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7/31/2019 Final BTech Mechanical
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PROGRAMME: 102: B.TECH. ( MECHANICAL)
Class : Final Year B. Tech. (Mechanical)Semester : VII
Sr.No.
CourseCode
Course Title L P T Cr EvaluationWeightage
ESE(Theory)HoursTWA MST ESE
1 302212 Design of MachineElements II
4 1 5 9 15 15 70 4
2 302240 Mechatronics 3 1 4 7 15 15 70 33 302250 Finite Element
Method3 2 5 8 15 15 70 3
4 302260 ManufacturingPlanning & Control
3 1 4 7 15 15 70 3
5 302270 E Commerce andEngineeringEconomics
2 1 3 5 15 15 70 3
6 - Elective -I 4 2 6 10 15 15 70 3
TOTAL 19 8 27 46
Semester : VIII
Sr.No.
CourseCode
Course Title L P T Cr EvaluationWeightage
ESE(Theory)HoursTWA MST ESE
1 302280 Design of Machanical Systems
4 2 6 10 15 15 70 4
2 302290 Power PlantEngineering
3 2 5 8 15 15 70 3
3 302300 IndustrialEngineering & ERP
3 1 4 7 15 15 70 3
4 302310 Cad/CAM 4 2 6 10 15 15 70 35 Elective- II 4 2 6 10 15 15 70 3
TOTAL 18 9 27 45
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Project:
Sr.No.
Course Code Course Title L P T Cr TWA MST ESE ESE(Theory)Hrs
1 402900 Project 8 See note below
The project is evaluated in two stages. The first stage evaluation shall be done at the
end of pre-final semester by a Committee of Institute faculty (at least two faculty
members including project guide). The Project Guide along with an external examiner
shall do the second stage evaluation at the end of final semester.
The first stage assessment shall have 25% weightage. Another 25% weightage shall
be given for the initiative, interest, effort and sincerity shown by the student during
the entire project work. The second stage assessment shall have 50% weightage.
The first stage evaluation is to be carried out after a minimum of 12 weeks of work.
The project report should be submitted in the prescribed format at least three weeksprior to the end of final semester or by the prescribed date and second stage
assessment can be done in the last week of semester.
The project shall carry 08 credits. The grade for the project shall be declared only
after second stage evaluation.
LIST OF ELECTIVES
1 402011 Automobile Engg. I 4 2 6 10 15 15 70 3
2 402020 Total Quality Management 4 2 6 10 15 15 70 3
3 402030 Welding Engineering 4 2 6 10 15 15 70 34 402040 Alternative Energy Sources 4 2 6 10 15 15 70 35 402012 Automobile Engineering II 4 2 6 10 15 15 70 3
6 402050 Advanced Finite ElementMethod
4 2 6 10 15 15 70 3
7 402060 Optimisation 4 2 6 10 15 15 70 3
8 402070 Business ProcessReengineering
4 2 6 10 15 15 70 3
9 402080 Supply Chain Management 4 2 6 10 15 15 70 3
10 402090 Kinematics Synthesis of Linkages
4 2 6 10 15 15 70 3
11 402100 Industrial Robotics 4 2 6 10 15 15 70 312 402110 Croyogenic Engineering 4 2 6 10 15 15 70 3
13 402120 Enterprise Networking andInternet
4 2 6 10 15 15 70 3
14 402130 Computer Integrated
Manufacturing
4 2 6 10 15 15 70 3
15 402140 Nondestructive Testing 4 2 6 10 15 15 70 3
16 402150 Dynamics System,Modelling and Analysis
4 2 6 10 15 15 70 3
17 402160 Inventory Management and
Controlled Systems
4 2 6 10 15 15 70 3
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Class: Final Year B. Tech. (Mechanical)
Semester: VII
Sr.
No.
Course
Code
Course Title L P T Cr Evaluation
Weightage
ESE
(Theory)
HoursTWA MST ESE
1 302212 Design of Machine
Elements II
4 1 5 9 15 15 70 4
I. DETAILED SYLLABUS
1. Design of Gears
Spur, Helical, Bevel & Worm Gears
2. Design of Flexible curvature drive
Flat belt, V-belt, Chain drive
3. Design of Friction clutches
Single plate clutch, Multiple plate clutch, Cone clutch
4. Design of Brakes
Shoe brakes, Bevel brakes
5. Design of Cam mechanism
Radial translating roller follower
6. Design of Flywheel
Disc flywheel, Rimmed flywheel
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7. Bearings
7.1. Design of Sliding contact bearing
7.2. Selection of Rolling contact bearing
8. System Engineering
Analysis to generate the data for design of system components
II. TEXT BOOKS & REFERENCES
Design of m/c elements - Spott
Machine Design - Norton
Design of Machine element - Bhandari
Design Data Book - PSG Data Book
III. TERM WORK
Assignment
Detail design & drawing of one unit
IV. MID SEMESTER EXAM
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Sr.
No.
Course
Code
Course Title L P T Cr Evaluation
Weightage
ESE
(Theory)
HoursTWA MST ESE
2 302240 Mechatronics 3 1 4 7 15 15 70 3
I. DETAILED SYLLABUS
1. Introduction to Mechatronics, Definition of Mechatronics, Mechatronics in factory,
office and home automation.
