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FLOATING BALL VALVES

FLOATING BALL VALVES - Microsoftprokcssmedia.blob.core.windows.net/.../FloatingBallValves.pdf · floating ball valves. h s va lv e (3&&5*/( ... split body floating rb split body trunnion

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FLOATINGBALL VALVES

GREETING

HS

V

AL

VE

2

Ever since our foundation in 1987, we have produced and supplied various pipeline valves. As the Korea’s largest generalvalve maker, we have constantly developed new products from small-sized valves to large-sized valves for variouschemical, oil & gas and industrial plants and continually invested in a higher value-added business and quality upgrade. Asa result, we have acquired varied international certifications such as KS, EM, ISO, API, cUL, Fire Test and CE as well asdeveloped and patented non-conductive ball valves for the first time throughout the world.

To maintain non-defect quality goods and services is our top priority and we believe it will be achievable through ourproperly organized quality management system. We also believe that our lofty goal of earning the trust of the customersmust be realized with ceaseless efforts into the superior quality of products.

For this reason, not only do all employees work in harmony to satisfy our customers by conforming to the requirements ofISO 9001, API Q1 & 6D, PED and the customers, but also to provide reasonable quality and price which are the essentialelement for the member of international society as well as for the contribution to the development of Korea’s economies.

With a slogan of “Global Marketing and Customer First”, we are ready to lead the future of 21 century as a world-classgeneral valve maker and a more advanced specialist of valves.

Won Gyu Chang President

1987. 03 Established HS VALVE CO., LTD

1987. 04 HS VALVE CO., LTD incorporated.

1996. 12 Received mayor's award

1997. 11 Received president's award

1999. 03 Acquired ISO9001, API-6D

1999. 09 Venture enterprise

1999. 10 Received president's award

1999. 11 Received mayor's award

2000. 02 Designated excellent technical competition enterprise

2000. 03 Listed in KOSDAQ

2000. 10 Started to manufacture gas filter

2001. 03 Acquired fire tests for ball valve -API 607

2001. 10 Superiority technology enterprise selection technique-KOREA TECHNOLOGY CREDITGUARANTEE FUND-

2001. 11 Received president's award

2003. 03 Awarded a model taxpayer

2003. 06 Received a men of merit's award

2004. 01 Acquired CE(CE0036-TUV Suddeutschland)

2004. 07 Selected of world leading SME appointed by gyeongsangbuk-do

2004. 12 Acquired Fire tests(Ball valve)-API 6FA

2006. 05 Acquired ISO 9001:2000(0588)-API

2006. 05 Acquired ISO/TS 29001(TS-0125)-API

2006. 05 Acquired API Spec Q1(Q1-0319)-API

2006. 11 Awarded the order of industrial sevice merit of silver tower

2007. 12 The head office building purchase/move

2008. 09 Acquired GOST R & HYGIENIC

2009. 06 Acquired GOST RTN

2011. 03 Built 3rd factory

2012. 06 Acquired ISO 14001 : 2004

2013. 05 Award “The 20th Korea Gas Safety Awards” Of

Bronze Tower

2014. 07 Acquired INNOBIZ(Innovation Business)

2014. 12 Acquired Stainless Steel Welding Flanges (KS B 1506)

COMPANY PROFILE

HEAD OFFICE & FACTORY Ⅰ FACTORY Ⅱ FACTORY Ⅲ

3

HS VALVE are guaranteed by ISO 9001 and API Q1 audited quality standards.

HS VALVE provides the highest quality valves to meet customer's requirements and are manufactured in

accordance with API, ASME and other standards.

HS VALVE are tested and documented to the API 6D and API 598.

HS VALVE are manufacture to comply with NACE standard and provide complete material's traceability.

QUALITY

CERTIFICATES

API Q1 API 6D-0308 ISO 9001 : 2008

ISO 14001 : 2004 CE 0036 GOST R

GOST RTN EN 10204 3.1 API Fire test

CONSTRUCTION & FUNCTION

LOCKING DEVICE

HS VALVE are lockable in either full open or closed position.

ANTI-STATIC DEVICE (EN ISO 17292)

HS VALVE anti-static device which provides contact between stem and ball,and stem and body to eliminate static electricity.

