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8/8/2019 Food Safety Lesson 10
1/25
Lesson summaryCheese is one o the main ingredients opizza. Students will identiy the steps ocheese making and list the saety measurestaken at each step o this process.
objctiv
The students will be able to:
Identifythestepsofmakingcheese.
DevelopaHACCPPlanformakingcheeseand identiy the critical control points ateach step.
Classifytypesofcheesebytexture:soft,semi-soft,semi-hard,andhard.
mtil Pvidd
Overhead:
TheBasicStagesofMakingCheese
Worksheets:
1. EvaluationforTypesofCheese
2. EvaluationforCheeseLab
WorksheetA:HACCPPlanforMakingCheese
WorksheetB:HACCPPlanforMakingCheese
Handouts:
1.ProcedureforMakingSoftCheese
2. Cheese Recipes
Teacher Information sheets:
1. BackgroundInformationforMakingCheese
2. BasicProcedureforMakingCheese
3. HACCPPlanSampleforMakingCheese4. HACCPPlanforMakingCheeseEvaluation
5. HACCPPlanforMakingCheeseEvaluationRubric
6. EvaluationforTypesofCheeses/AnswerKey
7. GlossaryofBoldedTerms
sggtd Ptti aid
Differenttypesofmilk:whole,2percent,skim,butter.
Variousequipmentmaterialsusedforcheesemaking:stainlesssteel,glass,enamel lined steel.
Varioustypesofcheese:Brie,cheddar,Parmesan,Swiss,mozzarella,etc.
mfct f Ch
Cl pid: One to three 30-min. class periods
spplt scti: Processing and Manufacturing PA PAS for FCS: 9.3.3 A, 9.3.3 B,
9.3.6 B, 9.3.9 B, 9.3.12 B.
ntil edcti stdd: FCS 8.2.1, 8.2.3, 8.2.4, 8.2.5, 8.2.6, 9.2.1, 9.2.3, 9.2.4,9.2.5, 9.2.6; LA 2, 3, 035, 132, 278; SC 5.
Processing and Manufacturing Lesson 10
Sponsored by USDA
This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
8/8/2019 Food Safety Lesson 10
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Processing and Manufacturing: Lesson 10 Manufacture of Cheese 2
This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
Lesson PLan
Class Period 1
Introduction
Cheese was originally produced as a means
topreservemilk.
Lesson Sequence
(Overhead1:TheBasicStagesofMakingCheese).Discusseachstepofcheesemakingandsafetyrequirementswitheachstepusingthefollowingbackgroundin-ormation on cheese while demonstratingasimplecheesefromtherecipesprovidedat the end o this lesson.
Showdifferenttypesofcheeses.Classifythemintosoft(yogurtcheese,mascarpone,farmerscheese,Brie,creamcheese,ricot-ta,mozzarella,Munster,feta),semi-soft(Americancheese,BabySwiss,Havarti,Colby),semi-hard(cheddar,gouda,brick,MontereyJack,provolone),andhard(asiago,bluecheese,Gruyere,Romano,Swiss,parmesan).
Closure class period 1
Havestudentstasteeachkindofcheeseandevaluateeachforavor,texture,andcolor(Worksheet1).
Class Period 2
Studentswillmakeasoftcheeseinclass(Teacherinformationsheet1and2).Referto cheese making procedure and recipesonattachedworksheets(Handout1and2).
Closure class period 2 Servethesoftcheese.Haveeachstudenttasteandevaluatetheavor,texture,andcolor o each cheese. Use the worksheetEvaluationforCheeseLab(Worksheet2). Would you make this or another sotcheese again? Why or why not?
Cl Pid 3
Ingroupsofthreetofourstudents,developaHACCPplanformakingahardand a sot cheese rom milk to consumer.RefertoteacherHACCPplan inormationsheetasaresource(Teacherinformation
sheet3,WorksheetA[ifteachergivescategoriestostudents]andWorksheetB[studentworksheettodevelopownchart).
Closure class period 3
Reporttoclassthesimilaritiesanddierences or each group.
sggtd Lig activiti
Showvarioustypesofmilk:whole,2
percent,skim,butter.Letstudentstasteeachtypeofmilktodifferentiateavors.
Showanexampleofasoftandhardcheese in separate containers so studentscanobserveandtoucheachcheese.
evlti
Studentswillbeevaluatedonsafetypro-cedure o cheese preparation in oodslab.(UsetheEvaluationforCheeseLab
worksheet 2.) EvaluatetheHACCPplanformakingcheese.UsetheHACCPPlanforMakingCheeseEvaluationandRubricteacherinformationsheets(Teacherinformationsheets 4 & 5).
Evaluatethetypesofcheese(Teacherinformationsheet6)foravor,texture, and color.