2. Overview of Microprocessors, Micro controllers and microcomputer systems,
Hardware and software, Assembly level and higher level programming.
3. Introduction to microprocessor architecture of 8085 A: Data and Address Bus,
Register Array, Instruction Register and Decoder, Timing and Control Unit, ALU,
Serial I/O & Interrupt Controller, Stack and Stack Pointer Register.
4. Single Chip Micro Computers and Microcontrollers and their applications.
5. Microprocessor Programming: Review of Number Systems, Instruction types,
addressing modes, instruction format, instruction timings and operations, 8085
Instruction Set and its basic instructions.
6. Programming techniques with additional instructions, Counter and time delays,
branching looping and indexing, stack and subroutines.
7. Interfacing of peripheral devices. Interfacing of Key boards, Output devices, Memory,
8255A Peripheral I/O, 8253 Programmable Interval Timer, 8257 DMA Controller.
8. Data Converters: ADC, DAC and Interfacing of Data Converters.9. Electrical drives and actuators, Relays , Servo motors, Stepper motors etc.
10. Electro pneumatic and Electro Hydraulic Systems and their applications in industry
and low cost automation. Graphical symbols used in pneumatics and hydraulics,
Control Valves and Actuators, Pneumatic/ electro pneumatic circuits for cascading of
linear acuators,etc.
11. PLC : Functional block Diagram, Applications and Programming, Ladder diagrams.
12. Computer Controls in Manufacturing, Adaptive Controls.
13. Case studies involving Machine Tools and Automation
II. TEXT BOOKS & REFERENCES
TEXT BOOKS
1. Microprocessor Architecture, Programming and Applications with 8085.
By R.S.Gaonkar
2. Assembly Language Programming: By L.A. Laventhal
3. Mechatronics: By HMT
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4. Mechatronics. By W. Bolton
5. Pneumatic Circuits and Low Cost Automation: By Fawcett J.R.
6. Engineering Applications of Pneumatics & Hydraulics: By Ian C Turner
7. Automation, Production Systems and CIM. By Mikell P Groovar.
8. Industrial Pneumatic Controls: By Z.J Lansky, Lawrence F Schrader, JR.
9. Mechatronics System Design : By Shetty and Kolk.
REFERENCES
1. Computer graphics- Hearn & Baker
2. Computer graphics- Foley Van Dam3. Mathematical elements for computer graphics - Roger & adams
4. Procedural Elements for computer graphics- Roger.
5. M/c Tool Design - N.K.Mehta.
6. N/C of M/C tools – Koren.
III. TERM WORK
Assignment
Laboratory Experiments
IV. MID SEMESTER EXAM
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Sr.
No.
Course
Code
Course Title L P T Cr Evaluation
Weightage
ESE
(Theory)HoursTWA MST ESE
3 302250 Finite Element Method 3 2 5 8 15 15 70 3
I. SYLLABUS :
Introductory Concepts : Introduction to FEM. Brief History. General FEM procedure.
Applications of FEM in various fields. Advantages and disadvantages of FEM.
2. A. Differential Equations in different fields : Types of Differential Equations.
Primary and Secondary Variables and types of Boundary Conditions.
Matrix Algebra : Matrix operations, Gauss Elimination Method to get inverse
of a Matrix, Partitioning of Matrix. Method of Elimination & Penalty Approach.
Finite Difference Method : To solve 1st
and 2nd
order differential equations.
FEM Procedure :A. Terminology : Element, types of elements, order of the element, internal and
external node/s, degree of freedom, primary and secondary variables, essential
boundary conditions, natural boundary conditions, homogeneous and non-
homogeneous boundary conditions, discretization, band-width, topology etc.
B. General Procedure : Pre-processing, Processing and Post-processing.C. Element Matrix Equations for linear element: For various fields of Engineering.
Significance of various terms, consistent units.
Direct Application of Element Matrix Equations (linear element) to one –
dimensional problems in various Fields like :
Solid Mechanics : Analysis of Stepped and Taper Bars in Horizontal and
Vertical position. Structural and Thermal Effects.
Mechanical Engineering: Springs, Spring-Cart systems. Torsion.
Thermal Engineering : Conduction, Conduction and Convection-Fins.
Fluid Flows : Fluid Network.
Electrical Engineering : Electrical Circuits Diffusion : Through porous media.
4. Weighted Residual Method : To evaluate Matrix Equations by
Non-weak form Type : Sub-domain Method, Galerkin Method.
B. Weak form Type : Rayleigh-Ritz Method (mapped over a general linear
element).
Use of Lagrange’s linear shape functions and interpolation function.
Numerical Integration : Newton-Cotes Method. Cartesian Co-ordinate system.
Error Analysis : Sources of Error. Measures to be taken for reduction in Error
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II. TEXT BOOKS & REFERENCES
TEXT BOOKS
Sr.
no.
Title Author Publisher
1 Finite Element Method Reddy J. N. McGRAW-HILL
2 Introduction to FEM in Engineering Chandrupatla, Belugundu Prentice Hall
3 Finite Element Method Fagan
REFERENCES:
Sr.
no.
Title Author Publisher
1 FEM in Engg. Rao S. S. Pergamon Press
2 Applied FEA Segerlind John Wiley
3 FEA for undergraduates Akin J. Ed Academic Press
4 Textbook of FEAnalysis P.Seshu Prentice Hall
II. TERMWORK
At least one assignment on each sub-topic.
