23
Fluorocarbon Company Limited Company Presentation

Fluorocarbon Company Limited Company Presentation presentati… · Engineering Plastics • Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD. • Hot Pressed PCTFE Tubes

  • Upload
    others

  • View
    3

  • Download
    0

Embed Size (px)

Citation preview

Page 1: Fluorocarbon Company Limited Company Presentation presentati… · Engineering Plastics • Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD. • Hot Pressed PCTFE Tubes

Fluorocarbon Company LimitedCompany Presentation

Page 2: Fluorocarbon Company Limited Company Presentation presentati… · Engineering Plastics • Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD. • Hot Pressed PCTFE Tubes

Founded in 1962

• One of the UK’s largest fluoropolymer processors and a global supplier of PTFE and polymer related components and semi-finished materials

• Our customers are worldwide market leaders across many business areas

• Our aim is to offer our customers cost effective solutions at the highest quality

• In-house capability offering bespoke products tailored to meet individual customers requirements

• We aim to become partners with all customers, working alongside customer.

Corporate History

Page 3: Fluorocarbon Company Limited Company Presentation presentati… · Engineering Plastics • Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD. • Hot Pressed PCTFE Tubes

Group Structure

Page 4: Fluorocarbon Company Limited Company Presentation presentati… · Engineering Plastics • Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD. • Hot Pressed PCTFE Tubes

Locations

Page 5: Fluorocarbon Company Limited Company Presentation presentati… · Engineering Plastics • Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD. • Hot Pressed PCTFE Tubes

1960’s:

Fluorocarbon founded and became a pioneer in the moulding of PTFE polymers in the UK

1970’s:

Addition of high-performance plastics machining to the processing capability

1980’s:

Completion of 6-acre purpose-built manufacturing site in Manchester, accommodating a very diverse product portfolio

1990’s:

Fluorocarbon Seals Ltd established to design and market high performance sealing solutions

Acquisition of Nottingham plant and formation of Fluorocarbon Bakeware system

2000’s:

Fluorocarbon Hose Ltd established specialising in reinforced and unreinforced PTFE hoses

Fluorocarbon acquired a manufacturing site in Romania and launched USA sales office

Fluorocarbon Group Ltd acquires Prestige Industrial Ltd2010’s

Sales office opened in Houston

Fluorocarbon Surface Technologies launched

Corporate History

Page 6: Fluorocarbon Company Limited Company Presentation presentati… · Engineering Plastics • Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD. • Hot Pressed PCTFE Tubes

Markets

• Aerospace Industry

• Oil and Gas Industry

• Compressor Industry

• Medical Industry

Page 8: Fluorocarbon Company Limited Company Presentation presentati… · Engineering Plastics • Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD. • Hot Pressed PCTFE Tubes

Based on elastomer, PTFE and thermoplastic technologies, our Fluorinoid® company register includes over 500 materials that offer exceptional characteristics enabling them to operate in demanding environmental conditions at temperatures to over 300°C.

Capabilities:

• Collaborative bespoke product development: Plastics and Steel with significant diverse size range

• High performance plastics: PTFE, PCTFE, PEEK, PFA, FEP, ETFE, ECTFE, PPS, PES, nylons…

• A variety of fillers including Glass, Carbon, Graphite, Bronze, Ekonol and Aluminum…

Materials

Page 9: Fluorocarbon Company Limited Company Presentation presentati… · Engineering Plastics • Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD. • Hot Pressed PCTFE Tubes

• Annealing

• Surface Treatment/Etching

• Encapsulated Insert molding

• Injection Molding

• Hot/Cold Molding

• Surface Technologies

• Hi-Lo

• Extrusion

• Sheet and Tape

Processing Techniques

Page 10: Fluorocarbon Company Limited Company Presentation presentati… · Engineering Plastics • Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD. • Hot Pressed PCTFE Tubes

Engineering Plastics

• Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD.

• Hot Pressed PCTFE Tubes up to 1260mm OD.

