Flame Spray Technologies Reference · PDF fileReference List FST has supplied 75 ... Turnkey projects & Stand-alone systems Projects involved know-how transfer Aero-Engine projects

The Power of PartnershipThe Power of Partnership

Flame Spray TechnologiesFlame Spray TechnologiesReference ProjectsReference Projects


Reference List Reference List FST has supplied 75+ systems worldwideFST has supplied 75+ systems worldwide

Systems have most recently been installed in Europe, USA, FE, SESystems have most recently been installed in Europe, USA, FE, SEA, A, and the Middle East demonstrating Global penetration for the Groand the Middle East demonstrating Global penetration for the Group up into many key Customers.into many key Customers.

APS APS –– VPS VPS –– LPPS LPPS -- HVOF (JP5000 HVOF (JP5000 -- Diamond Jet Diamond Jet –– JetKoteJetKote) ) ––

ColdGasColdGas –– Arc Arc –– FWFW

Turnkey projects & StandTurnkey projects & Stand--alone systemsalone systems

Projects involved knowProjects involved know--how transferhow transfer

AeroAero--Engine projectsEngine projects

IGT projectsIGT projects

OEM projectsOEM projects


•• TurbocareTurbocare (Siemens) (Siemens)

•• GE Power SystemsGE Power Systems

•• GE GE NuoveNuove PignonePignone

•• Wood GroupWood Group

•• ChromalloyChromalloy

•• Rolls RoyceRolls Royce

•• PTCPTC

•• Flame SprayFlame Spray

•• CTSCTS

•• HSKHSK

Reference List (summary)Reference List (summary)

•• MTUMTU

•• TocaloTocalo

•• FWGFWG

•• AtlaAtla

•• CCSCCS

•• AmatechAmatech

•• Turbine Services Thailand (TST)Turbine Services Thailand (TST)

•• TACR/SiemensTACR/Siemens

•• Airfoil Technology Int.Airfoil Technology Int.

•• Diffusion AlloysDiffusion Alloys


GermanyGermany

IndustryIndustry :: Job Shop, specialized in the Job Shop, specialized in the steel and paper industrysteel and paper industry

ApplicationsApplications :: General EngineeringGeneral Engineering

EquipmentEquipment :: Two fully Integrated HVOF cells;Two fully Integrated HVOF cells;Two fully integrated Plasma cells;Two fully integrated Plasma cells;Arc spray, Flame Wire/PowderArc spray, Flame Wire/Powder

Materials Materials :: Metals/Alloys, Ceramics, Metals/Alloys, Ceramics, Carbides, etc.Carbides, etc.


United StatesUnited States

IndustryIndustry :: Job Shop, specialized in IGT, Job Shop, specialized in IGT, Power Generation, Oil IndustryPower Generation, Oil Industry

ApplicationsApplications :: General Engineering, transition General Engineering, transition ductsducts, combustion liners, etc., combustion liners, etc.

EquipmentEquipment :: One fully integrated HVOF cell;One fully integrated HVOF cell;One fully integrated MOne fully integrated M--APS45 APS45 Plasma cellPlasma cell

MaterialsMaterials :: Metals/Alloys, YSZ, Ceramics, Metals/Alloys, YSZ, Ceramics, CarbidesCarbides


ScotlandScotland

IndustryIndustry :: Gas Turbine RepairGas Turbine Repair

ApplicationsApplications :: General Aerospace and IGT General Aerospace and IGT gas turbine componentsgas turbine components

EquipmentEquipment :: One fully integrated MOne fully integrated M--APS45 APS45 Plasma cell;Plasma cell;Flame Wire/PowderFlame Wire/Powder

Materials Materials :: Metals/Alloys, Ceramics, CarbidesMetals/Alloys, Ceramics, Carbides


ItalyItaly

IndustryIndustry :: Job Shop, specialized in Oil Job Shop, specialized in Oil industry, Gas Turbine Industryindustry, Gas Turbine Industry