Quiz#10.
Examination#3attheendoftheProcessingandManufacturingunit.
8/8/2019 Food Safety Lesson 10
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Processing and Manufacturing: Lesson 10 Manufacture of Cheese 3
This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
rfc
http://www.leeners.com/cheesemaking1.html
IFST:CurrentHotTopics:FoodSafetyandCheese(InstituteOfFoodScience&Technology)http://www.ces.ncsu.edu/
depts/foodsci/agentinfo/dairy/conspub.html
TheBasicsofCheeseMaking:http://www.efr.hw.ac.uk/SDA/cheese2.html
BasicCheeseMakingProtocol.DavidB.Fankhauser,Ph.D.ProfessorofBiologyandChemistry,UniversityofCincinnatiClermontCollege,Batavia,OH45103.http://Biology.clc.uc.edu/Fankhauser/cheese/cheese.html
ILoveCheese!Website:www.cheese.com
CHEESEFAQs,CheesebyTextures,MakingCheese.
8/8/2019 Food Safety Lesson 10
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This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
Processing and Manufacturing: Lesson 10 Manufacture of Cheese 4
Overhead 1
Th Bic stg f mkig Ch
Milk
(protein,fat,lactose,andminerals)
Natural souring Coagulant
or (rennet)
Starter culture
Sot Curd
Removal o Whey
Firm Curd
Salting
Moulding and Pressing
Fresh Hard-Pressed Curd
Bandaging
Ripening / Maturation
David B. Fankhauser, Ph.D.
http://www.clc.uc.edu/~ankhadb/cheese/cheese.html
8/8/2019 Food Safety Lesson 10
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This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
Processing and Manufacturing: Lesson 10 Manufacture of Cheese 5
Worksheet 1
evlti F Tp f Ch
Choose two types o cheese rom each category. Circle their names. Evaluate each
cheese on avor, texture, and color.
Ch Flv Txt Cl
Sot cheese
Yogurt cheeseMascarponeBrieCream cheese
MozzarellaMuenster
Semi-sot cheese
AmericancheeseBabySwissHavartiColby
Semi hard cheese
CheddarGoudaBrickMontereyJackProvolone
Hard cheeseAsiagoBluecheeseGruyereRomanoParmesanSwiss
Name _________________________
Class/Period
Date __________________________
8/8/2019 Food Safety Lesson 10
6/25
This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
Processing and Manufacturing: Lesson 10 Manufacture of Cheese 6
Worksheet 2
evlti f Ch Lb
Evaluate each step o the cheese making procedure using the ollowing rating scale.
One is lowest and ten is the highest score. I an evaluation step is not used in your
recipe, leave it blank.
Procedure Score
Cleanandsanitizeworkarea 1 2 3 4 5 6 7 8 910
Sanitizeequipment 1 2 3 4 5 6 7 8 910
Followdirectionsfromsimplecheeserecipe 1 2 3 4 5 6 7 8 910
Measureingredientscorrectly 1 2 3 4 5 6 7 8 910
Usepasteurized,freshmilkoryogurt 1 2 3 4 5 6 7 8 910
Heatmilktocorrecttemperatureasstatedinrecipe 1 2 3 4 5 6 7 8 910
Yogurtisallowedtodrainincheeseclothforonehour 1 2 3 4 5 6 7 8 910
Curds and whey are allowed to drain in cheeseclothforonehouroruntiltheystopdripping 1 2 3 4 5 6 7 8 910
Addacidatcorrecttimeinrecipe 1 2 3 4 5 6 7 8 910
Placecheeseinbowlandrefrigerate 1 2 3 4 5 6 7 8 910
Cleanup:Rinseequipmentwithcoldwater,soakif necessary 1 2 3 4 5 6 7 8 910
Washallequipmentwithhot,soapywater 1 2 3 4 5 6 7 8 910
Use a commercial cleaner on preparation suracestosanitize 1 2 3 4 5 6 7 8 910
Name _________________________
Class/Period
Date __________________________
8/8/2019 Food Safety Lesson 10
7/25
This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
Processing and Manufacturing: Lesson 10 Manufacture of Cheese 7
Wkht a
HaCCP Pl F mkig Ch
Students will describe critical control points or the outlined cheese-making steps.
Cheese Making Steps Describe the Critical Control Points
Milk
Pasteurizemilk
Milkispumpedintolarge stainlesssteelvatstocookfor30min.at104F
Rennet:Enzymeusedasastar- terculture.Canbeboughtcom-merciallyorextractedfromthe ourth stomach o a milk-edcalf,calledaveil.
