12
food 1 NEGELE MESSTECHNIK GMBH Raiffeisenweg 7 87743 Egg an der Guenz Phone +49 (0) 83 33 . 92 04 - 0 Fax +49 (0) 83 33 . 92 04 - 49 [email protected] Tech. Support: [email protected] Phone +49 (0) 83 33 . 92 04 - 720 Range of applications · Pressure measurement in pipes and vessels · High Temperature applications up to 177 °C (350 °F) permanent Application Examples · Sanitary pressure monitoring for breweries, dairies and food & beverage production Hygienic design / Process Connection · Front-flush, hygienic and easy sterilizable installation by sleeve EMZ-352 or build-in system EHG-.../1" · Conforming to 3-A Sanitary Standard 74-05 with Tri-Clamp DIRECTadapt · EHEDG compilant hygienic design with CLEANadapt process connection · CIP-/ SIP-cleaning up to 177 °C / 350 °F · Product contacting materials compliant to FDA · Sensor and product contact surfaces made of stainless steel · Version with fixed Tri-Clamp adaptor · Additional process connections in combination with CLEANadapt: diary flange (DIN 11851), Varivent, APV, DRD et al. features · Unique design and fully modular components · Components may be economically purchased and individually integrated · Lower inventory cost for critical sensors · Modules may be stocked and interchanged to meet any need · Extremely durable at continuous temperatures up to 177 °C / 350 °F · Easy to operate, adjustments without additional tools · Self diagnostics ensure that sensor is performing optimally · Available with absolute and relative measuring cell (vacuum proof) · Developed to excel in the harshest environments · Air tight sealing eliminates internal condensation (patent pending) options / Accessories · Wide offering of standard pressure ranges · Customer specified ranges available · Waterproof prefabricated cable for M12 connector Measuring Principle of the Pressure Sensor This unit utilizes an internal piezoelectric transducer to convert the process mea- surement into a corresponding mV signal. The mV signal then passes through custom linearization and conditioning circuitry. The resulting signal is an indus- try standard 4...20 mA. This mA signal is factory set over the specified range of the unit. With relative pressure sensors, the back of the diaphragm is vented, i.e. this sensor measures the gauge pressure and/or vacuum relative to the atmospheric pressure. With an absolute pressure sensor the measurement is relative to a per- fect theoretical vacuum. I.e. the signal will vary with the ambient atmospheric air pressure. Product Information Pf Modular Pressure Transmitter Pf Authorizations Pressure sensor Pf TYPE EL March 2006 Pressure sensor Pf

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Page 1: food Modular Pressure Transmitter Pf · 2017-07-18 · Product Information Pf Modular Pressure Transmitter Pf Authorizations Pressure sensor Pf TYPE EL March 2006 ... (0.1 psi / 10

f o o d1

NEGELE MESSTECHNIK GMBHRaiff eisenweg 787743 Egg an der Guenz

Phone +49 (0) 83 33 . 92 04 - 0Fax +49 (0) 83 33 . 92 04 - [email protected]

Tech. Support:[email protected] +49 (0) 83 33 . 92 04 - 720

Range of applications

· Pressure measurement in pipes and vessels · High Temperature applications up to 177 °C (350 °F) permanent

Application Examples

· Sanitary pressure monitoring for breweries, dairies and food & beverage production

Hygienic design / Process Connection

· Front-fl ush, hygienic and easy sterilizable installation by sleeve EMZ-352 or build-in system EHG-.../1"

· Conforming to 3-A Sanitary Standard 74-05 with Tri-Clamp DIRECTadapt · EHEDG compilant hygienic design with CLEANadapt process connection · CIP-/ SIP-cleaning up to 177 °C / 350 °F · Product contacting materials compliant to FDA · Sensor and product contact surfaces made of stainless steel · Version with fi xed Tri-Clamp adaptor · Additional process connections in combination with CLEANadapt: diary fl ange (DIN 11851), Varivent, APV, DRD et al.

features

· Unique design and fully modular components · Components may be economically purchased and individually integrated · Lower inventory cost for critical sensors · Modules may be stocked and interchanged to meet any need · Extremely durable at continuous temperatures up to 177 °C / 350 °F · Easy to operate, adjustments without additional tools · Self diagnostics ensure that sensor is performing optimally · Available with absolute and relative measuring cell (vacuum proof) · Developed to excel in the harshest environments · Air tight sealing eliminates internal condensation (patent pending)

options / Accessories

· Wide off ering of standard pressure ranges · Customer specifi ed ranges available · Waterproof prefabricated cable for M12 connector

Measuring Principle of the Pressure Sensor

This unit utilizes an internal piezoelectric transducer to convert the process mea-surement into a corresponding mV signal. The mV signal then passes through custom linearization and conditioning circuitry. The resulting signal is an indus-try standard 4...20 mA. This mA signal is factory set over the specifi ed range of the unit.With relative pressure sensors, the back of the diaphragm is vented, i.e. this sensor measures the gauge pressure and/or vacuum relative to the atmospheric pressure. With an absolute pressure sensor the measurement is relative to a per-fect theoretical vacuum. I.e. the signal will vary with the ambient atmospheric air pressure.

