Flux Cored Wires.ppt

7/25/2019 Flux Cored Wires.ppt

1/43

GMD-10/98 1


2/43

GMD-10/98 2

PROCESS CHARACTERISTICS

HIGH DEPOSITION RATES (lbs/hr)

TOLERANCE FOR RUST AND MILL SCALE

DEEP PENETRATION

ALL - POSITION CAPABILITY (F H ! OH)

SEMI - AUTOMATIC OR AUTOMATIC OPERATION

EASY TO TRAIN OPERATORS


3/43

GMD-10/98 "

DEPOSITION EFFICIENCY

#IRE - SLAG $ SPATTER % #ELD METAL

1&&' #IRE - 1' SLAG % ' #ELD METAL


4/43

GMD-10/98 *

#IRE TYPES

GAS-SHIELDED

RE+UIRES A SHIELDING GAS - CO2 ,r

Ar/CO2

SELF-SHIELDED

GENERATES ITS O#N SHIELDING GAS


5/43

GMD-10/98

FLU CORED .s SOLID #IRE

POSITI!ES

0 HIGHER DEPOSITION RATES OUT-OF-POSITION0 BETTER PERFORMANCE O!ER RUST AND MILL

SCALE - MORE DEOIDIERS

0 RE+UIRES LESS OPERATOR SILL - EASY TO RUN

NEGATI!ES

- RE+UIRES SLAG REMO!AL

- LESS DEPOSITION EFFICIENCY (&3 - 4&3)


6/43

GMD-10/98 5

GAS-SHIELDED .s SELF-SHIELDED

POSITI!ES

0 DEEPER PENETRATION0 HIGHER DEPOSITION EFFICIENCY

0 LO#ER SPATTER AND FUME LE!ELS

0 #IDER OPERATING RANGE

NEGATI!ES

- MORE COMPLE E+UIPMENT

- LESS #IND RESISTANCE


7/43

GMD-10/98 6

FLU CORED .s STIC

POSITI!ES

0 DEEPER PENETRATION0 HIGHER DEPOSITION RATES

0 HIGHER DEPOSITION EFFICIENCY

0 HIGHER OPERATOR DUTY CYCLE

NEGATI!ES

- LESS #IND RESISTANCE

- MORE COMPLE E+UIPMENT


8/43

GMD-10/98

CORED #IRES

#HY SO MANY E6&T-1 #IRES7

E.,l89:,; ,< T=>h;,l,?:=s @; #=l:;?r=8:r==;9s

DUAL SHIELD SERIES ;,; @s ,r= :r=


9/43

GMD-10/98 4

CORED #IRES

DUAL SHIELD II SERIES

S=>,; ?=;=r@9:,; sl@? ss9= - Ir,.==>h@;:>@l r,=r9:=s @; =l@b:l:9

L, hr,?=; ,r= :r=

DUAL SHIELD-ULTRA SERIES

L, >h@r@>9=r:s9:>s

R=8>= s@99=r @; :r,.= =l@b:l:9


10/43

GMD-10/98 1&

CORED #IRES

DUAL SHIELD - ULTRA PLUS SERIES

L,=s9


11/43

GMD-10/98 11

SLAG SYSTEMS

T-1 (R89:l=) A>: sl@? ss9=

Pr,,9=s @ s,,9h s9@bl= @r> - L, s@99=r

F@s9 =ll=;9 ,89-,h@r@>9=r:s9:>s

T-1 =l =,s:9s h@.= @=8@9= =>h@;:>@l

r,=r9:=s


12/43

GMD-10/98 12

SLAG SYSTEMS

T- (B@s:>) Sl@? ss9=s

E>=ll=;9 9:;? :8r:9:=s h@;:>@l r,=r9:=s

Fl8: sl@? - G=;=r@ll 8;s8:9@bl=


13/43

GMD-10/98 1"

SLAG SYSTEMS

DUAL SHIELD II (R89:l=-B@s:>) Sl@? ss9= Sl@? ss9= :s @ bl=; ,< b,9h r89:l= @; b@s:> sl@?

D=.=l,= 9, ==9 9h= A#S T-4 @; T-12 >l@ss:@9:,;

Sl@? ss9= >@; ?:.= h:?h s9r=;?9h @s =ll @s =>=ll=;9

:@>9 9,8?h;=ss

G:.=s >l=@;=r =l =9@l 9h@; s9@;@r D8@l Sh:=l :r=s

R=9@:;s ,89-,=ll=;9

,=r@9:;? >h@r@>9=r:s9:>s


14/43

GMD-10/98 1*

SHIELDING GAS SELECTION

D8@l sh:=l =l=>9r,=s @r= =s:?;= >h@r@>9=r:s9:>s b=@ sh@= =l =,s:9 >h=:s9r

@; =>h@;:>@l r,=r9:=s >@; b= =;h@;>= b 9h=

>h,:>= ,< sh:=l:;? ?@s

Ar?,; r,,9=s @ s,,9h s9@bl= @r> :9h :;:@l

s@99=r Th= ,s9 >,,; :98r= ?:.:;? ?,,

r=s8l9s :s 63 Ar @; 23 CO2


15/43

GMD-10/98 1


Th= @:9:,; ,< CO2:;>r=@s=s =;=9r@9:,;

