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© 2014 Truckers AC 398
MALE FEMALE
Fittings Section V: Illustrated
FITTING LOCATER GUIDE
bASIC hOSE FITTING TypES
Fitting sizes are identified generally as: 6, 8, 10, 12, 14 and 16. These numbers come from 6/16”, 8/16”, 10/16”, and 12/16” which generally identify the tube diameter at the point that it passes through the attached threaded nut. An illustration of this measurement and a chart of sizes is shown below:
Fitting Sizes
TYPE OF FITTING ....................................................................PAGEPAD MANIFOLD ...........................................................................431QUICK DISCONNECT ..........................................................403, 417REDUCED DIAMETER .................................................................404REPAIR FITTINGS (Weld-On) .....................................................421RETROFIT PORTS .......................................................................434SERVICE VALVES .......................................................................435SHRADER PORTS / ADAPTERS .................................................434SPLICERS (Beadlock) .................................................................422SPECIALTY Adapters / Manifolds ..............................................442SUCTION TEE, TEE BLOCKS .....................................................440TUBE and LINE Repair Kits ........................................................404WELD-ON, SOLDER-ON ......................................................421, 434
TYPE OF FITTING ....................................................................PAGEADAPTERS ...................................................................402, 403, 442AEROQUIP E-Z CLIP ..................................................................406BEADLOCK (Reduced Diameter) ...............................................404BEADLOCK (Standard) ..............................................................414BURGA-CLIP ................................................................................411BULKHEAD ..................................................................................403EVAPORATOR REPAIR ...............................................................405FIELD REPAIR and HARDLINE ..................................................424FRIGOCLIC© / MANULI (Refri*MasterPlus) ......................426, 431HEATER FITTINGS ......................................................................484CCOT - ORIFICE TUBE ASSEMBLIES .......................................405
FITTING SIZES
TUBE O.D. FITTING SIZE THREAD SIZE
1/4” 4 7/16” 3/8” 5 9/16” 3/8” 6 5/8” 3/8” 7 11/16” 1/2” 8 3/4” 5/8” 10 7/8” 3/4” 12 1-1/16” 1” 14 n/a 1-15/64” 16 n/a
Note: Metric connections are not included in this sizing method.
Tube O.D.
FlAre FiTTiNgsThe sAe 45° flare fitting is found on older cars and trucks, many european made cars, recreational vehicles, construction and agricultural equipment using r12. The flare fitting seals with metal to metal contact and requires higher torque than o-ring style fittings. Not recommended for use with r134a.
O-riNg FiTTiNgsThe concept of the o-ring fitting achieves an effective seal in automotive air conditioning systyems through the use of an o-ring placed in a specially designed groove or cavity intended to apply a mild compression on the o-ring. The threads of the o-ring fittings serve only as a mechanical connection and require substantially less torque values than the comparable flare design. This design has proven more reliable than the flare fitting design, and is widely accepted as an international standard for mobile air conditioning systems. Care should be taken to use only HNbr, HsN, or Neoprene rubber compounds (as opposed to the old Nbr or nitrile materials) in repair applications which involve the new r134a refrigerant and compatible lubricants.
spriNg lOCk FiTTiNgsThis is a dual o-ring style OeM style connection used and patented by Ford Motor Company. The dual o-rings seal in a precision “barrel” and are held together mechanically by the use of a tube flare behind a garter spring. This design requires no tools to assemble, but does require special tools to disassemble. Also, special care must be taken by the repair technician to insure that the “flare-to-garter spring” connection is fully engaged.
gAskeT and seAliNg wAsHer FiTTiNgsThere are many types of variation on the gasket seal concept which have been used by OeM’s in the last 30 years. All rely on fairly heavy compression of the sealing material to metal surfaces for sealing. some examples are listed below:
• pad – These are generally “manifold” style connections often seal inlet and outlet fittings with the same gasket. They are generally secured through the use of a “hold-down” bolt.
• Teflon™ – This is a seal based on a Teflon™ ring being compressed into a groove and is known as a rotolock fitting. These fittings always use a 1”–14 thread torque to produce the compression.
• O-ring – There are many A/C systems worldwide which use this “o-ring-in-a-groove” or “over the tube” design.
rubberO-ring
TeflonO-ring
MAle MAle iNserT FeMAle
FEMALE
MANiFOlD (pAD)
sAe FlAre
O'riNg
spriNglOCk
© 2014 Truckers AC 399
Tube O.D. HOse i.D.
Aeroquip gH134 eZ Clip Hose eZ Clip only 15-3242 pliers (size 6-12), 15-3247 (#16)ATCO 3700 Two braid dimension, nylon barrier beadlock ATCO 15-3200A or 15-3256 burgaclip 3090 reduced barrier burgaclip, beadlock reduced 15-3243bC; 15-3200A or 15-3256Dayco 3103, 3054 single braid, reduced O.D. braid beadlock reduced, burgaclip ATCO 15-3200A *2, or 15-3256Dayco 3305 Two braid, nylon barrier beadlock ATCO 15-3200A or 15-3256Dayco T2 Two braid, all rubber beadlock ATCO 15-3200A or 15-3256goodyear 4816, Two braid dimension, beadlock 15-3242 pliers (size 6-12)4824, 4826 nylon barrier ATCO 15-3200A or 15-3256goodyear 4850, 4860 single braid, reduced O.D. barrier beadlock reduced, burgaclip ATCO 15-3200A *2, or 15-3256Manuli Type e, Class 1 High temp. braided synthetic rubber Manuli “Quick Click” only 15-3242 pliersparker 7634, 7637 reduced O.D. beadlock reduced, burgaclip ATCO 15-3200A or 15-3256parker bHk barrier Hose std. size beadlock ATCO 15-3200A or 15-3256
Section V: Illustrated Fittings
FITTING RECOmmENDATIONShose Type hose Description Recommended Fittings Recommended Crimper
hOSE SIzES and TypES
RECOmmENDED CRImp for hOSE COUpLINGS (clip types not shown)
A/C Hose size is determined by the inside and outside diameter of the hose. Outside diameters of hoses vary significantly and MusT NOT be used solely to determine hose size. All “beadlock-style” fittings shown in this catalog (i.e. parts with “b” or “bs” suffixes) are designed to be coupled to barrier two braid dimension hose ONlY1. Hose sizes also are known by the “6, 8, 10, 12, 14, and 16” number designations. The chart below shows hose i.D.’s and their corresponding size number.
It is very important that a proper combination of hose, fitting and crimp style be used to insure a coupling of high integrity. sAe J2064 Coupling integrity standards require that extensive testing be done on crimped hose assemblies to insure “leak-free” couplings that will be environmentally friendly. Testing has shown that the old barb fitting design when coupled with wormgear clamps or even ferrules and “face crimped” will not pass these new coupling integrity performance requirements. The only fitting and crimp designs which have been found to meet these sAe requirements are the “beadlock-style” fitting with a “bubble-style” crimp. both are illustrated below, along with a chart showing important details of the ATCO beadlock fitting design:
To determine the hose size that a specific fitting is designed to fit, measure the outside diameter of the hose insert as shown above.
Note: 1 reduced dia. barrier hose (goodyear #4850, 4860/Dayco #3054, 3103) supplied in single braid only. see following section “reCOMMeNDeD CriMp FOr HOse COupliNg” for additional info.
STANDARD BEADlOck FITTING DETAIl
REDUcED O.D. BEADlOckFITTING DETAIl BUBBlE STYlE cRIMP
standard size hose and reduced diameter hose have different diameters.
0.290 6 0.385 8 0.480 10 0.600 12 0.745 14
REDUcED HOSE SIZES
std.illust. A (i.D.) 0.780” 0.940” 1.040” 1.165”
reduced illust. b (i.D.) 0.590 0.7187 0 .7812 .950
Hose size #6 #8 #10 #12
A B
Note:*1 Adjustable crimpers: weatherhead coll-o-crimp, Dayco Np 30 Or Np 60, gates pC707.*2 Fittings and crimp dies for reduced O.D. nylon barrier hose such as goodyear 4850 & 4860 or Dayco 3103 & 3054 are available for use with the #15-3200A crimper.
5/16” 6 13/32” 8 1/2” 10 5/8” 12 7/8” 16
STD. HOSE SIZES HOSE I.D. HOSE SIZE
© 2014 Truckers AC 400
08-6962BS
DeNOTes HOse siZe1 = No. 6 (5/16”) (std or reduced)2 = No. 8 (13/32”) (std or reduced)3 = No. 10 (1/2”) (std or reduced)4 = No. 12 (5/8”) (std or reduced)5-9 = step sizeNote: Does not apply to fittings with third digit of 7, 8, or 9
Fittings Section V: Illustrated
SERVICE pORT INFORmATIONThere are a number of fittings that include an integral service port (for attaching manifold charging hoses), either for r12 or r134a (see illust. A). in addition, some fittings may include a switch port, used for the purpose of attaching a pressure switch to the system. The standard size switch ports used are 1/4” (actually 7/16” - 20 thread), 3/16” (actually3/8” - 24 thread), and metric M10 and M12 sizes normally associated with r134a systems.
ILLUSTRATION A
r12 serViCe pOrT/r134a swiTCH pOrT r134a lOw siDe 13MM pOrT 1 r134a HigH siDe 16MM pOrT 1
Note:1 r134a service ports may be supplied in either standard flow, or High Flow (eaton ssV) type. both are interchangable, except for the replacement shrader core inside the port. The High Flow shrader core requires a special remover/installer (p/N 16-3434), and is the preferred style (if available), providing faster charging/evacuation periods.
TRUCk AIR NUmbERING SySTEm FOR hOSE FITTINGS (pART NUmbER FORmAT)NOTE: UNLESS NOTED, ALL FITTINGS SUppLIED WITh NECESSARy O-RINGS, CLAmpS, ETC.
NOTe: To be used as a general guide, and applies ONlY to Hose Fittings and MAY NOT apply to adapters, compressor and compression fittings, splicers, dual o-ring or metric fittings, spring lock fittings, service valves, or tee connectors. The format is approximately 99% accurate.
FF - Female Flare MF - Male Flare FOr - Female O-ring MiO - Male insert O-ring FiO - Female insert O-ring
MOr - Male O-ring Fsl - Female spring lock Ms - Male spring lock FTO - Female Tube-O MTO - Male Tube-O
Frl - Female rotolock Mrl - Male rotolock DsOr - Dual standard O-ring DMOr - Dual Metric O-ring sl - springlock
USEFUL STANDARD AbbREVIATIONS FOR FITTINGS GUIDE
eX.prefixDeNOTes All FiTTiNg pArT NuMbers
First DigitDeNOTes FiTTiNg TYpe4 = Female Flare5 = Male O-ring6 = Female O-ring7 = springlock8 = special Type
second DigitDeNOTes ANgle0 = straight4 = 45 Degree9 = 90 Degree
suffix
b = beadlock (std. Dia.)bC = burgaclip bD = beadlock (short Drop)br = beadlock (reduced Dia.)bs = beadlock (steel) (std. Dia.)-10 = 10 per box(bulk) e = eZ Clip s = steel Q = Manuli / Frigoclic
Third Digit
DeNOTes sTANDArD Or speCiAl TYpe0 = Aeroquip Type Male fitting 1 = Aeroquip Type Female fitting2 = special Threads(gMC/iHC 11/16” - 16)3 = r134a Male/Female O-ring w/port4 = r134a Male insert O-ring w/port5 = Male insert O-ring fitting6 = standard (non-step) fitting7 = step up/step down fitting8 = standard fitting w/port9 = step fitting w/port
Fourth Digit
© 2014 Truckers AC 401
Section V: Illustrated Fittings
ThREADED FITTING SIzE ChART - ALL FITTINGS ACTUAL SIzE (#14, #16 not shown)
sAe FeMAle FlAre (no o-ring used)
No. 121-1/16” - 14 Thread
No. 107/8” - 14 Thread
No. 83/4” - 16 Thread
No. 65/8” - 18 Thread
MAle iNserT O-riNg (o-ring located on inside)
No. 121-1/16” - 14 Thread
No. 107/8” - 14 Thread
No. 83/4” - 16 Thread
No. 65/8” - 18 Thread
MAle O-riNg (o-ring located on outside)
No. 121-1/16” - 16 Thread
No. 107/8” - 18 Thread
No. 83/4” - 18 Thread
No. 7speCiAl gM/iHCDrier FiTTiNg
11/16” - 16 Threads
No. 65/8” - 18 Thread
FeMAle O-riNg (o-ring located on outside)
No. 121-1/16” - 14 Thread
No. 107/8” - 14 Thread
No. 83/4” - 16 Thread
No. 65/8” - 18 Thread
© 2014 Truckers AC 402
8-8 (Discharge) ........08-8038 1,3 10-10 (suction) ............08-8040 2,4
FlAre TO O-riNg ADApTersConverts Male Flare to Male insert O-ring 6 ..............................08-8006 8 ..............................08-8008 10 .............................08-8010
FeMAle O-riNg X MAle iNserT O-riNgr134a serViCe pOrT ADApTers
r134a
ideal for adding r134a service ports to #8 and #10 Male insert O-ring Fittings
1) 16 mm port2) 13 mm port3) for 90° use 08-34894) for 90° use 08-3490
2-1/2” length
sHrADer pOrT ADApTer / reCeiVer Drier 1/8” pipe x 1/4” r12 .................................................................................08-80563/8”-24uNF2A X 1/4” std. r12 port ........................................................08-8057Converts female switch port to male port on filter driers.
rOTOlOCk TO Tube-O ADApTer ......................................08-3070Converts rotolock style York and Tecumseh comp. to Tube-O style. supplied 1 per box. (2 required)
FlAre ADApTers 90 °Female Flare to Female Flare Adapter 8x8 ...................... 08-3962FF
FlAre ADApTers 90 °Flare to Female O-ring Adapter 8x8 ......................08-3962FO
DESCRIpTION FTG. SIzE pART NO. DESCRIpTION FTG. SIzE pART NO.
