Empowering Your Vision!

State of the art optical inspection system with 5.0 MP digital camera and tiny high resolution side-viewing optical probes for fast and crisp inspection of solder joints of BGA, mBGA, CSP and Flip-Chip SMDs.

Exchange the BGA Lens with the 1-100x Varifocal Lens and convert your system to a high resolution Video Microscope for top-side Inspection of assembled PCBs, solders, pads, scores, components, etc.

Flexia BGA Inspection System

Copy Right © Optilia Instruments ABMarch-14, Printed in Sweden

ESD protected

Besides visual Inspection and Quality Control of BGA components, benefit from Digital Image Capture, Non-contact Geo-metrical Measurements, documentation and Data Management using powerful “Optilia OptiPix” Software.

Flexia BGA can be used as a cost effective alternative to, or in combination with conventional x-ray inspection systems. Unlike traditional x-ray systems, however, Flexia BGA allows the operator to confirm solder ball shape, bridging, excess flux, micro cracking, surface defects, abnormalities, cleanliness and other soldering defects on BGA components.

In addition to the side viewing BGA lenses, Flexia BGA contains, 100x fixed focal length objective with RingLight and a 1-100x high quality varifocal Lens for surface inspection of assembled PCBs, components, connectors and for reparation or rework.

Flexia BGA Inspection Systems are modular and configurable. Standard BGA system contains Flexia Definition 5.0 MP camera microscope with software, side viewing BGA lens with small size optical probe, built-in front and background LED illumination with electronic dimmer, 1-100x varifical top inspection lens and specially designed focusing stand.

Flexia video and digital microscopes are designed to comply with the requirements of electronics manufacturer regarding flexibility, image quality, time and cost effectiveness. Flexia is ESD-protected and EPA approved according to EN and IEC standards.

Bridge Short Inner rows Good Fiber Open

Sample pictures taken by Flexia BGA inspection system:

View X-ray Inspection Optical Inspection

Placement

Bridging

Show voids

Cold solder joints *Reflow problems *

Excess flux

Contamination

Ball shape

= Yes * = Possible with training

comparison of X-ray and Optical Inspection capabilities

Ultra Small Size BGA probe with 0.4x3.4mm footprint needs only 0.8mm free space around the component to produce a bright image of the solder bumps under-neath BGA uBGA or CSP packages.

Tinest BGA Probe for High Density PCBsModular Optical System

ESD-protection

Flexia BGA creates sharp pictures of solder balls underneath BGA , uBGA, CSP and Flip-Chip packages up to 10 rows with down to 0.04 mm stand-off. Magnification of the lenses can be changed from approximately 5x (~ 50 mm working distance) to 350x (~ 0.3 mm working distance).

Versatile Inspection System

Optical Inspection and X-ray

Comparision table for Optilia BGA Inspection Systems Configurations

Products BasicOP-019 185

StandardOP-019 155

ExtensiveOP-019 156

XL systemOP-019 256

Flexia Definition 5.0MP Digital HM, with 100x lens, ESD-protected x xFlexia Definition 5.0MP Digital, with 100x lens, ESD-protected x xSide Viewing BGA lens with Ultra Small Size 90° optical probe x xSide Viewing BGA lens with Small Size 90° optical probe xSide Viewing BGA lens with Standard Low Aperture 90° optical probe xSmall Size 90° Optical probe for BGA lens x xMicroPrism White LED Background Illumination with dimmer, Attachable x xBrush Light, White LED Front Illumination with Dimmer, 2xAA battery tube x x xDC-adapter for Brush Light Front Illumination x x xStand for Brush Light Front Illumination x x x1-100x varifocal lens with built-in LED ringlight x x xRingLight White LED for 100x Objective Lens x x xOptipix Full with Data Base, including Calibration micrometer scale for BGA x xOptipix Lite, image view, capture and basic on-screen measurement software x xExtra large Rack&Pinon Boom Stand, Coarse/fine movement, ESD-protected xFocusing Stand, Coarse/fine movement, ESD-protected x xPrecision XY-Translation Board, 25mm travel with Quick feed micrometer screws x xPCB Holder, ESD-Protected xAluminum Transport Case, 380x295x80 with Foam inlet (one level) x x xAnnual service and support for Optipix (1 year) x x x x

Tinest BGA Probe for High Density PCBs Ultra Bright, Durable LED IlluminationAll Optilia BGA lenses incorporate integral high-intensity and long-life LEDs with electronic shutter control, delivering optimum white illumination via the probes’ integral light guides.

