FL SERIES - trackapart.co.uk · FL SERIES PNEUMATIC FOLDING MACHINE GIRBAU Crta de Manlleu, km.1 08500 VIC (Barcelona) .SPAIN 73100 Aix-Les-Bains - FRANCE Tél : 34 93 8861100

FL SERIESPNEUMATIC FOLDING MACHINE

GIRBAU

Crta de Manlleu, km.1

08500 VIC (Barcelona) .SPAIN

73100 Aix-Les-Bains - FRANCE

Tél : 34 93 8861100

Fax : 34 93 8860785 [email protected]

www.girbau.com

5D00001/F

FL0610A

1 FL0610A

PREAMBLE

On my own behalf and on behalf of the GIRBAU company I would like to

congratulate you for the purchase you have just made.

I hope this product, the result of several years' experience, will give you

complete satisfaction.

We are delighted to serve you, here is your list of principal contacts.

Technical assistance 33 (0)4 79 34 95 95

Hot line

Spare parts 33 (0)4 79 34 80 72

e-mail [email protected]

Sales 33 (0)4 79 34 80 80

Call them. They will be able to answer your questions.

Mr DARVE

MANAGING DIRECTOR

FL0610A 2

TECHNICAL MANUAL

Part 1: General Points, Construction, Operation.

Part 2: Electrical diagrams, delivered separately.

Part 3: Automation, delivered separately.

This technical manual gives detailed of all the Series FL folding machines, all

options merged.

Translation of original notice

3 FL0610A

TABLE OF CONTENTS

EC DECLARATION OF CONFORMITY ....................................................................................................7

1 INTRODUCTION.....................................................................................................................................9

1.1 WARNING .........................................................................................................................................9

1.2 GENERAL POINTS .........................................................................................................................10

1.3 SAFETY INDICATION.....................................................................................................................10

1.4 OPERATION PICTOGRAMS ..........................................................................................................11

1.5 TECHNICAL FEATURES ................................................................................................................13

1.6 VARIANTS AND OPTIONS.............................................................................................................16

1.6.1 PRIMARY FOLDING FOR FL-SMART-TYPE FOLDING MACHINE........................................16

1.6.2 PRIMARY FOLDING FOR FL-KING-TYPE FOLDING MACHINE............................................16

1.6.3 CROSS FOLDING UX2P..........................................................................................................17

1.6.4 CROSS FOLDING UX3P..........................................................................................................18

1.6.5 CROSS FOLDING MX2P............................................................................................................1

1.6.6 CROSS FOLDING MX3P..........................................................................................................23

1.6.7 RECEIVER (Option)..................................................................................................................26

2 HANDLING INSTALLATION................................................................................................................27

2.1 HANDLING ......................................................................................................................................27

2.2 PUTTING THE MACHINE IN POSITION ........................................................................................28

3 SAFETY ................................................................................................................................................38

3.1 GENERAL POINTS .........................................................................................................................38

3.2 STOPPING THE MACHINE ............................................................................................................38

3.3 INTERVENTION DURING OPERATION.........................................................................................39

3.4 POSITIONING OF EMERGENCY STOPS AND SAFETY CONTACTS .........................................40

4 PRINCIPLE AND OPERATION ............................................................................................................42

4.1 PRINCIPLE......................................................................................................................................42

4.2 CROSS FOLDING UX2P.................................................................................................................42

4.3 CROSS FOLDING UX3P.................................................................................................................44

4.4 CROSS FOLDING MX2P ..................................................................................................................1

4.5 CROSS FOLDING MX3P ................................................................................................................49

4.6 OPERATION OF FL SERIES FOLDING MACHINES .....................................................................52

5 MAINTENANCE OPERATIONS ...........................................................................................................54

5.1 General maintenance ......................................................................................................................54

5.2 Air filter/regulator maintenance........................................................................................................55

5.3 Troubleshooting...............................................................................................................................57

6 SPARE PARTS.....................................................................................................................................58

6.1 FL-SMART - FL-KING BASIC EMERGENCY KIT...........................................................................58

6.2 ROTATING CLAMP STACKER EMERGENCY KIT ........................................................................58

6.3 FL-SMART - FL-KING INDUSTRIAL MAINTENANCE KIT .............................................................59

6.4 STACKER WITH ROTATING CLAMP MAINTENANCE KIT...........................................................59

7 LIST OF STRAPS .................................................................................................................................60

8 DESCRIPTION (EXPLODED VIEWS)................................................................................................71

KIT 09-0004F SUPPLEMENTARY PRESSURE KIT.............................................................................73

KIT 09-0102F RECEIVER AND RECEIVER BYPASS KIT ..................................................................73

KIT 09-0118E FLAP INDICATOR KIT ..................................................................................................75

KIT 09-0124F BLOWING VALVE KIT - 4 LANES.................................................................................77

KIT 09-0125F BLOWING VALVE KIT FOLD 2- 4 LANES....................................................................77

KIT 09-0126F FEEDER BYPASS KIT ..................................................................................................79

KIT 09-0127G UPPER CROSS CONVEYOR CONNECTION BYPASS KIT .......................................79

KIT 09-0134F BLOWING VALVE KIT - 2 LANES.................................................................................81

KIT 09-0135F BLOWING VALVE KIT FOLD 2- 2 LANES....................................................................81

KIT 09-0137F RETRACTABLE STRAP LIFTING GUIDE KIT FOLD2 ..................................................83

KIT 09-0138F BLADE AND REVERSING CONVEYOR FOLDING KIT ................................................83

FL0610A 4

KIT 09-0150F FRL FL-SMART 2 FOLDS WITH DOUBLE PRESSURE KIT........................................85

KIT 09-0151F KIT FRL FL-KING 3 FOLDS ..........................................................................................87

KIT 09-0152F CROSS FOLD KIT.........................................................................................................89

KIT 09-0153F ROTATING CLAMP STACKER.....................................................................................91

KIT 09-0155F MOVABLE UPTAKE KIT ...............................................................................................93

KIT 09-0156F PNEUMATIC CROSS FOLDING KIT MX2P .................................................................95

KIT 09-0158 1ST CROSS FOLD BLADE KIT......................................................................................97

4M05070 FEEDER LU 3000...............................................................................................................103

4M05071 FEEDER LU 3300...............................................................................................................103

4M05072 FEEDER LU 3500...............................................................................................................105

4M05313 FEEDER WITH BYPASS 1V2V LU3000 ............................................................................107



4M05516 FEEDER LU 3000 GIRBAU FLATWORK IRONER PC120 GAS .......................................113


4M05661 FEEDER WITH BYPASS 1V/2V LU3000 GIRBAU FLATWORK IRONER PC120 GAS....119




4M05099 FL SERIES SERVICE BRIDGE ASSEMBLY .....................................................................125

4M05291 ROLLER ASSEMBLY LG 584 Ø50 ....................................................................................127




4M05769 ROLLER ASSEMBLY LG 700 Ø50 + STIRRUP ................................................................127

4M05785 BASE FL-SMART ...............................................................................................................129

4M05859 PRIMARY FOLD BASE FL-KING.......................................................................................131

