Flat Rates - Wacker Neuson · PDF fileFLAT RATES - June 2008 ... units smaller than 8 HP. ... MAG 5 Repair Ignition System 8 Repair Air Filtration System 3

TSEB 2/11 06/08

Flat Rates

FLAT RATES - June 2008

2 TSEB 2/11 06/08

This schedule is designed to serve as a guide when estimating the time needed to repair a WACKER NEUSON machine. It may be used for billable and/or warranty repairs. The times are based on technicians experienced with WACKER NEUSON equipment using hand tools and WACKER NEUSON service tools – working on a clean machine. The rates are in tenths of an hour: i.e., 25 equals two and a half-hours.

R & R – stand for Remove and Replace. Estimate time – maximum of 1 hr allowed depending upon machine and failure (must be noted in description) Test and Adjust – means running a machine and checking that it performs to its rated Specifications, making any small adjustments that it may need. 0.5 maximum allowed depending upon machine. Must be noted in description of warranty claim. Small Machine – refers to all electric hand tools, two-cycle power equipment, and units smaller than 8 HP. Large Machine – refers to all products powered by engines larger than 8 HP. We have grouped repairs by machine systems. For example, if you need to replace the throttle cable on a machine, the operation would be Repair Throttle Assembly. If you need to replace the V-belt and clutch on a machine, the only operation time you would use is R & R Clutch – obviously you would need to remove the belt to remove the clutch.


TSEB 2/11 06/08 3

FLAT RATE INDEX

BREAKERS............................................................................ page 4 ENGINES – TWO CYCLE GASOLINE................................... page 5 ENGINES – FOUR CYCLE GASOLINE ................................. page 6 ENGINES – DIESEL............................................................... page 7 GENERATORS and LIGHT TOWERS ................................... page 8 PLATES.................................................................................. page 9 PUMPS................................................................................... page 10-11 RAMMERS ............................................................................. page 12 ROLLERS............................................................................... page 13-15 SAWS – CUT OFF ................................................................. page 16 SAWS- FLOOR……………………………………………………page 17 SCREEDS .............................................................................. page 18 TROWELS.............................................................................. page 19 VIBRATORS........................................................................... page 20

EXCAVATORS…………………………………………………….page 21-23


4 TSEB 2/11 06/08

BREAKERS JOB DESCRIPTION MODELS

BH23 BH24

EH 9 BL EHB11

B/BL/BLS EH27

R & R Engine 10 - - R & R Clutch 15 - - R & R Fuel Tank 5 - - R & R Brushes - - 6 R & R Control Switch - 4 5 Repair Handle Assembly 5 4 8 Repair Percussion System 8 8 8 Repair Crankcase Assembly 25 10 15 Repair Electric Motor - 10 20 Replace Converter - 4 -

Time intervals given in 1/10-hour increments.


TSEB 2/11 06/08 5

ENGINES - 2 CYCLE GASOLINE JOB DESCRIPTION MODELS:

WM80

Major Engine Overhaul (Crankshaft, Bearing, Cyl., Piston)

30

R & R Piston and Cylinder 10 Replace Piston Rings 10 R & R Crankshaft Seal - PTO 3 R & R Crankshaft Seal - MAG 5

Repair Ignition System 8 Repair Air Filtration System 3 Rebuild Carburetor 5 Replace Carburetor 5 Replace Silencer (Muffler) 3 Repair Recoil Starter 5 Replace Recoil Starter 3 R & R Clutch 2



6 TSEB 2/11 06/08

ENGINES - 4 CYCLE GASOLINE JOB DESCRIPTION MODELS:

SINGLE CYL. (1)

MULTI CYL. (1)

Wacker Single cyl

Wacker Multi cyl

Complete Engine Overhaul 30 45 30 45 R & R Piston/Rings 20 30 20 30 Replace Crankshaft 15 19 15 19 Replace Oil Pump Assembly - 6 - 6 Repair Cylinder Head Valves (per cylinder) 7 11 10 11

