 6

STS87005 RING RETAINING - 180X4 FST DIN471 - MAIN HOIST SHEAVE BEARING <STS86> UNT 12

STS87006 RING RETAINING(SNAP) - 200X5 FST DIN 471 - BOOM HOIST SHEAVE <STS86/1> UNT 4

STS87007 RING 22216 AV <STS86/6> UNT 16

STS87008 RING NILOS 22218 AV <STS86/7> UNT 16

STS87009 RING NILOS NUP 23022 AV - TROLLEY WHEEL AND AXLE ASSY <STS86/4> UNT 9

STS87011 Track Roller Ref : ZLE 5207 2Z Drawing No 16.2000.00.00 SK1 <STS87/5> UNT 4

STS87012 ROLLERS FESTOON CABLE 110MM (PN:3030598) UNT 8

STS87013 ROLLERS FESTOON CABLE 65MM (PN:3030596) UNT 13

STS87014 Rubber Rope Dia 20mm 3003980031989-2 - Festoon system UNT 50

STS87015 Retaining RING Ref 95 x 3 DIN 472 UNT 16

STS87019 Guide ROLLER 9095167- 245R UNT 8

STS87020 Guide ROLLER 9095167-228 UNT 4

STS87021 ROLLER 9001575 - 102 UNT 4

STS87022 ROLLER 9005438-0000 UNT 8

STS88001 Main Roller o112 Ad (O3- ROO7-1150) - Festoon system UNT 15

STS88002 Guide Roller O3-ROO7- 0719 - Festoon system UNT 10

STS88003 Guide Roller ML63.5/20X 13271-ML635/20X132 UNT 8

STS88004 Guide Roller WZ6C- 14949/C/1 UNT 3

STS90000 BRAKE CHOPPER - 6SE7018- 0ES87-2DA1 - MASTER DRIVE <STS6/11> UNT 2

STS90001 BRAKE CHOPPER - 6SE7028- 0ES87-2DA1 - MASTER DRIVE <STS6/12> UNT 2

STS90003 BRAKE PAD COMPLETE SB 23 - BOOM HOIST <STS6/3> SET 1

STS90005 BRAKE PAD WITH LINING TYPE 02 - MAIN HOIST <STS6/1> SET 2

STS90009 Trolley BUFFER as per drawing No 16.1010.00.00 rev 6 Item 78 UNT 2

STS91001 Seal kit for TLS Hyd. Cylinder 73135 - Spreader trim device<STS92/4> SET 28

STS91002 Oil Seal 105 x 130 x 12 UNT 4

STS91003 Rotary shaft lip seal WDR-RWDR A 160X190X15mm - Gantry <STS92/1> SET 23

STS91004 SEAL OIL PD53 - MAIN HOIST REDUCER <STS86/2> SET 2

STS91005 Rotary shaft lip type seal RWDR AS 200X230X15 - Trolley <STS92> UNT 9

STS91006 SEAL OIL TF 105 X 130 X 12 V - TROLLEY DRIVE REDUCER <STS92/2> UNT 2

STS91007 Seal Kit for Thruster(Hoist) ED 301/6/12 P/N 8- 412.007.022 UNT 1

STS91009 Seal Kit for Thruster ED 50/6 + 80/6 P/N 8.412.004.004 - Boom UNT 2

STS91011 Seal Kit for rail brake TP1 0 145 000 00001 (K27TP10145000) UNT 27

STS91012 Rotary Shaft Seal C130*180*15 NBR UNT 5

STS91013 Rotary Shaft Seal 260 x 290 x 16 FPM UNT 8

STS92001 SENSOR ULTRA SONIC(600 - 6000MM) 700188 - Spreader <STS91/14> UNT 2

STS92002 SWITCH NH MAIN 400A 3339 WOHNER <STS91/19> UNT 2

STS92003 Inductive Proximity Switch NJ 15+U1+ A2 (Pepperl + Fuchs) UNT 18

STS92004 Proximity Switch 4 pin(IFM Sensor) (M30F) - 1002367 <STS91/13> UNT 1



STS92005 SWITCH CAM LIMIT FOR SPREADER CABLE - 3044295 <STS91/10> UNT 2

STS92006 SWITCH COORDINATE - 2P0S. 3SB1208 - 7KV01 <STS91/4> UNT 7

STS92008 SWITCH ETHERNET 6GK5005- 0BA00-1AA3 <STS91/9> UNT 2

STS92009 SWITCH KEY - 3SB3000- 4LD01 <STS91/7> UNT 13

STS92010 SWITCH KEY - CES SSG10 0-1 3SB3000- 4MD01 <STS91/5> UNT 13

STS92011 SWITCH KEY RONIS - 3SB3000-4AD01 SIEMENS <STS91/6> UNT 13

STS92013 SWITCH SELECTOR - 0-1 3SB3202 - 2KA11 <STS91/8> UNT 12

STS92014 SOLENOID COIL MSM 923349-010 205V - RAIL BRAKE SYSTEM <STS11/4> UNT 1

STS92016 STROMAG GEAR SWITCH 125BM-889G - BOOM UNT 1

STS92017 STROMAG GEAR SWITCH 29BM 699G UNT 2

STS92018 STROMAG GEAR SWITCH 48 BM-899G - HOIST UNT 1

STS92030 Proximity Switch Inductive XS630B1MAU20 UNT 1

STS92032 Pressure switch DG34 - Rail clamp UNT 2

STS92033 SOLENOID MSM 923349- 01050/06 R20 1500 OHM 205VS1 - RAIL CLAMP HYD. SYSTEM

UNT 5

STS92034 Recond. ASM Position Sensor WS12-2000-420A- L10-SB0-D8 UNT 4

STS92035 Limit SWITCH 3000263-900 UNT 8

STS92036 LIMIT SWITCH 9081660-000 UNT 1




STS92040 PROXIMITY SWITCH 3001606-101 UNT 3

STS92042 IFM Sensor IGA2008 BBOA / V4A / 6M UNT 2

STS92043 Limit switch Q8561502 UNT 1

STS92044 Pressure Switch HED 80H1X / 350Z14S Q73513119 UNT 4

STS92045 Oil Level Switch ( Ref:LENA350-1-A-1-A / F- S Q74010012 UNT 1

STS92047 Inductive proximity Switch NJ50-FP-A2-P1 (Pepperl + FUCHS) UNT 2

STS92048 Twilight Switch 7LQ2100- 1 [LDR] UNT 2

STS92049 Transit Time Sensor X1TA101MHV80 WENGLOR UNT 1

STS92050 Lock for Safety Switch TZ1RE024M + TZ-A-NIRO Euchner UNT 4

STS92051 Lock for Safety Switch TZ1LE024M + TZ-C-NIRO Euchner UNT 4

STS92052 Hoist Limit Switch 31002060011 PAT UNT 3

STS93000 SHAFT FOR TROLLEY WHEEL <STS93/1> UNT 1

STS93001 SUPPORT for spreader(LADDER) <STS93> UNT 4

STS93009 Spacer Sleeves Ref D60.3 x 4.5 x 20 (Drawing No 162020.00.03) UNT 32

STS93013 Sleeves Ref : D70/50 x 126 (Drawing No 162.2020.00.04) UNT 12

STS93014 Compression SPRING 3001227-030 UNT 4

STS93015 Torsion SPRING 9056221 -109 UNT 2

STS93016 Pull SPRING 3001229-108 UNT 1

STS93020 Trolley Wheel Shaft LSS position UNT 1

STS94000 Control SHAFT 9094785-009 UNT 1

STS94001 SHAFT 9024342-000 UNT 4

STS94002 SHAFT 9001573-000 UNT 3



STS94003 SHAFT 9010381-009 UNT 6

STS94005 SCREW(MC 65x45) 3002269-379 UNT 8

STS94006 SCREW 3001786-465 UNT 16

STS94007 SCREW 3002102-536 UNT 2

STS94008 Drive Shaft 3088597 / 71- k16 - 3088597 UNT 3

STS94010 Shock Absorber for Operator Cabin UNT 4

STS94012 Slide with straight locking handle for Svic console adjustment left console P/N 48401

UNT 2

STS94013 Slide rail nr. 136227 left hand side without notching P/N 12153 UNT 2

STS94014 Slide with straight locking handle for Svic console adjustment right console P/N 48400

UNT 2

STS94015 Slide rail nr. 136187 right hand side without notching P/N 12098 UNT 1

STS96000 THERMISTOR MOTOR PROTECTION - 3RN1011- 2CB00 <STS96/1> UNT 1

STS96001 THERMISTOR MOTOR PROTECTION - 3RN1062- 2CW00 <STS96> UNT 2

STS96002 SUPPORT assy(TOOL) - WIRE ROPE UNT 2

STS96004 TUBE FOR TWISTLOCK LINKAGE BAR 1001590 UNT 1

STS96005 THYRISTOR BLOCK WITH SNUBBER RC NETWORK TYPE A 6SY7010-0AB05 UNT 3

STS96006 THYRISTOR BLOCK WITH SNUBBER RC NETWORK TYPE B 6SY7010-0AB06 UNT 3

STS96008 TUBE 9005439-009 UNT 10

STS96009 Pulse TRANSMITTER 9097868-102 UNT 2

STS96010 Thermostat (Ref:C04AY) Q74112801 UNT 1

STS96011 Wind Transmitter Compact Pt No 4.3519.00.141 THIES CLIMA UNT 4

STS96014 Hoist Thruster ED301/6 (2LL5571-1) S/N 06/77732 - Hoist Brake UNT 1

STS96015 Boom Thruster ED 80/7 (2LL5041-1) S/N 06/549885 - Boom Brake UNT 1

STS96016 Boom Latch Thruster EB 3000 120D 11T (S/N 350838 12/06) - Boom Latch UNT 2

STS97000 Current Transformer 6000:1 / 0.3:1800A 6SY7010-5AA04 - R/R unit UNT 2

STS97001 Current Transformer ES2000-9725. 2000A 6SY7000-0AC07 - Hoist Drive UNT 2

STS97002 Current Transformer ES1000-9662 390A 6SY7000-0AB21 - Trolley Drive UNT 2