Product Information Pf

Modular Pressure Transmitter PfAuthorizations

Pressure sensor Pf

TYPE ELMarch 2006

Pressure sensor Pf

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f o o d 2Specification

Specification

Measuring range URL [bar]

Measuring range URL [psi]

Relative AbsoluteRelative Absolute

0...2 / 3 /4 / 6 /7 / 10 / 20 / 35 / 70 -1...1 / 2.5 / 3 / 4 / 7 0...2 / 3 / 4 / 6 / 7 /10 / 20 / 350...30 / 50 / 60 / 99 / 100 / 150 / 160 / 200 / 300 / 500 / 1000 30 mmHg/0, 30 mmHg/0...15 / 30 / 60 / 100 / 200 0...30 / 50 / 60 / 100 / 150 / 160 / 200 / 300 / 500

Turndown max. 10:1 of upper range value (see also measurement accuracy)

overpressure strength Factor 1.5 x nominal pressure of measuring element up to 35 bar/500 psi 1.1 x nominal pressure of measuring element 70 bar / 1000 psi

Measurement accuracy Turndown to 5:1 Turndown over 5:1 Repeatability Long-term stability

≤ 0.10 % in calibrated measuring range ≤ 0.15 % in calibrated measuring range 0.05 % 0.2 % URL every 2 years

Temperature effect Process Ambient

< 12.5 mbar /10 °C (0.1 psi / 10 °F) typical < 12.5 mbar /10 °C (0.1 psi / 10 °F) typical

Temperature range Process Ambient

-18...177 °C (0...350 °F) at ambient temp. up to 60 °C (140 °F) -18...165 °C (0...330 °F) at ambient temp. up to 71 °C (160 °F) 0...71 °C (32...169 °F)

Response time < 0.1 seconds

Sample rate < 0.05 seconds

Materials Connection head Metal cover Plastic cover Threaded connector Wetted parts Diaphragm Diaphragm seal/oil filling

Stainless steel, AISI 304 (1.4301), Ra ≤ 0.8 µm (32 microinch)Stainless steel, AISI 304 (1.4301), Ra ≤ 0.8 µm (32 microinch)Polycarbonate Stainless steel, AISI 304 (1.4301), Ra ≤ 0.8 µm (32 microinch)Stainless steel, AISI 316L, Ra ≤ 0.64 µm (25 microinch)Stainless steel, AISI 316L, Ra ≤ 0.64 µm (25 microinch)Medical white oil / mineral oil / paraffin oil FDA approval number 21CFR172.878, 21CFR178.3620, 21CFR573.680 Neobee M20 (optional)

Process connection G1" hygienic, CPM fitting, IDF 38 mm / 51 mm (female), Tri-Clamp 3/4"...2"

Electric connection Cable gland Plug-in connection

M16x1.5 M12 plug, 5-pin, 1.4305 (option)

Protection class IP 67 (with cable fitting) / NEMA 4X IP 69 K (with plug-in connection)

Auxiliary voltage 18...36 V DC

output Current loop analog 4...20 mA

Burden see separate graph on page 3

Tightening torque For assembly all PFS components

27 Nm (20 ft-lbs)

Weight approx. 780 g

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f o o d3 Installation Advice

Exploded view of functional components

1: Cap (including two O-rings)2: Puck3: Enclosure4: M12 Quick disconnect (including two O-rings)5: Stem (including two O-rings)

5

4

3

21

Burden

0

100

200

300

400

500

600

700

800

900

1000

18 20 22 24 26 28 30 32 34 36

A

POWERSUPPLY

PER SPECSSIGNALRECEIVERINPUT

+ +__

TOTAL LOOPRESISTANCE

OPTIONAL

SHIELDGROUND

(ONE POINT ONLY)

AMMETER(4-20 mA DC)

LOOP + LOOP -

Loop Power Supply Voltage [V DC]

Tota

l Loo

p Re

sist

ance

[Ω]

Conditions for a measuring point according to 3-A Sanitary Standard 74-05

· The PF sonsors with Tri-Clamp fitting conforming to the 3-A Sanitary Standard.

