fLoWSic100 flare - SICK USA

Gas massflow measuring device for flare gas applications

Pro

duc

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for

mat

ion

fLoWSic100 flare

Gas massflow measuring device

f L o W S i c 1 0 0 f L a r E G a S m a S S f L o W m E a S u r i n G d E V i c E | S i c K 2014-09Subject to change without notice

2

The measurement of flare gas in the chemical and petrochemical industry is widely considered to be the leading discipline in gas flow measurement. In no other area do the application conditions and resulting requirements for measuring technology pose such a challenge. The primary area of application involves calculating greenhouse gas emissions based on the amount of flare gas measured in accordance with regulatory requirements. FLOWSIC100 Flare has been developed for precisely this purpose. State-of-the-art sensor technology and high-quality components ensure highly accurate and reliable measurement with the utmost failure safety protection – even under extreme conditions on oil rigs and at remote oil fields. Even very low flow rates can be accurately detected, the measuring device is also suitable for continuous process monitoring and optimization as well as for detecting the smallest leaks in the flare gas network.

Measurement certainty and precision even under extreme application conditions – FLOWSIC100 Flare.

f L o W S i c 1 0 0 f L a r E G a S m a S S f L o W m E a S u r i n G d E V i c E | S i c K2014-09Subject to change without notice

3

Performance and durability FLOWSIC100 Flare is based on over 30 years of experience in ultrasonic sensor technology from SICK and offers outstanding performance and durability. Changing gas compositions and corro-sive components have no impact on the measurements, as all parts that come into contact with the gas flow are made of resistant materials.

Excellent application reliability The high power EX/EX-RE model is spe-cially designed for use in pipes with large diameters of up to 72 inches and with extremely challenging gas compositions. Even flare gas with excessive contamina-tion (e.g., associated gas) does not affect the measurement. All device versions meet explosion protection requirements according to ATEX, CSA, and IECEx.

Reliable low flow measurementsA high signal time resolution combined with state-of-the-art signal processing mean that even very small amounts of gas can be detected accurately with flow velocities of close to zero. As a result, the measuring device offers excellent reliability when monitoring processes and detecting leakages in the flare gas system.

Comprehensive diagnostic functions An automatic control cycle checks the device function periodically, while the integrated self-diagnosis continually monitors all important function parame-ters. In the event of impermissible devia-tions that could affect the measurement result, warning messages are generated so that maintenance can be planned in time. A special testing procedure allows the device functions to be verified according to factory standards with ease – even for quality assurance in the field.

Works even under extreme conditionsThe optimized sensor design even allows measurements to be taken during emergency system shutdowns and at extreme gas velocities of up to 120 m/s. In tandem with a high-speed measur-ing algorithm, the measuring process is also safeguarded in the event that conventional ultrasonic technology has failed due to extreme system noise and turbulence.

Ideal configurationFLOWSIC100 Flare is available as 1- or 2-path version. The 2-path version offers higher measurement accuracy also in the case of flow conditions that are less than ideal. The probe version FLOWSIC100 EX-PR is a special device version providing simple and cost-saving installation on one side of the flare gas line. Device retraction mechanism allows sensors to be replaced quickly and sim-ply during plant operation.

Product overviewFLOWSIC100 Flare is available in three different versions, each capable of overcoming all of the difficulties that arise from the measuring task. These include extreme flow conditions, challenging gas compositions, and special installation and ambient conditions.

FLOWSIC100 EX-S FLOWSIC100 EX/EX-RE FLOWSIC100 EX-PR

• "Cross-duct" high-speed version (patent pending)

• 90° nozzle installation

• Retractable under process conditions

• Hermetically sealed stainless steel and titanium probes

• ATEX, IECEx, and CSA approved for use in hazardous areas

• "Cross-duct" high-speed version for exceptionally large nominal pipe sizes and gaseous mixtures with a high CO2 content (patent pending)


• Hermetically sealed stainless steel and titanium probes


• High-speed "probe version" (patent pending)

• Single nozzle installation only


• Hermetically sealed titanium probe



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HiGH-SPEEd SEnSor dESiGn

An innovative sensor design has been devel-oped for the FLOWSIC100 Flare. The ultra-sonic sensors are embedded in a flow-op-timized contour that has been specially designed for high gas flows. The unique sen-sor design reduces flow noise and signal drift to a minimum and provides stable and reliable readings. The optimized 2-stage sig-nal algorithm offers optimum signal process-ing across the entire measuring range.

