Filtromat OF5F / OF5L - Start: HYDAC OF5 F_L 3160337f en-us 2016-06-09.docx 2016-06-09 Safety information Safety information The unit was built according to the statutory provisions

Filtromat OF5F / OF5L

Operating and Maintenance Instructions English (translation of original instructions)

Keep for future reference.

Document No.: 3160337f

Imprint

Imprint

Publisher and responsible for the content: HYDAC FILTER SYSTEMS GMBH Postfach 1251 66273 Sulzbach / Saarland Germany Phone: +49 6897 509 01 Fax: +49 6897 509 9046 E-mail: [email protected] Website: www.hydac.com Court of Registration: Saarbrücken, HRB 17216 Executive director: Mathias Dieter, Dipl.Kfm. Wolfgang

Haering

Documentation Representative

Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Phone: +49 6897 509 1511 Fax: +49 6897 509 1394 E-mail: [email protected]

© HYDAC FILTER SYSTEMS GMBH

All rights reserved. No part of this work may be reproduced in any form (print, photocopy or by other means) or processed, duplicated or distributed using electronic systems without the written consent of the publisher. These documents have been created and inspected with the greatest care. However, errors cannot be ruled out completely. No part of this work may be reproduced in any form (print, photocopy or by other means) or processed, duplicated or distributed using electronic systems without the written consent of the publisher.All rights reserved. No part of this work may be reproduced in any form (print, photocopy or by other means) or processed, duplicated or distributed using electronic systems without the written consent of the publisher. These documents have been created and inspected with the greatest care. However, errors cannot be ruled out completely. However, errors cannot be ruled out completely.

OF5F / OF5L en(us) Page 2 / 52

BeWa OF5 F_L 3160337f en-us 2016-06-09.docx 2016-06-09

Content

Content

Imprint ............................................................................................................ 2

Documentation Representative ................................................................... 2

Content .......................................................................................................... 3

Preface ........................................................................................................... 5

Technical Support ........................................................................................ 5 Modifications to the Product ........................................................................ 5 Warranty ...................................................................................................... 5 Using the documentation ............................................................................. 6

Safety information ........................................................................................ 7

Hazard symbols ........................................................................................... 7 Signal words and their meaning in the safety information and instructions .................................................................................................. 8 Structure of the safety information ............................................................... 9 Observe regulatory information ................................................................... 9 Proper/designated use............................................................................... 10 Improper Use or Use Deviating from Intended Use ................................... 11 Wear suitable clothing ............................................................................... 12 Qualifications of personnel / target group .................................................. 12 What to Do in Case of Emergency ............................................................ 14

Firefighting/Extinguishing Fires .............................................................. 14

Unpacking the unit ...................................................................................... 14

Transporting the unit .................................................................................. 15

Storing the unit ........................................................................................... 16

Decoding the name plate ........................................................................... 17

Checking the scope of delivery ................................................................. 19

Characteristics of the unit .......................................................................... 20

Unit OF5L – without change-over .............................................................. 20 Unit OF5F – with change-over ................................................................... 20

Unit dimensions OF5L / OF5F .................................................................... 21

Unit components ......................................................................................... 22

Hydraulic circuit .......................................................................................... 23

Hydraulic diagram for OF5L unit ................................................................ 23 Hydraulic diagram for OF5F unit ................................................................ 24

Preparing the unit for operation ................................................................ 25

Inserting filter element / first commissioning .............................................. 25 Emptying unit - preventing oil mixing ......................................................... 25



Content

Attaching/connecting the suction hose ...................................................... 26 Attaching/connecting the pressure hose .................................................... 26 Avoid siphoning ......................................................................................... 27 Electrical connection of the unit ................................................................. 28

Checking the direction of rotation of the electric motor ........................... 28

Selecting operating mode .......................................................................... 29

Unit OF5L .................................................................................................. 29 Unit OF5F .................................................................................................. 29

Control elements – internal/external change-over .................................. 30 Setting the circulation pumping operating mode..................................... 31 Operating mode – circulation pumping and filtration .............................. 32

Switching unit on/off .................................................................................. 33

Performing maintenance ............................................................................ 34

Cleaning the suction strainer..................................................................... 35

Changing the filter element ........................................................................ 37

Errors and troubleshooting........................................................................ 41

Locating spare parts ................................................................................... 42

Taking the unit out of operation ................................................................ 44

Disposing of the unit .................................................................................. 44

Contact / Service ......................................................................................... 44

Technical data ............................................................................................. 45

Model Code ................................................................................................. 46

EC declaration of conformity ..................................................................... 47

