34
FOOD SAFETY CONCERNS WITH CHOCOLATE “Keeping Your Sweets Safe” 1

FOOD SAFETY CONCERNS WITH CHOCOLATE

  • Upload
    junius

  • View
    53

  • Download
    0

Embed Size (px)

DESCRIPTION

FOOD SAFETY CONCERNS WITH CHOCOLATE. “Keeping Your Sweets Safe”. THE HERSHEY COMPANY. Leading North American manufacturer quality chocolate and non-chocolate confectionery chocolate-related grocery products leader in the gum and mint category Global Manufacturing Operations - PowerPoint PPT Presentation

Citation preview

Page 1: FOOD SAFETY CONCERNS WITH CHOCOLATE

FOOD SAFETY CONCERNS WITH CHOCOLATE

“Keeping Your Sweets Safe”

1

Page 2: FOOD SAFETY CONCERNS WITH CHOCOLATE

Leading North American manufacturer quality chocolate and non-chocolate confectionery

chocolate-related grocery products

leader in the gum and mint category

Global Manufacturing Operations Manufacturing facilities in US, Canada, Mexico, Brazil, China,

India and Malaysia

2

THE HERSHEY COMPANY

Page 3: FOOD SAFETY CONCERNS WITH CHOCOLATE

We use more than 1 BILLION pounds of milk a year

almost 2 pounds of milk to make one pound of milk chocolate

We make over 3.5 BILLION bars per year

We make 13.6 BILLION kisses per year across all our kiss shaped brands!

4 days of production would make enough Kisses to stretch from New York City to Los Angeles

1 day of Syrup production would make 12.2 million 8 oz glasses of chocolate milk

1 week of production would make enough snack size bars to completely cover 4 football fields

3

FUN FACTS

Page 4: FOOD SAFETY CONCERNS WITH CHOCOLATE

4

HERSHEY GLOBAL BRANDS

Page 5: FOOD SAFETY CONCERNS WITH CHOCOLATE

5

HERSHEY LOCAL JEWELS

Page 6: FOOD SAFETY CONCERNS WITH CHOCOLATE

Salmonella Chocolate Products

• Cadbury 2006

• Nesquick Chocolate Powder 2012

• Chocolate Marshmallow Eggs 2013

Peanut Products• Con Agra Peter Pan Peanut Butter 2007

• Peanut Corporation of America 2008

6

POTENTIAL FOOD SAFETY RISKS

Page 7: FOOD SAFETY CONCERNS WITH CHOCOLATE

Listeria Dairy Ingredients

Allergen Concerns Peanut, Almond, other Tree Nuts, Milk, Soy, Wheat

Foreign Material Metal on Metal in processing equipment

7

POTENTIAL FOOD SAFETY RISKS

Page 8: FOOD SAFETY CONCERNS WITH CHOCOLATE

Consumer well being

Hershey is an $8 billion brand, and growing

Global Distribution

Our brand is our name

8

WHY IS FOOD SAFETY IMPORTANT

Page 9: FOOD SAFETY CONCERNS WITH CHOCOLATE

Everyone Identify the “right” thing to do

Train people on the “right” thing

Practice the “right” thing

Empower employees to do the “right” thing

“Doing The Right Things Right Everyday”

9

WHO IS RESPONSIBLE FOR FOOD SAFETY

Page 10: FOOD SAFETY CONCERNS WITH CHOCOLATE

Global Manufacturing and Distribution Standards differ

Infrastructure differs

Cultures differ

Food Safety is equal

Diverse product line presents different challenges

10

CHALLENGES TO FOOD SAFETY

Page 11: FOOD SAFETY CONCERNS WITH CHOCOLATE

Product Excellence Program

HACCP Based Approach Food Safety

Food Quality

Regulatory Compliance

Assure Safe, High Quality Products Across the Supply Chain

Sets expectations, defines programs

11

GLOBAL FOOD SAFETY SYSTEM

Page 12: FOOD SAFETY CONCERNS WITH CHOCOLATE

Identify Product quality and safety concerns

Control Develop systems to control product quality / safety concerns

Monitor The effectiveness of the controls

12

PRODUCT EXCELLENCE PROGRAM

Page 13: FOOD SAFETY CONCERNS WITH CHOCOLATE

13

PEP IS THE WAY WE OPERATE

INNOVATION

SUPPLY CHAIN

GOVERNANCE

PEP

Page 14: FOOD SAFETY CONCERNS WITH CHOCOLATE

New manufacturing facilityNew manufacturing processNew productsNew marketNew regulationsNew technology

14

DRIVERS OF INNOVATION

Page 15: FOOD SAFETY CONCERNS WITH CHOCOLATE

15

THE INNOVATION PROCESS

Page 16: FOOD SAFETY CONCERNS WITH CHOCOLATE

Overlays the innovation / commercialization processQuality Design ReviewNew Material / New Product / New ProcessProduct QualificationCommercialization

