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1/18Page 1 of 18
ICC-ES Environmental Programs
www.icc-es.org/ep
Copyright 2012
According to ISO 14025
Fine Fissured Ceiling PanelsMineral Fibe
PreludeXL, SuprafineXL, SilhouetteXL, InterludeXL Suspension SystemsStee
Fine FissuredCeiling Panels
Mineral Fiber
Fine Fissured Lay-In on Prelude XL Suspension System
Committed to Sustainability.
Armstrong is committed to delivering solutions that reducthe environmental impact of the buildings you createfrom product design and raw material selection, to howour products are produced and delivered.
Now we provide Environmental Product Declarations(EPDs) to document the sustainability of our products.Inside this ICC-ES certified ISO compliant EPD you will find
Performance features like acoustics, light reectance,and durability
Product application and use
Product ingredients and their sources Information on how a ceiling system is produced
Life Cycle Assessment (LCA) results including globalwarming potential and primary energy usage
Total impacts over the life cycle of the product
Fine Fissured delivers standard acoustical performanceand HumiGuard Plus humidity resistance making it a good
product for commercial applications.
Ceiling Ingredients: Perlite, Newsprint, Mineral Wool, Starch, RecycledCeilings, Coatings
Visitarmstrong.com/epdfor further information and to watch our video.
Fine Fissured Ceiling Panels
Amount Per Serving 1 sq ft of Acoustical Ceiling Panels
LCA IMPACT MEASURES TOTAL
Primary Energy (MJ) 4.6
Global Warming Potential (kgCO2equivalent) 0.40
OzoneDepletion (kg CFC-11 equivalent) 4.33E-09
Acidification Potential (H+
moles equivalent) 0.117
Eutrophication Potential (kg N- equivalent) 3.36E-04
Smog Photochemical Oxidant Creation Potential(kg O3-Equiv.) 0.045
PERFORMANCE ATTRIBUTES
Acoustics NRC (Absorption) 0.55
Acoustics CAC (Blocking) 35
Light Reflectance 0.85
Sag/Mold Warranty 30 Years
8/13/2019 Fine Fissured EPD
2/18Page 2 of 18
ICC-ES Environmental Programs
www.icc-es.org/ep
Copyright 2012
According to ISO 14025
Fine Fissured Ceiling PanelsMineral Fibe
PreludeXL, SuprafineXL, SilhouetteXL, InterludeXL Suspension SystemsStee
This document is a Type III environmental product declaration by Armstrong World Industries that is certied by ICC-ES as conforminto the requirements of ISO 14025. ICC-ES has assessed that the Life Cycle Assessment (LCA) information fulfills the requirements ofISO 14040 in accordance with the instructions listed in the product category rules cited below. The intent of this document is to furthethe development of environmentally compatible and sustainable construction methods by providing comprehensive environmentainformation related to potential impacts in accordance with international standards.
Declared Product Armstrong
Fine Fissured Ceiling Panels are wet-formed mineral fiber acoustical ceiling panels, featuring amedium-textured, non-directional visual.
Declaration Type Cradle-to-Grave (with end of life information added). Intended for Business-to-Business (B-to-B) audiences.
Applicable Countries U.S. and Canada, based upon the use of U.S.-specific standards, data, and declared impact measures.Otherwise, calculations are the same as the Institut Baven und Umwelt (IBU) Product Category Rules (PCR)Mineralplatten fur adgehangteDeckensysteme, 2009-06.
Product Application Provides outstanding acoustical performance for commercial spaces: Back of house
Low end retail Multi-purpose rooms Corridors
Content of the Declaration This declaration is complete and contains in its full form: Product Definition End of Life Stage
Material Content Life Cycle Assessment Production of the Ceiling System Additional Information, Evidence, Test Certificates Installation of Ceiling Systems PCR Documentation and Verification Use Stage References
Extraordinary Effects
PCR Development New or Revised Existing
PCR Reference PCR Ceiling Panels Ceiling panels for suspended ceiling systemsVersion: October 2010 (U.S.) www.bau-umwelt.com
EPD Date of Issue: EPD Period of Validity:
Verification and Authorization of the Declaration
This declaration and the rules on which this EPD is based have been examined by an independent verifier in accordance with ISO 14025
X X
Robert Brooks, Director ofEnvironmental Programs, ICC-ES
Date Francois Charron-Doucet, Verifier Date
ICC-ES certification of an Environmental Product Declaration (EPD) is not the equivalent of an ICC-ES Evaluation Report, Verification of Attributes Report, or alisting for code compliance. ICC-ES certification of an EPD is limited to the requirements for Type III environmental declarations in accordance with ISO 14025and does not apply to product performance attributes which demonstrate compliance to codes. ICC-ES certification of this EPD is not to be construed asrepresenting aesthetics or any other attributes not specifically addressed, nor should it be construed as an ICC-ES endorsement of the subject of the EPD ora recommendation for its use. There is no warranty by ICC-ES, express or implied, as to any finding or other matter in the EPD, or as to any product coveredby the EPD. The EPD holder is liable for the information and evidence on which the EPD is based.
