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1 Final Evaluation Report The Southwest Center for Microsystems Education NSF # 0402651 NSF # 0830384 By: David M. Hata SCME External Evaluator April 8, 2010

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1

Final Evaluation Report

The Southwest Center for Microsystems

Education

NSF # 0402651

NSF # 0830384

By:

David M. Hata

SCME External Evaluator

April 8, 2010

2

Final Evaluation and Assessment Report

The Southwest Center for Microsystems Education

NSF # 0402651 and NSF # 0830384

This evaluation report covers the period September 1, 2004, to December 31, 2009. This

time period includes the duration of NSF # 0402651 and NSF # 0830384.

This evaluation report is divided into the following sections:

SCME Mission and Goals

SCME at A-TVI/CNMCC and UNM

SCME Project Leadership

CNM Microsystems Program

Microsystems Technologist Competencies

Faculty Enhancement Workshops

Educational Materials Development

Collaboration with ATE Centers and Projects

Lessons Learned

SCME Mission and Goals

SCME Mission Statement:

“The Southwest Center for Microsystems Education will serve as a sustainable

resource center that identifies Microsystems technologist competencies, creates and

disseminates educational materials and models, and provides professional

development activities to develop a skilled microsystems workforce that can support

research and development and manufacturing environments.”

SCME Goals:

Increase educational capacity to produce technologists skilled in assisting

microsystems research, design, and commercialization activities.

Increase the general public’s awareness of the microsystems industry.

SCME at ATVI/CNMCC and UNM

The Southwest Center for Microsystems Education was established at Albuquerque

Technical Vocational Institute (ATVI) in Albuquerque, NM, on September 1, 2004. Dr.

Matthias Pleil has served as Principal Investigator, and Dr. John E. Wood and Mr. Fabian

3

Lopez have served as Co-Principal Investigators since the Centers inception. One Co-

PI’s listed on the original proposal,

Dr. Harry Weaver (UNM, retired), is no longer actively involved in SCME center

activities.

In addition to the PI and Co-PI’s, Sandia National Labs (SNL) provided a center director.

SCME’s first center director, Dr. Al West, served from November, 2004 to December,

2006. Dr. Osborn (SNL) then served as center director from December, 2006, to March,

2008. Currently, the position of center director is unfilled and the duties have been

distributed to the PI, CoPI’s and program specialist.

The Microsystems Technology Program at Central New Mexico Community College

(formerly Albuquerque Technical Vocational Institute) served as the educational

foundation for SCME. Both certificate and associate degrees were available to students.

The Microsystems Technology Program will be described in detail later in this report.

Since its 2004 inception at the Albuquerque Technical Vocational Institute (ATVI), the

SCME has closely partnered with The University of New Mexico’s College of

Engineering, and the Manufacturing Engineering and Mechanical Engineering Programs

in particular. The history of this close partnership dates back to the mid 1990’s when

ATVI began its Semiconductor Manufacturing Technology program, and in 1998 when

UNM received an ATE Grant, partnering with CNM and five other community colleges

and universities. In early 2006, ATVI changed its name to Central New Mexico

Community College (CNMCC or CNM as it is referred to today).

In April 2007, a pre-proposal was submitted to the National Science Foundation’s

Advanced Technological Education Program. CNM’s administration encouraged Dr.

Pleil to apply for the continuation grant for the Center and gave their approval for

submission of a full proposal the following October.

In 2006, CNM went through a change in administration including the President, VP of

Academic Services, and the Applied Technology Dean. Lacking institutional history and

a commitment to having a NSF-funded, regional ATE center at CNM, the Interim

College Vice President declined to approve the submission of a continuation proposal in

October, 2007, which would provide three additional years of funding for SCME. The

College Vice President also did not support a request for a no-cost extension year for

SCME.

Rather than phasing out the SCME at CNM, the PI, Director, and Co-PI’s as well as

CNM, UNM and NSF agreed to a plan to transition the regional center to The University

of New Mexico. As director of the UNM Manufacturing Engineering Program (MEP),

Dr. John Wood, Co-PI on the NSF grant, agreed to sponsor the transfer of the SCME to

the University of New Mexico and the Mechanical Engineering Department. A proposal

was submitted to NSF to use the remaining funds in CNM’s grant to operate SCME at

UNM through August of 2009. The proposal (DUE #080384) was approved, and

although, the new grant started officially on April 1, 2008, from April 1, 2008, to May

4

30, 2008, SCME had no real operating funds in place. This resulted in a layoff for the

program specialist, Anna Garden for two months, and Dr. Pleil having to be funded under

other projects at UNM.

During the first four years of NSF funding, the SCME not only had sub-awards to UNM,

but also to the Maricopa Advanced Technology Education Center (MATEC) and

BioLINK. Through these partnerships, the Center increased the regional and national

capacity to produce technologists skilled in MEMS fabrication (manufacturing), research

support and design. MATEC provided mentorship, curriculum development assistance

and a venue for offering SCME-sponsored workshops. As a result, SCME has sponsored

MEMS workshops each July since 2005 at MATEC’s SAME-TEC Conference and

subsequently, at the HI-TEC Conference in 2009.