Index ............................................................................................................ 48



Preface

Preface

These operating instructions were made to the best of our knowledge. Nevertheless and despite the greatest care, it cannot be excluded that mistakes could have crept in. Therefore please understand that in the absence of any provisions to the contrary hereinafter our warranty and liability – for any legal reasons whatsoever – are excluded in respect of the information in this instruction manual.. In particular, we shall not be liable for lost profit or other financial loss. This exclusion does not apply in cases of intent and gross negligence. Moreover, it does not apply to defects which have been deceitfully concealed or whose absence has been guaranteed, nor in cases of culpable harm to life, physical injury and damage to health. In the event that we should negligently breach any material contractual obligation, our liability shall be limited to the foreseeable loss. Claims on product liability shall remain unaffected.

Technical Support Contact our technical sales department if you have any questions on our product. When contacting us, please always include the model code, serial no. and article no. of the product: Contact our technical sales department if you have any questions on our product. When contacting us, please always include the model code, serial no. and article no. of the product: Fax: +49 6897 509 - 9046 E-mail: [email protected]

Modifications to the Product We would like to point out that changes to the product (e.g. purchasing additional options, etc.) may mean that the information in the operating instructions is no longer applicable or adequate. After modification or repair work that affects the safety of the product has been carried out on components, the product may not be returned to operation until it has been checked and released by a HYDAC technician. Please notify us immediately of any modifications made to the product whether by you or a third party.

Warranty For the warranty provided by us, please refer to the General Terms of Sale and Delivery of HYDAC FILTER SYSTEMS GMBH. You will find these under www.hydac.com -> General Terms and Conditions.



http://www.hydac.com/

Preface

Using the documentation

Note that the method described for locating specific information does not release you from your responsibility of carefully reading these instructions prior to starting the unit up for the first time and at regular intervals in the future.

What do I want to know? I determine which topic I am looking for. Where can I find the information I’m looking for? The documentation has a table of contents at the beginning. There, I select the section I'm looking for and the corresponding page number. The documentation has a table of contents at the beginning. There, I select the section I'm looking for and the corresponding page number.

deHYDAC Filtertechnik GmbHBeWa 123456a de

Seite x

Produkt / Kapitel

200x-xx-xx

The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed.

Section description

Page number Edition date

Document language

Documentation no. with index/

file name



Safety information

Safety information

The unit was built according to the statutory provisions valid at the time of delivery and satisfies current safety requirements. Any residual hazards are indicated by safety information and instructions and are described in the operating instructions. Observe all safety and warning instructions attached to the unit. They must always be complete and legible. Observe all safety and warning instructions attached to the unit. They must always be complete and legible. Do not operate the unit unless all the safety devices are present. Secure the hazardous areas which may arise between the unit and other equipment. Maintain the unit inspection intervals prescribed by law. Document the results in an inspection certificate and keep it until the next inspection.

Hazard symbols These symbols are listed for all safety information in these operating instructions which indicate particular hazards to persons, property or the environment. Observe these instructions and act with particular caution in such cases. Pass all safety information on to other users.

General hazard

Danger due to electrical voltage/current

Exposed electrical components Danger of electrical shock

Danger due to operating pressure



Safety information

Risk of burns due to hot surfaces

Signal words and their meaning in the safety information and instructions

In these instructions you will find the following signal words:

DANGER DANGER – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result lethal or serious injury.

WARNING WARNING – The signal word indicates a hazardous situation with a medium level of risk, which, if not avoided, can result lethal or serious injury.

CAUTION CAUTION – The signal word indicates a hazardous situation with a low level of risk, which, if not avoided, can result in minor or moderate injury.

NOTICE NOTICE – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result in damage to property.



Safety information

Structure of the safety information All warning instructions in this manual are highlighted with pictograms and signal words. The pictogram and the signal word indicate the severity of the danger. The pictogram and the signal word indicate the severity of the danger. Warning instructions listed before an activity are laid out as follows:

HAZARD SYMBOL

SIGNAL WORD Type and source of danger

Consequence of the danger

► Measures to avert danger

Observe regulatory information Observe the following regulatory information and guidelines:

• Legal and local regulations for accident prevention

• Legal and local regulations for environmental protection

• Country-specific regulations, organization-specific regulations



Safety information

Proper/designated use Use the unit only for the application described in the following. The filtration unit is used for the clean up / filtration of hydraulic and lubricating oils in the bypass flow, the unfiltered filling of hydraulic systems, circulation pumping and the drainage of hydraulic tanks.

NOTICE

Unpermitted operating media

The unit will be damaged

► The unit is only to be used with mineral oils or mineral oil-based raffinates.

