Upload
khaled-ismail
View
222
Download
0
Embed Size (px)
Citation preview
8/6/2019 Fire Expo Los Ion Principles
1/69
1
Product Safety
Technical Seminar
-T.A. Crawford, P. Eng. Created: October 19, 2000
Revised: January 30, 2003
8/6/2019 Fire Expo Los Ion Principles
2/69
2
Principles of Area Classification
8/6/2019 Fire Expo Los Ion Principles
3/69
3
ExplosionExplosion
Bang or Muffled Whoosh
8/6/2019 Fire Expo Los Ion Principles
4/69
4
Release of Gas
and/or Liquid
No Ignition
Immediate
IgnitionFire
Formation
of
Combustible
Fuel-Air
Cloud
(premixed)
Ignition
Delayed
Gas
Explosion
No
Damage
Damage to
personnel and
Material
Fire
Fire and BLEVE
(domino effects)
Typical Consequences of Accidental releases of
Combustible Gas or Evaporating Liquid into the
Atmosphere
8/6/2019 Fire Expo Los Ion Principles
5/69
5
General Information on Explosions
Commonly involve toxic substances.
Usually result in damaging fires.
Often used in industry for constructive
purposes.
Pose significant hazards to workers:
Detonation, Deflagation.
8/6/2019 Fire Expo Los Ion Principles
6/69
6
Detonation
A detonation wave is a supersonic (relative to the speed of
sound in the unburned gas ahead of the wave) combustion
wave. The shock wave and the combustion wave are in thiscase coupled. In a fuel-air cloud a detonation wave will
propagate at a velocity of 1500-2000 m/s and the peak
pressure is typically 15 to 20 bar.
8/6/2019 Fire Expo Los Ion Principles
7/69
7
Deflagration
The deflagration mode of flame propagation is the most
common. A deflagration propagates at subsonic speed
relative to the unburned gas, typical flame speeds (I.e.relative to a stationary observer) are from the order of 1 to
1000 m/s.The explosion pressure may reach values of
several barg, depending on the flame speed.
8/6/2019 Fire Expo Los Ion Principles
8/69
8
Trouble in the AtmosphereTrouble in the Atmosphere 3 States of a substance- Solids, Liquids and Gases.
Solids can cause problems where they are able to engulf a rescuer but
are not common consideration in terms of atmospheric contamination.
Liquids can often be the catalyst for or direct cause of dangerous
fumes.
Gases can be Toxic, flammable or explosive, light or heavy.
An atmosphere could be 100% safe until you walk through one
particular section and cause a rapid change in circumstances.
Sample frequently in all parts of space-ground, middle and top.
8/6/2019 Fire Expo Los Ion Principles
9/69
9
What Oxygen Level Is Safe?What Oxygen Level Is Safe?14%, 16%, 18.5%, 19.5%, 20.8%, 21.5%
8/6/2019 Fire Expo Los Ion Principles
10/69
10
Change is a concern: 14
%, 16
%, 18
.5
%, 19.5
%, 20.8
%, 21.5
%
A 1.5% drop in Oxygen means that a
whopping 7.5% of something else has
gotten into that space.
8/6/2019 Fire Expo Los Ion Principles
11/69
11
The Effects of Oxygen at different partial pressures ( from ANSI Z82.2-1992)
%O2 at
Sea
Level
Atmospheric
Pressure
(mmHg)
Ambient
Atmospheric ppO2
(mmHg)
Upper
Lung
(mmHg)
Alveolar
(mmHg)Equivalent
Altitude
(ft.)
Effects
20.9 760 159 149 110 Sea Level Normal
19.0 689 145 135 95 2,500 Some adverse physiological effects occur, but they are
unnoticeable.
16.0 581 121 114 70 7,500 Increased pulse and breathing rate. Impaired thinking and attention.
Reduced coordination.
14.0 532 110 100 60 10,000 Abnormal fatigue upon exertion. Emotional upset. Faulty
coordination. Poor judgment.
12.5 450 96 85 48 14,000 Very poor judgment and coordination. Impaired respiration that
may cause permanent heart damage. Nausea and vomiting.