STS97003 Current Transformer ES500-9661 390A 6SY7000-0AB20 - Gantry Drive UNT 2

Spares for Bromma Spreaders

SP010000 Twistlock Actuator(Cylinder) 74147 UNT 1

SP010003 Twistlock Arm BR57059 UNT 17

SP011001 Gear Ring Coupling 79558 UNT 6

SP011002 Casing for ODU Female(Plug) 73523 UNT 2

SP011004 Cabinet 1039L 35656 UNT 1

SP060000 Pedestal Bearing 37399 UNT 1

SP060001 Bushing(Bearing for F/Housing) 51284 UNT 4

SP060002 Bushing 55447 UNT 6

SP070000 Buffer 49292 UNT 1

SP070001 Landing Buffer 49295 UNT 4



SP070002 Air Breather 78960 UNT 3

SP106000 SHOCK RELIEF VALVE 78371 UNT 4

SP106001 SOLENOID VALVE (KDG4V-5-2C-50N-H-MU-H7-30 - 701233 UNT 1

SP106002 SHOCK VALVE (EXT-RET MOTOR) 76061 UNT 1

SP106004 Directional Control Valve 73096 UNT 5

SP106006 Valve Block 78413 UNT 1

SP106008 Valve Manifold Block 73119 UNT 2

SP111000 Spherical Washer BR53968 / BR41683 UNT 11

SP111001 WASHER D120 x23 DIN 1013 UNT 3

SP111002 Spring WASHER 16 DIN 7980 UNT 10

SP120000 TWIN CYLINDER 23528 UNT 1

SP160001 Telescopic Drive assy 37412 UNT 1

SP210000 ABS Encoder 10-30V 1001448 / Diagram Ref : A1+0 / 7.00 UNT 1

SP210001 EEPROM 700006 UNT 1

SP260007 Flap Assy 49371 UNT 10

SP310006 Oil Level Gauge 79957 UNT 3

SP310008 Guide Block 100430 UNT 2

SP380002 Gear HOUSING 51173 UNT 1

SP410002 Insert 55P F.M ODU 76618 UNT 3

SP410003 Insert 55P (M) ODU 73985 UNT 2

SP510000 KEY(20X12X45)MM 70320 UNT 25

SP510002 KEYS (20X12X30) 72010 - Flipper gearbox shaft middle pos UNT 10

SP510003 KEYS (20x12x55) 73576 - Flipper gearbox shaft ends UNT 38

SP510005 Twistlock Key BR1000434 UNT 6

SP560000 LINKAGE kit 1001604 UNT 2

SP600000 VALVE BLOCK CHARLYNN 76922 UNT 7

SP600001 MAIN MANIFOLD BLOCK 79966 UNT 1

SP600003 Blokading Piece 43654 UNT 7

SP610005 Helical Worm Geared Motor 402374 UNT 1

SP610006 Mounting 46679 UNT 10

SP660001 Hydraulic NIPPLES(Coupling Straight) GE10-SR 3/8" 74564 UNT 3

SP660010 Twistlock NUT 120 / M56 x 4-77 UNT 2

SP660011 Nut locking M20 75052 UNT 1

SP700000 BEARING ZX100K 42521 UNT 1

SP700004 BUSH D180 / 63Y85 DIN 1013 UNT 3

SP700005 Joint BEARING GX60F UNT 4

SP760001 POWER SUPPLY 25V/30A DC 1001859 - Bromma UNT 3

SP760002 SCS2 PLC Rack with Software License 37524/700020 Model STR45 UNT 2

SP760003 Plug ODU 310 74422 UNT 2

SP770000 GLIDE PLATE (300X160X30)MM 400192 UNT 4

SP770001 GLIDE PLATE (160 X 150 X 20)MM 400193 UNT 4

SP770002 GLIDE PLATE (300X160X25)MM -400229 UNT 2

SP770003 GLIDE PLATE(310 X 125 X 25)MM 49314 UNT 2



SP770004 GLIDE PLATE (150 X 120 X 20)MM 49313 UNT 4

SP770005 TENSION ROD PIN ASSY 400242 UNT 6

SP770006 Locking Pin 74044 UNT 5

SP770007 Blockading PINS 49883 - Twistlock assy UNT 6

SP770012 Twistlock Pin 1701427 UNT 3

SP770013 Spring Type PIN 8 x 80 ISO 8752 UNT 3

SP770015 Led indicator Panel 1001406 UNT 2

SP770016 Plate 49358 UNT 2

SP770017 Mounting Plate 1003574 UNT 4

SP860001 Tension Rod(front) 1000859 UNT 2

SP860002 Tension Rod(Rear) 1000860 UNT 1

SP870001 Current RELAY SR11 700499 UNT 3

SP870002 Current Relay SR15 ( 79125 ) UNT 4

SP880000 Repair Set for Geared Motor and Brake S47DFT71D4/BMG/HR 01844016 UNT 3

SP910002 STOP ASSY 20FT 49319 UNT 3

SP910003 SPRING for blockading pin - 70429 UNT 4

SP910006 FLAT Head SCREW M16 x 35 DIN 7984 UNT 15

SP910007 20' Stop Assembly 49319 UNT 8

SP910008 Spacer 47678 UNT 2

SP910010 Shaft 49361 UNT 3

SP910011 Stop Assembly 49418 UNT 3

SP910012 Cup Spring 71686 UNT 20

SP920001 Ultrasonic SENSOR 700198 UNT 4

SP920002 IFM Sensor II 5910 P/N 1034213 UNT 25

SP920003 Socket ODU 310 74834 UNT 2

SP930002 Seal Kit Charlynn 500cc 1007332 UNT 3

SP960000 Twistlock assy BR23869 UNT -1


ANNEX C3- AVAILABLE SPARE PARTS FOR RTG IMCC

AVAILABLE SPARE PARTS FOR RTG IMCC

RTG01000 Inlet Adaptor 7C-9222 UNT 2

RTG01002 Armature Plate 001063500214 UNT 4

RTG01006 Toa Car Amplifier Model No CA-130 UNT 3

RTG01008 Load Cell Amplifier 24V DC UNT 4

RTG01100 Unbilical CABLE YSLTO-J [42 X 2.5sq mm M 33

RTG01101 Unbilical CABLE YSLTO-J [42 X 2.5sq mm M 36

RTG01102 Seal COVER DB A4 – Antisway UNT 1

RTG01104 Pre-wired female CONNECTOR XZC P1865L5(Telemecanique) UNT 3

RTG01105 Clip 1B-8471 UNT 12

RTG01106 Clamp 5P-0598 UNT 7

RTG01107 Clamp 8T-6726 UNT 7

RTG01108 Clamp 5P-4868 UNT 8

RTG01110 Profibus Cable IGUS CF CF11.05.01.02.LCD M 274

RTG01111 Magnetic Pick-up Connector 8T-8730 UNT 2

RTG01200 Auxiliary Contactor 3RT1045-1AV104 UNT 8

RTG01201 Coil Hydraforce 6316230 UNT 14

RTG01202 Auxilliry Contact Module for 3RT1 3RT19 11-1HA12 UNT 14

RTG01203 AC Contactor 7A 230V AC 50HZ 3RT10 15-1AP01 UNT 11

RTG01204 AC Contactor 12A 230V AC 50HZ 3RT1017-1AP01 UNT 2

RTG01206 AC Contactor 400V AC 3RT 1045-1AV04 UNT 1

RTG01207 Coil 400V AC 50HZ 3RT 1945-5AV01 UNT 4

RTG01208 DTI Cards 6SE7090-OXX84- 3DB1 UNT 4

RTG01210 Circuit Breaker NS630NA M x 24V 20F (Merlin Gerin LV) UNT 2

RTG01211 Inverter Protection Circuit 6SE7038-6EK84- IGFO UNT 1

RTG01212 Inverter Protection circuit 6SE7038-6EK84- IGGO UNT 1

RTG01213 AC Contactor 3TF6944- OCM7 UNT 2

RTG01214 AC Contactor 3RT1076-6AP36 AC Operated UNT 2

RTG01215 AC Contactor 3RT1016 - 1BB42 DC Operated UNT 3

RTG01216 Circuit Breaker 400- 800A 3VF71 11-IBK60-OAN1 UNT 1

RTG01220 Central Processing Unit CPU315-2DP Siemens 6ES7 315-2AH14-OABO UNT 1

RTG01221 Small Connector UNT 10

RTG01222 Connector for Sensor BKS-S20-4-PV-03 UNT 16

RTG01223 ABO Card 6SE7035-1EJ84- 1BH0 UNT 3

RTG01224 Siemens Spare Card IGD7 6SE7035-1EJ84-1JC1 UNT 1

RTG01300 Radiator Cap 294-9052 7PSI UNT 2

RTG01301 Rotex KTR Coupling assembly GS 14 - 80ShA- GS 1.0-Dia 11 1.0-Dia 11 UNT 10

RTG01303 Coupling for Gantry Motor UNT 1

RTG06000 Bearing SL04 5010PP UNT 5

RTG06002 Bearing GE70ES 2RS UNT 11

RTG06003 Bearing NNF5014ADA-2LSV - Guide roller UNT 2

RTG06004 Plain Bearing / Bushing PAP 4530 P10 UNT 8



RTG06005 Bearing SL04 5018 PP UNT 6

RTG06006 Bearing 32218 J2 (SKF) UNT 2

RTG06007 Bearings 32318 J2 (SKF) UNT 2

RTG06008 Bearings 6018 C3 (SKF) UNT 1

RTG06009 Bearing 6320ZZC3 UNT 1

RTG06010 Bearing 6322C3 UNT 1

RTG06011 Bearing SL182956 UNT 2

RTG06012 Bearing SL192322 C3 UNT 2

RTG06013 Bushing for Trim Equaliser UNT 3

RTG06014 Bearing GE50ES 2RS UNT 10

RTG06015 Bearing 6313 ZZC3 UNT 4

RTG06016 Bearing 32026AX UNT 24

RTG06017 Bearing 32028X UNT 24

RTG07000 BELT 4N-8216 UNT 4

RTG07002 Belt 6N-6657(CAT) UNT 5

RTG07003 Electromagnetic Spring Set Brake SFB25H - S/N 902450037669 UNT 2

RTG07006 Brush AS-6T-2031 UNT 2

RTG07007 Bulb metalhallide 400W E40 UNT 1

RTG07008 Ballast for HID floodlight 400W 3 Terminals 230V AC - 50 HZ UNT 29

RTG07009 Brake Lining Disc SFB 25-H / KFB40 - Gantry UNT 1

RTG07010 Braking Unit 510-620V DC 100 KW (6SE7031- 6EB87-2DAO) UNT 1

RTG07011 Braking Unit 510-650 V DC 170 KW (6SE7032- 7EB87-2DAI) UNT 1

RTG07012 Brake Assembly SB28 - 560 x 30 - 201/16 (S/N 43046 - 1.1 - Hoist Brake UNT 1

RTG07013 Brake Disc NZ30-500 x 30 UNT 1

RTG08001 Adjusting Bolt Rope Joint C45 (Drawing No 1605-6000-052) UNT 2

RTG09000 Adaptation board ADB (6SE7090-OXX84-OKAO) UNT 4

RTG10002 ADAPTER 7C9222 - W.PUMP UNT 1

RTG10003 ALTERNATOR 24V 6T-1395 UNT -1

RTG10004 Toa car AMPLIFIER model no CA-130 UNT 4

RTG10600 Varimeter (Phase Monitor) - BD9080 <RTG106> UNT 2

RTG10700 Varistor (SLOV-B32-K55O ) - Siemens UNT 1

RTG11001 Auxiliary Contactor 3RH1122-1BB40 <RTG12/5> UNT 1

RTG11002 Auxiliary Contactor 3RH1140-1AP00 <RTG12/8> UNT 5

RTG11005 Auxiliary Contactor 3RT1024-1AP04 <RTG12/11> UNT 1

RTG11006 Auxiliary Contactor 3RT1024-1BB40 <RTG12/12> UNT 1





RTG11013 Auxiliary Contactor Relay 3R1140-1BB40 <RTG12/14> UNT 1

RTG11015 Cable - Spreader YSLO-J (35 Mts) <RTG11/6> UNT 1

RTG11016 Cable Chain Assembly, EH40, P/N 37407 <RTG11/5> UNT 2

RTG11018 Coupling Rotex 42 D48/55, No.0081820 <RTG11A> UNT 1



RTG11020 Cover for Terminal Bolts 3TX7696-0A <RTG11/10> UNT 1

RTG11022 Pulse Counter 190 110 VAC, P/N 70779 <RTG11/4> UNT 2

RTG11023 Time Counter 632 110 VAC, P/N 70779, BROMMA <RTG11/4A> UNT 3

RTG11024 CUR Card with Eprom "SIEMENS" 6SE7090-0XX85- 1DA0 <RTG13/1> UNT 5

RTG11026 Clamp 5P0598 <RTG14/1> UNT 1

RTG11027 Clamp 5P4868 <RTG14> UNT 4

RTG11029 Coil (Hydraforce) - 6316230 <RTG13> UNT 1

RTG11030 Connector (large) <RTG11/11> UNT 10

RTG11031 Connector (small) <RTG11/12> UNT 1

RTG11037 RADIATOR CAP 14 PSI – 2955458 UNT 1

RTG11041 Siemens auxiliary CONTACT 3TY7561-1KA00 - crane UNT 3

RTG11042 Battery CHARGER 12-33V AL1024 UNT 1

RTG11100 WASHER 7W4486 - Nozzle <RTG111/2> UNT 29

RTG11101 Washer Sperical 20 x 69.5/42.5 P/N 53968 <RTG111/1> UNT 1

RTG11102 WASHER 7W4487 – Nozzle UNT 5

RTG11103 Washer 48-ISO 7089 ( ID52) (Drawing ref 1605- 6000-000-2 Item53) UNT 2

RTG11104 Conical Washer 56 - DIN 6319 (Drawing ref 1605- 6000-000-1, Item17) UNT 2

RTG11105 Spherical Washer 50 - DIN 6319 (Drawing Ref 1605-6000-000-1, Item18) UNT 1

RTG11201 Wiper Arm Front - P/N 521031000 <RTG1/5> UNT 1

RTG11202 Wiper Arm Side - P/N 521024000 <RTG1/9> UNT 1

RTG11205 Wiper Motor & Assy Front - P/N 511031000 <RTG61/3> UNT 1

RTG11206 Wiper Motor & Assy Side - P/N 511037000 <RTG61/5> UNT 3

RTG11207 Wedge complete SB23 and SB28 8-635.002.03 for Disc Brake UNT 17

RTG11208 Woodward 2301a Speed Control 9907-014 UNT 2

RTG12000 CARBON BRUSH (SAME AS RS110042) UNT 1

RTG12003 Flexible electric cable 4 SQMM X 5 CORES M 104

RTG12007 DTI - Card 6SE7090- 0XX84-3DB1 UNT -2

RTG16000 Diode Bridge A-FN922 - 230 <RTG16/2> UNT 1

RTG16001 Diode Negative 7T-0677 - ALT. <RTG16/4> UNT 2

RTG16002 Diode Positive 7T-0676 - ALT. <RTG16/3> UNT 1

RTG16003 DIODE 1N5404 200V 1A UNT 4

RTG21001 EPROM V98113-A1680-A101- 48 <RTG21/2> UNT 3

RTG21003 Encoder Hubner POG 10 DN 1024 <RTG21> UNT 7

RTG21005 Element A.F 9M2342 UNT 2

RTG21006 Element CRA220CV1 - Skew trim UNT 8

RTG21007 Element CRA230CV1 - Skew trim UNT 10

RTG26000 Air Filter 4N-0015 <RTG26> UNT 26

RTG26001 Fuel Filter 1R0749 UNT 58

RTG26002 Oil filter 1R0716 UNT 1

RTG26003 Filter Element - 06276001030 Separ 2000 UNT 13

RTG26004 Filter Hydraulic Skewtrim MPF180-1-A-G1- A06-H / RA220CD1 SOFIMA 112 <RTG26/5>

UNT 17

RTG26005 Floodlight 400W with Bracket Metal Halide 220-240V/50-60HZ IP65 E40 UNT 2



RTG26006 Friction Lining Group SFB10-H/ KFB16 ( 000597700214) - Trolley <RTG27/3>

UNT 15

RTG26008 Fuse - Size:NH000 Rating:50A - 500VAC for Fuse Holder Q300 <RTG26/7> UNT 10

RTG26009 Fuse Link 200A 3NE3 225 <RTG26/8> UNT 11

RTG26010 SITOR Fuse Link 250A 3NE3 227 <RTG26/9> UNT 3

RTG26011 Fuse Link 50A 3NA3820 <RTG26/6> UNT 7

RTG26013 Air Filter TM178B4 (MP Filtri) - Antisway UNT 2

RTG26015 Filter unit SK3238.200 UNT 6

RTG26016 Fan Unit SK 3238.100 UNT 6

RTG26017 Fuse 450 Amp 3NE3233 Siemens UNT 11

RTG26018 Fuse 315A 3NE3230 UNT 6

RTG26019 Fuse 630A 3NE 3336 UNT 6

RTG27000 Fuel Indicator GAUGE P262 UNT 3

RTG27001 Siemens Radial Cooling Fan Unit 6SY7000-OAB30 UNT 10

RTG27002 Siemens Radial Cooling Fan Unit 6SY7000-0AB28 UNT 2

RTG31000 Gasket 4N1156 <RTG32/1> UNT 2

RTG31001 Gasket 7C-0307 - Cooling System <RTG32> UNT 6

RTG31002 Fuel Pressure GAUGE 2W-3687 UNT 2

RTG31003 Oil Pressure GAUGE 2W-3681 UNT 1

RTG31004 Water Temperature GAUGE 1W-0700 UNT 1

RTG31005 GASKET 1P0436 CAT UNT 6

RTG31008 Oil level GAUGE SF2TH - Antisway UNT 3

RTG31009 Oil Level GAUGE LVA 20 T A - Skew trim UNT 6

RTG31010 Gasket kit 210-1991 UNT 2

RTG31011 Gasket kit 1S-4295 UNT 4

RTG31012 Gasket 4N-1418 UNT 3

RTG31013 Gasket kit 128-2922 UNT 2

RTG31014 Gasket 1S-6595(CAT) UNT 2

RTG31015 Gasket 1S-4810(CAT) UNT 2

RTG31016 Gasket 4N-0699(CAT) UNT 2

RTG32000 Grease Fittings M10 <RTG27> UNT 4

RTG32001 Guide Arm Assy, E40/45, P/N 37404 <RTG31/3> BOX 2

RTG32002 Guide Block ISO, Floating, P/N 22238 <RTG31/1> UNT 4

RTG32003 Guide Plate Assy E40/45, P/N 37411 <RTG31/2> UNT 4

RTG32004 Trolley Gear Box, Kads 128 K2 - 160, H-03-A <RTG31> UNT 1

RTG36000 Hose 6N7031 - Dia. 63mm <RTG36> UNT 3

RTG36001 Hose STK 5P1296 - O/D 90mm <RTG36A> UNT 1

RTG36003 Hose 4V-1878 UNT 3

RTG36004 Hose STK 5P-5991 M 14

RTG36005 Hose STK 5P1296 M 1

RTG36006 Mann Tek S211A2201 Hose unit 2"- 2" NPT/BR VITON PS 16 Bar UNT 1

RTG36020 Hyd. Hose + Fittings 3/8 x 0.80mt x 2P - JIC 3/4 <RTG36/6> UNT 2

RTG37001 HANDLE & LOCK RS105 for canopy door UNT -5



RTG37002 High Volume Signaling Hooter Model HPW11 (230 V) 21225107 UNT 2

RTG37004 Lamp Holder 24 V 3SB3400-IGVDE0660 UNT 8

RTG37006 Extended Standard Rotary Handle LV432598(Compact NS X 400/630) UNT 1

RTG41001 Impeller - 1299907 <RTG41/1> UNT 1

RTG41002 Indicator - PR2660889 <RTG41/3> UNT 1

RTG41003 Indicator Air Filter 1454212 <RTG41/4> UNT 3

RTG41004 Inverter Master Drive 6SE7031-8TF60 <RTG92/1> UNT 1

RTG41006 Air cleaner Indicator 8N-2694 UNT 2

RTG41008 Moving Coil Instrument PQ72K 0-10V/0-45T UNT 2

RTG46000 Joystick(Gessmann Multi- Axis controller) V-8 Left V8LDV-1ZP + 1ZP-B- A98P194

