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Join India’s First Indigenous Investment Casting foundry exclusively for Aerospace, Defence & Medical application

First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

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Page 1: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Join India’s First Indigenous Investment Casting foundry

exclusively for Aerospace, Defence & Medical application

Page 2: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

A World Class Investment Casting Foundry

Aerospace

Defense

Medical

Page 3: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

AS9100 Certified Investment Casting Foundry

Page 4: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

History

1995 We established M/s Inova Cast with well-equipped modern

manufacturing facilities for manufacturing Investment Castings.

2000 Certified by ISO 9001, P.E.D. & AD 2000 - Merkblatt W 0 from TUV Nord.

2005 We started 2nd manufacturing unit M/s Inovative Technocast to fulfill

growing needs from our customers.

2010 We developed In-House CNC Machine Shop to supply ready to use

quality components to our customers.

2015 We started our Third foundry Turbo Cast (India) Pvt. Ltd, certified for AS

9100C, exclusively for Aerospace, Defense and Medical applications.

Page 5: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Production Capacity and Range

Description Capacity / Range

10,000 Meter2

7,000 Meter2

45 Grams to 45 Kg. for Steel

600 mm X 300 mm X 200 mm

2.00 mm

60 MT / Month

40 MT / Month

As Cast Ra 3.2 to 6.3 µm

Machined Ra 0.4 µm (Min)

Valves, Pumps, Automobile, General Engg.

150 Nos.

ISO 9001, P.E.D., AD 2000-Merkblatt W 0

10,000 Meter2

7,000 Meter2

600 mm X 300 mm X 200 mm

Export Market (50% Export)

(50% Domestic) Germany, France, U.K., Spain, Japan,

USA, Mexico, Argentina, Australia

Quality Approval

Built up Area

Area of Land

Weight Range

Max. Overall Size

Min. Wall Thickness

Installed Capacity

Present Production

Surface Roughness

Industries Catered

Total Employee

Inova Cast Pvt. Ltd.

Page 6: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Production Capacity and Range

Description Capacity / Range

10,000 Meter2

7,000 Meter2

45 Grams to 45 Kg. for Steel

600 mm X 300 mm X 200 mm

2.00 mm

60 MT / Month

40 MT / Month

As Cast Ra 3.2 to 6.3 µm

Machined Ra 0.4 µm (Min)

Valves, Pumps, Automobile, General Engg.

150 Nos.

ISO 9001, P.E.D., AD 2000-Merkblatt W 0

10,000 Meter2

7,000 Meter2

600 mm X 300 mm X 200 mm

Export Market (50% Export)

(50% Domestic) Germany, France, U.K., Spain, Japan,

USA, Mexico, Argentina, Australia

Quality Approval

Built up Area

Area of Land

Weight Range

Max. Overall Size

Min. Wall Thickness

Installed Capacity

Present Production

Surface Roughness

Industries Catered

Total Employee

Inovative Technocast Pvt. Ltd.

Page 7: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Production Capacity and Range

Description Capacity / Range

Area of Land

Built up Area

Weight Range

Max. Overall Size

Min. Wall Thickness

Installed Capacity

Present Production

Surface Roughness (Steel)

Surface Roughness (Aluminum)

Total Employee

16,000 Meter2

8,000 Meter2

45 Grams to 45 Kg. for Steel

15 Grams to 15 Kg. for Aluminum

600 mm X 300 mm X 200 mm

2.00 mm for Steel

1.50 mm for Aluminum

50 MT / Month

10 MT / Month

As Cast Ra 3.2 to 6.3 µm

Machined Ra 0.4 µm (Min)

As Cast Ra 2.4 to 3.2 µm

Machined Ra 0.6 µm (Min)

50 Nos.

Page 8: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Our Vision & Mission

To adopt a solutio drive approa h to a hieve Custo er Delight a d create marked presence internationally.

To e a glo al solutio provider i I vest e t asti gs for a i he arket of Aerospace, Defense and Medical applications offering high degree of

dedi atio a d ost effe tive solutio s.