Engine Tune-Up (Change oil and spark plug, clean air filter, check RPM, valve clearance, spark and compression)

10 12 10 12

R & R Ring Gear/Flywheel 5 6 5 6 Repair Governor System 6 6 6 6 Alternator Testing - 5 - 5 Repair Alternator System - 10 - 10 Repair Electric Starter 4 4 - 4

Repair Ignition System 5 10 5 10 Replace Carburetor 6 6 6 6 Rebuild Carburetor 10 10 10 10 Repair Oil Alert 10 10 5 5 Replace Recoil Starter 5 5 5 5 Repair Recoil Starter 5 5 5 5 Repair Air Filtration System 2 5 2 5 R & R Fuel Tank 3 - 3 - Replace Exhaust Silencer 4 4 4 4


(1) Warranties are to be directed to the engine vendor.


TSEB 2/11 06/08 7

ENGINES - DIESEL JOB DESCRIPTION MODELS:

SINGLE CYL. (1)

MULTI CYL. (1)

Yanmar L-Series

(1)

Complete Engine Overhaul 80 120 80 R & R Piston and Cylinder (per cylinder)

20 30 30

Repair Cylinder Head Valves (per cylinder)

10 10 15

R & R Ring Gear/ Flywheel 15 15 15 Repair Injection System (per cylinder)

10 15 10

Engine Tune-Up (Change oil; check filters, RPM, Compression and valve clearance)

10 20 10

Repair Governor System 20 20 10 Repair Alternator System 10 15 N/A

R & R Electric Starter 5 5 N/A Repair Electric Starter 10 10 N/A Repair Rewind Starter 5 - 5 Repair Exhaust System 5 5 3


(1) Warranties are to be directed to the engine vendor.


8 TSEB 2/11 06/08

GENERATORS AND LIGHT TOWERS JOB DESCRIPTION MODELS:

Air Cooled

Liquid Cooled

Light Tower

R & R Engine 20 80 60 Repair Exhaust System - 10 5 Repair Fuel Tank Assembly 3 20 10 Replace Frame/Shockmounts 5 10 10 R & R Rotor 15 70 50 Flash Windings 2 5 5 Repair Econo-Throttle System 7 - - Minor Control Panel Repair (R & R one or two components)

5 5 5

Major Control Panel Repair (R & R.Q.D. or wiring harness)

10 10 10

Repair Cooling System - 20 20 R & R Air Filter 2 2 2 R & R Fuel Filter - 2 2 R & R Oil Filter 3 3 3 R & R Mast Cable - - 15 R & R Mast - - 30 R & R Lamp Fixture - - 5 R & R Lamp - - 2 Repair Brake System - ACTUAL -

Repair Trailer Assembly - ACTUAL ACTUAL Replace Plastic Diodes - 15 - R & R Voltage Regulator - 10 - R & R ECM - 15 - R & R E-Stop Switch - 10 - R & R Lug Door Switch - 10 - R & R Main Breaker - 10 - R & R Transformer - - 20



TSEB 2/11 06/08 9

PLATES

JOB DESCRIPTION MODELS:

WP1550 WP1540

BPU 2540 3050

BPU/DPU 5045 3545 4045

DPU 5045 6055

DPU 7060

DPU 100/70

Value Plates

R & R Engine 6 10 10 10 10 10 6 R & R Clutch 5 5 5 6 7 - 5 Repair Clutch 8 8 8 10 10 - - R & R Belt Guard 2 3 5 5 5 - 8 R & R V-Belt(s) 3 5 5 5 6 - 5 Repair Guide Handle 2 10 10 10 15 15 2 Repair Control Head - 10 10 10 - 10 - Rebuild Exciter Assembly 15 25 35 35 45 45 10 R & R Shockmounts 10 15 20 30 20 20 8 R & R Base Plate 15 20 20 20 30 30 10 R & R Skirt - - 3 4 4 5 - R & R Engine Console 8 15 20 20 25 30 8 R & R Engine Covers - - - 2 4 2 - R & R Lift Cage 5 5 5 5 5 5 5 R & R Hydraulic Hose - 15 15 15 15 - - R & R Battery - - - 5 5 5 - Repair Water System 5 - - - - - 5 Repair Remote Throttle - 5 5 5 10 10 - Repair Remote Control - - - - 10 - - R & R Plate Extensions - - 5 5 5 5 -



