WELCOME ALL

TO THE PRESENTATION ON

INDUSTRIAL ATTACHMENTPRESENTED BY

BUTEX ID NAME

2011-1-183 Md.Azad Hosen2011-1-168 Saifuddin Siam2011-1-214 Md.Abul Bashar2010-1-263 Md.Iftaekharul Islam

Supervised by: Dr.Md.Mashiur Rahman Khan Associate Professor & Head Dept. of Apparel Engineering   BANGLADESH UNIVERSITY OF TEXTILES Tejgaon,Dhaka-1208

Presentation

on Texeurop (BD) Ltd.

Vogra Gazipur.

Location In google map

INTRODUCING Texeurop (BD) Ltd. Name: Texeurop (BD) Ltd Type: Composite knit fabrics &

garments (with dyeing & finishing) mill.

Status: Private Ltd. company Year of establishment: 2004

FACTORY: Vogra, Gazipur.

Texeurop (BD) Ltd at a glance

Year of Registration : 2004-09-18 No of Machine : KNITTING : 22

SEWING : 800 DYEING : 20

BKMEA Membership Number : 793 Product mix : 1. Knitted grey fabrics 2. Knit Garments: PRODUCTION CAPACITY: Knitting Section: 3-4 tons/day .. Dyeing Section: 25 tons/day Garments Section: 20,000 pcs/day Final products name: T-Shirts, Polo Shirts, Ladies Wear, Sports Wear, Tank Tops, Kids Wear, Jog suits, Reversible garments. Project cost: TK. 67 crores (approx.) Total area of the industry : 12500 sq Meter

Departmentsa) KNITTING SECTION:

Knitting

• Inspection

b) DYEING SECTION: Batch section Dye house Dyeing lab. Quality control Finishing

c) GARMENTS SECTION: Merchandising Sample

d) MAINTENANCE SECTION: Electrical Mechanical

e) STORE SECTION

MAIN BUYERS OF Texeurop (BD) Ltd.

Physical infrastructure:

o Power supply - Gas generatoro Water - Selfo Chiller - Presento Fire service - all section well arrangedo Worker canteen - Presento Officer dormitory - Bachelor & Marriedo Prayer - Mosqueo Medical service - 24 hours available o Security - Excellento Bunglow -High authority rest room.

Shift Change

A Shift – 07:00 – 15:00

B Shift – 15:00 – 23:00

C Shift – 23:00 – 07:00

General shift : 10:00 – 19:00

Machine Description

  Garments section Here the machines are categorized by the concerned section. These are section of the TEXEUROP BD Ltd garments section.

1. Sample section2. Cutting section3. Sewing section4. Finishing section

1. Digitizing board:

copy the handmarking pattern

SAMPLE SECTIONCAD ROOM: Cad room has the following machine-

Fig: digitizing board

2. Plotter(big print)

Fig: Plotter(big print)

Machine Description

Machine Description

Pattern Cutter Machine• Continuous cutting for the long pattern

and marker• Continuously and Unlimitedly feed

Rolling Paper with an independent Roll Mechanical Device.

• Special and Durable material make the cutting surface smooth, cut easier and consumed cost cheaper. Fig: Pattern Cutter Machine

Machine descriptionCutting section

1. straight knife: No of machine-2 Company: BLUISTER Knife length:8’’ & 10’’ Knife width: 2cm Knife thickness: 0.1cm Cutting height: 4 (standard) In this m/c, m/c is movable but

fabric is fixedSuitable for cutting large garments parts

Fig : straight knife

Machine DescriptionBand knife : No of machine-2 Model: max-700A Voltage:220V Knife length: endless Knife width: 0.5cm Knife thickness: .02cm G.W: 295 kg N.W: 230 kg Origin: China In this m/c, m/c is movable but fabric is fixed No of motor: 2 1 for perforated bed for easy cuttingAnother for m/c running

Fig: Band knife

SL SWEING MACHINE QUANTITY BRAND1 1-NEEDLE LOCKSTITCH 551 JUKI,BROTHER,SUNSTAR,PUFF2 1-NEEDLE CHAIN STITCH 25 JOJE,FEIYUE3 VERTICAL TRIMMER 50 JUKI,SUNSTAR4 2-NEEDLE LOCKSTITCH 22 SUNSTAR5 2-NEEDLE CHAIN STITCH 50 KANSAI, JOJE,FEIYUE6 MULTI NEEDLE CHAIN STITCH 46 KANSAI7 4-THREAD OVERLOCK (WITH ELECTRICAL CHAIN

CUTTER)451 JUKI,PEGASUS,KANSAI

8 2-NEEDLE PIPING (BACKTAPE) 25 PEGASUS,KANSAI9 2/3-NEEDLE COVERING STITCH (FLATLOCK) 461 JUKI,PEGASUS,KANSAI10 ZIG-ZAG MACHINE 10 JUKI,SUNSTAR11 BARTACK MACHINE 110 JUKI,BROTHER,SUNSTAR12 BUTTON HOLE MACHINE 63 JUKI,BROTHER13 BUTTON SWING MACHINE 65 JUKI,BROTHER14 SMOCKING MACHINE(12 & 33 NEEDLE) 15 KANSAI15 PICO TING MACHINE 11 KANSAI16 RIB CUTTING MACHINE 31 IDEA,IU-92217 BLIND STITCH(OVERLOCK) 58 PEGUSUS18 SNAP BUTTON 33 NYTO,UZU,MAX19 FUSING MACHINE 15 HASHIMA