Foodcolorings:naturalorman-made
Curd ormation
Whey is drained rom the curd
Curdismixedwithsalt
Mouldingofcheese
Name _________________________
Class/Period
Date __________________________
8/8/2019 Food Safety Lesson 10
8/25
This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
Processing and Manufacturing: Lesson 10 Manufacture of Cheese 8
DryingofCheese
Waxing(somecheese)
Cheeseisplacedinaventilatedroomtobeaged
Cheeseiscut,weighed;bagissealed,boxedandshipped.
Shipping to retail}
Retail:Cuttingandwrapping
Storage at retail site
Displaycaseingrocerystore
Home
8/8/2019 Food Safety Lesson 10
9/25
This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
Processing and Manufacturing: Lesson 10 Manufacture of Cheese 9
Wkht B
HaCCP Pl F mkig Ch
Students will develop their own HACCP plan or cheese-making and describe the
critical control points or each step.
Cheese Making Steps Describe the Critical Control Points
Name _________________________
Class/Period
Date __________________________
8/8/2019 Food Safety Lesson 10
10/25
This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
Processing and Manufacturing: Lesson 10 Manufacture of Cheese 10
Handout 1
Pcd f mkig sft Ch
Youwillbemakingasimple,softcheese.Cheesemakingusuallytakesalotofmilk,aswellas
timetoprepare.Thefollowingrecipesusealreadyripeneddairyproducts(yogurt)oranacid
addeddirectlytothemilkinordertoseparatethecurdsandwhey.Thesecheesesareready
toeatinaslittleasaday.Makingthemwilldemonstratetheseparationofwaterandmilk
solidsaswellasintroducethebasicsofheatingmilkanddrainingcheese,usingcheesecloth.
Gatherallingredientsandequipmentneededtocompletethecheeserecipe.
Prepareyourcheesemakingworkarea.
Dedicateyourkitchentomakingcheese.Donotmakeanyotherfoodduringthattime.
Sinceyouareworkingwithwarmmilk,beawarethatmilkissusceptibletobacterialcontamination.
Putallotherfoodsaway,removesoileddishclothsandtowels,washcounters,sink,andstovetopwithsoapandwater.
Useacleansertowipedownallsurfaces.
Sanitizeallequipmentyouwillbeusingforcheesemaking.Organizeyourequipmentforeasyuse.Donotusechlorinebleachonstainlesssteel,asitwilldeteriorate.
Caringforyourequipment:Whenhotmilkisallowedtocoolonasurface,itwillstick.Utensilsshouldberinsedincoldwaterbeforewashinginhot,soapywater.
Preparethecheeseaccordingtorecipedirections.
Cleanupisessentialtoabacteria-freecheese-makingenvironment.Rinseequipmentusedforcheesemakingwithcoldwater.Soakifnecessary.Washallequipmentandpreparationsurfaceswithhot,soapywater.Useacommercialcleaneronpreparationsurfacestourther sanitize.
Servethesoftcheesewithcrackers,fruit,orrawvegetables.
Copyright2001J.R.Leverentzallrightsreservedhttp://www.leeners.com/cheesemaking1.html
8/8/2019 Food Safety Lesson 10
11/25
This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
Processing and Manufacturing: Lesson 10 Manufacture of Cheese 11
Handout 2
Ch rcip
Overnight Yogurt Cheese
1quartplainyogurt
Lineacolanderwithadoublelayerofcheesecloth.Pourtheyogurtintothecheesecloth.
Allowtodrainforonehour.Tiethecornersofthecheeseclothandhangtheyogurttodrain
overnight.Thischeesewillkeepuptoaweekintherefrigerator.Thisisasimpleovernight
cheesewithasurprisingavor.Useitlikecreamcheese.
Yogurt Dessert Cheese
1batchyogurtcheese
2 tsp. honey
1/4tsp.cinnamon
1/4tsp.vanillaextract
1/4tsp.nutmeg
1/4tsp.allspice
Combinetheingredientsandservewithfreshcutapples.
Lemon Cheese Spread
1/2gallonwholemilk
2 large lemons
1/4tsp.cheesesalt
Warmthemilkto165F.Stiroftentoavoidscorchingthemilk.Addthejuiceofthetwo
lemonstothemilk.Stirforvesecondsandthenallowthemilktosetoffthestoveforfteen
minutes.Thewarmmilkwillseparateintoastringywhitecurdandagreenishliquidwhey.
Lineacolanderwithcheeseclothandpourthecurdandwheyintothecolander.Tiethefour
cornersofthecheeseclothintoaloseknotandhangthebagofcurdstodrainforanhouror
untilitstopsdripping.Removethecheesefromtheclothandplaceitinabowl.Addcheese
salttotaste.Thischeesewillkeepuptooneweekintherefrigerator.
Thisisaquickandeasycheesetomakeandcanbeusedasacheesespread.