4M05849 FL-SMART PRIMARY FOLD BASE WITH BYPASS..........................................................133

4M05850 FL-KING PRIMARY FOLD BASE WITH BYPASS .............................................................135

4M04233 MACHINE OPG ASSEMBLY..............................................................................................137

4M04858 LINEN OPG ASSEMBLY....................................................................................................137

4M05767 MAIN DRIVE SYSTEM.......................................................................................................139

4M05319 MOTORISATION 1.1 KW 72 TR/MN 208V-60HZ ..............................................................139

4M05320 MOTORISATION 1.1 KW 72 TR/MN 230-460V - 50-60HZ ................................................139

4M05321 MOTORISATION 1.1 KW 72 TR/MN 480V-60HZ ..............................................................139

4M04859 CROSS-ITEM MEASUREMENT CELL ASSEMBLY..........................................................141

4M04818 3-FOLD REMEASURING CELL .........................................................................................141

4M05159 1ST PRIMARY FOLD 2 LANES LU 3000...........................................................................143






4M05186 2ND PRIMARY FOLD 2 LANES LU 3000 ..........................................................................147






4M05737 2ND OR 3RD PRIMARY FOLD 2 LANES LU 3000............................................................151



4M05813 2ND OR 3RD PRIMARY FOLD 2 LANES LU 3000 WITH BYPASS ..................................153








5 FL0610A


4M03246 GENERAL BYPASS MOTORISATION IN 200V/50HZ.......................................................159

4M03248 GENERAL BYPASS MOTORISATION IN 208V/60HZ.......................................................159

4M03249 GENERAL BYPASS MOTORISATION IN 220-480V/50-60HZ ..........................................159

4M05316 UPPER CROSS CONVEYOR LINKING BYPASS LU 3000-3500 .....................................161

4M05764 1ST CROSS FOLD BLADE................................................................................................163

4M05147 METAL SHEET UNDER UPPER CONVEYOR STRAPS CROSS 1 LANE .......................165

4M05148 METAL SHEET UNDER UPPER CONVEYOR STRAPS CROSS 1V2V LU3000 .............167



4M05151 UPPER CROSS CONVEYOR CLUTCH ROLLER 1 LANE................................................169

4M05153 UPPER CROSS CONVEYOR CLUTCH ROLLER 1V2V LU 3000-3500 ...........................171

4M05152 UPPER CROSS CONVEYOR ROLLER AND BRAKE 1 LANE .........................................173

4M05154 UPPER CROSS CONVEYOR ROLLER AND BRAKE 1V2V LU 3000-3500 .....................175

4M04860 ARTICLE SIZE OR CROSS STOP DETECTION CELL.....................................................177

4M04723 UPPER CROSS CONVEYOR DRIVE SYSTEM 2V...........................................................179

4M05760 LOWER FRAME.................................................................................................................181

4M05143 UPTAKE WITH MOVABLE PILOT CONVEYOR 970MM LONG........................................183

4M05145 REVERSING AND BLADE FOLDING 970 MM WIDTH .....................................................185

4M05441 THIRD CROSS FOLD BASE 970 MM................................................................................187

4M05568 OSCILLATING CONVEYOR LA1000 .................................................................................189

4M05544 REVERSING FOLD CELL ASSEMBLY..............................................................................191

4M05545 THIRD CROSS FOLD CELL ASSEMBLY.........................................................................191

4M05146 LOWER CROSS CONVEYOR TIGHTENER .....................................................................193

4M05241 METAL SHEET UNDER CROSS STRAPS C2100 ...........................................................195

4M05553 METAL SHEET UNDER CROSS STRAPS C3100 LU3000-3500 .....................................195

4M05243 METAL SHEET UNDER CROSS STRAPS C2112 LU3300...............................................197

4M05442 METAL SHEET UNDER CROSS STRAPS C3122 LU3300...............................................197

4M05589 UPTAKE DRIVE SYSTEM V65M/MN 208V-60HZ .............................................................199

4M05590 UPTAKE DRIVE SYSTEM V65M/MN 220V-400V-50HZ....................................................199

4M05591 UPTAKE DRIVE SYSTEM V65M/MN 230-480V-60HZ......................................................199

4M05219 LOWER CONVEYOR DRIVE SYSTEM V65M/MN 208V-60HZ..........................................201

4M05220 LOWER CONVEYOR DRIVE SYSTEM V65M/MN 220-400V-50HZ..................................201

4M05221 LOWER CONVEYOR DRIVE SYSTEM V65M/MN 230-480V-60HZ..................................201

4M05595 REVERSING CONVEYOR DRIVE SYSTEM V65M/MN 208V-60HZ.................................203

4M05596 REVERSING CONVEYOR DRIVE SYSTEM V65M/MN 220-400V-50 HZ.........................203

4M05597 REVERSING CONVEYOR DRIVE SYSTEM V65M/MN 230-480V-60HZ..........................203

4M05446 OSCILLATING CONVEYOR DRIVE SYSTEM V65/MN 220-480V-50HZ ..........................205

4M05447 OSCILLATING CONVEYOR DRIVE SYSTEM V65/MN 220-480V-60HZ ...........................205

4M05549 LOWER CONVEYOR DRIVE SYSTEM C3100-C3122 V65M 208V-60HZ ........................207

4M05550 LOWER CONVEYOR DRIVE SYSTEM C3100-C3122 V65M 230V/400V-50HZ...............207

4M05551 LOWER CONVEYOR DRIVE SYSTEM C3100-C3122 V65M 230/480V-60HZ .................207

4M05166 SIMPLE TABLE LG 3550 ...................................................................................................209

4M05200 TABLE WITH D/T SELECTION 1 LANE.............................................................................211

4M05192 TABLE WITH D/T SELECTION 1V 2V ...............................................................................213

4M05201 2 DEFECT RECOVERY TROUGH.....................................................................................215

4M05155 LOWER TABLE SCREEN ..................................................................................................217

4M05180 UPPER TABLE COVER .....................................................................................................219

4M05196 SERIES FL BACK COVER WITHOUT RECEIVER............................................................221

4M05761 DISCHARGE TABLE UX3P................................................................................................223

4M05866 RECEIVING BASE WITH NAPKIN.....................................................................................223

4M05265 OSCILLATING ARM LANE OF 825....................................................................................227



4M05401 GIRBAU LEFT COVER ASSEMBLY PS AND PSN8030.8033.8035 .................................229

4M05402 GIRBAU RIGHT COVER ASSEMBLY PS AND PSN8030.8033.8035...............................229

4M05309 LAPAUW RIGHT COVER ASSEMBLY ..............................................................................231

4M05310 LAPAUW LEFT COVER ASSEMBLY.................................................................................231

4M05414 RIGHT COVER ASSEMBLY CEFLEX 900 GAS................................................................231

4M05415 LEFT COVER ASSEMBLY CEFLEX 900 GAS ..................................................................231

FL0610A 6

4M05416 RIGHT COVER ASSEMBLY CEFLEX 1200 GAS..............................................................233

4M05417 LEFT COVER ASSEMBLY CEFLEX 1200 GAS ................................................................233

4M05419 LEFT COVER ASSEMBLY DUBIX CEFLEX 900 - 1200....................................................235

4M05704 ROTATING CLAMP STACKER..........................................................................................237