10 TSEB 2/11 06/08

PUMPS

JOB DESCRIPTION MODEL:

PG 2/3 PT 2/3 PT 4 PT 6 PD 2/3

R & R Engine 15 15 20 15 Pump Tune-Up (Change lubricants, shim volute, check RPM and test performance)

10 10 15 10

Total Pump End Rebuild 20 25 40 35 R & R Impeller/Mech. Seal 7 7 10 - Shim Volute Insert 2 2 4 - R & R Cover Volute 5 5 5 - R & R Drive Coupling - - 15 - Repair Bearing Housing - - 25 - R & R Diaphragm - - - 7 Repair Gear Case - - - 20 R & R Nipple/Flapper Valve 3 3 5 4 R & R Frame/Shockmounts 6 7 - - Repair Engine Controls - - 10 - Repair Trailer - - ACTUAL - - - - - - - - - - - - - - - - -



TSEB 2/11 06/08 11

PUMPS (Submersible)

JOB DESCRIPTION MODEL:

PS2 400 PS2 500 PSA2 500 PS2 750 PS3 1500

PS3 2200 3 Phase STP/ASP

R & R Impeller 5 5 5 7 7 7 R & R Strainer 2 2 2 2 2 - R & R Volute 8 8 8 8 10 - R & R Nipple 2 2 2 2 2 3 R & R Power Cord 3 3 3 5 5 4 R & R Capacitors/Cntrl Board 7 7 7 5 - 4 R & R Thermal Switch - - 3 10 6 4 R & R Centrifugal Switch 10 10 10 1.5 - 4 R & R Rotor 10 10 10 13 10 10 R & R Stator 15 15 15 22 20 10 R & R Mechanical Seal - - 10 13 10 7 R & R Oil Lifter - - - 10 12 - Change Voltage / PS3 1500 only

- - - 7 - -

R & R Float Control / PSA2 500 only

- 5 - - - -

Pump Tune-Up (Change lubricants, shim volute, check RPM and test performance)

- - - - - 5

Total Pump End Rebuild - - - - - 20



12 TSEB 2/11 06/08

RAMMERS JOB DESCRIPTION MODELS:

ES 45Y ES 52Y BS 52Y

BS 500 BS 600 BS 700

BS 500 Oi BS 600 Oi BS 700 Oi

BS 65Y DS720 BS 50-2 BS 60-2 BS 70-2

BS 50-4 BS 60-4

R & R Engine/Motor 7 7 7 7 2 7 7 R & R Crankgear 5 5 5 5 5 5 5 Replace Clutch Drum/Seal 15 15 15 15 15 15 15 Major Crankcase Repair (Replace bearings) 20 20 20 20 20 20 20 R & R Bellows 7 7 7 7 7 7 7 Repair Percussion System 20 25 25 25 25 25 25 R & R Protective Pipe 15 20 20 12 12 20 20 R & R Shoe 3 3 3 3 3 3 3 Change System Oil 2 2 2 2 2 2 2 Repair Throttle Assembly 3 3 3 3 3 3 3 Repair Fuel Tank Assembly 3 3 3 3 3 3 3 R & R Guide Handle 5 5 5 5 5 5 5 R & R Shockmounts 5 5 5 5 5 5 5 Replace Power Cord/Switch 10 - - - - - -



TSEB 2/11 06/08 13

ROLLERS JOB DESCRIPTION MODELS:

RD 11 RD880

RS800 RSS800

RT560 RT820

RT 56SC RT 82SC RD7 RD15 RD25

R & R Engine 20 8 10 50 15 30 80 Repair Exciter Assembly 25 30 80 60 26 30 40 Lubricate Exciter (Per drum) 10 2 15 15 - 3 3 R & R Exciter Motor 10 - 35 25 12 11 11 R & R Exciter Pump 12 - 10 10 15 16 20 R & R Drive Pump 10 10 10 10 15 32 25 R & R Drive Motor 20 - 35 35 30 15 15 Repair Remote Throttle 5 - 5 5 6 6 7 R & R Drum Roller Bearing (Per drum)