Copyright2001J.R.Leverentzallrightsreservedhttp://www.leeners.com/cheesemaking1.html
8/8/2019 Food Safety Lesson 10
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This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
Processing and Manufacturing: Lesson 10 Manufacture of Cheese 12
Lemon Garlic Cheese Dip
1batchoflemoncheese
1smallgarlicclove
1Tbsp.HalfandHalf
1/4tsp.dillweed
Finelycrushgarlicandthencombineallingredients.Mixuntilsmooth.Asmallfoodprocessor
worksverywelltoblendtheingredients.Servewithryecrackers.Touseasadip,addmore
HalfandHalfuntilthedesiredconsistencyisreached.
Mascarpone
1quartlightcream(nosubstitutes)
1/4tsp.tartaricacid
Inadoubleboiler,heatcreamto180F.Addtartaricacidandstirforfewminutes.Thecream
willslowlythickenintoacustard-likeconsistencywithnoticeabletinyecksofcurd.
Ifthecreamdoesnotcoagulate,addaspeckmoretartaricacidandcontinuestirring.Avoid
usingtoomuchacidorthecheesewillbecomegrainy.Lineastainlesssteelcolanderwitha
doublelayerofnecheesecloth.Pourthecreamintothecolanderandletdrainforonetotwo
hours.Placethecolanderintoashallowbowlandrefrigerateovernight.Placethenishedcheeseinanairtightcontainerandkeeprefrigerated.Itwillkeepuptotwoweeks.
Thischeeseisgoodasaspreadforsweetbreads.Pleasenotethatthischeesecanbemade
only rom light cream.
Copyright2001J.R.Leverentzallrightsreservedhttp://www.leeners.com/cheesemaking1.html
8/8/2019 Food Safety Lesson 10
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This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
Processing and Manufacturing: Lesson 10 Manufacture of Cheese 13
Teacher information sheet 1
Bckgd Ifti f mkig Ch
Equipment
Cleanmilkcansandutensilswithhot,soapywater,sterilizeinboilingwater,anddrycompletelytopreventand/orretardbacterialcontamination.
Allutensilsthatcomeincontactwithmilkmustbemadeofglass,stainlesssteel,orenamellinedsteel.Cheesemakinginvolvesanacidicationofmilk,whichmaydeteriorateutensilssuchasaluminumorcastiron.Showdifferenttypesofequipmentandutensilsand speciy what material they are made rom.
Milk
Cheeseisafreshorripenedproductmadefromcoagulatedmilk.
Variationsinthequalityofcheesedependsonthetypeofmilkused.
Neverusespoiledorexpiredmilk.
Keepthemilkchilledat36Ftoretardspoilageuntilreadyforuse.
Milkiscarefullyselectedtomakesuretherearenoantibioticsorharmfulagentsthatcouldaect the cheese making process.
Themilkisheatedandheldatagiventemperature(161-165F)forashortperiodoftimetodestroyanyharmfulbacteria.Thisisaprocessknownas pasteurization.PasteurizationisaCriticalControlPointthatprovidesthemeansofensuringthedestructionofpathogensin
milk.
Forming the Curd
Therststepinmakingcheeseistocoagulatethemilksolidsintoacurd.
Thiscanbedonebyacidcoagulationor rennetcoagulation(enzymeextractedfromthefourthstomachofthemilk-fedcalf,orvegetablerennetderivedfromcertainstrainsoffungiorbacteria).
Lemonjuiceandvinegarareacidsthatareaddedtoabacterialculturethatturnlactoseintolacticacid.Theacidcoagulatesthemilksolidintocurdsandtheremainingliquidis
whey.
The casein ormilkproteinwillprecipitateandcoagulate,andthecurdformediscuttoseparatethewhey(theclearliquidthatcontainssomeofthewater-solublesubstancesinmilk).
Coagulationisactivatedattemperaturesbetween20and40C.Thecoagulationperioddependsonthetypeofcheeseandvariesfrom30minutesto36hours.
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This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
Processing and Manufacturing: Lesson 10 Manufacture of Cheese 14
Salting
Afterthecurdiscutandstirredtoremovethewhey,itismixedwithsaltandpackedintocheesecloth-linedhoops.Thecheeseiscalledgreencheese.
Saltservesmanypurposesincheesemaking.Itspeedsupthedryingprocess,increasesthecheesesavor,helpstherindtoform,andslowsdowncontaminationby
microorganisms.
Moulding
Moulding is the term used or containing and pressing salted curd into a certain shape.
Thepressedgreencheeseisdriedforseveraldaysandiscoatedwithhotparafntopreventmoisturelossduringcuringandretardgrowthofbacteria.
. Thecheeseisplacedinaventilatedroomatacontrolledtemperature,about10C(50F).Temperatures,whichrangefrom32to77F,varydependingonthetypeofcheese.