UNT 1

RTG46001 Recond. Joystick(Master controller) for RTG IMCC UNT 1

RTG46002 Rope Fastening Joint (Drawing Ref 1605-6000- 022) UNT 2

RTG51000 Key 12 x 8 x 20 TK, DIN 6885B, P/N 79098 <RTG51> UNT 6

RTG51001 Rebuild Kit - 1386744 <RTG86/3> UNT 1

RTG51002 KIT GASKET 128-2922 - WTR PUMP UNT 1

RTG56000 Lamp Indicator 3SB3001- 6AA70 <RTG56/9> UNT 1

RTG56001 Lamp Globe Clear (Large), P/N K1822 <RTG56/4> UNT 1

RTG56003 Lamp Globe Red (Large), P/N K1417 <RTG56/5> UNT 1

RTG56004 Lamp Large Clear Wiska, P/N 73118 <RTG56/1> UNT 4

RTG56006 Lamp Large Red, P/N 71016 <RTG56/2> UNT 2

RTG57000 Lock Chain Simplex 1 1/2" 177 H, P/N 1512 <RTG56> UNT 2

RTG57001 Lock Door - IS-945918 / IS-9414000504 <RTG17> UNT 2

RTG57002 Load Cell, 20T, D=60mm, with Cable <RTG56/7> UNT 1

RTG57007 Friction Lining Group SFB25-H/KFB40- 4000798300214E - Gantry UNT 1

RTG60000 Needle Roller Bearing K045 x 055 x 020 <RTG6/9> UNT 24

RTG60001 Taper Roller Bearing 30212, Kessler Axle <RTG6/6> UNT 2





RTG60006 Taper Roller Bearing 32022XA <RTG6/8> UNT 23

RTG60008 Taper Roller Bearing 32028 X <RTG6/7> UNT 8

RTG60011 BEARING 7204 UNT 4

RTG60012 BEARING SL045010-CP-2NR UNT 2

RTG60013 BEARING AS 108-7930 - WTR PUMP UNT 2

RTG61000 Module Analog Input 20mA, 6ES7134-4GB00-0AB0 <RTG62/2> UNT 5

RTG61001 Module Analog Output 10V, 6 ES7135-4FB00-0AB0 <RTG62/3> UNT 1

RTG61002 Module Digital Input ET200S 4 Inputs 6ES7131- 4BD00-0AA0 <RTG62> UNT 4

RTG61005 Module Output DC 24V(Siemens) 6ES7138-4 0A00-0AA0 <RTG62/4> UNT 3

RTG61009 Intercom MODULE NHT-1 UNT 1

RTG61010 Intercom MODULE NHT-2 UNT 2

RTG61011 Intercom/PA MODULE NHT-3 UNT 3



RTG61014 Toa Dynamic Microphone DM-524B UNT 2

RTG61015 Interface Module IM151 ET 200S 6ES7151-1AA00- 0AB0 UNT 7

RTG61016 Digital input module 6ES7323-1BH01-OAAO UNT 6

RTG61017 EBI Terminal Module (6SE7090-OXX84-OKBO) UNT 4

RTG61020 Interface Module 6SE7038-6GL84-IBG2 UNT 2

RTG61021 Inverter Triggering Module 6SE7031-OEE84- IJCO UNT 1

RTG61022 DTI Tachometer Interface Module 6SE7090-OXX84- 3DBI UNT 4

RTG61023 SITOP Ups -Module 6EPI931-2ECO1 UNT 1

RTG61024 Siemens Simatic DP Terminal Module TP- P15C23-A0 / 6ES7193- 4CD30-0A0

UNT 4

RTG62002 Motor Hoist DRKF 315L - 6 bbt <RTG61/2> UNT 1

RTG62003 Motor Trolley DRKO 180- 1 4/SFB 10 ht <RTG61> UNT 1

RTG62005 AC Motor FYP100LB-4 3/3.6Kw - Antisway UNT 1

RTG62006 AC Motor ip55(AI)15kW B5/V1(without feet) 230V/50Hz - Wheel turning UNT 1

RTG62007 AC MotorIP55, 5,5kW B5/B1(without feet) 230V/50Hz - Skew trim UNT 1

RTG62011 Electric Motor ( M2QA 112 M4A ) UNT 1

RTG63000 Rubber Mount 3E-4903 - Radiator UNT 8

RTG66000 Nozzle - 4W7017 <RTG67> UNT 2

RTG66001 Nut M39 Twistlock Float, P/N 44524 <RTG66> UNT 8

RTG66002 Nylock Nut Hex M48 - Hoist wire rope UNT 23

RTG66006 Hex. Nut M48 - ISO 4032 (Drawing ref 1605-6000- 000-2 Item 19) UNT 6

RTG70000 BC-Box, P/N 400290 <RTG8> UNT 4

RTG70001 Auxiliary Contact Block 3RV1901-1F <RTG9/4> UNT 1

RTG70002 Auxiliary Contact Block 3RV1901-1E <RTG9/5> UNT 7

RTG70003 Bracket - Water Seperator <RTG7/5> UNT 1

RTG70005 Brake Flange for Trolley - SFB10H <RTG7/7> UNT 8

RTG70006 Brake Flange for Gantry SFB25H - 4-000797300214 <RTG7/6> UNT 1

RTG70008 Brake Pad for Hoist <RTG76> UNT 1

RTG70009 Bridge for Rectifier 32mm DIN - A2B09-1-2P <RTG8/9> UNT 1

RTG70010 BRUSH 6T-2031 - ALT <RTG9> UNT 1

RTG70011 Bulb 130V, 40w B22, P/N 71437, BROMMA <RTG8/4> UNT 10

RTG70016 EBI Terminal Expansion Board, 6 SX 7010-0KB00 <RTG8/1> UNT 1

RTG71000 O.Ring 1H1023 - Fuel Pipe <RTG71> UNT 30

RTG71001 Seal O.Ring 109-0076 - Cooling System <RTG91/4> UNT 5

RTG71002 Seal O.Ring 5P5678 - Valve Cover <RTG91/9> M 3

RTG71003 Seal O.Ring 8- 042572360000 - Trolley <RTG91/8> UNT 4

RTG71004 SEAL O.RING 117-1385 - LINES FUEL UNT 24

RTG71005 Seal O.Ring 1142687(CAT) UNT 2

RTG71006 Seal 0.Ring 4L-8337(CAT) UNT 4

RTG76000 Water Pump GP 10R0482 <RTG77> UNT 2

RTG76001 DELIMONS AUTOLUBE PUMP ASSY - ALEO2AO10BO1 UNT 3

RTG76004 PUMP AS 1375541 CAT UNT 3

RTG76008 Gear PUMP 0510425009 - Skew trim UNT 5



RTG77000 Armature Plate for SFB25 4-000594900214 - Gantry <RTG1/6> UNT 17

RTG77001 Armature Plate SFB 10 - Gantry <RTG1/7> UNT 18

RTG77005 Phasereverser - LC2D 1201F7, P/N 79050 <RTG76/4> UNT 3

RTG77007 Profibus CABLE CF11.05.01.02LC.D - crane UNT 86

RTG77008 Profibus Bus Connector Simatic 6ES7972-OBA12- OXAO - crane UNT 7

RTG77010 PIN pulley D90F8 X 216 Drawing ref 1605-4000-021 UNT 2

RTG77011 PIN pulley D90F8X180 Drawing ref 1605-8000-015 UNT 8

RTG77012 PIN pulley RD100 Dia 90hbx378 Drawing ref 1605-6007-004 UNT 1

RTG77013 PIN pulley RD70 Dia 65/50F8-95 Drawing ref 1605-6010-015 UNT 2

RTG77014 PIN pulley RD55 Dia 50hb-110 Drawing ref 1605-8005-003 UNT 2

RTG77015 Rubber Base Plate RBP (80 x 80 x 150mm) Order No 0712/4943 EE/7000ET(set of 6 pcs)

UNT 8

RTG77016 Profibus Bus Connector(12Mbaud) 6GK1500-0EA02 UNT 6

RTG77017 Push Button Enclosure 60P 3SB3 806-0AA3 UNT 4

RTG77018 Magnetic Pick-up Plug Kit 155-2270 UNT 1

RTG77019 Push button emergency stop 3SB3801-ODG3 UNT 6

RTG77022 Power Link Supply 24V/40A 6EPI437-2BA10 UNT 1

RTG78000 Rope Pulley 710/790/90 X 13.5(Drawing ref 1605- 4000-000a) S45C EN8 UNT 4

RTG78001 Rope Pulley 560/630/90X13 (Drawing ref 1605-6007-000A) S45C EN8 UNT 2

RTG78002 Rope Pulley 315/355/50 X 6.5 (Drawing ref 1605- 6010-000A1) S45C EN8 UNT 4

