Boiler & Heater Group

Fired HeaterOil and Gas Refineries Petrochemical Chemical

Improving your businessis our business

Thermax offers products, systems and solutions in energy and environment engineering to industrial and commercial establishments around the world. Its business expertise covers heating, cooling, waste heat recovery, captive power, water treatment & recycling, air pollution control & waste management and performance chemicals.

Thermax brings to customers extensive experience in industrial applications and expertise thought technology partnerships and strategic alliance.

Operating from its Headquarters in Pune (Western India), Thermax has built an international sales & service network spread over South East Asia, Middle East, Africa, Russia, UK and the US. It has a full-fledged ISO 9001 : 2000 and ISO 14000 accredited manufacturing setup.

Boiler & Heater Group

Thermax's B&H Group provides solutions in Biomass combustion, Waste Heat Recovery and Oil & Gas Fired Boilers to generate steam and power. Thermax also provides Renovation & Modernization solutions for old boilers and heaters.

We supply equipment for various process applications in Petrochemicals, Refineries, Sugar, Power, Steel, Cement, Fertilizer, Paper, Textile etc. We have successfully executed over 1000 units for various applications.

Our equipment are installed across the world for various projects in countries like Middle East, South East, CIS, Australia, Europe, Africa through various renowned EPC contractors.

THERMAX-Fulfilling Expectation & Beyond

At Thermax Ltd we are pioneers in the field of Fired Heaters & Process furnaces. These fired heaters have been built to exacting standards laid out by the user industry and in conformance to American Petroleum Institute codes like API 560 , API 530 etc.

The units are built in compatible modules to suit the delivery requirements. The units can be fully shop assembled for quick installation at the job site or can be site built to over-come logistic issues relating to freight movement of heavy consignments.

The basic & detailed design is carried out at our office in Pune which is anISO 9001/2000 accredited business unit having dedicated manufacturing facility which is ASME certified. These facilities are accredited to build equipments in conformance to ASME "S" , " U " , "H", "R" stamp requirements.

The fired heaters have been built in compliance to specifications & standards laid out by leading Oil & Gas process licensing companies like Universal Oil Products (UOP), Exxon, Shell, Novacor, Du Pont , Halder Topsoe, Engineers India Limited (EIL) and Others.

We have successfully executed projects through a number of leading Lump Sum Turnkey Contractors (LSTK) like Samsung, Hyundai, JGC, Technip, Technimont, Engineers India Ltd. etc.

Highlights

! Gas - Natural gas, Refinery gas, Off gases, Stripper column off gas

! Liquids - Diesel, Furnace oil, Bunker oil, Heavies in the process industry, grease, crude oil=Modularisation to provide quick construction at site

Thermax offers complete range of heaters adapted to suit the process requirements & the plant layouts to facilitate the installation of these units. The types built can be classified based on the geometry or the direction of fuel firing :

Types of Fired Heaters

Geometry Based Direction Of Fuel Firing

?UP FIRED UNITS?DOWN FIRED UNITS?HORIZONTAL FIRED?SIDE WALL FIRED

=Shipping of prefabricated modules.

=Heaters equipped with the most sophisticated instrumentation with multiple logic, SIL compliant PLCs, remote monitoring & control possibility

=The radiation coil & convection coils can be supplied with ASME stamp if required

=Site built coils conform to the highest standards of manufacturing practices & Quality Control

=The material of construction of coils varies from carbon steel to high grades of Stainless steel ( SS 304, SS347, SS310 etc.), Incoloy to suit the duty conditions

=The heaters supplied by us are designed as HIGH efficiency systems operating at efficiencies of 90% +

=Flexibility of using various designs of Air pre-heaters Tubular, Cast Iron, Glass type, Heat Pipes

=These heaters are designed to handle a variety of fuels like

! VERTICAL CYLINDRICAL! HORIZONTAL CYLINDRICAL! CABIN TYPE

Thermax Heaters Classification

Petrochemical & Chemical Plants

Oil & Gas Industry Heaters

=Crude pumping stations =Tank farm heating=Hot oil heaters on Gas turbine exhaust or incinerator exhaust=Water glycol heaters=Steam flood boilers

Fired Heaters For The Up Stream Segment

The heaters in the Chemical & Petrochemical Plants are for heating fluids, or for thermal creaking of fluids for conversion to end products.

VAPOUR phase heaters for?Synthetic Oil / Mineral Oil vaporisers?Hydrocarbon vaporisers

PROCESS industry heaters?Steam superheaters?Charge heaters?Start up heaters

LIQUID phase heaters for?Mineral oils / Synthetic oils?Molten salt heaters

CRACKERS?Ethylene Di Chloride Cracker?Acetic Acid Cracker?Gas Cracker

The heaters used in the OIL & GAS industry can be segregated in the UP STREAM & DOWN STREAM USERS segment.