Ripening The ripeningorcuringcausesdesirablechangesinthetextureandavorofcheese.
Thechangesintexturewillvarywiththedifferenttypesofcheese.
Duringripening,somecheesesbecomeverysoft,othersbecomeharderandevencrumbly,andothersbecomeporousordevelopholes.
Adistinctiveavorisdevelopedineachkindofcheese.
Critical Control Points
Thefollowingmeasuresshouldbetakeninthecheesemakingprocess:
Thepasteurizedmilkshouldbecollectedandmaintainedingoodhygienicconditions.
Ifthepasteurizedmilkisnottobeusedimmediately,itshouldberefrigeratedtominimizemultiplicationofbacteria.
Goodconditionsofhygieneshouldbemaintainedthroughoutcheesemanufacture,ripening,distribution,sale,andstorageuntilconsumptiontopreventcontamination.
Pasteurizationisoneofthemajorcriticalcontrolpointsinthecheesemakingprocess.Pasteurizationpreventspotentialpathogenicorganismsfromcontaminatingmilk.
Ifmilkhasnotbeenfullyandcorrectlypasteurized,theeliminationofallpathogensfromrawmilkcannotbeguaranteedinalltypesofcheese,nomatterhowgoodthehygieneduring milking and cheese production.
Mostcasesofcheese-associatedoutbreaksoffoodborneillnessinvolvedunpasteurizedmilk,improperlypasteurizedmilk,ormilkcontaminatedwithpathogenicmicroorganisms.
However,contaminationcanoccurevenifpasteurizedmilkwasusedduringprocessing.
8/8/2019 Food Safety Lesson 10
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This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
Processing and Manufacturing: Lesson 10 Manufacture of Cheese 15
Microbiologicaltestsperformedonnishedcheeseareusefulformonitoringthesuccessfulapplicationofcontrols,butthesetestscannotensurethemicrobiologicalsafetyofthecheese.
Organisms,suchasListeria monocytogenes,Brucella melitensis,Salmonella,andEscherichia coli0157haveallbeenassociatedwithoutbreakstracedtocheese.
Listeria monocytogenesisapotentiallydangerousfoodbornepathogenthatcanmultiplyatrerigeration temperatures.
Theincidenceofthisbacteriaincheesecanbereducedbypropercontrolofhygieneandbycontrolledpasteurizationofmilk.
Notalltypesofmicroorganismswilldieduringcheesemaking,duetoacidityandhightemperatures during pasteurization. Sot cheeses are prepared dierently than hardcheesesandaremoresusceptibletobacterialcontamination.
Softcheesesareneitherfermentednormatured.Theirhighmoisturecontentandhigh
humidityencouragesbacterialgrowth.
Forexample,BriehasalowerpHandmoremoisturecontent,whichpromotesthegrowthofmanypathogens.Parmesanismoreacidicandhasalowerwatercontent,whichinhibitsmicrobialgrowth.
Storage tips for cheese:
Allcheeseshouldbestoredatatemperaturebetween35and40Fintightlywrappedfoilorplastictoprotectitfromdryingout.Strong-smellingcheeseshouldbestoredinsepa-ratecontainerstopreventodorsfromtransferringtootherfoods.
Freezingcheesewillhelpitlastlonger.Usemoisture-proofandairtightwrapping,freezequickly,andstoreat32Ffortwoormoremonths.Thawintherefrigeratoranduseassoonaspossibleafterthawing.
Moldmaydeveloponthesurfaceofcheese.Althoughmostmoldsareharmless,itsbesttoremovebeforeserving.Cutaway1/2inchofcheeseonallsidesofthevisiblemold.Useremainingcheeseassoonaspossible.
Copyright2001J.R.Leverentzallrightsreservedhttp://www.leeners.com/cheesemaking1.html
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This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
Processing and Manufacturing: Lesson 10 Manufacture of Cheese 16
Teacher Information Sheet 2
Bic Pcd f mkig Ch
Ingredients to turn one gallon of milk into one pound of cheese:
1 gallon o resh milk
1Tablespoonbuttermilk
1/4tabletrennet(Junketrennettabletscomeinapackageof8tablets).Redco Foods, Inc. P.O. Box 879 Windsor, CT 06095.
Equipment:
Thermometer
Woodenmixingspoonorwhisk
Stainlesssteelorenameledpot,4-6qt,withlid,sterilized
8straineroracolander(Wheydoesnotowthroughasfastasastrainer.)
Largehandkerchief,sterilizedbyboiling
Pressingframe,4x5
Canabout20oz.,withendsremoved(saveoneend)
Procedure
1.Theeveningbeforeyouplantomakecheese,warmonegallonofthefreshestmilkto68Finthesterilizedpot.BlendinoneTablespoonbuttermilkasstarter.Coverwiththe
sterilized lid.