30 20 40 40 30 26 30

Repair Scraper Bars 5 3 5 5 5 5 7 R & R Toothed Belt - 10 - - - - - Repair Transmission Assy. - 30 - - - - - R & R Shockmounts 10 15 20 20 10 15 15 Repair Sprinkler System 10 3 - - 5 10 10 R & R Control Cables - - - - 10 - - Change Hydraulic Oil 5 - 5 5 8 7 9 R & R Exciter Clutch 20 - 15 - - - - R & R Steering Cylinder 5 - 5 5 - 5 7 R & R Hydraulic Hose 5 - ACTUAL ACTUAL 5 ACTUAL ACTUAL

R & R Hydraulic Valve 5 - 20 20 25 20 12 R & R Hydraulic Manifold 4 - 24 22 - - - Repair Hydraulic Manifold 4 - 25 - - - - R & R Steering Valve 20 - - -- - 20 25 Repair Articulation Joint 30 - 30 30 - 32 40 Repair Backup Bar - - 10 - 12 - - Repair Directional Control 10 10 - - 20 15 16 R & R Ignition Switch 10 5 5 5 - 7 7



14 TSEB 2/11 06/08


RD11 RD880

RS800 RSS800

RT560 RT820

RT 56SC RT 82SC RD7 RD15 RD25

Repair Remote Control Sys. - - 10 10 - - - Repair Handle Assembly - 15 - - ACTUAL - -



TSEB 2/11 06/08 15


RD12 RD16 RD27

R & R Engine 20 50 80 Repair Exciter Assembly 25 30 40 Lubricate Exciter (Per drum) 10 3 3 R & R Exciter Motor 10 11 11 R & R Exciter Pump 12 16 20 R & R Drive Pump 10 32 25 R & R Drive Motor 20 15 15 Repair Remote Throttle 5 6 7 R & R Drum Roller Bearing (Per drum)

30 26 30

Repair Scraper Bars 5 5 7 R & R Shockmounts 10 15 15 Repair Sprinkler System 10 10 10 R & R Control Cables - - - Change Hydraulic Oil 5 7 9 R & R Exciter Clutch 20 - - R & R Steering Cylinder 5 5 7 R & R Hydraulic Hose 5 ACTUAL ACTUAL

R & R Hydraulic Valve 5 20 12 R & R Hydraulic Manifold 4 - - Repair Hydraulic Manifold 4 - - R & R Steering Valve 20 20 25 Repair Articulation Joint 30 32 40 Repair Directional Control 10 15 16 R & R Ignition Switch 10 7 7



16 TSEB 2/11 06/08

SAWS - CUT OFF JOB DESCRIPTION MODELS:

BTS

Repair Air Filtration System 2 Rebuild Carburetor System 8 Replace Carburetor 5 Repair Exhaust System 4 Repair Recoil Starter 5 Replace Recoil Starter 3 Repair Clutch 7 R & R V-Belt 3 Complete Saw Overhaul (Crankshaft, Bearing, Cyl., Piston)

30

R & R Piston and Cylinder 15 Repair Ignition System 7

Repair Blade Arm Assembly 8 R & R Arbor Shaft 5 R & R Fuel Tank 8 R & R Mounts 8 R & R Handle 3 R & R Fuel Line 5



TSEB 2/11 06/08 17

SAWS – FLOOR, BFS Series JOB DESCRIPTION MODELS:

1335/40 & 50 A/AL

1345/50 AS/ALS

1318 2020

Repair Blade Lift Assembly 15 15 ACTUAL Repair Depth Adjuster 7 7 ACTUAL R & R Throttle Cable 8 8 ACTUAL Repair Brake Device 8 8 ACTUAL R & R Engine Drive Pulley 7 7 ACTUAL Repair Belt Tightener 10 10 ACTUAL R & R V-Belt(s) 10 10 ACTUAL R & R Blade Shaft Pulley 10 10 ACTUAL R & R Arbor Shaft Assembly 10 10 ACTUAL Repair Dash Panel 5 10 ACTUAL Repair Blade Assembly 5 5 ACTUAL Reverse Blade Guard 7 7 ACTUAL Repair Water System 5 5 ACTUAL R & R Wheels 8 8 ACTUAL R & R Handle 3 3 ACTUAL R & R Drive - 15 ACTUAL R & R Battery - 5 ACTUAL



18 TSEB 2/11 06/08

SCREEDS JOB DESCRIPTION MODELS:

SP/HP/HPG SC/HC SE/HE Wet Screed

R & R Engine 7 - - 7 R & R Belt 8 - - - R & R Pulley 10 - - - R & R Clutch 5 - - 10 R & R Bearing (Pillow) 10 10 10 - R & R Bearing (Flange) 5 5 5 - R & R Shaft / Weights 10 10 10 15 R & R Blade (T) 8 8 8 - R & R Blade (L) 8 8 8 5

R & R Winch 5 - - - R & R Cable 5 - - 5 R & R Frame End Support 8 - 5 3 R & R Strut 3 3 3 - R & R Exciter 10



TSEB 2/11 06/08 19

TROWELS JOB DESCRIPTION MODELS:

CT30 CT36 CT48 CRT36 CRT48-31

R & R Engine 6 6 6 10 20 R & R Clutch 3 3 3 10 10 R & R Beltguard 2 2 2 4 4 R & R V-Belt 3 3 3 15 15 Repair Remote Throttle 3 3 3 7 7 R & R Gear Box 10 10 10 10 10 Repair Transmission Assy. 25 25 25 25 25 Repair Guide Handle Assy. 7 7 7 10 10 Repair Arm Pitch Mechanism 10 10 10 15 15 R & R Trowel Blades 3 3 3 10 10 R & R Drive Couplers - - - 10 10 Replace Drive Pulley 5 5 5 20 20 R & R Spiders 10 10 10 15 15 R & R Jackshaft/Bearings - - - 15 15 R & R Blade Rings - - 8 - 5 Repair Crosshead - - - 10 10 Change Lower Steering Control Arm - - - 10 10 R & R Fuel Tank 5 5 5 5 10

Time intervals given in 1/10 hour increments


20 TSEB 2/11 06/08

VIBRATORS JOB DESCRIPTION MODELS:

HMS IREN IRFUN

Lubricate Head 2 5 5 Repair Cord/Switch Box 6 10 10 Repair/Grease Flexshaft 4 - - Repair Head (Bearings & Seals) 6 10 10

Repair Motor Assembly 10 15 15 R & R Brushes 2 - -



TSEB 2/11 06/08 21

EXCAVATORS JOB DESCRIPTION MODELS:

1404 3503 38z3 50z3 8003

R&R Track- Rubber 7.5 7.5 7.5 7.5 10 R&R Track- Steel 20 20 20 20 20 R&R Support Roller 2.5 2.5 2.5 2.5 2.5 R&R Rollers 7.5 7.5 7.5 7.5 7.5 Adjust Track Tension 1 1 1 1 1 R&R Drive Motor 20 20 20 20 25 R&R Dozer Blade Cylinder 10 10 10 10 10 Repair Dozer Blade Cylinder 27.5 27.5 27.5 27.5 25 R&R Dozer Blade 20 20 20 20 20