• Hot pressed PEEK & PFA Tubes up to 735mm OD.

• Cold Pressed PTFE tubes up to 985mm OD.

• Cold pressed PTFE rods up to 51mm OD X 2000mm long

We specialise in high quality compression moulded and extruded rod.With our unique processing equipment and wide tooling range we are able to convert high performance and melt fluoropolymer materials into semi-finished stock shapes for post machining.

Sheet and tape

As one of the largest UK Manufacturers of PTFE sheet and tape we ensure each product is tailored to meet our customers requirements.

• PTFE Skived Tape from 0.05mm up to 6mm thick and 1200mm wide, slit to any width required.

• PTFE Moulded sheets, 300x300, 600x600, 1000x1000, 1200x1200, 8mm to 80mm thick

• Self Adhesive backed PTFE Tape 0.127mm & 0.5mm thick

• PTFE Dimpled Sheets up to 1200x1200 in accordance with either BS 5400 or EN1337-2

Semi-Finished Products

Page 11: Fluorocarbon Company Limited Company Presentation presentati… · Engineering Plastics • Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD. • Hot Pressed PCTFE Tubes

PTFE is well known for being a non-stick material; therefore, to enable bonding to othersubstrates, surface modification in the form of chemical etching is required.

Our Fluorotech® Sodium/ammonia process is the most effective etching medium available. The solution is freshly mixed for each specific batch to ensure the highest quality and all etching andtesting is carried out to Rolls Royce RPS 407 standard and certified to our ISO 9001:2015 quality system.

Capabilities

• Up to 1.2m width on one or both sides• Bulk etching of free issue sheet and tape material• Shapes can be selectively etched to allow bonded fabrications.• Etched sheet can be factory bonded for the manufacture of Fluoroglide®

expansion bearings, slide bearings and Skidways.

Etching

Page 12: Fluorocarbon Company Limited Company Presentation presentati… · Engineering Plastics • Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD. • Hot Pressed PCTFE Tubes

Fluorocarbon offers a wide range of modern manufacturing services which can be utilised in production, machining, moulding and assembly. We provide machined plastic solutions in the form of prototype, components and assemblies for many industries including Oil & Gas, Marine, Defence, Telecommunications and Aerospace.

We can supply low to medium batch quantities to large batch runs and long-term specialised contracts.

The materials for precision engineering include PTFE, PEEK, PFA, FEP Nylons, Plastics Rigid Form, Ferrous and Non-Ferrous metals and other high-performance specialist materials. We also offer PTFE coatings using our sister company Fluorocarbon Surface Technologies, based in Hertford alongside Fluorocarbon Company.

We have capabilities to machine parts 1mm to 1500mm diameter.

Engineering Capabilities

Page 13: Fluorocarbon Company Limited Company Presentation presentati… · Engineering Plastics • Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD. • Hot Pressed PCTFE Tubes

PTFE Hoses

We manufacture an extensive range of hose assemblies for numerous industrialapplications including:

• Smoothbore Braided• Convoluted Hoses• Chlorine Hoses• Vent Hoses• Braided or Unbraided

Seals

We are dedicated to the design and manufacture of high performance seals for use throughout many industries, including Aerospace.

• Elastomeric Energised Seals• Fluoroglide® bearing Strips• Metallic Sealing Rings• Polyurethane seals• Rotary Shaft Seals• Spring Energised Seals

Fluid Management

Page 14: Fluorocarbon Company Limited Company Presentation presentati… · Engineering Plastics • Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD. • Hot Pressed PCTFE Tubes

Valve Seats

We manufacture a wide range of seat configurations to customer drawings. The Applications We cover are :

• Valve seats and seat inserts – seats for all types of valves including ball valves, butterfly valves, chokes and plug valves.

• Valve Stem seals – including chevron packing and all types of energised seals.

• Complete valves, valve liners and linings.