Proper or designated use of the product extends to the following:

• observing all instructions contained in the instruction manual.

• performing inspection and maintenance work.



Safety information

Improper Use or Use Deviating from Intended Use

DANGER Danger due to unanticipated use of the unit

Bodily injury and damage to property will result when operated improperly.

► Never operate the unit in potentially explosive atmospheres.

► The unit is only to be used with permissible media.

Any use extending beyond or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. Any use extending beyond or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. The user alone shall assume any and all associated risk. Improper use may result in hazards and/or will damage the unit. Improper use may result in hazards and/or will damage the unit. Examples of improper use:

• Operation in potentially explosive atmospheres.

• Operation with a non-approved medium.

• Operation under non-approved operational conditions.

• Modifications to the power unit made by the user or purchaser.

• Inadequate monitoring of parts that are subject to wear and tear.

• Improperly performed repair work.



Safety information

Wear suitable clothing Loose-fitting clothing increases the risk of being caught or being drawn in on rotating parts, and the risk of getting caught on protruding parts. Loose-fitting clothing increases the risk of being caught or being drawn in on rotating parts, and the risk of getting caught on protruding parts. You can be severely injured or killed.

• Observe the information relating to personal protection equipment in the safety data sheet of the oil.

• Wear close-fitting clothing.

• Do not wear any rings, chains or any other jewelry.

• Wear work safety shoes.

• Wear eye protection

Qualifications of personnel / target group Persons who work on the unit must be aware of the associated hazards when using it. Auxiliary and specialist personnel must have read and understood the operating instructions, in particular the safety information and instructions, and applicable regulations before beginning work. The operating instructions and applicable regulations are to kept so they are accessible for operating and specialist personnel. These operating instructions are intended for: Auxiliary personnel: such persons have been instructed in power unit operation and are aware of potential hazards due to improper use. Specialist personnel: such persons have corresponding specialist training and several years' work experience. Specialist personnel: such persons have corresponding specialist training and several years' work experience. They are able to assess and perform the work assigned to them; they are also able to recognize potential hazards.



Safety information

Activity Person Knowledge

Transport / storage Forwarding agent Specialist personnel

• Proof of knowledge of cargo securing instructions

• Safe handling/operation of hoisting and lifting equipment

Hydraulic / electrical installation, first commissioning, operation/settings maintenance, troubleshooting, repair, taking out of service, Disassembly

Specialist personnel

• Safe handling/use of tools

• Fitting and connection of hydraulic lines and connections

• Fitting and connection of electrical lines, electrical machinery, sockets, etc.

• Checking the phase sequence

• Product-specific knowledge

Operation, operations control

Auxiliary personnel

• Product-specific knowledge

• Knowledge about how to handle operating media

Disposal Specialist personnel

• Proper and environmentally-friendly disposal of materials and substances

• Decontamination of contaminants

• Knowledge about reuse



Unpacking the unit

What to Do in Case of Emergency In case of emergency, switch off the power unit or disconnect it.

Firefighting/Extinguishing Fires Use a powder extinguisher that corresponds to fire class B as per EN 2 to extinguish any fires.

Maintain a minimum safe distance from electrical components. For a mains voltage of up to 1000 V, the minimum safe distance is 1 m.

Unpacking the unit

Before delivery, the OF5 is inspected for leaks and proper functioning at the factory, then carefully packed for shipment. When receiving and unpacking the unit, check it for transport damage. Dispose of the packaging material in an environmentally friendly manner. Dispose of the packaging material in an environmentally friendly manner.



Transporting the unit

Transporting the unit

NOTICE

Lifting / strapping on components

The unit will be damaged

► Do not lift the unit by the components. ► Use only suitable lifting accessories to raise or lash the unit. ► Take care to ensure that the lifting accessories do not cause any

pressures to be brought to bear against the components on the unit.

Transport the unit upright on the built-in wheels or by rolling it.



Storing the unit

Storing the unit

Remove all filter elements and empty the filter housing completely prior to storage. Clean and flush the unit. Remove all filter elements and empty the filter housing completely prior to storage. Clean and flush the unit. Pull out the power plug to the unit and wind up the power cord. Wind up the suction and pressure hoses and secure them to the unit. Store the unit upright in a clean, dry place.

Storage temperature: 10 … 40°C Humidity: up to 95% relative humidity, non-condensing Air: Clean, salt-free air, not near oxidizing substances

(rust film). Storage duration: Unlimited

Before the unit is started up again after a storage period of greater than 2 years, all seals must be replaced.