Demonstration of a FEM package : I-DEAS Master Series or ANSYS OR
SOLIDWORKS -- to cover tasks like a simple Model-preparation, Mesh
generation, Simulation, Postprocessing. A brief report writing is to be
submitted.
IV. MID SEMESTER EXAM
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Sr.
No.
Course
Code
Course Title L P T Cr Evaluation
Weightage
ESE
(Theory)
HoursTWA MST ESE
4 302260 Manufacturing Planning
And Control
3 1 4 7 15 15 70 3
I. DETAILED SYLLABUS
1. Manufacturing planning and control
MPC System, Framework, Objectives, Functions, Functional Relationship Input/Output,
Payoffs, Customer Expectations, Manufacturing Improvement Plant, Production/Logistics
processes, Material Flow, Management Problems. Decision Making Techniques and
Supporting Database. Matching the MPC system with the needs of Firm. Requirements of Effective MPC systems. Performance Indices.
2. Material Requirements planning
MRP Requirements, Aims, Structure, Inputs Linkage with other MPC functions, MRP &
MRP II. Record Processing. The Basic MRP Record, Linking the MRP Records, Technical
issues. Lot Sizing, Safety Stock and Safety Lead. Time, Low Level Coding, Pegging, Firm
Planned Order Releases Using the MRP System. The MRP Planner, Bottom-Up Re-planning.An MRP Output. The MRP Database.
3. Master Production Scheduling
Basic concepts, Purpose, Manufacturing Environment, Technique, Process of setting up and
running MPS. Managing Demand, Time Fencing Stability, Rough Cut Planning, MPS Format
and Logic, Managing MPS.
4. Capacity Planning
The Roll of Capacity Planning in MPC System, Hierarchy of capacity Planning, Decisions
Links to Other Systems Modules, Capacity Planning & Control Techniques, Capacity
Planning using Overall Factors (CPOF). Capacity Requirements. Planning (CRP).Input/Output Control Capacity Management. Capacity Planning in MPC System. Choosing
the Measures of capacity. Data Base Requirements.
5. Shop-Floor Control
Framework for Shop-floor Control MPC System Linkages. The Company Environment
Shop Floor Control Techniques, Basic Shop-Floor Control Concepts, Priority
Sequencing Rules. Finite Loading Using the Shop Floor Control System. Matching
the SFC System to the Company, Performance Measurement and Lead Time
Management.
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6. Purchasing
Purchasing in Manufacturing Planning and Control, Breadth of the Purchasing Function.
The MPC Focus. Vender relationship, Quantity Planning, Price planning, Vendor
Scheduling, Uncertainty Protection, Quality Improvement Programs, Purchasing Systems
and Data Base. The Procurement Functions. The Data Base, Vender Performance,Electronic Interchange (EDI), Organizational Change.
7. Just-In-Time
JIT in manufacturing and Control, Major Elements of Just-in-Time. The impact of JIT on
Manufacturing Planning and Control, The Hidden Factory JIT Corner stones and the
Linkage to MPC. A JIT Example, Product Design Process Design, Bill of Material
implications. JIT Applications.
8. Production Planning
Production Planning infirm, Production Planning and Management. S.O.P. Production
Planning and MPC Systems Payoffs, Routinizing Production and Game Planning, The
Basic Trade-Offs, Evaluating Alternatives, Top Management Role, Functional Roles,
Integrating Strategic Planning. Controlling the Production Plan, Operating Production –
Planning System.
9. Demand Management
Demand Management in Manufacturing Planning and Control Systems, Demand
Management and Production Planning, Demand Management and Master Production
Scheduling Outbound Product Flow, Data Capture, Dealing with Day-to-Day Customer
Order. Demand Management Techniques, Aggregating and Disaggregating Forecasts,
Make-to-Stock, Demand Management, Assemble ro Order Demand Management,
Managing Demand, Organizing for Demand Management, Managing Service Levels.
10. Advance Concepts in Material Requirements planning
Determination of Manufacturing order Quantities, Economic Order Quantities (EOQ).
Periodic Order Quantities (POQ). Part Period Balancing (PPB). Determination of
Purchase Order Quantities, The Purchasing Discount problem, Look Ahead Failure,
Performance Comparisons, Buffering concepts, Concepts of Uncertainty, Safety Stock and Safety Lead Performance Comparisons Nervousness Sources of MRP System
Nervousness. Reducing System Nervousness.
11. Advance Concepts in Scheduling
A Scheduling Framework, Performance Criteria Shop Structure, Product Structure, Wok
Center Capacities, Basic Scheduling Research, Static Scheduling Approaches Johnson’s
Rule, The One Machine case, The Two Machine case, Assignment Models, Scheduling
Priority Rules.
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12. Forecasting
Types, Steps, Techniques, Approaches-Moving Averages, Weighed averages, Regression
Analysis, Exponential smoothening Models, Trend Projection, Casual Role of Computers
in Forecasting.
13. Project SchedulingNetwork Design, Gantt Charts, Framework of PERT and CPM Project planning
Scheduling and Monitoring through Network Control, Probability aspects
14. MPC Developments
Supply Chain Development framework, Competitive drivers/challenges, cross firm MPC
Design.