• PTFE

• PEEK

• Nylons

• Acetal

• PCTFE

Materials

Fluid Management

Page 15: Fluorocarbon Company Limited Company Presentation presentati… · Engineering Plastics • Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD. • Hot Pressed PCTFE Tubes

Utilising our range of Fluorinoid® load bearing lowfriction materials, we have gained a global reputation for providingspecifically designed slide bearing solutions to the construction and oil industries.

Slide Bearings application include:

• Expansion movement in pipelines and heat exchangers.

• Pedestrian walkways, pipe bridges, largeconcrete buildings and stadiums.

A range of configurations using filled Fluorinoid® PTFE As the bearing material

Fluoroslip® 414 with PTFE additive to aid effectiveness of bearings.

Slide Bearings

Page 16: Fluorocarbon Company Limited Company Presentation presentati… · Engineering Plastics • Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD. • Hot Pressed PCTFE Tubes

If you are in the design stage, it is not too soon to consult us. Working with our customers to understand their needs, we recommend the most accurate and cost effective coating to add product value and a distinct competitive advantage. Creating Innovation-Together

F-LON® coating systems can solve numerous problems including:

• Low friction / abrasion resistance• Corrosion / chemical resistance• Cryogenic stability• Electrical properties• Heat resistance• Water resistance• Non-stick/release

Surface Technologies

Page 17: Fluorocarbon Company Limited Company Presentation presentati… · Engineering Plastics • Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD. • Hot Pressed PCTFE Tubes

Working with our customers to understand their needs, our breadth of experience and technical expertise ensures we recommend the most accurate and cost effective coating solution for chemical or environmental protection, low friction, non-stick and decorative coatings.

Surface Technologies

Page 18: Fluorocarbon Company Limited Company Presentation presentati… · Engineering Plastics • Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD. • Hot Pressed PCTFE Tubes

Utilising our modern and qualified laboratory, products are closely controlled beforeand throughout the production process, offering full traceability and ensuring the highest quality finish.

Day-to-day testing and analysis to international standards; ASTM, DIN, BSI and ISO.Testing carried out includes, but is not limited to:

• Tensile• Elongation• Density• Hardness• Zero Strength Time• Melt flow rate• Coordinate Measurement Machines (CMM)• Non-contact vision system• Peel Testing• Surface Finish Measurements

Laboratory Testing

Page 19: Fluorocarbon Company Limited Company Presentation presentati… · Engineering Plastics • Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD. • Hot Pressed PCTFE Tubes

Our policy is based on the recognition that both management and employees have a mutual responsibility to achieve positive quality trends in all aspects of the business.

• Our commitment to quality is total and demonstrated through our BE EN ISO 9001:2015 certification and conformance to AS9100.

• All levels of the organisation are focused on satisfying and exceeding the needs and expectations of customers.

• Emphasis is placed on quality throughout, commencing with incoming raw materials, through to manufacture, inspection and delivery of the finished product.

Quality

Page 20: Fluorocarbon Company Limited Company Presentation presentati… · Engineering Plastics • Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD. • Hot Pressed PCTFE Tubes

Aerospace Certification

Page 21: Fluorocarbon Company Limited Company Presentation presentati… · Engineering Plastics • Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD. • Hot Pressed PCTFE Tubes

Certificates

Page 22: Fluorocarbon Company Limited Company Presentation presentati… · Engineering Plastics • Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD. • Hot Pressed PCTFE Tubes

Fluorocarbon primary strategy objectives are:

o Business focus to increase sales within Aerospace, Medical and Oil & Gas Sector.

o To work with customers to build long term partnerships toensure mutual benefits.

o Reducing customer base to enable us to develop growth with existing and new partners within our strategy, simultaneously helping us to give morefocus on customer relations.

Strategy

Page 23: Fluorocarbon Company Limited Company Presentation presentati… · Engineering Plastics • Extruded rod in PCTFE, PEEK, PFA and others up to 90mm OD. • Hot Pressed PCTFE Tubes