Flexia BGA is compact, modular and ergonomically designed. The equipment weights only 200 gram including its BGA lens and the built-in LED illumination. Optilia BGA microscopes can be operated mobile in one-hand or be mounted on Stan-dard size or XL size XYZ-system stands.

A wide range of extra accessories are available to meet your specific optical Inspection requirements and needs.

Mobile and Stationary Configurable

Tiniest probeMost flexibleBest picture”

Extensive system

Ordering information: Item Article Nr.

BGA Inspection Systems: Optilia Digital BGA Inspection System, XL, ESD-Protected

Optilia Digital BGA Inspection System, Exclusive, ESD-ProtectedOptilia Digital BGA Inspection System, Standard, ESD-protectedOptilia Digital BGA Inspection System, Basic, ESD-protected

OP-019 256OP-019 156OP-019 155OP-019 185

Accessories: Side Viewing BGA lens with Ultra Small Size 90° probeSide Viewing BGA lens with Small Size 90° probeSide Viewing BGA lens with Standard Low Aperture 90° probeUltra Small Size 90° Probe for BGA lens (spare part)Small Size 90° Probe for BGA lens (spare part)Low Aperture 90° Probe for BGA lens (spare part)BGA Background Illuminator, AttachableBrush Light, White LED, with DC-adapterDC-adapter for Brush-Light (spare part)Brush Light fibers with adapter (64 fibers)Optipix Full, image view, capture and measurement softwareOptipix Full, with Databse image capture & measurement softwareUSB Image capture foot-switch for OptiPixExtra large Rack&Pinion Boom Stand, Coarse/fine movementStand for Brush LightPCB Holder, ESD-ProtectedPrecision XY-board, 25x25mm travel with Quick feed micrometersAluminum Transport Case for BGA, 450x350x250 with Foam inlet

OP-006 570OP-006 560OP-006 550OP-006 571OP-006 561OP-006 551OP-006 420OP-006 180OP-006 280OP-006 418OP-006 119OP-006 121OP-006 369OP-006 200OP-006 135OP-006 202OP-006 109OP-006 193

BGA lens matrix:

* OP-006 561 , Small Size Optical Probe

* OP-006 571, Ultra Small Size Optical Probe

* Items can also be ordered as spare parts

OP-019 197, Flexia Definition Digital 5Mp camera, HMOP-019 191, Flexia Definition Digital 5.0Mp camera OP-019 152, Flexia Definition Analouge PAL, HM OP-019 001, Flexia Definition Analogue PAL

OP-006 550, Side Viewing BGA Lens, Low Aperture

OP-006 560, Side Viewing BGA Lens, Small Size

OP-006 570, Side Viewing BGA lens, Ultra Small Size

* OP-006 551, Standard Low-aperture Optical Probe

Video Microscopes BGA lenses Optical Probes

Optilia Instruments AB Djupdalsvägen 22, SE-192 51 SollentunaSwedenPhone: +46 8 35 33 60Email: info@optilia.eu Web: www.optilia.eu

For detailed specification of the Flexia Definition cameras and BGA lenses please refer to product data sheets.

Specification of BGA optical Probes:

BGA Optical Probes Low Apreture Small Size Ultra Small SizeMagnification* ~ 280x – 5x ~ 350x – 25x ~ 350x – 25x Focusing range ~ 0.5 – 100 mm ~ 0.3 – 40 mm ~ 0.2 – 40 mmField of View ~ 1.2 – 50 mm ~ 1.0 – 20 mm ~ 1.0 – 20 mm Required free Working Area** ~ 1.2 - 2.2 mm ~ 1.0 - 1.5 mm ~ 0.6 - 0.8 mmThickness of optical probe 2.2 mm 1.5 mm O.8 mmWidth of optical probe 7.1 mm 6.0 mm 3.4 mmFoot print of optical probe O.8x7.1 mm O.8x6.0 mm 0.4x3.4 mmWeight 10 gr 10 gr 10 gr

** Minimum required free area depends on surrounding component heights* Attached to Flexia Definition HM

Digital Video MicroscopeImage Sensor Colour 5.0 mega pixel 2592(H) x1944 (V) USB2.0 interfaceStorage environment -10° to +60° C, Max 98% RH, non-condensingOperating environment 0° to +45° C, Max 95% RH, non-condensing

BGA Inspection Lenses Ultra Small Size 90º side-view ProbeSmall Size 90º side-view ProbeStandard 90º side-view Probe

Product matrix:

State of the art BGA Lenses with a wide range of Side-view Probes for reliable Visual Inspection of solder joints of BGA, uBGA, CSP and Flip-Chip packages with stand-off down to 0.04 mm (40 microns). The interchangeable Optical Probes are key elements in the Optilia BGA Inspection system and are easily attached to Flexia 5.0 mega pixel Digital Video Inspection Microscopes.