Decoding the name plate


Details for identifying the filtration unit can be found on the name plates on the unit and the components.

Item -> Description

(1) -> Name plate of filtration unit

(2) -> Name plate of electric motor

(3) -> Model code; for details, see page




The following information can be found on the name plate of the unit: Row -> Description

Part No. -> Part number

S/N -> Serial number / year of production

Power -> Power consumption

Voltage/Grid -> Voltage / power supply

Frequency -> Frequency

Current -> Current consumption

Pressure max. -> Operating pressure, maximum

Weight -> Weight when empty

Flow rate -> Flow rate

Temp. Oil -> Permissible oil temperature range

Temp. Amb. -> Permissible ambient temperature range

Volume -> Fluid volume in unit



Checking the scope of delivery

Checking the scope of delivery

The filtration unit is supplied ready for connection and immediate operation with hoses and a mains connection. Check the unit for damage upon delivery. A unit may only be put into operation if it shows no signs of damage. Report any transport damage to the forwarding agent or responsible party. Check the unit for damage upon delivery. A unit may only be put into operation if it shows no signs of damage. Report any transport damage to the forwarding agent or responsible party. Check the unit for damage upon delivery. A unit may only be put into operation if it shows no signs of damage. Report any transport damage to the forwarding agent or responsible party. The following items are supplied:

Qty Designation 1 OF5 with power cable, suction hose and pressure hose

1 Filter element

1 Operation and Maintenance Instructions (this document)



Characteristics of the unit

Characteristics of the unit

The mobile filtration unit is designed for the filling of hydraulic tanks, whilst simultaneously filtering the fluid. It also provides offline filtration and can be used for draining hydraulic tanks as well as for pumping out hydraulic and lubrication oils without filtration.

Unit OF5L – without change-over

Unit OF5F – with change-over



Unit dimensions OF5L / OF5F

Unit dimensions OF5L / OF5F

All dimensions in mm.



Unit components

Unit components

Item Designation

1 Filter housing 2 Filter cover 3 Drain screw for filter housing 4 Suction hose with lance and suction strainer 5 Pressure hose with lance 6 Floor plate with drip tray 7 Back-pressure indicator 8 Swing bolt 9 Connector cable with plug 10 Internal change over (OF5F only) 11 External change over via three-way ball valve (OF5F only) 12 Main switch with motor protection switch 13 Motor pump assembly 14 Differential pressure indicator (optional) 15 Sliding grip 17 Air bleed screw for filter housing 18 Hose retainer 19 Cable holder



Hydraulic circuit

Hydraulic circuit

Hydraulic diagram for OF5L unit

M

4 5

1

713

173

Item Designation

1 Filter housing 3 Drain screw for filter housing 4 Suction hose with lance and suction strainer 5 Pressure hose with lance 7 Back-pressure indicator 13 Motor pump assembly 17 Air bleed screw for filter housing



Hydraulic circuit

Hydraulic diagram for OF5F unit

M

54

11

10

7

317

1413 1

Item Designation

1 Filter housing 3 Drain screw for filter housing 4 Suction hose with lance and suction strainer 5 Pressure hose with lance 7 Back-pressure indicator 10 Internal change over (OF5F only) 11 External change over via three-way ball valve (OF5F only) 13 Motor pump assembly 14 Differential pressure indicator (optional) 17 Air bleed screw for filter housing



Preparing the unit for operation


Consult and observe the following section in order to prepare the unit for operation.

Inserting filter element / first commissioning The unit has no filter element installed upon delivery from the factory. Prior to start up, check to see whether a filter element is contained in the filter housing. The unit has no filter element installed upon delivery from the factory. Prior to start up, check to see whether a filter element is contained in the filter housing. Information on changing a filter element can be found on page 37.

Emptying unit - preventing oil mixing If you want to use the same oil for operation as in the previous operation, it is not serious if the oils are mixed. If you do not know which oil was previously filtered with the unit, change the filter element and completely empty the unit in order to prevent mixing with the residual oil in the filtration unit.

If different oils are mixed, the oil properties can change as follows:

• Higher risk of cavitation

• More seal wear

• Modified anti-wear properties

• Poorer filtration

• Reduced filter element service lives

• Modified friction characteristics

• Modified response to water

• More deposits due to additive reactions

• More system contamination due to dissolved deposits

• Modified water/air uptake and output properties

• Greater tendency to foam




Attaching/connecting the suction hose

NOTICE

Contamination too high

The unit will be destroyed

► Do not prime directly at the bottom of the tank (in the sump).