8/6/2019 Fire Expo Los Ion Principles
12/69
12
Solid Materials
Phosphorus (white) 60C
Peat 230 C
Sulphur 250 C
Spruce Wood 280 C
Brown Coal 250280 C
Hard Coal 330440 C
Sugar 410 C
Tar 500 C
Rye Flour 500 C
8/6/2019 Fire Expo Los Ion Principles
13/69
13
Flammable and Combustible
Liquids National Fire Protection Association.
Applies to the handling , storage, and use of flammable
and combustible liquids with a flash point below 200F. Two primary hazards associated with flammable and
combustible liquids are explosion and fire.
Standards addresses primary concerns of design and
construction, ventilation, ignition sources and storage. OSHAs specific requirements.
8/6/2019 Fire Expo Los Ion Principles
14/69
14
Boiling PointThe Boiling Point of a liquid at a pressure of 14.7 pounds/Square inch
absolute (psia.) 760mm of Hg.
At temperatures above the boiling point, the pressure of the atmosphere can
no longer hold the liquid in the liquid state and bubbles begin to form. Thelower the boiling point, the greater the vapour pressure at normal ambient
temperatures and consequently the greater the fire risk.
8/6/2019 Fire Expo Los Ion Principles
15/69
15
Flash Point The minimum temperature at which a liquid
gives off vapour within a test vessel in
sufficient concentration to form an ignitable
mixture with air near the surface of the
liquid.
The flash point is normally an indication ofsusceptibility to ignition. The expression
low flash-high hazard applies.
8/6/2019 Fire Expo Los Ion Principles
16/69
16
Combustible LiquidCombustible Liquid
Any liquid having a flash point at or
above 100F (37.8C.)
8/6/2019 Fire Expo Los Ion Principles
17/69
17
Flammable LiquidFlammable Liquid
Any liquid having a flash pointbelow
100F (37.8C) or higher , the total of
which make up 99% or more the total
volume of the mixture.
8/6/2019 Fire Expo Los Ion Principles
18/69
18
Flash Point of a Few Common Liquids
Liquid Flash Point (rC)
Propane -104
Butane -60
Ethyl Ether -45
Gasoline -43
Carbon Disulphide -30
Acetone -18
Benzene -11Methyl Ethyl Keytone (MEK) -9
Heptane -4
Toluene 4
Methyl Alcohol 11
Ethyl Alcohol 12
Propyl Alcohol 15
Jet Fuel (JP4) 18
Turpentine 35
Polyester Resin 38
Diesel Fuel 40
Kerosene 51.6
Fuel Oil 80
Ethyl Glycol 111
Lubricating Oil 149
Corn Oil 254
8/6/2019 Fire Expo Los Ion Principles
19/69
19
ClassesClasses ofFlammable and Combustible Liquids as Defined in 29CFR1910.106
200
140
100
73
F
LA
S
H
P
O
I
N
T
(F)
BOILING POINT (F)
100
IA IB
IC
FLAMMABLE(Flash Point
8/6/2019 Fire Expo Los Ion Principles
20/69
20
Vapour PressureVapour Pressure
Measure of a liquids propensity to
evaporate. The higher the vapour pressure,
the more volatile the liquid and, thus, the
more readily the liquid gives off vapours.
8/6/2019 Fire Expo Los Ion Principles
21/69
21
Types of Reaction
Flames: Exothermic chemical oxidation reactions in thegaseous state. The oxidant usually is atmospheric air, which
is supported by diffusion from the outside of the flame.Hence, the oxidation proceeds relatively slow.
8/6/2019 Fire Expo Los Ion Principles
22/69
22
Types of Reaction
Explosions: Occur if the flammable substance has beenpremixed with the oxidant. It is possible in the gaseous,
liquid or solid state. The chemical reaction proceeds muchmore violently, as temperatures rises more quickly. The
initial pressure may increase tenfold.