II . TEXT BOOKS & REFERENCES
TEXT BOOKS
1. Manufacturing Planning & Controls systems - Thomas E.Vollman
William l Berry and others Galgotia publications/T.M.H
2. Productions and Operations Management - S.N.Chary T.M.H. Publishing
Company.
3. Operations Management -Joseph G. Monks, Schaum’s outline Series.
REFERENCES
Production and Operations Management strategies and Tactics by Jay Heizer
& Barry Render, Prentice Hall
Material Requirement Planning by Orlicky J McGraw Hill.
Operations Management Problems &models by E.S.Buffa, JOHN Wiley.
Introduction to Materials management by J.R.Tony and others Pearson
education.
Production- Inventory systems Planning & Control by Buffa E.F. and J.G.
Miller.
Operations Research by Hamdy H.Taha.
Quantitative Techniques for managerial Decisions by L.C. Jhamb Everest
Publishing House.
III. TERM WORK
The term work shall comprise of at least ten class assignments (problems or Class
Studies) covering different topics of the syllabus & one seminar presentation report
IV. MID SEMESTER EXAM
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Sr.
No.
Course
Code
Course Title L P T Cr Evaluation
Weightage
ESE
(Theory)
HoursTWA MST ESE
5 302270 E Commerce &
Engineering Economics
2 1 3 5 15 15 70 3
I. DETAILED SYLLABUS
Emergence of commerce
Virtualization, globalization and intellectualization exploiting technology change.
A generic business model for e-commerce; Local business drive, business map; b 2 b, b 2 c,
e-commerce roles.
E Commerce Application areas
Retail, auctions and advice, procurement, inventory exchange and real time collaboration.
Open issues
Legal, technical, market issues.
Engineering economics and decision-making.
Demand, supply and market equiibrium. Elasticity of demand.
Alternative investment decision techniques. Payback time, rate of return, net present value,DCF rate of return and annual worth methods.
Replacement decisions.
Depreciatio
II. TEXT BOOKS & REFERENCES
TEXT BOOKS
1. The business of E-commerce - Paul May
2. Engineering Economy - James Riggs
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REFERENCES
1. Electronic commerce - Schneider & Perry, Thomson 2002
2. E-Commerce - David Whitley,Tata McGrow Hill
2001
3. Engineering Economy - D Garmo & Canada
III. TERM WORK
Assignment
Laboratory Experiments
IV. MID SEMESTER EXAM
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Sr.
No.
Course
Code
Course Title L P T Cr Evaluation
Weightage
ESE
(Theory)
HoursTWA MST ESE
6 - Elective - Total Quality
Management
4 2 6 10 15 15 70 3
V. DETAILED SYLLABUS
1. Quality - Def., characteristics, product standard and requirements, quality of process,
design, system, conformance. Quality control, Quality audit, company wide quality control,
TQC, Quality culture.
2. TQM - Def.,Philosophy, Organization structure, pillar customer focus , Management
commitement , Total participation , SQC , Systematic problem , Solving ( PDCA ) ,
Continuous improvement .
3. Quality Policy And Objectives – Need for Quality Policies , examples , leadership
concepts, quality objectives , role of senior Management , quality statement , vision and
mission , goals.
4. Cost of quality – Prevention, appraisal, failure aspects of quality, consolidation and
analysis, performance indices, cost reduction program and optimum cost.
5. Organization of Quality - Steering committee, quality related task, inspection of quality,
performance measures, conformance to specifications.
6. TQM Tools and Techniques- Statistical quality control tools- Data collection,
checksheets and ckechlist. Pareto diagram, Cause and effect diagram. Stratification.
Graphs and histograms. Scatter diagrams. Control charts. Flow charts and Flow diagrams,
Networks, Design review and SWOT analysis.
7. Customer focus- Customer relation and satisfaction, product knowledge, cuatomer
complaints, redressal, product safety, reliability, service quality and benchmarking.
8. Vendor- Relations, assessment, rating, development , certification and managing
vendor quality.
9. Quality Assurance- Manual and form design for quality assurance, quality audit, and
process and product audit, conducting TQM audits.
10. Designing for Quality- Quality of design and quality of conformance, reliability, design
review, failure mode and fault tree analysis, evaluating design by test, maintainability and
safety in design. Experimental design, testing hypothesis.
11. Training for Quality-Training of workers, supervisors, managers for quality, methods
and approaches motivation and performance appraisal. Quality circles-roll, organization,
objectives and benefits.
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12. Continuous Improvement Cycle – PDCA, Q.F.D>, Failure Mode and Effect analysis
(FMECA), Systematic Problem Solving. Deming wheel, S.P.C, Taguchi Methods, J.I.T.,
T.P.M., Reliability and Maintainability Study. Poka-Yoke. Kaizen.
VI. TEXT BOOKS & REFERENCES
TEXT BOOKS
1. Quality assurance and Total quality Management by K.C. Jain and A.S>Chitale-
Khanna Pub .
2. Total Quality Managemnt by M.SundraRaju – Tata McGraw Hill Pub.
REFERENCES
1. Total Quality Control by Armand V. Feigenbaum.
2. Quality Planning Management by M. Sundra Raju – Tata McGraw Hill Pub.
VII. TERM WORK
Assignment
The term work should consist of atleast 10 assignment based on above topics and
one Seminar Presentation Report.