2.Letsitatroomtemperatureovernight.
3.Thenextmorning,warmmilkupto86F.Dissolve1/4tabletofrennetin1/4cupofcoldwater.
4.Adddissolvedrennettowarmedmilk,stirtomix.Coverandletstandundisturbedforatleast 35 min.
5.Testforcompletedactionofrennet(cleanbreak):Probeacleanngerintogelledmilkandlift.Ifthegelisrmenoughtobreakcleanlyasthengerislifted,gobacktothenext
step.Ifnotrmenough,letsituntilcleanbreakisobtained.(Donotstir.)Thismaytake1-2hours:Bepatient,donotdisturbthemilk.
6.Onceacleanbreakisachieved,cutthecurdwithalongknife:Beginatedgeofpot,cutstraightdownthebottom.Cutrepeatedlyparalleltorstcut,butincreasingtheangleoftheknifeuntilreachingothersideofpot.Rotatethepot90degrees,cutasbefore.Rotateand cut two more times.
7.Placepotoverlowheat,stircurdwithcleanbarehandbyreachingdowntobottom,gently
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This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
Processing and Manufacturing: Lesson 10 Manufacture of Cheese 17
lifting,andstirring.Cutlargercurdsastheyappear.Donotmashorsqueeze.Ifyouwantsomesoftcottagecheese,removeaportionofthecurdatthisstepbeforeyouraisethetemperature.Continuestirringfor15minutes(curdswillclumpifnotstirred).Heatcurdsto95Fforsoftcurd,orashighas102Fforveryrmcheese.Thetemperaturemakesagreat deal o dierence in the consistency o the cheese.
8. Stir and maintain desired temperature until curd has contracted to consistency o frm
scrambledeggs.Removefromthestove.Thecurdsshouldsinkinwhey.Decantoffwheythroughastrainer.Placecurdsinalargebowl.Ifthecurdsoat,youhaveagasproduc-ingcontaminateinyourstarter.Youmayhavemoredifcultyseparatingthecurdsfromthe whey.
9.Sprinkletwotsp.saltovercurds,workingwithhandstomix.Pouroffaccumulatedwhey.Thesaltisnecessarysothatthecheesewillnotspoilasitcures.
10.Usesterilelargewhitehandkerchieftolineasmooth-sided4x5tincanfromwhichbothendshavebeenremoved.Placestillwarmcurdsinthecloth,covercurdwiththecornersofthecloth,laythecutoutendofthecanontop,andplaceheavyweighttopressdown.
Letsitfor12hoursorso.
11.Thenextmorning,removefrompress,removecloth,ruboutsideofcheesewithsaltandre-wrapwithfreshhandkerchief(donotreplaceinpress).Placewrappedcheeseonarackintherefrigerator.Replacebandagedaily(aslongasitcontinuestobecomewet).Whenadryyellowishrindforms(aboutonetotwoweeks),dipinmeltedwax,storeinrefrigeratorforaboutonemonthorlongerforsharpercheese.
Source: http://biology.clc.uc.edu/fankhauser/Cheese/Cheese98.htm
8/8/2019 Food Safety Lesson 10
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This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
Processing and Manufacturing: Lesson 10 Manufacture of Cheese 18
Tch ifti ht 3
HaCCP Pl spl F mkig Ch
Cheese-Making Describe the Critical
Steps Control PointsMilk Cowsarecaredforproperlyundercleanmethods,freeof antibioticsorharmfulagents.Thefresherthemilkthebetter.All milkingandstorageequipmentiscleanandsterilized.
Pasteurizemilk 161-165Ffor18seconds.Killsbacteriainmilk.
Milkispumpedinto Cleanandsanitary.Stainlesssteeldoesnotreactwiththeacidlarge stainless steel coagulator.vatstocookfor30min.at104F
Rennet:Enzymeused Processedundersanitaryconditions.as a starter culture.Canbeboughtcommercially orextractedfromtheourth stomach o amilk-fedcalf,calledaveil.
Foodcolorings: Sourcesandprocessingofcoloringsareinspected.natural or man-made
Curdformation Finishingtablesaresanitary.Timeandtemperaturearemonitored andpHisattheproperlevel.
Wheyisdrainedfrom Processedundercleanandsanitaryconditionsorreturnedthecurd tothedairyandmixedwiththecowsfood.
Curdismixedwithsalt Saltallowsthecheesetobeagedoverlongperiodsoftimewithoutspoiling.
Mouldingofcheese Containingandpressingsaltedcheesecurdrequiresmonitoringof equipment.