8/6/2019 Fire Expo Los Ion Principles
23/69
23
The Explosion TriangleT h e F
e l ( i
t h e f o r m o f a g a s , v a
o
r m i s t o r
s t ) a
t h e a i r to g e t h e r fo r m a
o t e
t i a l l y
e
l o s iv e a t m o s
h e r e . W h e
t h e
r o
o r t i o
o f t h e f
e l a
a i r i s
e t
e e
c e r t a i
l i m i t s t h e y f o r m
a
e
l o s iv e a t m o s
h e r e
h i c h c a
e i g
i t e
y a
i g
i t i o
s o
r c e .
t s i
e t h e l i m i t s , t h e
m i
t
r e
i l l
o t i g
i t e
t h a s t h e
o t e
t i a l t o
o s o i f th e
r o
o r t i o
c a
c h a
g e .
0
1 0 0
I RF
I
I T I
o e rE x p l o s i v e
i m i t
p p e r E x p l o s i v e
i m i t
u e l /
i r!
a t i o
"
# $ l o s i v e% t m o s $ h e r e
8/6/2019 Fire Expo Los Ion Principles
24/69
24
Explosive LimitsExplosive LimitsThe explosive range ill iden hen the initial temperature is increasing. hanges in initial
pressure ill or hydrocarbons in air not change the LEL signi icantly, but the EL ill increase.
25C Temperature0
&
100&
'
uel Concentration Explosive(
ixt) re0
) toig1 itio1
2
EL
LEL
8/6/2019 Fire Expo Los Ion Principles
25/69
25
Explosive Limits (Air/ Oxygen mixtures)
Chemical Explosive limit in Air Explosive Limit in
oxygen
Ammonia 15.50 27.00 13.50 79.00
Carbon Monoxide 12.50 74.20 15.50 93.90
Hydrogen 4.00 74.20 4.65 93.90
Methane 5.00 15.00 5.40 59.20
Diethyl ether 1.85 36.50 2.10 82.00
Propylene 2.00 11.10 2.10 52.80
8/6/2019 Fire Expo Los Ion Principles
26/69
26
Gas Explosion
Process where combustion of a premixed
gas cloud, i.e. fuel-air or fuel/oxidizer is
causing a rapid increase in pressure.
8/6/2019 Fire Expo Los Ion Principles
27/69
27
8/6/2019 Fire Expo Los Ion Principles
28/69
28
8/6/2019 Fire Expo Los Ion Principles
29/69
29
Pressure Piling
Ig itio
Flame
Fro t
r e
ases
she
hea
ot
Tur ule t
ases
Emerge
ast
arge
ressure
rop
Causi g
Cooli g
Internal xplosion ccurring at Centre o nclosure
8/6/2019 Fire Expo Los Ion Principles
30/69
30
150
100
50
0 0.1 0.2 0.3 0.4 0.5
Time-Seconds
2nd Enclosure
1st Enclosure
Pressure Traces for Two
enclosure connected by Conduit
100
80
60
40
20
0 0.2 0.4 0.6 0.8 1.0
Time-Seconds
Explosion pressure Traces for
Ignition by Switch Arc
Pressure Piling can
increase the explosion
pressure by up to 3times in an explosion-
proof enclosure
Gas or Vapour EP (PSI) TPP (MS)
Acetylene 149 14
Ethylene 129 25
Propane 125 46
Methane 104 70
Hydrogen 102 7
8/6/2019 Fire Expo Los Ion Principles
31/69
31
Effect of Temperature on Explosion Pressure
-50 -40 -30 -20 -10 0 10 20 30 40 50
Temperature (C)
600
700
800
900
1000
9.8% Methane-Air
Single Chamber
Testing at low
temperature found that
Pressure increased in
direct proportion to the
decrease in
temperature.
As temperature
decreases, there is
more gas and air in a
given volume.
8/6/2019 Fire Expo Los Ion Principles
32/69
32
Inertization
Means to reduce the oxygen
concentration to a safe levelLOC, Cmax(O2)
8/6/2019 Fire Expo Los Ion Principles
33/69
33
Inertization(figures depend on pressure and temperature)
Examples Cmax(O2) [% by moles]
Inert gas N2 CO2
Hydrogen 5.0 5.0
Petrol ~11.8 ~14.5
Methane 12.1 14.6
Benzene 11.2 13.9
8/6/2019 Fire Expo Los Ion Principles
34/69
34
Inertization
8/6/2019 Fire Expo Los Ion Principles
35/69
35
0 10 20 30 40 50 60 70 80 90 100
0.1
1.0
MIE
Intrinsically Safe Zone (Hydrogen)
Propane
Hydrogen
Concentration in Volume (%)
Increasing the initial temperature of a flammable or combustible mixture will decrease the
amount of energy required to cause an ignition. Temperature variation can also change
the concentration of flammable materials in the mixture.