Fittings Section V: Illustrated
ADApTER FITTINGS (also see REtRoFIt PoRt ADAPtERs, page 434)
Tube-O TO rOTOlOCk ADApTers ........................................08-3076Converts Tube-O style York and Tecumseh comp. to rotolock style(2 per box)
MAle swiTCH pOrT ADApTer FiTTiNgMAle X MAle MeTriCM10-1.25 x 3/8-24 switch port ................................................................08-8058
M E T R I CMAle swiTCH pOrT ADApTer FiTTiNgMAle X MAle MeTriCM12-1.5 x 3/8-24 switch port ................................................................. 08-8059
M E T R I C
iNliNe CHArge FiTTiNgw/r12 port 6 ...........................08-8036A3/8” Male O-ring x 3/8” Female O-ring
r12
Drier ADApTer3/8” Male O-ring to 3/8” MiO ............................. 6 ....................................08-806011/16” Male O-ring to 3/8” MiO ......................... 6 ....................................08-8061
CHArge pOrT ADApTer3/8”-24 to 16mm (high side) ............................. 6 ....................................08-8064
r134a
r12
MAle iNserT O-riNg TO MAle 6 ..............................08-3009FlAre ADApTers 8 ..............................08-3069Converts O-ring to Flare 10 .............................08-3099(2 per box)
uses HNbr#16-4210
uses HNbr#16-4210
uses teflon#16-4018
uses teflon#16-4018
(requires o-ring)
© 2014 Truckers AC 403
bULkhEAD FITTINGS Also see E-Z ClIP stylE, BulkhEAD FIttIngs, page 407.
bLOCk-OFF pLUGS see page 405.
MAle X MAle wiTH NuTsFor routing hose through firewall/cab/roof 6x6 ............................08-8066 8x8 ............................08-8068 10x10 ..........................08-8070 12x12 ..........................08-8072
FTG. STEELDESCRIpTION SIzE pART NO.
MAle iNserT O-riNg 6x6 ......................08-8076BS 8x8 ......................08-8078BS 10x10 ....................08-8080BS
FTG. DESCRIpTION SIzE pART NO.
MAle iNserT O-riNg 90° 6x6 ......................08-8976BS 8x8 ......................08-8978BS 10x10 ....................08-8980BS 14x12 ................... 08-8984BR 1
QuiCk DisCONNeCTMAle iNserT O-riNg #10 MiO ........................08-80206-11/16” length1-1/2” dia. mounting hole requiredreplaces Oe CAT 5p3929
welD-ON swiTCH pOrT FiTTiNgM10 x 1.25 switch port (steel) .............................................................08-8310S
M E T R I C
Section V: Illustrated Fittings
DESCRIpTION FTG. SIzE pART NO. DESCRIpTION FTG. SIzE pART NO.
ADApTER FITTINGS (continued)
Drier ADApTer 7/16” Female Flare to M10 Male switch port Adapter .............................08-8067
Drier ADApTer M10 Female Flare to 7/16” r12 Male Flare Adapter ...............................08-8069
r12
CHArge pOrT ADApTer3/8”-24 to 13mm (low side) ............................... #6 ..................................08-8065
r134a
1) MiO 14 Hose Ftg., bulkhead 12 Ftg.
© 2014 Truckers AC 404
DESCRIpTION SIzE pART NO. DESCRIpTION SIzE pART NO.
sTrAigHT COMpressiON FiTTiNg 6 6 5/8”-18 08-3010B 08-3010BRMeTAl TO rubber 8 8 3/4”-16 08-3011B 08-3011BR 10 10 7/8”-14 08-3012B 12 12 1-1/16”-14 08-3013B 08-3013BR
10 8 3/4”-16 step Down 08-3014B 10 12 7/8”-14 step Down 08-3015B 08-3015BR 6 8 5/8”-18 step Down call 8 6 3/4”-16 step Down call
beADlOCk
hOSE FITTING FTG. hOSE FTG. STEp pART NO. pART NO. pART NO.CONFIGURATION SIzE SIzE ThREAD FTG. ALUm. STEEL Reduced Diameter
COmpRESSION FITTINGS (WIThOUT ChARGING pORT)
Fittings Section V: Illustrated
DESCRIpTION hOSE SIzE pART NO. DESCRIpTION hOSE SIzE pART NO.
beADlOCk
COmpRESSOR FITTINGS, TUbE-O TypE (also see sERVICE VAlVEs, page 435-439)
90 Degree FeMAle Tube-O COMp.FiTTiNg with r134a serViCe pOrT 8 (16mm port) ...... 08-3492BS1”-14 Thread, steel 10 (13mm port) ...... 08-3493BS
8 (reduced dia.) ......08-3492BR 10 (reduced dia.) ......08-3493BR
beADlOCk
45 Degree FeMAle Tube-O COMp.FiTTiNg with r134a serViCe pOrT 8 (16mm port) ...... 08-3442BS1”-14 Thread, steel 10 (13mm port) ...... 08-3443BS
TUbE and LINE REpAIR FITTING kITS
use for Metal line repairs on any A/C and Heater lines. (Can also be used on metal Transmission and power steering lines.)
LINE REPAIR KITS 5/16” O.D. line ...........................08-3100 3/8” O.D. line .............................08-3102 1/2" O.D. line.............................08-3104 5/8" O.D. line.............................08-3105 3/4" O.D. line.............................08-3106
step Down ..... 3/8” to 5/16” O.D. line ...............08-3101 step Down ..... 1/2” to 3/8” O.D. line .................08-3103
METRIC LINE REPAIR KITS 10mm O.D. line .........................08-3107 12mm O.D. line .........................08-3109 15mm O.D. line .........................08-3110 16mm O.D. line .........................08-3111
step Down ..... 12mm to 10mm O.D. line ..........08-3108
© 2014 Truckers AC 405
EVApORATOR INLET TUbE REpAIR kITS (with ORIFICE TUbE)
DESCRIpTION pART NO.
gM sTrAigHT OriFiCe repAir kiT ........................................08-3016 FOrD sTrAigHT OriFiCe repAir kiT ...................................08-3041
DESCRIpTION pART NO.
Compression fittings for Ford vehicles w/orifice tube in liquid line. Includes replaceable orifice tube. No. 8 x 8 Compression Fittings (1/2” O.D. Tubing) 3/4”-16 Nut; Blue Orifice Tube
Male Insert O-Ring No. 8 x 8 Compression Fittings(1/2” O.D. Tubing) 3/4”-16 Nut; Black & White Orifice Tube
Navistar prostar Oe# 3666274-C3
CCOT suCTiON Tube AssY. w/THerMisTOr ...................08-0806(uses #16-4296 O-ring and gasket kit)(o’rings: #16-4249; #16-4253)
DESCRIpTION pART NO.DESCRIpTION pART NO.
Section V: Illustrated Fittings
Navistar prostar Oe# 3670136-C91
CCOT suCTiON Tube AssY. w/THerMisTOr ...................08-0807(uses #16-4296 O-ring and gasket kit)(o’rings: #16-4249; #16-4253)
iNTerNATiONAl Oe# 3542578C2, bOA80-305-00-939
CCOT liQuiD Tube AssY. ....................................................08-0805 (uses #12-0805 orifice tube) (uses #16-4295 O-ring and gasket kit)(o’rings: #16-4248; #16-4252)
CCOT SUCTION LIQUID TUbE ASSEmbLIES
blOCk-OFF plugs (individual, sold ea.)
Female nut with plug Male nut with plugfor Male insert O-ring Fittings for Female insert O-ring Fittings#6 ...............................08-3077 #6 .................................08-3081#8 ...............................08-3078 #8 .................................08-3082#10 .............................08-3079 #10 ...............................08-3083#12 .............................08-3080 #12 ...............................08-3084
TXV blOCk-OFF plug kiT ..........................................................08-3042used on block Type expansion Valves (TXV) to close off unused, un-needed ports. supplied with 1 pc. each: #6, #8, #10 plug
#6
#6
#12
#12#12
13mm
includes sensor #11-0834
includes sensor #11-0834
#12
© 2014 Truckers AC 406406 © 2014 Truck Air Parts
Step 2. Slip on Two ClipsInstall two proper-sized clips onto the cut end of the hose. Orientation of the clips does not affect the performance of the connection. However, for ease of assembley, both clips should have the same orientation.
NOTE: Failure to slide the clips over the hose at this time will require the clips to be stretched over the hose or fitting later. This may permanently damage the clip.
Step 3. Oil the NippleLubricate the nipple with a generous amount of the refrigeration or A/C system’s compressor lubricating oil. This MUST be done to lower the force of the nipple insertion.
Step 4. Insert the Nipple into the HoseInsert the nipple into the hose. To ensure that the nipple is fully inserted, check the gap between the cut end of the hose and the shoulder on the nipple. Care should be taken to avoid kinking or other damage to the hose during nipple insertion.
NOTE: Be sure to wipe excess oil from the nipple and hose.
Step 5. Snap on the CageSnap the cage into the groove on the nipple. The arms should extend over the hose length. When the cage has been correctly installed in the cage groove, the cage will be able to rotate in the groove. This step MUST be performed to ensure:1. The clips will be located over the O’rings on the nipple.2. The connection will be compatible with the connection’s pressure rating.
Step 6. Slide the ClipsSlide the clips over the cage arms and into the channels on each arm.
Step 7. Close the Clips-6, -8, -10, -12 use #15-3242 pliers; (-16 use #15-3247) to close the clips. The pliers should be positioned squarely on the clip connection points and should remain square during the closing of the clip.
If the pliers are not kept square during closing of the clip, the clasp may have an offset. Use the pliers to correct the clasp alignment.
Nose of the pliers should be firmly seated under the assembly bump and lock latch. Note: -16 only, tap the top latch until fully seated.
E-z CLIp Assembly Instructions
Step 1. Cut the HoseCut the hose to proper length with an appropriate tool. The hand-held hose cutter has been specially designed for cutting all non-wire reinforced hose, such as GH134 multi-refrigerant hose. Be sure the cut is made square to the hose length.
Fittings — AEROQUIp E-z CLIp Section V: Illustrated
15-3242 Hose Pliers
© 2014 Truckers AC 407
Section V: Illustrated AEROQUIp E-z CLIp — Fittings
90° MALE O-RING 6 ............6 ..........08-5961E 8 ............8 ..........08-5962E 10 ..........10 ..........08-5963E 12 ..........12 ..........08-5964E 8 ..........10 ..........08-5965E 10 ..........12 ..........08-5974E
E-Z CLIP BULKHEAD 6 ............6 ..........08-8076EMIO STRAIGHT 8 ............8 ..........08-8078E 10 ..........10 ..........08-8080E
EZ-CLIP BULKHEAD 6 ............6 ..........08-8976EMIO 90° ELBOW 8 ............8 ..........08-8978E 10 ..........10 ..........08-8980E 10 ..........12 ..........08-8983E 12 ..........12 ..........08-8982E
DESCRIpTION FTG. hOSE pART NO.
STRAIGHT 6 ...........6 .........08-5061EMALE O-RING 8 ............8 .........08-5062E 10 .........10 .........08-5063E 12 .........12 .........08-5064E 10 .........12 .........08-5074E 6 ...........8 .........08-5075E 10 .........16 ..........08-5016E 12 .........16 .........08-5026E
STRAIGHT 6 ............6 ..........08-5051EMALE INSERT O-RING 8 ............8 ..........08-5052E 10 ..........10 ..........08-5053E 12 ..........12 ..........08-5054E 10 ..........12 ..........08-5056E
DESCRIpTION FTG. hOSE pART NO.
For use with E-z Clip type hose only, supplied with clips and cage.
mALE O-RING TypE mALE INSERT O-RING TypE
STRAIGHT 6 ...........6 .........08-5031E 1MALE O-RING 8 ............8 .........08-5032E 1R134a PORT 10 .........10 .........08-5036E 1 10 .........10 .........08-5033E 2 10 .........12 .........08-5035E 2
DESCRIpTION FTG. hOSE pART NO.
90° MALE O-RING M10 .........10 .........08-5984EMETRIC
STRAIGHT M20 .........10 .......08-5084EMALE O-RINGMETRIC
90° MALE INSERT O-RING 6 ............6 ..........08-5951E 8 ............8 ..........08-5952E 10 ..........10 ..........08-5953E
45° MALE O-RING 6 ............6 ..........08-5461E 8 ............8 ..........08-5462E 10 ..........10 ..........08-5463E
90° MALE O-RING 6 ............6 ..........08-5931E 1R134a PORT 8 ............8 ..........08-5932E 1 10 ..........10 ..........08-5933E 2 10 ..........12 ..........08-5935E 2 10 ..........10 ..........08-5936E 1
1 16mm port (high side)2 13mm port (low side)
1 16mm port (high side)2 13mm port (low side)
mALE bULkhEAD TypE
DESCRIpTION FTG. hOSE pART NO.pILOT CONNECTION TypE
PILOT CONNECTION 8 ............8 ..........08-6902E90° ELBOW - Long Pilot 10 ..........10 ..........08-6903E 10 ..........12 ..........08-6905E
© 2014 Truckers AC 408
Fittings — AEROQUIp E-z CLIp Section V: Illustrated
90° FEMALE O-RING 6 ............6 ..........08-6961E 8 ............8 ..........08-6962E 10 ..........10 ..........08-6963E 12 ..........12 ..........08-6964E 6 ............8 ..........08-6975E 8 ..........10 ..........08-6973E 10 ..........12 ..........08-6974E 10 ..........16 ..........08-6916E 12 ..........10 ..........08-6977E 12 ..........16 ..........08-6926E
For use with E-z Clip type hose only, supplied with clips and cage.
FEmALE TypEDESCRIpTION FTG. hOSE pART NO.