4M05558 CLAMP ...............................................................................................................................239

4M05474 PILROT DISCHARGE CONVEYOR (380-480V-50-60HZ).................................................241



4M05705 ROTATING CLAMP STACKER BACK COVER .................................................................243

4E00478 ELECTRICAL BASE............................................................................................................245

4E00437 UPTAKE ELECTRICAL BASE, 1-LANE, 2-LANE...............................................................245

4E00483 ELECTRICAL BASE M340 RECEIVER (NEXT) .................................................................247

4E00479 ELECTRICAL BASE M340 STACKER (NEXT)....................................................................247

4E00436 1-LANE/2-LANE AUTOMATIC BASE ..................................................................................249

9 CHECK-LIST.......................................................................................................................................250

10 ELECTRICAL DIAGRAMS................................................................................................................251

11 AUTOMATION BOOKLET ................................................................................................................251

7 FL0610A

CE DECLARATION OF CONFORMITY

FL0610A 8

9 FL0610A

1 INTRODUCTION

1.1 WARNING

Usage conditions:

It is IMPERATIVE that all staff who have to work on this machine or maintain it

(commissioning, maintenance, dismantling...) read and follow all the instructions

contained in this notice, as well as those concerning control (electrical and pneumatic

diagrams).

Appropriate technical training and qualifications are essential for those

responsible for maintenance.

The machines are designed following safety standards. It is forbidden to attempt

any manoeuvre or action not established as part of the normal usage of the machine:

going inside the machine without making sure it has completely stopped (see Chapter

3 Safety) or altering a cycle or a cover.

The supply networks for the machines must meet the applicable standards and

be kept in good condition.

Note: the machine's identification plate is on the bottom of the electrical box.

FL0610A 10

1.2 GENERAL POINTS

The FL SERIES of folding machines has been specially designed for the fast, accurate

folding of articles such as:

Small items: cloths, pillowcases, mats.

Large items: sheets, mattress covers, tablecloths, surgical sheets, fitted sheets.

The machine integrates the latest technological advances in programmable, pneumatic

and mechanical automatons.

Simple, compact FL folding machines require minimal adjustment and maintenance

operations.

Their programmable automatons make it possible to select or create a folding program

and to display the origin of a problem encountered.

This machine is intended to fold only pieces of linen material in good condition.

- FL-SMART capacity 500 to 3600mm.

- FL-KING capacity 500 to 4000mm.

Any other use is strongly discouraged and will under no circumstances be considered

normal usage of the machine.

The manufacturer accepts no responsibility for injury or damage resulting from use

other than the normal use for which the machine is intended or under conditions that do

not follow all technical instructions.

1.3 SAFETY INDICATION

The meanings of the stickers that may appear on the machine are given below:

Prohibition pictograms (red and white circles):

Do not enter (do not set foot inside)

Do not lift

Do not remain under load

Unauthorised persons must not enter

11 FL0610A

DANGER pictograms (yellow and black triangles):

General danger

Electrical danger

Mechanical danger

Danger of falling

Mechanical maintenance

DANGER area (yellow and black strip)

1.4 OPERATION PICTOGRAMS

Emergency stop

Use the touch screen

Start

Stop

Reset

FL0610A 12

Grease using a pump

Set the selector to Start

Set the selector to Stop and padlock it (padlock not provided)

Open the air intake valve

Shut the air intake valve and padlock it (padlock notprovided)

13 FL0610A

1.5 TECHNICAL FEATURES

The technical features of the FL SERIES vary depending on the options ordered.

Several folds can be made, depending on the model:

1, 2, or 3 primary folds in 1, 2 or 4 lanes using an air jet (the item comes out with

the corners inside),

1, 2, or 3 primary folds in 1 to 2 lanes using mechanical blade (the item comes out with

the corners inside).

The items are measured on the folding machine feeder conveyor:

- A roller in contact with the linen turns and drives an optical pulse generator (OPG),

- A cell triggers the start and end of impulse counting.

This makes this measurement regardless of the speed of the ironer, allowing very accurate

folding

TECHNICAL FL-SMART

FEATURES FL-KING

ELECTRICAL

Power installed 3 to 4,5 KVA

Power cable section 3x2.5²

Basic voltage and frequency 380-400 Volts/50 Hertz

COMPRESSED AIR

Maximum supply pressure 10 bars

Power cable section Ø15 x 21

Maximum supply pressure6 bars with temporary pressure drop

de 0,5 bars maximum

Power consumption

for 100 items

5 Nm³/100p

835l/100p at 6 bars

Air pressure safety switch Set to 4.8 bars

OTHERS

Noise level 76 dbA

Height 1840 + 80 lifting rings

Mass 1 800 to 2 300 kg

Weight/Foot (Pressure on the ground) 57 to 73 N/cm² / 4 feed

Useful Width (Lu)

Lu = 3000 4010 mm

Lu = 3300 4010 mm

Lu = 3500 4010 mm

Operating temperature

5°C to 40°C

Humidity 95% at 25°C without condensation

Conveyor speed

Primary 10 to 50m/min

Cross 65m/min

Options:

- Feeder with by-pass 1V2V

- Antistatic double bar

- Front end remote control

- Small linen receiver

- Dirty/Torn selection using flap or bell and warning light

FL0610A 14

- Specific voltages and frequencies:

- 208 Volts / 60 Hertz

- 220-230 Volts / 50 Hertz

- 220-230 Volts / 60 Hertz

- 380-400 Volts / 60 Hertz



- 480Volts / 60Hertz

15 FL0610A

FL0610A 16

1.6 VARIANTS AND OPTIONS

1.6.1 PRIMARY FOLDING FOR FL-SMART-TYPE FOLDING MACHINE

B-P: Feeder with by-pass (option)

1: Fold 1 blade position 1 air jet 1V, 2V, 4V


1.6.2 PRIMARY FOLDING FOR FL-KING-TYPE FOLDING MACHINE

B-P: Feeder with by-pass (option)




2 folds

2nd fold 1st fold

Bypas

Bypass

3 folds

Bypass

Bypass

2nd fold1st fold 3rd

fold

17 FL0610A

1.6.3 CROSS FOLDING UX2P

DISCHARGE ON TO SIDE TABLE

1: 1st fold by mechanical blade

2: 2nd fold by mechanical blade and

reversing conveyor

The operator picks up the cross-folded items on the discharge side table

DISCHARGE WITH SINGLE ROTATING CLAMP STACKER



reversing conveyor

3: 3rd fold (in the stacker) by

mechanical blade and rotating

clamp

The operator picks up the cross-folded and stacked items at the stacker discharge.