1&&3 CO2?:.:;? 9h= ,s9 =;=9r@9:,;

CO2br=@Js ,; :; 9h= @r> r,8>:;? ,?=;

@; >@rb,; ,;,:= h:>h ,::=s >=r9@:;@ll,s l:J= M; @; S: r=.=;9:;? 9h=:r 9,9@l

9r@;s


16/43

GMD-10/98 15


Eh=:s9r

Eh@;:>@l r,=r9:=s

Ar/CO2 4/ 6/2 &/& &/1&&

C &4 & &*2 &*1

M; 124 124 124 115

S: ** ** "4 "1

YS 6*&& 66&&& 62&& 55"&&

UTS 6*&& &&& 2*&& 14&&

C!N &K 4& 42" & 65

C!N -*&K 56& 51 "" 24&

B=@ Fl@9 Fl@9 C,;.= C,;.=N,9= E@l= 8s= :s D8@l Sh:=l II &-N:1


17/43

GMD-10/98 16


S,= =l=>9r,=s 9h@9 @r= =s:?;= ,=;s@9= @; >@8s= ,=ss:.= =l s9r=;?9h @;h@r;=ss - r=s8l9:;? :; =l =9@l


18/43

GMD-10/98 1

MILD STEEL CORED #IRES

F8= G=;=r@9:,; R@9= C,@r:s,;

?/:;

& &2 &* &5 & 1 12

E61T-1 S9 CO2

E61T-1 LF CO2

E61T-1 LF Ar/CO2

E6&S-5 CO2

E6&C-5M Ar/CO2

DS6& UP Ar/CO2

E6&S-5 Ar/CO2


19/43

GMD-10/98 14


A#S CLASSIFICATION FOR CARBON STEEL

FLU CORED #IRES - A2&-4

El=>9r,=

M:;:8 UTS 1&&&& s:

& Fl@9 ,r H,r:,;9@l

1 All P,s:9:,;

T8b8l@r ,r C,r= #:r=E-T - MH E E61T - 4M

O9:,;@l Hr,?=; D=s:?;@9:,;

I< r=s=;9 - I@>9s (2& 9s T-1 T- T-4 T-12

Ar= 9h=s=

;8b=rs

r:.:;? ,8

>r@ 9,,


20/43

GMD-10/98 2&


21/43

GMD-10/98 21

M:l S9==l C,r= #:r=s - P@?= 4 D8@l Sh:=l R-6& Ul9r@ (E6&T-1/T-4)

D8@l Sh:=l 6& Ul9r@ Pl8s (E61T-1M)

D8@l Sh:=l 6&&& (E61T-1M)

D8@l Sh:=l 61&& Ul9r@ (E61T-1/T-4/T-4M)

D8@l Sh:=l II 6& Ul9r@ (E61T-1/T-12M)

D8@l Sh:=l II 61 Ul9r@ (E61T-1/T-12)

D8@l Sh:=l II 6&T-12 (E61T-1/T12M)

D8@l Sh:=l T-6 (E6&T-)

D8@l Sh:=l T- (E6&T-/T-M)

D8@l Sh:=l Ar> 6&/61 (E6&T-1)(E61T-1)

#=l:;? P@r@=9=rs - @?= 4"*-"



22/43

GMD-10/98 22


D8@l Sh:=l R-6& Ul9r@

A#S Cl@ss E6&T-1 / E6&T-4 S:;?l= ,r 8l9:-@ss =ls

Fl@9 ,r h,r:,;9@l =ls

L, = @l=

>,@r= 9, ,9h=r E6&T-1 :r=s

R@:l>@r @; h=@. =8:=;9

Sh:=l:;? ?@s CO2,;l



23/43

GMD-10/98 2"


D8@l Sh:=l 6& Ul9r@ Pl8s

A#S Cl@ss E61T-1M E9r==l L, F8=

All-,s:9:,;

I;>r=@s= =l S==s

S@99=r


24/43

GMD-10/98 2*


D8@l Sh:=l 6&&&

A#S Cl@ss E61T-1/E61T-1M Th= :;8s9rs ,r= :r=

L, s@99=r =@s sl@? r=,.@l

G=;=r@l @9:,;

Sh:=l:;? ?@s CO2,r 63 Ar / 23 CO2



25/43

GMD-10/98 2


D8@l Sh:=l 61&& Ul9r@

A#S Cl@ss E61T-1 / E61T-4/E61T-4M L, =ll=;9 ?=;=r@l 8r,s= :r=

Sh:=l:;? ?@s CO2,r 63 Ar / 23 CO2



26/43

GMD-10/98 25


D8@l Sh:=l II 6& Ul9r@

A#S Cl@ss E61T-1 / E61T-12M L, 9s ( 6& 9r,=

Sh: b8:l:;? @; h=@. =8:=;9

Sh:=l:;? ?@s 63 Ar / 23 CO2



27/43

GMD-10/98 26


D8@l Sh:=l II 61 Ul9r@

A#S Cl@ss E61T-1 / E61T-12 L, 9s ,.=r DS 61&& Ul9r@

C@; b= s9r=ss r=l:=.=

#=l =9@l s::l@r 9, E6&1 =l=>9r,=

Sh:=l:;? ?@s CO2


28/43

GMD-10/98 2

METAL CORED #IRES


29/43

GMD-10/98 24

METAL CORED #IRES

M=9@l >,r= :r= - T8b8l@r :r= >,;9@:;:;?