16

DESIGN QUALITY IN

Page 17: FOOD SAFETY CONCERNS WITH CHOCOLATE

Product review Recipe development

Regulatory review – where manufactured and where sold

Label review

Dietary concerns – Kosher, Halal

Key requirements identification

• Claims – Peanut Free, Sugar Free, Reduced Fat

• Certifications – Organic, Rain Forest Alliance

• Unique product attributes

• GMOs

17

NEW MATERIAL / NEW PRODUCT

Page 18: FOOD SAFETY CONCERNS WITH CHOCOLATE

Process review Process Controls

Product Attributes

Product Safety

Equipment review Sanitary Design

Ability to clean effectively

Change over capability

18

NEW PROCESS

Page 19: FOOD SAFETY CONCERNS WITH CHOCOLATE

19

PEP IS THE WAY WE OPERATE

INNOVATION

SUPPLY CHAIN

GOVERNANCE

PEP

Page 20: FOOD SAFETY CONCERNS WITH CHOCOLATE

Ingredient Packaging ReceivingManufacturingShippingWarehouseDistributionRetail / Consumer

20

SUPPLY CHAIN

Page 21: FOOD SAFETY CONCERNS WITH CHOCOLATE

Supplier Qualification Supplier Approval Program

Ingredients

Packaging• Food Contact Packaging - qualify as an ingredient

Equipment

Contract Services

21

SUPPLIER QUALITY PROGRAM

Page 22: FOOD SAFETY CONCERNS WITH CHOCOLATE

Inbound Inspection Process Load Conditions

Carrier Conditions

Ensure Correct Material, Approved Supplier• Sampling, Certificate of Analysis

22

RECEIVING

Page 23: FOOD SAFETY CONCERNS WITH CHOCOLATE

Prerequisite programs form the foundation Premises

• Food Defense

Facility• Structure

• Utilities – air, water, steam, lighting

• Chemical Compliance and Control

• Integrated pest management

• Waste management and disposal

23

MANUFACTURING

Page 24: FOOD SAFETY CONCERNS WITH CHOCOLATE

Prerequisite programs form the foundation Equipment

• Product protection – physical contamination control

• Cleaning and sanitation

• Calibration

• Allergen Control

People• Dress and grooming

• Plant practices

• Training

24

MANUFACTURING

Page 25: FOOD SAFETY CONCERNS WITH CHOCOLATE

Master Control Plan Food Safety

Food Quality

Regulatory Control

Key control points Chemical, Biological, Physical, Regulatory

Monitoring, Corrective Action, Verification, Validation

25

MANUFACTURING

Page 26: FOOD SAFETY CONCERNS WITH CHOCOLATE

Program modeled on the Sanitary Food Transportation Act of 2005

Sanitary Transportation

Controlled Shipping Conditions

26

SHIPPING

Page 27: FOOD SAFETY CONCERNS WITH CHOCOLATE

Facility Design Construction style and material

Appropriate Storage Conditions

Integrated Pest Management Program

Stock Rotation

Controlled Storage Conditions

27

WAREHOUSE / DISTRIBUTION

Page 28: FOOD SAFETY CONCERNS WITH CHOCOLATE

Customers - Confection Protection at Retail Warehousing and Storage

Environment

Pest Management

Stock Rotation

Customer and Consumer Feedback

28

RETAIL / CONSUMER

Page 29: FOOD SAFETY CONCERNS WITH CHOCOLATE

29

PEP IS THE WAY WE OPERATE

INNOVATION

SUPPLY CHAIN

GOVERNANCE

PEP

Page 30: FOOD SAFETY CONCERNS WITH CHOCOLATE

Program and Policy oversight Shelf life

Product coding

Traceability

Incubation hold

Recall program management, mock recall activities

30

GOVERNANCE

Page 31: FOOD SAFETY CONCERNS WITH CHOCOLATE

Assessment program Internal manufacturing facilities

Compliance to GFSI certification requirements

Assessments across the supply chain

31

GOVERNANCE

Page 32: FOOD SAFETY CONCERNS WITH CHOCOLATE

32

PEP IS THE WAY WE OPERATE

INNOVATION

SUPPLY CHAIN

GOVERNANCE

PEP

Page 33: FOOD SAFETY CONCERNS WITH CHOCOLATE

“Doing The Right Things Right Everyday”

Identify the “right” thing to do

Train people on the “right” thing

Practice the “right” thing

Empower employees to do the “right” thing

33

WHAT DOES FOOD SAFETY MEAN TO HERSHEY

Page 34: FOOD SAFETY CONCERNS WITH CHOCOLATE

QUESTIONS?