Sidetable

2nd fold 1st fold

2nd fold 1st fold 3rd fold

FL0610A 18

DISCHARGE WITH DOUBLE ROTATING CLAMP STACKER



reversing conveyor


mechanical blade and rotating clamp


1.6.4 CROSS FOLDING UX3P

DISCHARGE ON TO TABLE



reversing conveyor

3: 3rd cross fold by mechanical blade


2nd fold1st fold 3rd fold

Sidetable

If 2nd

fold

done with 3rd

1st

fold 3rd

fold

19 FL0610A

DISCHARGE WITH SINGLE FLAP STACKER



reversing conveyor



DISCHARGE WITH DOUBLE FLAP STACKER



reversing conveyor





FL0610A 20

1.6.5 CROSS FOLDING MX2P


1-lane operation:


2: 2nd fold (if operating in 1 lane) bymechanical blade and reversing conveyor

2-lane operation:


The operator picks up the cross-folded items on the discharge side table.

Sidetable

1 lane

1st fold 2

nd fold

Sidetable

In 1 lane

Sidetable

in 2 lanes

1st fold

21 FL0610A


1-lane operation:


2: 2nd fold by mechanical blade and reversing

conveyor

3: 3rd fold (in the stacker) by mechanical

blade and rotating clamp

2-lane operation:





in 1 lane


in 2 lanes

1st fold 2nd

fold

2nd

or 3rd

2nd

or 3rd

FL0610A 22


1-lane operation:



reversing conveyor



clamp

2-lane operation:




clamp


in 1 lane


in 2 lanes

1st fold 2nd

fold

2nd

or 3rd

2nd

or 3rd

23 FL0610A

1.6.6 CROSS FOLDING MX3P


1-lane operation:


2: 2nd fold by mechanical blade

and reversing conveyor

3: 3rd fold by mechanical blade

2-lane operation:




in 1 lane in 1 lane

1er

/1er

fold 2nd

fold

3rd

fold

in 1 lane

Side table

2nd or 3rd

in 2 lanes

Side table

2nd or 3rd

en 2 lanes

1st/1st fold 2nd fold

FL0610A 24


1-lane operation:



reversing conveyor


2-lane operation:




in 1 lane

2nd

or 3rd


in 2 lanes

2nd

or 3rd

2nd fold 1st fold

25 FL0610A


1-lane operation:


2: 2nd fold by mechanical blade and reversing conveyor


2-lane operation:




2nd

or 3rd

in 1 lane


2nd

or 3rd

in 2 lanes

2nd fold 1st fold

FL0610A 26

1.6.7 RECEIVER (Option)

Upper conveyor

Support

27 FL0610A

2 HANDLING INSTALLATION

The machine must only be handled by qualified personnel.

During handling no one must place themselves below a load.

2.1 HANDLING

Check that the lifting slings allow the weight of the machine to be lifted.

TAKE CARE not to damage the covers.

FL0610A 28

2.2 PUTTING THE MACHINE IN POSITION

Preparation and positioning FL series folding machines: see following pages.

The floor must be horizontal and capable of bearing the weight of the machine.

Note: Carry out these operations strictly in order.

- Screw up the four adjustment jacks so that the machine rests on its four transport

wheels.

29 FL0610A

If the machine has been sent in plastic film, carry out the following operations:

- Raise the primary fold discharge table.

- Slightly loosen the screw and pivot the table.

- Add the bottom screw, allowing the table to remain horizontal.

FL0610A 30

- Raise the feeder conveyor (Feeder)

Go to stage 8

If the machine has been sent in a wooden crate, carry out the following operations:

1 Machine folded up

2 Turn the OPG

31 FL0610A

3 Pivot the service bridge assembly

4 Loosen the screw slightly

FL0610A 32

5 Make it pivot

6 Replace the fixing screw

7 Dismantle the flap so you can adjust the service bridge horizontally

33 FL0610A

8Raise the feeder.

FL0610A 34

- Place the folding machine in the best possible position behind the ironer.

The folding machine and the ironer must be perfectly aligned.

The folding machine's roller must be level and parallel with the ironer bed discharge.

- Unscrew the four adjustment jacks enough to lift the four transport wheels off the

ground (resting on the folding machine).

The machine is levelled by loosening these four adjustment jacks to the correct degree.

35 FL0610A

CHECKING AND LEVELLING

1 Check that the 2 lower crossbeams are level.

2 Check that the folding machine's 2 cabinets are level.

3 Check the positioning of the feeder roller with respect to the ironer bed and make

sure it is level.

4 Make sure the service bridge is level.

Once the cylinders have been adjusted, lock them with their lock nuts.

FL0610A 36

CONNECTION TO SUPPLIES:

Connection to the air supply

The machine is equipped with an air treatment unit:

Filter/Regulator, see chapter 5 Maintenance operations.

The customer must provide the air supply to the machine's on/off valve.

This air must be dry and dust-free.

Pipes of minimum diameter 15/ 21 (1/2 inch) must be used to supply the machine.

In the course of operation, the air supply must provide a constant pressure of at least

6 bars to obtain proper regulation and prevent malfunction due to drops in pressure.

If the air supply is above the machine supply point, provide the proper connector, as

indicated below.

Note: Failure to comply with these conditions will lead to the equipment

malfunctioning.

37 FL0610A

Connection to the power supply:

The electrical installation of the machine must be carried out by qualified, authorised staff .

- Make sure that the power supply is correct and that the power of your installation is

sufficient before connecting the machine.

The power cable must be protected at the head of the line.

* 4 mm² section at 230V.

* 2.5 mm² section at 400V.

* 3 phase cable + earth.

- Connection with a 4-conductor cable.

L1 Phase 1

L2 Phase 2

L3 Phase 3

PE Earth connection

/GND

All the electrical connections to the preceding machine must be made according to

current regulations.

For details, see the machine(s)' electrical diagram.

Note: Failure to stick to these conditions can lead to damage to the electrical and

mechanical elements when it is started up.

Setting after positioning:

- Check the electrical voltage and the direction the motor turns.

Settings are made using the touch screen, see the Automation section.

Test:

Tests on the machine must be carried out by qualified, authorised staff.

When the installation is operational, supervisory and maintenance staff must be trained

to get to know the machine.

If possible, the first items of linen should be miscellaneous items of linen so that

movement tests can be carried out on the different posts.

FL0610A 38

3 SAFETY

3.1 GENERAL POINTS

Note: Read and comply with chapter 1 Warning.

Machine EMERGENCY STOP:

- Press the Emergency stop button:

When there is an emergency stop, all movements are stopped.

The machine must be started up again by the operator responsible. He/she will press the reset button after making sure there is no further danger.

Resetting is authorised if and only if:

- No emergency stop button is activated,

- All grille sensors are activated,

- All thermal protectors are engaged,

- The ironer safety sensor is engaged.

3.2 STOPPING THE MACHINE

Set the selector to OFF.

Padlock not provided

- Close the air intake valve and padlock it.


39 FL0610A

3.3 INTERVENTION DURING OPERATION

It is strictly forbidden to intervene during operation.

Before intervening and after the machine has completely stopped, it is essential to:

- Set the main switch to OFF and padlock it


- Close the air intake valve and padlock it.

Padlock not providedWhen various movable covers on the machine are opened, it stops. The machine

can only be switched on again once these covers are back in place. It is therefore

necessary to make frequent checks that these protective devices are working

properly.