:r,; ,=r @l,;? :9h @r> s9@b:l:=rs @;

@ll,:;? =l==;9s

L, sl@? >,,;=;9s - S@ll sl@?

:sl@;s - H:?h =,s:9:,; = (4& -43)

H:?h >8rr=;9 =;s:9 - H:?h =,s:9:,;

r@9=s

METAL CORED #IRES


30/43

GMD-10/98 "&

METAL CORED #IRES

Us= @r?,; :98r=s 8 9, 423 Ar /

b@l@;>= C&2

L, s@99=r - E@s >l=@;8

M8l9:-@ss :9h,89 =sl@??:;?

Cl@ss:


31/43

GMD-10/98 "1

M=9@l C,r= #:r=s - ? 4*1

C,r==l Ul9r@ (E6&C-5M)

C,r==l 6& (E6&C-5M)

C,r==l 61 (E6&C-"C)

C,r==l 6&-N:1 (E6&C-G)

C,r==l &-D2 (E&C-G)

C,r==l # (E&C-G)

METAL CORED #IRES


32/43

GMD-10/98 "2

METAL CORED #IRES

C,r==l Ul9r@

A#S Cl@ss E6&C-5M L, r=@s= N, s@99=r - :;:@l ,s9 =l >l=@;-8

Us= @rb,; s9==l

Us= 6-423 Ar / 2-3 CO2

METAL CORED #IRES


33/43

GMD-10/98 ""

METAL CORED #IRES

C,r==l 6&

A#S Cl@ss E6&C-5M H:?h = :r= - 4& 9, 43 =

Us= Ar b@s= ?@s=s 8 9, 423 Ar - L, s@99=

S@ll s:l:>@ :sl@;s - M8l9:-@ss :9h,89=sl@??:;?

I=@l @l:>@9:,;s

METAL CORED #IRES


34/43

GMD-10/98 "*

METAL CORED #IRES

C,r==l 6&-N:1

A#S Cl@ss E6&C-G C,;9@:;s 13 N: - Us= @9:,;s

r=8:r:;? @ :;:8 ,< 2&


35/43

GMD-10/98 "

METAL CORED #IRES

C,r==l &-D2

A#S Cl@ss E&C-G E8:.@l=;9 9, ER&S-D2 (1/23 M,) s,l:

:r=

H:?h=r =,s:9:,; b=99=r =99:;? ;, >,=r D=.=l,=


36/43

GMD-10/98 "5

SELF-SHIELDED #IRES


37/43

GMD-10/98 "6

SELF SHIELDED #IRES

S=l,;9@:;:;?

sl@? @; ?@s s9@b:l:=rs @;@ll,:;? =l==;9s

D, ;,9 r=8:r= sh:=l:;? ?@s=s - E>=ll=;9 @9:,;s

C@; 8s= DCEN @; DCEP - C,;s8l9 =l:;?@9@

G=;=r@9=s ,r=


38/43

GMD-10/98 "

S=l


39/43

GMD-10/98 "4

SELF SHIELDED #IRES

C,r=sh:=l *&

A#S Cl@ss E6&T-* D=s:?;= ,;.=


40/43

GMD-10/98 *&

SELF SHIELDED #IRES

C,r=sh:=l 6

A#S Cl@ss E6&T-6 D=s:?;= 9 r=8:r==;9s

H:?h =,s:9:,; sl:?h9l >,;.= b=@

Sl@? s>r@=s ,


41/43

GMD-10/98 *1

C,r=sh:=l N:1

A#S Cl@ss E6&T--N:1 D=s:?;= 9s @9 l,

9==r@98r=s - 2


42/43

GMD-10/98 *2

C,r=sh:=l 11

A#S Cl@ss E61T-11 All-,s:9:,; =l:;?

S:;?l= @ss @; 8l9:-@ss 8 9, "/Q

N, :@>9s r=8:r= S,,9h @r> l, s@99=r =@s sl@? r=,.@l

G,,


43/43

GMD-10/98 *"

C,r=sh:=l 1

A#S Cl@ss E61T-GS All-,s:9:,; =l:;?

S:;?l= @ss

N, :@>9 r=8:r==;9s

S,,9h @r> l, s@99=r =@s sl@? r=,.@l E>=ll=;9 @rb,;

s9==l

&"&Q :@=9=r :r= =ls 1 ?@8?= s9==l

Us= DCEN 9, :;::= b8r;-9hr,8?h

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Flux Cored Wires.ppt