Page 9: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Our Road Map……

Page 10: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Values

Cast Precision: to Produce high quality products for customers

Cast Reputation: to keep a good reputation

Cast Progress : to make progress everyday

Page 11: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

• Aerospace • Medical

• Defence • Electronics • Turbocharger

Industries Catered

Page 12: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Aerospace

Material : L 169 (A357 T6)

Weight : 0.700 Kg

Thickness : 2.50 mm minimum

Application : Air Bus Fuel Pump Part

Material : MSRR 6527 (S.S.)

Weight : 0.100 Kg

Thickness : 1.50 mm minimum

Application : Rolls Royce Engine Part

Material : A356 T6

Weight : 0.500 Kg

Thickness : 3.00 mm Minimum

Application : Boeing Engine Part

Page 13: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Defence

Material : A356 T6

Weight : 0.100 Kg

Thickness : 1.50 mm minimum

Application : Defence Part

Material : A356 T6

Weight : 5 Kg

Thickness : 2.50 mm Minimum

Application : TIFCS (Army Tank)

Material : 17-4 PH

Weight : 1.400 Kg

Thickness : 2.50 mm minimum

Application : Light Machine Gun Part

Page 14: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Defence

Material : A356 T6

Weight : 0.180 Kg

Thickness : 1.50 mm minimum

Application : Defence Part

Material : A356 T6

Weight : 0.170 Kg

Thickness : 1.50 mm Minimum

Application : Defence Part

Material : A356 T6

Weight : 0.290 Kg

Thickness : 1.5mm minimum

Application : Electro Optical Part

Page 15: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Defence

Material : A356 T6

Weight : 0.610 Kg

Thickness : 1.50 mm Minimum

Application : Defence Part

Material : A356 T6

Weight : 0.670 Kg

Thickness : 1.50 mm minimum

Application : Defence Part

Page 16: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Medical

Material : A356 T6

Weight : 8 Kg

Thickness : 1.50 mm minimum

Application : Medical Part

Material : AISI 316L

Weight : 0.850 Kg

Thickness : 1.50 mm minimum

Application : Medical Part

Material : Al. Alloy A360

Weight : 1.700 Kg

Thickness : 2.00 mm Minimum

Application : Medical Part

Page 17: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Turbo Charger

Material : Austenitic Heat Resistant Steel

Weight : 3.600 Kg

Thickness : 2.50 mm Minimum

Application : Turbo Charger Part

Material : Austenitic Heat Resistant Steel

Weight : 3.600 Kg

Thickness : 2.50 mm Minimum

Application : Turbo Charger Part

Page 18: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Electronics

Material : A356 T6

Weight : 0.075 Kg

Thickness : 1.50 mm minimum

Application : Semi-conductor Part

Material : A356 T6

Weight : 0.300 Kg

Thickness : 1.60 mm minimum

Application : Semi-conductor Part

Material : Low Alloy Steel

Weight : 0.100 Kg

Thickness : 1.50 mm minimum

Application : Electronics Part

Page 19: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Aluminum Alloy

Material : A356 T6

Weight : 0.060 Kg

Thickness : 1.50 mm minimum

Application : Renewable Energy

Material : A356 T6

Weight : 0.060 Kg

Thickness : 1.50 mm minimum

Application : Renewable Energy

Material : A356 T6

Weight : 0.100 Kg

Thickness : 2.00 mm minimum

Application : Renewable Energy

Page 20: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Production Facilities

Page 21: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Surface Treatment

Anodizing

Phosphating Powder Coating

Pickling & Passivation

Blackening Painting

Zinc Coating

Sand Blasting

Chromate Conversion

Turbo owns a variety of surface treatment methods and facilities.

Tumble Blasting

Mirror Polishing

Ou

t S

ou

rce

d

In H

ou

se

Electro Polishing

Page 22: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Special Techniques Enable Turbo Cast to Be Competent with Those Diff icult ies at

Wax Inject ion stage When Mfg the Parts with Inner-Sophist icated-Structures.

Special Techniques

Soluble Wax Core Simulation

In House

Page 23: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Special Techniques

Special Techniques Enable Turbo Cast to Be Competent during Wax Pattern

Development Without Tool ing & with Those Diff icult ies at Shel l Making stage

When Mfg the Parts with Inner-Sophist icated-Structures .

Ceramic Core Rapid Proto Typing

Out Sourced

Page 24: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

U.T.M.