Declaration Number: EPD-0006
Program Operator: ICC Evaluation Service, LLCwww.icc-es.org
Declaration Holder: Armstrong Commercial Ceiling Systems
X
June 1, 2012
June 1, 2012 Scientific Coordinator - Quantis June 1, 2012
June 1, 2015
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3/18Page 3 of 18
ICC-ES Environmental Programs
www.icc-es.org/ep
Copyright 2012
According to ISO 14025
Fine Fissured Ceiling PanelsMineral Fibe
PreludeXL, SuprafineXL, SilhouetteXL, InterludeXL Suspension SystemsStee
Product Components Related to Life Cycle Assessment
Armstrong Ceiling Systems are comprised of two components ceiling panels and a metal suspension system. Table 1 discloses theenvironmental impact measures for Fine Fissured ceiling panels. The ceiling system LCA results are detailed in Section 9.
Scope and Boundaries of the Life Cycle Assessment
The Life Cycle Assessment (LCA) was performed according to ISO 14040 and follows the PCR instructions. The cradle-to-grave LCAencompasses raw material production; transport of raw materials to production facility; manufacturing of ceiling panels; packaging; transportationto job site; use phase; and end of life including disposal or recycling. Detailed information regarding the LCA is found in Section 9.
Life Cycle Assessment SummaryDeclared Unit: 1 ft 2of ceiling panels1for use over 50 years, impacts based on U.S. EPA TRACI 2.0 Impact Factors
Table 1: Life Cycle Assessment of Fine Fissured Ceiling Panels
Additional Information
This declaration contains additional information, as listed below, that is outside the scope of the LCA. This additional information, provided byArmstrong, has not been evaluated by ICC-ES, but is considered useful for the purpose of comparing this EPD to other EPDs developed fromthe same PCR. Guidance is recommended in comparing performance data and LCA information for products that perform the same in the
areas of Acoustics, Fire and Sag Resistance, Light Reflectance, Seismic Performance,
and End of Life Recyclability. Please refer to page 4 fora summary of performance attributes by item number and note the website references listed below for additional information.
Ceiling panel acoustical performance: armstrong.com/acoustics
Ceiling panel fire resistance: armstrong.com/fireresistance
Ceiling panel sag resistance: armstrong.com/nosag
Ceiling panel light reflectance: armstrong.com/lightreflectance
Suspension system seismic performance (verified by ICC-ES ESR-1308): armstrong.com/seismic
Health, safety, and installation information
IMPACT MEASURE3 TOTAL1 PRODUCTION USE PHASE END OF LIFE REDUCTION 2
Primary Energy (MJ) 4.6 3.5 0.3 0.8 -8%
Global Warming Potential(kg CO2equivalent)
0.40 0.19 0.03 0.18 -6%
Ozone Depletion(kg CFC-11 equivalent)
4.33E-09 4.33E-09 1.87E-15 1.37E-14 -25%
Acidi ficat ion Potentia l(H+moles equivalent)
0.117 0.091 0.008 0.018 -6%
Eutrophication Potential(kg PO4equivalent)
3.36E-04 1.68E-04 2.88E-05 1.38E-04 -6%
Smog Photochemical OxidantCreation Potential (kg 03-Equiv.)
0.045 0.031 0.004 0.010 1%
1For declaration of impacts due to the inclusion of the suspension system, see page 13.2Percent change (of Total) based on LCA comparison between 2007 and 2011 (negative indicates improvement over time), see Figure 11 on page 15.3Additional impact measures are included in Section 10.
Summary LCA Results
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ICC-ES Environmental Programs
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Copyright 2012
According to ISO 14025
Fine Fissured Ceiling PanelsMineral Fibe
PreludeXL, SuprafineXL, SilhouetteXL, InterludeXL Suspension SystemsStee
1.0 Product Definition
2.0 Product Application
1.1 Product Definition and Performance
ArmstrongFine Fissured Ceiling Panels are wet-formed mineral fiber acoustical ceiling panels, featuring a fine-textured, non-directional DuraBritesurface for increased durability and superior light reectance. Fine Fissured ceiling panels are manufactured by Armstrong World Industries inMarietta, Pennsylvania (17547), Pensacola, Florida (32505), Macon, Georgia (31206), and St. Helens, Oregon (97051).
3.1 Performance Selection
Table 2: Performance of Fine Fissured Ceiling Panels
Commercial Interior Finish. Acoustical, Suspended Ceiling System. The ceiling system must be installed in accordance with Armstronginstallationguidelines. Our ceiling system installation brochure, Installing Suspended Ceilings,is a general application overview, coveringessential steps of a basic suspended ceiling installation. You can reference this document at http://www.armstrong.com/common/c2002/content/files/15994.pdf.
3.0 Performance AttributesThere are different levels of performance associated with mineral fiber ceiling panels. Performance information is included in this EPD toprovide a total understanding of this product and its performance attributes.