Machine DescriptionSewing section

Machine Description1. CHAIN STITCH MACHINE:

Model Name MH481

Maximum sewing speed

5500st/min

Stitch length 1-4mm

Pressure foot By knee 4mm

Needle TV×7

2. LOCK STITCH MACHINE:

Model Name DDL-8300NMaximum sewing speed

5500st/min

Stitch length 5mmNeedle DB×1

BUTTON HOLLING MACHINE:

Machine Description

Model name

LBH-1790A

Max. sewing speed 3,600sti/minNumber of stitches

54～ 345 (by gear-change method)

Buttonhole length

6.4～ 38.1mm

Needle DP×5 #11J, 134 Nm75

BUTTON SEWING MACHINEModel name LK-1903BMax. sewing speed 1,500sti/minNumber of stitches 8, 16, and 32 stitchesFeed length (crosswise feed)

2.5～ 6.5mm

Stitching shapeApplicable button Shank button, Wrapped-

around button, Snap,LabelButton size φ10～ 28mmNeedle TQ×1 (#16) #14～ 20

MACHINES

Model name MS-1190

Max. sewing speed

4,000sti/min

Needle gauge 3.2mm (1/8")～6.4mm (1/4")

Stitch length 1.2～ 3.2mm

Needle TV×64-NY (#12)

Feed Of The Arm Machine

Machine Description

Model name LK-1850Max. sewing speed 2,300sti/minLift of the work clamp Max. 17mm

Needle DP×5

BARTACKING MACHINE:

The machine is provided with a material-drawing mechanism which draws the right and left parallel portions of an eyelet buttonhole near to one another

OVERLOCK MACHINE:

Machine Description

Model Name 

MO-6700 

Types 3, 4 & 5 threads Stitch Per Minute (SPM)

 6500-8500

 Stitch Class

 500

 Group

 Chain stitch

 Seam class

 Super imposed

 TPI

15-16 (3 thread),17-18 (4 thread)21-22 (5 thread)

 Needle no

1 needle, 2 loopers (3 Thread);2 needles, 2 loopers (4 Thread)2 needles, 3 loopers (5 Thread)

The machine comes with a needle-thread take-up mechanism as well as a looper thread take-up mechanism

MACHINESOVERLOCK MACHINE: Model Name 

MO-6700 

Types 3, 4 & 5 threads Stitch Per Minute (SPM)

 6500-8500

 Stitch Class

 500

 Group

 Chain stitch

 Seam class

 Super imposed

 TPI

15-16 (3 thread),17-18 (4 thread)21-22 (5 thread)

 Needle no

1 needle, 2 loopers (3 Thread);2 needles, 2 loopers (4 Thread)2 needles, 3 loopers (5 Thread)

MACHINES

KANSAI MACHINE (FLATLOCK):

Place of Origin JapanBrand Name KANSAIModel Number DFB1404PSF

Type Industrial Sewing Machine

Stitch Formation

Chain Stitch

Mechanical Configuration

Flat-Bed

Max. Sewing Speed

4500spm

Max. Sewing Thickness

8mm

Stitch Length 3/16-3/4-3/16Kansai Japan

 

MACHINES

 Brand Name

Pegasus W600Yamata

 Stitch formation

 Chain Stitch

FLAT LOCK MACHINE:

MACHINES

ELECTRIC SNAP FIXING MACHINE:

• Easy to change mould

• Main shaft lubricated • Operated by motor

• Moving pulley enclosed with bearing 

MACHINES

Sl no Finishing machine Quantity Brand

01 STEAM IRON 158 VEIT,SLIVER STAR,NISHO

02 VACCUM TABLE 148 VEIT,SLIVER STAR,NISHO

03 METAL DETECTOR 3 CINTEX

04 NEEDLE DETECTOR 12 CINTEX,HASHIMA

05 HAND METAL DETECTOR 5 KM,HASHIMA

06 STRAPPING MACHINE 2 TOYO

07 SPOT REMOVING MACHINE 12 UZU

08 TAG ATTACHER MACHINE 6 ARTEKA

TOTAL   346  

Finishing Section:

QUALITYQuality Control Flow Chart:

QUALITY

Four point grading system

Size of defects Penalty

3 inches or less 1 point

Over 3 inch but not over 6 inch 2 point

Over 6 inch but not over 9 inch 3 point

Over 9 inch 4 point

Quality Standard:

The following fofmula is used for determining points/100 sq yds in a roll of a fabric:- Points/100 sq yds = (0.08*Roll points*A.GSM) / Roll wt in Kg