STRAIGHT 6 ............6 ..........08-6061EFEMALE O-RING 8 ............8 ..........08-6062E 10 ..........10 ..........08-6063E 12 ..........12 ..........08-6064E 6 ............8 ..........08-6071E 8 ..........10 ..........08-6072E 10 ..........10 ..........08-6077E 1 10 ..........12 ..........08-6074E 12 ..........16 ..........08-6026E1 w/r12 port
STRAIGHT 6 ............6 ..........08-6031E 1FEMALE O-RING 8 ............8 ..........08-6032E 1R134a PORT 8 ..........10 ..........08-6035E 1 10 ..........10 ..........08-6033E 2 12 ..........12 ..........08-6034E 2 10 ..........12 ..........08-6037E 2
1 16mm port (high side)2 13mm port (low side)
DESCRIpTION FTG. hOSE pART NO.
FEmALE TypE
STRAIGHT 6 ............6 ..........08-4061EFEMALE FLARE 8 ............8 ..........08-4062E 10 ..........10 ..........08-4063E
DESCRIpTION FTG. hOSE pART NO.
FEmALE FLARE TypE
90° FEMALE FLARE 6 ............6 ..........08-4961E 8 ............8 ..........08-4962E 10 ..........10 ..........08-4963E
45° FEMALE O-RING 6 ............6 ..........08-6461E 8 ............8 ..........08-6462E 10 ..........10 ..........08-6463E 12 ..........12 ..........08-6464E 6 ............8 ..........08-6471E 8 ..........10 ..........08-6472E 10 ..........12 ..........08-6474E 12 ..........16 ..........08-6426E
STRAIGHT M20 x 1.5 ......8.......08-6108EFEMALE O-RING M27 x 2 .....12.......08-6112E Long PilotMETRIC
STRAIGHT 10 ..........10 ..........08-6092EFEMALE O-RINGM10 x 1.25 SWITCH PORTLong Pilot
STRAIGHT 10 ..........10 ..........08-6095EFEMALE O-RING 10 ..........12 ..........08-6097EM12 x 1.5 SWITCH PORT 12 ..........12 ..........08-6096ELong Pilot
45° FEMALE O-RING 8 ............8 ..........08-6432E 1R134a PORT 10 ..........10 ..........08-6433E 2Short Pilot
M12
M10
90° O.R.S. FEMALE O-RING ORS ..........6 ..........08-6936ESPECIAL QUICK DISCONNECT ORS ..........8 ..........08-6938E(flat surface type o’ring) ORS ........10 ..........08-6940E ORS ........12 ..........08-6942E
90° FEMALE O-RINGMETRIC w/o PORT .................................. 20mm ..............8 .........08-6188E
1 16mm port (high side)2 13mm port (low side)
© 2014 Truckers AC 409
Section V: Illustrated AEROQUIp E-z CLIp — Fittings
90° FEMALE O-RING 6 ............6 ..........08-6931E 1R134a PORT 8 ............8 ..........08-6932E 1 8 ..........10 ..........08-6935E 1 10 ..........10 ..........08-6933E 2 12 ..........12 ..........08-6934E 2 10 ..........12 ..........08-6937E 2
1 16mm port (high side)2 13mm port (low side)
For use with E-z Clip type hose only, supplied with clips and cage.
90° FEMALE O-RING 10 ..........10 ..........08-6987ER12 SWITCH PORT 12 ..........12 ..........08-6988E 10 ..........12 ..........08-6989E
FEmALE TypEDESCRIpTION FTG. hOSE pART NO.
90° FEMALE O-RING 8 ............8 ...........08-6998ER134a HIGH SIDE PORT and M10 SWITCH PORT Short Pilot
R12
90° FEMALE O-RING 10 ..........10 ..........08-6995EM12 x 1.5 SWITCH PORT 10 ..........12 ..........08-6997ELong Pilot 12 ..........12 ..........08-6996E
M12
90° SPLICER 6 ............6 ..........08-3025E 8 ............8 ..........08-3026E 12 ..........12 ..........08-3028E
T-SPLICER 8 x 8 x 8 ........................08-3018E 10 x 10 x 10 ........................08-3019E 12 x 12 x 12 ........................08-3020E
STRAIGHT SPLICER 6 ............6 ..........08-3000E 8 ............8 ..........08-3001E 10 ..........10 ..........08-3002E 12 ..........12 ..........08-3003E 16 ..........16 ..........08-3007E
COmpRESSION FITTINGS
DESCRIpTION FTG. hOSE ThRD. pART NO.
COmpRESSOR FITTINGS
90° COMPRESSOR FITTINGROTOLOCK FEMALE Rotolock ..... 12 ....................... 08-3096E
90° COMPRESSOR FITTINGTUBE-O FEMALE Tube-O ....... 8 ....... 1-14........ 08-3094E Tube-O ..... 10 ....... 1-14........ 08-3095E
STRAIGHT COMPRESSOR FITTINGTUBE-O FEMALE Tube-O ..... 10 ....... 1-14........ 08-3404E
STRAIGHT 6 ............6 ..........08-3010ECOMPRESSION 8 ............8 ..........08-3011E 10 ..........10 ..........08-3012E 10 ..........12 ..........08-3015E 12 ..........12 ..........08-3013E
DESCRIpTION FTG. hOSE pART NO.
SpLICERSDESCRIpTION FTG. hOSE pART NO.
16mmM10
A6 Compressors 8 ............8 ..........08-3045E90° SWIVEL FITTING 10 ..........10 ..........08-3046E 12 ..........12 ..........08-3047E
STRAIGHT SPLICER 6 ............6 ..........08-3421E 1R134a PORT 8 ............8 ..........08-3422E 1 10 ..........10 ..........08-3423E 2 12 ..........12 ..........08-3424E 2 10 ..........10 ..........08-3429E 1 16 ..........16 ..........08-3416E 2
1 16mm port (high side)2 13mm port (low side)
© 2014 Truckers AC 410
hOSE TUbE SIzE O.D. pART NO.
STRAIGHT SPLICERM10 x 1.25 SWITCH PORT 8 ............8 ............ 08-3450E(High Side) 10 ..........10 ............ 08-3451E
M12 x 1.5 SWITCH PORT 12 ..........12 ............ 08-3452E(Low Side)
For use with E-z Clip type hose only, supplied with clips and cage.
DESCRIpTION FTG. hOSE pART NO.
DESCRIpTION FTG. pART NO.
SpLICERS
CAGES and CLIpS
90° TEE STYLE 12 ..... 08-8144E Male Insert O’ring x 27mm Female O’ring x 12 Hose
Y-SPLICER 8x8x8 .................. 08-3438E
E-Z CLIP CAGE 6 .......................... 09-1006E(sold each) 8 .......................... 09-1008E 10 .......................... 09-1010E 12 .......................... 09-1012E 16 .......................... 09-1016E
E-Z CLIP CLIP 6 .......................... 09-1106E(2 required, sold each) 8 .......................... 09-1108E 10 .......................... 09-1110E 12 .......................... 09-1112E 16 .......................... 09-1116E
E-Z CLIP and CAGE KIT 6 .......................... 09-1028E(1 Cage and 2 Clips) 8 .......................... 09-1029E 10 .......................... 09-1030E 12 .......................... 09-1031E 16 .......................... 09-1032E
STRAIGHT SPLICER 6 ............6 ............ 08-3431ER12 SWITCH PORT 8 ............8 ............ 08-3432E 10 ..........10 ............ 08-3433E 12 ..........12 ............ 08-3434E
WELD-ON TypEDESCRIpTION FTG. hOSE pART NO.
WELD-ON FITTINGS 6 ............6 .............08-8100ELIFESAVERS (steel) 6 ............8 .............08-8106E 8 ............8 .............08-8101E 8 ..........10 .............08-8107E 10 ..........10 .............08-8102E 10 ..........12 .............08-8105E 12 ..........12 .............08-8103E 16 ..........16 .............08-8109E
DESCRIpTION FITTING ThREAD hOSE hOSE pART NO.
TEE FITTING TypE
TEE STYLE 3/4”-16 .....#8 MIO...... 8 .........8 ..... 08-3123E 7/8”-14 ...#10 MIO.... 12 .......12 ..... 08-3124E 1-1/16”-14 ...#12 MIO.... 16 .......16 ..... 08-3125E
E-z Clip Lifesaver kitsEach KIT contains the correct components for replacement of a single hose assembly. The Aluminum Lifesaver Braze Fitting Kits are designed to rework failed OEM aluminum air conditioning tubing and hose assemblies in sizes 10mm to 18mm (metric tubing only, -6 to –12). This repair system allows the installer to reuse unique OEM terminal connections, while replacing the failed OEM hose and nipple with the E-Z Clip attachment system.
KIT COMPONENTSQty. Description2 ea.................Braze-on Nipple5 ea.................Nipple O-ring3 ea.................Silver Braze Ring1 ea.................Assembly Instructions
#6 ............ 8mm ............. 08-8124EK #8 ............ 10mm ........... 08-8125EK #10 .......... 16mm ........... 08-8126EK #12 .......... 18mm ........... 08-8127EK
R12 Male
(NOTe: o-rings, clips and cages not included)
Male Insert O’ring Connections
Fittings — AEROQUIp E-z CLIp Section V: Illustrated
© 2014 Truckers AC 411
• Save Time
• Eliminate Leaks
• New, Simple, Fast and Easy
• Use with Reduced Diameter Hose
• Burgaclips’ state-of-the-art hose fittings are a breakthrough in the a/c industry.• A simple procedure to attach fittings to the hose.• This hose and fitting combo provides a permeation rate which is 74% less than the presently available hose assemblies in the marketplace.
bURGACLIp FITTINGS1. 3.2.
go....
how To Install Instructions
1. Cut hose to proper length. Use reduced diameter hose only.2. Place two proper size clips into the clip holder. For ease of assembly, both clips should have the same
orientation.3. Slip in the clipholder with the clips. Place the clipholder with the two clips on the hose. In such a manner that
the side with the smallest hole touches the end of the hose.4. Lubricate the fitting with a generous amount of the a/c systems lubricator oil (this lowers the force of insertion)5. Insert the Burgaclip fitting into the hose. Ensure that the fitting is fully inserted by checking the gap between the
end of the hose and the shoulder of the fitting.6. Close the clips with the Burgaflex clip pliers (#15-3243BC). The pliers open themselves when the correct
amount of force has been reached. Start with the clip closest to the end of the hose. DONE !
Section V: Illustrated bURGACLIp — Fittings
© 2014 Truckers AC 412412 © 2014 Truck Air Parts
08-6931BC 6 6R 16mm R134a08-6932BC 8 8R 16mm R134a08-6933BC 10 10R 13mm R134a08-6934BC 12 12R 13mm R134a
08-5951BC 6 6R w/o port08-5952BC 8 8R w/o port08-5953BC 10 10R w/o port
mALE O’RINGFEmALE O’RING
08-5051BC 6 6R w/o port08-5052BC 8 8R w/o port08-5053BC 10 10R w/o port08-5054BC 12 12R w/o port
Fitting HosePart # Size Size Port
MALE INSERT O’RINGSTRAIGHT
90° MALE INSERT O’RING
Fitting HosePart # Size Size Port
90° MALE O’RINGwith R134a PORT
90° MALE O’RING
Fitting HosePart # Size Size Port
08-5961BC 6 6R w/o port08-5962BC 8 8R w/o port08-5963BC 10 10R w/o port08-5964BC 12 12R w/o port
Fitting HosePart # Size Size Port
STRAIGHT MALE O’RING
08-5061BC 6 6R w/o port08-5062BC 8 8R w/o port08-5063BC 10 10R w/o port08-5064BC 12 12R w/o port
STRAIGHT FEMALE O’RING
Fitting HosePart # Size Size Port
08-6061BC 6 6R w/o port08-6076BC 8 6R w/o port08-6062BC 8 8R w/o port08-6063BC 10 10R w/o port08-6074BC 10 12R w/o port08-6064BC 12 12R w/o port
Fitting HosePart # Size Size Port
90° FEMALE O’RING
08-6961BC 6 6R w/o port08-6976BC 8 6R w/o port08-6962BC 8 8R w/o port08-6973BC 8 10R w/o port08-6963BC 10 10R w/o port08-6974BC 10 12R w/o port08-6977BC 12 10R w/o port08-6964BC 12 12R w/o port
Fitting HosePart # Size Size Port
STRAIGHT FEMALE O’RING with R134a PORT
08-6031BC 6 6R 16mm R134a08-6032BC 8 8R 16mm R134a08-6033BC 10 10R 13mm R134a08-6037BC 12 10R 13mm R134a 08-6034BC 12 12R 13mm R134a
Fitting HosePart # Size Size Port
90° FEMALE O’RINGwith R134a PORT
Fitting HosePart # Size Size Port
Fitting HosePart # Size Size Port
45° FEMALE O’RING
08-6461BC 6 6R w/o port08-6462BC 8 8R w/o port08-6463BC 10 10R w/o port08-6474BC 10 12R w/o port
Fitting HosePart # Size Size Port
08-3492BC 1-14” 8R 16mm R134a08-3493BC 1-14” 10R 13mm R134a08-3497BC 1-14” 12R 13mm R134a
90° TUBE-O 1”-14 with R134a PORT
08-5931BC 6 6R 16mm R134a08-5932BC 8 8R 16mm R134a08-5933BC 10 10R 13mm R134a08-5935BC 12 12R 13mm R134a
All burgaclip Fittingssupplied with
Cage and Clips.
Fittings — bURGACLIp Section V: Illustrated
© 2014 Truckers AC 413413© 2014 Truck Air Parts
Section V: Illustrated bURGACLIp — Fittings
15-3008 ...... HOSE CUTTER 15-3009 ...... BLADE for #15-3008
15-3243BC BURGAFLEX CLIP PLIERSfor all sizes #6 thru #14
Fitting Hose Part # Size Size O.D.