The greatest contamination is found on the bottom of the tank. All impurities and other particles are deposited on the bottom of the tank. The greatest contamination is found on the bottom of the tank. All impurities and other particles are deposited on the bottom of the tank.

Check the hose for damage and brittleness. If a hose is damaged or brittle, replace it immediately in order to prevent leakages during operation. Check the hose for damage and brittleness. If a hose is damaged or brittle, replace it immediately in order to prevent leakages during operation. Put the hose with the lance into the corresponding tank without any tension or twist. Secure the hose so that it cannot fall out or float. Put the hose with the lance into the corresponding tank without any tension or twist. Secure the hose so that it cannot fall out or float. Check that no shut-off devices in the line/hose are obstructed. Make sure there is a depressurized outlet. Check that no shut-off devices in the line/hose are obstructed. Make sure there is a depressurized outlet.

Attaching/connecting the pressure hose Check the hose for damage and brittleness. If a hose is damaged or brittle, replace it immediately in order to prevent leakages during operation. Check the hose for damage and brittleness. If a hose is damaged or brittle, replace it immediately in order to prevent leakages during operation. Put the hose with the lance into the corresponding tank without any tension or twist. Secure the hose so that it cannot fall out or float. Put the hose with the lance into the corresponding tank without any tension or twist. Secure the hose so that it cannot fall out or float. Check that no shut-off devices in the line/hose are obstructed. Make sure there is a depressurized outlet. Check that no shut-off devices in the line/hose are obstructed. Make sure there is a depressurized outlet.

To prevent air from entering the medium, make sure that the pressure hose with lance is always below the oil level in operation.




Avoid siphoning

NOTICE

Siphoning effect

Tanks overflowing/leaking = oil spill

► Remove the ends of the hoses from the tanks after operation.

If there is a height difference (Δh) between the suction-side and pressure-side tanks, a suction effect can develop in the hose that is lower down, causing the fluid levels to equalize in accordance with a principle of communicating vessels (siphoning). This siphoning effect also occurs when fluid is pumped in a pre-pressurized tank. When the unit is switched off, the height difference/primary pressure can cause flow to occur both in the feed direction and against the feed direction and fluid can leak uncontrollably.




Electrical connection of the unit Check or compare the local mains voltage and frequency specifications with the specifications on the unit's name plate. Plug the power plug into a suitable power outlet. The unit has a motor protection switch in the on/off switch. If the nominal current is exceeded, the motor protection switch trips. The unit has a motor protection switch in the on/off switch. If the nominal current is exceeded, the motor protection switch trips.

Checking the direction of rotation of the electric motor Check the direction of rotation of the electric motor by switching it on briefly (jog mode). An arrow on the fan cover shows the correct direction of rotation for the unit. Check the direction of rotation of the electric motor by switching it on briefly (jog mode). An arrow on the fan cover shows the correct direction of rotation for the unit. If the direction of rotation is opposite to the direction of the arrow, correct it using the phase inverter contained in the connection plug, as shown in the diagram below.



Selecting operating mode


The unit is available in various versions. Different versions offer different operating modes. Descriptions of the versions are given the below. The unit is available in various versions. Different versions offer different operating modes. Descriptions of the versions are given the below. The unit is available in various versions. Different versions offer different operating modes. Descriptions of the versions are given the below.

Unit OF5L The OF5L unit has no facility for switching over operating modes. Operate this unit in the circulation pumping and filtration mode.

Unit OF5F The OF5F unit has the following two operating modes: - Circulation pumping without

filtration

- Circulation pumping and filtration




Control elements – internal/external change-over You can use the internal and external change-overs to switch between the different operating modes.

Internal change-over: Unlock the change-over valve by pulling on the locking pin (x).

-> with filtration

-> without filtration

External change-over:




Setting the circulation pumping operating mode

For the circulation pumping operating mode, the change-overs must be set as follows:

Internal change-over:





Operating mode – circulation pumping and filtration

For the circulation pumping and filtration operating mode, the change-overs must be set as follows:

Internal change-over:




Switching unit on/off

Switching unit on/off

After switching on the unit, monitor the suction via the transparent suction hose. If the unit is not feeding medium after several minutes of operation, the pump must be pre-filled. Switch the motor off and fill the pump via the suction hose. If the unit is not feeding medium after several minutes of operation, the pump must be pre-filled. Switch the motor off and fill the pump via the suction hose. The special element receptacle renders it unnecessary to bleed the filter housing. Pay particular attention to the clogging indicator during operation. As soon as the clogging indicator enters the red zone, the filter element must be changed immediately. Pay particular attention to the clogging indicator during operation. As soon as the clogging indicator enters the red zone, the filter element must be changed immediately. The pressure relief valve in the pump returns the medium to the suction side if the maximum operating pressure is exceeded. The motor protection switch contained in the main switch permanently monitors the nominal current and switches the unit off in case of overload.