At first, it was difficult to see the “blessing” in this sequence of events, but it has

produced an opportunity for Dr. Pleil and Dr. Wood to continue the regional ATE center

at UNM that will build upon the success of SCME at CNM. The National Science

Foundation has funded a three-year continuation grant for SCME that will provide

operating funds into the year 2012.

SCME Project Leadership

Dr. Matthias Pleil, Principal Investigator: Dr. Pleil has served as Principal Investigator

for the entire funding period and provided outstanding leadership for the Center. At the

beginning of the grant period, he served as a full-time instructor under CNM’s Applied

Technology Department in the Manufacturing Technology Program. In March of 2008,

his full-time contract at CNM was terminated, and he accepted a research associate

professor position at the University of New Mexico. Dr. Pleil is also a part-time

instructor at CNM, now in the Schools of Math, Science, Engineering and Applied

Technology.

Mr. Fabian Lopez, Co-Principal Investigator: Mr. Lopez has co-presented at SCME

workshops and co-instructed SCME’s Pressure Sensor Fabrication workshop. He has

also actively recruited students for CNM’s Microsystems Program and coordinated the

New Mexico Robo Rave, a popular student robotics competition.

Dr. John Wood, Co-Principal Investigator: Dr. Wood has provided excellent

administrative support and technical guidance for the Center. Dr. Wood is the Director of

the Manufacturing Engineering Program that also directs a cleanroom within the

Manufacturing Training and Technology Center (MTTC) at UNM, which houses a state

of the art cleanroom. This cleanroom is utilized in many of the professional development

workshops, student tours and CNM Microsystems classes. He was instrumental in

SCME’s transition from CNM to The University of New Mexico.

Ms. Anna Garden, Progam Specialist:: Ms. Garden serves as program specialist to Dr.

Pleil. She processes purchase requisitions and requests for reimbursements as well as

5

taking responsibility for recruiting workshop participants, making workshop

arrangements, printing workshop materials, and hosting SCME-sponsored workshops and

meetings. Ms. Garden also supervises the student workers, monitors the budget ensuring

that funds are properly assigned.

Dr. Al West and Dr. Thor Osborn: Dr. West and Dr. Osborn served as Center Director

while SCME was located at CNM. While on loan from Sandia National Labs, they

provided outstanding project leadership for the Center and budget management oversight.

They also played key roles in SCME workshops, especially at the SAME-TEC

conferences, and hosting the annual National Visiting Committee meetings.

CNM Microsystems Program

The Manufacturing Technology Program in the School of Applied Technologies at

Central New Mexico Community College offers an Associate of Applied Science Degree

in Manufacturing Technology and a Post-Degree Certificate in Manufacturing

Technology. The following is the program description from CNM’s 2009-11 Catalog

Addendum:

“The Manufacturing Technology AAS program provides students with a broad base

of skills in analog and digital electronics with the focus on MEMS (Micro-Electro

Mechanical Systems) and Semiconductor Manufacturing (SMT). Training is

provided in the fundamental concepts of electronics and micro-machines. The

program of study uses laboratory facilities containing modern equipment for testing,

troubleshooting, calibrating, analyzing and designing electronic and MEMS systems.

The post degree certificate is designed for those who already possess the core

Electronics Technology associate’s degree or a degree in a related technical field

from an accredited college or university.”

Course Prerequisites:

ENG 0950 Essay Writing Accuplacer score or equivalent: 85

MATH 0940 Algebraic Problem Accuplacer score or equivalent: 81

Solving or Elementary Algebra

RDG 0950 Reading and Accuplacer score or equivalent: 80

Critical Thinking

Recommended Course Sequence:

Term 1 Credit Hours

ELEC 1002 Survey of Adv. Technologies Career Pathways . . 1

ELEC 1004 DC and AC Circuits . . . . . . 4

ELEC 1092 DC and AC Circuits Lab . . . . . 2

6

ELEC 1010 Electronics Math . . . . . . 4

ENG 1101 (or 1102) College Writing . . . . . 3

Term 2

ELEC 1101 Digital Circuits Concepts & Design . . . . 3

ELEC 1192 Digital Circuits Concepts & Design Lab . . . 2

ELEC 1201 Semiconductor/Solid State Devices . . . . 4

ELEC 1292 Semiconductor/Solid State Devices Lab . . . 2

Humanities or Social/Behavioral Science Elective . . . 3

Term 3

ELEC 1301 Electromechanical Devices & Systems . . . 3

ELEC 1392 Electromechanical Devices & Systems Lab . . . 4

MATH 1310 (or higher) Intermediate Algebra . . . . 3-4

ENG 1119 (or 2219) Technical Communications . . . 3

Term 4

MEMS 1001 Intro. To MEMS . . . . . . 3

SMT 2001 Manufacturing Technology Theory . . . . 3

SMT 2092 Manufacturing Technology Theory Lab . . . 2

MT 2005 Statistical Controls . . . . . . 3

BIO Science Lecture/Lab . . . . . . 4

Or

CHEM Science Lacture/Lab . . . . . . 4

Or

PHYS Science Lecture/Lab . . . . . . 4-5

Term 5

MEMS 2001 Manufacturing Process . . . . . 5

MEMS 2005 MEMS Design 1 . . . . . 3

MEMS 2015 MEMS Manufacturing Technology Theory . . 3

MEMS 2092 MEMS Manufacturing Technology Lab . . . 2

PC 2015 Power RF . . . . . . 2

Associate of Applied Science in Manufacturing Technology . . 71-73

The Post Degree Certificate in Manufacturing Technology requires taking the courses

in Term 4 and Term 5, a total of 30-31 credit hours.