No flow turbulence, undisturbed signal dispersion

Flow turbulence, signal dispersion disturbed

Ultrasonic sen-sor embedded in flow-optimized contour

Significant fluctuations in gas compositions and/or corrosive process conditions are taken into account by selecting specially adapted ultrasonic sensors. The broadband transmission behavior and large signal ampli-tudes ensure a reliable measuring operation in a variety of gas mixtures with a molecular weight of between 2 and 120 g/mol. The large signal range and good coverage of the ultrasonic sensors provide optimal functioning of the device.

Depending on the gas mixture, specially adapted sound fre-quencies with optimal transmission properties can be used. "High-power sensors" allow a cross-duct measurement in nom-inal pipe sizes of up to 72 inches and sound-absorbing gases with a high carbon dioxide content.The sensors are made exclusively in hermetically sealed, solid metal designs, preferably from titanium. For particularly aggres-sive gas compositions, highly-resistant alloys (e.g., Hastelloy) are used to ensure durability.

FLOWSIC100 Flare combines state-of-the-art ultrasonic sensor technology with proven, high-precision signal processing from the field of custody transfer measurement. The ultrasonic sensors can operate even under atmospheric pressure conditions without any restrictions on performance. Under practical application conditions, the acoustic signal resolution reaches a value of up to +/–5 ns, which enables gas velocities of up to 0.001 m/s to be detected, and the tiniest quantities of flare gas to be reliably recorded.To ensure this performance, every device in the FLOWSIC100 Flare series passes a specially developed testing procedure under zero point conditions, in which extremely demanding performance criteria must be met.

The upper measuring range presents yet a further challenge: In the case of emergency shutdowns in the flare gas system, the gas velocity can reach well over 100 m/s within just a few sec-onds, leading to heavy background noise, gas flow turbulence, and signal drift effects. The FLOWSIC100 Flare has already recorded low flow measurements in the flare gas system, now it is switching its attention to extreme measuring. Its unique, streamlined sensor design smoothens turbulence and minimiz-es background noise on the sensor surface. Even at 120 m/s.

Outstanding reliability and durability

Ultrasonic technology by SICK

High-speed sensorConventional sensor

Cutting-edge ultrasonic technology for one of the most demanding applications in gas flow measurement.


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To provide regular evidence of its functionality, FLOWSIC100 Flare can also be checked in the field according to SICK factory standards. Zero point deviation and time-of-flight measure-ments are checked in a specially designed testing box and adjusted if necessary. By comparing the theoretical and measured sound velocity un-der defined test conditions (pressure, temperature, humidity), it is possible to assess the accuracy of the time-of-flight measure-ment and provide evidence of its zero point stability with ease.

Even if the measuring device cannot be removed from the measuring line, a periodic functional test is carried out via an integrated control cycle (zero point test, span test).

Using ultrasonic technology parameters such as automatic gain control, error rate, and signal-noise ratio, the device is auto-matically monitored for compliance with the permitted oper-ating range using the integrated self-diagnosis. Impermissible deviations from the parameters can be signaled immediately by means of a continuous internal evaluation before the mea-suring function is even affected. Meaning any signs of wear, sensor contamination, or background noise can be detected and eliminated as early as possible.

By comparing diagnostic values when commissioning the device ("fingerprint") and at any given point in the future, it is possible to identify changes in process conditions.In this case, device performance can be ensured even under special challenging conditions by parameter optimization. Application reliability can be increased under conditions where conventional ultrasonic technology has failed. Self diagnostics performance for annual verification procedures for environmen-tal compliance without removing the sensors from the process.