NEVER REMOVE OR TRY TO ALTER SAFETY ELEMENTS

If any intervention requires the dismantling of a fixed guard (for example, cover, bolt-

on grilles, etc...) the machine's main switch must be padlocked and its air intake valve

must be closed.

Before it is switched on again, checks must be made that all covers have been

reassembled and that the keys of electrical cabinets have been removed.

When the machine is equipped with a service bridge, the access ladder must be

removed after any intervention.

Access to the access ladder is reserved strictly to trained machine operating and

maintenance staff.

40FL0610A

3.4 POSITIONING OF EMERGENCY STOPS AND SAFETY CONTACTS

NEVER REMOVE OR TRY TO ALTER SAFETY ELEMENTS

Emergency stop

Ref: 13-0787

Emergency stop

Ref: 13-0787

Safety sensor

Ref: 13-0454

Safety sensor

Ref: 13-0454

41 FL0610A

Protective grille safety sensor Ref: 13-0457 REP7

42FL0610A

4. PRINCIPLE AND OPERATION

4.1 PRINCIPLE

Never try to pick up an item that is jammed in the machine.

The FL SERIES can deal with large or small items equally well.

- The item arrives from the ironer.

- It is received on a conveyor called a "feeder".

- The item is measured.

- Primary folding is carried out: 1, 2 or 3 folds.

- The piece arrives on a conveyor, called the "upper cross conveyor"

- The piece arrives in position for the 1st cross fold, the conveyor stops.

43 FL0610A

4.2 CROSS FOLDING UX2P




reversing conveyor





reversing conveyor



clamp


Sidetable

2nd fold 1st fold


44FL0610A




reversing conveyor




4.3 CROSS FOLDING UX3P

DISCHARGE ON TO TABLE



reversing conveyor




Sidetable

If 2nd fold

made with 3rd

1st fold 3rd fold

45 FL0610A




reversing conveyor






reversing conveyor





46FL0610A

4.4 CROSS FOLDING MX2P


1-lane operation:


2: 2nd fold (if operating in 1 lane) by mechanical blade and reversing conveyor

2-lane operation:



Sidetable

in 1 lane

1st fold 2nd

fold

Sidetable

in 2 lanes

1st fold

47 FL0610A


1-lane operation:



reversing conveyor



2-lane operation:





in 1 lane

2nd

or 3rd


in 2 lanes

2nd

or 3rd

1st fold 2nd

fold

48FL0610A


1-lane operation:



reversing conveyor



2-lane operation:





in 1 lane

2nd

or 3rd


in 2 lanes

2nd

or 3rd

1st fold 2nd fold

49 FL0610A

4.5 CROSS FOLDING MX3P


1-lane operation:



and reversing conveyor


2-lane operation:




2nd

or 3rd

in 2 lanes

1st

/1st

fold 2nd fold

in 2 lanes


in 1 lane

Side table

2nd

or 3rd

Side table

FL0610A 50


1-lane operation:



reversing conveyor


2-lane operation:




in 1 lane

2nd

or 3rd

2nd fold 1st fold

2nd

or 3rd

in 2 lanes

2nd or 3rd

51 FL0610A


1-lane operation:


2: 2nd fold by mechanical blade and reversing conveyor


2-lane operation:




in 1 lane

2nd

or 3rd

in 2 lanes

2nd

or 3rd


2nd fold 1st fold

FL0610A 52

4.6 OPERATION OF FL SERIES FOLDING MACHINES

Make sure that no-one has their hands in the machine.

Check that all covers are in place and that no-one is working on or under the

machine.

Before starting the machine, check:

- The direction the motors are turning,

- The air pressure, which must be 6 bars.

Starting up:

- Open the compressed air valve. Check the pressure.

- Set the main switch to ON.

When all safety conditions are met:

- Press the Reset button

When all the defaults have been cleared:

- Press the Start button

Stop:

- Make sure all the items of linen have been removed.

53 FL0610A

- Press the Stop button.

- Set the main switch to OFF.

- Close the general compressed air valve.

FL0610A 54

5 MAINTENANCE OPERATIONS

- Before any intervention on the machine:

- Set the main switch to the OFF position and padlock it.

- Close the connection valve to the compressed air supply and padlock it.

5.1 General maintenance

Every day or every 10 hours:

- Visually check the machine.

- Clean cells and their reflectors.

- Replace damaged or missing straps.

- Replace twisted linking fingers.

- Remove any items that may remain trapped in the machine.

- Remove any lifting cords wrapped round the rollers or hooked to the strap lifting fingers.

- Check that the safety devices are working properly.

NEVER ALTER OR REMOVE A SAFETY DEVICE

Every week or every 50 hours (in addition to previous regular maintenance):

- Completely clean the machine, including vacuuming the electrical cabinet.

- Dust the electric motor fans.

Every month or every 200 hours (in addition to previous regular maintenance):

- Check the alignment and locking of the pulleys.

- Check the belt tension.

- See Chapter 5.1 Filter/Regulator maintenance.

- Check the clutch and brake air gap: 0.2mm.

- Check that the proper operation of the safety devices (emergency stop buttons,

safety sensor, grille).

Every year or every 2400 hours (in addition to previous regular maintenance):

- Grease the bearings using a pump.

- Change the FRL filter cartridge.

- Check the nuts are locked all over the machine.

- Check the tightness of the screws on the electrical frame and the motor terminals.

- Check the oil level in the motor reducers.

- Check the state of the compressed air pipes.

Every 3 years or every 5000 hours (in addition to previous regular maintenance):

Complete check of the machine by a technician.

55 FL0610A

5.2 Air filter/regulator maintenance

GENERAL USAGE CONDITIONS:

Control fluid : Air I.S.O.8573, minimum class 3.5.3.

Ambient temperature : -20°C to 50°C

Maximum supply pressure : 10 bars.

FILTER AND REGULATOR-FILTER equipped with a safety device preventing

dismantling under pressure.

Assembly Dismantling

Clean the tank with soapy water only.

Filter cartridge:

Clean the filter cartridge at least once a year with soapy water.

With each cleaning, the cartridge loses around 15% of its effectiveness. Plan its replacement based on this. Ref:

Automatic bleeding

This system allows the automatic removal of condensation and fine particles

recovered from the tank. It is advisable to clean this bleeding system every time

filter cartridge maintenance is carried out.

Operating principle:

When the liquids reach a certain level, they raise the float (B), which

opens the "pilot valve" (C). This allows pressure on the piston (D) which,

when lowered, leads to the opening of the bleed valve (E).

The liquids are then pushed out by the action of the compressed air.

REGULATOR :

Pressure is always set starting with a low pressure and going higher.

The setting button is easy to lock: ‘Push - Pull‘’

To move from 6 bars to 4 bars:

proceed as indicated.

FL0610A 56

A key locking system is possible using a padlockable cap.

PADLOCKABLE VALVE:

When carrying out manual actions on the machine, always lock the

valve with at least one padlock so that no-one can turn the

pressure on during a manual action.

CLOG-FREE SILENCER

For safety reasons, never replace the clog-free silencer with a device using a

technology that means it could clog up.