For the 2009-10 academic year, a curriculum revision was implemented. The

following table shows the correspondence between old and new course number for

CNM’s MEMS courses. See Table 1.

Table 1. Course Number Changes

For CNM’s MEMS Courses

7

New Course Numbers Old Course Numbers

MEMS 1001 Intro. To MEMS MEMS 101

MEMS 2001 Manufacturing Process MEMS 220

MEMS 2005 MEMS Design I MEMS 221

MEMS 2015 MEMS Manufacturing Technology

Theory MEMS 225

MEMS2092 MEMS Manufacturing Technology

Lab MEMS 226L

No longer offered MEMS 223 MEMS Design II

Student Enrollment from 2003 to 2009

Student enrollment for the time period Fall semester 2003 through Summer semester of 2009 (data for Summer 2009 is based on initial enrollment data) is summarized in this section of the report. A total of 551 students have taken a MEMS course during this time period, and CNM student-hours of MEMS instruction totaled 43, 565.

Figure 1 shows total enrollment in the MEMS courses for the time period Fall 2003 to

Summer 2009. Of the 358 students enrolled in MEMS 101 Introduction to MEMS, 24%

enroll in MEMS 220 Manufacturing Process, and of the 85 students who enrolled in

MEMS 220 MEMS Fabrication, only 16 students, or less than 20%, enrolled in MEMS

225 MEMS Advanced Fabrication Theory. This suggests that MEMS 101, being an

exploratory class, served its purpose in increasing awareness of MEMS, and that 1 in 4

students chose to pursue MEMS as a career path. Of the 85 students that enrolled in 200-

level MEMS classes, only 16 completed the courses required for the certificate or

associate degree. Only anecdotal data is available to show that early-leavers left with

marketable skills.

8

Figure 1. Total student enrollment by MEMS course from fall 2003 to

summer 2009.

Figure 2. Total MEMS enrollment in CNM MEMS courses by academic year.

358

8552

2416 16

1

10

100

1000

Nu

mb

er

En

rolle

d

MEMS Course

Total Number EnrolledFall 2003 through Summer 2009

by MEMS Course

0

20

40

60

80

100

120

140

2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009

Nu

mb

er

En

rolle

d

Academic Year

Total Number of MEMS Enrollment by Academic Year

9

Figure 2 shows the MEMS enrollment in CNM MEMS courses by academic year for the time period Fall 2003 to Summer 2009. The decline in enrollment during the 2007-2008 academic year coincides with the administrative changes, the weakening of support for the Microsystems Program, and eventual downsizing of full-time faculty teaching in the program. The Microsystems Program survived this transition period and 2008-09 enrollments have returned to 2006-07 levels. For example, enrollment in Intro to MEMS went from 29 in 2007-08 to 69 in 2008-09 as shown in Figure 3.

Figure 3. Enrollment in CNM’s MEMS 101 Introduction to MEMS course

by academic year.

Figure 4 shows CNM student enrollment by course and academic year. The data shows

that enrollments were increasing in MEMS 220 and 221 through the 2005-06 academic

year, and the negative effect on enrollment of administrative changes and decisions at

CNM. Single digit enrollments in 200-level MEMS courses into the 2007-08 and 2008-

09 did not bode well for the program, but the current CNM administration appears to be

willing to give the program an opportunity to rebuild enrollments.

Figure 5 shows the total number of MEMS student-hours provided by CNM MEMS

courses from Fall 2003 to Summer 2009. Note again that the decline in the number of

student-hours coincides with administrative changes at CNM.

64

7166

59

29

69

20

30

40

50

60

70

80

2003-2004 2004-2005 2005-2006 2006-2007 2007-2008 2008-2009

Nu

mb

er

of

Stu

de

nts

Academic Year

CNM Intro to MEMS Enrollmentby Calendar Year

10

Figure 4. CNM Student Enrollment by Course and Academic Year

20

03

-20

04

20

04

-20

05

20

05

-20

06

20

06

-20

07

20

07

-20

08

20

08

-20

09

0

20

40

60

80

100

120

96

64

14

12

6

105

71

22

12

120

66

29

3 11

11

89

59

7 14

9

55

29

58

5

4

4

86

69

8

6

1

1

1

CNM Student Enrollment by Course and Academic Year

2003-2004

2004-2005

2005-2006

2006-2007

2007-2008

2008-2009

11

Figure 5. Total CNM MEMS Student-Hours from Fall 2003 to Summer 2009.