Oxygen enrichment decreases the energy necessary for an ignition.
MIE is inversely proportional to pressure squared. When examining a situation where the
gas mixture is not at atmospheric pressure, one must consider whether a flammable
mixture exists under higher-pressure conditions. When the mixture is at high pressure
many flammable materials condense.
Ignition Curves
and Minimum
Ignition Energy
Ethylene
Flammable Range
8/6/2019 Fire Expo Los Ion Principles
36/69
36
10-2
10-3
10-4
10-5
10-6
0 10 20 30 40
Atmospheric Air
Oxygen
Ether Vapour (%)
The curve corresponding to atmospheric air is very narrow. This means that as soon
as you move slightly outside the most easily ignited mixture ( 6% ether), the necessary
energy is much higher. It is therefore possible only in a very small region to cause the
vapour to ignite by a 0.2 mJ spark. On the other hand, somewhere between thesurface of the mixture, where the mixture is to rich, to perhaps a couple of feet away,
where the mixture is too lean, well find the most volatile mixture. However, for a
concentration of approximately 16% ether vapour in pure oxygen, it takes only about
1 QJ to start an explosion.
If we have a mixture of oxygen anddiethyl ether, the molecules may
react with each other if they get into
a close-enough encounter, forming
water and carbon monoxide. For this
to happen, a certain amount of
energy has to be delivered in a
sufficient volume and in a
sufficiently short time.
Ignition Energy for Diethylether Mixtures
8/6/2019 Fire Expo Los Ion Principles
37/69
37
Causes of explosions Heavy concentrations of fuel.
Highly heated flammable gas mixture.
Presence of a strong oxidizer.
Increase in pressure.
Detonation charge. Catalyst near reactive substance.
8/6/2019 Fire Expo Los Ion Principles
38/69
38
Ignition Sources Electrical arcs
Electrical sparks
Flames
Hot surfaces
Static electricity
Mechanical impact
Mechanical friction
Compression ignition
Ionizing radiation
Acoustic energy
Electromagnetic
radiation includingoptical frequencies
8/6/2019 Fire Expo Los Ion Principles
39/69
39
Common sources of releaseCommon sources of release
Packing seals on pumps, control
valves and similar devices.
Stems of valves that are
frequently operated. Drains and overflows.
Vents for tanks containing
flammable liquids.
Sampling points. Pressure relieving devices.
Filter presses, ovens, dryers and
spraying areas.
Bottom unloading tanks with
hoses having non-permanentconnections.
Freshly mined coal.
Fueling locations for vehicles
and aircraft.
Loading and unloadinglocations for tankers.
8/6/2019 Fire Expo Los Ion Principles
40/69
40
Environmental conditions Affecting Classification
Elevation of the source of release.
Indoor locations without adequate ventilation.
Indoor locations with adequate ventilation-normally 6changes of air per hour.
Outdoor locations with restricted ventilation.
Outdoor locations with unrestricted ventilation.
Below grade locations with a heavier-than-air gas orvapour.
Covered outdoor locations with a lighter-than-air gas.
8/6/2019 Fire Expo Los Ion Principles
41/69
41
Properties Affecting the Explosion HazardProperties Affecting the Explosion Hazard
Flash point.
Vapour density (molecular weight.)
Boiling point (volatility.)
Handling temperature.
Auto ignition temperature.
Ease of ignition (by spark or flame.)
8/6/2019 Fire Expo Los Ion Principles
42/69
42
Classification Considerations The likelihood that the explosive gas atmosphere
is present when the equipment is operating.
The ignition-related properties of the explosivegas atmosphere.
The maximum surface temperature of the
equipment under normal operating conditions; and
The protection method(s) used by the equipment
to prevent ignition of the surrounding atmosphere.
