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FOOD SAFETY CONCERNS WITH CHOCOLATE. “Keeping Your Sweets Safe”. THE HERSHEY COMPANY. Leading North American manufacturer quality chocolate and non-chocolate confectionery chocolate-related grocery products leader in the gum and mint category Global Manufacturing Operations - PowerPoint PPT Presentation
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FOOD SAFETY CONCERNS WITH CHOCOLATE
“Keeping Your Sweets Safe”
1
Leading North American manufacturer quality chocolate and non-chocolate confectionery
chocolate-related grocery products
leader in the gum and mint category
Global Manufacturing Operations Manufacturing facilities in US, Canada, Mexico, Brazil, China,
India and Malaysia
2
THE HERSHEY COMPANY
We use more than 1 BILLION pounds of milk a year
almost 2 pounds of milk to make one pound of milk chocolate
We make over 3.5 BILLION bars per year
We make 13.6 BILLION kisses per year across all our kiss shaped brands!
4 days of production would make enough Kisses to stretch from New York City to Los Angeles
1 day of Syrup production would make 12.2 million 8 oz glasses of chocolate milk
1 week of production would make enough snack size bars to completely cover 4 football fields
3
FUN FACTS
4
HERSHEY GLOBAL BRANDS
5
HERSHEY LOCAL JEWELS
Salmonella Chocolate Products
• Cadbury 2006
• Nesquick Chocolate Powder 2012
• Chocolate Marshmallow Eggs 2013
Peanut Products• Con Agra Peter Pan Peanut Butter 2007
• Peanut Corporation of America 2008
6
POTENTIAL FOOD SAFETY RISKS
Listeria Dairy Ingredients
Allergen Concerns Peanut, Almond, other Tree Nuts, Milk, Soy, Wheat
Foreign Material Metal on Metal in processing equipment
7
POTENTIAL FOOD SAFETY RISKS
Consumer well being
Hershey is an $8 billion brand, and growing
Global Distribution
Our brand is our name
8
WHY IS FOOD SAFETY IMPORTANT
Everyone Identify the “right” thing to do
Train people on the “right” thing
Practice the “right” thing
Empower employees to do the “right” thing
“Doing The Right Things Right Everyday”
9
WHO IS RESPONSIBLE FOR FOOD SAFETY
Global Manufacturing and Distribution Standards differ
Infrastructure differs
Cultures differ
Food Safety is equal
Diverse product line presents different challenges
10
CHALLENGES TO FOOD SAFETY
Product Excellence Program
HACCP Based Approach Food Safety
Food Quality
Regulatory Compliance
Assure Safe, High Quality Products Across the Supply Chain
Sets expectations, defines programs
11
GLOBAL FOOD SAFETY SYSTEM
Identify Product quality and safety concerns
Control Develop systems to control product quality / safety concerns
Monitor The effectiveness of the controls
12
PRODUCT EXCELLENCE PROGRAM
13
PEP IS THE WAY WE OPERATE
INNOVATION
SUPPLY CHAIN
GOVERNANCE
PEP
New manufacturing facilityNew manufacturing processNew productsNew marketNew regulationsNew technology
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DRIVERS OF INNOVATION
15
THE INNOVATION PROCESS
Overlays the innovation / commercialization processQuality Design ReviewNew Material / New Product / New ProcessProduct QualificationCommercialization
16
DESIGN QUALITY IN
Product review Recipe development
Regulatory review – where manufactured and where sold
Label review
Dietary concerns – Kosher, Halal
Key requirements identification
• Claims – Peanut Free, Sugar Free, Reduced Fat
• Certifications – Organic, Rain Forest Alliance
• Unique product attributes
• GMOs
17
NEW MATERIAL / NEW PRODUCT
Process review Process Controls
Product Attributes
Product Safety
Equipment review Sanitary Design
Ability to clean effectively
Change over capability
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NEW PROCESS
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PEP IS THE WAY WE OPERATE
INNOVATION
SUPPLY CHAIN
GOVERNANCE
PEP
Ingredient Packaging ReceivingManufacturingShippingWarehouseDistributionRetail / Consumer
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SUPPLY CHAIN
Supplier Qualification Supplier Approval Program
Ingredients
Packaging• Food Contact Packaging - qualify as an ingredient
Equipment
Contract Services
21
SUPPLIER QUALITY PROGRAM
Inbound Inspection Process Load Conditions
Carrier Conditions
Ensure Correct Material, Approved Supplier• Sampling, Certificate of Analysis
22
RECEIVING
Prerequisite programs form the foundation Premises
• Food Defense
Facility• Structure
• Utilities – air, water, steam, lighting
• Chemical Compliance and Control
• Integrated pest management
• Waste management and disposal
23
MANUFACTURING
Prerequisite programs form the foundation Equipment
• Product protection – physical contamination control
• Cleaning and sanitation
• Calibration
• Allergen Control
People• Dress and grooming
• Plant practices
• Training
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MANUFACTURING
Master Control Plan Food Safety
Food Quality
Regulatory Control
Key control points Chemical, Biological, Physical, Regulatory
Monitoring, Corrective Action, Verification, Validation
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MANUFACTURING
Program modeled on the Sanitary Food Transportation Act of 2005
Sanitary Transportation
Controlled Shipping Conditions
26
SHIPPING
Facility Design Construction style and material
Appropriate Storage Conditions
Integrated Pest Management Program
Stock Rotation
Controlled Storage Conditions
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WAREHOUSE / DISTRIBUTION
Customers - Confection Protection at Retail Warehousing and Storage
Environment
Pest Management
Stock Rotation
Customer and Consumer Feedback
28
RETAIL / CONSUMER
29
PEP IS THE WAY WE OPERATE
INNOVATION
SUPPLY CHAIN
GOVERNANCE
PEP
Program and Policy oversight Shelf life
Product coding
Traceability
Incubation hold
Recall program management, mock recall activities
30
GOVERNANCE
Assessment program Internal manufacturing facilities
Compliance to GFSI certification requirements
Assessments across the supply chain
31
GOVERNANCE
32
PEP IS THE WAY WE OPERATE
INNOVATION
SUPPLY CHAIN
GOVERNANCE
PEP
“Doing The Right Things Right Everyday”
Identify the “right” thing to do
Train people on the “right” thing
Practice the “right” thing
Empower employees to do the “right” thing
33
WHAT DOES FOOD SAFETY MEAN TO HERSHEY
QUESTIONS?