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TRUSS FINAL PROJECT Group 3: Arman Yosal, Josia Tannos, Maya Goldman, Savannah Brooks

Final Presentation (Balsa Wood Bridge Design)

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Page 1: Final Presentation (Balsa Wood Bridge Design)

TRUSS FINAL PROJECT

Group 3: Arman Yosal, Josia Tannos, Maya Goldman, Savannah Brooks

Page 2: Final Presentation (Balsa Wood Bridge Design)

Completed Bridge

Page 3: Final Presentation (Balsa Wood Bridge Design)

Introduction-Concept

-Design Methods

-Construction Techniques

-Testing and Performance

-Post Test Evaluation

-Conclusion

Page 4: Final Presentation (Balsa Wood Bridge Design)

Concept● Warren Truss design

● Hand Calculations and SAP2000

Analysis

● Seven triangle design most

efficient

● Safety Factor of 2

Page 5: Final Presentation (Balsa Wood Bridge Design)

Design Methods● Warren Truss design● 69 Total Members

○ 27 on each side of truss○ 15 connecting the two sides

● Deflection decreases with increased cross-sectional areaCross Sectional Size Number of Members Pieces Laminated

1/4" x 1/4" 38 4 x (1/8" balsa wood)

1/8" x 1/8" 8 4 x (1/16" balsa wood)

3/8" x 3/8" 4 4 x (3/16" balsa wood)

1/4" x 1/8" 4 2 x (1/8" balsa wood)

Page 6: Final Presentation (Balsa Wood Bridge Design)

Construction techniques (1) - Cutting● Materials used: X-Acto blades, T-squares or metal rulers

● Followed table to keep track of amounts, lengths, sizes

● Rounded up for consistency

Page 7: Final Presentation (Balsa Wood Bridge Design)

Construction techniques (2) - Laminating● Super glue used to form members with larger cross-sectional areas and

greater strength○ Ex. using ⅛” wood pieces, four were laminated together to create a ¼”X¼” member

● Extra pieces added to small members at connection joints so heights were equal

Page 8: Final Presentation (Balsa Wood Bridge Design)

Construction techniques (3) Building Frame

Comparison of hand and CAD templates; second frame built on top of first

Page 9: Final Presentation (Balsa Wood Bridge Design)

Construction techniques (4) Second Frame

Second frame build on top of first

Page 10: Final Presentation (Balsa Wood Bridge Design)

Construction techniques (5) Lateral Bracing● Tongue depressor and screw system to align

frames● Gusset plates added on small members● Cross-bracing cut and placed one at a time at

the end

Page 11: Final Presentation (Balsa Wood Bridge Design)

Testing/Performance (1)Testing Method

● Metal bar laid on platform at top center of bridge

● Chain hung over bar then attached beneath bucket

● Began at ten pounds then weight was added until failure

Page 12: Final Presentation (Balsa Wood Bridge Design)

Testing/Performance (2)

The bridge met all design requirements

● Minimum 36” span with no more than ½” at each support

● Minimum height 5”, width 4” for truck to pass● Less than 0.25” deflection● Did not exceed 30% over-order

Weight of load at failure

53.5 lb

Length 40”

Height 6”

Width 4”

Weight of bridge

135.6 g

Page 13: Final Presentation (Balsa Wood Bridge Design)

Testing/Performance (3)https://youtu.be/X-wvcwi89wY

Video of testing

Page 14: Final Presentation (Balsa Wood Bridge Design)

Post Test Evaluation (1)

Bridge main failure points

Page 15: Final Presentation (Balsa Wood Bridge Design)

Post Test Evaluation (2)

Gusset plate and member shear failures

Page 16: Final Presentation (Balsa Wood Bridge Design)

Post Test Evaluation (3)

Length 40”

Height 6”

Width 4”

Weight of bridge 135.6 g

Weight of load at failure

53.5 lb

Page 17: Final Presentation (Balsa Wood Bridge Design)

Post Test Evaluation (4)● More efficient design can be achieved

○ Underestimation of elastic modulus

Trial Length (cm)

Width (cm)

Moment of Inertia (cm4)

Load (N)

Length (cm)

Deflection (cm)

Elastic Modulus

(GPa)

1 0.318 0.318 8.468E-04 0.196 25.000 1.800 6.704

2 0.318 0.318 8.468E-04 0.196 25.000 2.200 5.485

3 0.159 0.159 5.293E-05 0.098 10.000 1.000 6.178

4 0.159 0.159 5.293E-05 0.098 10.000 1.500 4.119

Our data (left), researched data (right)

Page 18: Final Presentation (Balsa Wood Bridge Design)

Conclusions- The bridge met all design requirements- The bridge was over designed- What we would improve

● Use larger gusset plate ● Take into account the thickness of each member ● Measure the actual elastic modulus of the material

Page 19: Final Presentation (Balsa Wood Bridge Design)

Questions?