BARRIER HOSE(reduced size)
09-5046 # 6 5/16” I.D. 39/64”09-5048 # 8 13/32” I.D. 45/64”09-5050 #10 1/2” I.D. 25/32”09-5052 #12 5/8” I.D. 61/64”09-5054 #14 3/4” I.D. 1-1/8”(rolls 50 ft. each)
Fitting HosePart # Size Size Port
SPLICER 3-WAY (“T”)
08-3017BC 6x6x6 6R w/o port08-3018BC 8x8x8 8R w/o port08-3019BC 10x10x10 10R w/o port08-3020BC 12x12x12 12R w/o port
SPLICER STRAIGHT
Fitting HosePart # Size Size
08-3000BC 6 6R 08-3001BC 8 8R08-3002BC 10 10R 08-3003BC 12 12R 08-3101BC 12 14R w/clips only08-3100BC 14 14R w/clips only
Fitting HosePart # Size Size Port
STRAIGHT SPLICER with R134a PORT
TOOLS
08-3421BC 6 6 16mm R134a08-3422BC 8 8 16mm R134a08-3423BC 10 10 13mm R134a08-3424BC 12 12 13mm R134a
Part # Size
CLIPS
09-1106BC # 6 09-1108BC # 8 09-1110BC #10 09-1112BC #1209-1114BC #14
Part # Size
CLIP HOLDERBRAZE NIPPLES (Steel)(w/o cage/clips)
08-8100BC 3/8” # 6R08-8101BC 1/2” # 8R08-8102BC 5/8” #10R08-8103BC 3/4” #12R
09-1006BC # 6 09-1008BC # 8 09-1010BC #10 09-1012BC #12
90° SPLICER
Fitting HosePart # Size Size Port
08-3025BC 6 6R w/o port08-3026BC 8 8R w/o port08-3027BC 10 10R w/o port08-3028BC 12 12R w/o port
90° BEAD w/o NUT
Fitting HosePart # Size Size Port
08-7906BC 6 6R w/o port08-7908BC 8 8R w/o port08-7910BC 10 10R w/o port08-7911BC 12 10R w/o port
KENWORTHHARDLINE FITTING
with PORTS
08-1020BC 8 8R M10 (2) 16mm (1)
Fitting HosePart # Size Size Port
Note: All fittings (exc. Braze Nipples) include clips and holder.
Fitting HosePart # Size Size
© 2014 Truckers AC 414414 © 2014 Truck Air Parts
HOSE FITTING FTG. HOSE FTG. STEP PART NO. PART NO.cONFIGURATION SIZE SIZE THREAD FTG. AlUM. STEEl
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hOSE FITTINGS — FLARE FEmALE (WIThOUT ChARGING pORT)
sTrAigHT FeMAle FlAre 6 6 5/8”-18 08-4061BS 8 8 3/4”-16 08-4062BS 10 10 7/8”-14 08-4063BS
45 Degree FeMAle FlAre 8 8 3/4”-16 08-4462BS 10 10 7/8”-14 08-4463BS
90 Degree FeMAle FlAre 6 6 5/8”-18 08-4961BS 8 8 3/4”-16 08-4962BS 10 10 7/8”-14 08-4963BS
Fittings — hOSE Section V: Illustrated
90° ELBOW 6 6 - 16MM 08-7916B (high side)
hOSE FITTINGS — (WITh SERVICE pORT)
HOSE FITTING FTG. HOSE FTG. PORT PART NO. PART NO. PART NO.cONFIGURATION SIZE SIZE THREAD SIZE AlUM. STEEl AlUM. 10Pk
90 Degree MAle iNserT O-riNg 6 6 5/8”-18 08-5951BS 8 8 3/4”-16 08-5952BS 10 10 7/8”-14 08-5953BS
HOSE FITTING FTG. HOSE FTG. STEP PART NO. PART NO. PART NO.cONFIGURATION SIZE SIZE THREAD FTG. AlUM. STEEl
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hOSE FITTINGS — O-RING mALE INSERT TypE (mIO) / WIThOUT ChARGING pORTS
Steel ReducedDiameter
sTrAigHT MAle iNserT O-riNg 6 6 5/8”-18 08-5051BS 8 8 3/4”-16 08-5052BS 10 10 7/8”-14 08-5053BS 12 12 1-1/16”-14 08-5054BS
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© 2014 Truckers AC 415
90 Degree MAle O-riNg 6 6 5/8”-18 08-5961BS 6 6r 5/8”-18 08-5961BR 7 6 11/16”-16 iHC/gMC 08-5921BS 7 6r 11/16”-16 iHC/gMC 08-5921BR 6 8 3/4”-18 08-5971BS 8 8 3/4”-18 08-5962BS 8 8r 3/4”-18 08-5962BR 10 10 7/8”-18 08-5963BS 10 10r 7/8”-18 08-5963BR 12 12 1-1/16”-16 08-5964BS 08-5964BR 10 12 7/8”-18 step Down 08-5974BS 10 12r 7/8”-18 step Down 08-5974BRbeADlOCk
45 Degree MAle O-riNg 6 6 5/8”-18 08-5461BS 8 8 3/4”-18 08-5462BS 10 10 7/8”-18 08-5463BS 12 12 1-1/16”-16 08-5464BS
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sTrAigHT MAle O-riNg 6 6 5/8”-18 08-5061BS 08-5061BS-10 6 6r 5/8”-18 08-5061BR 7 6 11/16”-16 iHC/gMC 08-5021BS 7 6r 11/16”-16 iHC/gMC 08-5021BR 6 8 3/4”-18 step up 08-5071BS 08-5071BR 8 8 3/4”-18 08-5062BS 8 8r 3/4”-18 08-5062BR
10 10 7/8”-18 08-5063BS 08-5063BS-10 10 10r 7/8”-18 08-5063BR 10 12 1-1/16”-16 step Down 08-5074BS 10 12r 1-1/16”-16 step Down 08-5074BR 12 12 1-1/16”-16 08-5064BS 12 12r 1-1/16”-16 08-5064BRbeADlOCk
hOSE FITTINGS — O-RING mALE / WIThOUT ChARGING pORT
HOSE FITTING FTG. HOSE FTG. STEP PART NO. PART NO. PART NO. PART NO.cONFIGURATION SIZE SIZE THREAD FTG. AlUM. STEEl Steel Reduced Diameter
Section V: Illustrated hOSE — Fittings
© 2014 Truckers AC 416
sTrAigHT MAle O-riNg 10 10 7/8”-14 10MM 08-5093BS
10 12 7/8”-14 10MM 08-5097BS
HOSE FITTING FTG. HOSE FTG. PORT PART NO. PART NO. PART NO. PART NO.cONFIGURATION SIZE SIZE THREAD SIZE AlUM. STEEl AlUM. 10Pk STEEl 10Pk.
sTrAigHT MAle O-riNg 6 6 5/8”-18 16MM 08-5031BS 10 10 7/8”-14 13MM 08-5033BS 10 12 7/8”-14 13MM 08-5038BS
90 Degree MAle O-riNg 6 6 5/8”-18 16MM 08-5931BS 10 10 7/8”-14 13MM 08-5933BS 10 12 7/8”-14 13MM 08-5938BS
hOSE FITTINGS — O-RING mALE / WITh R134a ChARGING pORTS
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hOSE FITTINGS — O-RING-mALE / WITh mETRIC R134a SWITCh pORT
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HOSE FITTING FTG. HOSE FTG. PORT PART NO. PART NO. PART NO. PART NO.cONFIGURATION SIZE SIZE THREAD SIZE AlUM. STEEl AlUM. 10Pk STEEl 10Pk.
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Fittings — hOSE Section V: Illustrated
© 2014 Truckers AC 417
Section V: Illustrated hOSE — Fittings
45 Degree FeMAle O-riNg 6 6 5/8”-18 08-6461BS 08-6461BS-10 6 6r 5/8”-18 08-6461BR 8 8 3/4”-16 08-6462BS 08-6462BS-10 8 8r 3/4”-16 08-6462BR 10 10 7/8”-14 08-6463BS 08-6463BS-10 10 10r 7/8”-14 08-6463BR 12 12 1-1/16”-14 08-6464BS 08-6464BR
10 12 1-1/16”-14 step Down 08-6474BS
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HOSE FITTING FTG. HOSE FTG. STEP PART NO. PART NO. PART NO. PART NO.cONFIGURATION SIZE SIZE THREAD INFO AlUM. STEEl STEEl 10Pk.
HOSE FITTING FTG. HOSE FTG. STEP PART NO. PART NO. PART NO. PART NO.cONFIGURATION SIZE SIZE THREAD INFO AlUM. STEEl STEEl 10Pk.
hOSE FITTINGS — O-RING (SpECIAL) “QUICk DISCONNECT”
sTrAigHT Q.D. (MAle) #4QD 6 1/2”-20 08-5100BSFits onto Quick Coupler #08-5104 #4QD 6 1/2”-20 08-5100BR
QuiCk DisCONNeCT (FeMAle) #10 #10 08-8025beADlOCk FTg.
hOSE FITTINGS — O-RING FEmALE / WIThOUT ChARGING pORTS
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sTrAigHT FeMAle O-riNg 6 6 5/8”-18 08-6061BS 08-6061BS-10 6 6r 5/8”-18 08-6061BR 8 8 3/4”-16 08-6062BS 08-6062BS-10 8 8r 3/4”-16 08-6062BR 10 10 7/8”-14 08-6063BS 08-6063BS-10 10 10r 7/8”-14 08-6063BR 12 12 1-1/16”-14 08-6064BS 12 12r 1-1/16”-14 08-6064BR
6 8 5/8”18 step Down 08-6071BS 8 6 3/4”-16 step up 08-6076BS 8 10 3/4”-16 step Down 08-6072BS 10 12 7/8”-14 step Down 08-6074BS 10 12 7/8”-14 step Down 12 10 1-1/16”-14 step up 08-6077BS 12 14r 1-1/16”-14 step Down 08-6079BR
Steel ReducedDiameter
Steel ReducedDiameter
QuiCk DisCONNeCT COupler AssY ......... ........................08-51041/2”-20 FTg. THreADincludes Valve kitfits Drier#07-3072A
replACeMeNT VAlVe kiT ................................................ 08-5104VK
© 2014 Truckers AC 418
90 Degree FeMAle O-riNg 6 6 5/8”-18 08-6961BS 08-6961BS-10 6 6r 5/8”-18 08-6961BR 8 8 3/4”-16 08-6962BS 08-6962BS-10 8 8r 3/4”-16 08-6962BR 10 10 7/8”-14 08-6963BS 08-6963BS-10 10 10r 7/8”-14 08-6963BR 12 12 1-1/16”-14 08-6964BS 12 12r 1-1/16”-14 08-6964BR
6 8 5/8”18 step Down 08-6975BS 08-6975BR 8 6 3/4”-16 step up 08-6976BS 8 10 3/4”-16 step Down 08-6973BS 08-6973BR 10 12 7/8”-14 step Down 08-6974BS 12 10 1-1/16”-14 step up 08-6977BS 12 14r 1-1/16”-14 step Down 08-6979BRbeADlOCk
HOSE FITTING FTG. HOSE FTG. STEP PART NO. PART NO. A BcONFIGURATION SIZE SIZE THREAD INFO AlUM. STEEl
HOSE FITTING FTG. HOSE FTG. STEP PART NO. PART NO. PART NO. PART NO.cONFIGURATION SIZE SIZE THREAD INFO AlUM. STEEl STEEl 10Pk.
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90 Degree FeMAle O-riNg “sHOrT DrOp” ANgle 8 8 3/4”-16 08-6962BD 0.094” 0.071” 10 10 7/8”-14 08-6963BD 1.00” 0.071”
10 12 7/8”-14 step Down 08-6974BD 1.12” 0.071”
hOSE FITTINGS — O-RING FEmALE / WIThOUT ChARGING pORT
hOSE FITTINGS — O-RING FEmALE (SpECIAL) / WIThOUT ChARGING pORTS
A
B
(continued)
HOSE FITTING FTG. HOSE FTG. PORT PART NO. PART NO. PART NO. PART NO.cONFIGURATION SIZE SIZE THREAD SIZE AlUM. STEEl STEEl 10Pk.
hOSE FITTINGS — O-RING FEmALE / WITh R12 ChARGING pORT
sTrAigHT FeMAle O-riNg 6 6 5/8”-18 1/4” 08-6085BS 8 8 3/4”-16 1/4” 08-6086BS
90 Degree FeMAle O-riNg 6 6 5/8”-18 1/4” 08-6985BS 8 8 3/4”-16 1/4” 08-6986BS 10 10 7/8”-14 1/4” 08-6987BS 10 12 7/8”-14 1/4” 08-6989BS
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Steel ReducedDiameter
Steel ReducedDiameter
Fittings — hOSE Section V: Illustrated
© 2014 Truckers AC 419
Section V: Illustrated hOSE — Fittings
90 Degree FeMAle O-riNg 6 6 5/8”-18 16MM 08-6931BSwiTH TOp CHArgiNg pOrT 6 6r 5/8”-18 16MM 08-6931BR 8 8 3/4”-16 16MM 08-6932BS 8 8r 3/4”-16 16MM 08-6932BR 10 10 7/8”-14 13MM 08-6933BS 10 10r 7/8”-14 13MM 08-6933BR 12 12 1-1/16”-14 13MM 08-6934BS 10 12 7/8”-14 13MM 08-6937BS 10 12r 7/8”-14 13MM 08-6937BR 12 14r 1-1/16”-14 13MM 08-6939BR
45 Degree FeMAle O-riNg 6 6 5/8”-18 16MM 08-6431BS 8 8 3/4”-16 16MM 08-6432BS 10 10 7/8”-14 13MM 08-6433BS 10 12 7/8”-14 13MM 08-6437BS
sTrAigHT FeMAle O-riNg 6 6 5/8”-18 16MM 08-6031BS 6 6r 5/8”-18 16 MM 08-6031BR 8 8 3/4”-16 16MM 08-6032BS 8 8r 3/4”-16 16 MM 08-6032BR 10 10r 7/8”-14 16 MM 08-6033BR 10 10 7/8”-14 13MM 08-6033BS 10 12 7/8”-14 13MM 08-6037BS 08-6037BR 12 12 1-1/16”-14 13 MM 08-6034BS
HOSE FITTING FTG. HOSE FTG. PORT PART NO. PART NO. PART NO. PART NO.cONFIGURATION SIZE SIZE THREAD SIZE AlUM. STEEl STEEl 10Pk.