Hole <1 inch 2 pointsHole >1 inch 4 points

UTILITY

Type Gas GeneratorManufacturer Bangla catManufactured Country USAYear of Construction 2005Rated Power PrimeCapacity 1030 KWEffeciency 90%Voltage 440Frequency (Hz) 50 HzRotating Speed (RPM) 1500No of pump 2Gas pressure 14 psi (9 psi minimum)Oil required 6-7 litre/dayCylinder No 16Gas consumed 5 lac in BDT

Type Gas GeneratorManufacturer Bangla catManufactured Country USAYear of Construction 2005Rated Power PrimeCapacity 1600 KWEffeciency 90%Voltage 440Frequency (Hz) 50 HzRotating Speed (RPM) 1500No of pump 2Gas pressure 14 psi (9 psi minimum)Oil required 9-10 litre/dayCylinder No. 16Gas consumed 6 lac in BDT

ELECTRICITY: Texeurop (BD) Ltd. has two generators for power supply

Generator-01 Generator-02

UTILITY WATER  Texeurop(BD)Ltd has own source of water from deep tube well by a submersible pump. Water treatment plant:Water Softening Method – Base Exchange Process 

Depth of each pump: 500 ftProduction capacity : (of deep tube well) Pump-1: 175-200 m3/hr with 50-55 hp Pump-2: 150 m3/hr with 38-42 hpDelivery of Soft water : Pump-1: 150 m3/hr Pump-2: 100 m3/hrRequired water – Average less than 200 m3/hr Hardness of unprocessed water: 80-130 ppmHardness of processed water: 0-5 ppm Total project cost : 143 lac

UTILITY

Type of Boiler : Fire tube boilerCompany name: Cleaver & books Model : CB700600150 Country: USAMax. working Pressure: 150(PSI)Capacity:10 ton steam/hActually produce: 9.4 ton/hr Heating surface: 3000 sft Vapour Production capacity: 20700lb/hr Electricity Required: 25 KW

Boiler-01Boiler-02

Type of Boiler: Fire tube boiler Company name: Cleaver & books Model : CB400600150 Country: USA Max. working Pressure: 150(PSI)Running working pressure: 100 psi Capacity:10 ton steam/hr Actually produce: 9.4 ton/hrHeating surface: 3000 sftVapour Production capacity: 20700lb/hrElectricity Required: 25 KW

STEAM SUPPLY: Texeurop[(BD)Ltd use two boiler to supply steam

Maintenance

Maintenance of

machinary

Preventive maintenance

Breakdown maintenance

MAINTENANCE

Maintenance tools/equipments Functions1. Adjustable wrench Used for setting nut & bolts2. Pipe Spanner For pipe fitting3.Spanner Fixed Spanner for nut & bolts fitting4.Socket spanner Handle system for nut & bolt fitting5. hammer To apply load where required6. Screw driver To release any screw7. Punch Used to fit any worn out shaft8. Lock opener To open the clip of bearing9. Hack saw To cut any metallic thing10. Outside calipers To measure outside dia11. Inside calipers To measure inside dia12. Slide calipers To measure very small dia13. Vernier scale To measure very small dia14. Chain ton To lift heavy load15. Welding machine To join metallic parts16. Grinding machine To make the smooth fabrics17. Tester To test electric circuit18. Pliers To grip anything & cut anything19. Avometer/Voltmeter To measure voltage20. Steel tape To measure length, width & height21. Chisel To cut any metal22. Gasket cutter For gasket cutting23. File To smooth the rough surface

Routine of maintenance

Daily maintenance: Every machine is taken maintenance daily by the operators during production.

Schedule/routine maintenance: Every machine has a schedule of maintenance of 10 or 15 days.

Breakdown maintenance: When product quality hampered and to complete production in due time break down maintenance is taken.

Restorative maintenance: Restorative maintenance is taken for design change or new design development.

OPPORTUNITIES

1.Dormatory for officers2.Quarters for senior officers3.Guest room with AC4.Hostel for workers both male &

female5. A large mosque where Jumma namaz take part7. Medical Treatment.

compliance No forced labour No child labour Non discrimination Safety measure-fire safety -electrical safety -mechanical safety

Welfare facilities

First aid Drinking water Toilet & urinals Sufficient light Dustbin & spittoons Child care room compensation & benefit Maternity benefit

Achievement

Clear idea about the requirements of an industry set up.

Knowledge about the quality management system

Knowledge about Process sequence Development of the theoretical

knowledge

We are grateful to:

Chairman : Mr Eric sauvage Managing director : Md Abdul majid khan Director: Md Ibrahim khalil Director: Md Mhafuzul haque

Special thanks to: Prof. Engr. Masud Ahmed, Vice Chancellor, Bangladesh University of Textiles.

Dr.Md.Mashiur Rahman Khan (Associate Professor & Head , Department of Apparel Engineering.)

Prof.M.A. Kashem (Dean, Faculty of Fashion Design & Apparel Engineering)

Kaniz Farhana (Assistant Professor, Department of Apparel Engineering.)

Mahmuda Akter,(Assistant professor,Department of Apparel Engineering)

THE END

THANK YOU ALL