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FINAL DOCUMENT CERTIFICATION RELEASE PACK
INDEX CHECK SHEET
Customer Order No
Customer Customer Item No.
Cast No.
98196 2021-1235
1
Abbey Order No.
57780
Certification requirements - whenever appears below, the following documents are required and attached within the certification pack.ü
FINAL DOCUMENT CERTIFICATION RELEASE PACK CONTAINS
Applicable Attached Date Comp
Abbey Certificate of Analysis and Test þ þ 98196 - 1 Issue 1 2021-04-13
MPQP / Quality Plan o o
Abbey Deviation / Concession o o
Customer Drawing o o
Material Mill Certificate / Supplier Certificate þ þ 718788 REV 00 2020-06-29
Heat Treatment Charts þ þ 57255 2021-03-30
Furnace Load Plan o o
Hardness Report o o
Test Location Drawing þ þ AFP-MS5-TP-BLANK>50 REV 0
Mechanical Test Certificate þ þ 21C 0775 21C 0775 A1 2021-04-12
Check Analysis Certificate þ þ 21C 0775 21C 0775 A1 2021-04-12
Metallurgical Report þ þ 21C 0775 21C 0775 A1 2021-04-12
CMM Dimensional Report o o
Dimensional Report o o
Visual Examination Report o o
Ultrasonic Examination Report * þ þ U118680 2021-04-08
Magnetic Particle Examination Report * o o
Dye-Penetrant Examination Report * þ þ DP42899 2021-04-09
Positive Material Inspection (PMI) Report þ þ P10430 2021-04-08
Ferritescope Report o o
First Article Inspection Report (FAIR) o o
BS EN 10204 3.1 Certificate þ þ
BS EN 10204 3.2 Certificate o o
PED Certificate o o
Operator Qualifications (*Where Applicable) þ þ
Calibration Certificates o o
I hereby confirm that all the required applicable documents are contained and attached and the order
reference detail/numbers are correct.
Signed Date
Mark Stones
13/04/2021
Authorised Signatory Abbey QA Department
AFP DOC 097 Rev 4
INSPECTION CERTIFICATEEN 10204:2004 / 3.1
Number: 718788Page: 1 / 3
Created on:Date: 29.06.2020
ACERÍA DE ALAVA S.A.U.Registro Mercantil de Álava Tomo 414,Folio 131, Hoja VI-325. NIF A-01.010.958
Poligono Industrial Saracho TL: +34 946719300
01470 Amurrio(Álava) FAX: +34 946725062
Spain E-MAIL: [email protected]
CUSTOMER DESCRIPTION
CLIENT SOLD TOAMODIL SUPPLIES LTD.FOREST PARKCLEOBURY MORTIMER (NR.KIDDERMINSTER) DY14 9BDUNITED KINGDOM
CLIENT SHIP TOAMODIL SUPPLIES LTD.FOREST PARKCLEOBURY MORTIMER (NR.KIDDERMINSTER) DY14 9BDUNITED KINGDOM
CLIENT ORDER: AC2852
SALES ORDER: 350854 STAINLESS STEEL SQUARE BILLET
RANDOM LENGTHS: 2.000/4.000 MM ,
GRADE: F51,F60,S31803,S32205,1.4462
STANDARD: QAD 40 REV.16
ASTM A182/A182M-18
ASTM A276/A276M-17
ASTM A479/A479M � 18
EN 10088-3:2014;
ASME SECT.II PART.A SA182/SA182M-2017 ED.
ASME SECT.II PART.A SA479/SA479M-2017 ED.
ANSI/NACE MR0103/ISO 17945:2015
ANSI/NACE MR0175/ISO 15156-3:2015
AD 2000 W0/07.2006 according to P.E.D. 2014/68/EU; TUV;
ABBEY-F51 REV:4
Abbey Group Procurement Specification for UNS S31803 F51 hot rolled or
forged bar/billet.
TOLERANCES: ASTM A182/A182M-19
EN 10088-3:2014
DIMENSIONS: 400 MM SQ
PRODUCTION TYPE: FORGING
Sales Item Client Item Delivery No Lot No. Heat No Pieces Weight Un Lgth 60 8120055480 200250224 57780 1 4.190 KG 2000-4000 MM
LOT No BAR No 200250224 11
Rev: 00
Modified on:
We hereby certify that the material herein described has been manufactured, sampled, tested, andinspected in accordance with above standards and specifications and satisfies order#s requirements. Thiscertificate is issued by a computerized system and it is valid without original signature. In case the ownerof the certificate would release as a copy of it, he must attest its conformity to the issued, assuming the
responsibility for any unlawful or TUBACEX, not allowed use. Any forgery or falsification of this certificateshall legally prosecuted.