Microsystems Technologist Competencies

A major effort was undertaken in Project Years 1 and 2 to actually observe microsystems

technologists at work at Sandia National Laboratories Microsystems fabrication facility.

Using Work Keys job profiling methodology, the skills, knowledge, and attributes that

they utilize in their daily activities were cataloged. The data obtained was compared with

similar information gathered for semiconductor workers by MATEC. Along with an

industry survey, the underlying skill set needed for microsystems technologists was

determined. The educational materials design team used the information gathered to

insure that the learning modules created would incorporate the requisite knowledge and

skills for MEMS technicians/technologists.

Faculty Enhancement Workshops

SCME’s main strategy to develop a skilled microsystems workforce has been to equip

secondary and post-secondary teachers and instructors in MEMS applications and

fabrication. This is amplified by the number of students they then teach. Twenty-two

professional development workshops have been offered since SCME’s inception in 2004.

These professional development activities include one-day overview workshops, one- and

two-day intensive workshops, and one-week fabrication workshops in the MTTC at

UNM. The following is a list of workshops sponsored by SCME:

Two-day MEMS Workshop at the 2005 SAME-TEC Conference

72007875

9165

6675

4185

6465

3000

4000

5000

6000

7000

8000

9000

10000

20

03

-20

04

20

04

-20

05

20

05

-20

06

20

06

-20

07

20

07

-20

08

20

08

-20

09

Ho

urs

Academic Year

Total CNM MEMS Student HoursTotal: 42,565hrs

12

One-day “Introduction to MEMS” Workshop, January 22, 2006

One-day “Introduction to MEMS” Workshop, April 29, 2006

Two-day “MEMS I and II” Workshop at the 2006 SAME-TEC Conference

One-day “Introduction to MEMS” Workshop, September 23, 2006

One-day “Introduction to MEMS” Workshop, February 10, 2007

One-day “Introduction to MEMS” Workshop at City College of San Francisco,

May 4, 2007

One-week Pressure Sensor Workshop, UNM, June 4-8, 2007

One-week “Microsystems for STEM Relevancy” Workshop, UNM, July 13-19,

2007

Two-day MEMS Workshop at the 2007 SAME-TEC Conference, July 23-24 ,

2007

One-week Pressure Sensor Workshop, UNM, November 12-16, 2007

One-day “Introduction to MEMS” Workshop, November 17, 2007

One-week Pressure Sensor Workshop, UNM, July 7-11, 2008

One-day “Demonstrating Microsystems in the Classroom” Workshop at the 2008

SAME-TEC Conference

One-week Pressure Sensor Workshop, UNM, November 10-14, 2008

One-day “Introduction to MEMS” Workshop, November 15, 2008

One-day “Introduction to MEMS” Workshop, January 24, 2009

One-day “Introduction to MEMS” Workshop, at Hudson Valley Community

College (NY), May 5, 2009

One-day “Advanced MEMS” Workshop, May 30, 2009

Half-day Workshops, “Innovators Wanted” and “Model Kits,” at the 2009 HI-

TEC Conference, July 19-20, 2009

One-week Pressure Sensor Workshop, UNM, October 13-17, 2009

One-week Pressure Sensor Workshop, UNM, November 2-6, 2009

To evaluate each workshop, a three-level, Kirkpatrick-type evaluation methodology has

been used. The following is a brief summary of the methodology used.

Level 1, “Reaction,” is used to determine how participants feel about the

workshop that they have just attended. Each participant is asked to complete a

post-workshop survey as the last workshop activity. We want to know that they

were “satisfied” with the workshop, and we want to let them know that their

feedback is important. Almost all workshop participants expressed a high degree

of “satisfaction” with the workshop that they attended.

Level 2, “Learning,” was measured in two ways. First, on a pre-workshop survey,

each participant was asked to write two objectives that they had for participating

in the workshop and to rate their current understanding of the material (topics) to

be covered in the workshop (using a 10-point scale). Then, on a post-workshop

survey, each participant was asked if their two objectives for the workshop were

met and to rate their understanding of the workshop material (topics) at the end of

13

the workshop. Using this “self-assessment” method, data was obtained to show

that learning had taken place.

Level 3, “Behavior,” was measured after the workshop. It is our hope that the

acquisition of knowledge and skills through workshop participation would

produce a change in behavior in the classroom, i.e. that instructors would value

MEMS instruction and incorporate MEMS topics and learning activities into the

courses that they teach. To measure the amount of MEMS instruction

incorporated by workshop participants into the classes that they taught, each

workshop participant was queried at the end of spring semester and fall semester.

They were asked what MEMS topics that they incorporated, how many

instructional hours were devoted to MEMS topics, and how many students

received this MEMS instruction. They were also asked to supply aggregate

student demographic data including gender and ethnicity.