8/6/2019 Fire Expo Los Ion Principles
43/69
43
ClassesHazardous Location
Hazardous location means premises, buildings, or parts thereof in which there exists the hazard of fire or
explosion due to the fact that:
(a) Highly flammable gases, flammable liquids, mixtures, or other highly flammable substances aremanufactured or used or stored in other than original containers;
(b) Combustible dust or flyings are likely to be present in quantities sufficient to produce an explosive orcombustible mixture or it is impracticable to prevent such dust or flyings from collecting in or upon
motors or other electrical equipment in such quantities as to produce overheating through normal
radiation being prevented, or from being deposited upon incandescent lamps;
(c) Easily ignitable fibres or materials producing combustible flyings are manufactured, handled, or usedin a free open state; or
(d) Easily ignitable fibres or materials producing combustible flyings are stored in bales or containers butare not manufactured or handled in a free open state.
In both Canada and the United States, there are three classes of hazardous locations. They are as follows:
Class I- A location where there is a danger of explosion due to the presence of a flammable gas or vapour.
Class II- A location where there is a danger of explosion due to the presence of a flammable dust.
Class III- A location where there is a danger of explosion or flash fire due to the presence offlammableibres or flyings.
8/6/2019 Fire Expo Los Ion Principles
44/69
44
Divisions/ZonesCEC/NEC Division Classification IEC Zone ClassificationClass I, Division 1:
Where ignitable concentrations can exist under
normal operating conditions; may exist frequently
because of repair, maintenance or leakage; or mayexist due to breakdown of equipment in conjunction
with an electrical failure.
Class I, Zone 0:
Where ignitable concentrations are present
continuously or for long periods of time.
Class I, Zone 1:
Where ignitable concentrations are likely to exist
under normal operations; may exist frequently
because of repair, maintenance or leakage; may
exists due to breakdown of equipment inconjunction with an electrical failure; or adjacent toClass I, Zone 0 locations.
Class I, Division 2:
Where volatile flammable liquids are stored, etc. in
closed containers; where ignitable concentrations
are normally prevented by positive pressure
ventilation; or adjacent to Class I, Division 1
locations.
Class I, Zone 2:
Where ignitable concentrations are not likely to
exist in normal operation or may exist for a short
time only; where volatile flammable liquids are
stored, etc. in closed containers; where ignitable
concentrations are normally prevented by positive
pressure ventilation; or adjacent to Class I, Zone 1
locations.
8/6/2019 Fire Expo Los Ion Principles
45/69
45
Ignition-related Properties
Maximum Experimental safe Gap.
Minimum Igniting Current or Ratio.
Minimum Ignition Energy.
Test or estimate using the Le Chateliers
Principle.
Results found in NFPA 497.
8/6/2019 Fire Expo Los Ion Principles
46/69
46
Gases and Vapours
Gas CEC/ ECCo e IECCo e3
cetylene Group3
Group IICHydrogen Group
4
Group II4
+ H25
thylene Group C Group II4
6
ropane Group7
Group II3
Coal8
ines Gaseous8
ines Group 1
8/6/2019 Fire Expo Los Ion Principles
47/69
47
Temperature CodeIECTemperature Co e Temperature, C North merica Temperature
Co e
T1 450 T1
T2 300 T2
280 T29
260 T2@
230 T2C215 T2A
T3 200 T3
180 T39
165 T3@
160 T3C
T4 135 T4
120 T4A
T5 100 T5
T6 85 T6
8/6/2019 Fire Expo Los Ion Principles
48/69
48
Common Gas Characteristics
Group Gas or Vapour LEL (%) UEL (%) SIT (C)
A Acetylene 2.5 80.0 299
B Hydrogen 4.0 75.0 550
C Diethyl ether 1.9 48.0 160
C Ethylene 3.1 32.0 435
C Hydrogen
Sulphide
4.3 45.0 260
D Ammonia 15.0 28.0 651
D Butane 1.9 8.5 372
D Gasoline 1.4 7.6 215
D Methane 5.3 15 537
D Carbon
Monoxide
12.5 74.2 605
D Propane 2.2 9.5 493
8/6/2019 Fire Expo Los Ion Principles
49/69
49
Hazardous Dust
The classi B ication o B areas containing dusts, B ibres, and B lyings is someC hat diB B
erent B rom that B or gases
and vapours. InD
orth America the classi B ication B or Hazardous Dust, Class II, and HazardousE
ibres,
Class III, is B urther divide into tC o Divisions. Hazardous Dust has material F roups assigned, as C ell.