Device diagnosis by evaluating gain control values using the example of a 2-path measuring system and a measuring operation of one year

Automatic gain control (AGC) during device commissioning

Automatic gain control (AGC) after one year of measuring operation

Device testing to factory standards

Continuous self-diagnosis

0 0

Measuring path 1

Measuring path 1

Measuring path 2

Measuring path 2

Automatic gain control (AGC) in dB Automatic gain control (AGC) in dB

War

ning

thre

shol

d

War

ning

thre

shol

d

10 1020 2030 3040 4050 5060 6070 7080 80

AGC sensor B → A AGC sensor B → A

AGC sensor B → A AGC sensor B → A

AGC sensor A → B AGC sensor A → B

AGC sensor A → B AGC sensor A → B

34,8 34,5

32,0 34,7

33,1 33,2

32,5 32,1


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Product descriptionThe FLOWSIC100 Flare measures the flow rate of flare gas. The device operates according to the principle of ul-trasonic transit time difference measure-ment and has been specially developed for the high requirements involved in measuring flare gas. With their flow-op-timized design, the innovative sensors reduce flow-generated noise and signal drift when gas velocities are particularly high and even ensure measurement availability under extreme conditions. Even very low gas flows can be mea-sured with precision.

The FLOWSIC100 EX-S and EX/EX-RE devices take integral measurements across the entire nominal pipe size up to 72 inches and ensure stable readings even when flow conditions are less than ideal. The FLOWSIC100 EX-PR probe version is installed on one side of the pipe, making it particularly cost-effec-tive. The compulsory MCUP control unit is used for signal input and output, and for calculating process variables such as standard flow, molecular weight, and mass flow. All devices are retractable under process conditions.

At a glance • High-resolution measurement close

to zero • Innovative sensor design for very high

gas velocities • Reliable and accurate measurement

even under atmospheric pressure • Function testing possible at the

installation site according to factory standards

• Integral measurement for nominal pipe sizes of up to 72 inches

• Probe version for single-sided instal-lation

• Hermetically sealed sensors made of titanium or stainless steel

• ATEX, IECEx, and CSA explosion protection

Your benefits • Continuous process monitoring

through precise measurement of very small gas volumes

• High measurement availability even in the case of emergency shutdowns with gas velocities of up to 120 m/s

• High measurement reliability due to continuous function monitoring and extended diagnosis

• Precise measurement results even in the case of non-ideal flow conditions and large nominal pipe sizes

• Excellent application reliability even with significant fluctuations in gas compositions and contaminated gases

• Minimal installation effort due to single-sided installation of the EX-PR probe version

• Cost-effective installation of the con-trol unit possible in the safe area

• Complete solution with a spool piece and factory-set device parameters for simple installation

Additional informationFields of application . . . . . . . . . . . . . . .7

Detailed technical data. . . . . . . . . . . . .7

Ordering information. . . . . . . . . . . . . 10

Dimensional drawings . . . . . . . . . . . 10

JA Rule . . . . . . . . . . . . . . . . . . . . . . . . 17

C US

®

fLoWSic100 flare Gas massflow measuring device

Reliable gas flow measurement in flare gas applications


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Fields of application • Calculation of carbon dioxide emissions in petrochemical

plants and during oil production to comply with legal regula-tions and guidelines.

• Reduction of carbon dioxide emissions to a minimum by measuring flare gas quantities continuously and precisely (basis for calculating carbon dioxide emissions).

• Monitoring and optimization of petrochemical processes, accurate mass balancing.

• Leakage detection in the flare gas system and reduction of gas wastage to a minimum.

• Control of steam injection in flare gas combustion and reduction of pollutant emissions.

Detailed technical dataThe precise device specifications and product performance data may vary and are dependent on the respective application and customer specifica-tions.

FLOWSIC100 Flare

Measured variables Mass flow, volumetric flow at actual and standard conditions, molecular weight, gas volume and mass, gas velocity, gas temperature, sound velocity

Number of measuring paths 1, 2

Measurement principle Ultrasonic transit time difference measurement

Measurement medium Hydrocarbon mixture with and without H2 content

Repeatability 0.2 % at ≥ 10 m/s

Measurement uncertainty

Volumetric flow, actual condition (1-path measurement)

± 1.5% to 5% of the measured value (in the range of 0.3 m/s to the upper range value)1

± 0.5% of the measured value (in the range of 1 m/s to the upper range value)1,2

Volumetric flow, actual condition (2-path measurement)

± 1% to 3% of the measured value1 (in the range of 0.3 m/s to the upper range value) 1