A total of 293 participants (unduplicated head count) attended SCME sponsored

workshops. Of the 293 participants, 97 were from secondary schools, 141 from two-year

colleges, 28 from four-year colleges and universities, and 15 from other organizations

plus 11 international and 1of unknown affiliation. Workshop participants represented 33

states in the U.S. and the distribution is shown in the map in Figure 6. Since SCME is a

regional ATE center serving the southwestern U.S., it is expected that SCME would serve

faculty in Arizona, New Mexico and Texas as well as the western states of California,

Oregon, and Washington, but SCME’s reach resembled a national ATE center as

workshop participants also came from the upper Midwest, Northeast, and Southern states.

1

4

9

1

4

13

6

7

5

3

29

104

1

4

1

3

1

3

10

3

12

11

1

1

4

11

41

111

3

U.S. Workshop Participants - 2005-09

Data column: Total Participants by State

1 - 2

2 - 4

4 - 5

5 - 10

10 - 29

29 - 104

14

Figure 6. Map shows the geographic distribution for U.S. participants in SCME-

sponsored workshops from 2005 to 2009. (CNM data excluded.)

Of the workshop participants included in the U.S. map shown in Figure 6, the majority of

workshop participants came from two-year colleges. Figure 7 shows the geographic

distribution of two-year college faculty. The distribution mirrors the distribution in

Figure 6 and shows that SCME has impacted two-year college faculty from California to

New England and Washington to Florida.

Figure 7. Map shows the geographic distribution to two-year college faculty who

participated in SCME-sponsored workshops from 2005 to 2009.

(CNM faculty excluded.)

In contrast, at the secondary level, SCME’s impact has been limited primarily to two

states, namely New Mexico and New York (Troy, through a partnership with Hudson

Valley Community College). See Figure 8. In New Mexico, one-day “Introduction to

MEMS” workshops have been offered to middle school and high school teachers with the

hopes of getting some of their students to enroll in the Microsystems Program at CNM.

It is too early to tell if this strategy will work. The map shown in Figure 8 does suggest

that SCME might consider expanding it’s outreach to middle school and high school

teachers in the neighboring states of Arizona, Colorado, and west Texas as well as

partnering with a proposed regional ATE center at Hudson Valley Community College.

4

9

3

10

1

7

2

2

9

15

1

4

1

3

1

9

11

11

1

3

11

37

91

3

Participants- 2005-09

Data column: Community College

1 - 2

2 - 4

4 - 5

5 - 10

10 - 29

29 - 104

15

Figure 8. Map shows the geographic distribution to secondary teachers who participated

in SCME-sponsored workshops from 2005 to 2009.

All workshop participants with valid e-mail addresses were surveyed at the end of Fall

semester and Spring semester during each academic year. Since Fall term of 2005, 63 of

the 242 workshop participants (up to and including those who attended the SCME-

sponsored MEMS workshop at the 2008 SAME-TEC Conference) had used workshop

material in the classes that they taught. We include only the respondent data in this

analysis for those who have had a year to implement materials in their classrooms. Of

the 63 workshop participants incorporating MEMS instruction in their classes, 17 were

high school teachers, 41 were community college instructors, and 5 were from four-year

colleges or universities. Figure 9 shows the number of workshop participants teaching

MEMS in their classes by semester and academic year.

1

1

12

82

1

Participants - 2005-09

Data column: High School

1 - 2

2 - 4

4 - 5

5 - 10

10 - 29

29 - 104

16

Figure 9. The number of workshop participants teaching MEMS topics in their

classes by semester and year.

The following maps and bar graphs show the number of students impacted as a result of

MEMS instruction delivered by workshop participants. Figure 10 shows the number of

students impacted by MEMS instruction by semester excluding CNM.

Figure 10. Students impacted by MEMS instruction by semester.

(CNM students excluded.)

0

5

10

15

20

25

30

Nu

mb

er

of

Te

ach

ers

Semester/Year

Teachers Teaching MEMS

Four-Year College or University

Community College

High School

050

100150200250300350400

Stu

de

nts

Students Impacted by MEMS Instruction by Semester

High School

Community College

Four-Year College/University

17

The number of high school students, a more captive population, reaches a plateau of

approximately 250 students in 2007 and remains at this level through Fall semester 2008.

Community college enrollment, on the other hand, is sensitive to economic factors, and

after reaching a peak enrollment during Fall semester of 2007, shows a steady decline

through Spring semester of 2009, following national trends and economics.

Figure 11. Total number of students impacted by state.

(CNM students are excluded.)

The number of students (non-CNM students) impacted by state shows not only a

concentration in the southwestern U.S., but also impacts on students in the upper

Midwest, Northeast, and South. The distribution of community college students (non-

CNM students) shown in Figure 12 is similar to the student distribution shown in Figure

11. At the secondary level, the map shown in Figure 13 shows only two concentrations,

one in the southwest and one in the northeast.

106

190

79

47

6

9

78

105

1588

15

24

30

102

15

12

278

194

155

121

Total Number of Students Impacted

Data column: Total Students by State - 2005-09

0 - 7

7 - 48

48 - 122

122 - 195

195 - 279

279 - 1588

18

Figure 12. Community college student distribution by state 2005-09.

Excludes CNM students.

Figure 13. Secondary school student distribution by state.