· The sensors are designed for CIP-/ SIP-cleaning. Maximum 177 °C / 120 minutes.

· Only with 3-A conforming Tri-Clamp connection.

· Mounting position, self draining and the position of the leackage hole must be in accordance to current 3-A Sanitary Standard.

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f o o d 4dimensional drawings

dimensional drawing horizontal orientation dimensional drawing vertical orientation

91 mm(3.6”)

167 mm(6.6”)

167 mm(6.6”)

91 mm(3.6”)

dimensional drawing CLEANadapt horizontal orientation dimensional drawing CLEANadapt vertical orientation

91 mm(3.6”)

160 mm(6.3”)

91 mm(3.6”)

160 mm(6.3”)

Mechanical Connection / Installation

Pay attention to the maximum tightening torque of 20 Nm if using Negele CLEANadapt system!

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f o o d5 Electrical Connection | Advices

Conventional Usage

· Not suitable for applications in explosive areas. · Not suitable for applications in security-relevant equipments (SIL).

Electrical connection with cable gland

PU

NW

OD

XE

UNE

M

SENSOR

LOOP

+

_

PLC

Electrical connection with M12-plug

Configuration M12-plug

1: + supply +24 V DC2: - output 4...20 mA3: not connected4: not connected5: not connected

4...20 mA2-wire current loop

Maintenance Error Codes

Error Code Category Customer Action

No visible code, 3.8 mA output

Communication Check Stem ribbon cable connection to puck, power cycle

E100 Incompatible Range1. Reset Error 2. Reconfigure puck to a range compatible with the stem 3. power cycle

E101 Incompatible Range/ range changed

1. Reset Error 2. Reconfigure puck to a range compatible with the stem 3. power cycle

E300 Stem Data Corruption Replace Stem

E301 Stem Data Corruption Replace Stem

E302 Stem Data Corruption Replace Stem

E304 Stem Data Corruption Replace Stem

E405 Puck Data Corruption Replace Puck

E406 Puck Data Corruption Replace Puck

E407 Puck Data Corruption Replace Puck

E500 Communication Check Stem ribbon cable connection to puck, power cycle

E501 Stem Data Corruption Replace Stem

E502 Stem Data Corruption Replace Stem

E503 Stem Data Corruption Replace Stem

E504 Stem Data Corruption Replace Stem

E505 Insufficient loop voltage Check if loop voltage is at least 18 V, provide correct voltage then power cycle

E600 Puck Data Corruption Replace Puck

E602 Stem Configuration Error Reset Error and power cycle and if error is persistent replace Stem

E603 Stem Configuration Error Reset Error and power cycle and if error is persistent replace Stem

E700 Internal System Failure Reset Error and power cycle and if error is persistent replace puck

E701 Internal System Failure Reset Error and power cycle and if error is persistent replace puck

E702 Internal System Failure Reset Error and power cycle and if error is persistent replace puck

Page 6: food Modular Pressure Transmitter Pf · 2017-07-18 · Product Information Pf Modular Pressure Transmitter Pf Authorizations Pressure sensor Pf TYPE EL March 2006 ... (0.1 psi / 10

f o o d 6Installation

Modular sensor principle

The “MPF” pressure sensor has a modular design. It can be purchased in separate components and assembled as required by the customer. It is also available as a fully assembled sensor. In both cases, the user can check or change the following settings.

The components and sensors are delivered according to the specifications (ranges and units) stated on the type label. These values can be checked and changed by the user in the following menu. This is accomplished using two operating buttons (with a total of 4 actuation possibilities) and a 4-digit segment display.

View of electronics with open cover

U

D

E

M

UP

DOWN

EX

MENU

Explenation of symbols used in menu structure

E Tip on button “E” for short timeEL Hold button “E” for minimum 2 secondsM Tip on button “M” for short timeML Hold button “M” for minimum 2 secondsU Tip on button “U” for short timeUL Hold button “U” for minimum 2 secondsd Tip on button “D” for short timedL Hold button “D” for minimum 2 seconds

Starting sequence

Power on device LED-test all segments and points lighted

Revision number is displayed

Pressure unit e. g. BAR or PSI for relative version

Upper range value e. g. 12.0 BAR

Self-test, display differs acc. to „Display VALUE“

Basic menu / RUN MODE

Configuration submenu “damping output” call up see page 7

damping delay [ms]

0 100

1 1000

2 2000

3 3000

4 4000

5 5000

6 6000

7 7000

8 8000

9 9000

10 10000

Page 7: food Modular Pressure Transmitter Pf · 2017-07-18 · Product Information Pf Modular Pressure Transmitter Pf Authorizations Pressure sensor Pf TYPE EL March 2006 ... (0.1 psi / 10

f o o d7 Installation

display of submenu/settings

Mode / Basic menu LEd Indicator Button/switch Submenu oper-

ating level Setting

Select: U or d Select: U or d

RUN ModE Display actual current or pressure value or error code if an error occured

· Clear error · One touch zero (zero adjustment) · Display pressure or current value

Clear error

“One Touch Zero”

Display pressure value for 2 seconds (PVAL) if display “current” (CVAL) is selected.