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hOSE FITTINGS — O-RING FEmALE / WITh R134a ChARGING pORT
hOSE FITTINGS — O-RING FEmALE / w/R134a ChARGING pORT and mETRIC SWITCh pORT(also see FIElD REPAIR FIttIngs, pages 423-425)
90 Degree FeMAle O-riNg 8 8 3/4”-16 16MM M10 08-6982BS 1wiTH swiTCH pOrT & TOp 8 8 3/4”-16 16MM M10 08-6983BS 2
r134a CHArgiNg pOrT 8 8 3/4”-16 16MM M10 08-6998BR 3 (reduced dia.) 8 8 3/4”-16 16MM M10 08-6998BS 3
HOSE FITTING FTG. HOSE FTG. R134a SWITcH PART NO. cONFIGURATION SIZE SIZE THREAD PORT PORT STEEl
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08-6982BS
(1) leFT pOrT
08-6983BS08-6998BR08-6998BS
(2) rigHT pOrT
(3) TOp pOrT
Steel ReducedDiameter
© 2014 Truckers AC 420
45 Degree FeMAle O-riNg M16 6 M16-1.5 08-6144BS
M E T R I C
16MM
CHArge pOrT
M10 swiTCH pOrT
sTrAigHT FeMAle O-riNg #5 6 9/16”-18 08-6103B 1 7 mm 3/4” 16-4278 M16 6 M16-1.5 08-6104BS M20 6 M20-1.5 08-6106B 11 mm 15/16” 16-4280
M20 8 M20-1.5 08-6108B 11 mm 15/16” 16-4280
M24 10 M24-2.0 08-6111B 14 mm 1-1/16” 16-4281
HOSE FITTING FTG. HOSE FTG. PART NO. PART NO. O-RINGcONFIGURATION SIZE SIZE THREAD STEEl AlUM. PART NO.
HOSE FITTING FTG. HOSE FTG. PORT PART NO. PART NO. PART NO. PART NO.cONFIGURATION SIZE SIZE THREAD SIZE AlUM. STEEl AlUM. 10Pk STEEl 10Pk.
sTrAigHT FeMAle O-riNg 6 6 5/8”-18 M10 08-6091BS 8 8 3/4”-16 M10 08-6092BS 8 8 3/4”-16 M10 08-6098BS 1 10 10 7/8”-14 M10 08-6093BS
90 Degree FeMAle O-riNg 6 6 5/8”-18 M10 08-6991BS 8 8 3/4”-16 M10 08-6992BS 10 10 7/8”-14 M10 08-6993BS 10 12 7/8”-14 M10 08-6997BS
hOSE FITTINGS — O-RING FEmALE / WITh mETRIC R134a and m10 SWITCh pORT
hOSE FITTINGS — O-RING FEmALE / WITh mETRIC ThREADS (SLOT IN NUT)metric O-rings not included - Available in 10 packs each size
90 Degree FeMAle O-riNg M16 6 M16-1.5 08-6184BS M20 8 M20-1.5 08-6188B 11 mm 15/16” 16-4280
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M E T R I CbeADlOCk
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slOT
slOT
M10 swiTCH pOrT
M10 swiTCH pOrT
1 with 16mm port
A b
A
A
b
b
(see illustration)
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Fittings — hOSE Section V: Illustrated
© 2014 Truckers AC 421
Section V: Illustrated hOSE — Fittings
HOSE FITTING FTG. HOSE FTG. STEP PART NO. PART NO. PART NO. PART NO.cONFIGURATION SIZE SIZE THREAD FTG. AlUM. STEEl AlUM. 10Pk STEEl 10Pk.
spliCer Tips-iNNer lip DesigN 6 6 NONe 08-8120Cut off original hose at crimp, and 8 8 NONe 08-8111 08-8121weld tip onto old fitting. 10 10 NONe 08-8112 08-8122 12 12 NONe 08-8123
spliCer Tips-OuTer lip DesigN 6 6 NONe 08-8124 08-8100Cut off original hose at crimp, and 8 8 NONe 08-8125 08-8101weld tip onto old fitting. 10 10 NONe 08-8126 08-8102 12 12 NONe 08-8127 08-8103
REpAIR FITTINGS / SOLDER / WELD-ON
bArbeD eND
bArbeD eND
eVApOrATOr repAir FiTTiNgs 8 8 3/4”-16 08-8118 brAss MAle O-riNg sTrAigHT 10 10 7/8”-14 08-8119can be brazed/welded onto the ends of copper tubes, found on Red Dot evaporators.
spliCer Tips-OuTer lip DesigN 6 6 NONe 08-8124B 08-8100BCut off original hose at crimp, and 6 6r NONe 08-8100BR 1weld tip onto old fitting. 8 8 NONe 08-8125B 08-8101B 8 8r NONe 08-8125BR 08-8101BR 1 10 10 NONe 08-8126B 08-8102B 10 10r NONe 08-8126BR 1 08-8102BR 1 12 12 NONe 08-8127B 08-8103B 12 12r NONe 08-8127BR 1 08-8103BR 1
10 12 NONe step Down 08-8128B 10 12 NONe step Down 08-8128BR 1 10 12 NONe step Down 08-8105B 10 12r NONe step Down 08-8105BR 1 12 14r NONe step Down 08-8114BR 1
CONDeNser repAir FiTTiNgs 6 6 5/8”-18 08-8106A 08-8106 brAss MAle iNserT O-riNg 8 8 3/4”-16 08-8108A 08-8108
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1 reduced Diameter
Can be brazed/welded onto the ends of 3/8” copper tubes, found on red Dot grilledensers.
EZ clIP STYlE WElD-ON FITTINGS (lIFESAVERS) see page 410.
© 2014 Truckers AC 422
sTrAigHT spliCer 6 6 NONe 08-3000BS 6r 6r NONe 08-3000BR 8 8 NONe 08-3001BS 8r 8r NONe 08-3001BR 10 10 NONe 08-3002BS 10r 10r NONe 08-3002BR 12 12 NONe 08-3003BS 12r 12r NONe 08-3003BR
6 8 NONe step up 08-3004BS 08-3004BR 8 10 NONe step up 08-3005BS 08-3005BR 10 12 NONe step up 08-3006BS 08-3006BR 12r 14r NONe step up 08-3101BR
HOSE FITTING HOSE HOSE PORT STEP PART NO. PART NO. PART NO.cONFIGURATION SIZE SIZE SIZE FTG. AlUM. STEEl
hOSE FITTINGS — SpLICERS
sTrAigHT spliCer 6 6 NONe 08-3000 8 8 NONe 08-3001 10 10 NONe 08-3002 12 12 NONe 08-3003
spliCer Tee 6X6 6 NONe 08-3017BS 6X6 6 NONe 08-3017BR 8X8 8 NONe 08-3018BS 08-3018BR 10X10 10 NONe 08-3019BS 08-3019BR 12X12 12 NONe 08-3020BS
bArbeD eND
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Steel ReducedDiameter
To be Discontinued upon depletion of stock.
90 Degree spliCer 6 6 NONe 08-3025BS 8 8 NONe 08-3026BS 10 10 NONe 08-3027BS 12 12 NONe 08-3028BS
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Fittings — hOSE Section V: Illustrated
Tube and Line Repair Compression Fittings (#08-3100 thru #08-3111) see page 404.
© 2014 Truckers AC 423
Section V: Illustrated hOSE — Fittings
spliCer wiTH r12 serViCe pOrT 6 6 1/4” 08-3021BS 8 8 1/4” 08-3022BS 10 10 1/4” 08-3023BS 12 12 1/4” 08-3024BS
spliCer wiTH r134a 6 6 16MM 08-3421BSserViCe pOrT 6r 6r 16MM 08-3421BR 8 8 16MM 08-3422BS 8r 8r 16MM 08-3422BR
10 10 13MM 08-3423BS 10r 10r 13MM 08-3423BR
10 10 16MM 08-3429BS 10r 10r 16MM 08-3429BR
12 12 13MM 08-3424BS 12r 12r 13MM 08-3424BR 14r 14r 13MM 08-3103BR
HOSE FITTING HOSE HOSE PORT PART NO. PART NO. PART NO. PART NO.cONFIGURATION SIZE SIZE SIZE AlUM. STEEl STEEl 10Pk.
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r12
r134a
hOSE FITTINGS — SpLICERS / WITh SERVICE pORTS
Steel ReducedDiameter
Male Insert O-ring
Male Insert O-ring
SPLICER - STRAIGHTCharging Port ....... 16MMSwitch Port ........... M10 Reduced Dia.08-3431BR ................. #6FREIGHTLINER
SPLICER - w/Brkt - 80°Charging Port ....... 16MMSwitch Port ........... M10 Reduced Dia.08-3430BR ................. #6FREIGHTLINER
SpLICERS WITh SERVICE pORTS
SPLICER - w/Brkt - 80°Charging Port ....... 16MMSwitch Port ............M10 MIO08-3430SM ................ #6FREIGHTLINER
FIELD REPAIR SPLICERCharging Port ....... 16MMSwitch Port ............M10 MIO08-3431SM ............... #6FREIGHTLINER
see p.425
see p.425
© 2014 Truckers AC 424
Male Insert O-ring
FIELD REPAIR FITTING90° DegreeCharging Port ....... 16MMSwitch Port ............M10#8 Beadlock (Reduced Dia.) Female08-6998BR ................. #8PACCAR
HARDLINE FITTINGCONDENSER Charging Port ....... 16MMM10 Port (2) Female MIO08-1022S .....#8 ......... #8PACCAR
HARDLINE FITTINGCONDENSERBeadlock Reduced Dia. Charging Port ....... 16MMM10 Port (2) Female Reduced08-1022SR ...#8 ......... #8 PACCAR
HARDLINE FITTINGLIQUID Female MIO08-1023S ....#6 .......... #6PACCAR
HARDLINE FITTINGCONDENSER Beadlock Reduced Dia.M10 Port, Discharge Ftg. Female Reduced08-1021SR ...#8 ......... #8KENWORTH
HARDLINE FITTINGLIQUID Female MIO08-1024S ....#6 .......... #6PACCAR
HARDLINE FITTINGCONDENSER Female MIO08-1025S ....#6 .......... #6PACCAR
FIELD REPAIR FITTINGSTRAIGHT M10 Port (2) w/#6 MIO Connection Male08-5091MP ................ #6PACCAR
FIELD REPAIR FITTING80° DegreeM10 Port (2) w/#6 MIO Connection Male08-5991MP ................ #6PACCAR
FIELD REPAIR FITTING90° DegreeSteel Long Drop w/#6 MIO Connection Female08-6961ML ................. #6PACCAR
FIELD REPAIR FITTINGSTRAIGHT M10 Port (2) w/#8 MIO Connection Female08-6082MP ................ #8PACCAR
FIELD REPAIR FITTING90° DegreeCharging Port ....... 16MMSwitch Port ............M10w/#8 MIO Connection Female08-6998M1 ................. #8PACCAR
FIELD REPAIR FITTING90° DegreeM10 Port (2) w/#8 MIO Connection Female08-6998M2 .................#8PACCAR
Listed in ascending order by part number.
FIELD REPAIR SPLICERCharging Port ....... 16MMSwitch Port ............M10 MIO08-3431SM ............... #6FREIGHTLINER
Fittings — FIELD REpAIR and hARDLINE Section V: Illustrated
HARDLINE FITTINGCharging Port ....... 16MMM10 Port (2) Female MIO08-1020S .....#8 ......... #8 PACCAR
HARDLINE FITTINGBeadlock Reduced Dia.Charging Port ....... 16MMM10 Port (2) Female Reduced08-1020SR ...#8 .......... #8 PACCAR
see p.425
see p.425
see p.425
see p.425
see p.425
see p.425
see p.425
see p.425
see p.425
see p.425
see p.425see p.425
© 2014 Truckers AC 425425© 2014 Truck Air Parts
FIELD REPAIR FITTINGLiquid/SuctionPad/Tube #6 x #10MIO Connections MIO08-0608S ......... #6 x #10
FIELD REPAIR FITTING90° Degree, Pad Fitting#12 Beadlock (Reduced Dia.)(Accumulator #07-1409A) 08-1400SR ...............#12PETERBILT
Section V: Illustrated FIELD REpAIR and hARDLINE — Fittings
Also see additional Field Repair Fittings
on page 431-433.
FITTING TYPE PAD PART FTG. NO.
FITTING TYPE PAD PART FTG. NO.
J-BLOCK FITTING ........................................................08-0611FREIGHTLINER A22-57096-000
J-bLOCk FITTINGS J-bLOCk FITTINGS
pAD FITTINGS
16-4212#12 Std O-ring
J-BLOCK FITTING ........................................................08-0612FREIGHTLINER A22-54748-000
On Field Repair Fittings and Hardlines (as noted on pages 423-424)
The fittings and hardlines supplied are all designed as field-repair replacement items only. They do not have crimp-on shells attached. Instead, they have male insert o-ring ends. This allows the technician to couple a female o-ring fitting onto the end, which can then be crimped onto the hose. This also allows use of any type of hose (Goodyear standard or reduced, E-Z Clip, etc.) and any configuration of fitting (straight, 45°, 90°). See illustration.
NOTE
Example: 08-1020S
K.W. Original Equipment Hose
Field Repair Hose
© 2014 Truckers AC 426426 © 2014 Truck Air Parts
Step 2. Slip on the Double Clamp Place the double clamp on the cut end of the SAE J2064 Type E refrigerant hose in such a way that the tooth of the bar comes in contact with the cut end of the hose.
Step 3. Oil the NippleLubricate the end of the coupling joint with a generous amount of lubricating oil. Use the same lubricate oil as used in air conditioning systems.
Step 4. Insert the Fitting Into the HoseFind the correct orientation and insert the fitting completely into the hose.