57 FL0610A

5.3 Troubleshooting

MALFUNCTIONS CAUSES SOLUTIONS

The folding machine will not start.One of the motor-circuit brakers

or a safety device is engaged.

Reset the circuit breaker concerned

and check why it was set off.

Remove the emergency stops.

Check that the movable covers are

properly closed.

No primary folding. The machine has stopped. Flick the main switch. Press the Start key on the general

control panel.

Reset the machine.

No air pressure in the machine. Check the machine's air supply and

the compressed air circuit.

Folding machine measurement problem.

Check the folding machine cell input(input test).

Folding machine measurement OPG

problem.

Check the machine's OPG or OPGs (OPG test).

Selected program = Bypass programme without folding.

Change the program.

Blowing valve and blade control

outputs appear defective. Test and change the outputs.

FL0610A 58

6 SPARE PARTS

6.1 FL-SMART - FL-KING BASIC EMERGENCY KIT

5M01127-04-10-U

Reference Qty Description

10-0820/24 1 Clutch 24V

14-0263 1 Cylinder Iso D25*25


14-1537 1 Distributor MEBH 5/2-1/8-I-b

14-0184 1 Complete blowing distributor

15-0034 1 Cell

15-0186 1 OPG

2D00428/24 1 Complete electromagnetic brake

4M02900 1 OPG with connector

14-1720/sav 1 Sensor

10-1198 1 Main conveyor belt

15-3189 1 Input card

15-3194 1 Output card

10-0799 1 Uptake belt

10-0009 1 Lower cross belt

10-1199 1 Reversing conveyor belt

6.2 ROTATING CLAMP STACKER EMERGENCY KIT


14-1529 1 Distributor 3/2

14-0634 1 Cylinder ISO Ø50 C250


59 FL0610A

6.3 FL-SMART - FL-KING INDUSTRIAL MAINTENANCE KIT

5M01127-04-10-I


10-0820/24 1 Clutch 24V



14-1537 1 Distributor MEBH 5/2-1/8-I-b

14-0184 1 Complete blowing distributor

15-0034 1 Cell

15-0186 1 OPG

2D00428/24 1 Complete electromagnetic brake

4M02900 1 OPG with connector

14-1720/sav 1 Sensor

10-0200 2 Bearing

10-0202 2 Bearing

10-1198 1 Main conveyor belt

10-0799 1 Uptake belt

10-0009 1 Lower cross conveyor belt

10-1199 1 Reversing conveyor belt

2C01853 14 Uptake conveyor strap

2C01854 14 Uptake conveyor strap

2C01729 14 Reversing conveyor strap

15-3189 1 Input card

15-3194 1 Output card

6.4 STACKER WITH ROTATING CLAMP MAINTENANCE KIT


14-1529 1 Distributor 3/2



FL0610A 60

Girbau Flatwork ironer

PS

PSN

PC120 Steam

PC120 Gas

Dubix 900 and 1200 flatwork ironer GAS

Pos. Type Qty

2C01961 42 to 48 Antistatic cream cotton strap LA50 LG70501

2C01962 42 to 48 Girbau PC120 flatwork ironer Gas Antistatic cream cotton strap LA50 LG7600

2 2C01963 42 to 48 Bypass option Antistatic cream cotton strap LA50 LG5850

2 If UX2P or UX3P3 2C01732

8 If MX2P or MX3PAntistatic cream cotton strap LA50 LG2835

2C01964 2 Cotton strap LA30 LG28054

2C01949 46 Antistatic cream cotton strap LA50 LG2805



2C01787 2

If UX2P or UX3P

Antistatic cream cotton strap LA50 LG385



5

2C01787 4

If MX2P or MX3P


6 2C01794 42 to 48 Bypass optionAntistatic cream cotton strap LA50 LG(variable

depending on feeder height)

7 LIST OF STRAPS

- FL-SMART primary folding straps

Pos. Type Qty

1 2C01965 42 to 48 Antistatic cream cotton strap LA50 LG6380








2C01787 2

If UX2P or UX3P




5

2C01787 4If MX2P or MX3P


6 2C01798 42 to 48 Bypass option

Antistatic cream cotton strap LA50 LG (variable


Dubix Cflex 900 and 1200 STEAM

Lapauw1200

61 FL0610A

Girbau Flatwork ironer

PS

PSN

PC120 Steam

PC120 Gas

Dubix 900 and 1200 flatwork ironer GAS

Pos. Type Qty

2C01961 42 to 48 Antistatic cream cotton strap LA50 LG70501

2C01962 42 to 48 Girbau PC120 flatwork ironer Gas Antistatic cream cotton strap LA50 LG7600








2C01787 2

If UX2P or UX3P




5

2C01787 4

If MX2P or MX3P


6 2C01794 42 to 48 Bypass optionAntistatic cream cotton strap LA50 LG (variable


- FL-KING primary folding straps

Dubix Cflex 900 and 1200 STEAM

Lapauw1200

Pos. Type Qty

1 2C01965 42 to 48 Antistatic cream cotton strap LA50 LG6380



8 If MX2P or MX3P






2C01787 2

If UX2P or UX3P




5

2C01787 4

If MX2P or MX3P


6 2C01798 42 to 48 Bypass optionAntistatic cream cotton strap LA50 LG (variable depending on feeder height)

FL0610A 62

- Cross fold section straps

Discharge on table UX2P

1 2 3 4

Pos. Type Qty

1 2C01853 14 Grey spur strap LA60/LG530


3 2C01729 14 PVC strap LA60/LG910

4 2C 14 PVC strap LA50/LG

Discharge on 1 Stacker (ROT. STA.) UX2P

1 2 3 4

Pos. Type Qty



3 2C01729 14 PVC strap LA60/LG910

4 2C02028 14 PVC strap LA50/LG7020

63 FL0610A

Discharge on 2 Stackers (PIL ROT) UX2P

1 2 3

4

Pos. Type Qty



3 2C01729 14 PVC strap LA60/LG910

4 2C 14 PVC strap LA50/LG

Discharge on flap stacker UX3P

1 2 3 4 5 6 7

Pos. Type Qty



3 2C01729 14 PVC strap LA60/LG910

4 2C01892 14 PVC strap LA50/LG3440

5 2C01890 14 Grey spur strap La 50 LG825

6 2C01891 14 Grey spur strap La 50 LG1295

7

FL0610A 64

Discharge on table UX3P

1 2 3 4 5 6

Pos. Type Qty



3 2C01729 14 PVC strap LA60/LG910

4 2C01892 14 PVC strap LA50/LG3440

5 2C01890 14 Grey spur strap LA 50 LG825

6 2C01891 14 Grey spur strap LA 50 LG1290

- Cross fold section straps MX2P

Discharge on to table

1 2 3

4

Pos. Type Qty.



3 2C01729 14 PVC strap LA60/LG910

2C 14 LU 3000 PVC strap LA50/LG

2C 14 LU 3300 PVC strap LA50/LG4

2C 14 LU 3500 PVC strap LA50/LG

65 FL0610A

Discharge on 1 Stacker (ROT. STA.) MX2P

1 2 3

4

Pos. Type Qty.