Performing maintenance

Performing maintenance

DANGER Electric shock

Danger of fatal injury

► Disconnect the power plug before performing any work on the unit.

WARNING The unit is pressurized

Danger of bodily injury

► Depressurize the system before performing any work on it.



Cleaning the suction strainer


NOTICE

Operation without a suction strainer

The unit will be destroyed

► Never operate the filtration unit without a suction strainer. ► Clean the suction screen regularly.

To protect the pump from coarse contamination or foreign bodies, a suction strainer is installed in the suction lance. Clean the suction strainer regularly and check it immediately in the event of insufficient suction or delivery action. To protect the pump from coarse contamination or foreign bodies, a suction strainer is installed in the suction lance. Clean the suction strainer regularly and check it immediately in the event of insufficient suction or delivery action.

Item Description

1 Hose

2 Suction lance

3 O-ring

4 Suction strainer

5 Protection pipe

6 Suction strainer set, comprising: - suction strainer - O-ring - protection pipe




To clean the suction strainer, proceed as follows:

1. Rotate the protection pipe (5) away from the suction lance (2) in a clockwise direction.

2. Remove the suction strainer (4) from the protection pipe.

3. Clean the suction strainer (4) by washing it out and then blowing it out with compressed air.

4. Insert the suction strainer (4) into the protection pipe (5) with the tip facing forwards.

5. Screw the protection pipe (5) on to the suction lance (2) in a counterclockwise direction.



Changing the filter element


NOTICE

Unsuitable/incorrect filter element

The medium is not filtered

► Only use filter elements with the model code suffix -KB (for example: 1300 R 003 ON /-KB)

Depending on the version, the unit has a visual back-pressure indicator (2) (red/green) or a scale in the filter cover. The version with change-over may have an optional differential pressure indicator (1). Change the filter element as soon as the back-pressure indicator or differential pressure gauge is in the red area.




To change the filter, proceed as follows:

1. Switch the unit off.

2. Depressurize the filter housing. Remove the air bleed screw (1) in the filter cover for this purpose. The residual oil is drained through the drain ball valve (2) into a suitable container.

3. Loosen the four screws on the

cover in a counterclockwise direction.

4. Fold the screws down and press

them against the filter housing. This pushes the cover of the filter housing up.

5. Take the cover off and remove the

filter element.




6. Clean any coarse dirt from the inside of the filter housing as well as from the sealing surfaces on the housing and the cover.

7.

For easier installation of the filter element, wet the O-ring on the filter element with the operating medium.

8. Press the new filter element down

into the filter mount by turning it slightly.

Do not use excessive force or a hammer, etc.

9. Check the O-ring on the cover for

damage and replace it if necessary. Lightly wet the O-ring on the cover with medium.




10. Put the cover on.

Observe correct placement of the O-ring on the cover while doing so. It must not be damaged.

11. Fold the four screws up and turn

them evenly crosswise, in a clockwise direction.

12. Close the drain valve.

13. Switch on the unit at the main

switch.

14. Check the unit for any leaks.

15. The unit is ready for operation.



Errors and troubleshooting

Errors and troubleshooting

Error Cause(s) Remedy

Differential pressure > 2.5 bar

The fluid is heavily contaminated.

Replace the filter element.

The contamination retention capacity of the filter element has been reached.

Replace the filter element.

The viscosity of the fluid is too high. Warm the fluid.

No flow The pump is conveying in the wrong direction.

Check the direction of rotation of the motor. If necessary, rotate the phases using the phase inverter in the connection plug. Check the direction of rotation of the motor. If necessary, rotate the phases using the phase inverter in the connection plug.

The suction hose is positioned above the fluid.

Sufficiently immerse the suction hose in the medium.

No function No electrical connection. No voltage available. No electrical connection. No voltage available.

Check the electrical connection: plug, cable and socket



Locating spare parts


Description Part no.