SENSoR CoNfIG ModE

Display VALUE

Toggle display CVAL / PVAL Actual current value (mA) Actual pressure value BAR / PSI

Units

Toggle unit

PSI relative / BAR relative

PSI absolute / BAR absolute

Output

Assignment of current value at output to measuring range 4...20 -> 4 mA = measuring range min 20 mA = max measuring range 20...4 -> 20 mA = measuring range min 4 mA = max measuring range

PRESSURE RANGE LRV: Lower range value

Display of present setting e.g. “50”

Change value, at changing is not possible (vacuum range).

PRESSURE RANGE URV: Upper range value

Display of present setting e.g. “50”

Change value,

use U or D to set desired value. At the units BAR / PSI were changed.

Output Damping

Display of present setting e.g. “0...10”

Change value, see table on page 6.

Factory configuration reset

Display “nO” Change to “YES” -> Reset to factory setting

CALIBRATIoN ModE

M

M

M

M

M

M

M

M

M

M

EL UL+

M

D U/

M

D U/

M

D U/

E

E D U/

E

E D U/

E

E D U/

E

E D U/

DL

U

D

DL ML+

Page 8: food Modular Pressure Transmitter Pf · 2017-07-18 · Product Information Pf Modular Pressure Transmitter Pf Authorizations Pressure sensor Pf TYPE EL March 2006 ... (0.1 psi / 10

f o o d 8order code for measuring range

Possible presettings of the measurement range

ordernumber PSI

Suitable for sensor type(see Order number)

ordernumber BAR

Suitable for sensor type(see Order number)

A (absolute) C (relative) A (absolute) C (relative)

025 30Hg/0 x 251 -1...1 x

028 30Hg/0/15 x 286 -1...2.5 x

029 30Hg/0/30 x 217 -1…3 x

031 30Hg/0/60 x 056 -1…4 x

032 30Hg/0/100 x 304 -1…7 x

314 30Hg/0/200 x 057 0…2 x x

066 0…30 x 235 0…3 x x

068 0…50 x x 192 0…4 x x

069 0…60 x x 060 0…6 x x

070 0…99 x x 309 0…7 x x

071 0…100 x x 061 0…10 x x

073 0…150 x x 065 0…20 x x

074 0…160 x x 224 0…35 x x

075 0…200 x x 206 0…70 x

077 0…300 x x

081 0…500 x x

084 0…1000 x x

000 (Field calibration)

999 (Factory setting acc. to customer specifications)

Cleaning / Maintenance

· In case of using pressure washers, dont‘t point nozzle directly to electrical connections!

Reshipment

· Sensors shall be clean and must not be contaminated with dangerous media! Note the advice for cleaning!

· Use suitable transport packaging only to avoid damage of the equipment!

Transport / Storage

· No outdoor storage · Dry and dust free · Not exposed to corrosive media · Protected against solar radiation · Avoiding mechanical shock and vibration · Storage temperature -55...+90 °C · Relative humidity max. 95 %

Advice to Conformity

· Applicable guidelines: Electromagnetic compatibility 2004/108/EC

· The accordance with applicable EC-guidelines is con-firmed with CE-labeling of the device.

· You have to guarantee the compliance of all guidelines applicable for the entire equipement.

disposal

· This instrument is not subject to the WEEE directive 2002/96/EC and the respective national laws.

· Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points.

Standards and Guidelines

· You have to comply with applicable regulations and directives.