± 0.5% of the measured value (in the range of 1 m/s to the upper range value)1,2

Mass flow (1-path measurement) ± 2.5 % to 5% of the measured value (in the range of 0.3 m/s to the upper range value)1,3

Mass flow (2-path measurement) ± 2 % to 4% of the measured value (in the range of 0.3 m/s to the upper range value)1,3

Molecular weight < 2% of the measured value (in the range of 2 to 120 kg/kmol)3

1 For fully developed flow profiles2 After flow calibration3 Hydrocarbon mixtures with < 10% of non-hydrocarbonic content

Resolution 0.001 m/s

Gas temperature Standard: -94°F ... +356°F (–70 °C to +180 °C)High-temperature zone 1: -94°F ... +536°F (–70 °C to +280 °C)High-temperature zone 2: -94°F ... +536°F (–70 °C to +280 °C)Low temperature: -320.8 °F... 212°F (–196 °C to +100 °C) (not for FL100 EX/EX-RE zone 1 and CI I, Div1)

Operating pressure –0.5 bar (g) to 16 bar (g)

Ambient temperature

Sensor, ignition group IIC T4 -40°F ... + 158°F ( –40 °C ... +70 °C)-58°F... +158°F (–50 °C ... +70 °C) optional

Sensor, ignition group IIC T6 -40°F...+131°F (-40 °C ... +55 °C)-58°F ... +131°F (–50 °C ... +55 °C )optional

MCUP control unit, non-Ex -40°F...+140°F (-40 °C ... +60 °C)

MCUP control unit, CI I, Div2, zone 2 115/230 V AC

-13 °F ... +140°F (-25 °C ... +60 °C)

MCUP control unit, CI I, Div2, zone 2 24 V DC -40 °F...+140°F (-40 °C ... +60 °C)

MCUP control unit, zone 1 -40°F... +131°F (-40 °C ... +55 °C)

Storage temperature -40°F ... +158°F (–40 °C ... +70 °C)-58°F ... +158°F (–50 °C ... +70 °C) optional

Ambient humidity ≤ 95 % relative humidity

Electrical safety CE

fLoWSic100 flareGas massflow measuring device


8

FLOWSIC100 EX-SMeasuring range 0.03 ... 120 m/s

Span 4000 : 1

Nominal pipe size

1-path measurement 4 ... 24 inches, depending on gas composition


Ex approvals

ATEX II 1/2 G Ex d [ia] IIC T4II 1/2 G Ex de [ia] IIC T4Optional: Temperature class T6; Ex zone 0 for ultrasonic transducersII 3 G Ex nA IIC T4 Gc

IECEx Ex d [ia] IIC T4Optional: Temperature class T6; Ex zone 0 for ultrasonic transducers

NEC/CEC (US/CA) CI I, Div 1 Group B, C, D T4Ex/AEx d [ia] IIB + H2 T4Optional: Temperature class T6CI I, Div 2 Group A, B, C, D T4Ex/AEx nA [ia] IIC T4

Enclosure ratingATEX zone 1 with terminal box

ATEX zone 1 without terminal boxATEX zone 2 with terminal box

NEC/CEC (US/CA)

IP65 IP65/IP67IP65Enclosure type 4, IP65

Dimensions (W x H x D) Details, see dimensional drawings

Weight ≤ 24.25 lbs (11 kg)

FLOWSIC100 EX/EX-REMeasuring range 0.03 to 120 m/s

Span 4000 : 1

Nominal pipe size



Ex approvals

ATEX II 2 G Ex d IIC T4II 2 G Ex de IIC T4Optional: Temperature class T6II 3 G Ex nA IIC T4 Gc

IECEx Ex d IIC T4Optional: Temperature class T6

NEC/CEC (US/CA) CII, Div 1 Group B, C, D, T4Ex/AEx d IIB + H2 T4Optional: Temperature class T6CII, Div 2 Group A, B, C, D, T4Ex/AEx nA IIC T4



NEC/CEC (US/CA)

IP65 IP65/IP67IP65Enclosure type 6, IP65/67, single seal





9

FLOWSIC100 EX-PR

Measuring range 0.03 … 90 m/s

Span 3000 : 1

Nominal pipe size



Ex approvals

ATEX II 1/2 G Ex d [ia] IIC T4II 1/2 G Ex de [ia] IIC T4Optional: Temperature class T6; Ex zone 0 for ultrasonic transducersII 3 G Ex nA IIC T4 Gc