3 2C01729 14 PVC strap LA60/LG910

2C01950 14 LU 3000 PVC strap LA50/LG8520



Discharge on 2 Stackers (ROT. STA.) MX2P

1 2 3

4

Pos. Type Qty.



3 2C01729 14 PVC strap LA60/LG910

2C0 14 LU 3000 PVC strap LA50/LG


2C0 14 LU 3500 PVC strap LA50/LG

FL0610A 66

Discharge on side table MX3P

1 2 3 5 6

4

Pos. Type Qty



3 2C01729 14 PVC strap LA60/LG910






Discharge on flap stacker MX3P

1 2 3 5 7

4 6

Pos. Type Qty.



3 2C01729 14 PVC strap LA60/LG910






7

67 FL0610A

TABLE OF CONTENTS

8 DESCRIPTION (EXPLODED VIEWS)................................................................................................71

KIT 09-0004F Supplementary pressure kit ...........................................................................................73

KIT 09-0102F Receiver and receiver bypass kit...................................................................................73

KIT 09-0118E Flap indicator kit ............................................................................................................75

KIT 09-0124F Blowing valve kit - 4 lanes .............................................................................................77

KIT 09-0125F Blowing valve kit fold 2- 4 lanes.....................................................................................77

KIT 09-0126F Feeder bypass kit ..........................................................................................................79

KIT 09-0127G Upper cross conveyor connection bypass kit.................................................................79

KIT 09-0134F Blowing valve kit - 2 lanes .............................................................................................81

KIT 09-0135F Blowing valve kit fold 2- 2 lanes.....................................................................................81

KIT 09-0137F Retractable strap lifting guide kit fold2...........................................................................83

KIT 09-0138F Blade and reversing conveyor folding kit .......................................................................83

KIT 09-0150F FRL FL-SMART 2 folds with double pressure kit ..........................................................85

KIT 09-0151F Kit FRL FL-KING 3 folds................................................................................................87

KIT 09-0152F Cross fold kit ..................................................................................................................89

KIT 09-0153F Rotating clamp stacker ..................................................................................................91

KIT 09-0155F Movable uptake kit.........................................................................................................93

KIT 09-0156F Pneumatic cross folding kit MX2P .................................................................................95

KIT 09-0158 1st cross fold blade kit ....................................................................................................97

4M05070 Feeder LU 3000..................................................................................................................103

4M05071 Feeder LU 3300..................................................................................................................103

4M05072 Feeder LU 3500..................................................................................................................105

4M05313 Feeder with bypass 1V2V LU3000 .....................................................................................107



4M05516 Feeder LU 3000 Girbau flatwork ironer PC120 gas............................................................113



4M05663 Feeder with bypass 1V/2V LU3000 Girbau flatwork ironer PC120 gas ..............................119



4M05099 FL series service bridge assembly .....................................................................................125

4M05291 Roller assembly LG 584 .....................................................................................................127





4M05785 Base FL-SMART.................................................................................................................129

4M05859 Primary fold base FL-KING.................................................................................................131

4M05849 FL-SMART primary fold base with bypass .........................................................................133

4M05850 FL-KING primary fold base with bypass .............................................................................135

4M04233 Machine OPG assembly .....................................................................................................137

4M04858 Linen OPG assembly..........................................................................................................137

4M05767 Main drive system...............................................................................................................139

4M05319 Motorisation 1.1 KW 72 TR/MN 208V-60HZ.......................................................................139

4M05320 Motorisation 1.1 KW 72 TR/MN 230-460V - 50-60HZ ........................................................139

4M05321 Motorisation 1.1 KW 72 TR/MN 480V-60HZ.......................................................................139

4M04859 Cross-item measurement cell assembly.............................................................................141

4M04818 3-fold remeasuring cell .......................................................................................................141

4M05159 1st primary fold 2 lanes LU 3000........................................................................................143

FL0610A 68






4M05186 2nd primary fold 2 lanes LU 3000.......................................................................................147






4M05737 2nd or 3rd primary fold 2 lanes LU 3000 ............................................................................151



4M05813 2nd or 3rd primary fold 2 lanes LU 3000 with bypass.........................................................153









4M03246 General bypass motorisation in 200V/50HZ.......................................................................159

4M03248 General bypass motorisation in 208V/60HZ.......................................................................159

4M03249 General bypass motorisation in 220-480V/50-60HZ...........................................................159

4M05316 Upper cross conveyor linking bypass LU 3000-3500 .........................................................161

4M05764 1st cross fold blade.............................................................................................................163

4M05147 Metal sheet under upper conveyor straps cross 1 lane ......................................................165

4M05148 Metal sheet under upper conveyor straps cross 1V2V LU3000 .........................................167



4M05151 Upper cross conveyor clutch roller 1 lane...........................................................................169

4M05153 Upper cross conveyor clutch roller 1V2V LU 3000-3500....................................................171

4M05152 Upper cross conveyor roller and brake 1 lane ....................................................................173

4M05154 Upper cross conveyor roller and brake 1V2V LU 3000-3500 .............................................175

4M04860 Article size or cross stop detection cell...............................................................................177

4M04723 Upper cross conveyor drive system 2V ..............................................................................179

4M05760 Lower frame........................................................................................................................181

4M05143 Uptake with movable pilot conveyor 970mm long ..............................................................183

4M05145 Reversing and blade folding 970 mm width........................................................................185

4M05441 Third cross fold base 970 mm ............................................................................................187

4M05568 Oscillating conveyor LA1000 ..............................................................................................189

4M05544 Reversing fold cell assembly ..............................................................................................191

4M05545 Third cross fold cell assembly.............................................................................................191

4M05146 Lower cross conveyor tightener..........................................................................................193

4M05241 Metal sheet under cross straps C2100...............................................................................195

4M05553 Metal sheet under cross straps C3100 LU3000-3500 ........................................................195

4M05243 Metal sheet under cross straps C2112 LU3300 .................................................................197

4M05442 Metal sheet under cross straps C3122 LU3300 .................................................................197

4M05589 Uptake drive system V65M/MN 208V-60HZ.......................................................................199

4M05590 Uptake drive system V65M/MN 220V-400V-50HZ .............................................................199

4M05591 Uptake drive system V65M/MN 230-480V-60HZ................................................................199

4M05219 Lower conveyor drive system V65M/MN 208V-60HZ.........................................................201

4M05220 Lower conveyor drive system V65M/MN 220-400V-50HZ..................................................201

4M05221 Lower conveyor drive system V65M/MN 230-480V-60HZ..................................................201

4M05595 Reversing conveyor drive system V65M/MN 208V-60HZ ..................................................203

69 FL0610A

4M05596 Reversing conveyor drive system V65M/MN 220-400V-50 HZ ..........................................203

4M05597 Reversing conveyor drive system V65M/MN 230-480V-60HZ ...........................................203

4M05446 Oscillating conveyor drive system V65/MN 220-480V-50HZ..............................................205

4M05447 Oscillating conveyor drive system V65/MN 220-480V-60HZ..............................................205

4M05549 Lower conveyor drive system C3100-C3122 V65M 208V-60HZ ........................................207