INSPECTION CERTIFICATEEN 10204:2004 / 3.1
Number: 718788Page: 2 / 3
Created on:Date: 29.06.2020
RAW MATERIAL Heat Nr: Supplier Method 57780 ACERALAVA (SPAIN) Electric furnace+AOD
CHEMICAL COMPOSITION (%) *L: Ladle C:Products * Heat Seq C Mn Si P S Ni Cr Mo Al Cu L 57780 1 0,019 1,08 0,510 0,024 0,0004 5,65 22,50 3,13 0,013 0,23 * Heat Seq Sn V Ti Nb B W Co As Ta N L 57780 1 0,005 0,049 0,003 0,001 0,0021 0,040 0,050 0,004 0,010 0,1685 * Heat Seq Fe Pren Nbvtial L 57780 1 66,5800 35,5250 0,0660 SURFACE FINISH FULLY SURFACE GROUND INGOT REDUCTION
Item Reduction60 2,20
TENSILE TEST Lot No. Sample T Rp0.2 Rm A4 A5 Z Type
°C MPa MPa % % % 200250224
1 20 545 718 34 33 76 T
HARDNESS TEST Lot No. Sample HBW1 HBW2 200250224
1 226 231
IMPACT TEST Lot No. Sample T Wspec Ecv 1 Ecv 2 Ecv 3 Ecv AVG Type Le1 Le2 Le3 Shear 1 Shear 2 Shear 3
°C mm J J J J mm mm mm % % % 200250224
1 -46 10,0 100 148 142 130 L 1,00 1,20 0,90 100 100 100
Lot No. Sample Shear 1 Shear 2 Shear 3 SamCond
% % % 200250224
1 100 100 100 S
Corrosion test ASTM G48 practice A Lot No. Sample T Pits-20x W.loss time
°C g/m2 Horas 200250224
1 30 N 0,0304 24,0
Rev: 00
Modified on:
We hereby certify that the material herein described has been manufactured, sampled, tested, andinspected in accordance with above standards and specifications and satisfies order#s requirements. Thiscertificate is issued by a computerized system and it is valid without original signature. In case the ownerof the certificate would release as a copy of it, he must attest its conformity to the issued, assuming the
responsibility for any unlawful or TUBACEX, not allowed use. Any forgery or falsification of this certificateshall legally prosecuted.
INSPECTION CERTIFICATEEN 10204:2004 / 3.1
Number: 718788Page: 3 / 3
Created on:Date: 29.06.2020
FERRITE ACCORDING TO ASTM E 562 Lot No. Sample %Fer Dev.Ferr MAGN
% % 200250224
1 51,15 2,36 200
MICROINCLUSIONS ACCORDING TO ASTM E45 Lot No. Sample A Thin A Heavy B Thin B Heavy C Thin C Heavy D Thin D Heavy MAGN 200250224
1 0,0 0,0 0,5 0,5 0,5 0,0 1,0 0,5 100
METALURGICAL TESTS
INTERGRANULAR CORROSION TEST ACC. TO DIN 50914/DIN EN ISO 3651-2 MET.A:
SATISFACTORY
NON-DESTRUCTIVE TESTS
ULTRASONIC TESTED ACCORDING TO: CLASS FBH=6; STANDARD ASTM
A-388/SA388/A-745 QL2 SATISFACTORY
STEEL GRADE ASSESMENT BY LASER ANALIZER: WITHOUT OBJECTIONS
REMARKS STAMP OF THE INSPECTION REPRESENTATIVE: AC1 THIS MATERIAL AND THE ELEMENTS USED ALONG MANUFACTURING ARE MERCURY FREE NO WELDING WAS PERFORMED ON THE MATERIAL RADIATION CONTAMINATION TEST: OK TENSION TEST : PERFORMED ON SOLUTION HEAT TREATED SPECIMEN. MATERIAL MANUFACTURER APPROVED BY TÜV SÜD Industrie Service GmbH (NOTIFIED BODY 036)TO ISSUE CERTIFICATES OF SPECIFIC PRODUCT CONTROL IN ACCORDING TO PRESSURE EQUIPMENT DIRECTIVE 2014/68/EU ANNEX 1 POINT 4.3.
Rev: 00
Modified on:
We hereby certify that the material herein described has been manufactured, sampled, tested, andinspected in accordance with above standards and specifications and satisfies order#s requirements. Thiscertificate is issued by a computerized system and it is valid without original signature. In case the ownerof the certificate would release as a copy of it, he must attest its conformity to the issued, assuming the
responsibility for any unlawful or TUBACEX, not allowed use. Any forgery or falsification of this certificateshall legally prosecuted.
