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www.bobst.com
Flexographic Prepress Platemakers Association
BOBST GROUP SA I LAUSANNE/MEX I AUGUST 20th, 2012 I SLIDE 2
Food 31%
Drinks 11%
Cosmetics 3%
Industrial/
transport 39%
Healthcare 4%
Other consumer
12%
Packaging consumption Global packaging sales by end users
Source: Pira Intl. – figures 2010
FMCG* Market remains the main Key Driver for CB *Fast Moving Consumer Goods
BOBST GROUP SA I LAUSANNE/MEX I AUGUST 20th, 2012 I SLIDE 3
2010 2015
57%
8%
3%
31%
1%
Unprinted
Digital
Litho
Flexo
59%
6%
1% 4%
30%
Flexo + 14 Mio Tons
Litho + 5 Mio Tons
Digital + 1.5 Mio Tons
Unprinted – 0.6 Mio Tons
Incremental volume from 2010 to 2015
Gravure
Source PIRA
PACKAGING USAGE BY PRINTING
PROCESS
Industry Trends
BOBST GROUP SA I LAUSANNE/MEX I AUGUST 20th, 2012 I SLIDE 4
High Graphic
Post print Flexo
Qty / Run
1 100 1000 10 000 100 000
Quality
120 LPI
Screen
printing
Digital
printing
Basic Post print Flexo
80 LPI
160 LPI Offset printing + Litholam
Pre-print Flexo
© BOBST I LAUSANNE I I SLIDE 5
What’s next?
CONTINUOUS INNOVATION
Sustainability
Zero fault
packaging Value-added
services
Productivity
Safety
Efficiency
Quality Control
Brand
protection
Smart
packaging
Reduced cost Partnership
Integrated
communication
Digital
Printing
Remote Services
Serialization
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Efficiency
© BOBST I LAUSANNE I I SLIDE 7
Common for machines today
Uptime goal of 97%
Same graphic capability whether DRO or FFG
Non crush feeding
In line Drying and UV
Automatic anilox roll changes
Full wrap mounting systems
Ability to
run variable printing plate thickness
skew printing plates
lengthen and retard printing
Eject nonconforming
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Register Controls
© BOBST I LAUSANNE I I SLIDE 9
Printing Quality Control :
For precise registration
Registron S 5500
Registers correction Bundle ejection
Quality Embedded
© BOBST I LAUSANNE I I SLIDE 10
How register between colors works ?
Acquisition
Msg to bundle
ejection
Data base
Correction
Ejection
Camera S-5500
Register target
© BOBST I LAUSANNE I I SLIDE 11
© BOBST I LAUSANNE I I SLIDE 12
S-5500 interface
Easy correction through S-5500 interface
Screen during the production Screen with an error detected
© BOBST I LAUSANNE I I SLIDE 13
Acceptable
Excessive pressure
for gold
Loss of print
Process control and register target
© BOBST I LAUSANNE I I SLIDE 14
© BOBST I LAUSANNE I I SLIDE
14
Data base
Automatic recording of
length and side register
› Keep process in
control
› Know process
capability
› SPC Tool (Statistical
Process Control) for
ISO 9000
BOBST GROUP SA I LAUSANNE/MEX I AUGUST 20th, 2012 I SLIDE 15
BOBST F&K 20SIX
BOBST GROUP SA I LAUSANNE/MEX I AUGUST 20th, 2012 I SLIDE 16
smartGPS™: the smartest way of doing registration and impression related
set-up unique offline set-up technology >>
dramatic savings >>
> considerably increases press uptime
requires no operator input – the set-up is fully automatic
> perfectly consistent results irrespective of shift, time, ambient conditions etc.
> works on any substrate incl. reflective materials
> completely eliminates the danger of over-impression and subsequent danger of damage to plates
> provides the correct impression setting independend of different drying characteristics
> works independend of the ink or coating colour, i.e. also works with clear varnishes & lacquers
> does not require target marks in the printed design saving ink and substrate through the entire run
> also tracks anilox sleeves in the machine which reduces the chance of mix-ups
smartGPS™
BOBST GROUP SA I LAUSANNE/MEX I AUGUST 20th, 2012 I SLIDE 17
Unique offline set-up technology
> all registration and impression related set-up shifted from press to mounting stage
smartGPS™
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Quality Controls
Toward Zero Default Packaging
© BOBST I LAUSANNE I I SLIDE 19
Introducing the iQ300
Eliminate Costs associated with incoming inspection and
customer claims
› Define and guarantee 100% quality control on high-quality flexo post
printing
Increase Productivity of your printing line
› Fewer operator machine assists and sample inspections
Reduce Waste
› Prevent the proliferation of faults and process drift
Quality Embedded
© BOBST I LAUSANNE I I SLIDE 20
Printing Quality Control :
For image consistancy and specific
features
iQ300
Image analysis Bundle ejection
Quality Embedded
© BOBST I LAUSANNE I I SLIDE 21
LED illumination
Cameras
System composition
Quality Embedded
iQ300
© BOBST I LAUSANNE I I SLIDE 22
© BOBST I LAUSANNE I I SLIDE 23
100% controled output
• 100% sheet surface inspection
• 100% sheets are controlled
• Top speed max. 20.000 s/h
• Bundle ejection
Quality Embedded
© BOBST I LAUSANNE I I SLIDE 24
Features
• Defect Memory
• Function density of defects
• Function defect repetition
(the defect is taken in consideration
after an appearance)
• Warped board detection
• Wash-boarding detection
• Colour consistency with LAB/ delta E monitoring
• Tele maintenance Highway View (basic equipment)
Quality Embedded
© BOBST I LAUSANNE I I SLIDE 25
Password Protected Programming Levels
Select sensitivity level
Define sensitivity levels and regions of
interest according to:
› Contrast, defect size and number of
defects
› “Ejection”, “Warning” and “Ignore”
OPERATOR SUPERVISOR
IQ 300
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What’s Next?
© BOBST I LAUSANNE I I SLIDE 27
What’s next?
In the coming years
we will focus on:
› Digital Printing Contact us for more details!
Advantages are clear
› Faster time to market
› Reduced costs
› Printing of variables data
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THANK YOU FOR YOUR CONTINUED SUPPORT!