Fire Expo Los Ion Principles

Embed Size (px)

Citation preview

  • 8/6/2019 Fire Expo Los Ion Principles

    1/69

    1

    Product Safety

    Technical Seminar

    -T.A. Crawford, P. Eng. Created: October 19, 2000

    Revised: January 30, 2003

  • 8/6/2019 Fire Expo Los Ion Principles

    2/69

    2

    Principles of Area Classification

  • 8/6/2019 Fire Expo Los Ion Principles

    3/69

    3

    ExplosionExplosion

    Bang or Muffled Whoosh

  • 8/6/2019 Fire Expo Los Ion Principles

    4/69

    4

    Release of Gas

    and/or Liquid

    No Ignition

    Immediate

    IgnitionFire

    Formation

    of

    Combustible

    Fuel-Air

    Cloud

    (premixed)

    Ignition

    Delayed

    Gas

    Explosion

    No

    Damage

    Damage to

    personnel and

    Material

    Fire

    Fire and BLEVE

    (domino effects)

    Typical Consequences of Accidental releases of

    Combustible Gas or Evaporating Liquid into the

    Atmosphere

  • 8/6/2019 Fire Expo Los Ion Principles

    5/69

    5

    General Information on Explosions

    Commonly involve toxic substances.

    Usually result in damaging fires.

    Often used in industry for constructive

    purposes.

    Pose significant hazards to workers:

    Detonation, Deflagation.

  • 8/6/2019 Fire Expo Los Ion Principles

    6/69

    6

    Detonation

    A detonation wave is a supersonic (relative to the speed of

    sound in the unburned gas ahead of the wave) combustion

    wave. The shock wave and the combustion wave are in thiscase coupled. In a fuel-air cloud a detonation wave will

    propagate at a velocity of 1500-2000 m/s and the peak

    pressure is typically 15 to 20 bar.

  • 8/6/2019 Fire Expo Los Ion Principles

    7/69

    7

    Deflagration

    The deflagration mode of flame propagation is the most

    common. A deflagration propagates at subsonic speed

    relative to the unburned gas, typical flame speeds (I.e.relative to a stationary observer) are from the order of 1 to

    1000 m/s.The explosion pressure may reach values of

    several barg, depending on the flame speed.

  • 8/6/2019 Fire Expo Los Ion Principles

    8/69

    8

    Trouble in the AtmosphereTrouble in the Atmosphere 3 States of a substance- Solids, Liquids and Gases.

    Solids can cause problems where they are able to engulf a rescuer but

    are not common consideration in terms of atmospheric contamination.

    Liquids can often be the catalyst for or direct cause of dangerous

    fumes.

    Gases can be Toxic, flammable or explosive, light or heavy.

    An atmosphere could be 100% safe until you walk through one

    particular section and cause a rapid change in circumstances.

    Sample frequently in all parts of space-ground, middle and top.

  • 8/6/2019 Fire Expo Los Ion Principles

    9/69

    9

    What Oxygen Level Is Safe?What Oxygen Level Is Safe?14%, 16%, 18.5%, 19.5%, 20.8%, 21.5%

  • 8/6/2019 Fire Expo Los Ion Principles

    10/69

    10

    Change is a concern: 14

    %, 16

    %, 18

    .5

    %, 19.5

    %, 20.8

    %, 21.5

    %

    A 1.5% drop in Oxygen means that a

    whopping 7.5% of something else has

    gotten into that space.

  • 8/6/2019 Fire Expo Los Ion Principles

    11/69

    11

    The Effects of Oxygen at different partial pressures ( from ANSI Z82.2-1992)

    %O2 at

    Sea

    Level

    Atmospheric

    Pressure

    (mmHg)

    Ambient

    Atmospheric ppO2

    (mmHg)

    Upper

    Lung

    (mmHg)

    Alveolar

    (mmHg)Equivalent

    Altitude

    (ft.)

    Effects

    20.9 760 159 149 110 Sea Level Normal

    19.0 689 145 135 95 2,500 Some adverse physiological effects occur, but they are

    unnoticeable.

    16.0 581 121 114 70 7,500 Increased pulse and breathing rate. Impaired thinking and attention.

    Reduced coordination.

    14.0 532 110 100 60 10,000 Abnormal fatigue upon exertion. Emotional upset. Faulty

    coordination. Poor judgment.

    12.5 450 96 85 48 14,000 Very poor judgment and coordination. Impaired respiration that

    may cause permanent heart damage. Nausea and vomiting.