ITEMS INCLUDED IN THIS EPD ATTRIBUTES
Fine Fissured Square Lay-in Panels for 15/16" Suspension System
1728, 1729, 1736, 1737, 1738NRC 0.55
CAC 35, Item 1728 CAC 33
Fire Rating: Class A
Light Reflectance 0.85
Sag-resistant (HumiGuardPlus) (excludes item 1738)
Ant i-Micro bia l (B ioB lockPlus)
Recyclable
Fine Fissured Angled Tegular Panels for 15/16" Suspension System
1732, 1733
Fine Fissured Beveled Tegular Panels for 9/16" Suspension System
1734
Fine Fissured Concealed Panels for 15/16" Suspension System
746
Fine Fissured Tongue and Groove (adhesive, staple up)
741
Detailed LCA Results
8/13/2019 Fine Fissured EPD
5/18Page 5 of 18
ICC-ES Environmental Programs
www.icc-es.org/ep
Copyright 2012
According to ISO 14025
Fine Fissured Ceiling PanelsMineral Fibe
PreludeXL, SuprafineXL, SilhouetteXL, InterludeXL Suspension SystemsStee
4.0 Material Content
4.1 Definitions
Back Coating A coating applied to the back of the product
Mineral Fiber Core Consists of fibers, perlite, recycled newspaper, and corn starch
Face Coating Durable, highly light-reflectant finish paint coating applied to the face
Hot Dipped Galvanized Steel Steel with zinc corrosion protection
Painted Finish Painted steel capping
3.2 Key Selection Attributes
Economical product for commercial applications
Non-directional visual reduces installation time and scrap
30-Year Limited System Warranty against visible sag, mold/mildew, and bacterial growth (excludes item 1738)
Available in colors (items 1728, 1729)
Color Selection(Due to differences in printing and computer monitor settings, shade may vary from actual product.)
Figure 1. Composition of
an Fine Fissured Ceiling Panel
Figure 2. Composition
of Prelude XL
Suspension Systems
Hot Dipped Galvanized Steel
Painted Finish Capping
Face Coating
Back Coating
MineralFiber Core
White (WH) Cream (CR) Haze (HA) Camel (CM) Platinum (PL) Adobe (AD) Tech Black (BL)
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6/18Page 6 of 18
ICC-ES Environmental Programs
www.icc-es.org/ep
Copyright 2012
According to ISO 14025
Fine Fissured Ceiling PanelsMineral Fibe
PreludeXL, SuprafineXL, SilhouetteXL, InterludeXL Suspension SystemsStee
Incinerated
Removed
Raw Materials Mixed Dried
Raw Materials Arrive
Cut
Mineral Fiber Coreis Formed
PaintedShipped to Customer
Installed and Used Landfill
Packaged
Returned for Recycling
Figure 3: Process
for Manufacturing
Fine Fissured
Ceiling Panels
Table 3: Material Content of Fine Fissured Ceiling Panels
MINERAL FIBERCORE
FUNCTION QUANTITY(PERCENT
BY WEIGHT)
RECYCLEDMINERAL
RESOURCE
MINERALRESOURCE
NON-RENEW-
ABLE
RENEW-ABLE
ABUNDANT RECYCLEDMATERIAL
ORIGIN TRANS-PORTATION
MODE
TRANS-PORTATION
MILES
Fibers Acoustics 10-25% Global Truck/Rail 750-1400
Perlite Filler 50-75% Global Truck/Ship 8000-9000
Starch Binder 1-10% U.S. Truck 1200-1300
RecycledCeiling Panels
Filler 1-10% U.S. Truck 500-700
Recycled Paper Filler 20-30%
U.S. Truck 100-200Coating Finish 5-15% U.S. Truck/Rail 400-4000
4.0 Material Content (continued)
Fine Fissured mineral fiber ceiling panels are manufactured using a wet-formed process. After arriving at the Armstrong facility, the raw materialare mixed, water is added, and the mixture is formed into panels which are then dried. The panels are finished by application of back and primecoats, punching, final painting, cutting to size, and addition of edge detail. After packaging, the material is shipped and installed. At the end of itsuseful life, the ceiling panel can then be recycled, sent to a landfill, or incinerated. Recycled ceilings can be returned to Armstrong as part of ourclosed loop recycling process as a raw material for new ceiling panels.
4.2 Production of Ceiling Panel
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ICC-ES Environmental Programs
www.icc-es.org/ep
Copyright 2012
According to ISO 14025
Fine Fissured Ceiling PanelsMineral Fibe
PreludeXL, SuprafineXL, SilhouetteXL, InterludeXL Suspension SystemsStee
Table 4: Material Content of Suspension Systems
COMPONENTS FUNCTION QUANTITY(PERCENTBY WEIGHT)
RECYCLEDMINERALRESOURCE
MINERALRESOURCE
NON-RENEW-ABLE
RENEW-ABLE
ABUNDANT RECYCLEDMATERIAL
ORIGIN TRANS-PORTATIONMODE
TRANS-PORTATIONMILES
Hot DippedGalvanized Steel
Suspension >98% Global Truck 500-600
Paint Finish
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8/18Page 8 of 18
ICC-ES Environmental Programs
www.icc-es.org/ep
Copyright 2012
According to ISO 14025
Fine Fissured Ceiling PanelsMineral Fibe
PreludeXL, SuprafineXL, SilhouetteXL, InterludeXL Suspension SystemsStee
5.0 Installation of Ceiling Systems
5.1 Installation and In-use Condition Recommendations
The ceiling system must be installed in accordance with Armstrong installation guidelines. Our ceiling system installation brochure,Installing Suspended Ceilings,is a general application overview, covering essential steps of a basic suspended ceiling installation.You can reference th is document at http://www.armstrong.com/common/c2002/content/fil es/15994.pdf.