Step 5. Fit the Coupling in PlaceA. Position the round nose of the “CLIC” open-close pliers at the hook shaped end of the clamp. B. Position the thin nose of the “CLIC” open-close pliers at the end with the hooked teeth. C. Tighten the clamp until the click. To Disassemble - just reverse the position of the ends of the pliers on the clamp.
NOTE: The pliers should be positioned squarely on the clip connection points and should remain square during the closing of the clip.
FRIGOCLIC® Fittings Assembly Instructions
BLACK HOSE HOSE HOSE PART# END LENGTH
Refri*masterplus SAE J2064 Type EHOSE and CUTTER
09-7036 #6 70 ft09-7038 #8 75 ft09-7040 #10 75 ft09-7042 #12 60 ft
15-3265 HOSE CUTTER
09-1028Q #6 clamp 09-1016Q09-1029Q #8 clamp 09-1017Q09-1030Q #10 clamp 09-1018Q09-1031Q #12 clamp 09-1019Q
15-3243 CLIC PLIERS
for BLACK HOSE HOSE END for GREY HOSE PART # CLAMP PART #
Step 1. Cut the HoseCheck the dimensions of the components. Cut the end of the hose to proper length in a perpendicular direction using Refri*Master manual cutter. The hand-held hose cutter is especially designed for cutting non-wire reinforced hose, SAE J2064 Type E refrigerant hose. Be sure the cut is made square to the hose length.
HOSE, CLAMPS, CUTTER, and PLIERS
Refri*masterplus CLAMPS and PLIERS
Fittings — mANULI / FRIGOCLIC® Section V: Illustrated
with holes w/o holes
© 2014 Truckers AC 427427© 2014 Truck Air Parts
Section V: Illustrated FRIGOCLIC® / mANULI — Fittings
FEMALE O’RINGSTRAIGHT w/Port
R134a, High Side08-6031Q #6 #6 5/8 -18 16mm08-6032Q #8 #8 3/4 -16 16mm
R134a, Low Side08-6033Q #10 #10 7/8 -14 13mm08-6037Q #10 #12 7/8 -14 13mm.
FITTING HOSE THREAD PART # END END SIZE PORT
FEMALE O’RINGSTRAIGHT
08-6061Q #6 #6 5/8 -18 w/o port08-6071Q #6 #8 5/8 -18 w/o port08-6062Q #8 #8 3/4 -16 w/o port08-6072Q #8 #10 3/4 -16 w/o port08-6063Q #10 #10 7/8 -14 w/o port08-6074Q #10 #12 7/8 -14 w/o port08-6064Q #12 #12 1-1/16 -14 w/o port.
FITTING HOSE THREAD PART # END END SIZE PORT
FEMALE O’RING 90° ELBOW w/Port
R134a, High Side08-6931Q #6 #6 5/8 -18 16mm08-6932Q #8 #8 3/4 -16 16mm08-6935Q #8 #10 3/4 -16 16mm
R134a, Low Side08-6933Q #10 #10 7/8 -14 13mm08-6937Q #10 #12 7/8 -14 13mm.
FITTING HOSE THREAD PART # END END SIZE PORT
08-6461Q #6 #6 5/8 -18 w/o port08-6462Q #8 #8 3/4 -16 w/o port08-6472Q #8 #10 3/4 -16 w/o port08-6463Q #10 #10 7/8 -14 w/o port08-6474Q #10 #12 7/8 -14 w/o port08-6464Q #12 #12 1-1/16 -14 w/o port.
FEMALE O’RING45° ELBOW
FITTING HOSE THREAD PART # END END SIZE PORT
FEMALE O’RING45° ELBOW w/Port
R134a, High Side08-6432Q #8 #8 3/4 -16 16mm
R134a, Low Side08-6433Q #10 #10 7/8 -14 13mm.
FITTING HOSE THREAD PART # END END SIZE PORT
FEMALE O’RING90° ELBOW
08-6961Q #6 #6 5/8 -18 w/o port08-6975Q #6 #8 5/8 -18 w/o port08-6962Q #8 #8 3/4 -16 w/o port08-6973Q #8 #10 3/4 -16 w/o port08-6963Q #10 #10 7/8 -14 w/o port08-6974Q #10 #12 7/8 -14 w/o port08-6964Q #12 #12 1-1/16 -14 w/o port.
FITTING HOSE THREAD PART # END END SIZE PORT
NOTE • Fittings not supplied with clamps!
© 2014 Truckers AC 428428 © 2014 Truck Air Parts
MALE O’RINGSTRAIGHT
08-5061Q #6 #6 5/8 -18 w/o port08-5071Q #6 #8 3/4 -18 w/o port08-5063Q #10 #10 7/8 -18 w/o port08-5074Q #10 #12 7/8 -18 w/o port08-5064Q #12 #12 1-1/16 -16 w/o port.
FITTING HOSE THREAD PART # END END SIZE PORT
08-5465Q #6 #8 5/8 -18 w/o port08-5467Q #10 #12 1-1/16 -16 w/o port
.
MALE O’RING45° ELBOW
FITTING HOSE THREAD PART # END END SIZE PORT
08-5051Q #6 #6 5/8 -18 w/o port.
MALE INSERT O’RINGSTRAIGHT
FITTING HOSE THREAD PART # END END SIZE PORT
MALE INSERT O’RING90° ELBOW
08-5955Q #6 #8 5/8 -18 w/o port08-5956Q #8 #10 3/4 -16 w/o port.
FITTING HOSE THREAD PART # END END SIZE PORT
MALE O’RING90° ELBOW
08-5961Q #6 #6 5/8 -18 w/o port08-5971Q #6 #8 5/8 -18 w/o port08-5963Q #10 #10 7/8 -18 w/o port08-5974Q #10 #12 7/8 -18 w/o port08-5964Q #12 #12 1-1/16 -16 w/o port.
FITTING HOSE THREAD PART # END END SIZE PORTRefri*masterplus
SAE J2064 Type EHOSE and CUTTER
Refri*masterplus CLAMPS and PLIERS
09-1028Q #6 clamp 09-1016Q09-1029Q #8 clamp 09-1017Q09-1030Q #10 clamp 09-1018Q09-1031Q #12 clamp 09-1019Q
15-3243 CLIC PLIERS
for BLACK HOSE HOSE END for GREY HOSE PART # CLAMP PART #
BLACK HOSE HOSE HOSE PART# END LENGTH09-7036 #6 70 ft09-7038 #8 75 ft09-7040 #10 75 ft09-7042 #12 60 ft
15-3265 HOSE CUTTER
IMPORTANT: There are two (2) types of Manuli hose used with clip-on fittings black and grey. We do not supply the grey colored hose. The black hose will replace the grey hose, but only if used with the correct style clamp & cage assy. (the clamps are different O.D.)
For black hose use clamp & cage assembly numbers 09-1028Q through 09-1031Q (these have 2 small holes drilled in the bar)
For grey hose connections, use 09-1016Q through 09-1019Q (these do not have the holes in the bar)
For the above reasons, all Manuli fittings are supplied without the clamp & cage assy. You must order the correct ones required per type of hose used.
TECHTIP
with holes w/o holes
Fittings — mANULI / FRIGOCLIC® Section V: Illustrated
NOTE • Fittings not supplied with clamps!
© 2014 Truckers AC 429
Section V: Illustrated FRIGOCLIC® / mANULI — Fittings
R1208-3021Q #6 #6 1/4”08-3022Q #8 #8 1/4”08-3023Q #10 #10 1/4”08-3024Q #12 #12 1/4”
R134a, High Side 16mm08-3421Q #6 #6 16mm08-3422Q #8 #8 16mm08-3429Q #10 #10 16mm
R134a, Low Side 13mm08-3423Q #10 #10 13mm08-3424Q #12 #12 13mm.
SPLICER STRAIGHT w/Port
HOSE HOSE PART # END END PORT
SPLICERS90° ELBOW
08-3026Q #8 #8 w/o port08-3027Q #10 #10 w/o port08-3028Q #12 #12 w/o port.
HOSE HOSE PART # END END PORT
SPLICERS STRAIGHT
08-3000Q #6 #6 w/o port08-3001Q #8 #8 w/o port08-3002Q #10 #10 w/o port08-3003Q #12 #12 w/o port.
HOSE HOSE PART # END END PORT
SPLICERS - TEE STYLE3 Way
08-3018Q #8 #8 #8 w/o port08-3019Q #10 #10 #10 w/o port08-3020Q #12 #12 #12 w/o port.
HOSE HOSE HOSE PART # END END END PORT
SPLICERS“Y” CONNECTION
08-3438Q #8 #8 #8 w/o port08-3439Q #12 #12 #12 w/o port.
HOSE HOSE HOSE PART # END END END PORT
SPLICERS“H” CONNECTION
08-3435Q #8 #8 #8 w/o port08-3436Q #12 #12 #12 w/o port08-3437Q #12 #12 #10 w/o port.
HOSE HOSE HOSE PART # END END END PORT
NOTE • Fittings not supplied with clamps!
© 2014 Truckers AC 430
Fittings — mANULI / FRIGOCLIC® Section V: Illustrated
Carrier Number Truck Air No. Description Manuli Number Truck Air No. Description
40-60050-02 .................... 08-6461Q .......................Female O-ring40-60050-03 .................... 08-6462Q .......................Female O-ring40-60050-04 .................... 08-6463Q .......................Female O-ring40-60050-05 .................... 08-6464Q .......................Female O-ring40-60050-06 .................... 08-6472Q .......................Female O-ring40-60051-02 .................... 08-5061Q ...........................Male O-ring40-60051-04 .................... 08-5063Q ...........................Male O-ring40-60051-07 .................... 08-5074Q ...........................Male O-ring40-60058-04 .................... 08-3423Q ...................................Splicer40-60058-05 .................... 08-3424Q ...................................Splicer40-60059-03 .................... 08-3422Q ...................................Splicer40-60059-04 .................... 08-3429Q ...................................Splicer40-60060-02 .................... 08-6061Q .......................Female O-ring40-60060-03 .................... 08-6062Q .......................Female O-ring40-60060-04 .................... 08-6063Q .......................Female O-ring40-60060-05 .................... 08-6064Q .......................Female O-ring40-60060-06 .................... 08-6072Q .......................Female O-ring40-60060-07 .................... 08-6074Q .......................Female O-ring40-60060-08 .................... 08-6071Q .......................Female O-ring40-60061-02 .................... 08-6961Q .......................Female O-ring40-60061-03 .................... 08-6962Q .......................Female O-ring40-60061-04 .................... 08-6963Q .......................Female O-ring40-60061-05 .................... 08-6964Q .......................Female O-ring40-60061-06 .................... 08-6973Q .......................Female O-ring40-60061-07 .................... 08-6974Q .......................Female O-ring40-60061-08 .................... 08-6975Q .......................Female O-ring40-60081-03 .................... 08-3022Q ...................................Splicer40-60081-04 .................... 08-3023Q ...................................Splicer40-60081-05 .................... 08-3024Q ...................................Splicer40-60083-02 .................... 08-5961Q ...........................Male O-ring40-60083-04 .................... 08-5963Q ...........................Male O-ring40-60083-07 .................... 08-5974Q ...........................Male O-ring40-60083-08 .................... 08-5971Q ...........................Male O-ring40-60086-03 .................... 08-3001Q ...................................Splicer40-60086-04 .................... 08-3002Q ...................................Splicer40-60086-05 .................... 08-3003Q ...................................Splicer40-60137-03 .................... 08-3026Q ...................................Splicer40-60137-04 .................... 08-3027Q ...................................Splicer40-60137-05 .................... 08-3028Q ...................................Splicer40-62012-00 .................... 08-3018Q ...................................Splicer40-62012-01 .................... 08-3020Q ...................................Splicer40-62012-02 .................... 08-3019Q ...................................Splicer40-62022-00 .................... 08-6935Q .......................Female O-ring40-62022-01 .................... 08-6932Q .......................Female O-ring40-62023-00 .................... 08-6937Q .......................Female O-ring40-62023-01 .................... 08-6933Q .......................Female O-ring
Manuli Number Truck Air No. DescriptionC30010-06-06 ................. 08-3000Q ...................................SplicerC30010-08-08 ................. 08-3001Q ...................................SplicerC30010-10-10 ................. 08-3002Q ...................................SplicerC30010-12-12 ................. 08-3003Q ...................................SplicerC30012-06-06 ................. 08-3021Q ...................................SplicerC30012-08-08 ................. 08-3022Q ...................................SplicerC30012-10-10 ................. 08-3023Q ...................................SplicerC30012-12-12 ................. 08-3024Q ...................................SplicerC30015-06-06 ................. 08-3421Q ...................................SplicerC30015-08-08 ................. 08-3422Q ...................................SplicerC30015-10-10 ................. 08-3429Q ...................................SplicerC30016-10-10 ................. 08-3423Q ...................................SplicerC30016-12-12 ................. 08-3424Q ...................................SplicerC30090-08-08 ................. 08-3026Q ...................................SplicerC30090-10-10 ................. 08-3027Q ...................................SplicerC30090-12-12 ................. 08-3028Q ...................................Splicer
C300H0-08-08-08 ........... 08-3435Q ...................................SplicerC300H0-12-12-12 ........... 08-3436Q ...................................SplicerC300H0-12-12-10 ........... 08-3437Q ...................................SplicerC300T0-08-08-08 ............ 08-3018Q ...................................SplicerC300T0-10-10-10 ............ 08-3019Q ...................................SplicerC300T0-12-12-12 ............ 08-3020Q ...................................SplicerC300Y0-08-08-08 ............ 08-3438Q ...................................SplicerC300Y0-12-12-12 ............ 08-3439Q ...................................SplicerC37910-06-06 ................. 08-5051Q .................Male Insert O-ringC37990-08-06 ................. 08-5955Q .................Male Insert O-ringC37990-10-08 ................. 08-5956Q .................Male Insert O-ringC38010-06-06 ................. 08-5061Q ...........................Male O-ringC38010-08-06 ................. 08-5071Q ...........................Male O-ringC38010-10-10 ................. 08-5063Q ...........................Male O-ringC38010-12-10 ................. 08-5074Q ...........................Male O-ringC38010-12-12 ................. 08-5064Q ...........................Male O-ringC38040-08-06 ................. 08-5465Q ...........................Male O-ringC38040-12-10 ................. 08-5467Q ...........................Male O-ringC38090-06-06 ................. 08-5961Q ...........................Male O-ringC38090-08-06 ................. 08-5971Q ...........................Male O-ringC38090-10-10 ................. 08-5963Q ...........................Male O-ringC38090-12-10 ................. 08-5974Q ...........................Male O-ringC38090-12-12 ................. 08-5964Q ...........................Male O-ringC47910-06-06 ................. 08-6061Q .......................Female O-ringC47910-08-06 ................. 08-6071Q .......................Female O-ringC47910-08-08105 ........... 08-6062Q .......................Female O-ringC47910-10-08103 ........... 08-6072Q .......................Female O-ringC47910-10-10 ................. 08-6063Q .......................Female O-ringC47910-12-10 ................. 08-6074Q .......................Female O-ringC47910-12-12 ................. 08-6064Q .......................Female O-ringC47915-06-06 ................. 08-6031Q .......................Female O-ringC47915-08-08 ................. 08-6032Q .......................Female O-ringC47916-10-10 ................. 08-6033Q .......................Female O-ringC47916-12-10 ................. 08-6037Q .......................Female O-ringC47940-06-06 ................. 08-6461Q .......................Female O-ringC47940-08-08 ................. 08-6462Q .......................Female O-ringC47940-10-08 ................. 08-6472Q .......................Female O-ringC47940-10-10 ................. 08-6463Q .......................Female O-ringC47940-12-10 ................. 08-6474Q .......................Female O-ringC47940-12-12 ................. 08-6464Q .......................Female O-ringC47945-08-08 ................. 08-6432Q .......................Female O-ringC47946-10-10 ................. 08-6433Q .......................Female O-ringC47990-06-06 ................. 08-6961Q .......................Female O-ringC47990-08-06 ................. 08-6975Q .......................Female O-ringC47990-08-08037 ........... 08-6962Q .......................Female O-ringC47990-10-08 ................. 08-6973Q .......................Female O-ringC47990-10-10 ................. 08-6963Q .......................Female O-ringC47990-12-10 ................. 08-6974Q .......................Female O-ringC47990-12-12 ................. 08-6964Q .......................Female O-ringC47995-06-06 ................. 08-6931Q .......................Female O-ringC47995-08-08 ................. 08-6932Q .......................Female O-ringC47995-10-08 ................. 08-6935Q .......................Female O-ringC47996-10-10 ................. 08-6933Q .......................Female O-ringC47996-12-10 ................. 08-6937Q .......................Female O-ringRPMclamp-06.................. 09-1028Q Hose/Refri Master Plus ClampRPMclamp-08.................. 09-1029Q Hose/Refri Master Plus ClampRPMclamp-10.................. 09-1030Q Hose/Refri Master Plus ClampRPMclamp-12.................. 09-1031Q Hose/Refri Master Plus ClampRefriMaster Plus-06......... 09-7036 ............Hose/Refri Master PlusRefriMaster Plus-08......... 09-7038 ............Hose/Refri Master PlusRefriMaster Plus-10......... 09-7040 ............Hose/Refri Master PlusRefriMaster Plus-12......... 09-7042 ............Hose/Refri Master PlusCLIC Pliers ...................... 15-3243 ...............................CLIC PliersRefri-Cutter ...................... 15-3265 ......................Hose Cutter Tool
INTERChANGE
© 2014 Truckers AC 431
ALL REQUIRED SEALING WASHERS and O-RINGS are SUPPLIED with FITTING. (Listed in ascending order by part number.)