RTG78005 Round Pin dia 25 x 145mm UNT 2

RTG78006 Round Pin dia 32 x 145mm UNT 2

RTG78009 Induction Hardened Pin 70mm(Dia) x 282mm UNT 3

RTG79000 Pinion SFB 16-25 / KFB 25-40 (for RTG07003) UNT 1

RTG79001 Pinion KFB 40 (for RTG07004) UNT 2

RTG79002 Link Plate 60 x 168 x 15mm UNT 4

RTG80000 Circuit Breaker 0.45- 0.63A 3RV1421-0GA10 <RTG10/8> UNT 1

RTG80001 Circuit Breaker 0.9- 1.25A 3RV1021-OKA10 <RTG10/5> UNT 1

RTG80003 Circuit Breaker 11-16A 3RV1021-4AA10 <RTG10/2> UNT 1

RTG80004 Circuit Breaker 2.2-3.2A 3RV1421-1DA10 <RTG10/4> UNT 1

RTG80005 Circuit Breaker 28-40A 3RV1031-4FA10 <RTG10/6> UNT 1

RTG80006 Circuit Breaker 3RV1121- 0KA10 <RTG10/10> UNT 4

RTG80007 Circuit Breaker 400-800a 3VF7111-1BK60-0AN1 <RTG10/9> UNT 1

RTG80008 Circuit Breaker 5.5-8A 3RV1421-1H10 <RTG10/1> UNT 1

RTG80009 Circuit Breaker 70-90A 3RV1041-4LA10 <RTG10/7> UNT 1

RTG80010 Thermal Magnetic Circuit Break, P/N 79043 <RTG7/14> UNT 4

RTG86001 Galv. steel wire rope 12MM X 34M 32X7 1960 MPA RHOL GREASED UNT 6

RTG86002 Ungalv Steel W.ROPE 24mm x 63M 6X36WS+IWRC 1960 N/MM2 LHOL <RTG86/4>

UNT 20

RTG86003 Galv. Steel Wire Rope 24mm x 63M - 6 x 36 IWRC RHOL Greased <RTG86/2>

UNT 22

RTG86004 SLIP RING 3N-1200 - ALT <RTG87/6> UNT 2

RTG86005 ROTOCOIL AS 4W-2474 - CYL HEAD UNT 24



RTG86007 Adjusting Rod Device (Drawing Ref 1605-6000- 016) UNT 2

RTG87000 Relay Attachment S7M 78980 - Spreader <RTG87/1> UNT 11

RTG87003 Relay 2 VXL, QR-C, P/N 79341 <RTG87> UNT 7

RTG87005 Regulator 248-5513 <RTG87/3> UNT 2

RTG87006 REGULATOR 134-8278 - ALT <RTG87/5> UNT 2

RTG87007 Rotor 24V 3N1202 - ALT <RTG87/7> UNT 2

RTG87008 CERAMIC RESISTOR 120OHM 5W UNT 4

RTG87011 RELAY 24VDC - 2966171 UNT 24

RTG87012 RELAY C10 - A10X DC24V CIH - Spreader ZPMC UNT 10

RTG87013 RELAY C12 - A21X230VAC - Spreader ZPMC UNT 7

RTG87014 RELAY C12 - A21X24VDC BIM - Spreader ZPMC UNT 19

RTG87015 Emergency Stop Relay BH5928.93/000 0,3-3s DC24 - crane UNT 1

RTG87016 Emergency Stop RELAY BN3081.63 AC/DC 24V - crane UNT 1

RTG87017 Bridge Rectifer P5B35/O8 ( 57A 264 ) - Burklin UNT 1

RTG87023 Main RCT 3AC480V 60 H2 720A 4EU3652 - 84AOO - 0AA0 UNT 1

RTG88004 Repair Set 01844075 UNT 12

RTG88005 Rectifier 08253846 UNT 12

RTG91000 Seal Oil 40-52-8 <RTG91/7> UNT 3

RTG91001 Seal Oil Hub - 180 x 210 x 15 <RTG91/3> UNT 9

RTG91004 Seal 9L9098 - Nozzle <RTG91/6> UNT 16

RTG91005 Seal Kit 06152810528 <RTG91/2> UNT 10

RTG91006 Sealing Set Hyd. Cylinder 125-70 x 1104 <RTG91> UNT 1

RTG91008 SEAL RING 8H -2778 - FUEL FILTER (STRAINER) UNT 1

RTG91009 OIL SEAL 17 X 30 X7 UNT -1

RTG91010 OIL SEAL 30 X 62 X 7 UNT 2

RTG91011 SEAL GP 128-0317 - WTR PUMP UNT 1

RTG91014 SEAL KIT SNH 30-125/70 - Gantry wheel turning UNT 4

RTG91015 SEAL KIT SNH 30-140/80 - Hoist trim UNT 4

RTG91016 Seal Kit 5266570 SNH 30- 80/40 -Skew cylinder UNT 17

RTG91017 Seal Kit 5265668 - Anti- sway cylinder UNT 3

RTG91018 SEAL tank GR10884 - Skew trim UNT 4

RTG91019 Oil Seals 90 x 110 x 12 UNT 2

RTG91020 Oil Seals 280 x 320 x 12.5 UNT 4

RTG92000 Switch Auxiliary Circuit 5ST3010 <RTG93/11> UNT 6

RTG92001 Coordinate Switch 3SB1 201-7FV01 <RTG93/7> UNT 20

RTG92003 Switch Ronis Key Operated - 3SB3202- 4AD11 <RTG93/9> UNT 1

RTG92004 Switch Selector Black 3SB3000-2DA11 <RTG93/10> UNT 1

RTG92005 Switch - 1083190 <RTG93/4> UNT 1

RTG92006 Switch / Sender FGW 622- 340 <RTG93/6> UNT 2

RTG92007 Switch A - 6T4949 <RTG93/3> UNT 1

RTG92008 Switch AS - PR1620782 <RTG93/2> UNT 1

RTG92010 End Stop Assy, P/N 400244 <RTG92/7> UNT 5

RTG92011 SOLENOID SWITCH 193-8570 <RTG92/3> UNT 1



RTG92012 Solenoid Stop Injection, P/N 8C-6099 (engine) <RTG92/4> UNT 1

RTG92013 SOLENOID VICKERS - WHEEL TURNING EP 02-331818 - TRIM/SKEW UNT 3

RTG92014 STARTER MOTOR 24V - 207-1564 / Make: Delco Remy 1993802 UNT 1

RTG92017 FUEL INDICATOR SENSOR U214 HINGE FLOAT UNT 4

RTG92018 Battery Main Switch 24V 100A UNT 4

RTG92019 Level monitoring SENSOR (PLS 40) 420454 DC9-36V 023217 UNT 4

RTG92021 Inductive Proximity Sensor XS630B1MAU20(Telemecanique) UNT 10

RTG92022 Metal Bodied Limit Switch D-U1ZRW 604.1118.229 UNT 1

RTG92024 Limit Switch XCKJ10541 UNT 7

RTG92025 Magnetic Pick-up Sensor 189-5746 UNT 1

RTG92026 Sensor(Pepperl + Fuschs) UC6000-30GM-E6R2-V15 UNT 35

RTG92032 Recond. Starter UNT 1

RTG93002 Sproket Chain Wheel E112-1-11, P/N 51515 <RTG92/6> UNT 1

RTG93003 Stator 24V 143-9760 - ALT <RTG92/9> UNT 2

RTG93004 Surge Suppressor 3RT1916-1BB00 <RTG94/4> UNT 13

RTG93005 Surge Suppressor 3RT1926-1BB00 <RTG94> UNT 2

RTG93006 Surge Suppressor 3RT1926-1CC00 <RTG94/1> UNT 2

RTG93007 Surge Suppressor 3RT1926-1CF00 <RTG94/3> UNT 1

RTG93008 Surge Suppressor 3RT1936-1CC00 <RTG94/2> UNT 2

RTG93009 Surge Suppressor RC 3RT1916-1CD00 <RTG94/5> UNT 17

RTG93010 Stop Assy Twenty Foot , P/N 49319 <RTG92/8> UNT 1

RTG93011 KIT STARTER(BUSHING KIT) 7T3267/1989497 UNT 2

RTG93012 SHAFT 135-4928 - WTR PUMP UNT 2

RTG93016 Surge Suppressor RC 3RT 1936-1CF00 UNT 2

RTG94001 LOUD-SPEAKER YH10-2 UNT 1

RTG94004 STEERING UNIT S10297 - Skew trim UNT 1

RTG94006 Gas spring(Piston) UNT 2

RTG94007 Pressure Spring 047010012009 UNT 20

RTG94008 Pressure Spring 047010011005 UNT 7

RTG94014 Pulley Support TILTED 3.5 DEG (DWG:1605-6014- 000) UNT 2

RTG94015 Pulley Support TILTED 8 DEG (DWG : 1605-6015- 000) UNT 2

RTG94016 Spacer D70/50.5 X 4 (DWG:1605-6010-008) UNT 16

RTG96002 Twistlock Arm Assy E40/45, P/N 49349 <RTG1> UNT 3

RTG96005 Tosca Phone UNT 11

RTG96006 Recond Turbocharger HX82 UNT 3

RTG96008 Thruster ED 201/16 (2LL5 561-1) S/N 041/64563 - Hoist Brake UNT 1


ANNEX C4- AVAILABLE SPARE PARTS FOR RTG ZPMC

AVAILABLE SPARE PARTS FOR RTG ZPMC

ZPC01005 Oil Service Bladder Accumulator IHV 10- 330/90K UNT 1

ZPC01006 Oil Service Bladder Accumulator GNX 4-35/85 UNT 1

ZPC01008 Alternator(Cummins) 3016627 UNT 1

ZPC01105 POD Protective Cover 6AV6574-1AE00-4AX0 UNT 4

ZPC01106 Cable Carrier Assy CBCSE00-00a UNT 1

ZPC01107 Chain Tightener Assy SES-060300 UNT 1

ZPC01108 Cable GYDEFR-J-0.6/1KV 18x2.5 (roll of 48metre) M 48

ZPC01200 Gantry Motor Coupling (Connection Coupling) UNT 1

ZPC01201 Disc Brake Coupling MLPK6 UNT 1

ZPC01205 Disc Brake Coupling MLPK11 UNT 1

ZPC01207 Shaft End Coupling 1 JL202060105 UNT 1

ZPC01208 Shaft End Coupling 2 JL202060110 UNT 1

ZPC01209 Coupling Assy Hoist Rope Drum Coupling(D.E) JL202.DC11A UNT 1

ZPC01300 AC Contactor ( 400A,220V240Vac,40-60HZ ) 3RT1075-6AP36 UNT 1

ZPC01302 Contactor CAD32P7 230V- 50/60HZ ( Make Schneider ) UNT 4

ZPC06001 Bearing 30313 J2/Q UNT 6

ZPC06002 Bearing 32218 J2/Q UNT 8

ZPC06003 Bearing 22214 E1K C3(FAG/SKF/Timken) UNT 2

ZPC06005 Guide Roller Bearing 22214CC / W33 UNT 8

ZPC06007 Bearings 22322E / C3 - Trolley Wheel UNT 4

ZPC06008 Hoist Rope Drum Bearing (N.D.E) 22224E UNT 1

ZPC06009 SKF BEARING 22222E UNT 2

ZPC06010 SKF BEARING 22234 CC/W33 UNT 2




ZPC06014 SKF BEARING 22313 E UNT 2

ZPC06015 SKF BEARING 22310 E UNT 2

ZPC07000 Brake Assembly YP11- 315X20.11B.RL-H UNT 1

ZPC07001 Brake Assembly YP31A- 2000-630x30. 11B.RL.H - Hoist UNT 1

ZPC07006 Adaptation Board ADB(Motion control) 6SE7090-0XX84-0KA0 UNT 2

ZPC08000 End Stop Buffer BHF100-105 UNT 2

ZPC08001 Cone Buffer YS-0035B UNT 4

ZPC08002 Electric Panel Buffer YS-0035C UNT 4

ZPC08003 Block 20FT Stop Buffer : TEL4000-03 UNT 5

ZPC08004 Bladder For 10 lts Accumulator UNT 4

ZPC09000 Transmission Bolt for QD313.44-00 Drive Axle UNT 15

ZPC11000 CHAIN ROLLER - 24B-1X117 UNT 1

ZPC11001 COIL MFZ12-37YC / 205VDC - Emergency brake system UNT 9

ZPC11002 CPU 416-2 6ES7416-2XN05- OABO - Make SIEMENS UNT 1

ZPC11003 Rondoflex electric CABLE (N)GRDGOEU-J 4x25 black 0.6/1KV 48M 4 X 25 UNT 1