Fine Fissured ceiling panels are HumiGuardPlus offering superior resistance to sagging in high humidity conditions up to, but notincluding, standing water and outdoor applications (excludes item 1738).
5.2 Health, Safety, and Environmental Aspects During Installation
There are no recognized systemic hazards associated with installing ceiling panels. Armstrong recommends that installers handle materials ina manner to minimize airborne dust. Installers should wear appropriate personal protective equipment, such as gloves and safety glasses, tominimize exposure to dust and the potential for skin irritation.
5.3 Waste
Installation waste is minimized by the modular aspect of the ceiling panel system. A conservative 7% waste factor was assumed on-site duringconstruction. This value is based on historic internal studies which have documented the quantity of scrap that is generated at the job sitedue to needed border cuts, penetrations, or installer mistakes. While this material can be and is recycled from some jobs, in th is case, it isassumed that all of the on-site scrap material will be sent to a landfill located within 50 miles of the job site.
Only 0.5% of a suspension system including hanger wire is scrapped or wasted at the job site during installation.
5.4 Packaging
Armstrong ceiling panels are well packaged in a variety of recyclable corrugated sleeves and box styles. Wooden pal lets are used to protect
unit loads during shipping.
4.4 Health, Safety, and Environmental Aspects During ProductionArmstrong has a comprehensive environmental, health, and safety management program. Risk reduction begins in the product design process.All products go through a safety, health , and environmental review prior to sale. Armstrong also has a long standing commitment to the safetyand health of all our employees. The companys safety management program is considered to be World Class. Our OSHA recordable incidentrate is below 1.0, meaning that there is less than one injury per 100 employees per year. All employees view safety as a key responsibility oftheir jobs. In 2010, Armstrong was named one of Americas Safest Companies by EHS Today.
Armstrong is equal ly committed to reduc ing our environmental impact. As with safety goals, each manufac turing faci lity has annual environmentalplans, tailored to meet goals on energy, water, and waste reduction. Armstrong is a registered member with The Climate Registry. This meansthe company gets third-party verification of our global greenhouse gas (GHG) inventories, which are then made publicly available. As part ofthis effort, the cumulative energy usage by our facilities is reported in the Armstrong Climate Registry certification.
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ICC-ES Environmental Programs
www.icc-es.org/ep
Copyright 2012
According to ISO 14025
Fine Fissured Ceiling PanelsMineral Fibe
PreludeXL, SuprafineXL, SilhouetteXL, InterludeXL Suspension SystemsStee
6.1 Cleaning and Maintenance
Cleaning instructions for Fine Fissured ceilings can be found at http://www.armstrong.com/commceilingsna/article21339.html.
6.2 Health Aspects During Usage
Fine Fissured meets the California Department of Health Services Standard Practice for the testing of VOC Emissions.
7.1 Fire Performance
ASTM E84 and CAN/ULC S102 surface burn ing character istics. F lame Spread Index 25 or less. Smoke Developed Index 50 or less . (UL labe led)
7.2 Sag Resistance
HumiGuardPlus offers superior resistance to sagging in high humidity conditions up to, but not including, standing water and outdoorapplications and carries a 30-year limited system warranty (excludes item 1738)
6.0 Use Stage
7.0 Extraordinary Effects
The system is warranted for 30 years of use; however, ceiling panels can last as long as the buildings useful life if properly installed andmaintained. The useful life indicated in the PCR for ceiling panels is 50 years. Warranty details can be found at http://www.armstrong.com/commceilingsna/article22553.html.
7.3 Insulation Value
ASTM C518 Standard Test Method for S teady-Sta te Thermal Transmission Properties by Means of the F low Meter Apparatus
R Factor 1.5 (BTU units)
R Factor 0.26 (Watts units)
Items 741, 746
R Factor 1.6 (BTU units)
R Factor 0.28 (Watts units)
7.4 Seismic Performance
Seismic Categories C, D, E, and FICC-ES ESR 1308 see www.armstrong.com/seismicRX
7.5 Acoustical Panel Classification
ASTM E1264 - Standard Classif ication for Acoust ical Ceiling Products
Type III, Form 2, Pattern C E, Fire Class A
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ICC-ES Environmental Programs
www.icc-es.org/ep
Copyright 2012
According to ISO 14025
Fine Fissured Ceiling PanelsMineral Fibe
PreludeXL, SuprafineXL, SilhouetteXL, InterludeXL Suspension SystemsStee
8.0 End of Life Stage
9.0 Life Cycle Assessment
8.1 Recycling or Reuse
The preferred method for a ceiling panel is to be recycled through the Armstrong Ceiling Recycling Program. Contact our Recycling Center at1 877 276 7876 (press option 1, then 8), or visit www.armstrong.com/ceilingrecycling. Armstrong started reclaiming and recycling ceilingpanels in 1997. Through 2011, Armstrong has recycled 116,128,000 square feet of ceiling panels into new ceiling panels.