  • 8/6/2019 Fire Expo Los Ion Principles

    12/69

    12

    Solid Materials

    Phosphorus (white) 60C

    Peat 230 C

    Sulphur 250 C

    Spruce Wood 280 C

    Brown Coal 250280 C

    Hard Coal 330440 C

    Sugar 410 C

    Tar 500 C

    Rye Flour 500 C

  • 8/6/2019 Fire Expo Los Ion Principles

    13/69

    13

    Flammable and Combustible

    Liquids National Fire Protection Association.

    Applies to the handling , storage, and use of flammable

    and combustible liquids with a flash point below 200F. Two primary hazards associated with flammable and

    combustible liquids are explosion and fire.

    Standards addresses primary concerns of design and

    construction, ventilation, ignition sources and storage. OSHAs specific requirements.

  • 8/6/2019 Fire Expo Los Ion Principles

    14/69

    14

    Boiling PointThe Boiling Point of a liquid at a pressure of 14.7 pounds/Square inch

    absolute (psia.) 760mm of Hg.

    At temperatures above the boiling point, the pressure of the atmosphere can

    no longer hold the liquid in the liquid state and bubbles begin to form. Thelower the boiling point, the greater the vapour pressure at normal ambient

    temperatures and consequently the greater the fire risk.

  • 8/6/2019 Fire Expo Los Ion Principles

    15/69

    15

    Flash Point The minimum temperature at which a liquid

    gives off vapour within a test vessel in

    sufficient concentration to form an ignitable

    mixture with air near the surface of the

    liquid.

    The flash point is normally an indication ofsusceptibility to ignition. The expression

    low flash-high hazard applies.

  • 8/6/2019 Fire Expo Los Ion Principles

    16/69

    16

    Combustible LiquidCombustible Liquid

    Any liquid having a flash point at or

    above 100F (37.8C.)

  • 8/6/2019 Fire Expo Los Ion Principles

    17/69

    17

    Flammable LiquidFlammable Liquid

    Any liquid having a flash pointbelow

    100F (37.8C) or higher , the total of

    which make up 99% or more the total

    volume of the mixture.

  • 8/6/2019 Fire Expo Los Ion Principles

    18/69

    18

    Flash Point of a Few Common Liquids

    Liquid Flash Point (rC)

    Propane -104

    Butane -60

    Ethyl Ether -45

    Gasoline -43

    Carbon Disulphide -30

    Acetone -18

    Benzene -11Methyl Ethyl Keytone (MEK) -9

    Heptane -4

    Toluene 4

    Methyl Alcohol 11

    Ethyl Alcohol 12

    Propyl Alcohol 15

    Jet Fuel (JP4) 18

    Turpentine 35

    Polyester Resin 38

    Diesel Fuel 40

    Kerosene 51.6

    Fuel Oil 80

    Ethyl Glycol 111

    Lubricating Oil 149

    Corn Oil 254

  • 8/6/2019 Fire Expo Los Ion Principles

    19/69

    19

    ClassesClasses ofFlammable and Combustible Liquids as Defined in 29CFR1910.106

    200

    140

    100

    73

    F

    LA

    S

    H

    P

    O

    I

    N

    T

    (F)

    BOILING POINT (F)

    100

    IA IB

    IC

    FLAMMABLE(Flash Point

  • 8/6/2019 Fire Expo Los Ion Principles

    20/69

    20

    Vapour PressureVapour Pressure

    Measure of a liquids propensity to

    evaporate. The higher the vapour pressure,

    the more volatile the liquid and, thus, the

    more readily the liquid gives off vapours.

  • 8/6/2019 Fire Expo Los Ion Principles

    21/69

    21

    Types of Reaction

    Flames: Exothermic chemical oxidation reactions in thegaseous state. The oxidant usually is atmospheric air, which

    is supported by diffusion from the outside of the flame.Hence, the oxidation proceeds relatively slow.

  • 8/6/2019 Fire Expo Los Ion Principles

    22/69

    22

    Types of Reaction

    Explosions: Occur if the flammable substance has beenpremixed with the oxidant. It is possible in the gaseous,

    liquid or solid state. The chemical reaction proceeds muchmore violently, as temperatures rises more quickly. The

    initial pressure may increase tenfold.