The meticulous design of the Optilia BGA Inspection Systems provides great flexibility from the combination of the BGA Lens, which gives the highest image quality and the ultra slim design of the Optilia Optical Probes that allows solder bump inspection of very dense PCB designs. Ultra Small Size BGA proble needs only 0.8mm free space to produce a brigh image of the solder bumps underneath BGA uBGA or CSP packages.

All Optilia BGA lenses incorporate integral high-intensity and long-life LEDs with electronic shutter control, delivering optimum white illumination via the probes’ integral light guides without the need of an external light source. Magnification of the lenses can be changed from approximately 5x (~50 mm working distance) to 350x (~0.3 mm working distance).

Optilia BGA lenses and Optical Probes are constructed using ESD-protected metallic housing and precision optics with mechanical shock protection.

* OP-006 561 , Small Size Optical Probe

* OP-006 571, Ultra Small Size Optical Probe

* Items can also be ordered as spare parts

OP-019 197, Flexia Definition Digital 5Mp camera, HMOP-019 191, Flexia Definition Digital 5.0Mp camera OP-019 152, Flexia Definition Analouge PAL, HM OP-019 001, Flexia Definition Analogue PAL

OP-006 550, Side Viewing BGA Lens, Low Aperture

OP-006 560, Side Viewing BGA Lens, Small Size

OP-006 570, Side Viewing BGA lens, Ultra Small Size

* OP-006 551, Standard Low-aperture Optical Probe

Empowering your Vision!

Video Microscopes BGA lenses Optical Probes

Optilia Instruments AB Djupdalsvägen 22, SE-192 51 Sollentuna, Sweden.Phone: +46 8 35 33 60Email: info@optilia.eu Web: www.optilia.eu

Reseller:

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Dimensions:

Dimensions are in mm

BGA Optical Probes Low Apreture Small Size Ultra Small SizeMagnification* ~ 280x – 5x ~ 350x – 25x ~ 350x – 25x Focusing range ~ 0.5 – 100 mm ~ 0.3 – 40 mm ~ 0.2 – 40 mmFieldd of View ~ 1.2 – 50 mm ~ 1.0 – 20 mm ~ 1.0 – 20 mm Required free Working Area** ~ 1.2 - 2.2 mm ~ 1.0 - 1.5 mm ~ 0.6 - 0.8 mmThickness of optical probe 2.2 mm 1.5 mm O.8 mmWidth of optical probe 7.1 mm 6.0 mm 3.4 mmFoot print of optical probe O.8x7.1 mm O.8x6.0 mm 0.4x3.4 mmWeight 10 gr 10 gr 10 gr

BGA Lenses

Incident Front Illumination Built-in long life twin LEDs via micro prisms. Cool white.

Attachable Transmitted Background Illumination Attachable long life power LED via micro prism. Cool white.

Stand-alone Transmitted Background Illumination Brush-light long life power LED via optical fibers. Cool white.

Light intensity control system Individually adjustable front and back light with electronic dimmer.

Power source - Front light via Camera (USB2.0 bus of host computer).- Back lights via external power supply.- Brush light via battery or external power supply.

Size and Weight 165x50x36 mm (LxHxW), 200 g maximum.

** Minimum required free area depends on surrounding component heights

Digital Video MicroscopeImage Sensor Colour 5.0Mpixel CMOS (2592x1944) USB2.0 interface.Storage environment -10° to +60° C, Max 98% RH, non-condensing.Operating environment 0° to +45° C, Max 95% RH, non-condensing.

* Attached to Flexia Definition HM

Ultra Smal Size Optical Probe BGA Inspection lens

Clamps for attachment to Video Microscope

Focus Adjustment Ring

Zoom Factor mark and Position Locking Screw

Exchangeable Optical Probe

Front Illumination Light Guides

Optical tip with Micro Prisms