BLOW-OUT PROOF STEM

All HS VALVE have an anti blow out proof stem designed to back seat during anyexcess line pressure situation that is not higher than the design pressure of the valveand will help prevent product loss during a fire.

FIRE SAFE DESIGN (API 607 / API 6FA)In the event of a fire, the valve is required to make adownstream seal. Even after the disintegration of the TEFLON seats, HSVALVE provide an excellent metal to metal seal.Special attention has been paid to the mechanical strengthand sealing efficiency of the central flanged joint of the valvebody & cap. Heavy casting & graphite filled sprial woundgasket assures zero body / joint leakage.

HS

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4

Upper stem guide prevents side thrust

PTFE or graphite packing cup and cone packing rings (SEAL-3)

O-Ring seal (SEAL-2)

Lower stem guide prevents side thrust

PTFE thrust washer stem seal (SEAL-1)

FIG. NO. BFFA15, A30 / BFRA15, A30

CONSTRUCTION2-Piece body, Full & reduced bore.Floating ball.Fire safe design.Anti-static device.Locking device.Blow-out proof stem.ISO 5211 Mounting pad.Cavity relieving seats.

BASIC MATERIALS PRODUCTION SPECIFICATIONS

PART NAME CARBON STEELA216-WCB, A352-LCC

A351-CF8, CF8M

RPTFE

A351-CF8, CF8M

STAINLESS STEELBODY

BALLSEAT

BASIC DESIGN API 6D & ASME B16.34

ASME B16.10

ASME B16.5

API 6D & API 598

FACE TO FACEEND FLANGE

TEST & INSPECTION

RANGE & DIMENSIONS

CLASS 150 & 300 FLOATING BALL VALVES

Size 6"& below Size 8" & larger

VALVE SIZE

B

1/2"13

3/4"19

1"25

1 1/4"32

1 1/2"38

2"51

3 x 2"51

3"76

4 x 3"76

4"102

6 x 4"

102

6"152

8 x 6"152

L150# 108 117 127 140 165 178 203 203 229 229 349 394 457

300# 140 152 165 178 190 216 282 282 305 305 403 403 502

H 82 85 100 115 125 138 138 174 174 200 200 275 275

W 130 160 160 160 240 240 240 240 240 350 350 440 440

WEIGHT(kg)

150# 2.0 2.5 3.7 6.5 7.1 11.0 13.3 25.0 32.0 38.0 55.0 84.0 102.0

300# 3.0 3.5 5.5 7.5 9.0 14.0 22.0 31.0 39.0 53.0 69.0 133.0 160.0

8"203

457

502

327

400

138.0

175.0

10 x 8"203

533

568

327

400

178.0

206.0

(unit : mm)

Other material & size is available upon request.

5

CLASS 600 FLOATING BALL VALVES

FIG. NO. BFFA60 / BFRA60

CONSTRUCTION2-Piece body, Full & reduced bore.Floating ball.Fire safe design.Anti-static device.Locking device.Blow-out proof stem.ISO 5211 Mounting pad.Cavity relieving seats.

BASIC MATERIALS PRODUCTION SPECIFICATIONS

PART NAME CARBON STEEL

A216-WCB, A352-LCC

A351-CF8, CF8M

RTFE, DEVLON

A351-CF8, CF8M

STAINLESS STEEL

BODY

BALLSEAT

BASIC DESIGN API 6D & ASME B16.34

ASME B16.10

ASME B16.5

API 6D & API 598

FACE TO FACE

END FLANGE

TEST & INSPECTION

VALVE SIZEBL

2x1 1/2"38

292

120

240

16.0

2"51

292

166

240

21.0

3x2"51

356

166

240

30.0

3"76

356

195

350

42.0

4x3"76

432

195

350

62.0

4"102

432

284

600

85.0

6x4"102

559

284

600

116.0

6"152

559

327

450

215.0

8 x 6"152

660

382

450

246.0

(unit : mm)

HW

WEIGHT(kg)

RANGE & DIMENSIONS

HS

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Other material & size is available upon request.