ApplicationsApplications :: General ComponentsGeneral Components

EquipmentEquipment :: Extended range of Thermal Extended range of Thermal Spray cells, including HVOF, Spray cells, including HVOF, Plasma, Electric Arc, Flame Plasma, Electric Arc, Flame Wire/PowderWire/Powder



ItalyItaly

IndustryIndustry :: UniversityUniversity

ApplicationsApplications :: General Engineering, Applied General Engineering, Applied Research & DevelopmentResearch & Development

EquipmentEquipment :: HVOF coating cellHVOF coating cell



United KingdomUnited Kingdom

IndustryIndustry :: Formula 1 Racing EnginesFormula 1 Racing Engines

EquipmentEquipment :: MPMP--100 APS Plasma coating cell100 APS Plasma coating cell


JapanJapan

IndustryIndustry :: General Job Shop General Job Shop

ApplicationsApplications :: IGT and General Components, IGT and General Components,

EquipmentEquipment :: MM--APS60/II Plasma Spray cellAPS60/II Plasma Spray cell



HungaryHungary

IndustryIndustry :: Industrial Gas TurbineIndustrial Gas Turbine

ApplicationsApplications :: IGT components, including IGT components, including combustion liners and combustion liners and transition ductstransition ducts

EquipmentEquipment :: Two fully integrated plasma Two fully integrated plasma spray cells, incl. Mspray cells, incl. M--APS 60/IIAPS 60/II

ExtraExtra :: Complete coating laboratories, Complete coating laboratories, transfer of coating and transfer of coating and application knowapplication know--howhow




IndustryIndustry :: Industrial Gas TurbineIndustrial Gas Turbine

ApplicationsApplications :: IGT componentsIGT components

EquipmentEquipment :: One One fully integrated plasma & fully integrated plasma & HVOF spray cell, incl. HVOF spray cell, incl. MPMP--100100--APS/HVOF systemAPS/HVOF systemJP5000/F4/F1/3MB/9MB gunsJP5000/F4/F1/3MB/9MB guns




IndustryIndustry :: IGT repairIGT repair

ApplicationsApplications :: IGT components, IGT components,

EquipmentEquipment :: MPMP--100100--APS/HVOF systemAPS/HVOF systemF4, F1, 3MB, 9MB, SGF4, F1, 3MB, 9MB, SG--100, JP5000100, JP5000IRB2400 robotIRB2400 robot

ExtraExtra :: System IntegrationSystem Integration


United Arab EmiratesUnited Arab Emirates

IndustryIndustry :: IGT repairIGT repair

ApplicationsApplications :: IGT components, IGT components,

EquipmentEquipment :: MPMP--100100--APS turnkey systemAPS turnkey systemIRB2400 robot with Indexing IRB2400 robot with Indexing turntableturntable


UKUK

IndustryIndustry :: Automotive Automotive

ApplicationsApplications :: R&D R&D

EquipmentEquipment :: MPMP--100100--APS/ColdGas APS/ColdGas turn key systemturn key system


Hungary (GE)Hungary (GE)

IndustryIndustry :: Industrial Gas Turbine OEMIndustrial Gas Turbine OEM

ApplicationsApplications :: IGT components IGT components

EquipmentEquipment :: MPMP--100100--APS/JP5000 turnkey systemAPS/JP5000 turnkey systemMotomanMotoman robot with robot with univuniv. turntable. turntable


Thailand (Wood Group)Thailand (Wood Group)

IndustryIndustry :: Industrial Gas Turbine RepairIndustrial Gas Turbine Repair


EquipmentEquipment :: MPMP--100100--APS/DJ turnkey systemAPS/DJ turnkey systemABB robot on track motion with ABB robot on track motion with tilting/indexing turntable (Quick tilting/indexing turntable (Quick Exchange)Exchange)


Scotland (RollsScotland (Rolls--Royce)Royce)