8.2 Disposal
Disposal in municipal landfill or commercial incineration facilities is permissible and should be done in accordance with local, state, andfederal regulations.
9.1 Information on the Product System Definition and Modeling of the Life Cycle
The declared unit for this EPD is 1 ft2of Fine Fissured ceiling panel for use over 50 years.
Ceiling System View: In order to understand the complete view of a ceiling system, life cycle information is included for the total ceilingsystem based on the coverage of a 1,000 square foot (f t2) area of build ing space and then broken down into a 1 square foot (f t2) view. Thisincludes both the ceiling panels and the suspension system (Table 6). Table 5 details the representative suspension system for which the LCAdata was compiled.
This study provides life cycle inventory and environmental impacts relevant to Armstrong suspended ceiling systems. This LCA was conductedto 1) better understand the environmental impacts of the life cycle of suspended ceiling systems; 2) learn how the impacts of raw materialselection, product formulation, and manufacturing process influence the life cycle impacts of suspended ceiling systems, and 3) use innovationto drive reduction in the product platform.
The methods for conducting the life cycle assessments used for this project were consistent with ISO 14040 and 14044. This report is intendedto fulfill the reporting requirements in Section 5 of ISO 14044 and Part 2 of the Product Category Rules for Ceiling Panels for SuspendedCeiling Systems.
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ICC-ES Environmental Programs
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Copyright 2012
According to ISO 14025
Fine Fissured Ceiling PanelsMineral Fibe
PreludeXL, SuprafineXL, SilhouetteXL, InterludeXL Suspension SystemsStee
System Boundaries:
The system boundaries studied as part of this life cycle assessment include extraction of primary materials, raw materials manufacture, ceilingpanel production, installation, and end of life.
The phases below outline a cradle-to-grave life cycle assessment for ceiling panels (Figure 5), and suspension systems (Figure 6).
Figure 5. Life cycle phases included for the mineral fiber ceiling panels in study:
Figure 6. Life cycle phases included for the steel suspension system in study:
End of LifeUse PhaseInstallation
Phase
PackagingCeiling Panel
Production
Raw Material
for Production
Coils are
Painted & Split
Recycled
Scrap
End of LifeUse PhaseSuspension
Pressed, Formed
& Packaged
Hot Dipped
Galvanized
Steel Coil
Coils Split
Raw Material
for Production
As Shown in Figures 5 and 6, the Cradle-to-Grave Assessment Includes:
Raw materials production including substrate, coating, and packaging materials for ceiling panels and hot dipped galvanized steel mastercoil production, forming, and packaging for suspension systems
Transportation of raw materials to Armstrong manufacturing facility
Manufacturing of the ceiling panels and suspension system at an Armstrong manufacturing facility
Packaging of finished products including energy to operate packaging equipment
Transportation from manufacturing facility to distribution centers, retailers, and job site (assumed to be 500 miles by truck)
Use phase covers a useful life of 50 years as suggested in the PCR and includes the transportation and installation of the system
End of life includes landfill disposal of ceiling panels with assumed 50 miles truck transport from job site to landfill
The Cradle-to-Grave Assessment Excludes:
Overhead energy usage (heating, lighting) of manufacturing facilities
Maintenance and operation of support equipment
9.0 Life Cycle Assessment (continued)
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According to ISO 14025
Fine Fissured Ceiling PanelsMineral Fibe
PreludeXL, SuprafineXL, SilhouetteXL, InterludeXL Suspension SystemsStee
Assumptions:
Armstrong World Industries began conducting life cycleassessments in 2006 and completed a baseline LCA of keyproducts in 2007. Once the product life cycle impacts wereunderstood, Armstrong began making changes to reducelife cycle impacts, such as global warming potential and primaryenergy demand. The reductions are outlined in Section 9.3.
All data is reported as a North American weighted averageacross our ceiling and suspension system plant locations.The majority of Armstrong ceiling products are distributedwithin 500 miles of the respective manufacturing plants.
The same distribution trucks that take material to distributioncenters backhaul post-consumer recycled ceiling panels to themanufacturing plants as part of our closed loop reclamationprogram. If product is not recyc led, disposal transportation atend of life is assumed to be 50 miles.
This map shows the location of Armstrong manufacturingfacilities with a circle denoting a 500-mile radius from each location.
Transportation emissions and fuels throughout the life cycle phases are included. All transportation associated with raw materials reflects theactual modes of transportation and mileage with the exception of recycled ceilings which assumes a transportation distance of 500 miles by truck.