  • 8/6/2019 Fire Expo Los Ion Principles

    23/69

    23

    The Explosion TriangleT h e F

    e l ( i

    t h e f o r m o f a g a s , v a

    o

    r m i s t o r

    s t ) a

    t h e a i r to g e t h e r fo r m a

    o t e

    t i a l l y

    e

    l o s iv e a t m o s

    h e r e . W h e

    t h e

    r o

    o r t i o

    o f t h e f

    e l a

    a i r i s

    e t

    e e

    c e r t a i

    l i m i t s t h e y f o r m

    a

    e

    l o s iv e a t m o s

    h e r e

    h i c h c a

    e i g

    i t e

    y a

    i g

    i t i o

    s o

    r c e .

    t s i

    e t h e l i m i t s , t h e

    m i

    t

    r e

    i l l

    o t i g

    i t e

    t h a s t h e

    o t e

    t i a l t o

    o s o i f th e

    r o

    o r t i o

    c a

    c h a

    g e .

    0

    1 0 0

    I RF

    I

    I T I

    o e rE x p l o s i v e

    i m i t

    p p e r E x p l o s i v e

    i m i t

    u e l /

    i r!

    a t i o

    "

    # $ l o s i v e% t m o s $ h e r e

  • 8/6/2019 Fire Expo Los Ion Principles

    24/69

    24

    Explosive LimitsExplosive LimitsThe explosive range ill iden hen the initial temperature is increasing. hanges in initial

    pressure ill or hydrocarbons in air not change the LEL signi icantly, but the EL ill increase.

    25C Temperature0

    &

    100&

    '

    uel Concentration Explosive(

    ixt) re0

    ) toig1 itio1

    2

    EL

    LEL

  • 8/6/2019 Fire Expo Los Ion Principles

    25/69

    25

    Explosive Limits (Air/ Oxygen mixtures)

    Chemical Explosive limit in Air Explosive Limit in

    oxygen

    Ammonia 15.50 27.00 13.50 79.00

    Carbon Monoxide 12.50 74.20 15.50 93.90

    Hydrogen 4.00 74.20 4.65 93.90

    Methane 5.00 15.00 5.40 59.20

    Diethyl ether 1.85 36.50 2.10 82.00

    Propylene 2.00 11.10 2.10 52.80

  • 8/6/2019 Fire Expo Los Ion Principles

    26/69

    26

    Gas Explosion

    Process where combustion of a premixed

    gas cloud, i.e. fuel-air or fuel/oxidizer is

    causing a rapid increase in pressure.

  • 8/6/2019 Fire Expo Los Ion Principles

    27/69

    27

  • 8/6/2019 Fire Expo Los Ion Principles

    28/69

    28

  • 8/6/2019 Fire Expo Los Ion Principles

    29/69

    29

    Pressure Piling

    Ig itio

    Flame

    Fro t

    r e

    ases

    she

    hea

    ot

    Tur ule t

    ases

    Emerge

    ast

    arge

    ressure

    rop

    Causi g

    Cooli g

    Internal xplosion ccurring at Centre o nclosure

  • 8/6/2019 Fire Expo Los Ion Principles

    30/69

    30

    150

    100

    50

    0 0.1 0.2 0.3 0.4 0.5

    Time-Seconds

    2nd Enclosure

    1st Enclosure

    Pressure Traces for Two

    enclosure connected by Conduit

    100

    80

    60

    40

    20

    0 0.2 0.4 0.6 0.8 1.0

    Time-Seconds

    Explosion pressure Traces for

    Ignition by Switch Arc

    Pressure Piling can

    increase the explosion

    pressure by up to 3times in an explosion-

    proof enclosure

    Gas or Vapour EP (PSI) TPP (MS)

    Acetylene 149 14

    Ethylene 129 25

    Propane 125 46

    Methane 104 70

    Hydrogen 102 7

  • 8/6/2019 Fire Expo Los Ion Principles

    31/69

    31

    Effect of Temperature on Explosion Pressure

    -50 -40 -30 -20 -10 0 10 20 30 40 50

    Temperature (C)

    600

    700

    800

    900

    1000

    9.8% Methane-Air

    Single Chamber

    Testing at low

    temperature found that

    Pressure increased in

    direct proportion to the

    decrease in

    temperature.

    As temperature

    decreases, there is

    more gas and air in a

    given volume.