Classificatio
aterial CategoryG
etal Dust Class II, F roupH
Coal Dust Class II, F roupE
F rain andI
lastic Dust Class II, F roup FE
ibres andE
lyings Class III
ivisio s
Co itio s Classificatio
Dust orE
ibres andE
lyings in P uspension Division 1G
etal Dust in P uspension or P ettled on P urB aces Division 1
Q ther Dusts orE
ibres andE
lyings P ettled on
Horizontal P urB aces
Division 2
8/6/2019 Fire Expo Los Ion Principles
50/69
50
Hazardous Dust Europe
Zone 20: An area in which combustible dust, as a cloud, is present continuously or frequently, during
normal operation, in sufficient quantity to be capable of producing an explosible concentration of
combustible dust in mixture with air.
Zone21: An area not classified as Zone 20 in which combustible dust, as a cloud, is likely to occur during
normal operation, in sufficient quantities to be capable of producing an explosible concentration of
combustible dust in mixture with air.Zone 22: An area not classified as Zone 21 in which combustible dust, as a cloud, can occur infrequently,
and persist only for short period, or in which accumulations or layers of combustible dust can give rise to
an explosive concentration of combustible dust in mixture with air.
Zones 21 and 22 are very similar to our Division 1 and 2, respectively, and Zone 20, like Zone 0 for gases
and vapours, is a new concept in North America. The new Zone 20 is intended to cover locations such asthe inside of hoppers, silos, cyclones, filters, dust transport systems, blenders, mills, dryers, and bagging
equipment; areas in which a dust cloud is almost always present.
8/6/2019 Fire Expo Los Ion Principles
51/69
51
Common Dust Characteristics
Group Dust Cloud IT(C) ayer IT(C)
Aluminium 650 760
agnesium 620 490
ranium 20 100
Coal itts 610 180Coal D ( ) 160
Coal it ( ask) 160
Coal Dip (AB) 180
Coal Cau (AB) 200
Al al a 460 200
Co ee 410 220
Cornstarch 380 200
Wheat 480 220
Wheat lour 380 360
olyurethane 550 390
8/6/2019 Fire Expo Los Ion Principles
52/69
52
Methods of ProtectionType of Protection Identification
Flameproof (Explosion-Proof) d
Intrinsic Safety ( 2-fault) ia
Intrinsic Safety (1-fault) ib
Pressurization p
Increased Safety e
Oil Immersed o
Powder Filled q
Encapsulated m
Zone 2 Apparatus n
Special Protection s
8/6/2019 Fire Expo Los Ion Principles
53/69
53
Protection Methods In Use
Portables are Intrinsically safe.
Fixed Equipment is either Intrinsically Safe or
Flameproof. Fixed Equipment may also involve a third type of
protection known as Increased Safety.
8/6/2019 Fire Expo Los Ion Principles
54/69
54
Approved Flameproof Protection Method Installation
Remote Sensor
Approved
Sealing Fitting
Division or
Zone Boundary
Conduit or Approved Hazardous Location Cable must have approved Sealing
Fittings within 18 (450 mm) of an arcing device, and at Boundaries.
Hazardous Location Cable and Sealing Fittings must be approved for the
Hazardous Location where it is to be installed.
Only use the Manufactures approved Epoxy.
8/6/2019 Fire Expo Los Ion Principles
55/69
55
Non-incendive Protection Method and Flameproof
Enclosure Installation
Remote Sensor
Approved Sealing
Fitting
Class I, Division
2 Boundary
Non-hazardous
Location
Non-hazardous
..approved
Wiring Method
Control
Room
EquipmentStandard
Electrical Box
Non-incendive Barrier
Non-hazardous
approved Wiring
Method
Flameproof
Gas Detector
Ex n
Barriers
Non-Incendive for installation in Division 2 Locations when both the
input power and relay outputs are connected to Non-Incendive sources
not to exceed 32V dc (Power Input) and 24V dc (Relay Output.)