Cutoff Criteria:
The cutoff criteria for the study are as follows:
Mass If a flow is less than 1% of the cumulative mass of the model, it is excluded, providing its environmental relevance is not a concern Energy If a ow is less than 1% of the cumulative energy of the model, it is excluded, providing its environmental relevance is not a concern.
Environmental relevance If a flow meets the above criteria for exclusion, yet is believed to potentially have a significant environmentalimpact, it is included.
Data Quality:
2007 2011 LCA data was used in the compilation of this EPD.
The LCA model was created using the GaBi 5 Software system for life cycle engineering, developed by PE INTERNATIONAL GmbH. The GaBidatabase provides the life cycle inventory data for several of the raw and process materials obtained from the background system. The dataquality is considered to be good to high quality. With the exception of supplier specific data, all other relevant background data was taken fromthe GaBi database software. With the exception of perlite, no data set was over 10 years old.
All gate-to-gate, primary foreground data was col lected for the ceiling panels manufactur ing process. Background data was collected fromsuppliers or generic data was used. When generic data was used, it was verified and triangulated against several sources.
Allocation:
The environmental burden associated with recycled ceiling panels corresponds to the burden of producing the virgin material, which is requiredto offset the material lost to environmental degradation each time the product is recycled. This substitution allocation method applies to theuse of recycled ceilings as a raw material because the inherent properties of the ceiling panels are maintained when recycled.
Steel scrap generated during the manufacture of suspension systems was considered a valuable co-product and was addressed with systemexpansion. To be consistent with the WorldSteel dataset, the scrap steel from the manufacturing process and the steel suspension system atthe end of life was given a credit based on the Value of Steel model (Avery, 2009). Also, allocation occurred at the end of life phase for ceilingpanels as they were partitioned based on 1% overall ceiling panel recycling rate. Credits for electricity and heat gained from thermal recyclingof waste and packaging in a solid waste incinerator and/or landfill were not taken in this study.
9.0 Life Cycle Assessment (continued)
Hilliard, OH
Benton Harbor, MI
Las Vegas, NV Pensacola, FL
Macon, GA
Aberdeen, MD
St. Helens, OR
Marietta, PA
Ceil ing Panels Suspension Systems
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According to ISO 14025
Fine Fissured Ceiling PanelsMineral Fibe
PreludeXL, SuprafineXL, SilhouetteXL, InterludeXL Suspension SystemsStee
Header
9.2 Results of the Life Cycle Assessment
The LCA results are documented separately for the following stages:
1. Production2. Use3. End of Life
0 10 20 30 40 50 60 70 80 90 100%
Smog
Eutrophication Potential
Acidification Potential
Ozone Depletion
Global Warming Potential
Primary Energy
Production Use Phase
IMPACT MEASURE PRODUCTION USE PHASE END OF LIFE TOTALFINEFISSUREDCEILINGPANELONLY
TOTALPRELUDE XLSUSPENSIONSYSTEMONLY
TOTAL FINEFISSUREDCEILING PANEL+ PRELUDE XLSUSPENSIONSYSTEM
FINE
FISSURED
PRELUDE XL FINE
FISSURED
PRELUDE XL FINE
FISSURED
PRELUDE XL
Primary Energy (MJ) 3.5 2.8 0.3 0.2 0.8 -0.1 4.6 2.9 7.5
Global Warming Potential
(kg CO2equivalent)0.19 0.22 0.03 0.01 0.18 -0.01 0.40 0.22 0.62
Ozone Depletion
(kg CFC-11 equivalent)4.33E-09 2.56E-09 1.87E-15 4.10E-10 1.37E-14 2.48E-10 4.33E-09 3.22E-09 7.55E-09
Acidi ficat ion Potent ial
(H+moles equivalent)
0.091 0.040 0.008 0.000 0.018 0.000 0.117 0.040 0.157
Eutrophication Potential
(kg PO4equivalent)1.68E-04 3.30E-05 2.88E-05 6.53E-06 1.38E-04 2.83E-06 3.36E-04 4.23E-05 3.78E-04
Smog Photochemical
Oxidant Creation Potential
(kg 03-Equiv.)
0.031 0.009 0.004 0.001 0.010 0.000 0.045 0.010 0.055
Figure 7 shows the relative importance inpercentage terms for the Production, Use,and End of Life stages for the ceiling panel.
9.0 Life Cycle Assessment (continued)
Figure 7: Life Cycle Impact
Assessment of Fine Fissured
Ceiling Panels*
*Based on U.S. EPA TRACI 2.0 Impact Factors
Table 6 shows the results for one declared unit of ceiling panel along with the potential impacts for the total ceiling system.
Table 6: LCA Detail by Life Cycle Stage for One Declared Unit of the Ceiling System Including 1 ft2of Fine Fissured
Ceiling Panels and 1 ft2of Prelude XL Suspension System in a 2' x 2' Module, for Use over 50 years*
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ICC-ES Environmental Programs
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According to ISO 14025
Fine Fissured Ceiling PanelsMineral Fibe
PreludeXL, SuprafineXL, SilhouetteXL, InterludeXL Suspension SystemsStee
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Lignite 2.3%
Natural Gas 29.8%
Hard Coal 23.2%
Uranium 10.3%
Crude Oil 34.4%
Renewable 13%
Non-Renewable 87%
Figure 8 shows the sources of primary energy separated into non-renewable and renewable resources.Figures 9 and 10 show the contribution of different resources to renewable and non-renewable primary energy.