IECEx Ex d [ia] IIC T4Optional: Temperature class T6; Ex zone 0 for ultrasonic transducers

NEC/CEC (US/CA) CI I, Div 1 Group B, C, D T4Ex/AEx d [ia] IIB + H2 T4Optional: Temperature class T6CI I, Div 2 Group A, B, C, D T4Ex/AEx nA [ia] IIC T4



NEC/CEC (US/CA)

IP65 IP65/IP67IP65Enclosure type 4, IP65



MCUP control unitDescription Unit for controlling the sender/receiver units, and offsetting, evaluating, and outputting mea-

sured value data

Ex approvals

ATEX II 2 G Ex de IIC T6II 3 G Ex nA IIC T4 Gc

IECEx Ex de IIC T6

NEC/CEC (US/CA) CSA Cl I, Div 2; Cl I, zone 2 group A, B, C, D T4Ex/AEx nA IIC T4

Enclosure rating

Ex zone 1 version IP66

Ex zone 2/Div 2 version Enclosure type 4, IP66

Non-Ex version IP66, IP20 (19-inch version)

Analog outputs 1 output0/2/4 ... 22 mA, 500 OhmAccording to NAMUR NE43 (Standardization Association for Measurement and Control); up to 7 outputs when I/O modules are used (optional)

Analog inputs 2 inputs0 ... 5/10 V or2 inputs0 ... 20 mA without galvanic isolation; up to 6 outputs when I/O modules are used (optional)

Digital outputs 5 relay contacts:48 V DC/1 A30 V DC/1 A for MCUP zone 2 and Div2volt-free, for status signalsup to 7 outputs when I/O modules are used (optional)pulse/frequency output (optional)

Digital inputs 2 inputsFor connecting volt-free contacts



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Interfaces USB 1.1 (service interface)RS232 (service interface)RS485 (Ex versions only)Digital transmitter interface (via optional interface module)Interface module (optional)

Bus protocol Ethernet TCP/IP, (via optional interface module)Modbus (via optional interface module)Hartbus (via optional interface module)Profibus (via optional interface module)Foundation fieldbus (via optional interface module)Modbus TCP (via optional interface module)

Display LC displayStatus LEDs: "Power", "Maintenance", and "Fault"

Operation Via LC display or SOPAS ET software


Weight ≤ 48.50 lbs (22 kg)Depending on version

Electrical connection

Non Ex-protected version 90 ... 250 V AC, 50/60 HzOption: 24 V DC

Zone 1 version 90 ... 250 V AC, 50/60 HzOption: 24 V DC

Zone 2/Div 2 version 115/230 V AC automatic switch-overOption: 24 V DC

Power consumption Approx. 20 W

Options Interface module(s)I/O modules

Ordering InformationOur regional sales organization will help you to select the optimum device configuration.

Dimensional drawingsDimensions in inches (mm)

Sender/receiver units

S/R unit, type FLOWSIC100 EX-S, not retractable

AA

10.67 (271) 5.90 (150)4.55 (115.5)

6.12 (155.5)

120

A

6.75 (171.5) 5.90 (150)

163

163

5.90

(150

)

159,5 93 4.75 (120.7)

A

1 Sender/receiver unit (analog), for ATEX zone 1/IECEx, ATEX zone 2, and CSA CI I, Div1/Div2 2 Sender/receiver unit (digital), with electronics unit for ATEX zone 2



11

S/R unit, type FLOWSIC100 EX-S, retractable

AA

11.32 (287.5) 13.07 (332)4.55 (115.5)

6.77 (172)

4.72

(120

)

163

163

150

A

7.40 (188) 13.07 (332)

163

163

5.90

(150

)

159,5 93 4.75(120.7)

A

1 Sender/receiver unit (analog), for ATEX zone 1 and Ex zone 2, and CSA Cl I, Div 1/Div 22 Sender/receiver unit (digital), with electronics unit for ATEX zone 2

S/R unit, type FLOWSIC100 EX, not retractable

A

A

10.53 (267.5) 7.79 (198)4.55 (115.5)