  • 8/6/2019 Fire Expo Los Ion Principles

    32/69

    32

    Inertization

    Means to reduce the oxygen

    concentration to a safe levelLOC, Cmax(O2)

  • 8/6/2019 Fire Expo Los Ion Principles

    33/69

    33

    Inertization(figures depend on pressure and temperature)

    Examples Cmax(O2) [% by moles]

    Inert gas N2 CO2

    Hydrogen 5.0 5.0

    Petrol ~11.8 ~14.5

    Methane 12.1 14.6

    Benzene 11.2 13.9

  • 8/6/2019 Fire Expo Los Ion Principles

    34/69

    34

    Inertization

  • 8/6/2019 Fire Expo Los Ion Principles

    35/69

    35

    0 10 20 30 40 50 60 70 80 90 100

    0.1

    1.0

    MIE

    Intrinsically Safe Zone (Hydrogen)

    Propane

    Hydrogen

    Concentration in Volume (%)

    Increasing the initial temperature of a flammable or combustible mixture will decrease the

    amount of energy required to cause an ignition. Temperature variation can also change

    the concentration of flammable materials in the mixture.

    Oxygen enrichment decreases the energy necessary for an ignition.

    MIE is inversely proportional to pressure squared. When examining a situation where the

    gas mixture is not at atmospheric pressure, one must consider whether a flammable

    mixture exists under higher-pressure conditions. When the mixture is at high pressure

    many flammable materials condense.

    Ignition Curves

    and Minimum

    Ignition Energy

    Ethylene

    Flammable Range

  • 8/6/2019 Fire Expo Los Ion Principles

    36/69

    36

    10-2

    10-3

    10-4

    10-5

    10-6

    0 10 20 30 40

    Atmospheric Air

    Oxygen

    Ether Vapour (%)

    The curve corresponding to atmospheric air is very narrow. This means that as soon

    as you move slightly outside the most easily ignited mixture ( 6% ether), the necessary

    energy is much higher. It is therefore possible only in a very small region to cause the

    vapour to ignite by a 0.2 mJ spark. On the other hand, somewhere between thesurface of the mixture, where the mixture is to rich, to perhaps a couple of feet away,

    where the mixture is too lean, well find the most volatile mixture. However, for a

    concentration of approximately 16% ether vapour in pure oxygen, it takes only about

    1 QJ to start an explosion.

    If we have a mixture of oxygen anddiethyl ether, the molecules may

    react with each other if they get into

    a close-enough encounter, forming

    water and carbon monoxide. For this

    to happen, a certain amount of

    energy has to be delivered in a

    sufficient volume and in a

    sufficiently short time.

    Ignition Energy for Diethylether Mixtures

  • 8/6/2019 Fire Expo Los Ion Principles

    37/69

    37

    Causes of explosions Heavy concentrations of fuel.

    Highly heated flammable gas mixture.

    Presence of a strong oxidizer.

    Increase in pressure.

    Detonation charge. Catalyst near reactive substance.

  • 8/6/2019 Fire Expo Los Ion Principles

    38/69

    38

    Ignition Sources Electrical arcs

    Electrical sparks

    Flames

    Hot surfaces

    Static electricity

    Mechanical impact

    Mechanical friction

    Compression ignition

    Ionizing radiation

    Acoustic energy

    Electromagnetic

    radiation includingoptical frequencies

  • 8/6/2019 Fire Expo Los Ion Principles

    39/69

    39

    Common sources of releaseCommon sources of release

    Packing seals on pumps, control

    valves and similar devices.

    Stems of valves that are

    frequently operated. Drains and overflows.

    Vents for tanks containing

    flammable liquids.

    Sampling points. Pressure relieving devices.

    Filter presses, ovens, dryers and

    spraying areas.

    Bottom unloading tanks with

    hoses having non-permanentconnections.

    Freshly mined coal.

    Fueling locations for vehicles

    and aircraft.

    Loading and unloadinglocations for tankers.

  • 8/6/2019 Fire Expo Los Ion Principles

    40/69

    40

    Environmental conditions Affecting Classification

    Elevation of the source of release.

    Indoor locations without adequate ventilation.

    Indoor locations with adequate ventilation-normally 6changes of air per hour.

    Outdoor locations with restricted ventilation.

    Outdoor locations with unrestricted ventilation.

    Below grade locations with a heavier-than-air gas orvapour.

    Covered outdoor locations with a lighter-than-air gas.

  • 8/6/2019 Fire Expo Los Ion Principles

    41/69

    41

    Properties Affecting the Explosion HazardProperties Affecting the Explosion Hazard

    Flash point.

    Vapour density (molecular weight.)

    Boiling point (volatility.)

    Handling temperature.

    Auto ignition temperature.

    Ease of ignition (by spark or flame.)

  • 8/6/2019 Fire Expo Los Ion Principles

    42/69

    42

    Classification Considerations The likelihood that the explosive gas atmosphere

    is present when the equipment is operating.

    The ignition-related properties of the explosivegas atmosphere.