All f igures refer to energy sources used to manufacture Fine Fissured ceiling panels in 2011.
Figure 8: Sources of Primary Energy
Figure 9: Renewable Energy by Source Figure 10: Non-Renewable Energy by Source
9.0 Life Cycle Assessment (continued)
Geothermal 1.6%Wind Power 1.2%
Hydro Power 5.1%
Solar Energy 91.4%
Biomass 0.7%
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According to ISO 14025
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9.3 Life Cycle Impact Comparison
Figure 11 shows the comparison of LCA impacts in percent terms, based on 2007 production compared to 2011 for Fine Fissured:
2011 2007 (Baseline Equals 100%)
70 75 80 85 90 95 100 105%
Smog
Eutrophication Potential
Acidification Potential
Ozone Depletion
Global Warming Potential
Primary Energy
Figure 11: Comparison
of Fine Fissured from
2007 to 2011
9.0 Life Cycle Assessment (continued)
Table 7: Waste and Water Consumption for Fine Fissured Ceiling Panels (1 ft 2)
PRODUCTION USE END OF LIFE TOTAL
Non-hazardous Waste (lbs/ft2) 0.07 0.081 0.75 0.90
Water Consumption (gal/ft2)2 0.12 0.01 0.03 0.161Use phase includes 7% installation scrap and all packaging2Water consumption = water use (without rainwater) - water released back to the watershed
Waste and Water Consumption
The waste shown in Table 7 accounts for the waste generated at Armstrong manufacturing facilities (Production). The Use phase wasteaccounts for the disposal of the packaging and scrap materials generated during installation; the quantity of ceiling tiles disposed of followingremoval from a building is shown in the End of Life phase. These waste values do not include the waste generated in the upstream processes.Other waste categories specified in the PCR were excluded due to data quality.
The life cycle of this product consumes water during production while producing non-hazardous wastes. The quantities are separated intocontribution per life cycle stage as shown in Table 7 for 1 ft2of Fine Fissured Ceiling Panel.
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9.0 Life Cycle Assessment (continued)
9.6 Suspension System Impacts:
As shown in Table 6 on page 13, the majority of the environmental impacts for the cei ling suspension systems occur during the production of thesteel. Heavy-duty suspension system components have greater impacts than intermediate-duty suspension system components, because theycontain more steel.
9.8 End of Life Impacts:
End of Life Impacts associated with landfilling and/or incineration of Fine Fissured ceiling panels have the greatest impact on eutrophication
and global warming potential as 41% of the eutrophication and 45% of the global warming potential occur during the end of life phase. Theseimpacts are eliminated when ceiling panels are recycled.
9.7 Use Stage:
Although Armstrong provides a 30-year ceiling system warranty, the use stage is def ined in the PCR at 50 years and this i s what was used inthe LCA. The assumption is that the ceiling system requires no cleaning or maintenance so the impact is very small.
9.5 Ceiling Panel Impacts:
As shown in Table 6 on page 13, the majority of the envi ronmental impacts for this product occur during the extraction and processing of rawmaterials detailed in the Production Stage. For most ceiling panels, the opportunity for reduction is in the manufacturing process as well asreductions associated with raw materials. Recycled ceiling panels used in the production process reduce raw material impacts by using lessvirgin raw materials.
9.4 Interpretation of Life Cycle Assessment
From the results of the suspended ceiling system life cycle covered in this study, it was concluded that the ceiling panel manufacturing processand raw materials specifically, mineral wool in the ceiling panel and steel in the suspension systems have the greatest impact on PrimaryEnergy Demand (PED) and carbon footprint (represented by Global Warming Potential [GWP]).
10.0 Additional Information, Evidence, Test Certificates
10.2 VOC Emissions
Fine Fissured product meets the 2010 California Department of Health Services Standard Practice for the testing of VOC Emissions.
10.1 Bio-Persistence of Mineral Wool Fibers
Slag wool fibers have been classified as not classifiable as to its carcinogenicity to humans (Group 3) by the International Agency for Researchon Cancer (IARC). The MSDS for this product can be found at http://www.armstrong.com/pdbupimages/190700.pdf as referenced in volume 81.
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12.0 Third Party Evaluations Certificate of Compliance for VOC Emissions: Berkeley Analytical
UL Classified Acoustics
ICC-ES recognizes Armstrong Seismic RxSuspension System as a code compliant solution (ESR-1308)
Climate Registry certification of our greenhouse gas (GHG) inventories
Flame Spread Rating (ASTM E84) Class A
13.0 Quality AssuranceArmstrong has a robust internal Qual ity Assurance process that is based on industry-accepted best practices and is led by a team of quali typrofessionals who have been certified by the American Society for Quality. The process involves several hundred different measures made
throughout the manufacturing processes. In addition, our products are UL labeled for fire and acoustical performance, a process which involvesstrict oversight by Underwriters Laboratories. The Armstrong acoustical laboratory is ISO 17025 certified and is accredited by the NationalVoluntary Laboratory Accreditation Program (NVLAP).