ZPC11005 CPU 317-2DP-6ES7-2AJ 10 -OABO UNT 1

ZPC11006 COIL CONTACTOR 3RT19 44- 54L21 UNT 5

ZPC11100 Wiper ARM and BLADE assy UNT 2

ZPC16000 HOIST HIGH SPEED COUPLING'S ELASTIC SPIDER AND BRAKE DISC(INCUDING DISC BOLTS) - MT11-B

UNT 2

ZPC16001 HOIST HIGH SPEED COUPLING'S BRAKE DISC(INCL. DISC BOLTS) - 630*30 UNT 4

ZPC16002 TROLLEY HIGH SPEED COUPLING'S BRAKE DISC(INCL. DISC BOLTS) - 315*20 UNT 4

ZPC17000 Drive Shaft UNT 1

ZPC21002 Communication PROCESSOR CP443-1 6GK7443-1EX11- OXEO UNT 1

ZPC21003 Incremental Encoder Huebner POG 10 DN 1024 I for Hoist/Trolley UNT 2

ZPC26000 FILTER AIR - AF25708M SET 40

ZPC26001 FILTER FUEL - FS1040 F/GUARD SET 1

ZPC26002 FILTER OIL LF9000 / LF9070 - F/GUARD SET 3

ZPC26003 FILTER OIL - 0110R010BN3HC UNT 1

ZPC26004 Water Filter WF2126 Fleetguard UNT 34

ZPC26005 Water separator filter 2020pm-OR - RACOR PARKER UNT 44

ZPC26006 Fuel filter FS1040 Fleetguard UNT 35

ZPC26007 Oil filter LF9000 Fleetguard UNT 42

ZPC26010 EMI Filter ( PNF221-G- 10A ) UNT 2

ZPC26011 EMI Filter ( DNF05-20A ) UNT 2

ZPC27000 Festoon Cable System : Towing Slings JL2020803 UNT 3

ZPC27001 Festoon Carrier Type 1 DLC50100S UNT 1

ZPC27002 Festoon Carrier Type 2 DLC50200S UNT 1

ZPC27003 Festoon Carrier Type 3DLC50300S UNT 1

ZPC28000 Fuse Link (800A) 500 Vac ( 3NA3475 ) UNT 6

ZPC28001 Sitor Fuse Link 250A,1000Vac ( 3NE3227 ) UNT 6

ZPC31000 Thermostat housing Gasket 3684336(Cummins) UNT 16

ZPC31001 Thermostat Housing Cover Gasket 3680602(Cummins) UNT 16

ZPC32000 Guide Plate Assy Type 1: TBS40D01-02B UNT 8

ZPC32001 Guide Plate Assy Type 2: TBS40D01-04 UNT 6

ZPC32002 Guide Plate Assy Type 3:TEL4000-15 UNT 14

ZPC32004 Guide Arm Device :FLPFW00-00 UNT 4

ZPC36001 HOSE - F381151908080C- 600MM UNT 2

ZPC36002 HOSE - F381153908080C- 1250MM UNT 2

ZPC36003 HOSE - F381153908080C- 950MM UNT 2

ZPC36004 HOSE - F381151508080C- 700MM UNT 2

ZPC41000 By-pass level INDICATOR Type : BPA11B1K-112 UNT 2

ZPC41002 Indicator White Nanhua DC - C - PCS (W) - 8 M/24VDC UNT 2

ZPC41003 Indicator (RED) Nanhua DC - C -PCS (R) - 8M/24VDC UNT 2

ZPC41004 Indicator(Green) Nahua DC - C -PCS (G) 8M/24VDC UNT 5

ZPC41005 Level Indicator(Gauge) YWZ-76 UNT 10

ZPC41006 Led Indicator 24V XB2- BVB3LC (Red) UNT 6

ZPC41007 Led Indicator 24V XB2- BVB3LC (White) UNT 6



ZPC41008 Led Indicator 24V XB2- BVB3LC (Green) UNT 6

ZPC42000 1GBT ( BSM300GA120DN2FS- E3256 ) UNT 6

ZPC46000 JOYSTICK VNSO22FN18 K KVR IZ 9P1 . 9P1 UNT 1

ZPC46001 JOYSTICK VNSO 2FN 18 S KER I Z 9P1 UNT 1

ZPC51000 KIT Addressing unit and cable accessories 3RK1 904 - 2AB01 UNT 1

ZPC51001 AFR Kit For 10 lts Accumulator UNT 4

ZPC51002 Afer Kit For 4 lts Accumulator UNT 4

ZPC56000 FLOODLIGHT(Casing, Bulb & Transformer) - HNF003 SON-T400W NB SET 13

ZPC56001 LIGHT WALKWAY(2ft) - DCD12-2 (230V 50HZ) SET 10

ZPC57000 Anti- Collision Limit Switch Z4V10H 335-11Z-2506 SET 24

ZPC57001 TROLLEY TRAVEL L.S - TD441-11Y SET 4

ZPC57003 LUBRICATOR (GREASE FITTING) - DIN3404 M10*1 UNT 19

ZPC57007 Lever Mechanism SVIC14- 06 KPL (14152) UNT 2

ZPC60000 BEARING KNUCKLE - GX42/K(A) UNT 4

ZPC60001 BUFFER FESTOON - DLC50160 SET 16

ZPC60002 Block 20FT Stop Buffer - TEL4000-03 UNT 2

ZPC60003 BLOCK 40' BUFFER - TEL4000-06A UNT 1

ZPC60004 BLOCK ANTIFRICTION I - TBS40D01-03 UNT 2

ZPC60005 BLOCK ANTIFRICTION II - TBS40D01-04 UNT 2

ZPC60006 BLOCK ANTIFRICTION - TEL4000-12 UNT 1

ZPC60007 BLOCK ANTIFRICTION - TEL4000-15 UNT 2

ZPC60008 BASE WITH PANEL & ADAPTER S9-M UNT 15

ZPC60009 Fan BELT 3106099(Cummins) UNT 1

ZPC60010 Alternator BELT 3100141(Cummins) UNT 1

ZPC61000 MOUNT SHOCK - DU12 UNT 1

ZPC61003 SM321 16DI MODULE 6ES7321-1BH02-OAAO UNT 4

ZPC61004 SM322 16DO MODULE 6ES7322-1HH01-OAAO UNT 1

ZPC61005 MODULE AC2470 UNT 1

ZPC61007 MODULE(Circuit Breaker) 3RK1207-1BQ40-0AA3 UNT 12

ZPC61008 Microphone(SED) UNT 1

ZPC61009 T300 Module ( 6SE7090- 0XX84-0AH2 ) UNT 2

ZPC61010 T300 Software Module ( Hoisting Gear V1.22 ) 6GA7010-1SM76 UNT 2

ZPC61011 CPB2 Profibus Comm Module(Motion control) 6SE7090-0XX84-0FF5 UNT 4

ZPC61012 Inverter Interface Module IVI ( 6SE7038- 6GL84-1BG2 ) UNT 2

ZPC61013 Power Supply Module ( 6SE7031-7HG84-1JA1 ) UNT 2

ZPC61014 3 Pole MCCB(Breaker) VL160X (50V63A ) 3VL1706-1DD33-0AB1 UNT 1

ZPC61015 3 Pole MCCB(Breaker) VL160X ( 63V80A ) 3VL1708-1DD33-0AB1 EA 1

ZPC61016 3 Pole MCCB(Breaker) VL160X ( 80V100A ) ( 3VL1710 -1DD33-0AB1 ) UNT 1

ZPC61017 3 Pole MCCB9Breaker) VL630 (500V630A) 3VL5763-1DC36-0AC1 ) UNT 1

ZPC61018 PF Correction Module drp-240-24 UNT 2

ZPC61019 Power Module Bridge DGBZ - A(RIGHT) UNT 4

ZPC61020 Power Module Bridge DGBZ-A(LEFT) UNT 4

ZPC62002 AC Motor 1LA8 317- 6PB90-Z No : N- WD1252979010001-2008 - UNT 1



Hoist/Trolley/Gantry

ZPC62003 AC Motor 1LG4 207-4CA90- Z - Hoist/Trolley/Gantry UNT 1

ZPC62004 AC Motor 1LP4 208-4CA99- Z - Hoist/Trolley/Gantry UNT 1

ZPC62006 Electric Motor(3 phase,100L-04) + Electromagnetic Brake JNDT05-460-2 - Skew drive

UNT 1

ZPC66000 Nozzle Injector 4062569 UNT 36

ZPC72000 Optical Link Module OLM/G 11 V3 / 6GK 1503- 2CB00 for profibus UNT 1

ZPC76000 PUMP OIL FOR FUEL TANK - BB-10 SET 1

ZPC76001 WATER PUMP assy 4089909 UNT 1

ZPC77002 BRAKE PADS FOR HOIST EMERGENCY BRAKE - MATCH WITH BRAKE MODEL OF SB400

PR 3

ZPC77003 BRAKE PAD TROLLEY - YP11-315X20-ED3000-50 UNT 4

ZPC77004 BRAKE PAD EMERGENCY - SB400 UNT 4

ZPC77005 BRAKE PAD HOIST - Y931A- 630X30-ED2000-60 UNT 2

ZPC78000 POWER SUPPLY TYPE : CY220-24-10 - Spreader UNT 2

ZPC78001 PS307 POWER SUPPLY 6ES7307-1EA00-OAAO UNT 3

ZPC78002 PLC CP343-1 6GK7 343-1EX 30-OXEO UNT 1

ZPC78003 POD-TP177A Touch Panel 6AV6642-0AA11-0AX1 - Siemens UNT 4

ZPC78004 Power Supply Unit ( DR- 120-24 ) PF Correction Module ( DRP-240-24 ) UNT 2

ZPC78005 ASI Power Supply ( AC1216 ) UNT 2

ZPC78006 Electric DC Power Supply ( ABL8RPS24050 ) UNT 2

ZPC79000 Hoist Sheave Pin(Shaft Type 1) JL6706030101 UNT 2

ZPC79001 Hoist Sheave Pin(Shaft Type 2) JL15806030201 UNT 2

ZPC79004 Alternator Pulley(Cummins) 3680082 UNT 1

ZPC80003 Taper roller BEARING 30222J2 UNT 15

ZPC86001 ROLLER ASSEMBLY FESTOON SIDE - DLC50140 SET 40

ZPC86002 ROLLER ASSEMBLY FESTOON TRAVEL - DLC50120A SET 80

ZPC86006 Wire Rope with one end IWRC 6x WS (36) Dia 28mm X 43.8M - Hoist UNT 1

ZPC86007 WIRE ROPE IWRC 6xws36) Dia 28mm 41m with one rope end UNT 1

ZPC86008 WIRE ROPE IWRC 6xWS(36) Dia 28mm 42.2m with one rope end UNT 23

ZPC86012 Wheel Turning Screw Rod Drive JNDT18-1022(Right) UNT 1

ZPC87000 HOIST WIRE ROPE - 6XWS(36)-IWRC-28-1770 & ROPE END - JL167060306 M 269

ZPC87001 Motor Reducer FH495.40.A2A.00 UNT 1

ZPC87005 Slewing Ring (Ball Bearing) 010.30.500.001 UNT 1

ZPC87006 Thrust Ring (OD 90 ID 69) - Drive axle UNT 1

ZPC87010 Horizontal Adjustment Rail SM11618-B (29432) UNT 7

ZPC87011 Horizontal Adjustment Rail SM11618-C (22805) UNT 7

ZPC87012 Horizontal Adjustment Rail SM11618-D (22803) UNT 8

ZPC87013 Rotating ring SVIC14-02C (12385) UNT 2

ZPC88000 RELAY C12-A21X 230Vac - SPREADER UNT 20

ZPC88001 RELAY C9-A41X / DC 24V UNT 7

ZPC88002 Phase Motor Reverser SV 969500 - Spreader UNT 4

ZPC88003 Automatic voltage REGULATOR MX321 AVR UNT 2



ZPC88004 Rectifier FWR-PE400 / 150 / 3 "BRAKE MODULE" - Gantry brake UNT 2

ZPC88006 Emergency/Safety Brake Pressure Relay(Pressure Actuated Switch)B2T- A48SS-P5

UNT 2

ZPC88007 3 Phase Network Control Relay RM4TR32(Schneider Electric) UNT 4

ZPC88009 Electromechanical Relay(Safety Switch) 3TK2825-1AL20 ) UNT 4

ZPC88010 Safety Relay(Switch) 3TK2830-1AL20 ) UNT 2

ZPC88011 Switching Regulator ( DRP-480-24 ) UNT 2

ZPC88012 Timer Relay ( H3BA ) UNT 2

ZPC88013 Frequency Protective Relay ( 253-PHDW ) UNT 2

ZPC88014 Safety Relay ( 3TK2824- 1AL20 ) UNT 3

ZPC91000 Hoist Sheave ZMHL760-A- 1(760) UNT 5

ZPC91001 TROLLEY HIGH SPEED COUPLING'S ELASTIC SPIDER - MT6-B UNT 2

ZPC91002 SPRING PLUNGER - ETWLTS00-03 UNT 2

ZPC91004 STEP - BT600A UNT 10

ZPC91006 SIMATIC DP ET 200M 6ES7153-1AA03-0XB0 UNT 3

ZPC91007 Tie down Sling 6x19 Dia 28mm UNT 2

ZPC91008 Outdoor Sirene & Led Light( BC-8S) 230-240V 6W / 106 dB Tone : D1B UNT 16

ZPC91009 Transmission Shaft (Long) QD313.44-03 UNT 2

ZPC91010 Transmission Shaft (Short) QD313.44-08 UNT 2

ZPC91011 Cardan Shaft Drive F6CS UNT 1

ZPC91012 Propeller Shaft - Universal Shaft A5-2 UNT 1

ZPC91015 Stopper Mechanism SVIC14-06-2 KPL (14153) UNT 2

ZPC91016 Stud bolt W4059 M6 (P/N 00131903) UNT 17

ZPC92004 Schmersal magnetic switch Type BN 20-11rz- M16 IP67 UNT 7

ZPC92005 LIMIT SWITCH spreader 7 headblock BI10-M30- A23X/S90(8M) UNT 1

ZPC92006 MICROSWITCH Burgess Grp 8-001138600249 UNT 10

ZPC92007 Level SENSOR Type : EFB- 1420-3 UNT 4

ZPC92008 Battery SWITCH 24V 125- 150A (4943EE) UNT 1

ZPC92010 Schmersal Limit switch Z-4VH-335-11Z-RVA-2272 UNT 1

ZPC92011 Load Sensor XZBEI-ASS TC 20 T UNT 2

ZPC92012 Load Sensor XZBEI-ASS TC 15T UNT 1

ZPC92013 Matsushima Limit Switch Type:ELAW-2 I N S Z UNT 10

ZPC92014 Schmersal Limit Switch 1203457 Type:TD 441-11Y-2512 UNT 4

ZPC92016 Emergency Safety Brake Thermometer Switch STW 400-70-CC UNT 2

ZPC92017 Thermo Switch ( SK3110.000 ) EA 2

ZPC92020 Turck Sensor Type :Bi5- M18- AZ3X/S90 20...250VAC 3...400MA UNT 6

ZPC92021 Turck Sensor Type :Ni8- M18-AP6X UNT 6

ZPC93001 Trolley Wheel Seal Type 2 JB/ZQ 4075-1997 Z105 SET 3

ZPC93002 OIL SEAL - PD130X160X15 UNT 4

ZPC93003 OIL SEAL - PD40X62X12 UNT 2

ZPC93004 Oil Seal PD140x170x15 - Trolley UNT 2

ZPC93005 Oil Seal 170 X 200 X 15 UNT 30

ZPC93006 Oil SEAL 60 X 78 X 9 UNT 3



ZPC93007 Seal Thermostat 3084879(Cummins) UNT 16

ZPC93010 Motor Reducer Seals: SB110 x 140 x 14 UNT 4

ZPC93011 Motor Reducer Seals : SC110 x 140 x 14 UNT 2

ZPC93012 Motor Reducer Seals SC360 x 420 x 25 UNT 2

ZPC93013 OIL SEAL 50 X 72 X 12 UNT 2

ZPC93014 OIL SEAL 100 X 125 X 13 UNT 4

ZPC93015 Seal AB 5846 A0 - Hoist UNT 2

ZPC96000 Brake Thruster(Excluding brake lining) - ED2000- 60 RL(400V 50HZ) - Hoist SET 2

ZPC96002 TWISTLOCK - ETWLS00-06 UNT 2

ZPC96003 TROLLEY FESTOON - DLC50100S UNT 4

ZPC96005 Thermostat Kit 4973373(Cummins) UNT 16

ZPC96006 Rondoflex electric CABLE (N)GRDGOEU-O 6x(2x1)c black 0.6/1KV 48M UNT 1

ZPC96008 Telescopic Drive System - TELE0001186.00 UNT 1

ZPC96009 Twistlock BX0200 UNT 4

ZPC97001 Control Transformer ( JBK3-ZP-3000 400/230 ) UNT 2

Spares for Spreader for RTG ZPMC

SPZ01000 Twistlock Arm (ETWLSD04-01A) weldment UNT 4

SPZ01001 Twistlock arm (ETWLSD04- 02A) weldment UNT 4

SPZ01002 Down pivoted arm (weldment) ETWLSDE00- 1160-0200 UNT 4

SPZ06000 Knuckle Bearing GX42/K(A) GcR15SiMn UNT 4

SPZ06001 Knuckle Bearing SALJK18C UNT 8

SPZ06002 Knuckle Bearing SA20C UNT 4

SPZ07000 Feedback block ( weldment) ETWLSDE00- 1100-01 UNT 8

SPZ07002 Cushian Block Nylon 66 ETWLSD04-04B UNT 4

SPZ11100 Washer (ETWLSD04-03A) 35 UNT 8

SPZ16000 20/40/45 Position Device TEL4501-0200 UNT 3

SPZ46000 Joint Q235 ETWLSDEL00-0300 UNT 4

SPZ66000 Twistlock Nut (35CrMo) ETWLTS00-01B UNT 1

SPZ77000 Plunger 42CrMo ETWLTS00-01A UNT 7

SPZ86000 Connecting rod (35) ETWLSDE00-1100-03 UNT 4

SPZ86001 Connecting rod II (35) ETWLSDE00-1100-04 UNT 4

SPZ91001 Twistlock Guide Sleeve ZG35SiMnMo ETWLTS00-05 UNT 2

SPZ91002 Sleeve (QAL9-4) ETWLSDE00-1160-01 UNT 8

SPZ91003 Link Stopper 45 ETWLTS01-03A UNT 1

SPZ91004 Shaft 42CrMo ETWLSDE00-1160-03 UNT 2

SPZ96000 Twistlock 42CrMo ETWLTS00-06 UNT 1


ANNEX C5- EXPECTED AVAILABLE SPARE PARTS FOR RTG

HHMC

EXPECTED AVAILABLE SPARE PARTS FOR RTG HHMC Quantity

GEAR BOXES

Trolley gear box 1

Gantry gear box 1

SHEAVES

Main hoist 2

ROPES

Hoist Wire Rope 4

BEARINGS

Main hoist gear box 1 Set

Trolley gear box 1 Set

Gantry gear box 1 Set

Main hoist sheaves 4

Trolley sheaves 4

Trolley wheels 4

Gantry wheels 4

CLUTCHES/COUPLINGS

Main hoist low speed 2

Main hoist high speed 2

Trolley low speed 1

Trolley high speed 1

BRAKES (complete unit)