    The maximum surface temperature of the

    equipment under normal operating conditions; and

    The protection method(s) used by the equipment

    to prevent ignition of the surrounding atmosphere.

  • 8/6/2019 Fire Expo Los Ion Principles

    43/69

    43

    ClassesHazardous Location

    Hazardous location means premises, buildings, or parts thereof in which there exists the hazard of fire or

    explosion due to the fact that:

    (a) Highly flammable gases, flammable liquids, mixtures, or other highly flammable substances aremanufactured or used or stored in other than original containers;

    (b) Combustible dust or flyings are likely to be present in quantities sufficient to produce an explosive orcombustible mixture or it is impracticable to prevent such dust or flyings from collecting in or upon

    motors or other electrical equipment in such quantities as to produce overheating through normal

    radiation being prevented, or from being deposited upon incandescent lamps;

    (c) Easily ignitable fibres or materials producing combustible flyings are manufactured, handled, or usedin a free open state; or

    (d) Easily ignitable fibres or materials producing combustible flyings are stored in bales or containers butare not manufactured or handled in a free open state.

    In both Canada and the United States, there are three classes of hazardous locations. They are as follows:

    Class I- A location where there is a danger of explosion due to the presence of a flammable gas or vapour.

    Class II- A location where there is a danger of explosion due to the presence of a flammable dust.

    Class III- A location where there is a danger of explosion or flash fire due to the presence offlammableibres or flyings.

  • 8/6/2019 Fire Expo Los Ion Principles

    44/69

    44

    Divisions/ZonesCEC/NEC Division Classification IEC Zone ClassificationClass I, Division 1:

    Where ignitable concentrations can exist under

    normal operating conditions; may exist frequently

    because of repair, maintenance or leakage; or mayexist due to breakdown of equipment in conjunction

    with an electrical failure.

    Class I, Zone 0:

    Where ignitable concentrations are present

    continuously or for long periods of time.

    Class I, Zone 1:

    Where ignitable concentrations are likely to exist

    under normal operations; may exist frequently

    because of repair, maintenance or leakage; may

    exists due to breakdown of equipment inconjunction with an electrical failure; or adjacent toClass I, Zone 0 locations.

    Class I, Division 2:

    Where volatile flammable liquids are stored, etc. in

    closed containers; where ignitable concentrations

    are normally prevented by positive pressure

    ventilation; or adjacent to Class I, Division 1

    locations.

    Class I, Zone 2:

    Where ignitable concentrations are not likely to

    exist in normal operation or may exist for a short

    time only; where volatile flammable liquids are

    stored, etc. in closed containers; where ignitable

    concentrations are normally prevented by positive

    pressure ventilation; or adjacent to Class I, Zone 1

    locations.

  • 8/6/2019 Fire Expo Los Ion Principles

    45/69

    45

    Ignition-related Properties

    Maximum Experimental safe Gap.

    Minimum Igniting Current or Ratio.

    Minimum Ignition Energy.

    Test or estimate using the Le Chateliers

    Principle.

    Results found in NFPA 497.

  • 8/6/2019 Fire Expo Los Ion Principles

    46/69

    46

    Gases and Vapours

    Gas CEC/ ECCo e IECCo e3

    cetylene Group3

    Group IICHydrogen Group

    4

    Group II4

    + H25

    thylene Group C Group II4

    6

    ropane Group7

    Group II3

    Coal8

    ines Gaseous8

    ines Group 1

  • 8/6/2019 Fire Expo Los Ion Principles

    47/69

    47

    Temperature CodeIECTemperature Co e Temperature, C North merica Temperature

    Co e

    T1 450 T1

    T2 300 T2

    280 T29

    260 T2@

    230 T2C215 T2A

    T3 200 T3

    180 T39

    165 T3@

    160 T3C

    T4 135 T4

    120 T4A

    T5 100 T5

    T6 85 T6

  • 8/6/2019 Fire Expo Los Ion Principles

    48/69

    48

    Common Gas Characteristics

    Group Gas or Vapour LEL (%) UEL (%) SIT (C)

    A Acetylene 2.5 80.0 299

    B Hydrogen 4.0 75.0 550

    C Diethyl ether 1.9 48.0 160

    C Ethylene 3.1 32.0 435

    C Hydrogen

    Sulphide

    4.3 45.0 260

    D Ammonia 15.0 28.0 651

    D Butane 1.9 8.5 372

    D Gasoline 1.4 7.6 215

    D Methane 5.3 15 537

    D Carbon

    Monoxide

    12.5 74.2 605

    D Propane 2.2 9.5 493

  • 8/6/2019 Fire Expo Los Ion Principles

    49/69

    49

    Hazardous Dust

    The classi B ication o B areas containing dusts, B ibres, and B lyings is someC hat diB B

    erent B rom that B or gases

    and vapours. InD

    orth America the classi B ication B or Hazardous Dust, Class II, and HazardousE

    ibres,

    Class III, is B urther divide into tC o Divisions. Hazardous Dust has material F roups assigned, as C ell.