Laboratory Experiments
VIII. MID SEMESTER EXAM
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Sr.
No.
Course
Code
Course Title L P T Cr Evaluation
Weightage
ESE
(Theory)
HoursTWA MST ESE
6 - Elective (Automobile
Engg.)
4 2 5 8 15 15 70 3
IX. DETAILED SYLLABUS
1 . AUTOMOBILE TRANSMISSION
1.1 Function of Transmission
1.2 Types of Transmission
1.3 Power Transmission to Wheels
1.4 Two Wheel Drive and four wheel drive Transmission
2. CLUTCHES
2.1 Necessity and requirement of Clutch
2.2 Types Of Clutches
2.3 Single Plate clutch. Borg and Beck Clutch. Diaphragm Clutch. Centrifugal Clutch
2.4 Cone Clutch. Multi Plate clutch
2.5 Fluid Flywheel
2.6 Clutch Plate , Clutch Facing
2.7 Clutch Overhaul and trouble shooting
3. VECHILE PERFORMANCE
3.1 Resistance to motion of vehicle. Air, rolling and gradient resistance.
3.2 Total Resistance – Vehicle speed curves for different gradient.
3.3 Tractive force (effort)
3.4 Tractive Force – Vehicle Speed Curves for different gear ratios.
3.5 Power, acceleration and grad ability calculation.
4. GEAR BOX
4.1 Necessity of gearbox. Types of gearboxes.
4.2 Sliding mesh, constant mesh gear box.
4.3 Synchromesh devices synchromesh gearbox.
4.4 Gear selector Mechanism
4.5 Epicyclic Gearbox
4.6 Wilson Gear box.
4.7 Three element and five element torque converter.
4.8 Borg – warner automatic gear box
4.9 Over drive
4.10 Design of gear box
5. PROPELLER SHAFT AND UNIVERSAL JOINT
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5.1 Types of construction of propeller shaft
5.2 Types of universal joints. Constant velocity joints.
6. REAR AXLE AND DIFFERENTIAL
Final drive, straight bevel, spiral bevel,. Hypoid and worm and worm wheel drive.
Necessity of differential
Conventional and non – slip differential.
Different Lock.
Types of live axles. Semi, three quarter and fully floating axles.
Hotchkiss drive. Torque tube drive. Radius rods.
7. WHEEL AND TYRES
Requirement of wheel and tyres.
Types of wheels.Parts of tyre.
Cross ply, radial ply and bolted bias ply tyres.
Factor affecting tyre life.
Tyre designations.
8. ELECTRICAL SYSTEMS
Purpose of battery types of batteries.
Lead acid, Alkaline, Zink air battery.
Rating, charging testing and maintenances of lead acid battery.
Dynamo operation, construction and working.
Cut out combined current and voltage regulator.
Alternator.
Requirement of starting system.
Standard bendix drive. Compression spring bendix drive overrunning clutch drive.
Starter motor solenoids and switches.
9.
LIGHTING
Lighting system wiring circuit.
Head lamps: Construction and types setting and control.
Reflector; parabolic, bifocal, semifocal, ply-ellipsoidal.
Lighting switches.
Gauges: Fuel, temperature, oil pressure etc.
Accessories: Electric horn. Direction indicators, flashing indicators, wind screen wipers.
Speedometer.
10. VECHILE MAINTENANCE
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Preventive , breakdown and corrective maintenance
Major and minor overhaul.
chassis lubrication
X. TEXT BOOKS & REFERENCES
TEXT BOOKS
1. Automobile Engineering VOL-I , VOL- II , 8th edition – Dr. Kripal Singth
2. Automobile Engineering 2nd – edition – R.B.Gupta
3. Automobile Engineering-2nd
edition – K.K/ Ramlingam .
4. Automobile Engineering- 2nd edition – R.B. Gupta .
REFERENCES
1. Motor vehicle – 4th editions – Newton, Steeds.
2. automotive Mechanics – 4th edition Joseaph Heitner
3. Transaction of society of Automotive engineers vol; 1 to 6
XI. TERM WORK
Assignment
1) Study of automobile Transmission
2) Study of clutch
3) Study of gear boxes.
4) Study of propeller shaft and universal joints.
5) Study of rear axle and differential.
6) Study of wheel and tyres.
7) Study of electrical system.
8) Study of lighting system.
9) Study of vehicle mainainance.
10) Problems on vehicle performance.Laboratory Experiments
1) Disassembly and assembly of clutch.
2) Calculation of gear box gear ratios.
3) Removal and fitting of wheel and tyres.
4) Removal and fitting of axle shafts.
5) Testing of battery.
XII. MID SEMESTER EXAM
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Sr.
No.
Course
Code
Course Title L P T Cr Evaluation
Weightage
ESE
(Theory)
HoursTWA MST ESE
6 Welding Engineering 4 2 6 10 15 15 70 3
XIII. DETAILED SYLLABUS
1. Solders and Soldering
Welding characteristics, capillary attraction, bond formation, metallurgy of solders, and
foreign materials in the solders alloy. Designing the solder joint. Soldering iron, special
technique, thermal free solder, and low temperature soldering, expanding type solders.
2. Brazing
Metallurgical aspect of brazing. Design of joint, brazing fluxes, method of heating, furnace
brazing. Resistance brazing, salt bath brazing, brazing solders, silver solders.