Main hoist service barke 2

Trolley service brake 1

Gantry motor brake 4

MOTORS

Main hoist 1

Trolley 1

Gantry 2

HYDRAULICS

Cylinder for T/L/S 4

CABLES

Spreader cable 1

ELECTRICS

Inverter power pack for infeed 2

Inverter power pack for main hoist 2

Inverter power pack for trolley 2

Inverter power pack for gantry 2

PLC CPU 1

Ink.-Encoder main hoist 2


Ink.-Encoder trolley 2

Ink.-Encoder gantry 2

Abs.-Encoder main hoist 2

Abs.-Encoder trolley 2

Master controller left (joystick) 2

Master controller right (joystick) 2

Proximity limit swicth type#1 5






Lever limit switch type#1 3




LED light 5

SPREADER

Twist locks 16

Telescoping Motor and Gear 2

Lock / Unlockmotor an Gear 2





Spreader indicator lamp (set) 6

Gantry

Tyres 8


ANNEX C6- EXPECTED AVAILABLE SPARE PARTS FOR STS

HHMC

EXPECTED AVAILABLE SPARE PARTS FOR STS HHMC Quantity

GEAR BOXES

Main hoist gear box 1

Trolley gear box 1

Gantry gear box 2

SHEAVES

Main Hoist 4

Trolley 4

Catenary 4

ROPES

Main hoist ropes 4

Trolley ropes 4

Catenary ropes 4

BEARINGS

Main hoist gear box 1 Set

Trolley gear box 1 Set

Gantry gear box 1 Set

Main hoist sheaves 4

Trolley sheaves 4

Catenary sheaves 4

Boom sheavs 4

Trolley wheels 4

Gantry wheels 4

Catenary wheels 4

CLUTCHES/COUPLINGS

Main hoist low speed 2

Main hoist high speed 2

Trolley low speed 1

Trolley high speed 1

Boom hoist low speed 1

Boom hoist high speed 1

BRAKES (complete unit)

Main hoist service barke 2

Main hoist safety brake 1

Trolley service brake 1

Trolley safety brake 1

Boom hoist service brake 1

Gantry motor brake 4

Gantry strom brake 1



Spreader cable reel brake 1

Power cable reel brake 1

MOTORS

Main hoist 1

Trolley 1

Boom hoist 1

Gantry 2

Spreader cable reel 1

Power cable reel 1

HYDRAULIKS

Cylinder for T/L/S 4

CABLES

Spreader cable 1

ELECTRICS

Inverter power pack for infeed 3

Inverter power pack for main hoist 3

Inverter power pack for trolley 3

Inverter power pack for boom hoist 3

Inverter power pack for gantry 3

PLC CPU 1

Ink.-Encoder main hoist 2

Ink.-Encoder trolley 2

Ink.-Encoder boom hoist 2

Ink.-Encoder gantry 2

Abs.-Encoder main hoist 2

Abs.-Encoder trolley 2

Abs.-Encoder boom hoist 2

Abs.-Encoder gantry 2

Master controller left (joystick) 2

Master controller right (joystick) 2

proximity limit swicth type#1 5






lever limit switch type#1 3




LED light 5

SPREADER

Flipper 8



Twist locks 16

Hydraulic cylinder type#1 2

Hydraulic cylinder type#2 2





Spreader indicator lamp (SET) 6

190 Part III - Maintenance Contract

Part III - Maintenance Contract

191 Section VII. Maintenance Contract

Section VII. Maintenance Contract

THIS AGREEMENT is made the …………………….day of ………………….2017.

Between:

THE CARGO HANDLING CORPORATION LTD, whose registered office is at the CHCL

Building, Mer Rouge, Port Louis, and hereafter referred to as CHCL represented by its

Managing Director,

On the other part,

and …………………………………………………………………...................(Name of

Private Contractor to be inserted by Bidder) whose registered office is at

…………………………………………………………………… (Official address of Private

Contractor to be inserted by Bidder) and hereafter referred to as the PRIVATE

CONTRACTOR represented by its ...............................…………………………………….…

………………………………………………………………………….. (Position and Name

to be inserted by Bidder)

On the other part,

WHEREAS: The CHCL wishes to retain the services of the Private Contractor for the

maintenance of Port Equipment, as defined hereunder, which is the property of the CHCL

and the Private Contractor is agreeable to do so on the terms and conditions of this contract.

NOW IT IS AGREED AND COVENANTED BETWEEN THE PARTIES AS FOLLOWS:-

Article 1: Object of Contract

The Cargo Handling Corporation Ltd, a private company established under the

Companies Act, has decided to entrust the maintenance of port equipment as

described in section V1- Scope of Services and Performance Specifications

to……………………………………………………………………………(Name of

Private Contractor to be inserted by Tenderer) according to the conditions defined in

this contract.


Article 2: Definitions

2.1 In this Contract, the following words and expressions shall have the meaning defined

hereunder.

Port Equipment Means the items of equipment described in section VI

(Scope of Services and Performance Specifications) - which

are the property of the CHCL and which are situated at the

Mauritius Container Terminal, Mer Rouge, Port Louis.

Schedule of Prices Means the prices – and rates that are described in Schedule

of rates that form the basis of remuneration to the Private

Contractor under this contract.

Manufacturer Means a manufacturer of the Port Equipment or a

component part thereof.

Stock of Spare

Parts

Means the spare parts owned by the CHCL for use in

maintaining and repairing the Port Equipment.

Port Regulations Means the set of rules and regulations governing access to

within the port area, which rules shall be furnished by the

CHCL to the Private Contractor, as the same may be

modified or otherwise amended from time to time by CHCL

CHCL’s

Representative

Means the person appointed by the CHCL to act as CHCL

Representative for the purpose of this Contract.

Private

Contractor’s

Representative

Means the person named as such in this Contract of such

replacement thereof as may be agreed by CHCL.

This Contract Means this Maintenance Contract with all Annexes and

Schedules referred to herein.

Services Means all work to be performed by the Private Contractor.

Subcontractors Means any subcontractor employed by the Private

Contractor to perform part of the Services.

Commencement

Date

Means the starting date

End Date of this

Contract

Means the ending date

Plant & Equipment Means all items of machinery, apparatus for monitoring and

testing of equipment and other things provided by the

Private Contractor to enable the services to be performed not

including machinery, apparatus or other things consumed

during the performance of the Services or fitted or fixed

permanently to the Port Equipment as part of the Services.

Senior Terminal Means that officer or representative of CHCL responsible for


Manager overall control and running of the port operations.

2.2 The headings in this Contract are inserted for convenience only and do not affect its

interpretation.

2.3 Subject to the other provisions of this contract, where under this agreement the time

limited for the doing of an act expires or falls on a Saturday or a Public Holiday, the

act may be done on the following day that is not a public holiday.

Article 3: CHC’s Representative

The CHCL shall appoint a CHCL’s Representative to act for the purpose of this

Contract or other person appointed from time to time by the CHCL and notified to the

Private Contractor in writing.

Article 4: Instructions by CHCL’s Representative

Unless unreasonable, the Private Contractor shall comply with instructions given by

the CHCL’s Representative in accordance with this Contract.

Article 5: Private Contractor’s Representative

For the purposes of this Contract the Private Contractor shall appoint a Private

Contractor’s Representative and the person shall be named as such.

The Private Contractor shall not revoke the appointment of its Representative without

the prior consent in writing of CHCL. The Private Contractor’s Representative shall

give his whole time in the execution of the Services. Except as otherwise stated in

this Contract, the Private Contractor’s Representative shall receive (on behalf of the

Private Contractor) all notices, instructions, consents, approvals and other

communications under this contract.

Article 6: Equipment to be maintained

The Port Equipment owned by the CHCL for which the Private Contractor is to

undertake the maintenance consists of those items of equipment mentioned in section

VI- Scope of Services and Performance Specifications

In addition other equipment pertaining to these cranes may be added to this Contract

by the written instruction of the CHCL subject to the agreement of the Private

Contractor and agreement of any necessary amendment to the remuneration pursuant

to additional tasks within scope of the contract stated in Schedule of rates


Article 7: Scope of Services

7.1 Maintenance Services

The Private Contractor shall undertake those services detailed in the scope of services

and performance specifications at Section VI- Scope of Services and Performance

Specifications. The services, as defined in Section VI, shall include:-

o Daily Checks

Preventative Maintenance, carried out within or at the time periods specified

by the manufacturers

o Corrective Maintenance

Preventive maintenance of the cranes shall be carried out in coordination with the

officials of the CHCL and as per the schedules within the recess period hours or when

the crane is not in use. The period of hours when the crane remains under scheduled

daily or weekly maintenance shall be counted as breakdown hours while calculating the

percentage monthly availability for the particular crane.

The planned scheduled maintenance works are to be carried out in operational gaps in

minimum reasonable time. For this the Contractor shall have to apply to the Senior

Terminal Manager as per the "Request for Shutdown Form" (to be prepared mutually,

after award of contract) and obtain written consent (clearance for shutdown) from him.

The "Request for Shutdown Form" should contain the following:-

(a) Jobs to be taken-up;

(b) Shutdown duration indicating the time of commencement and completion.

(c) Minimum Notice period that would be required by the Contractor to put back

the machines into operation in emergency requirements.

The Contractor shall have to make all efforts to make the cranes available within the

scheduled shutdown period.

7.2 Other Services

In addition to the maintenance function, the Private Contractor will be responsible for

other services in accordance with the Section V1- Scope of Services and Performance

Specifications

7.3 Reporting Procedures

The Private Contractor shall in accordance with those requirements described in

Section V1 – Scope of Services and Performance Specifications maintain details of the


maintenance and other services provided and prepare all reports and issue to the

CHCL.

Article 8: Obligations of Private Contractor

The Private Contractor shall fulfill all obligations detailed in this Contract and as

described in Scope of Services, in a timely and professional manner to ensure that the

Port Equipment is available for at all times in accordance with the provisions of this

Contract.

The contractor shall have to render effective service round the clock for daily checks,

preventive maintenance, corrective maintenance and improvement works of fourteen

nos. RTG Cranes and Seven SHIP TO SHORE CRANES for ensured availability of the

crane in all the shifts for 366 days in a year. The scope of work is more fully described

in scope of services at section V1- Scope of Services and Performance Specifications.

The contractor shall have to maintain an office at the site at the Mauritius Container

Terminal or other suitable location, and ensure availability of spares, materials and

deployment of necessary manpower for round the clock maintenance of the cranes.

The Contractor shall be responsible for all liabilities regarding payment, termination,

leave, statutory contributions etc for their own officers, staff and workmen without any

obligation/involvement/liability on the part of CHCL.

The contractor may at their cost be allowed to sub-contract any of the work, if

considered necessary, with permission from the CHCL. The contractor shall be liable

for any act, omission and default of the subcontractor employed for the tendered work.

The contractor shall be responsible for all liabilities regarding payment, termination,

leave, statutory contributions etc, of their own workmen as also for the workmen of

their sub-contractors without any obligation/ involvement/liability on the part of the

CHCL.

For any non-performance on the part of the contractor or their subcontractors due to

industrial relation problems, non-supply of spare parts and consumables etc non-

availability of the equipment, shall debar the contractor from getting paid. The CHCL

reserves the right to get the work done through any other agency or departmentally

and the cost shall be borne by the Contractor.

The contractor shall have to arrange for all necessary tools, tackles, equipment,

specialized tools for diagnosis & troubleshooting, test benches etc., required for the

maintenance/repair work at no extra cost.

Services, if any, required from local/foreign companies/Original Equipment

Manufacturer (OEM) will be arranged by the contractor at no extra cost to the CHCL.


Article 9: Performance of the Private Contractor

The performance of the Private Contractor shall be measured in accordance with

Performance Target as specified below.

In order to assess the effectiveness of the maintenance and other services provided by

the Private Contractor a system of Performance Indicators will be introduced. These

will be used to set the Performance Targets for the year.

The performance indicators are:

Breakdown Indicator

1. MTBF: Mean time between failures

MTBF= Total Operating Hours

Number of Breakdowns causing stoppages

2. BR: Breakdown Rate

BR= 100 x (Breakdown time)

Operating Hours

3. SDI: Ship Dissatisfaction Index

SDI= 100 x (Maintenance time)

Booking time

Availability Indicator

STS CRANES

4. Operational Availability (STS) for each crane: Availability of equipment within the

booking time

OPA: 100 x (Operating hours –breakdown time)

Operating Hours

The Average availability for STS cranes will be the average of the OPA for the seven STS

cranes

RTG CRANES

5. Percentage monthly availability for each RTG =B/AX100 where

A=The maximum possible equipment availability hours obtained by multiplying the number

of working days in a month by 24 hours /excluding the non-working hours on CHCL

Holidays.

B=The number of Hours the equipment was available for use and is equal to A minus total

number of hours the equipment remains under breakdown/maintenance.

The Average availability for RTG cranes will be the average of the Availability of the

fouteen RTGS.


6. NAR: Non Availability rate

NAR= 100 x (Maintenance time)

Booking time

7. Cost Price Indicator

PMCP: Per Movement Cost Price

PMCP= Maintenance Cost

Number of Movements

8. Damage Downtime Indicator

DDR: Damage Downtime rate

DDR= Downtime Hours due to Damage

Operating Hours

The following definitions are applicable:

Operating Hours: Hours when a quayside container crane is allocated to discharge a ship,

whether working or standby.

Breakdown Time: Hours when a quayside container crane is stopped due to a breakdown

whilst it is being in use.

Maintenance Time: Hours when a quayside container crane is unable to be used due to

maintenance/breakdown during the calculation period.

Booking Time: Hours when a quayside container crane would be required to discharge

the ship.

Downtime Hours: Hours when a quayside container crane is not available due to damage.

Or break down.

As part of the monthly report the Private Contractor will calculate the various performance

indicators and in an agreed spreadsheet format with detail of:

The indicators calculated on an average 12 monthly basis.

The indicators for the previous month.

A summary of the main events for the previous month.

The Performance Targets for this contract are as follows:

OPA of 95% for ship to shore cranes and monthly activity of 95%for Rubber Tyre Gantry

cranes

Year 2017 2018 2019

OPA (STS Cranes) >95% >95% >95%

Availability(RTG) >95% >95% >95%

MTBF 24 hrs 24 hrs 24 hrs

BR 2% 2% 2%


BENCHMARKS

The Private Contractor shall apply the following benchmarks/performance targets in the

execution of the contract.

Mobilisation for Emergency Repairs

The Private Contractor shall ensure full mobilization of the required personnel for emergency

repairs within a maximum of two (2) hours from the time of occurrence of the breakdown.

Crane Availability/Performance Targets

Item Targeted Value

MTBF Minimum 24 Hours

BR 2%

OPA (Operational Availability) Minimum 95%

Availability (RTG) Minimum 95%

Wire Rope/Cable

Component Replacement Maximum Working Hours For Replacement

Hoist wire ropes 10 Hours

Trolley Wire Rope Landside 6 Hours

Trolley Wire Rope Waterside 6 Hours

Boom Hoist Wire Rope 15 Hours

Trailing Cable 24 hours

Festoon Cable 12 hours

Hoist Motor 18 hours

Spreader Cable 12 hours

The monthly reports to the CHCL will include details of the performance achieved.

Article 10: Sub-Contracting

The Private Contractor may subject to the CHCL’s prior approval sub-contract work.