R&R Ring Gear- Swivel Main 140 140 140 140 140 R&R Boom Offset Cylinder 20 20 20 20 25 Repair Boom Offset Cylinder 32.5 32.5 32.5 32.5 40 R&R Boom Pivot 50 50 50 50 60 R&R Boom Pivot Bushings 60 60 65 65 75 R&R Counterweight -ACTUAL- 5 5 5 5 R&R Diesel Tank -ACTUAL- -ACTUAL- 25 25 25 R&R Hydraulic Reservoir -ACTUAL- -ACTUAL- 40 40 50 R&R Boom Cylinder 10 10 10 10 12.5 Repair Boom Cylinder 25 25 25 25 27.5 R&R Dipper Stick Cylinder 12.5 12.5 12.5 12.5 12.5 Repair Dipper Stick Cylinder 25 25 25 25 27.5 R&R Bucket Cylinder 12.5 12.5 12.5 12.5 15 Repair Bucket Cylinder 25 25 25 25 27.5 R&R Boom 60 60 60 60 60 R&R Dipper Stick 30 30 30 30 35



22 TSEB 2/11 06/08


1404 3503 38z3 50z3 8003

R&R Bushing Boom -ACTUAL- -ACTUAL- -ACTUAL- -ACTUAL- -ACTUAL- R&R Bushing Dipper Stick 50 50 50 50 60 Complete cab Removal - 60 60 60 60 R&R Radio - 2.5 2.5 2.5 2.5 R&R Wiper Motor - 5 5 5 5 R&R Heater Motor - 15 15 15 15 R&R Safety Switch 1.5 1.5 1.5 1.5 1.5 R&R Var. Displacement Pump - 35 35 35 35 R&R Gear Pumps 7.5 7.5 7.5 7.5 10

R&R Swivel Joint 40 40 20 20 20 R&R Dozer Blade Valve -ACTUAL- -ACTUAL- -ACTUAL- -ACTUAL- -ACTUAL- R&R Main Valve 40 40 40 40 50 R&R Pilot Supply Block 30 5 5 5 5 R&R Oil Cooler 5 5 5 5 20 R&R Turning Motor Assembly 30 20 20 20 30 R&R Selector Valve 30 10 10 10 10 R&R Travel Pilot Valve 30 10 10 10 10 R&R Aux. Pilot Control Valve 30 10 10 10 10 R&R HP Hose- Drive Pump -ACTUAL- 30 30 30 30 R&R Pressure hose- Gear Pump 10 10 10 10 10 R&R Boom Cylinder Hose 10 10 10 10 10 R&R Dipper Cylinder Hose 10 10 10 10 10 R&R Engine 60 60 60 60 60 R&R Engine Oil Cooler/ Radiator 30 20 20 20 20 R&R Muffler 5 5 5 5 5



TSEB 2/11 06/08 23


1404 3503 38z3 50z3 8003

R&R Muffler/ Bracket 25 25 25 25 25 Replace Oil Filter & Oil 5 5 5 5 5 Replace Fuel Filter 1 1 1 1 1 R&R Air Cleaner 10 10 10 10 10 Replace Air Filter 1.5 1.5 1.5 1.5 1.5 Adjust Throttle 2.5 2.5 2.5 2.5 2.5 Replace Fan Belt 40 5 5 5 5 R&R Alternator or A/C Belt 40 5 5 5 5 R&R A/C Idler Pulley - 5 5 5 5

R&R Fuel Tank 35 35 35 35 35 A/C Evacuate/Fill/Check - 15 15 15 15 Remove Heater or Heater/AC - 15 15 15 15 R&R Expansion Valve- Includes Evacuating and Charging

- 22.5 22.5 22.5 22.5

R&R Blower Motor Assembly- Includes R&R Housing - 20 20 20 20 R&R Evaporator/Heater Core- Includes R&R Housing - 20 20 20 20 R&R Blower Fan- Includes R&R Housing - 20 20 20 20 R&R Compressor- Includes Evacuating and Charging - 25 25 25 25 R&R Receiver Drier- Includes Evacuating and Charging - 20 20 20 20 R&R Condensor- Includes Evacuating and Charging - 30 30 30 30 R&R A/C-Heater Filter - 7.5 7.5 7.5 7.5


Documents

Flat Rates - Wacker Neuson · PDF fileFLAT RATES - June 2008 ... units smaller than 8 HP. ... MAG 5 Repair Ignition System 8 Repair Air Filtration System 3