8/6/2019 Fire Expo Los Ion Principles
56/69
56
Intrinsic Safety Installation
Hazardous location Non-hazardous Location
I.S. Sensor
I.S.
Transmitter
Approved
Sealing Fitting
Control Room
Equipment
I.S. Barrier
Conduit or other Enclosure
8/6/2019 Fire Expo Los Ion Principles
57/69
57
Intrinsic Safety InstallationAssociated equipment
Hazardous location Non-hazardous Location
I.S. Sensor
I.S.
Transmitter
Approved
Sealing Fitting
Approved
Associated
Control RoomEquipment I.S.
Outputs
Conduit or other Enclosure
8/6/2019 Fire Expo Los Ion Principles
58/69
58
Intrinsic Safety Installation withExplosion-proof Enclosure
Hazardous location Non-hazardous Location
Approved
Sealing Fitting
Control Room
Equipment
Conduit or other Enclosure
Transmitter
I.S. Barrier
I.S.
Sensor
Explosion-proof
Conduit
Explosion-proof Enclosure
8/6/2019 Fire Expo Los Ion Principles
59/69
59
Safety Barriers
Intrinsically Safe [Ex I] method of protection
I.S. Barrier Ex ia [2 fault] Ex ib [1 fault]
Required Class I, Division 1,Zone 0, Zone 1
[I.S. Plant Rat needs 1, RigRat II
needs 8.]
Class I, Zone 1
Not Required Class I, Division 2, Zone 2 Class I, Division 2, Zone 2
1. Protection Method Ex ib is not allowed in a Class I, Division 1 or Zone 0 Area.
2. BW Technologies Intrinsically safe detectors are approved Ex ia method.
3. Barriers are usually mounted in Control Rooms outside industrial areas.
4. In cases of installation of barriers in a hazardous area, they must be mounted in an enclosure which
is suitability certified for the degree of hazard encountered.
5. European Standards do not allow I.S. Barrier installation in Zone 0.
6. Sealing Fittings are required where I.S. wiring crosses Divisions, Zones, or Non-hazardous
locations.
7. Sealing Fittings are required within 18 inches of all ports of a Flameproof Enclosure.
8/6/2019 Fire Expo Los Ion Principles
60/69
60
I.S. BarrierTwo types of certified systems: Loop Approval and Entity Approval.
Three types of I.S. Barriers: Grounded Safety Barrier, Grounded Repeater and
Ungrounded Repeater.
The wiring method must meet the requirement for ordinary locations for the class of
circuit defined.
Limiting Energy
I.S. Barrier Field Device
Open Circuit Voltage, Voc Vmax, Maximum Voltage Allowed
Short Circuit Current, Isc Imax, Maximum Current AllowedAllowed Capacitance, Ca Ci, Internal
Capacitance
Allowed Inductance, La Li, Internal
Inductance
Ca and La include the Capacitance and Inductance of Cables.
8/6/2019 Fire Expo Los Ion Principles
61/69
61
Class I ProtectionProtection Techniques Vs Zones and Divisions for Class I (Gases and Vapours) Equipment
CSA/UL/IEC Standard
Permissible Protection Techniques
CSA/UL National Standard
Permissible Protection Techniques
Zone 0:
Ex ia (Intrinsic Safety, 2-fault)
Zone 1:
Ex ib (Intrinsic Safety, 1-fault)
Ex d (Flameproof)
Ex e (Increased Safety)
Ex o (Oil Immersed)
Ex p (Purged and Pressurized)Ex q (Power Filled)Ex m (Encapsulated)
All Zone 1Those permitted for Division 1
Division 1:
Intrinsic Safety (Ex ia)
Explosion-Proof
Purged and Pressurized
All Division 1
Zone 2:
Ex n (non-sparking/non-ignition-capable)
Those permitted for Division 2.
Division 2:
Non-ignition-capable arcing partsNon-ignition-capable heating parts
Non-incendive
Those permitted for Zone 1 and 2, except Ex d
that contains incendive normally arcing and
sparking, or heated parts.