FREIGHTLINER
• example 1 Compressor with OE hose assy
• example 2Condenser with OE hose
Slimline MIO08-0602S ....#6 .......... #6Evaporator/TXV (Liquid)
Slimline MIO08-0603S ....#8 .......... #8Compressor (Discharge)fits GH head
Slimline MIO08-0604S ....#8 .......... #8Condenser (Discharge)
Slimline MIO08-0600S ....#6 .......... #6Condenser/Drier (Liquid)
Slimline MIO08-0601S ....#6 .......... #6Drier (Liquid)
#6 Slot #10 Slot #10 Slot for #08-0605S
#6 Slot for #08-0600S
Slimline MIO08-0605S ....#10 ...... #10Compressor (Suction) for GH head
Slimline MIO08-0606S ....#10 ...... #10Evaporator TXV (Suction)
Slimline MIO08-0611S ....#10 ...... #10Pad Manifold Adapter Ftg.fits exp vlv #12-0617A
#6 Slot for #08-0600S
(fits into slot)
(fits into slot #08-0603S)
REpAIR OR REpLACE ANy OE hOSE WITh pAD CONNECTIONS!NO WELDING REQUIRED!
Now you can make up your own hose assemblies using our exclusive line of field repair fitting adapters for all makes of heavy duty trucks - Freightliner, Kenworth, Navistar, Peterbilt & Volvo.
See the examples below. Photos are of actual OE components on a late model Volvo VN truck. The same concept applies to all other makes of trucks. Allows the mechanic the option to make up hoses with ordinary beadlock or EZ-clip fittings, using choice of Goodyear/Parker/EX-clip hose in either standard or reduced diameter size.
Compressor w/field repair hoses(using #08-1602S & #08-1603S adapters)
Condenser w/field repair hose(using #08-1601S adapter)
#6 Slot for #08-0600S
Section V: Illustrated pAD mANIFOLD (Field Repair) — Fittings
© 2014 Truckers AC 432
ALL REQUIRED SEALING WASHERS and O-RINGS are SUPPLIED with FITTING. (Listed in ascending order by part number.)
KENWORTH / PETERBILT
PETERBILT with Reduced Diameter Hose Connections
INTERNATIONAL - NAVISTAR
VOLVO / MACK with WV Head
Pad/Tube MIO08-1002S ....#8 .......... #8Condenser (Discharge)
Pad/Tube MIO08-1000S ....#6 .......... #6Drier (Inlet)
Hose Ftg.08-1003A ....#8 .......... #8Discharge Ftg. 45°
Hose Ftg.08-1003B ....#8 .......... #8Discharge Ftg. 90° (short)
Hose Ftg.08-1003C ....#8 .......... #8Discharge Ftg. 90° (long)
Pad/Tube MIO08-1001S ....#6 .......... #6Condenser (Liquid)
Pad/Tube MIO08-1003S ....#8 .......... #8Compressor (Discharge)
Pad/Tube MIO08-1004S ....#10 ...... #1008-1005S ....#10 ...... #12Compressor (Suction)
Pad/Tube MIO08-1601S ....#8 .......... #6Condenser (Liquid)
Pad/Tube MIO08-1603S ....#10 ...... #10Compressor (Suction)
Pad/Tube MIO08-0802S ....#8 .......... #8Comp / Cond (Discharge)
Pad/Tube MIO08-0801S ....#8 .......... #6Cond / Evap (Liquid)
Pad/Tube MIO08-0803S ....#10 ...... #10Comp / Cond / Evap / Accumulator (Suction)
Pad/Tube MIO08-1604S ....#10 ...... #12Compressor (Suction)
Pad/Tube MIO08-1602S ....#8 .......... #8Condenser, Compressor (Discharge)
#10 Slot for #08-1004S#08-1005S
(fits into slot #08-1003S)
Fittings — pAD mANIFOLD (Field Repair) Section V: Illustrated
Pad/Tube MIO08-0804S ....#10 ...... #12Comp / Cond / Evap / Accumulator (Suction)
© 2014 Truckers AC 433433© 2014 Truck Air Parts
CATerpillAr / kOMATsu ............................ #6 MiO .......................08-3201SCAT drier #07-5057A (outlet sides)komatsu drier #07-5054A
VOlVO OFFrOAD ........................................... #6MiO ........................08-3203Sfits drier #07-5072A (inlet and outlet sides)
J.Deere .......................................................... #6 MiO .......................08-3200Sfits drier #07-5070A (outlet side)
CATerpillAr ................................................. #6 MiO .......................08-3202Sfits drier #07-5055A (outlet side)
CATerpillAr ................................................. #6 MiO .......................08-3205Sfits #07-5055A (inlet side)
J.Deere, CAT, kOMATsu ............................. #6 MiO .......................08-3204SJ.Deere drier #07-5070A (inlet sides)komatsu drier #07-5054ACAT drier #07-5057A
pAD TypE DRIER FIELD REpAIR FITTINGS
PARTAPPlIcATION NO.
PARTAPPlIcATION NO.
Section V: Illustrated pAD TypE (Field Repair) — Fittings
OEM Field Repair
example: All fittings are universal standard thread 5/16” #6 Male Insert O-ring connectionsEnables installer to attach field made hose assys.
© 2014 Truckers AC 434
gM/FOrD MeTriC r134a M12-1.5 16MM 08-8438priMArY serViCe pOrT
MAle THreAD - MeTriC - High side
DEScRIPTION THREAD PORT PART SIZE SIZE NO.
ADAPTER TYPE THREAD PORT PART SIZE SIZE NO.
welD-ON reTrOFiT pOrTs NONe 13MM 08-8313 1 NONe 13MM 08-8313S 2 NONe 16MM 08-8316S 2
1 Aluminum2 steel
FOrD and NAVisTAr r134a M10-1.25 13MM 08-8437 1priMArY seAl pOrT Female
1 low side (suction)
RETROFIT ADApTER FITTINGS (R134a)
90 Degree (uNiVersAl) - sTeel 3/16” (High) 16MM 08-8490wiTH sHrADer COre 1/4” (low) 13MM 08-8491wiTH THreAD lOCk 1/4” (High) 16MM 08-8492
High side (discharge)
sTrAigHT (uNiVersAl) - sTeel 3/16” (High) 16MM 08-8400wiTH sHrADer COre 1/4” (low) 13MM 08-8401*wiTH THreAD lOCk 1/4” (High) 16MM 08-8402*
High side (discharge)low side (suction)
gM priMArY r134a 1/4” 16MM 08-8412HigH siDe ADApTer pOrT (For retrofitting r12 2-piece primary seal port)
THreAD sTD 1/4” (7/16-20)
High side (discharge)low side (suction)
gM/CHrYsler/Jeep OeM M15-1.0 (High16MM) 08-8432 1HigH-FlOw reTrOFiT pOrTs (Non-replaceable shrader cores) M15-1.0 (High16MM) 08-8436 2 M13-1.0 (low13MM) 08-8435 2
MAle THreAD - MeTriC
High side (discharge)low side (suction)
1 Aluminum2 steel
* Available in 10-pack. Order with suffix “-10”
AerOQuip 90 Degree 3/16 (A) M10 (b) 08-8920HigH siDe Tee
FeMAle (A) x MAle swiTCH pOrT (b) x 16MM r134a pOrT (C)
B
C
A
To be Discontinued upon depletion of stock.
For adding switch port to high side
Fittings — RETROFIT ADApTERS Section V: Illustrated
© 2014 Truckers AC 435
1. Determine compressor head type (see Diagram A) (Tube-O, rotolock, #8 - #10 O-ring, or Flange).2. Determine type of refrigerant used in system (r12 or r134a).3. Determine choice of type of service valve (standard or back seat type and/or beadlock Hose end) (see Diagram b).
SERVICE VALVES – ORDERING INFORmATION
Compressor head Types - Diagram A
Vertical Tube “O” Type
Types Of Service Valves - Diagram b
(1) Back seat type valves contain a manually operated valve which controls the position of the service valve, either allowing full refrigerant flow, a mid-way test/flow, or totally blocked off refrigerant flow from the rest of the A/C system. The standard type service valve can be substituted but allows only constant full refrigerant flow.
Standing FittingType
Back Seat FittingType (1)
Standard BeadlockCrimp Type
Vertical O-Ring TypeHorizontal O-Ring
(o-ring type shown)
Section V: Illustrated SERVICE VALVES — Fittings
TypICAL SANDEN / SELTEC REAR hEAD TypES
(shown with R134a ports)
© 2014 Truckers AC 436
cOMPRESSOR TYPE cOMP. HOSE PART FTG. FTG. NO.
cOMPRESSOR TYPE cOMP. HOSE PART FTG. FTG. NO.
SERVICE VALVES–R12 / with ROTOLOCk STyLE COmpRESSOR
YOrk, T/CCi, TeCuMseH DisCH .............. 8 ...............08-3139 suCT ............ 10 ...............08-3140
cOMPRESSOR TYPE cOMP. HOSE PART FTG. FTG. NO.
cOMPRESSOR TYPE cOMP. HOSE PART FTG. FTG. NO.
SERVICE VALVES – R12 / with TUbE-O TypE COmpRESSOR
YOrk, T/CCi, TeCuMseH suCT ............ 10 ...............08-3350
YOrk, T/CCi, TeCuMseH DisCH .............. 8 ...............08-3051B suCT ............ 10 ...............08-3052B
MAle iNserT O-riNg (bACk seAT TYpe VAlVe)
beADlOCk FlAre (bACk seAT TYpe VAlVe)
MAle iNserT 0-riNg
YOrk, T/CCi, TeCuMseH suCT ............ 10 ...............08-3250
YOrk, T/CCi, TeCuMseH DisCH .............. 8 ...............08-3053wiTH reAr pOrT suCT ............ 10 ...............08-3054
MAle iNserT 0-riNg (MiO)
r12
r12
r12
r12
YOrk, T/CCi, TeCuMseH suCT ............ 12 ...............08-3143B
beADlOCk
r12
r12
YOrk, T/CCi, TeCuMseH DisCH .............. 8 ...............08-3151bACk seAT TYpe VAlVe
YOrk, T/CCi, TeCuMseH suCT ............ 10 ...............08-3152bACk seAT TYpe VAlVe
MAle iNserT O-riNg (MiO)MAle iNserT O-riNg (MiO)
r12r12
Fittings — SERVICE VALVES Section V: Illustrated
© 2014 Truckers AC 437437© 2014 Truck Air Parts
Section V: Illustrated SERVICE VALVES — Fittings
r12
cOMPRESSOR TYPE cOMP. HOSE PART FTG. FTG. NO.
cOMPRESSOR TYPE cOMP. HOSE PART FTG. FTG. NO.