Dryingofcheese Air-dryingallowstheprotectiverindtodevelop.Correcttemperature is maintained with clean acilities.
Waxing(somecheese) Cheeseiscoatedwithhotparafntopreventmoisturelossandprotect the cheese during aging.
Cheeseisplacedina Controlledtemperature.Strictmonitoringoftemperaturetopreventventilatedroomtobe spoilage.Restingperiodduringwhichthecharacterandavorofaged thecheesedevelop.
Cheeseiscut,weighed; Manufacturingprocessesareregularlymonitoredforemployeeand
8/8/2019 Food Safety Lesson 10
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This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
Processing and Manufacturing: Lesson 10 Manufacture of Cheese 19
bagissealed,boxed, equipmentsanitationandsterility.and shipped
Shipping to retail Clean trucks and appropriate temperatures are maintained to preventspoilage.
Retail:Cuttingand Knivesandcuttingareasarecleanandsanitized.Wrappingin
wrapping airtight packages.
Storageatretailsite Storeatasafetemperatureuntilsold.Hard,semi-hard,andsemi softcheesesarestoredintemperaturesfrom46-55F.
Displaycaseingrocery Cleanequipmentanddisplaycase.store Personalhygieneofemployeesismaintained
Home Storeinrefrigerator(keeprefrigeratoratpropertemperature, 35-40F),inunopenedoriginalpackage,inairtightre-sealable plasticbag,ortightlywrappedfoilorplasticwraptoprotectitfrom dryingout.Donotstorecheesewithotherstrong-smellingfoodsas theywillabsorbaromasandmayspoil.
8/8/2019 Food Safety Lesson 10
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This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
Processing and Manufacturing: Lesson 10 Manufacture of Cheese 20
Teacher information sheet 4
HaCCP Pl f mkig Ch evlti
Grade the HACCP plan activity on the ollowing criteria using the 0-4 rating scale. Four
is the highest rate and zero is the lowest rate. Write comments in the boxes under the
rating or each criterion.
Criteria 4 3 2 1 0
Content: inorma-tioniscorrect,andcomplete.
Neatness:clean,organized,andnotsloppy.
Spelling: Allwords
spelled correctly.
Name _________________________
Class/Period
Date __________________________
8/8/2019 Food Safety Lesson 10
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This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
Processing and Manufacturing: Lesson 10 Manufacture of Cheese 21
Teacher information sheet 5
HaCCP Pl f mkig Ch evlti rbic
Grade the HACCP plan activity on the ollowing criteria using the 0-4 rating scale. Four
is the highest rate and zero is the lowest rate. The rubric uses the ollowing ratinginormation or evaluating the HACCP plan or cheese making.
Criteria 4 3 2 1 0
Content: 14-18 steps 13-9 steps 8-4 steps 3-1 steps No steps
informationis aregiven aregiven aregiven aregiven aregiven
correct,and withCCP withCCP withCCP withCCP withno
complete. foreach foreach foreach foreach CCPfor
each
Neatness: 100%clean 90%clean 80%clean 70%clean 60%or
clean, and and and and lessclean
organized, organized organized organized organized and
and not organized
sloppy.
Spelling: 100% 90% 80% 70% 60%orless
Allwords correct correct correct correct correct
spelled spelling spelling spelling spelling spelling
correctly.
Handed in Handedin Oneday Twodays Threedays Morethan
on time: on due date late late late three days
Handedinon late
duedate.Apoint
is deducted or
each day late.
Time 100%time 90%time 80%time 70%time 60%orless
Management: used to work used to used to used to time used toTimeused onthe workon workon workonthe workonthe
wiselyandto HACCP theHAACP theHACCP HACCP HAACPplan
workonproject plan plan plan plan
at allotted time.
8/8/2019 Food Safety Lesson 10
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This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
Processing and Manufacturing: Lesson 10 Manufacture of Cheese 22
Teacher information sheet 6/Answer Key
evlti F Tp f Ch
Choose two types o cheese rom each category. Evaluate each cheese on avor,
texture, and color.
Cheese Flavor Texture Color
Sot cheese: Bland Smoothsoft, WhiteYogurt cheese packaged inMascarpone grocerystoreinBrie arectangularCream cheese* block.MozzarellaMuenster
Semi -sot cheese: Mildbite Smooth,pliable, Creamyyellow,Americancheese rubbery,small whiteBaby Swiss * holes throughoutHavartiColby
Semi hard cheese: Variousavors Hard,various OrangeorCheddar * frommildbiteto shapes yellow,whiteGouda sharpbiteBrickMontereyJackProvolone
Hard cheese: Strong,sourto Crumbly WhitewithblueAsiago bitteravor ecksBlue cheese *GruyereRomanoParmesanSwiss
* Cheeses identifed by bold italic letters are source o evaluation.