Size 3" & below Size 4" & 6" Size 6" & larger

6

STANDARD MATERIAL SPECIFICATIONSof HS FLOATING BALL VALVES

NOWCB/316 LCB,LCC/316 CF8M

1 BODY A216-WCB A352-LCB,LCC A351-CF8M

2 BODY CAP A216-WCB A352-LCB,LCC A351-CF8M

3 BALL 316SS

4 SEAT RPTFE, DEVLON

6 STEM 316SS

9 STOPPER A283-D+Zn PLATE 304SS

11 GLAND 316SS

12 STEM BEARING RPTFE, NYLON

PTFE, GRAPHITE, VITON13 STEM SEAL

316SS+GRAPHITE SPIRAL WOUND G/K14 BODY SEAL

A193-B7M A320-L7M A193-B815 BODY BOLT

A194-2HM A194-7M A194- 8

A193-B8

16 BODY NUT

316SS20 ANTI-STATIC DEVICE

AISI-414021

36

GLAND BOLT

GEAR BOX / LEVER A536

PART NAME (API 6D)

MATERIALSREMARKS

FIG NO. : BFFA15, A30, A60 / BFRA15, A30, A60

7

HS

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ENGINEERING DATA

Cv FLOW COEFFICIENT VALUE

PRESSURE - TEMPERATURE RATINGS

The coefficient of flow Cv expresses the rate of flow in gallons per minute at 60℉water with a pressure drop of 1 psig acrossthe valve. The Cv coefficients for the various types and sizes,shown in the tables, have been determined from actual flow tests.

MATERIALS

NBR

TEMPERATURE (℃)MIN. MAX.-37

-40

-100

-100

-25

100

150

180

200

180

HNBR

RPTFE (GLASS 15%)

RPTFE (CARBON 25%)

FKM A (VITON A)

MATERIALS

FKM GLA (VITON GLA)

TEMPERATURE (℃)MIN. MAX.-40

-60

-40

-60

180

150

121

250

DEVLON

NYLON

PEEK

SEAL MATERIALS

CLASS

150#, 300#,600#

SIZEFB

RB

1/2"26

-

3/4"75

-

1"103

-

1 1/2"206

-

2"430

136

3"1250

220

4"2250

630

6"5200

820

8"9600

2200

10"15200

4350

12"23000

7600

8

ENGINEERING DATA

MODEL NO.

SBWG-BF

SBWG-0

SBWG-00

SBWG-01

SBWG-02

SBWG-03

123

151

178

203

247

288

58

72

84

93

111

124

121

155

206

230

279

312

200

250

300

400

450

560

20

28

36

46

60

75

310

600

1000

1550

2400

4300

32 : 1

36 : 1

38 : 1

42 : 1

48 : 1

52 : 1

H L L1 WMAX.

STEM DIA.MAX.

TORQUE(N.m)GEAR RATIO

GEAR BOX DIMENSION & SELECTION CHART

ISO FLANGE PCD n-MhMAX.

TORQUE(N.m)CLASS & SIZE (FB)

150 & 300 600F04 42 63 1/2", 3/4"

F05 50 125 1", 1 1/4"

F07 70 250 1 1/2", 2", 2 1/2" 1 1/2", 2"

F10 102 500 3", 4" 2 1/2"

F12 125 1000 5", 6" 3"

F14 140 2000 8" 4"

F16 165 4000 6", 8"

ISO 5211 MOUNTING SELECTION

TYPE FLOATING (FB)

SIZERPTFE DEVLON RPTFE

FLOATING (RB)

1/2" 5 7 18 4 5

3/4" 7 9 26 5 6

1" 11 14 47 9 14

1 1/2" 29 57 133 18 23

2" 41 77 189 29 41

2 1/2" 56 112 246 41 54

3" 120 225 378 54 77

4" 176 387 666 86 171

5" 252 531 873 171 279

6" 414 702 1,134 225 360

8" 800 1,386 387 585

10" 729 1,116

CLASS 150 CLASS 300 CLASS 600 CLASS 150 CLASS 300

TORQUE DATA

At working pressure statesSafety factor : about 30%

(Unit : N.m)