6.12 (155.5)

4.72

(120

) A

163

163

6.00

(1

52.4

)

159,5 93 4.75 (120.7)

Sender/receiver unit (digital), with electronics unit for ATEX zone 2

S/R unit, type FLOWSIC100 EX-RE, not retractable

A

A

10.53 (267.5) 20.14 (511.5)4.55 (115,5)

5.98 (152) 5.17 (131.5)

14.96 (380)

4.72

(120

) A

163

163

6.00

(152

.4)

159,5 93 4.75 (120.7)

Sender/receiver unit (digital), with electronics unit for ATEX zone 2



12

S/R unit, type FLOWSIC100 EX-PR, not retractable

10.77 (273.5) 20.35 (517)

4.55 (115.5)

6.22 (158)

8.66 (220) 11.69 (297)

4.72

(120

)

A

A

Ø 6.00 (152.4)

Ø 7.

48(1

90)

163

163

159,5 93

A

Sender/receiver unit (digital), with electronics unit for ATEX zone 21) Nominal length 220 mm for pipe diameters of up to 48 inches; Nominal length 350 mm for pipe diameters between > 48 and 72 inches

S/R unit, type FLOWSIC100 EX-PR, retractable

10.77 (273.5) 40.90 (1,039)

4.55 (115.5)

6.22(158)

13.46 (342) 15.75 (400) 11.69 (297)

120

A

163

163

159,5 93 Ø 6.00 (152.4)

Ø 7.

48 (1

90) A

Sender/receiver unit (digital), with electronics unit for ATEX zone 22) Nominal length 400 mm for pipe diameters of up to 48 inchesNominal length 530 mm for pipe diameters between > 48 and 72 inches

Electronic unit dimensions

6.42

(163

)

6.42

(163

)

6.28 (159.5)

3.66 (93)

1 Electronics unit with sender/receiver unit (digital) terminal box for ATEX zone 12 Electronics unit for the sender/receiver unit (digital) for ATEX zone 1/IECEx and CSA CI I, Div1/Div2

1)

2)

1 2



13

Mounting stud

Mounting stud for type FLOWSIC100 EX-S Mounting stud for type FLOWSIC100 EX, EX-RE

6.00

(152

.4)

4.75 (120.7)

A

5.25 (133.5)

AR

A

6.00

(152

.4)

4.75 (120.7)

7.12 (181)

AR

Mounting stud for type FLOWSIC100 EX-PR

R

Ø 6.00 (152.4)

Ø 7.

48 (1

90) A

7.16 (182)

A

Ball valves

Ø 4.

75 (1

20.7

)

Ø 1.97(50)

Ø 6.

00 (1

52.4

)

7.00 (178)

8.94

(227

)

Ø 4.

75

(120

.7)

Ø 50 (1.96)

Ø 6.

00

(152

.4)

7.00 (178)

9.68

(246

)

2-inch ball valve, high temperature, for type FLOWSIC100 EX-S, EX, and EX-RE

2-inch ball valve, standard temperature, for type FLOWSIC100 EX-S, EX, and EX-RE

6.00

(1

52.4

)

7.00 (178) Ø 1.96 (50)

4.75

(1

20.7

)

7.08 (180)

12.9

1 (3

28)

2-inch ball valve, low temperature, for type FLOWSIC100 EX-S, EX, and EX-RE



14

Ø 6.

00

(152

.4)

Ø 2.99 (76)

Ø 7.

5 (1

90.5

)

7.99 (203)

11.1

4 (2

83)

3-inch ball valve, low temperature, for type FLOWSIC100 EX-PR

17.72 (450)

18.4

8 (4

69.5

)

7.14

(181

.5)

8.23

(209

)

7.99 (203) Ø 3.15 (80)

Ø 7.

48 (1

90)

Control unit

MCUP, wall housing, compact design

Meas

6.30 (160) 4.72 (120)

8.27 (210)

13.3

8 (3

40)

12.6

0 (3

20)

11.8

1 (3

00)

3-inch ball valve, high temperature, for type FLOWSIC100 EX-P

3-inch ball valve, standard temperature, for type FLOWSIC100 EX-PR

Ø 6.

00 (1

52.4

)

Ø 2.99 (76)

Ø 7.