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f o o d9 order code

order code of fully assembled sensor

Pf (Modular pressure sensor, food)

S1 (Sensor neck, food and beverages)

Maximum upper range value966971981984

(30 psi / 2 bar)(100 psi / 7 bar)(500 psi / 35 bar)(1000 psi / 70 bar)

Sensor typeAC

(Absolute)(Relative, vacuum-proof)

Process connection160182059002003004005123129131

(Flexible thread G1", hygienic CLEANadapt)(Fixed thread G1" hygienic CLEANadapt)(1.5" NPT)(3/4" Tri-Clamp)(1" Tri-Clamp)(1.5" Tri-Clamp)(2" Tri-Clamp)(CPM fi tting)(IDF 38 mm female)(IDF 51 mm female)

Actuating fi ll15

(Medical-grade white oil/FDA-approved)(Neobee M20)

Material membraneA (Stainless steel 316L)

00 (Fixed character)

Certifi catesAB

(No certifi cate)(3.1 Material and 2.1 Certifi cate)

EnclosureE2AE3A

(SS head with measuring electronics and plastic cover)(SS head with measuring electronics and stainless steel cover)

Unit of measurePB

(PSI)(BAR)

Measuring rangeXXX (See measuring range table, page 8)

0 (Fixed character)

Electrical connectionAC

(M12 connector)(Cable fi tting M16 x 1.5)

Enclosure orientation12

(Vertical)(Horizontal)

Certifi catesAB

C

d

(No certifi cate)(3.1 Material and 2.1 Certifi cate)(3.1 Material and accuracy)(2.1 Certifi cate)

64 (Fixed character)

Pf S1 966 C 160 1 A 00 A E2A P 068 0 A 1 A 64

Page 10: food Modular Pressure Transmitter Pf · 2017-07-18 · Product Information Pf Modular Pressure Transmitter Pf Authorizations Pressure sensor Pf TYPE EL March 2006 ... (0.1 psi / 10

f o o d 1 0

order number of measuring electronics without stainless steel enclosure

E1A (Measuring electronics without stainless steel enclosure)

Unit of measurePB0

(PSI)(BAR)(Field calibrated)

Measuring range000XXX

(without preset of measuring range)(See measuring range table, page 8)

0 (Fixed character)

Electrical connection

0 (Measuring electronics only)

Enclosure orientation

0 (Measuring electronics only)

Certifi catesAd

(No certifi cate)(2.1 Certifi cate)

64 (Fixed character)

E1A P 066 0 0 0 A 64

order Code Modular Components

order number of measuring electronics with stainless steel enclosure

E2AE3A

(Measuring electronics with stainless steel enclosure and plastic cover)(Measuring electronics with stainless steel enclosure and stainless steel cover)

Unit of measurePB

(PSI)(BAR)

Measuring range000XXX

(without preset of measuring range)(See measuring range table, page 8)

0 (Fixed character)

Electrical connectionAC

(M12 connector)(Cable fi tting M16 x 1.5)

Enclosure orientation12

(Vertical)(Horizontal)

Certifi catesAd

(No certifi cate)(2.1 Certifi cate)

64 (Fixed character)

E2A P 066 0 A 1 A 64

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f o o d1 1

order code of sensor neck

S1 (Sensor neck, food and beverages)

Maximum measuring range end value966971981984

(30 psi / 2 bar)(100 psi / 7 bar)(500 psi / 35 bar)(1000 psi / 70 bar)

Sensor typeAC

(Absolute)(Relative, vacuum-proof)

Process connection160182059002003004005123129131

(Flexible thread G1", hygienic CLEANadapt)(Fixed thread G1" hygienic CLEANadapt)(1.5" NPT)(3/4" Tri-Clamp)(1" Tri-Clamp)(1.5" Tri-Clamp)(2" Tri-Clamp)(CPM fi tting)(IDF 38 mm female)(IDF 51 mm female)

Actuating fi ll15

(Medical white oil / mineral oil)(Neobee M20)

Material membrane

A (Stainless steel 316L)

00 (Fixed character)

Certifi catesAB

(No certifi cate)(3.1 Material and 2.1 Certifi cate)

S1 966 A 160 1 A 00 A

order Code Modular Components

Page 12: food Modular Pressure Transmitter Pf · 2017-07-18 · Product Information Pf Modular Pressure Transmitter Pf Authorizations Pressure sensor Pf TYPE EL March 2006 ... (0.1 psi / 10

f o o d 1 2

NEGELE MESSTECHNIK GMBHRaiff eisenweg 787743 Egg an der Guenz

Phone +49 (0) 83 33 . 92 04 - 0Fax +49 (0) 83 33 . 92 04 - [email protected]

Tech. Support:[email protected] +49 (0) 83 33 . 92 04 - 720

25.10.12 / 1.2 / MU / at-ac.de

order Code Single Components

order number of individual components

figure Part order number

Electronics See order number of measuring electronics without a stainless steel housing on page 10

Wire cover 56741B0064

Enclosure w/o cap 56327S0064

Stainless steel cap with seal 5632900001

Plastic cap with seal 5632800001

M12 connector SP56726A0002

Cable gland M16x1.5 SP5633100000

O-ring kit (6 rings for complete sensor)

563300001