106

190

42

9

45

95

100

15

24

30

102

15

258

194

113

121

Community College Students

Data column: Community College

0 - 7

7 - 48

48 - 122

122 - 195

195 - 279

279 - 1588

79

10

148842

High School Students - 2005-09

Data column: High School

0 - 7

7 - 48

48 - 122

122 - 195

195 - 279

279 - 1588

19

Another metric, “student-hours of instruction,” was developed to measure “broader

impact.” One student-hour of instruction is defined as one student receiving one hour of

instruction, in this case, MEMS instruction. The total number of student-hours in any

semester is arrived at by multiplying the number of students in each class by the number

of hours of MEMS instruction delivered in that class and then totaling the number of

student-hours for all classes taught by SCME workshop participants.

Figure 14. Total number of student-hours of MEMS instruction by semester.

Excludes CNM.

In general, the graph shown in Figure 14 shows that MEMS instruction, as measured in

students-hours of MEMS instruction, is typically greater in the Fall semester as opposed

to the Spring semester. The graph also shows that the number of students-hours is

typically greater in a fewer number of high schools than in a larger number of community

colleges. This can be attributed to larger class sizes in secondary schools as well as the

greater number of instructional hours available to secondary teachers.

Figures 15, 16, and 17 show the distribution of student-hours of MEMS instruction by

state. The distribution for community colleges shown in Figure 16 is similar to the total

distribution of student-hours shown in Figure 15. In Figure 17, the distribution for

secondary schools shows two concentrations, one in the southwest and the other in the

northeast. On the post-secondary level, SCME impact resembles a national center. On

the secondary level, SCME’s impact is more regional.

0

1000

2000

3000

4000

5000

6000

Stu

de

nt-

Ho

urs

Student-Hours of Instruction by Semester

High School

Community College

Four-Year College/University

20

Figure 15. Distribution of total student-hours by state. Excludes CNM.

Figure 16. Distribution of student-hours of instruction delivered by community

colleges by state. Excludes CNM.

0

3680

3559

79

0

265

54

104

249

0

963

2350

0

488

0

72

46

0

440

0

060

00

24

0

1880

00

709

5920

317

Total Student-Hours of Instruction

Data column: Total Student-Hours of Instruction by State - 2005-09

0 - 105

105 - 489

489 - 964

964 - 1881

1881 - 2351

2351 - 3680

3680

3559

235

104

150

953

862

488

72

46

440

60

1040

709

550

317

Student-Hours of Instruction - 2005-09

Data column: Community College

0 - 105

105 - 489

489 - 964

964 - 1881

1881 - 2351

2351 - 3680

21

Figure 17. Distribution of total student-hours delivered by

secondary schools by state.

To summarize SCME’s “broader impact,” 1,459 post-secondary students received 13,265

student-hours of MEMS instruction, and 1,619 students at the secondary level received

16, 706 student-hours of MEMS instruction. Combining the impact at the secondary and

post-secondary levels, 3,078 students received 29,971 student-hours of MEMS

instruction.

Student Demographics

Student demographic data was collected from workshop participants who used the

MEMS workshop material in their classes. This data included the number of male and

female students and their ethnicity. The following charts and graphs summarize this data.

Gender

The gender distribution shown in Figure 18 resembles a typical gender distribution for

technical classes as our nation’s community. That is, the student population is

predominantly male (86%). The gender distribution for secondary schools shown in

Figure 19 shows a more balanced distribution, although the percent of males is still

greater than females. Thirty-seven percent of high school students, receiving MEMS

instruction from teachers having attended one or more SCME workshops, were female.

79

10

148842

Student-Hours of Instruction 2005-09

Data column: High School

0 - 105

105 - 489

489 - 964

964 - 1881

1881 - 2351

2351 - 3680

22

This suggests that there is great potential for SCME to influence future career decisions

for females while they are still in high school.

Figure 18. The gender distribution for community college students

impacted by MEMS instruction.

Figure 19. The gender distribution for secondary students

impacted by MEMS instruction.

86%

14%

Community College

Male

Female

63%

37%

High School

Male

Female

23

Ethnicity

Workshop participants were asked to provide ethnicity data for their students, i.e. the

number of Caucasian, Hispanic, Asian/Pacific Islander, and Native American students in

the classes receiving MEMS instruction. The ethnic distribution for community college

students receiving MEMS instruction shown in Figure 20, shows that the student

population is 70% Caucasian and 24% from underrepresented groups in STEM

education.

Figure 20. The ethnic distribution of community college

students who received MEMS instruction. Excludes CNM.

Figure 21 shows the ethnic distribution for secondary school students who received

MEMS instruction. In this case, only 26% of the student population is Caucasian. The

percentage of students of Hispanic (55%), Native American (14%), and African

American (4%) heritage totaled 73%. The reason for this is the concentration of students

from New Mexico and Arizona, states that have higher percentages of students from

underrepresented ethnic groups. These percentages also point to the significant

opportunity that SCME has for reaching students in underrepresented ethnic groups in

STEM education before they graduate from high school.