Article 11: Supervision of Work

The CHCL and the contractor will nominate a number of officers indicating the chain

of command at the field level who will supervise the work within the terms of the

contract to ensure the guaranteed level of availability of the equipment. The contractor

is responsible to carry out the instructions of the said supervisors to satisfy that the

crane is available in all the shifts for 366 days in a year.

Article 12: Quality Assurance

The Private Contractor shall institute a Quality Assurance system, which complies with

the normal ISO 9001: 2000 Quality Assurance requirements, to demonstrate

compliance with the requirements of this Contract. Compliance with the Quality

Assurance system shall not relieve the Private Contractor of any of his duties,

obligations or responsibilities under this Contract.


Article 13: Obligations of the CHCL

The CHCL shall be responsible to provide the following to the private contractor.

(a) Appointment of a CHCL’s Representative to administer the contract.

(b) Details of the anticipated operations within the container terminal will be issued to

the Private Contractor. Maintenance of the RTG and STS Cranes shall be carried

out as per schedules within the recess periods of when the RTG and STS Cranes

are not in use and in coordination with the Senior Terminal Manager.

(c) Decisions regarding the execution of any exceptional maintenance work e.g. major

overhaul or improvement maintenance will be made by the CHCL based upon

adequate information provided by the Private Contractor.

(d) During the course of port operations accidental damage to port equipment may

occur. The CHCL will be responsible for liaising with other parties including

insurance companies, should such damaged be caused by third parties. The private

contractor shall promptly inform CHCL.

(e) The CHCL shall at the request and cost of the private contractor; assist him in

applying for security and other permits, licences or approvals, which are required,

for the services to be provided.

Article 14: Management of Stock of Spare Parts

The CHCL has a stock of spare parts for the Port Equipment which shall be made

available to the Private Contractor to use in the performance of the Services.

The Contractor shall ensure that there are adequate spares at all times for round the

clock operation of the cranes.

14.1 Procurement of Spare Parts by Private Contractor

All spares/materials required not available from CHCL’s stock for the contract work

shall be supplied by the contractor and shall be guaranteed against manufacturing

defects and shall be accompanied with test certificates wherever applicable/felt

necessary.


The private contractor will be entitled to a mark-up on the invoice value as specified

below.

PROCUREMENT MATERIALS, SPARE PARTS AND SERVICES

Description

Percentage for

Private

Contractor’s Costs

OUTSIDE

MAURITIUS

To a value of up to Rs 50,000 per consignment 5

To a value over Rs 50,000 per consignment 8

WITHIN

MAURITIUS All local purchases 5

Capping of margins on procurement of materials

The Private Contractor shall cap its margin up to a maximum of Rs 15,000 per order

both on local and foreign procurements, subject to the followings:-

(i) Purchases are ordered in the name of the Cargo Handling Corporation

Limited;

(ii) Purchases are financed by the Cargo Handling Corporation Limited.

The contractor shall, wherever applicable, provide at least 3 quotations from potential

suppliers (including the maker) of parts and the most competitive bid shall be selected

for procurement. Detailed information (description and part/reference number of the

parts, quantity to be ordered, usage, warranty, lead time etc.) with relevant supporting

documents should be furnished to the CHCL for approval.

Use of spares in the work should be certified by the CHCL officials for the purpose of

payment and the bills shall be supported with the relevant documents. The contractor

will maintain a register of work done in which the details of spare, its cost and relevant

documents should be recorded every day for the purpose of payment towards spares

Article 15: Facilities provided by CHCL

Water and toilet facility, as available within the Container Terminal area shall be

extended to the contractor's men free of cost.

The CHCL will provide, as may be available, space for office, stores and working

area to the contractor. .Any additional requirement for space will be on a chargeable

basis. Space provided under this contract is not permitted to be used for any other

purpose not specified in the contract.


Electricity will be provided free of cost for carrying out the contractual works

Article 16: Responsibilities of the Private Contractor

The Private Contractor shall indemnify CHCL, the CHCL’s Representative, their

Contractors, agents and employees from and against all claims, damages, losses and

expenses arising out of or resulting from the performance of or any failure to perform

the Services.

These indemnification obligations shall be limited to claims, damages, losses and

expenses which are attributable to bad workmanship, negligence, mishandling, bodily

injury, sickness, disease or death, or to injury to or destruction of physical property

including consequential loss of use. Such obligations shall also be limited to the

extent that such claims, damages, losses or expenses are caused in whole or in part by

a breach of duty of care by the Private Contractor or any anyone directly or indirectly

employed by the Private Contractor.

Article 17: Protection of the Environment

The Private Contractor shall take all reasonable steps to protect the environment (both

in and outside the Container Terminal) and to limit damage and nuisance to people

and property resulting from pollution, noise and other results of his operations. The

Private Contractor shall ensure that air emissions, surface discharges and effluent

from the Container Terminal throughout the duration of this Contract arising out of

his activities or otherwise under his control shall comply with the norms imposed by

law.

Article 18: Insurance

18.1 The Private Contractor shall effect and maintain insurance in the joint names of the

CHC and the private contractor against any loss or damage of the port equipment:

(a) other than a loss or damage attributable to CHCL as per Article 18.4 and

(b) to the extent that the loss or damage arising out or results from the performance or

any failure by the private contractor to perform the services.

Such insurance shall be effective from the Commencement Date until the two weeks

after the End Date of this Contract.

The amount of insurance shall be MUR 100 M

18.2 The Private Contractor shall effect and maintain insurance of his Plant and

Equipment, against all loss or damage. Such insurance shall be for a limit of not less


than the full replacement value (including delivery to the Mauritius Container

Terminal) of the Plant and Equipment. Such insurance shall be in such a manner that

each item of Plant and Equipment is insured while it is being transported to the

Container Terminal. The insurance policy shall include statement whereby any

recourse against the CHCL, any employee or agent of CHCL is renounced.

18.3 The Private Contractor shall effect and maintain insurance against losses and claims

arising from the death or, injury to any person employed by the Private Contractor or

any Subcontractor including employees of CHCL. For Subcontractor’s employees

such insurance may be effected by the Subcontractor, but the Private Contractor shall

be responsible for compliance with this Clause.

The insurance policy shall include statement whereby any recourse against the CHC,

any employee or agent of CHCL is renounced.

18.4 The CHCL risks are:-

War, hostilities, (whether war be declared or not), invasion, act of foreign

enemies,

rebellion, revolution, insurrection, or military or usurped power, or civil war,

lonising radiations, or contamination by radio-activity from any nuclear fuel,

or from any nuclear waste from the combustion of nuclear fuel, radio-active

toxic explosive, or other hazardous properties of any explosive nuclear

assembly or nuclear component of such assembly,

pressure waves caused by aircraft or other aerial devices travelling at sonic or

supersonic speeds,

riot, commotion or disorder, unless solely restricted to employees of the

Private Contractor or of his Subcontractors and arising from the conduct of the

works.

loss or damage due to the use or occupation by the CHC of any part of the

Port Equipment, except as may be provided for in this Contract, and

any operation of the forces of nature against which an experienced Private

Contractor could not reasonably have been expected to take precautions.

The Private Contractor shall give notice, to the CHCL, of any CHCL risk upon it being

foreseen by, or becoming known to, the Private Contractor. If any CHCL risk results

in loss or damage, the Private Contractor shall rectify such loss or damage to the extent

required by the CHCL. If the Private Contractor incurs any cost or expense as a result

of an CHCL risk, the Private Contractor shall give further notice to the CHCL. After

receipt of such further notice the CHCL’s Representative shall determine the amount of

such cost or expense (if any), shall be added to the amount payable to the Private

Contractor, and shall notify the Private Contractor accordingly.


Article 19: Performance Security

The Private Contractor shall obtain at his cost a performance security from a local

reputable bank equivalent to 10% of the value of the contract, and to deliver it to the

CHCL within 21 days from the letter of award. The performance security shall be

valid for 37 months and as per specimen in Section VIII. Contract Forms.

The performance security shall be valid until the Private Contractor has executed and

completed the Services. It shall be returned to the Private Contractor 30 days after

the End Date of this Contract. Prior to making a claim under the performance

security, the CHCL shall, in every case, notify the Private Contractor stating the

nature of the default for which the claim is to be made.

Article 20: Observation of Rules, Particular Instructions and Policy Measures

A copy of the Port Regulations and other requirements as may be in force from the

time to time will be provided by the CHC to the Private Contractor. The Private

Contractor must observe the laws and regulations applicable to its profession as well

as the general rules and particulars relating to Port Operation.

The Private Contractor shall conform to any general or particular instructions in force

and to those which may be given by the Senior Terminal Manager on duty. Any

instructions so received shall be acknowledged in writing by the Private Contractor

and shall be deemed to be an instruction pursuant to Article 4.

Article 21: Duration of this Contract

The intended Commencement Date shall be as from date of signature of contract.

Accordingly a mobilization time up to 3 months may be provided to start the works.

The duration of contract shall be for three years.

Article 22: Contract Price and Payment

The Private Contractor shall be paid in accordance with the rates and prices as per the

price schedule following presentation of an invoice together with such supporting

documentation as the CHC may reasonably require.

Invoices shall be presented after completion of each intervention on an RTG Crane or

associated equipment and payment shall be made by the CHC within 45 days of

receipt of an acceptable invoice.


Article 23: Taxes, Permits and Levies

The Private Contractor shall be responsible for and pay all taxes, duties, permits,

levies and imposts of any nature required by Government and other authorities.

Article 24: Default of the Private Contractor

If the Private Contractor fails to carry out any of his obligations, or if the Private

Contractor is not executing the Services in accordance with this Contract, the CHCL

may give notice to the Private Contractor requiring him to make good such failure

and remedy the same within a specified reasonable time.

If the Private Contractor:

fails to comply with a notice under this Article,

abandons or repudiates this Contract;

becomes bankrupt or insolvent, goes into liquidation, has a receiving or

administration order made against him, compounds with his creditors, or

carries on business under a receiver, trustee or manager for the benefit of his

creditors, or if any act is done or event occurs which (under any applicable

Law) has a similar effect to any of these acts or events.

assigns the Contract or subcontracts the Services without the required consent,

then the CHCL may, after having given 30 days’ notice to the Private Contractor, terminate

the contract and within 3 days of the termination remove all plant and equipment belonging

to it and vacate the premises. The Private Contractor shall, within 3 days of such expulsion,

deliver to the CHCL’s Representative all belongings to the CHCL and shall forthwith remove

all Plant and Equipment from the Mauritius Container Terminal. Any Plant and Equipment

not removed within 3 days of such termination, shall be deemed to have been abandoned by

the Private Contractor and may be used or sold or otherwise disposed of the CHCL without

any liability to the Private Contractor. The Private Contractor shall not be released from any

of his obligations or liabilities under this Contract.

The CHCL may upon such termination undertake the Services himself and/or by any other

Private Contractor.


Article 25: Force Majeur

25.1 Definition For the purposes of this Contract, “Force Majeure” means an event

which is beyond the reasonable control of a Party and which makes

a Party’s performance of its obligations under the Contract

impossible or so impractical as to be considered impossible under

the circumstances.

25.2 No Breach of

Contract

The failure of a Party to fulfill any of its obligations under the

contract shall not be considered to be a breach of, or default under,

this Contract insofar as such inability arises from an event of Force

Majeure, provided that the Party affected by such an event (a) has

taken all reasonable precautions, due care and reasonable

alternative measures in order to carry out the terms and conditions

of this Contract, and (b) has informed the other Party as soon as

possible about the occurrence of such an event.

25.3 Extension of Time Any period within which a Party shall, pursuant to this Contract,

complete any action or task, shall be extended for a period equal to

the time during which such Party was unable to perform such

action as a result of Force Majeure.

Article 26: Conditions for Extension of this Contract

Under exceptional circumstances, the duration of this Contract may be extended by

mutual agreement in compliance with the provisions under the Public Procurement

Act. Any request by either party for an extension of this Contract must be submitted

to the other party eight (8) weeks before the End Date of this Contract.


Article 27:

Termination

27.1 By the CHC

The Employer may terminate this Contract, by not less than thirty

(30) days’ written notice of termination to the Private Contractor, to

be given after the occurrence of any of the events specified in

paragraphs (a) through (d) of this Sub-Clause 27.1:

(a) if the Private Contractor does not remedy a failure in the

performance of its obligations under the Contract, within thirty (30)

days after being notified or within any further period as the

Employer may have subsequently approved in writing;

(b) if the Private Contractor becomes insolvent or bankrupt;

(c) if, as the result of Force Majeure, the Private Contractor is

unable to perform a material portion of the Services for a period of

not less than sixty (60) days; or

(d) if the Private Contractor, in the judgment of the Employer

has engaged in corrupt or fraudulent practices in competing for or in

executing the Contract.

For the purposes of this Sub-Clause:

(i) “corrupt practice” is the offering, giving,

receiving or soliciting, directly or indirectly, of

anything of value to influence improperly the

actions of another party;

(ii) “fraudulent practice” is any act or omission,

including a misrepresentation, that knowingly or

recklessly misleads, or attempts to mislead, a

party to obtain a financial or other benefit or to

avoid an obligation;

(iii) “collusive practice” is an arrangement between

two or more parties designed to achieve an

improper purpose, including to influence

improperly the actions of another party;

(iv) “coercive practice” is impairing or harming, or threatening

to impair or harm, directly or indirectly, any party or the property of

the party to influence improperly the actions of a party;

(v) “obstructive practice” is deliberately destroying, falsifying,

altering or concealing of evidence material to the investigation or

making false statements to investigators in order to materially

impede an investigation into allegations of a corrupt, fraudulent,

coercive or collusive practice; and/or threatening, harassing or

intimidating any party to prevent it from disclosing its knowledge

of matters relevant to the investigation or from pursuing the

investigation.

(e) Notwithstanding the above the Employer may terminate the


contract for its convenience after giving a prior notice of 30 days.

(f) In case of average percentage monthly availability of the forteen

RTGs and seven Ship to Shore Cranes remain less 60% for

consecutive two months, the maintenance contract shall be liable

for termination at the cost and risk of the Private Contractor.

27.2 By Private

Contractor

The Private Contractor may terminate this Contract, by not less than

thirty (30) days’ written notice to the Employer, such notice to be

given after the occurrence of any of the events specified in

paragraphs (a) and (b) of this Sub-Clause 27.2:

(a) if the Employer fails to pay any monies due to the Private

Contractor pursuant to this Contract and not subject to dispute

pursuant to Article 22 within forty-five (45) days after receiving

written notice from the Private Contractor that such payment is

overdue; or

(b) if, as the result of Force Majeure, the Private Contractor is

unable to perform a material portion of the Services for a period of

not less than sixty (60) days.