5 (1

90.5

)

7.99 (203)

12.2

8 (3

12)



15

MCUP, wall housing, medium design

14.01 (356)

12.99 (330)11.81 (300)

11.8

1 (3

00)

9.53

(242

)

12.9

9 (3

30)

8.70 (221)

Ø 0.39 (10)

12.5

9 (3

20)

1 Wall housing for ATEX zone 2 and safe areas2 Wall housing for CSA CII, Div2

MCUP, Exd/Exe housing, size 4, aluminum

17.6

0 (4

47)

8.27

(210

)

Ø 11.42 (290)

8.27 (210)

5.90 (150)

8.94 (227)

14.17 (360)

Wall housing for ATEX zone 1



16

MCUP, Exd/Exe housing, stainless steel

18.50 (470)16.77 (426)

14.17 (360)

14.1

7 (3

60)

6.95

(176

.5)

Ø 0.71 (18)

10.8

3 (2

75)

21.6

7 (5

50.5

)

0.47 (12)

10.43 (265)

5.90 (150)

Wall housing for ATEX zone 1

MCUP, 19-inch rack

5.22

(132

.5)

2.24

(5

7) 18.35 (466)

19.01 (483)10.24 (260)

fLoWSic100 flare Gas massflow measuring device fLoWSic100 flare


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Mandatory reporting for the greenhouse rules for the Flare and Vent gas flow meter service

On December 26, 2007 the EPA signed a Final Rule requiring mandatory reporting of greenhouse gas emis-sions in all areas of the United States no later than 18 months after this date. The final rule applies to all fuel and gas suppliers and greenhouse gas emitters. It requires that annual emissions of carbon (CO2), methane (CH4), nitrous oxide (N2O) and other gases are reported. This requirement ensures the accuracy of the flaring and venting emissions data by monitoring, data keeping and verification requirements.

NSPS JA Flare Applicability November 2015

The NSPS JA Flare applies to the following:• Any flare constructed, reconstructed or modified on or after

June 24, 2008 • Any added flare piping connections outside of the limited

list of allowed exceptions must comply with all NSPS JA flare requirements by November 2015

A gas monitoring system with a flow measurement device (flare meter) will need to be installed• Objective of NSPS JA rule: Minimize or eliminate vent gas flow

to flares via flare gas recovery systems, FMPs and robust RCA and corrective action program

• H2S/TRS limit on vent gases to minimize SO2 emissions

Flare Gas Flow Measurement requirements for petrochemical production and refineries

Petrochemical productionThe oil and gas category consists in all processes that produces acrylonitrile, carbon black, ethylene, ethylene dichloride, ethylene oxide or methanol (with some exceptions). Process emissions also include CO2, CH4 and N2O emissions generated by combus-tion units and flares. This subpart references procedures in 40 CFR Part 98 Subpart Y for calculating emissions from flares speci-fied in section 98.253.

Petroleum refineriesA petroleum refinery is any facility engaged in producing gasoline, gasoline blending stocks, naphta, kerosene, distillate fuel oils, residual fuel oils, lubricants, asphalt (bitumen) through distilla-tion of petroleum or through re-distillation, cracking or reforming unfinished petroleum derivatives. In this subpart, petroleum refineries must calculate CO2, CH4 and N2O emissions from flares using the gas flow rate.

The EPA states flow meters must have a rated accuracy of 5% ofthe measured flow rate. The FLOWSIC100 Flare meter meets thespecified accuracy rating and It’s designed for flare, vent and other low pressure applications, can be installed in new installa-tions or retrofits in actual piping configurations and maintain and operate the flow meter using AGA, ANSI or API standards. The

FLOWSIC100 Flare measures velocity, volume, mass flow rate and molecular weight from hydrocarbon gases. One and two path measurements are options to achieve the required uncertainty and can handles up to three different points of measurement with a single flow computer (MCUP).

EPA rated accuracy


Flare meter compliance for EPA 40 CFR part 98, 30 CFR Part 250 and JA rule effective November 2015


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Serving you when and where you need it

SicK Lifetime Services

SICK‘s LifeTime Services is a comprehensive set of high-quality services designed to support the entire life cycle of products from system design through upgrades. These services improve the safety of your people, prevent costly downtime and expense, and serve as the basis for your sustainable business success.