1/1File Name : 114252_210328_191420.DAD,...,114285_210330_041420.DADFile Message :Device Type : DX2000Serial No. : S5GB07106Time Correct. : NoneStarting Cond. : AutoDividing Cond. : AutoMeas Ch. : 30Math Ch. : 0Ext. Ch. : 0Data Count : 6120
Sampling Int. : 20.000 secStart Time : 2021/03/28 19:14:20.000Stop Time : 2021/03/30 05:14:00.000Trigger Time : 2021/03/30 05:14:00.000Trigger No. : 6119Damage Check : Not DamagedStarted by : [Key In]Stopped by : [Running]
Calibration Corrected Ch. : None
Print Groups : FURNACE No2Print Range : 2021/03/29 09:54:00.000 - 2021/03/29 20:13:00.000Comment : CYCLE 57255 1090C WATER QUENCHED
03/29 10:00 03/29 12:00 03/29 14:00 03/29 16:00 03/29 18:00 03/29 20:002021/03/29 2hours/divAbsolute Time [M/D h:m]
TRIG TRIG TRIG TRIG TRIG TRIG TRIG TRIG TRIG TRIG
Legend
CH026CH025CH007CH006
400
600
800
1000
1200
CH
007[°
C]
1/1File Name : 114252_210328_191420.DAD,...,114285_210330_041420.DADFile Message :Device Type : DX2000Serial No. : S5GB07106Time Correct. : NoneStarting Cond. : AutoDividing Cond. : AutoMeas Ch. : 30Math Ch. : 0Ext. Ch. : 0Data Count : 6120
Sampling Int. : 20.000 secStart Time : 2021/03/28 19:14:20.000Stop Time : 2021/03/30 05:14:00.000Trigger Time : 2021/03/30 05:14:00.000Trigger No. : 6119Damage Check : Not DamagedStarted by : [Key In]Stopped by : [Running]
Calibration Corrected Ch. : None
Print Groups : QUENCH TANKPrint Range : 2021/03/29 20:11:20.000 - 2021/03/29 21:24:00.000Comment : CYCLE 57255 1090C WATER TEMP
20:20:00 20:30:00 20:40:00 20 50:00 21 00:00 21:10:00 21:20 002021/03/29 10min/divAbsolute Time [h:m:s]
TRIG TRIG
LegendCH013
0
20
40
60
80
100
CH
013[°
C]
Ultrasonic Examination Report Beeley Wood Works
Beeley Wood Lane
Sheffield
S6 1ND
Tel +44 (0)114 231 2271
Fax +44 (0)114 232 4983
Cert Number: U118680
Abbey Order Number: Total Qty:
Customer Order Number:
Customer Name:
98196/1
2021-1235
NORSOK MDS D44 Rev 5 (F51) (Blanks >50mm)
API 6A PSL 3 (21st Edition) & ASTM A745-20 (Quality Level 1)
57780
Product Specification:
Acceptance Standard:
Cast: Couplant:
Surface Condition: Material Grade:Black F51
ASTM A388 Rev 19NDT Specification:
Customer Part :
1
Cellulose Paste
Test Date: 08/04/2021
Blank 606mm x 181mm in material F51Abbey Part Number:
Serial # Range
mm
Ref
dB
Transfer
dB
Scan
dB
Calib. Sensitivity
mm
Size
mm
Freq
MHz
Type Angle
degrees
Code
1169 74 0(GE) K2S-C SINGLE 2.0 024 600 74 6mm FBH DAC
1169 52 0(GE) K2S-C SINGLE 2.0 024 200 58 6mm FBH DAC
52983 63 0(GE) SEB2E TWIN 2.0 07x18 60 69 3mm FBH DAC
Reference Block 1:
Reference Block 2:
Reference Block 3:
AFP-UT-FBH-F51-52
AFP-UT-FBH-F55-70
AFP-UT-FBH-718-69
Scan Plan Statements:
Straight Beam-All accessible faces scanned
End faces scanned
Twin probe scan [Single crystal dead zone coverage]
Flaw Detector:
Reference Block 4:
Reference Block 5:
Sonatest 250S -I008824
17/06/2020Calibrated on:
Temperature:18.2°C
Operator:Leroy Gayle (PCN Level II 316266/SNT-TC-1a level II 12438)
Item(s) are Acceptable to Standard Referenced Above.Relevant Comments
Proof Machined: 98196/1 - 01
Surface Finish: Proof Machined
OD/ID Ratio = N/A
Max Angle = N/A
Dimensions: 594mm ø x 176mm Long
Proof Machined: Blank
Report Date:
08/04/2021
Acceptable
1Surface Suitable for Inspection
Reportable
PASS100% Inspection Coverage
Test Result
Page 1 of 1Doc Ref: AFP UT 4.11