3. Special welding processes
Electron beam welding, plasma arc welding, laser welding, bronze welding, under water
welding.
4. Weldability of steels
Plain carbon steels- mild steels, medium carbon steel, high carbon steels, tool steels, high
alloy steels, stainless steels, austenite manganese steels.
5. Weldability of aluminums and alloys
Metallurgical behavior during welding, choice of methods, welding rods & welding methods.
6. Weldability of cast iron & steels
Gray cast iron, malleable cast iron, spheroidal graphite cast iron, and selection of cast iron,
electrodes & methods of welding.
7. Wedability copper & alloys
Copper alloys, bronzes, phosphorous bronzes, aluminum bronze, welding of dissimilar metal
joints on copper & copper alloys, methods of welding.
8. Metallurgical concept of weldability
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Temperature changes in welding, concept of weldability& carbon equivalent, cracking of
welds, weldability testing, welding metallurgy of dissimilar metals, and heat treatments of
welds.
9. Hard facing
Types of wear, hard facing metallurgy, preparing for hard facing, basic hard facing
procedure, spray hard facing, basic treatment of welding
10. Design and fabrication
Design for welding – types of welded joints, stress distribution, layer sequence, deposition
rates, expansion, contraction and residual stresses in welded structure.
11. Principles of welding fixture design.
12. Indian standards for welding electrodes, fluxes, properties and electrode selection.
XIV. TEXT BOOKS & REFERENCES
TEXT BOOKS
1. Welding and welding technology - Richard L. Little, Tata McGraw Hill Pub.
2. Welding design and process - Hilton and Richard Chapman & Hall Pub.
3. Welding engineering - Gupta & Kaushik.
REFERENCES
1. Welding Engineers Hand Book - Oates J.A, George Newnes.
2. Welding Hand Book Vol-V-American Welding Society.
XV. TERM WORK
Assignment
Atleast 10 Assignments on the topics based on the above syllabus.
XVI. MID SEMESTER EXAM
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Class : Final Year B. Tech. ( Mechanical )
Semester : VIII
Sr.
No.
Course
Code
Course Title L P T Cr Evaluation
Weightage
ESE
(Theory)
HoursTWA MST ESE
1 302280 Design Of Mechanical
Systems
4 2 6 10 15 15 70 3
XVII. DETAILED SYLLABUS
1. EOT Cranes1.1 Hoisting Mechanism
1.2 Trolley Traveling Mechanism
1.3 Bridge Traveling Mechanism
2. Pumps
2.1 Centrifugal Pump
2.2 Gear Pump
3. Conveyors
Design of Belt Conveyors
4. Hydraulic- Pneumatic Circuits4.1 Study Of Construction and Working of Components used in power hydraulic and
pneumatic circuits.
4.2 Determination of Specifications and selection of components for given
application
XVIII. TEXT BOOKS & REFERENCES
TEXT BOOKS
REFERENCES
1. Mechanical Handling Equipments - Rudenko (Mir Publication Moscow)
2. Material Handling Equipment - Alexandrove (Mir Publication Moscow)
3. Conveying Machines - Spivakosky & Dyachkov (Mir Publication Moscow)
4. Power Hydraulic - A. B. Goodwin (B. H. Publication)
5. Hydraulic System Analysis - J. D. Stringer (Macmillan London)6. Hydraulic Controls in Machine Tool- Kaimovich
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7. Manual published By Sperry Virkers Ltd.
8. IS Nos.
IS: 807
IS: 3443
IS: 3777
IS: 3815IS: 3973
9. Design Data Book
PSG Design Data Book
XIX. TERM WORK
Assignment
Laboratory Experiments
XX. MID SEMESTER EXAM
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Sr.
No
Course
Code
Course
Title
L P T Cr Evaluation
Weight
ESE
(Theory
Hours)
TW
A15
MS
T15
ESE
70
2 302290 Power Plant
Engineering
3 2 5 8 15 15 70 3
I DETAILED SYLLABUS
1 MODERN THERMAL POWER PLANT1.1 Layout of modern high pressure Water Tube boiler and Power Plant.
1.2 Steam drum ,water wall.
1.3 Drum Level control, Steam pressure control, Steam temperature control.
1.4 Methods of controlling nitrogen oxides.
1.5 Regimes of fluidized bed combustion.
Bubbling and circulating fluidized bed boiler. Pressurized fluidized bed boiler.
2 ECONOMICES OF POWER PLANT.
2.1 Load cueve ,Load duration curve.
2.2 Load factor,demand factor ,capacity factor Diversity factor,etc.
2.3 Effect of fluctuating Load on operation and design of power plant.Methods of meeting
fluctuating load.