Metallurgical Microscope

Testing & Inspection Facilities

Spectrometer

(Spectro GmbH)

Hardness Tester

Impact Machine

CMM (700X700X600)

Page 25: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

NDT Facility

FPI (Fluorescent Penetrant Inspection)

• Semi Automatic System as per NADCAP Requirement

1)

MPI (Magnetic Particle Inspection)

NABL Approved (Local)

2)

• Prod Type Magnetic Particle Testing Machine

3)

• ISO/ IEC 17025: 2005 Certified

• ASNT Person Qualification

Radiography Testing

• AC7004 Certified

• NAS 410 Person Qualification

In H

ou

se

Ou

t So

urc

ed

NADCAP Appd. (Bangalore)

Page 26: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Heat Treatment Facility

• Normalizing

• Annealing

• Hardening

In H

ou

se

Ou

t So

urc

ed

• Solution Annealing

• Tempering

• Precipitation Hardening

• Drop bottom type Heat treatment Furnace for Alloy

• Water Quenching & Polyalkylene Glycol Quenchant Solution In H

ou

se

Fro

m 2

01

7

• NADCAP Approved (Bangalore)

• Hardening / Oil Quenching (Local)

Page 27: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

0.00

0.50

1.00

1.50

2.00

2.50

3.00

3.50

Turn over in Million USD

Inova Inovative Turbo

Turnovers in the Last years

2001-02 $ 0.50 M

2002-03 $ 0.50 M

2003-04 $ 1.00 M

2004-05 $ 1.50 M

2005-06 $ 2.50 M

2006-07 $ 4.00 M

2007-08 $ 5.50 M

2008-09 $ 5.00 M

2009-10 $ 4.00 M

2010-11 $ 5.00 M

2011-12 $ 6.50 M

2012-13 $ 7.00 M

2013-14 $ 7.00 M

2014-15 $ 7.00 M

2015-16 $ 7.00 M

2016-17 $ 7.00 M

0.00

0.50

1.00

1.50

2.00

2.50

3.00

3.50

Turn over in Million USD

Page 28: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Alloy of Products

40%

3% 5%

2%

30%

10%

10%

Aluminium

Copper

Nickel Alloys

Cobalt Alloys

Stainless Steel

Low Alloy Steel

Others

Stainless Steel

Aluminum Alloys

Copper Alloys

Nickel Alloys

1.4308, 1.4408, 1.4581, CK3MCuN, CN7M, CH-20, CF3M, 17-4 PH, etc.

A201, A206, A356, A357, A359, C355, C357, F357, L51, L92, L119, L169, etc.

Aluminum Bronze, Tin Bronze, Phosphorus Bronze, etc.

CW12MW, CZ-100, M35-1, CW6MC, CU5MCuC, N12MV, Inconel, etc.

Cobalt Alloys Stellite-6, Stellite-12, etc.

Loy Alloy Steel 1.7744.5, etc.

Page 29: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Industry Catered

Aerospace

Electronics Medical

Defence

Renewable Energy Turbocharger

30%

40%

10%

10%

5% 5% Aerospcae

Defence

Medical

Electronics

Turbocharger

Renewable Energy

Page 30: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

AS 9100 Certificate ISO 9001 Certificate

Quality Accreditation Certificates

Page 31: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

BEL, Chennai - 2015 KUN Aerospace - 2015

Customer Appreciation Letter

Page 32: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Our Valued Customers

Page 33: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Our Associate Group Companies

Email :- [email protected] Website :- www.inovacast.com

Inova Cast Pvt. Ltd.

Inovative Technocast Pvt. Ltd.

Page 34: First Indigenous Investment Casting foundry exclusively ... · Alloy of Products 40% 3% 5% 2% 30% 10% 10% Aluminium Copper Nickel Alloys Cobalt Alloys Stainless Steel Low Alloy Steel

Turbo Cast (India) Pvt. Ltd.

Phone No.

E-mail

Website

Address

+91 - 2825 - 280301 / 280302

[email protected]

www.turbo-cast.com

Survey No. 21, Village :- Biliyala, Rajkot - Gondal National Hightway,

B/h Pan Agri Export, Rajkot - 360311,Gujarat, India