9

4-M5

4-M6

4-M8

4-M10

4-M12

4-M16

4-M20

ENGINEERING DATA

HS

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PRESSURE TEST

TEST DURATION

A216 WCBA105, LF2

A352 LCB

A352 LCC

A351 CF8MA182 F316

SHELL

SEAT

SHELL

SEAT

SHELL

SEAT

SHELL

SEAT

450

315

400

295

450

320

425

305

1125

815

1050

765

1125

825

1100

795

2225

1630

2100

1535

2250

1650

2175

1585

3350

2445

3150

2300

3375

2475

3250

2380

5575

4080

5225

3830

5625

4125

5400

3960

9275

MATERIALSHYDROSTATIC SHELL & SEAT TEST PRESSURE

6790

8725

6390

9375

6875

9000

6600

CLASS 150(PN20)

CLASS 300(PN50)

CLASS 600(PN100)

CLASS 900(PN150)

CLASS 1500(PN250)

CLASS 2500(PN420)

According to API 6D / Refer to API 598 & ASME B16.34.Low-pressure closure test shall be performed by air at 60 to 100 psig.

According to API 6D.

(Unit : psig)

VALVE SIZE

NPS(inch)

1/2" ~ 4"

6" ~ 10"

SHELL TEST DURATION(minutes)

2

5

DN(mm)

15 ~ 100

150 ~ 250

12" ~ 18" 15300 ~ 450

20" and larger 30500 and larger

VALVE SIZE

NPS(inch)

1/2" ~ 4"

6" and larger

SHELL TEST DURATION(minutes)

2

5

DN(mm)

15 ~ 100

150 and larger

10

11

FIGURE NUMBER SYSTEM for HS BALL VALVES

EX) BALL VALVE, SPLIT BODY TRUNNION, FULL BORE, CLASS 300, SIZE 8" RF FLANGE, WCB BODY, 316SS BALL & STEM, RPTFE SEAT, GEAR OPER. NACE

1) VALVE TYPE

BTMC3

BALLTOP ENTRYMETAL SEATCRYOGENIC3-WAY

2) BODY TYPE

URFFFRTFTR

UNI-BODY FLOATING RBSPLIT BODY FLOATING FBSPLIT BODY FLOATING RBSPLIT BODY TRUNNION FBSPLIT BODY TRUNNION RB

3) CLASS

A15A30A60A90A51A52

ASME 150ASME 300ASME 600ASME 900ASME 1500ASME 2500

4) SIZE

11 21 0131 41 0261 03040824

1/2", 15A3/4",20A1", 25A1 1/4", 32A1 1/2" 40A2" 50A2 1/2", 65A3", 80A4", 100A8", 200A24", 600A

5) ENDS

RFTBG

RFFFRTJBWGE

6) BODY / TRIM

W4W6A6C6L6F88M4A

WCB/304WCB/316A105/316LCC/316LF2/316CF8/304CF8M/316A890-4A/S31803

7) SEATS

PRCGNDKMS

PTFERPTFE GL15RPTFE CA25GRAPHITENYLONDEVLONPEEKMETAL SPECIAL

8) OPERATION

LAWBSPM

LEVERBARE STEMWORM GEARBEVEL GEARSPUR GEARPNEUMATICMOTOR

9) OTHERS

N NACE MR-01-75

B TF A30 08 R W6 R W N1) 2) 3) 4) 5) 6) 7) 8) 9)

BULLETIN : 1503-BF03

WARRANTY

HS Valve are guaranteed against defects in material and workmanship for period 12 months from date ofinstallation or 18 month form date of shipment when products are properly installed and used within service.This warranty includes limited replacements free of charge for any parts found to be defective by HS valve.This liability does not extend to claims for any labor or any other loss, damage or expense of anyconsequential charges.This warranty does not apply to products manufactured by others or unauthorized labor or material.

HEAD OFFICE & FACTORY Ⅰ29, Paldal-ro 2-gil, Seo-gu, Daegu, Korea(Seoul 703-825 Korea)TEL: 82-53-353-5789 / FAX: 82-53-352-1179

FACTORY Ⅱ222, Gongdan 8-ro, Jillyang-eup, Gyeongsan-si,Gyeongsangbuk-do, Korea(Seoul 712-837 Korea)TEL: 82-53-857-5789 / FAX: 82-53-857-5784

FACTORY Ⅲ138, Damun-ro, Jillyang-eup, Gyeongsan-si,Gyeongsangbuk-do, Korea(Seoul 712-837 Korea)TEL: 82-53-854-5780 / FAX: 82-53-854-5784

Home Page : http://www.hsvalve.comE-mail : [email protected]