4M05550 Lower conveyor drive system C3100-C3122 V65M 230V/400V-50HZ...............................207

4M05551 Lower conveyor drive system C3100-C3122 V65M 230/480V-60HZ .................................207

4M05166 Simple table LG 3550 .........................................................................................................209

4M05200 Table with D/T selection 1 lane...........................................................................................211

4M05192 Table with D/T selection 1V 2V...........................................................................................213

4M05201 2 defect recovery trough.....................................................................................................215

4M05155 Lower table screen .............................................................................................................217

4M05180 Upper table cover ...............................................................................................................219

4M05196 Series FL back cover without receiver................................................................................221

4M05761 Discharge table UX3P ........................................................................................................223

4M05866 Receiving base with napkin ................................................................................................223

4M05265 Oscillating arm lane of 825 .................................................................................................227



4M05401 Girbau left cover assembly PS and PSN8030.8033.8035 ..................................................229

4M05402 Girbau right cover assembly PS and PSN8030.8033.8035................................................229

4M05309 Lapauw right cover assembly .............................................................................................231

4M05310 Lapauw left cover assembly ...............................................................................................231

4M05414 Right cover assembly CEFLEX 900 gas.............................................................................231

4M05415 Left cover assembly CEFLEX 900 gas ...............................................................................231

4M05416 Right cover assembly CEFLEX 1200 gas...........................................................................233

4M05417 Left cover assembly ceflex 1200 gas..................................................................................233

4M05419 Left cover assembly DUBIX CEFLEX 900 - 1200...............................................................235

4M05704 Rotating clamp stacker .......................................................................................................237

4M05558 Clamp .................................................................................................................................239

4M05474 PILROT discharge conveyor (380-480V-50-60HZ) ............................................................241



4M05705 Rotating clamp stacker back cover.....................................................................................243

4E00478 Electrical base.....................................................................................................................245

4E00437 Uptake electrical base, 1-lane, 2-lane .................................................................................245

4E00483 Electrical base M340 receiver .............................................................................................247

4E00479 Electrical base M340 stacker ..............................................................................................247

4E00436 1-lane/2-lane automatic base..............................................................................................249

9 CHECK-LIST.......................................................................................................................................250

10 ELECTRICAL DIAGRAMS................................................................................................................251

11 AUTOMATION BOOKLET ................................................................................................................251

FL0610F 70

71 FL0610A

8 DESCRIPTION (EXPLODED VIEWS)

FL0610F 72

KIT 09 -0004F

KIT 09 -0102F

1

2

73 FL0610A

KIT 09-0004F SUPPLEMENTARY PRESSURE KIT


14-0100 1 Manifold Regulator 33dm3/s 3/8"

14-0144 1 Pressure gauge D43 0-6b midi

14-0143 1 Excellon Quicklamp 72

14-0406 1 Straight connector 06-1/4"

KIT 09-0102F RECEIVER AND RECEIVER BYPASS KIT

Pos. Reference Qty Description

14-0294 1 Cylinder Iso D16*50, shock absorber

14-0429 2 Elbow connector 06-M51 Cylinder assembly

10-0207 1 Front hinge joint D12

2 Elbow MF 1/8"

14-0569 2 Silent flow regulator 1/8"

14-1438 2 Elbow connector 06-1/8"


2 Bulk

1 Elbow connector 06 M-F

FL0610F 74

KIT 09-0118E

1

2

75 FL0610A

KIT 09-0118E FLAP INDICATOR KIT



2 Banjo flow regulator 06-1/8"1 Cylinder assembly

14-0366 1 Front hinge joint D25/32



14-0362 1 Female front clevis D25/32

FL0610F 76

KIT 09-0124F

21

3

1 KIT 09-0125F 2

3

77 FL0610A

KIT 09-0124F BLOWING VALVE KIT - 4 LANES


1 External nut straight connectorR3/8"-14



14-1456 1 Dist. Iso 01-2/2 mono-24Vcc-ext.

2D-01652 1 Special connector

1Distributor assembly

14-0184

2P02834 1 Special base


2 Elbow connector 10-1/4"

1 T 04-04-1/8"

14-1456 1 Dist. Iso 01-5/2 mono - 24 Vcc-ext

2D-01652 1 Special connector

2Distributor assembly

14-0184

1 Special base

14-0852 2 Elbow connector 12-1/2"3


KIT 09-0125F BLOWING VALVE KIT FOLD 2- 4 LANES





14-1456 1 Dist. Iso 01-2/2 mono-24Vcc-ext.

2D01652 1 Special connector

1 Distributor assembly




1 T 04-04-1/8"

14-1456 1 Dist. Iso 01-5/2 mono - 24 Vcc-ext





14-0408 8 Straight connector 10-1/4"3

14-1105 M-F connector 3/8" 45°

FL0610F 78

KIT 09-0126F

KIT 09-0127G

1 2

79 FL0610A

KIT 09-0126F FEEDER BYPASS KIT



14-0107 2 Banjo flow regulator 06-1/8"Cylinder assembly


KIT 09-0127G UPPER CROSS CONVEYOR CONNECTION BYPASS KIT



14-0107 2 Banjo flow regulator 06-1/8"

14-0368 1 Male joint D321 Cylinder assembly


14-1537 1 Distributor MEBH-5/2-1/8-I-b

4 Banjo top bleeder 06-1/8"

1 Straight connector 6 sided inside 10-1/8"


4 Tapered elbow connector 06-1/8"

2 Bulk

14-0463 1 T connector 10

FL0610A80

KIT 09-0134F

2

1

3

KIT 09-0135F

12

3

81 FL0610A

KIT 09-0134F BLOWING VALVE KIT - 2 LANES




14-1456 1 Dist. Iso 01-5/2 mono-24Vcc-ext



1

Distributor

assembly

14-0184

1 Straight connector with external nut R3/8" -




1 T 04-04-1/8"

2 Elbow connector 10-1/4"

2

Distributor

assembly

14-0184

1 Straight connector with external nut R3/8" -


4 Y103


KIT 09-0135F BLOWING VALVE KIT FOLD 2- 2 LANES








1 Straight connector with external nut R3/8" - 14




1 T 04-04-1/8"



1 Straight connector with external nut R3/8" - 14


4 Y10

14-0408 8 Straight connector 10-1/4"3

M-F connector 3/8" 45°

FL0610A82

KIT 09-0137F

1

2

KIT 09-0138F

1

2

83 FL0610A

KIT 09-0137F RETRACTABLE STRAP LIFTING GUIDE KIT FOLD2

Pos. Ref Qty Description


14-0422 2 Elbow connector 06-1/8"1 Cylinder assembly


4 Elbow MF 1/8"




2 Elbow MF 06

2 Bulk

14-0447 4 "Y" 04-04-06

KIT 09-0138F BLADE AND REVERSING CONVEYOR FOLDING KIT

Pos. Ref Qty Description







Documents

FL SERIES - trackapart.co.uk · FL SERIES PNEUMATIC FOLDING MACHINE GIRBAU Crta de Manlleu, km.1 08500 VIC (Barcelona) .SPAIN 73100 Aix-Les-Bains - FRANCE Tél : 34 93 8861100