IndustryIndustry :: AeroAero--Engine OEMEngine OEM

ApplicationsApplications :: AeroAero--Engine components Engine components

EquipmentEquipment :: 2 ea. 2 ea. MPMP--100100--APS turnkey systemsAPS turnkey systemsABB robot with UT1 indexing ABB robot with UT1 indexing turntableturntable


United Arab Emirates (MJB/United Arab Emirates (MJB/ChromalloyChromalloy))



EquipmentEquipment :: MPMP--100100--APS/HVOF turnkey systemAPS/HVOF turnkey systemABB robot with UT2 indexing/tilting ABB robot with UT2 indexing/tilting turntableturntable


Singapore (Airfoil Technology Int.)Singapore (Airfoil Technology Int.)

IndustryIndustry :: AeroAero--Engine OEMEngine OEM

ApplicationsApplications :: Manufacturer AeroManufacturer Aero--Engine PartsEngine PartsCoating of Seal Rings Coating of Seal Rings

EquipmentEquipment :: MPMP--100100--APS turnkey systemAPS turnkey systemABB robot with UT1 turntable ABB robot with UT1 turntable mounted on track motion with mounted on track motion with separate loading stationseparate loading station



ApplicationsApplications :: IGT ComponentsIGT Components

EquipmentEquipment :: MPMP--100100--APS/HVOF turnkey systemAPS/HVOF turnkey system(APS (APS –– JP5000 )JP5000 )ABB robot with UT2 indexing/tilting ABB robot with UT2 indexing/tilting turntableturntable

Thailand (Turbine Services Thailand Thailand (Turbine Services Thailand -- TST)TST)


United Kingdom (Diffusion Alloys)United Kingdom (Diffusion Alloys)


ApplicationsApplications :: Manufacturer IGT ComponentsManufacturer IGT ComponentsCoating of IGT Blades and Vanes Coating of IGT Blades and Vanes

EquipmentEquipment :: MPMP--100100--HVOF turnkey systemHVOF turnkey systemABB robot with UT2 tilting turntable ABB robot with UT2 tilting turntable


Germany (Siemens/TACR)Germany (Siemens/TACR)


ApplicationsApplications :: Manufacturer IGT ComponentsManufacturer IGT ComponentsCoating of IGT Blades & Vanes Coating of IGT Blades & Vanes

EquipmentEquipment :: MPMP--100100--APS/HVOF turnkey systemAPS/HVOF turnkey system(APS (APS –– HVOF/K2 HVOF/K2 –– HVOF/HVOF/JetKoteJetKote))ABB robot with 2ABB robot with 2--station carousel station carousel each with UT2 indexing/tilting each with UT2 indexing/tilting turntableturntable



•• MultiMulti--Process System with 3 Processes:Process System with 3 Processes:APS APS (Ar/H2/N2/He)(Ar/H2/N2/He)HVOFHVOF JetKoteJetKote (H2/O2)(H2/O2)HVOFHVOF K2 (Kerosene/O2)K2 (Kerosene/O2)

•• Selection between 10 preSelection between 10 pre--defined Plasma Gunsdefined Plasma Guns



•• High Volume Production Coating System (High Volume Production Coating System (MCrAlYMCrAlY / TBC)/ TBC)•• IGT (Large/Medium/Small) Blades & VanesIGT (Large/Medium/Small) Blades & Vanes•• 22--Station Carousel, each station with UT2 turntableStation Carousel, each station with UT2 turntable

Rotation/Positioning/Tilting (tilt range Rotation/Positioning/Tilting (tilt range --4545ºº to +45to +45ºº) ) •• Integrated Extraction HoodsIntegrated Extraction Hoods•• External Loading/Unloading AreaExternal Loading/Unloading Area

Documents

Flame Spray Technologies Reference · PDF fileReference List FST has supplied 75 ... Turnkey projects & Stand-alone systems Projects involved know-how transfer Aero-Engine projects