Notes:
1. Equipment suitable for Zone 0 is also suitablefor Zone 1 and Zone 2.
2. Equipment suitable for Zone 1 is also suitablefor Zone 2.
Note:
Equipment suitable for Division 1 is also suitable
for Division 2.
8/6/2019 Fire Expo Los Ion Principles
62/69
62
Hazardous Zone
Installation[Flameproof /Increased
Safety Design]
Flameproof Gas
Detector or other Ex d
Device Zone 2 or
Non-
HazardousZone
Approved Nipple Fitting
Approved Sealing Fitting
Installed within 18' (450mm)
of the Ex d or Arcing Device.
Ex e Increased Safety Box
ith Ex e terminals inside
The EnclosureApprovedEx e Fitting
Approved
Ex e
Fitting
Approved
Controller or
other Device
Approved Sealing
Fitting required
where any Cable
crosses into another
Classification
Boundary.
Ex d Flameproof
Enclosure
containing Arcing
Device
Approved Nipple
Fitting
Approved Sealing
Fitting
Notes:
1. Hazardous Location Cable
and Sealing Fittings must be
approved for the Hazardous Zone
where it is installed.
2. Flameproof Sealing Fittings
are required on the Increased
Safety [Ex e] Enclosure if there are
normally arcing parts inside the
box. Otherwise approved
Compression fittings that maintain
the Ingress Protection rating of the
Ex e Enclosure must be used to
seal the Cable.
3. Ex d and Ex e protection
methods are not to be used in a
Zone 0 area.
Ex e Increased Safety
Box with no arcing parts
Approved Ex e Fitting
Cables
to other
Devices
If in Zone 2, install
Sealing Fitting at
Entries of arcing
devices.
8/6/2019 Fire Expo Los Ion Principles
63/69
63
Protection for Class II & III
Protection Techniques Vs Divisions for Class II (Dust) Equipment
Area Protection Method
Division 1 Dust-ignitionproof
Intrinsic Safety
Pressurized
Division 2 Dusttight
Non-incendive
Non-sparkingPressurized
Any Class II, Division 1 method.
Protection Techniques Vs Divisions for Class III (Fibres and Flyings) Equipment
Area Protection Method
Division 1 Dusttight
Intrinsic Safety
Division 2 Dusttight
Intrinsic Safety
8/6/2019 Fire Expo Los Ion Principles
64/69
64
Equipment Marking
EEx ia d s IIC T6 T amb. -40C Ta 50C
Class I, Gr. A, B, C, D Max. Amb: 50C.
EEx d IIB H2 T3 T amb. -40C Ta 50C
AEx d IIB H2 T3 T amb. -40C Ta 50C
Class I, Div. 1, Gr. B, C, D T3C Max. Amb. 50C
Class I, Zone 1, Gr. IIB H2 T3C Max. Amb. : 50C
II 1 G
8/6/2019 Fire Expo Los Ion Principles
65/69
65
ATEX Directive
II1 G
8/6/2019 Fire Expo Los Ion Principles
66/69
66
Equipment Marking
EEx ia d s IIC T6 T Amb. -40C Ta 50C
Class I, Div. 1, Gr. A, B, C, D max. Amb. 50C
8/6/2019 Fire Expo Los Ion Principles
67/69
67
EEx d IIB H2 T3 T Amb. -40C Ta 50C
AEx d IIB H2
T3 T Amb. -40C Ta 50C
Equipment Marking
8/6/2019 Fire Expo Los Ion Principles
68/69
68
Equipment Marking
Class I, Div. 1, Gr. B, C, D T3C Max. Amb.; 50C
Class I, Zone 1, Gr. IIB H2 T3 Max. Amb.; 50C
8/6/2019 Fire Expo Los Ion Principles
69/69
69
The purpose of electrical apparatus designed to
minimize the risk of ignition is to allow industry to
handle situations where electrical power and signals
can be used in hazardous atmospheres. The risk posed
is never considered to be eliminated as this would be
impossible to guarantee. The risk must be lowered to
levels that are deemed acceptable by the law, and allinterested parties in Safety.
It is the consequences of an industrial explosion that
are potentially catastrophic and therefore cannot be
ignored.