SERVICE VALVES – R12 / with TUbE-O TypE COmpRESSORS
cOMPRESSOR TYPE cOMP. HOSE PART FTG. FTG. NO.
cOMPRESSOR TYPE cOMP. HOSE PART FTG. FTG. NO.
YOrk, T/CCi, TeCuMseH, DisCH .............. 8 ...............08-3155sANDeN suCT ............ 10 ...............08-3156(wiTH (2)serViCe pOrTs)
YOrk, T/CCi, TeCuMseH, DisCH .............. 8 ...............08-3370sANDeN suCT ............ 10 ...............08-3371(wiTHOuT serViCe pOrT)
SERVICE VALVES – with VERTICAL/hORIzONTAL O-RING COmpRESSORS
sANDeN/Diesel-kiki DisCH .............. 8 ...............08-3359(wiTH r12 pOrT) suCT ............ 10 ...............08-3360
O-riNg
MAle iNserT O-riNg (MiO) MAle iNserT O-riNg (MiO)
r1208-3362 #8-3/4” -16 Female x 3/4” -16 Male08-3363 #10-7/8” -14 Female x 7/8” -14 Male
Sanden, Seltec/Valeo, ICE90° O’Ring Coupler
Adapts to Male Insert O’Ring
(continued)
r12
cOMPRESSOR TYPE PAD/TUBE MIO PART FTG. FTG. NO.
DeNsO pAD FiTTiNg #8 ...................... #8 ...............08-349810pA15C #10 .................... #10 ...............08-3499(fits onto plate of #03-3167)
DeNsO pAD FiTTiNg Discharge ...................... #8 ...............08-350710s15C suction .................... #10 ...............08-3508(fits onto plate of #03-3179)
SERVICE VALVES – DENSO
AluMiNuM
16-4151#8 O-ringDischarge
16-4152#10 O-ringSuction
16-4305#8 O-ringDischarge
16-4304#10 O-ringSuction
Std O-ring
Std O-ring
(wiTHOuT pOrT)
08-337510pA17C Top - Discharge and suction (w/oil bypass) #8, #10 MiO ftgs.
08-33766e171 (J.Deere)#10 suction Manifold,r12 port , 7/16” thread
08-33776e171 (J.Deere) #8 Discharge Manifold M12-1.00 thread , HprV
© 2014 Truckers AC 438
gM A6 - pAD ADApTer FiTTiNgs #8 ...........................08-3045S #10 .........................08-3046S #12 .........................08-3047S
cOMPRESSOR TYPE cOMP. HOSE PORT PART FTG. FTG. SIZE NO.
cOMPRESSOR TYPE cOMP. HOSE PORT PART FTG. FTG. SIZE NO.
#16-4224 O-riNgsuCT/DisCH
cOMPRESSOR TYPE cOMP. PART FTG. NO.
CATerpillAr A6 Compressor #8 w/16mm port .........08-3090serViCe VAlVe FiTTiNg (steel) #10 w/13mm port .........08-3091r134a pOrT
SERVICE VALVES – Gm A6 / S6 COmpRESSORS
#16-4224 O-riNgsuCT/DisCH
08-3048S gM A6 HOlD DOwN brACkeT(supplied w/standard and metric bolt)
cOMPRESSOR TYPE cOMP. PART FTG. NO.
SERVICE VALVES – R134a – w/SANDEN / SELTEC / I.C.E. VERTICAL O-RING TypE COmpRESSOR
sANDeN/selTeC DisCH ........ 8x8 ...... 16MM ........08-3489sTD. FlOw pOrTs suCT .... 10x10 ...... 13MM ........08-3490
MAle iNserT O-riNg No. 8 and No. 10 Fittings (Not for rotolock or Tube-O type)
USE TO ADD A SERVICE PORT TO SANDEN/SELTEC R134a COMPRESSORS.
sANDeN/selTeC DisCH ........ 8x8 .... 16MM ........08-8038 suCT .... 10x10 .... 13MM ........08-8040low side
High side
TECHTIP
High side (discharge)low side (suction)
SELTEC Tm31 Only
SELTEC TM31HD DISCH .... 10 ......16MM .....08-3372STD. FLOW PORTS (16mm port only .....08-8414)
SUCT .... 12 ......13MM .....08-3373 (13mm port only .....08-8413)
lo side
Hi side
08-337308-3372
08-8413
08-8414
(uses #16-4153 o’ring)
Fittings — SERVICE VALVES Section V: Illustrated
sTep MANiFOlD FiTTiNg ......................... #10 x #8 .............................08-3626Aluminum
#8
DeepiNserT
#10
Also see: #03-6518, #03-6519universal swivel Manifold Fittings
NOTE Also, see page 300 for additional A6 / s6 compatible manifolds.
© 2014 Truckers AC 439439© 2014 Truck Air Parts
Section V: Illustrated SERVICE VALVES — Fittings
SERVICE VALVES – R134a / for FLANGE TypE COmpRESSOR
cOMPRESSOR TYPE cOMP. HOSE PORT PART FTG. FTG. SIZE NO.
T/CCi (York style) TeCuMseH suCT .....10...... 13MM ......08-3486sTD. FlOw pOrTs
MAle iNserT O-riNg
cOMPRESSOR TYPE cOMP. HOSE PORT PART FTG. FTG. SIZE NO.
SERVICE VALVES – R134a / for ROTOLOCk STyLE COmpRESSOR
SERVICE VALVES – R134a / for TUbE-O TypE COmpRESSOR
T/CCi (York style) TeCuMseH DisCH ........8 ...... 16MM ........08-3476BsTD. FlOw pOrTs suCT ......10 ...... 13MM ........08-3477B suCT ......12 ...... 13MM ........08-3497B
cOMPRESSOR TYPE cOMP. HOSE PORT PART FTG. FTG. SIZE NO.
cOMPRESSOR TYPE cOMP. HOSE PORT PART FTG. FTG. SIZE NO.
cOMPRESSOR TYPE cOMP. HOSE PORT PART FTG. FTG. SIZE NO.
pusH-ON beADlOCk
MAle iNserT O-riNg
T/CCi (York style) TeCuMseH DisCH ........8 ...... 16MM ........08-3478BsTD. FlOw pOrTs suCT ......10 ...... 13MM ........08-3479B suCT ......12 ...... 13MM ........08-3480B
For reduced Diameter Hose
DisCH ........ 8 .....................08-3478BR suCT ....... 10 ....................08-3479BR suCT ....... 12 ....................08-3480BR suCT ....... 14 ....................08-3495BRpusH-ON beADlOCk MAle iNserT O-riNg
MAle iNserT O-riNg (bACk seAT TYpe VAlVe)
* High Flow ports
T/CCi (York style) TeCuMseH DisCH .........8.......16MM ...... 08-3483HigH FlOw pOrTs suCT .......10.......13MM ...... 08-3484 suCT .......10.......13MM ...... 08-3484H*
T/CCi (York style) TeCuMseH DisCH .......8.......16MM ....... 08-3481HigH FlOw pOrTs suCT .....10.......13MM ....... 08-3482
* High Flow ports
T/CCi (York style) TeCuMseH DisCH ........8 ...... 16MM ...... 08-3491or sANDeN Tube-O DisCH ........8 ...... 16MM ...... 08-3491H*HigH FlOw pOrTs suCT ......10 ...... 13MM ...... 08-3492 suCT ......10 ...... 13MM ...... 08-3492H*
T/CCi (York style) TeCuMseH DisCH ........8 ...... 16MM ...... 08-3493HigH FlOw pOrTs suCT ......10 ...... 13MM ...... 08-3494
Tube-O riNg COMpressOrserViCe VAlVe DisCH ........8 .........................08-3378steel beadlock w/o port suCT ......10 .........................08-3379
For reduced Diameter Hose
suCT ....... 14 ....................08-3385BR
MAle iNserT O-riNg (bACk seAT TYpe VAlVe)beADlOCk
© 2014 Truckers AC 440440 © 2014 Truck Air Parts
SUCTION / DISChARGE TEE FITTINGS
suCTiON Tee FiTTiNg #12 MOr (male o’ring) .................08-7690 (Ford e series suction Tee) #12 FiOr (female insert o’ring) #10 MiO (male insert o’ring)
DEScRIPTION FTG. SIZE PART NO.DEScRIPTION FTG. SIZE PART NO.
#10
#12
suCTiON Tee FiTTiNg #12 MiO (male insert o’ring) .........08-8135(Carrier system 40-62019-02) #12 FiOr (female insert o’ring) #12 MiO (male insert o’ring)
#12 #12
#12
#12
suCTiON Tee FiTTiNg #12 MOr (male o’ring) .................08-8134(Carrier #40-62019-03) #12 FiOr (female insert o’ring) #10 MiO (male insert o’ring)
#12
#10
#12
suCTiON Tee FiTTiNg #12 MOr (male o’ring) .................08-7693(Ford e series suction Tee) #12 FiOr (female insert o’ring) #12 MiO (male insert o’ring)
#12
#12
suCTiON Tee FiTTiNg Flange .........................................08-7698proAir A/C #10 MiO (male insert o’ring)with side Connection #16-4294 gasket kit
uses gaskets#16-4292
#10
suCTiON Tee FiTTiNg Flange ..........................................08-7699(Carrier #40-62091-00) #10 MiO (male insert o’ring) #16-4294 gasket kit
suCTiON Tee FiTTiNg #27mm FOr ............................. 08-8137M #27mm MiO #10 MiO
MAle iNserT O-riNg Tee 6x6x6 MiO ......................08-5676blOCk FiTTiNg 10x10x10 MiO ...................08-5677
Fittings — SERVICE VALVES Section V: Illustrated
#10
#16-4294
Photo Not Available
© 2014 Truckers AC 441441© 2014 Truck Air Parts
#6 MiO
Section V: Illustrated SERVICE VALVES — Fittings
notE: If used with steel fittings, use of an anti-sieze compound is recommended.
Tee blOCk 6x6x6 ........... 08-8130FeMAle iNserT O-riNg FiTTiNgs 10x10x10 ........... 08-8131(aluminum)
DEScRIPTION FTG. SIZE PART NO. DEScRIPTION FTG. SIZE PART NO.
TEE bL0CkS and FITTINGS for DUAL A/C SySTEmS
Tee blOCk FiTTiNgs w/swiVel NuT 6x6x6 ........... 08-8132MAle iNserT O-riNg x FeMAle iNs. 10x10x10 ........... 08-8133O-riNg x MAle O-riNg (aluminum)
1 #6 Hose
#8 FeMAle x #8 MiO x #6 beADlOCk HOse Tee 8x8x6 ..........08-5667BS 1
#6 bl
#8 MiO#8
3/4” iD HOse spliCer ................................................................... 08-7700BR#14 x #14 x #10 MiOreduced beadlock
#10 MiO
#14
#14
DEScRIPTION FTG. SIZE PART NO. DEScRIPTION PART NO.
MiO
DisCHArge Tee FiTTiNg #6 MiO x #6 MiO x #6 FiOr .........08-8138 #8 MiO x #8 MiO x #8 FiOr .........08-8139
MiO
FiOr
SUCTION / DISChARGE TEE FITTINGS (continued)
ADApTer FiTTiNg ................................... 08-7694spriNTer 6 x 6 pADsAluminum
suCTiON Tube ........................................ 08-7695spriNTer10 x 10 pADsAluminum
© 2014 Truckers AC 442442 © 2014 Truck Air Parts
“SpECIALTy” ADApTER / mANIFOLD FITTINGS PARTAPPlIcATION NO.
PARTAPPlIcATION NO.
PARTAPPlIcATION NO.
ADApTer FiTTiNg ................................... 08-76946 x 6 pADsAluminum
suCTiON Tube ........................................ 08-7695spriNTer10 x 10 pADsAluminum
ADApTer FiTTiNg ................................... 08-3502#8 MiOAluminum
MANiFOlD FiTTiNg .............................. 08-3501S#8 MiO
sTep MANiFOlD FiTTiNg ....................... 08-3626#8 x #10Aluminum
MANiFOlD FiTTiNg .............................. 08-3500S#6 MiO
MANiFOlD FiTTiNg ................................. 08-3524FOrD F-series AuX. A/C#6 MiO Aluminum
ADApTer FiTTiNg ................................... 08-3504#8 pad x #6MiOAluminum
spliCer ADApTer blOCk .................... 08-3530useD FOr AuX. A/C#10 MiO Aluminum
ADApTer FiTTiNg ................................... 08-3505#8 pAD x #8 MiOAluminum
spliCer ADApTer blOCk ................. 08-3530LuseD FOr AuX. A/C#10 MiO Aluminum
ADApTer FiTTiNg ................................... 08-3522Aluminum
spliCer ADApTer blOCk .................08-3530RuseD FOr AuX. A/C#10 MiO Aluminum
ADApTer FiTTiNg ................................... 08-3523FOrD F-series AuX. A/C#10 MiO Aluminum
DisCHArge Tube ................................... 08-3610FOrD#8 MiOAluminum
COMpressOr MANiFOlD ..................... 08-3625ADApTer FiTTiNg #8 x #10Aluminum
#6 MiO
#8
DeepiNserT
#8
#10
#10
#10 MiO
#10 MiO
Fittings — SpECIALTy Section V: Illustrated
#10 MiO
#10 MiO
#8 MiO
#8 MiO
#8 MiO
#6 MiO
#6 MiO
#10 MiO
#8 MiO
#6 MiO
Only one (1) fitting supplied per part number. Photos show alternate view.
NOTE