8/8/2019 Food Safety Lesson 10
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This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
Processing and Manufacturing: Lesson 10 Manufacture of Cheese 23
Teacher information sheet 7
Gl f Bldd T
HACCP: HazardAnalysisandCriticalControlPoints.Identieshazards,developsaplanto
preventorcontrolsuchhazardsatcriticalcontrolpoints,recordswhatisdoneateachofthesepoints,andveriesthatthesystemisworkingonanongoingbasis.
Pasteurization:Milkisheatedandheldatatemperatureof160-165 OFforashortperiodoftimetodestroyanyharmfulbacteria.
Rennet: Enzymeextractedfromthefourthstomachofthemilk-fedcalf,orvegetablerennetderivedfromcertainstrainsoffungiorbacteria.
Casein: Milkprotein.
Moulding: Containing and pressing salted curd into a certain shape.
Ripening: Curing cheese.
Listeria monocytogenes:Apotentiallydangerousfoodbornepathogenthatcanmultiplyatrerigeration temperatures.
8/8/2019 Food Safety Lesson 10
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This material is based upon work supported by the Cooperative State Research, Education, and Extension Service, U.S. Department of Agriculture, under Agreement No.99-41563-0722by J. Lynne Brown, Melanie Cramer, and Kristine Barlow,College of Agricultural Sciences, The Pennsylvania State University.
Processing and Manufacturing: Lesson 10 Manufacture of Cheese 24
Quiz 10
Unit: Processing and Manufacturing
Lesson: Food Safety and Cheese
Matching: Match the vocabulary terms in column A with the defnitions in column B.
Write the letter o the defnition in column B in the space next to the terms in column A.
A B
_____1.HACCP A.Curingcheese
_____2.Pasteurization B.Milkprotein
_____3.Rennet C.Milkheatedandheldatatemperatureof160-165Fforashort periodoftimetodestroyanyharmfulbacteria.
_____4.Casein D.Apotentiallydangerousfoodbornepathogenthathasanabilityto multiply at rerigeration temperatures.
_____5.Moulding E.HazardAnalysisandCriticalControlPoints.Aplantoidentify,
prevent,orcontrolhazardsatcriticalcontrolpoints.Records andveriesthatthesystemisworking.
_____6.Ripening F.Containingandpressingsaltedcurdintoacertainshape.
_____ 7. Listeria G. Enzymeextractedfromthefourthstomach o the milk-ed cal.
Short Answer: Write short answers to the ollowing questions and statements. Use
complete sentences when answering questions.
1.Whenmakingcheese,whatisthemostimportantcriticalcontrolpointtopreventpotential
pathogenic organisms rom contaminating milk?
2.Whatcanbedoneifmoldformsonthesurfaceofcheese?
3. Cheese is a resh or ripened product made rom _________________ __________.
4. Listeria monocytogenescanbereducedincheesebycontrolof_______________andpasteurization o milk.
Name ________________________
Class/Period
Date _________________________
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Processing and Manufacturing: Lesson 10 Manufacture of Cheese 25
Quiz 10 Key
Unit: Processing and Manufacturing
Lesson: Food Safety and Cheese
Matching: Match the vocabulary terms in column A with the defnitions in column B.
Write the letter o the defnition in column B in the space next to the terms in column A.
A B
_____1.HACCP A.Curingcheese
_____2.Pasteurization B.Milkprotein
_____3.Rennet C.Milkheatedandheldatatemperatureof160-165Fforashort periodoftimetodestroyanyharmfulbacteria.
_____4.Casein D.Apotentiallydangerousfoodbornepathogenthathasanabilityto multiply at rerigeration temperatures.
_____5.Moulding E.HazardAnalysisandCriticalControlPoints.Aplantoidentify,
prevent,orcontrolhazardsatcriticalcontrolpoints.Records andveriesthatthesystemisworking.
_____6.Ripening F. Containingandpressingsaltedcurdintoacertainshape.
_____ 7. Listeria G.Enzymeextractedfromthefourthstomachofthemilk-fedcalf.
Short Answer: Write short answers to the ollowing questions and statements. Use
complete sentences when answering questions.
1.Whenmakingcheese,whatisthemostimportantcriticalcontrolpointtopreventpotentialpathogenic organisms rom contaminating milk?
Pasteurization
2.Whatcanbedoneifmoldformsonthesurfaceofcheese?
Although most molds are harmless, its best to remove beore serving. Cut away 1/2 inch othe cheese on all sides o the visible mold. Use remaining cheese as soon as possible.
3. Cheese is a resh or ripened product made rom coagulated milk.
4. Listeria monocytogenescanbereducedincheesebycontrolofhygiene and pasteurizationo milk.
E
C
G
B
F
A
D