2.4 Base load plant .Peak load plant. Load sharing .
2.5 Selection of generating equipment.2.6 Cost of electrical energy.Fixed cost.Operating cost.
2.7 Tarrif methods
2.8 Performance and operating characterstic of power plant.
3 DESIEL AND GAS TURBINE POWER PLANT.
3.1 General layout of desiel power plant.
3.2 Fuel,cooling,lubrication and starting system of diesel power plant.
3.3 Cycles of gas turbine power plant.
3.4 Performance of gas turbine power plant
3.5 Series flow, parallal flow gas turbine plant.
3.6 Gas turbine combustion chamber.3.7 Free piston engine plant.
3.8 Combined gas turbine-stem turbine plant.
3.9 Repowering.
4 NUCLEAR POWER PLANT.
4.1 Radioactive decay ,Half time.
4.2 Types of nuclear reactions.
4.3 Nuclear materials.
4.4 Nuclear reactor.
4.5 Boiling water reactor, Pressurised water reactor.Heavy water CANDU reactor.
4.6 Gas cooled reactor.4.7 Liquid metal fast breeder reactor.
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4.8 Reactor control.
5 HYDRO POWER PLANT.
5.1 Rainfall .Run off and its measurement.
5.2 Hydrograph.Flow duration curve.
5.3 Mass curve and reservoire storage capacity.5.4 Classification of Hydro plants.Run of river plant,Storage river plant.
5.5 Essential feature of hydro plant
5.6 Pumped storage plant.
5.7 surge tank.
5.8 Selection of water turbine.
6 ENVIRONMENTAL IMPACT OF POWER PLANT.
6.1 Harmfull effects of power plant pollutants.
6.2 Green house effect.acid rain.
6.3 Air pollution and its control.
6.4 Thermal pollution and its control.6.5 Disposal of nuclear waste.
II TEXT BOOKS & REFERENCES
TEXT BOOKS:
TITLE
1. Power plant engineering- 2nd
Edition ,Domkundwar ,Arora.
2. Power plant engineering- 1st Edition.Rajput.
3. Power plant engineering- 2nd
Edition.P.C. sharma.
4. Power plant engineering- 1st Edition, P.K.Nag.
5. Power plant engineering- 3rd Edition Morse.
REFERENCES
1 Power plant engineering- 2nd Edition – M.M.El-Wakil.
2 Power plant theory and design- 2nd Edition-P.J.plotter.
3 The elements of nuclear power -2nd edition – Bennat,Thomson.
4 A.S.ME.Journal of Engineering for Power.
5 A.SM.E Journal of Engineering for gas turbine.
III TERM WORK
Assignments
1 study of Modern thermal power plant.
2. Study of coal handling and firing.
3. Study of feed water treatment.
4. Study of ash handling system.
5. Numerical problems on economics of power plant.
6. Study of diesel and Gas turbine power plant.
7. Study of nuclear power plant.
8. Study of hydro power plant.9. Study of power plant pollution and control.
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Labrotary Experiments
1. Plant efficiency test on turbine.
IV MID SEMISTER TEST
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Sr.
No.
Course
Code
Course Title L P T Cr Evaluation
Weightage
ESE
(Theory)
HoursTWA MST ESE
3 302300 Industrial Engineering &
ERP
3 - 3 6 - 30 70 3
I. DETAILED SYLLABUS
PART I INDUSTRIAL ENGINEERING
1.1 .INTRODUCTION
System approach in manufacturing organization, Feature, Identification of different types
of manufacturing systems (Mass, Batch, Job and Continuous)
1.2. ORGANISATION STRUCTURE AND BEHAVIOUR
Definition , Need , Types , Hierarchy , Functional matrix relationship , Responsibility ,
Authority delegation , Span of control , Recent developments (Lean , network , Virtual ,
SBU’S), Theories of motivation and leadership)
1.3 PRODUCTION MANAGEMENT
Production, planning & control – Definitions and objectives. Inventory control –
Deterministic models, statistical Quality Control - Control chart for variables -Concepts
of variation, Central limit theorem. Control chart techniques: Quality characteristics,
trial control limits, revised control limits of mean, range and standard deviation chart,
state of control, Out of control conditions. Control charts of attributes:- Control chart
for fraction defectives(p), Control chart for number of defectives(np), Control for
number of defects ( c), Control chart for number of defect per unit (u) . Acceptance
Sampling : single, double, multiple and sequential plans, producers and consumers risk,
AQL, RQL, AOQ, AOQL, ATI,ASN, Total quality management – Policies and
objectives , Organization for Quality , Cost of Quality , Designing for quality , Quality
systems & Standards.
1.4 WORK STUDY, METHODS ENGINEERING & ERGONOMICS
Definition and Objectives , Work content – Basic work content, Total work content –
in- effective time method of their reduction, Method study : Definition- Objectives and
basic procedure- Different techniques used in method improvement- Process chart
symbol- Process chart for operator or material process chart- Process chart for
assemblies, Flow diagram- analysis and critical examination of operations and
development of improved methods, Man machine chart, Multiple activity chart, Use of
micro motion and memotion study , Work measurements , Significance and proceduresof work measurement , Techniques of time study: Steps in making a time study -
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Selection of operator, Break-up of an operation in to elements, Different timing
method- Recording time study data- Form used ,Different rating practices , Normal
time, Different types of allowances, Standard time. Maynard operation sequencing
training (MOST) , Ergonomics , Safety , Safety devices , Occupational health and
hazards , Design of Work Place.
Industrial psychology, Fatigue, Physical environment, Sound, Lighting, Ventilation.
1.5 FACILITIES PLANNING
Types of layout, Location of facilities, (Product, Process, Line, cellular/group)
Techniques for layout design for process ad product layouts, Assembly line balancing –
Numerical problems.