27.3 Payment upon

Termination

Upon termination of this Contract pursuant to Sub-Clauses 27.1 or

27.2, the CHC shall make the following payments to the Service

Provider:

(a) remuneration for Services satisfactorily performed prior to

the effective date of termination;

(b) except in the case of termination pursuant to paragraphs (a),

(b), (d) of Sub-Clause 27.1, reimbursement of any reasonable cost

incident to the prompt and orderly termination of the Contract,

including the cost of the return travel of the Personnel.

Article 28: Particular Arrangements at the End of Contract

At the end of this contract, whether it results from a procedure of termination as

provided herein, or a non-renewal or any other cause, the Private Contractor will

return to the CHC:-

any facilities or other items provided by CHCL;

all documentation, manuals and the like provided by CHCL;

records and other information relating to the maintenance and other services.


Article 29: Method of Payment

The percentage monthly availability for payment of monthly service charges shall be

calculated based on a weighted average basis between the averages of two lots:

Lot A (Ship to Shore Cranes)

Carrying 60% weightage

Lot B (RTG Cranes)

Carrying 40% weightage

The percentage monthly availability for RTG cranes will be calculated

as follows:

Percentage monthly availability for each crane = B / A X 100/ where

A = the maximum possible equipment availability hours obtained by

multiplying the number of working days in a month by 24 hours/

excluding the non-working hours on CHCL holidays;

B = number of hours the equipment was available for use and is equal

to A minus total number of hours the equipment remains under

breakdown/maintenance.

The average availability Lot 2 will be the average of the availability of the

8 RTGs.

The percentage availability of STS cranes (Lot 1) will be calculated as

follows:

OPA: 100 x (Operating hours –breakdown time)

Operating Hours

Operating hours Breakdown Time are described in Article 9

For payment of monthly service charges overall availability shall be

determined by a weighted average method calculated as follows:

0.60 x Operational Availability + 0.4 x Availability of RTG

The payment of monthly service charges will be as per the following

payment structure for the whole lot of cranes

Assume that the quoted rate of monthly service charge for the Eight RTG

and the five Cranes is Rs X per month.


(iii) For average percentage, monthly availability of more than or equal

to 90 % the payable amount monthly shall be Rs X;

(iv) For availability below 95%and more than 90% for any of the lots

for three consecutive months, the payable amount shall be Rs.

0.9X.

(iii) for average percentage monthly availability of less than 90% but

more than or equal to 80 % the payable amount monthly shall be

Rs 0.85 X;

(iv) for average percentage, monthly availability of less than 80 % but

more than or equal to 70%/ the payable amount monthly shall be

Rs 0.75 X;

(v) for average percentage, monthly availability of less than 70 % but

more than or equal to 60 % the payable amount monthly shall be

Rs 0.65 X

For average percentage, monthly availability falling below 60 %/ no

payment whatsoever shall be made on this account. Average monthly

availability below 60 % shall be considered as failure of the contractor in

performing the obligations under the contract and the provision made under

Article 24 of the General Conditions of Contract shall apply.

The values submitted by the maintenance contractor shall be jointly assessed

and discussed to determine the liability of the maintenance Contractor

before application of penalty.

Article 30: Annual Survey Repair

The Annual Survey Repair of each equipment is detailed in scope of work (- Terms of

Reference) shall have to be carried out once in every year. Failure to carry out such

annual survey repair of any of the equipment once in every year shall make the

Performance Security liable for forfeiture. The period of Survey Repair will not be

considered as downtime and the percentage availability of the equipment will be

calculated on the basis of the equipment hours available theoretically in that month

without considering the hours of annual survey repair period. The calculation of

percentage monthly availability of the equipment under annual survey repair shall be

as follows:

A :=: total maximum possible hours in a calendar month and is equal to no. of days

in the month X 24 hours a day

B :=: Equipment Working Hours (E.W.H) :=: A - (total no. of hours the equipment

remains under breakdown/maintenance + total no. of hours on CHCL's holidays)

In case of the annual survey period exceeds the scheduled 10 days period the total no.

of hours (period) the equipment remains under annual survey repair shall be treated as

down time and the percentage of monthly availability for the equipment shall be


calculated as specified below.

“The days of CHCL holidays when the cranes are not booked shall not be counted

while calculating the maximum possible equipment hours for the cranes for the

particular month. The contractor will be informed beforehand about non-working

holidays. In case of booking of equipment for one/two shift on holidays the same

shall be taken into consideration while calculating the no. of maximum possible

equipment hours for the particular month.”

In case of annual survey repair of the RTG Cranes AND SHIP TO SHORE cranes not being

done as per Schedule, payment of the service charges for the particular months shall not be

made to the contractor.

Article 31: Labour Clause

31.1(a) The remuneration and other conditions of work of the employees of the

Private Contractor shall not be less favourable than those established for work of the same

character in the trade concerned-

(i) by collective agreement applying to a substantial proportion of the

employees and employers in the trade concerned;

(ii) by arbitration awards; or

(iii) by Remuneration Orders.

(b) Where remuneration and conditions of work are not regulated in a manner

referred to at (a) above, the rates of the remuneration and other conditions of work shall be

not less favourable than the general level observed in the trade in which the contractor is

engaged by employers whose general circumstances are similar.

31.2 No Contractor shall be entitled to any payment in respect of work performed

in the execution of the contract unless he has, together with his claim for payment filed a

certificate:

(a) showing the rates of remuneration and hours of work of the various categories of

employees employed in the execution of the contracts;

(b) stating whether any remuneration payable in respect of work done is due;

(c)containing such other information as the Managing Director of CHCL

administering the contract may require to satisfy himself that the provisions under this clause

have been complied with.

31.3 Where the Managing Director of CHCL is satisfied that remuneration is still

due to an employee employed under this contract at the time the claim for payment is filed

under subsection 1, he may, unless the remuneration is sooner paid by the Private Contractor,

arrange for the payment of the remuneration out of the money payable under this contract.

31.4 The Private Contractor shall display a copy of this clause of the contract at the place

at which the work required by the contract is performed.


Article 32: Governing Laws

The contract will be governed by the laws in force in Mauritius.

Article 33: Disputes

Any dispute arising out of the execution or in relation to the interpretation of the

present Contract shall be settled amicably.

If, after twenty-eight (28) days, the parties have failed to resolve their dispute or

difference by such mutual consultation, then either the Purchaser or the Supplier may

give notice to the other party of its intention to commence arbitration, as hereinafter

provided, as to the matter in dispute, and no arbitration in respect of this matter may

be commenced unless such notice is given. Any dispute or difference in respect of

which a notice of intention to commence arbitration has been given in accordance

with this Clause shall be finally settled by arbitration.

Made in duplicate at Port Louis on the …………………………………day of

………………………….2017

For: Cargo Handling Corporation Ltd For: (Private Contractor)

Managing Director Managing Director

212 Section VIII. Contract Forms

Section VIII. Contract Forms

Table of Forms

Bank Guarantee for Advance Payment .............................................................................213

Performance Security ..........................................................................................................214

Preference Security ..............................................................................................................214

Letter of Acceptance ............................................................................................................216


Bank Guarantee for Advance Payment (Not Applicable)

To: ______

Gentlemen:

In accordance with the provisions of the Conditions of Contract, Sub-Clause 6.4 (“Terms and

Conditions of Payment”) of the above-mentioned Contract, __________ (hereinafter called

“the Service Provider”) shall deposit with _________ a Bank Guarantee to guarantee his

proper and faithful performance under the said Clause of the Contract in an amount of

_________ _________

We, the __________________, as instructed by the Service Provider, agree unconditionally

and irrevocably to guarantee as primary obligator and not as Surety merely, the payment to

__________________ on his first demand without whatsoever right of objection on our part

and without his first claim to the Service Provider, in the amount not exceeding _________

_________

We further agree that no change or addition to or other modification of the terms of the

Contract or of Services to be performed there under or of any of the Contract documents

which may be made between __________________ and the Service Provider, shall in any

way release us from any liability under this Guarantee, and we hereby waive notice of any

such change, addition, or modification.

This Guarantee shall remain valid and in full effect from the date of the advance payment

under the Contract until __________________ receives full repayment of the same amount

from the Service Provider.

Yours truly,

Signature and seal:

Name of Bank:

Address:

Date:


Performance Security

...........................................Bank’s Name and Address of Issuing Branch or

Office..............................................................

Beneficiary: .............................................Name and Address of Public

Body................................................................

Date...

PERFORMANCE GUARANTEE

No.:..........................................................................................

We have been informed that ..................................name of the Contractor............................

(hereinafter called "the Contractor") has entered into Contract No.............reference number

of the Contract............ dated........ with you, for the execution of ......................................

name of Contract and brief description of services ....................(hereinafter called "the

Contract").

Furthermore, we understand that, according to the conditions of the Contract, a performance

security is required.

At the request of the Contractor, we ................................. name of Bank ..................hereby

irrevocably undertake to pay you any sum or sums not exceeding in total an amount of ..........

amount in figures (amount in words)........................................... such sum being payable in

the types and proportions of currencies in which the Contract Price is payable, upon receipt

by us of your first demand in writing accompanied by a written statement stating that the

Contractor is in breach of its obligation(s) under the Contract, without your needing to prove

or to show grounds for your demand or the sum specified therein.

This guarantee shall expire not later than twenty-eight days from the date of issuance of the

Certificate of Completion/Acceptance Certificate, calculated based on a copy of such

Certificate which shall be provided to us, or on the................................day of

.................................., .................., whichever occurs first. Consequently, any demand for

payment under this guarantee must be received by us at this office on or before that date.

This guarantee is subject to the Uniform Rules for Demand Guarantees, ICC Publication No.

758. (Applicable to overseas contractor only). ………....................................................Seal of bank and Signature(s).............................................................


Preference Security (Not Applicable)

(Bank Guarantee)

To: ______________________________________________________ [name of

Employer]

______________________________________________________ [address of

Employer]

WHEREAS __________________________________________ [name and

addresses of the contractor] (hereinafter called “the Contractor"), has undertaken in

pursuance to Contract No. ________ dated ______________________ to execute

_____________________________________ [name of Contract and brief Description of

Works], (hereinafter called “the Contract");

AND WHEREAS it has been stipulated by you in the said Contract that the

Contractor shall furnish you with a Bank Guarantee by a local commercial bank for the sum

specified therein as security for compliance with his obligation stated in Sub-Clause 49.2 of

the Conditions of Contract;

AND WHEREAS we have agreed to give the Contractor such a Bank Guarantee;

NOW THEREFORE we hereby affirm that we are the Guarantor and responsible to

you, on behalf of the Contractor, up to a total of _______________________ [amount of

Guarantee]7, we undertake to pay you, upon your first written demand and without your

having to substantiate such demand any sum within the limit of

_________________________ [amount of Guarantee].1

We hereby waive the necessity of demanding the said debt from the Contractor before

presenting us with the demand.

We further agree that no change or addition to or other modification of the terms of

the Contract or of the Works to be performed thereunder or of any of the Contract documents

which may be made between you and the Contractor shall in anyway release us from liability

under this guarantee, and we hereby waive notice of any such change, addition or

modification.

This guarantee is valid until the date of the Completion Certificate.

Signature and Seal of the Guarantor _______________________________________

Name of Bank _______________________________________

Address _______________________________________

Date _______________________________________

7 Amount to be inserted by the Guarantor in accordance with Sub-Clause 49.2 of the General Conditions of Contract


Letter of Acceptance

[date]

To: [name and address of the Service provider]

This is to notify you that your Bid dated [date] for execution of the [name of the Contract and

identification number, as given in the Special Conditions of Contract] for the Contract Price

of the equivalent of [amount in numbers and words] [name of currency], as corrected and

modified in accordance with the Instructions to Bidders is hereby accepted by our Agency.

Note: Insert one of the 3 options for the second paragraph. The first option should be used if

the Bidder has not objected the name proposed for Adjudicator. The second option if the

Bidder has objected the proposed Adjudicator and proposed a mane for a substitute, who was

accepted by the Employer. And the third option if the Bidder has objected the proposed

Adjudicator and proposed a name for a substitute, who was not accepted by the Employer.

We confirm that [insert name proposed by Employer in the Bidding Data],

or

We accept that [name proposed by bidder] be appointed as the Adjudicator

or

We do not accept that [name proposed by bidder] be appointed as Adjudicator, and by

sending a copy of this letter of acceptance to [insert the name of the Appointing Authority],

we are hereby requesting [name], the Appointing Authority, to appoint the Adjudicator in

accordance with Clause 37.1 of the Instructions to Bidders

You are hereby instructed to proceed with the execution of the said contract for the provision

of Services in accordance with the Contract documents.

Please return the attached Contract dully signed

Authorized Signature:

Name and Title of Signatory:

Name of Agency:

Attachment: Contract


CHECK LIST FOR DOCUMENTS TO BE SUBMITTED WITH PROPOSALS

Yes/No

1 Copies of original documents defining the constitution or legal status,

place of registration, and principal place of business. Form ELI – 1.1

2 Written power of attorney of the signatory of the Bid or any other

acceptable document to commit the Bidder.

3 Total monetary value of Services performed for each of the last five

years.

4 Experience in Services of a similar nature and size for each of the last

five years, and details of Services under way or contractually

committed; and names and address of clients who may be contacted

for further information on those contracts

5 List of major items of equipment proposed to carry out the Contract

6 Qualifications and experience of key site management and technical

personnel proposed for the Contract. Forms PER – 1 and PER – 2.

7 Reports on the financial standing of the Bidder, as filed at the Registrar

of Companies Mauritius, where applicable, such as profit and loss

statements and auditor’s reports for the past five years;

8 Evidence of adequacy of working capital for this Contract (access to

line(s) of credit and availability of other financial resources.

9 Bid Security

10 Authority to the Employer to seek references from the Bidder’s

bankers

11 Information regarding any litigation, current or during the last eight

years, in which the Bidder is involved, the parties concerned, and

disputed amount. Form OON – 2.

12 Proposals for subcontracting components of the Services amounting to

more than 10 percent of the Contract Price.

13 Information Sheet on JV (Where applicable) Form ELI 1.2

14 Information on Current Contract

13 Bid Submission Form duly signed

14 Price Schedules