    Classificatio

    aterial CategoryG

    etal Dust Class II, F roupH

    Coal Dust Class II, F roupE

    F rain andI

    lastic Dust Class II, F roup FE

    ibres andE

    lyings Class III

    ivisio s

    Co itio s Classificatio

    Dust orE

    ibres andE

    lyings in P uspension Division 1G

    etal Dust in P uspension or P ettled on P urB aces Division 1

    Q ther Dusts orE

    ibres andE

    lyings P ettled on

    Horizontal P urB aces

    Division 2

  • 8/6/2019 Fire Expo Los Ion Principles

    50/69

    50

    Hazardous Dust Europe

    Zone 20: An area in which combustible dust, as a cloud, is present continuously or frequently, during

    normal operation, in sufficient quantity to be capable of producing an explosible concentration of

    combustible dust in mixture with air.

    Zone21: An area not classified as Zone 20 in which combustible dust, as a cloud, is likely to occur during

    normal operation, in sufficient quantities to be capable of producing an explosible concentration of

    combustible dust in mixture with air.Zone 22: An area not classified as Zone 21 in which combustible dust, as a cloud, can occur infrequently,

    and persist only for short period, or in which accumulations or layers of combustible dust can give rise to

    an explosive concentration of combustible dust in mixture with air.

    Zones 21 and 22 are very similar to our Division 1 and 2, respectively, and Zone 20, like Zone 0 for gases

    and vapours, is a new concept in North America. The new Zone 20 is intended to cover locations such asthe inside of hoppers, silos, cyclones, filters, dust transport systems, blenders, mills, dryers, and bagging

    equipment; areas in which a dust cloud is almost always present.

  • 8/6/2019 Fire Expo Los Ion Principles

    51/69

    51

    Common Dust Characteristics

    Group Dust Cloud IT(C) ayer IT(C)

    Aluminium 650 760

    agnesium 620 490

    ranium 20 100

    Coal itts 610 180Coal D ( ) 160

    Coal it ( ask) 160

    Coal Dip (AB) 180

    Coal Cau (AB) 200

    Al al a 460 200

    Co ee 410 220

    Cornstarch 380 200

    Wheat 480 220

    Wheat lour 380 360

    olyurethane 550 390

  • 8/6/2019 Fire Expo Los Ion Principles

    52/69

    52

    Methods of ProtectionType of Protection Identification

    Flameproof (Explosion-Proof) d

    Intrinsic Safety ( 2-fault) ia

    Intrinsic Safety (1-fault) ib

    Pressurization p

    Increased Safety e

    Oil Immersed o

    Powder Filled q

    Encapsulated m

    Zone 2 Apparatus n

    Special Protection s

  • 8/6/2019 Fire Expo Los Ion Principles

    53/69

    53

    Protection Methods In Use

    Portables are Intrinsically safe.

    Fixed Equipment is either Intrinsically Safe or

    Flameproof. Fixed Equipment may also involve a third type of

    protection known as Increased Safety.

  • 8/6/2019 Fire Expo Los Ion Principles

    54/69

    54

    Approved Flameproof Protection Method Installation

    Remote Sensor

    Approved

    Sealing Fitting

    Division or

    Zone Boundary

    Conduit or Approved Hazardous Location Cable must have approved Sealing

    Fittings within 18 (450 mm) of an arcing device, and at Boundaries.

    Hazardous Location Cable and Sealing Fittings must be approved for the

    Hazardous Location where it is to be installed.

    Only use the Manufactures approved Epoxy.

  • 8/6/2019 Fire Expo Los Ion Principles

    55/69

    55

    Non-incendive Protection Method and Flameproof

    Enclosure Installation

    Remote Sensor

    Approved Sealing

    Fitting

    Class I, Division

    2 Boundary

    Non-hazardous

    Location

    Non-hazardous

    ..approved

    Wiring Method

    Control

    Room

    EquipmentStandard

    Electrical Box

    Non-incendive Barrier

    Non-hazardous

    approved Wiring

    Method

    Flameproof

    Gas Detector

    Ex n

    Barriers

    Non-Incendive for installation in Division 2 Locations when both the

    input power and relay outputs are connected to Non-Incendive sources

    not to exceed 32V dc (Power Input) and 24V dc (Relay Output.)