70%

11%

6%7%

4% 2%

Community College

Caucasian

Hispanic

Asian/Pacific Islander

African American

Native American

Other

24

Figure 21. The ethnic distribution of secondary school

students who received MEMS instruction.

Educational Materials Development

A search for educational materials to support MEMS instruction at the secondary and

community college educational levels produced few materials. Hence, to support

classroom instruction in MEMS applications and fabrication methods, SCME has created

a suite of educational materials in the form of learning modules and activity kits. To

date, SCME has produced 33 learning modules consisting of 132 SCOs (Shareable

Content Objects) and 8 kits.

The 33 learning modules are listed in Table 2.

Table 2. Learning modules developed by the SCME and the

Number of SCOs per learning module.

1. Hazardous Materials, 5 SCOs

18. Mapping Biological Concepts:

DNA Overview 5 SCOs

2. Chemical Lab Safety Rules, 3 SCOs 19. Mapping Biological Concepts, 3 SCOs

DNA to Protein

3. Material Safety Data Sheets, 6 SCOs 20. Mapping Biological Concepts, 3 SCOs

Cells-The Building Block of Life

4. Chemical Labels/NFPA, 5 SCOs 21. Mapping Biological Concepts, 6 SCOs

Biomolecular Applications for

BioMEMS

5. Personal Protective Equipment, 3 SCOs

22. BioMEMS Diagnostics, 3 SCOs

26%

55%

1% 4% 14%

0%

High School

Caucasian

Hispanic

Asian/Pacific Islander

African American

Native American

Other

25

6. MEMS: Making Micro Machines, 6 SCOs 23. BioMEMS Therapeutics, 3 SCOs

Overview

7. Units of Weights & Measure, 4 SCOs

24. Regulations of BioMEMS, 4 SCOs

8. A Comparison of Scale 5 SCOs 25. Clinical Laboratory Techniques &

MEMS 3 SCOs

9. Intro. To Transducers, Sensors,

Actuators, 4 SCOs

26. MEMS for Environmental & Bio-

terrorism Applications 3 SCOs

10. MEMS Innovators Wanted Kit,

1 SCO

27. Crystallography for Microsystems

4 SCOs

11. Wheatstone Bridge, 4 SCOs

28. MTTC Pressure Sensor 5 SCOs

12. MEMS Applications, 3 SCOs 29. Photolithography Overview for

Microsystems 5 SCOs

13. MEMS History, 3 SCOs 30. Etch Overview for Microsystems

5 SCOs

14. Microcantilever, 8 SCOs 31. Deposition Overview for Microsystems

3 SCOs

15. Micropumps, 4 SCOs 32. Oxidation Overview for Microsystems

1 SCO

16. What are BioMEMS?, 3 SCOs 33. MEMS Micromachining Overview

4 SCOs

17. BioMEMS Applications, 5 SCOs

The eight activity kits produced by the SCME grant include:

MEMS: Making Micro Machines Video Kit

Pressure Sensor Kit

KOH Etch and Lift-off Kit

Cantilever Kit

Rainbow Wafer Kit

Crystallography Kit

MEMS Innovators Kit

Wheatstone Bridge Kit

To date, SCME has created an abundant resource of educational materials to support

MEMS instruction at both the secondary and post-secondary level. Current SCME

practice is to give away, at no cost, the learning modules and activity kits to workshop

participants and to interested individuals requesting them. They also promoted through

SCME website, www.scme-nm.org.

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At the 2009 HI-TEC Conference, SCME presented a “Model Kits” Workshop to

showcase the eight activity kits. Using a science fair format, workshop participants

circulated among tables where SCME staff showcased the various activity kits.

Participants interacted with the materials and had time to speak with each of the

presenters. The presenters including Co-PI’s, instructional developers, the MTTC Fab

Manager, SCME student techs, and Ruth Carranza, creator of “MEMS: Making Micro

Machines” film. At the conclusion of the workshop, each participant was given one of

the activity kits to take back to their classrooms. A follow-up survey of workshop

participants conducted at the end of Fall semester 2009 showed that 24 out of 34

workshop participants (70%) had either used the activity kit in their course during Fall

semester of 2009 and/or were planning to use the activity kit during the coming Spring

semester.

To better ascertain broader impact, SCME is continuously improving their tracking

system. SCME needs to know who has received learning modules and/or activity kits.

Recipients of the learning modules and activity kits must be queried at the end of fall and

spring semesters to capture instructional use and student demographic data. SCME now

directs participants to the website to register for workshops and download the modules

they wish to use. This is tracked on the website through the document management

system. Kits that are given away at workshops continue to be manually tracked.

Collaboration With Other ATE Centers and Projects

The University of New Mexico (UNM)

During the first three years of the grant, while SCME was at CNM, UNM was a major

collaborator. UNM provided access to their cleanroom fabrication facility located at the

Manufacturing Training and Technology Center (MTTC). It is at the MTTC that one-

week, pressure sensor fabrication workshops are held. Mr. Harold Madsen provides the

cleanroom instruction with Dr. Pleil and Mr. Lopez.