11.0 References
11.2 Standards
EN ISO 14025:2006, Environmental labels and declarations Type III environmental declarations - Principles and procedures
EN 14040 ISO 14040:2006, Environmental management Life cycle assessment Principles and framework
EN 14044 ISO 14044:2006 Environmental management Life cycle assessment Requirements and guidelines
ASTM E1264-08e1 Standard Classi ficat ion for Acoustic Ceiling Products
ASTM E84-12 Standard Test Method for Surface Burn ing Characteristics of Building Materials
ASTM C518-10 Standard Test Method for Steady-State Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus
ASTM C636 / C636M-08 Standard Practice for Insta llation of Metal Ceiling Suspension Systems for Acoustical Tile and Lay-in Panels
ASTM C423-09a Standard Test Method for Sound Absorption and Sound Absorption Coefficients by the Reverberation Room Method
2010 Standard Method for the Testing and Evaluation of Volatile Organic Chemical Emissions from Indoor Sources Using Environmental Chambers
Version 1.1 California
ASTM E1414 / E1414M-11a Standard Test Method for Ai rborne Sound Attenuation Between Rooms Sharing a Common Ceiling Plenum
11.1 PCR
Product Category Rules for Environmental Product Declarations ceiling panels for suspended ceiling systems. Confirmed by IBU AdvisoryBoard October 2010
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Header14.0 References
Table 8: Life Cycle Impact Assessment Categories, Indicators of Contribution to Environmental Issues, Units of
Measure, and Brief Descriptions
IMPACT CATEGORY INDICATOR DESCRIPTION UNIT REFERENCE
Acidification Acidificat ionPotential (AP)
A measure of emissions that cause acidi fying effectsto the environment. The acidification potential isassigned by relating the existing S-, N-, and halogenatoms to the molecular weight.
mol H+equivalent
J. Bare, TRACI: The Tool for theReduction and Assessment ofChemical and Other EnvironmentalImpacts 2.0, 2011.
Climate Change Global WarmingPotential (GWP)
A measure of greenhouse gas emiss ions, such as CO2and methane. These emissions are causing anincrease in the absorption of radiation emitted by the
earth, magnifying the natural greenhouse effect.
kg CO2equivalent
Intergovernmental Panel onClimate Change (IPCC). IPCCGuidelines for National
Greenhouse Gas Inventories 2006.Eutrophication Eutrophication
Potential (EP)An indicator of the potential to cause an increase inbiomass production. In water, this can lead to algalblooms resulting in oxygen depletion that affectshigher species such as fish. Undesirable shifts innumbers of species can also occur, resulting in athreat to biodiversity.
kg Nitrogenequivalent
J. Bare, TRACI: The Tool for theReduction and Assessment ofChemical and Other EnvironmentalImpacts 2.0, 2011.
Ozone Creation PhotochemicalOxidant Potential(POCP)/SmogPotential
A measure of emissions of precursors that contributeto low level smog, produced by the reaction of nitrogenoxides and VOCs under the influence of UV light.
kg NOXequivalent
J. Bare, TRACI: The Tool for theReduction and Assessment ofChemical and Other EnvironmentalImpacts 2.0, 2011.
Primary EnergyDemand
A measure of the total amount of pr imary energyextracted from the earth. PED is expressed in energydemand from non-renewable resources (e.g., petroleum,
natural gas, etc.) and energy demand from renewableresources (e.g., hydropower, wind energy, solar, etc.).Efficiencies in energy conversion (e.g., power, heat,steam, etc.) are taken into account.
MJ
Water Consumed Water consumption is the sum of all water inputs tothe life cycle. Includes water required for production ofraw materials, upstream datasets, and manufacturingprocesses. Does not capture the end of life of thewater consumed.
gal/ft2
Waste Disposed Waste disposed is the sum of all waste outputs from thelife cycle. This includes hazardous and non-hazardouswastes and does not capture end of life of the wastegenerated.
lbs/ft2
14.1 DefinitionsGaBi 5.0 LCA Modeling Software
TRACI 2.0 (Tool for the Reduction and Assessment of Chemical and Other Environmental Impacts) is an impact assessment tool developed byEPA for Sustainability Metrics, Life Cycle Assessment, Industrial Ecology, Process Design, and Pollution Prevention. The impact categories in TRACIinclude acidification, ecotoxicity, eutrophication, fossil fuel depletion, global warming, human health cancer, human health criteria, human healthnon-cancer, ozone depletion, and smog formation. The categories were selected based on their level of commonality with existing literature in thisarea, consistency with EPA regulations and policies, current state of development, and perceived societal value. TRACI was developed specificallyfor the U.S. using input parameters consistent with U.S. locations.
BPCS-4484-512 All tr ademarks used herein ar e the proper ty of AWI Licensing Company and/or its a ffiliat es.