  • 8/6/2019 Fire Expo Los Ion Principles

    56/69

    56

    Intrinsic Safety Installation

    Hazardous location Non-hazardous Location

    I.S. Sensor

    I.S.

    Transmitter

    Approved

    Sealing Fitting

    Control Room

    Equipment

    I.S. Barrier

    Conduit or other Enclosure

  • 8/6/2019 Fire Expo Los Ion Principles

    57/69

    57

    Intrinsic Safety InstallationAssociated equipment

    Hazardous location Non-hazardous Location

    I.S. Sensor

    I.S.

    Transmitter

    Approved

    Sealing Fitting

    Approved

    Associated

    Control RoomEquipment I.S.

    Outputs

    Conduit or other Enclosure

  • 8/6/2019 Fire Expo Los Ion Principles

    58/69

    58

    Intrinsic Safety Installation withExplosion-proof Enclosure

    Hazardous location Non-hazardous Location

    Approved

    Sealing Fitting

    Control Room

    Equipment

    Conduit or other Enclosure

    Transmitter

    I.S. Barrier

    I.S.

    Sensor

    Explosion-proof

    Conduit

    Explosion-proof Enclosure

  • 8/6/2019 Fire Expo Los Ion Principles

    59/69

    59

    Safety Barriers

    Intrinsically Safe [Ex I] method of protection

    I.S. Barrier Ex ia [2 fault] Ex ib [1 fault]

    Required Class I, Division 1,Zone 0, Zone 1

    [I.S. Plant Rat needs 1, RigRat II

    needs 8.]

    Class I, Zone 1

    Not Required Class I, Division 2, Zone 2 Class I, Division 2, Zone 2

    1. Protection Method Ex ib is not allowed in a Class I, Division 1 or Zone 0 Area.

    2. BW Technologies Intrinsically safe detectors are approved Ex ia method.

    3. Barriers are usually mounted in Control Rooms outside industrial areas.

    4. In cases of installation of barriers in a hazardous area, they must be mounted in an enclosure which

    is suitability certified for the degree of hazard encountered.

    5. European Standards do not allow I.S. Barrier installation in Zone 0.

    6. Sealing Fittings are required where I.S. wiring crosses Divisions, Zones, or Non-hazardous

    locations.

    7. Sealing Fittings are required within 18 inches of all ports of a Flameproof Enclosure.

  • 8/6/2019 Fire Expo Los Ion Principles

    60/69

    60

    I.S. BarrierTwo types of certified systems: Loop Approval and Entity Approval.

    Three types of I.S. Barriers: Grounded Safety Barrier, Grounded Repeater and

    Ungrounded Repeater.

    The wiring method must meet the requirement for ordinary locations for the class of

    circuit defined.

    Limiting Energy

    I.S. Barrier Field Device

    Open Circuit Voltage, Voc Vmax, Maximum Voltage Allowed

    Short Circuit Current, Isc Imax, Maximum Current AllowedAllowed Capacitance, Ca Ci, Internal

    Capacitance

    Allowed Inductance, La Li, Internal

    Inductance

    Ca and La include the Capacitance and Inductance of Cables.

  • 8/6/2019 Fire Expo Los Ion Principles

    61/69

    61

    Class I ProtectionProtection Techniques Vs Zones and Divisions for Class I (Gases and Vapours) Equipment

    CSA/UL/IEC Standard

    Permissible Protection Techniques

    CSA/UL National Standard

    Permissible Protection Techniques

    Zone 0:

    Ex ia (Intrinsic Safety, 2-fault)

    Zone 1:

    Ex ib (Intrinsic Safety, 1-fault)

    Ex d (Flameproof)

    Ex e (Increased Safety)

    Ex o (Oil Immersed)

    Ex p (Purged and Pressurized)Ex q (Power Filled)Ex m (Encapsulated)

    All Zone 1Those permitted for Division 1

    Division 1:

    Intrinsic Safety (Ex ia)

    Explosion-Proof

    Purged and Pressurized

    All Division 1

    Zone 2:

    Ex n (non-sparking/non-ignition-capable)

    Those permitted for Division 2.

    Division 2:

    Non-ignition-capable arcing partsNon-ignition-capable heating parts

    Non-incendive

    Those permitted for Zone 1 and 2, except Ex d

    that contains incendive normally arcing and

    sparking, or heated parts.