In March of 2008, SCME moved from CNM to UNM and UNM became the center’s

SRO. Office space for Dr. Pleil, Ms. Garden, and several student aides is provided in the

MTTC at UNM.

MATEC, Maricopa Advanced Technology Center, Tempe, AZ

During the first two years of the grant, MATEC provided curriculum support mentoring

for SCME’s educational materials development team headed by Ms. M. J. Willis and Ms.

Barbara Lopez. MATEC also provided a venue for SCME’s MEMS workshops at

MATEC’s annual SAME-TEC Conference and provided logistical support for the

workshops.

27

BioLink, San Francisco, CA

BioLink’s contribution has been in providing subject matter expertise in co-developing

BioMEMS learning modules for SCME. Dr. Celeste Carter, Dr. Linnea Fletcher, Dr.

Elaine Johnson have made significant contributions in the development of these materials

as well as making presentations at SCME workshops.

Silicon Run Productions, Mountain View, CA

Silicon Run Productions (SRP) produced a new MEMS video entitled “MEMS Making

Micro Machines.” The MEMS video debuted at the 2009 Semicon West tradeshow in

San Francisco, CA, on July 15, 2009. Dr. Pleil serves as chair of the SRP’s ATE grant

advisory committee and as content expert for the MEMS and nanotechnology films.

Hudson Valley Community College, Troy, NY

SCME has participated in HVCC’s ATE planning grant for a regional nanotechnology

center. Dr. Pleil presented a one-day, “Introduction to MEMS” workshop at HVCC on

May 5, 2009.

Lessons Learned

Impact on Student Learning

A regional ATE center does not have direct impact on student learning, unless students

come directly to seminars, workshops, and other SCME-sponsored activities. A regional

center does directly impact teachers who then have a direct multiplying impact on

students in the classes that they teach. Therefore, it is SCME’s role to equip teachers to

teach MEMS applications and fabrication methods through a variety of professional

development activities and the educational materials that SCME can provide to these

teachers.

SCME plans to provide additional tools to educators which will enable them, as well as

SCME, to ascertain the level of student learning. Currently, the learning module

assessments are provided in written form for the teachers to use. In the future, SCME

plans to pilot an online resource learning management system that teachers can use and

send their student to which includes the already-developed learning modules, streaming

lectures, animations, and assessments. Note: this is already being done at CNM through

the delivery of the MEMS courses. Of course, the success of this depends on the

participants.

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Professional Development for Teachers

A variety of professional development activities are needed to equip teachers to teach

MEMS topics and processes. These professional development activities range from one-

day overview workshops to hands-on MEMS fabrication workshops in a cleanroom, to

science-fair type workshops where teachers can peruse new teaching materials, e.g.

learning modules, activity kits, and films.

During the past five years, SCME workshops have transitioned from seminar-type

workshops in 2005 with invited speakers to hands-on workshops, e.g. “Model Kits” and

“Innovators Wanted” workshops in 2009. As SCME workshops have changed, teachers

have attended multiple SCME workshops to refresh and gain new understandings of

MEMS applications and fabrication methods. This has not only improved their ability to

convey MEMS instruction to their students, but also broadened the range of learning

activities that they could incorporate into their classes.

SCME is continuously striving to improve. Using participant feedback, they have

adjusted to the needs of their stake holders by changing the delivery, dissemination and

promulgation vehicles. SCME needs to continue this process and provide additional

resources to facilitate classroom instruction.

Classroom Materials

Teachers are constantly searching for educational resources to use in their classrooms that

will increase student learning. SCME workshop participants were no different. The most

common request on post-workshop surveys was the request for new teaching materials.

SCME has responded to their request and now has a suite of instructional materials that

includes 33 learning modules, 132 Shareable Content Objects (SCOs), and 8 activity kits.

It also became evident that, due to the recession facing many states, secondary and post-

secondary institutions do not have money to purchase these learning modules and activity

kits. As a result, SCME has been funding and should continue funding the distribution of

educational materials at minimal cost to educational institutions.

Institutional Support

Institutional support for an ATE project or center can change during the grant period.

SCME experienced this change in institutional support. At the beginning of the grant

period, SCME experienced strong support from the College President, Vice-Presidents,

and Deans at TVI (CNM). However, three years into the grant, changes in top

administrative positions including the College President and Vice-President for

Academic Affairs and the Dean of Applied Technology caused SCME to lose

institutional support and interest in continuing an ATE regional center at Central New

Mexico Community College.

29

Quick thinking and thinking-outside-the-institution resulted in a change in SRO from

CNM to The University of New Mexico. Although this resulted in a delay of one

calendar year in getting continuation funding for SCME, the center did survive and now

is fully operational at its new home at UNM. CNM is still collaborating with SCME and

is supporting improvements to the Manufacturing Technology program by sponsoring

DACUM-based curriculum improvement efforts. Despite being painful, this change will

allow greater use of UNM facilities, namely the cleanroom facility at UNM’s MTTC, and

greater focused time for Dr. Pleil to serve as both Principal Investigator and Center

Director.