SICK LifeTime Services cover five main areas, including: • Installation and commissioning • Technical training • On-site technical support • Preventative maintenance • Certifications

When a question arises, customers can reach SICK‘s dedicated team of experi-enced technical support engineers at 1-855-365-SICK. We offer our customers assistance during standard business hours from 8:00 a.m.-5:00 p.m. CST, Monday through Friday. In addition, after-hours support — on weekends and holidays — is available upon request to address your questions.

LifEtimE SErVicES


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LifEtimE SErVicES

Serving you when and where you need it

Support at Every Stage

SICK‘s highly trained staff of professionals offer the highest level of support over the lifetime of your product and machine. In addition to identifying possible hazards, our experts help improve productivity, increase solution performance and propose cost-savings programs.

Within SICK‘s LifeTime Services, you can choose from the following types of support:

Consulting & DesignBeginning with consulting and design services, our experts meet with you on-site to assist with your project. Our experts will ensure you‘re incorporating the latest technologies into your applications and will provide suggestions for ensuring you‘re able to meet your productivity goals.

Product & System SupportFrom offering product installation and commissioning to providing 24/7 phone support, SICK offers fast, and reliable as-sistance when you need it. Rely on our expert Field Service Technicians for proper configuration or get in touch with a Field Service Engineer for after-hours support 365 days of the year.

Verification & OptimizationApplication and regulation changes can impact your operations. SICK offers periodic performance assessments of SICK solutions to ensure components are properly functioning as well as safety validations to verify safeguarding devices conform to standards.

Upgrade & RetrofitsRetrofits offer an economical way to improve the productivity and lifespan of your system. Instead of purchasing a new line or piece of machinery, SICK‘s knowledgeable sales force will work with you to upgrade and retrofit your existing solutions with the latest technologies.

Training & EducationExperienced Technical Trainers from SICK ensure you‘re prepared to operate SICK pro-ducts at the highest performance level. From basic overview courses to more advanced analysis training, find out how to install, configure and troubleshoot products and systems.

Custom SolutionsA variety of service options are available to help ex-tend the lifetime of products and machines. Tailored solutions designed to meet a specific service need are available. In addition, any SICK service program can be bundled into a service contract for your convenience.

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SICK Process Automation DivisionUnited States - Minneapolis, Minnesota | Houston, Texas | 281-436-5100Canada - Calgary, Alberta | Toronto, Ontario | 855-742-5583 e-mail: [email protected] | www.sicknorthamerica.com

Affirmative Action (AA)/Equal Opportunity Employer (EOE) M/F/D/V

Factory Automation

With its intelligent sensors, safety sys-tems, and auto ident applications, SICK offers comprehensive solutions for fac-tory automation.

Logistics Automation

Sensors made by SICK form the basis for automating material flows and the optimization of sorting and warehousing processes.

Process Automation

Optimized system solutions from SICK ensure efficient acquisition of process and environmental data in many industrial processes.

Our Competence in the Business Segments

• Non-contact detecting, counting, classifying, and positioning of any type of object

• Accident protection and personal sa-fety using sensors, as well as safety software and services

• Automated identification with bar code and RFID reading devices for the purpose of sorting and target control in industrial material flow

• Detecting volume, position, and contours of objects and surroundings with laser measurement systems

• Precise measurement of gases, liquids and dust concentrations for continuous emissions monitoring and the acquisition of process data in production processes

• Gas flow measurements with maximum accuracy thanks to compact gas meters

SICK MAIHAK, Inc.4140 World Houston ParkwaySuite 180Houston, Texas 77032Phone: 281-436-5100Fax: 281-436-5200

SICK MAIHAK, Inc.6900 West 110th StreetMinneapolis, Minnesota 55438Phone: 952-941-6780Fax: 952-941-9287

SICK Ltd.2 East Beaver Creek Road, Building #3Richmond Hill, Ontario L4B 2N3Toll Free: 855-742-5583Fax: 289-695-5313

SICK Ltd.Unit 178, 5255 McCall Way NECalgary, Alberta, T2E 5S6Phone: 403-537-7455Fax: 403-537-7456

Documents

fLoWSic100 flare - SICK USA