Suction strainer set for suction lance, comprising: 1x suction strainer, 1x O-ring, 1x protection pipe

250 µm NBR 349759

Suction screen for suction lance 250 µm 380385

Filter element 0330 R 003 ON/-V-KB 3 µm NBR 1262999

Filter element 0330 R 003 ON/-KB 3 µm FPM 1263640

Filter element 0330 R 005 ON/-KB 5 µm NBR 1263000

Filter element 0330 R 005 ON/-V-KB 5 µm FPM 1263641





Filter element 0330 R 040 AM/-KB 40 µm NBR 1272067

Filter element 0330 R 040 AM/-KB 40 µm FPM 1266563

Filter element 0330 R 003 BN/AM/-KB 3 µm NBR 1272069

Filter element 0330 R 003 BN/AM/-V-KB

3 µm FPM 1276690

Filter element 0330 R 010 BN/AM/-KB 10 µm NBR 1272068

Filter element 0330 R 010 BN/AM/-V-KB

10 µm FPM 301227












Description Part no.

Filter element 1300 R 040 AM/-KB 40 µm NBR 1267699

Electric motor 230V / 50Hz, 1 Ph 3041675

Electric motor 400V / 50Hz, 3 Ph 3038709

Vane pump 80/20 NBR 721206

Vane pump 90/30 FPM 721207

Vane pump 80/20 NBR 721317

Vane pump 90/30 FPM 721281

Pressure hose L= 3 m 381465



Suction hose L= 3 m 381464

Suction hose L= 5 m 349070

Back-pressure indicator Green/red

36198

Back-pressure indicator 0-16 bar 39173

Differential pressure indicator - version 1 VM 2 B.1 NBR 303191

Differential pressure indicator - version 1 VM 2 B.1 FPM 303197

Differential pressure indicator - version 2 VM 2 C.0 NBR 311645

Differential pressure indicator - version 2 VM 2 C.0 FPM 304632

Differential pressure indicator - version 3 (230V)

VM 2 D.0 NBR 307847


VM 2 D.0 FPM 304651


VM 2 D.0 NBR 312682


VM 2 D.0 FPM 316556



Taking the unit out of operation

Taking the unit out of operation

Drain the unit completely including all of its components before putting it into storage, as described under maintenance.

Disposing of the unit

Please dispose of the packaging material in an environmentally friendly manner. After dismantling the unit and separating the various materials, dispose of the unit in an environmentally friendly manner.

Contact / Service

For product information or technical support or if you have comments or suggestions concerning this manual, please contact: HYDAC FILTER SYSTEMS GMBH Phone: +49 6897 509 1174 Fax: +49 6897 509 9046 E-mail: [email protected] Regular inspection and maintenance work is indispensable for ensuring trouble-free operation and long service life for your unit. Our HYDAC Servicenter offers you these tasks within agreed-upon time frames and at fixed prices. HYDAC SERVICE GMBH Friedrichstaler Straße 15a, Werk 13 66540 Neunkirchen-Heinitz Germany Phone: +49 681 509 883 Fax: +49 681 509 324 E-mail: [email protected]



Technical data

Technical data

Power supply voltage 1x 230V, 50 Hz 3x 380 / 420V, 50 Hz 3x 500 / 600V, 50 / 60 Hz

Power consumption 0.75 kW 1.5 kW

Maximum flow rate 30 l/min 40 l/min

Pump type Vane pump

Operating pressure 4.5 bar max.

Permissible suction pressure at suction port

-0.4 … +0.6 bar

Viscosity range 15 … 250 mm²/s 15 … 800 mm²/s

Fluid temperature -10 … +80°C

Ambient temperature -10 … +40°C

Seals NBR / FPM

Protection class IP 54

Power cable, length 6 m

Length of suction / pressure hose 3 m (standard)

Hose connections Suction hose NW30 with lance

Pressure hose NW 25 with lance Weight ≈75 kg

Filter element type Optimicron (ON) Aquamicron (BN/AM)(AM)

Filter element size 0330 / 1300

Clogging indicator Differential pressure indicator



Model Code

Model Code

OF5 F 10 P 6 N 2 B 05 E Basic type OF 5 Version F = Mobile with change-over L = Mobile without change-over Type code 10 = Standard

Special designs on request

Sealing material P = NBR (Perbunan) V = FPM (Viton) Motor-pump group 3 = 30 l/min / up to max. 250 mm²/s / 0.5 kW 4 = 40 l/min / up to max. 800 mm²/s / 1.5 kW Electric motor voltage M = 230 V / 50 Hz (1 Ph + PE) N = 380 - 420 V / 50 Hz (3 Ph + PE)

440 - 480 V / 60 Hz (3 Ph + PE)

S = 500 - 600 V / 50 Hz (3 Ph + PE) 500 - 600 V / 60 Hz (3 Ph + PE)