    Notes:

    1. Equipment suitable for Zone 0 is also suitablefor Zone 1 and Zone 2.

    2. Equipment suitable for Zone 1 is also suitablefor Zone 2.

    Note:

    Equipment suitable for Division 1 is also suitable

    for Division 2.

  • 8/6/2019 Fire Expo Los Ion Principles

    62/69

    62

    Hazardous Zone

    Installation[Flameproof /Increased

    Safety Design]

    Flameproof Gas

    Detector or other Ex d

    Device Zone 2 or

    Non-

    HazardousZone

    Approved Nipple Fitting

    Approved Sealing Fitting

    Installed within 18' (450mm)

    of the Ex d or Arcing Device.

    Ex e Increased Safety Box

    ith Ex e terminals inside

    The EnclosureApprovedEx e Fitting

    Approved

    Ex e

    Fitting

    Approved

    Controller or

    other Device

    Approved Sealing

    Fitting required

    where any Cable

    crosses into another

    Classification

    Boundary.

    Ex d Flameproof

    Enclosure

    containing Arcing

    Device

    Approved Nipple

    Fitting

    Approved Sealing

    Fitting

    Notes:

    1. Hazardous Location Cable

    and Sealing Fittings must be

    approved for the Hazardous Zone

    where it is installed.

    2. Flameproof Sealing Fittings

    are required on the Increased

    Safety [Ex e] Enclosure if there are

    normally arcing parts inside the

    box. Otherwise approved

    Compression fittings that maintain

    the Ingress Protection rating of the

    Ex e Enclosure must be used to

    seal the Cable.

    3. Ex d and Ex e protection

    methods are not to be used in a

    Zone 0 area.

    Ex e Increased Safety

    Box with no arcing parts

    Approved Ex e Fitting

    Cables

    to other

    Devices

    If in Zone 2, install

    Sealing Fitting at

    Entries of arcing

    devices.

  • 8/6/2019 Fire Expo Los Ion Principles

    63/69

    63

    Protection for Class II & III

    Protection Techniques Vs Divisions for Class II (Dust) Equipment

    Area Protection Method

    Division 1 Dust-ignitionproof

    Intrinsic Safety

    Pressurized

    Division 2 Dusttight

    Non-incendive

    Non-sparkingPressurized

    Any Class II, Division 1 method.

    Protection Techniques Vs Divisions for Class III (Fibres and Flyings) Equipment

    Area Protection Method

    Division 1 Dusttight

    Intrinsic Safety

    Division 2 Dusttight

    Intrinsic Safety

  • 8/6/2019 Fire Expo Los Ion Principles

    64/69

    64

    Equipment Marking

    EEx ia d s IIC T6 T amb. -40C Ta 50C

    Class I, Gr. A, B, C, D Max. Amb: 50C.

    EEx d IIB H2 T3 T amb. -40C Ta 50C

    AEx d IIB H2 T3 T amb. -40C Ta 50C

    Class I, Div. 1, Gr. B, C, D T3C Max. Amb. 50C

    Class I, Zone 1, Gr. IIB H2 T3C Max. Amb. : 50C

    II 1 G

  • 8/6/2019 Fire Expo Los Ion Principles

    65/69

    65

    ATEX Directive

    II1 G

  • 8/6/2019 Fire Expo Los Ion Principles

    66/69

    66

    Equipment Marking

    EEx ia d s IIC T6 T Amb. -40C Ta 50C

    Class I, Div. 1, Gr. A, B, C, D max. Amb. 50C

  • 8/6/2019 Fire Expo Los Ion Principles

    67/69

    67

    EEx d IIB H2 T3 T Amb. -40C Ta 50C

    AEx d IIB H2

    T3 T Amb. -40C Ta 50C

    Equipment Marking

  • 8/6/2019 Fire Expo Los Ion Principles

    68/69

    68

    Equipment Marking

    Class I, Div. 1, Gr. B, C, D T3C Max. Amb.; 50C

    Class I, Zone 1, Gr. IIB H2 T3 Max. Amb.; 50C

  • 8/6/2019 Fire Expo Los Ion Principles

    69/69

    69

    The purpose of electrical apparatus designed to

    minimize the risk of ignition is to allow industry to

    handle situations where electrical power and signals

    can be used in hazardous atmospheres. The risk posed

    is never considered to be eliminated as this would be

    impossible to guarantee. The risk must be lowered to

    levels that are deemed acceptable by the law, and allinterested parties in Safety.

    It is the consequences of an industrial explosion that

    are potentially catastrophic and therefore cannot be

    ignored.