=Crude distillation=Vacuum distillation=Delayed coker=Fluid Catalytic Cracker Unit (FCCU)=Diesel Hydro Desulfurization Treatment (DHDT) Plants=Naphtha vaporizers in hydrogen=Motor Spirits Quality (MSQ) heaters=Naphtha Splitter Unit (NSU) section

Fired Heaters For The Down Stream Segment

Hot Oil Units

Application References

Gujarat Carbon

Dowtherm Vaporisers

Reliance India Ltd., Hazira, India

=The largest supplier of internal vaporisation technology heaters=Largest station supplying 60 MMKcals/Hr of heat to

the POY/PFY complex in India.=Heaters operating at over 90% efficiency =Low power consumption compared to other

Dowtherm vaporising systems=Capacity ranges available from 2 MMKcals/Hr upto

25 MMKcals/Hr capacity

=The largest supplier of Hot oil systems in India with an installation base of over 1000 units

=Experience of handling all types of Mineral oils

=Design flexibility of using various codes

=Heaters operating at over 90% efficiency

=Configurations offered in Horizontal or vertical designs

=Package includes complete instrumentation, associated piping & Thermic fluid handling systems

=Capacity ranges available from 0.5 MMKcals/ Hr upto 100 MMKcals /Hr capacity

Application References

Start Up Heaters

Indian Oil Corporation, Baraua, India.

EDC Cracker for Finolex India Ltd., Ratnagiri, India.

CrackersEthylene Di Chloride in PVC Plant

Acetic Acid

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liquid fuel firing=Multi tier layout of burners=Use of TP 347 H pipes for the radiant section with

HK 40 return bends=Heaters operating at over 90% efficiency with ON

Board steam generators=Combination of site built furnaces as well as

modularised sections=Capacity ranges available from 2 MMKcals/Hr upto

30 MMKcals/Hr capacity

Cracker designed with Radiant wall burners for

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fired units or as Cabin type crackers =The radiation coil & the convection coils in Incoloy

600/800 H material =Cracker outlet designed for 750 Deg C.=Crackers can be designed to burn multi fuels=Capacity ranges available from 0.2 MMKcals/Hr

upto 5 MMKcals/Hr capacity

Crackers can be designed as Vertical cylindrical up

=Heaters can be of API or Non API type

=Heaters can be designed with direct fuel combustion type furnaces or designed for indirect recovery of heat configuration

=The design can be adapted for quick start up requirements or configured for high Thermal efficiency depending on the requirement of the Process of the plant

=Proven installations for Sulfuric acid plant start up duty, gas turbine testing facility, hydrogen plants

=Capacity ranges available from 2 MMKcals/Hr upto 25 MMKcals/Hr capacity

Heaters For The Oil & Gas Industry

Hot Oil / Water Glycol Heat Recovery Coil

Fluid Catalytic Cracking Unit (FCCU)

Diesel Hydro Desulfurisation Section (DHDS)

Water Glycol Heater

HPCL Mumbai

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=The Air heater system is mounted sideways consisting of cast iron & glass tubes

=Capability of handling multiple fuels

=The radiation coils of SA 335 P5 or P9 material

=Heaters operating at over 90% efficiency

=Capacity ranges available from 10 MMKcals/Hr upto 100 MMKcals/Hr capacity

The heater is in complete compliance to API 560

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=The Air heater system is mounted sideways consisting of cast iron & glass tubes

=Capability of handling multiple fuels

=The radiation coils of SA 335 P5 or P9 material

=Heaters operating at over 90% efficiency

=Capacity ranges available from 10 MMKcals/Hr upto 100 MMKcals/Hr capacity

The heater is in complete compliance to API 560

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The heat recovery coils are designed to API 560

The material of construction of coil varies form Carbon Steel or Stainless steel depending on the process conditions.

Fully shop assembled unit for installation at the job site

Design optimisation carried out using multiple fin tube selection

Capacity ranges available from 1 MMKcals/Hr upto 40 MMKcals / Hr capacity

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The heater is in complete compliance to API 560

All radiant heater designed to operate un manned in the oil field

Capability of handling multiple fuels

Fully shop assembled unit for installation at the job site

Capacity ranges available from 5 MMKcals/Hr upto 40 MMKcals/Hr capacity

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www.thermaxindia.com

International offices atBangladesh, Belgium, Brazil, China, Hongkong,Indonesia, Kenya, Malaysia, Nigeria, Philippines,Russia, Saudi Arabia, Sri Lanka, Thailand,UAE, UK, USA

Boilers & Heaters

Cooling & Heating

Air Pollution Control

Captive Power

Chemicals

Water & Waste Solutions

Thermax Business Portfolio

MumbaiDhanrajmahal 2nd floor,Chhatrapati Shivaji Maharaj Marg,Near Gateway of India, Colaba,Mumbai 400 039, India.Tel: 91-22-22045391, 22045324,Fax: 91-22-22040859

Delhi9, Community Centre, Basant Lok,New Delhi 110 057, India.Tel: 91-11-26145319, 26145326,Fax: 91-11-26148679

ChennaiFatima Akthar Court, 3rd floor, 312 Anna Salai, Teynampet, Chennai 600 018, India.Tel: 91-44-24353831, 24353834,Fax: 91-44-24353841

KolkataAzimganj House, 5th Floor,7 Camac Street, Kolkata 700 017, India.Tel: 91-33-22826711/2/3,Fax: 91-33-22826796

Hyderabad6-3-649 Nalanda Complex,Somaji Guda, Hyderabad 500 082 India.Tel: 91-40-23310254, 23312013, 23396820Fax: 91-40-23312335

D-1, MIDC, R. D. Aga Road,Chinchwad, Pune 411 019.Tel.: +91-20-66126464 Fax: +91-20-27479200, 27479050

Boiler & Heater Group

We reserve the right to amend any product details without notice.

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