X = other voltage Filter size 1 = Filter size 0330 2 = Filter size 1300 Filter material B = Optimicron (ON) a = Aquamircon (BN/AM), (AM) Filtration rating 03 = 3 µm ON, BN/AM 05 = 5 µm ON, BN 10 = 10 µm ON, BN/AM 20 = 20 µm ON, BN 40 = 40 µm, AM Clogging indicator E = Standard, back-pressure indicator B = Differential pressure indicator - visual (VM2B.1) C = Differential pressure indicator - electrical (VM2C.0) D = Differential pressure indicator, visual/electrical

(VM2D.0)

B, C and D not available for version "L"



EC declaration of conformity

EC declaration of conformity

HYDAC FILTER SYSTEMS GMBHPostfach 12 5166273 Sulzbach / SaarGermany

Industriegebiet66280 Sulzbach / SaarGermany

Telefon: ++49 (0) 6897 509 01Internet: www.hydac.com

EC declaration of conformity No.

We hereby declare that the following designated product, on the basis of its design and construction, and in the version which we have brought to market, corresponds to the fundamental safety and health requirements contained in the directives and standards listed below.

Any modification of this product that is not coordinated with us in writing will cause this declaration to lose its validity.

Designation Filtration unit Type OF5 mobile - series Part no. - Serial no. - Applied directives: Machinery Directive 2006/42/EC, article 1, 1a) EMC Guideline 2014/30/EU Safety of machinery DIN EN ISO 12100-1; -2 Electromagnetic compatibility – Immunity standard for industrial environments

DIN EN 61000-6-2

2016-04-20 Dr.-Ing. Andreas Schunk Date Name (CE official)

Executive director: Documentation Representative:

Mathias Dieter, Dipl.Kfm. Wolfgang Haering Mr. Günter Harge

Registered seat of company: 66280 Sulzbach / Saar - Germany c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar

Registry Court: Saarbrücken, HRB 17216 Phone: +49 6897 509 1511

Value added tax identification number: DE 815001609 Fax: +49 6897 509 1394

Tax number: 040/110/50773 E-mail: [email protected] Page 1 of 1



Index

Index A

accident prevention 9 Air bleed screw 22, 23, 24 ambient temperature 18 Aquamicron 45 Auxiliary personnel 12, 13

B

Back-pressure 22, 23, 24, 43

C

care 2, 5, 15 Cause 41 CE official 47 change-over 20, 30, 31, 32, 37, 46 Changing the filter element 37 Clogging indicator 45, 46 connecting 26 Content 3 Control 30

D

Date 47 Description 17, 18, 35, 42 Differential pressure 22, 24, 41, 43, 45, 46 differential pressure gauge 37 Differential pressure indicator 22, 24, 43, 45, 46 DIN 47 Disposal 13 Documentation Representative 2, 47 drain valve 40 draining 20

E

EC declaration of conformity 47 Error 41

F

filling 10, 20 Filter 11, 19, 22, 23, 24, 42, 43, 45, 46 Filter cover 22 Filter element 19, 42, 43, 45 Filter element type 45 Filter housing 22, 23, 24 filtration 10, 17, 19, 20, 25, 29, 30, 32, 35 Filtration 46, 47 Flow rate 18 Fluid temperature 45 Forwarding agent 13

G

Guideline 47

H

Hazard symbol 7, 9 Hose connection 45 Hydraulic diagram 23, 24

I

Imprint 2 In case of emergency 14 installation 13, 39 IP 45 ISO 47

M

Main switch 22 Maintenance 1, 19 Measures 9 Model code 17 Motor pump assembly 22, 23, 24 Motor-pump group 46

O

offline filtration 20 operating 5, 6, 7, 10, 12, 13, 29, 30, 31, 32, 33, 39 Operation 11, 13, 19, 35 Optimicron 45, 46

P

Power consumption 18, 45 Pressure hose 22, 23, 24, 43, 45 Protection class 45 Publisher 2 Pump 45

R

Remedy 41

S

select 6 Service 44 Signal word 8, 9 signal words 8, 9 Specialist personnel 12, 13 Storage temperature 16 Suction hose 22, 23, 24, 43, 45 Suction screen 42 Swing bolt 22 switching on 33

T

Transport 13, 15 troubleshooting 13, 41



Index

V

Vane pump 43, 45 Viscosity 45

W

Weight 18, 45



HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 6897 509 01 Central Fax: +49 6897 509 846 Technical Department Fax: +49 6897 509 577 Sales Department Internet: www.hydac.com E-mail: [email protected]

Documents

Filtromat OF5F / OF5L - Start: HYDAC OF5 F_L 3160337f en-us 2016-06-09.docx 2016-06-09 Safety information Safety information The unit was built according to the statutory provisions