1.6 MODERN DVELOPEMENT IN INDUSTRIAL ENGINEERING
MRP-I ( Material requirement planning ) , MRP-ii ( Manufacturing resources planning ) ,JIT , KANBAN , Push and pull production systems , Theory of constraints , BRP
( Business process Re engineering ) , Lean manufacturing , Agile manufacturing , Supply
chain Management , Enterprise Resources Planning – ERP,Quality function deployment .
1.7 PRODUCT RELIABILITY
Introduction , Definition , Failure , Causes of failure , Nature of failure , Phases of failure
, Measuring of Reliability , Reliability function Derivation , Hazard Rate z( t ) ,
Reliability & Hazard functions for well known distributions.
PART II ERP (ENTERPRISE RESOURCE PLANNING)
2.1 INTRODUCTION
What is ERP? Why ERP system is required? Managing enterprise with ERP – The new
paradigm, Evolution of ERP, Material requirement planning (MRP) , Manufacturing
Resources Planning (MRP-II)
2.2 THE EMERGENCE OF ERP SYSTEMS
Salient feature of of ERP systems, Different perspectives of ERP systems, Information
systems perspective, Manufacturing perspective, ERP systems and managementperspectives.
2.3 ERP & SUPPLY CHAIN MANAGEMENT (SCM)
ERP & Business Process Reengineering (BPR)
ERP & Integrated Management Systems
ERP & Multiplant management
ERP & Enterprise Paperless Management
2.4 JUSTIFICATION OF ERP SYSTEMS
Cost / Benefit analysis, Tangible and intangible benefits, challenges in their computation
& subsequent measurement and associated best practices, Selection of ERP systems.
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2.5 ERP SYSTEM IN INDIA
ERP: Perspective of Indian Industries.
Recent trends in ERP
II. TEXT BOOKS & REFERENCES
TEXT BOOKS
1. Management A Global Perspective , 10th Edition, Heinz Weihrich, Harold, Koontz, Tata
McGraw Hill Publishing Company Ltd (international Edition).Production and Operation
Management, Chase, Acquilano & Jacks, Tata McGraw Hill Publishing Company Ltd
2. Time and Motion study – Ralph M. Barnes
3. Total Quality Management – J.S. Oakland
4. Work Study and Ergonomics - H.S. Sham , Dhanpatrao5. ERP and beyond integrating your entire organization, Gang A. LangenWalter,
The St. Lucas Press/ Apics Series on resources management
6. Industrial Engineering & production Management – By Martand Telsang
REFERENCES
i. E-Business & ERP transforming the Enterprise
Grant Norries , James R.Hurley , Kenneth M. Hurtley , John R.D. , John D.B.
ii. Plant Layout , Facilities planning By M.Apple
iii. TQM ( Total Quality Management ) By Besterfield
iv. Business Process reengineering Myths & Realities By Colen Coulsan ,
Thomson Press
v. Business process redesign A View from the inside By Ashley ,
Bragenza, Andrew Myers ( International Thomson Business Press )
III.
TERM WORK
Assignment
At least five assignments on concepts, Case studies
And analysis based on the topics mentioned above.
Laboratory Experiments
IV. MID SEMESTER EXAM
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Sr.
No.
Course
Code
Course Title L P T Cr Evaluation
Weightage
ESE
(Theory)HoursTWA MST ESE
4 302310 CAD / CAM 4 2 6 10 15 15 70 3
I. DETAILED SYLLABUS
1. Introduction
The design process, product life cycle & CAD/CAM, computer for design process.
2. Computer graphics
2.1 Introduction, functions of graphics package, graphics devices.
2.2 Scan conversion: - scan converting line, circle ellipse.
2.3 2D-3D Transformations.
2.4 2D clipping & viewing:-line clipping, polygon clipping.
2.5 Curves: - Introduction, parametric, non parametric curves, Hermite, Bezier, B-spline Curves.
2.6 Surfaces: - Introduction, surface of revolution, sweep surfaces, bilinear surface, Coons
patch, Bezier Bspline surfaces.
2.7 Hidden surface elimination: - Introduction, Visibiliti techniques, z-buffer, paintersalgorithm.
2.8 Solid Modeling:-Introduction, solid representation, B-rep, CSG schemes.
2.9 Graphics standards: - DXF, IGES, STEP
3. CAM
3.1 Fundamentals of NC, CNC, DNC, Basic components of Nc system, Nc procedure, Nc
Co-ordinate system.
3.2 Introduction to NC part programming, Tape coding and formatting, Manual part
programming.
3.3 Introduction to computer aided part programming APT language, Macro statement.
3.4 CMM & Rapid Prototyping,
4. Development of computer program for components in mechanical Engg. Design
II. TEXT BOOKS & REFERENCES
TEXT BOOKS
1. Computer graphics Schaum series
2. CAD/CAM Ibrahim Zeid
3. CAD/CAM P.N.Rao.
4. CAD/CAM Groover.
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REFERENCES
7. Computer graphics- Hearn & Baker
8. Computer graphics- Foley Van Dam
9. Mathematical elements for computer graphics - Roger & adams
10. Procedural Elements for computer graphics- Roger.11. M/c Tool Design - N.K.Mehta.
12. N/C of M/C tools – Koren.
III. TERM WORK
Assignment
Laboratory Experiments
IV. MID SEMESTER EXAM
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