YOUR BEST FILTRATION SOLUTION Compressed Air Filter

www.filtrafine.com

Filtrafine air filter is according to ISO 8573-1:2010、ISO12500

Primary filter apply on non-critical gas.

Median filter specialize in removing corrosive by-product from enriched oil, e.g., Varnish.

Secondary filter protect compressed air dryer, vacuum tube, cylinder, and air tool.

High efficiency filter compress air with oil-free and water-free, which can provide best quality air and protect compress air dryer.

Free oil and odor compress air filter high efficiency filter system can ensure compress air free of oil, aerosol, and odor. It can apply on pharmaceutical, instrumentation, food and beverage.

class X25 X5 X1 XA AC

Solid particle - Class 3 Class 2 Class 1 Class 1

oil - Class 4 Class 2 Class 1 Class 1

Classes

1

Note WS：separated liquid from abundant fluids X5：median filter for air compressor X1：secondary filter for general service XA：high efficiency filter for remove oil and aerosol

Particles Water Oil

Purity Class

Maximum number of particles per cubic metre as a fuction of particle size, d* Vapour Liquid Total Oil

0.1μm < d ≤0.5μm 0.5μm < d ≤1.0μm 1.0μm < d ≤5.0μm

Mass

Concentration

Cp

mg/m3

Pressure

Dewpoint

°C

Concentration

Liquid Water

Cw

G/m3

Liquid, aerosol,

vapour

mg/m3

0 As specified by the equipment user or supplier and more stringent than Class 1

1 ≤20,000 ≤400 ≤10 - ≤-70 - ≤0.01

2 ≤400000 ≤6,000 ≤100 - ≤-40 - ≤0.1

3 - ≤90,000 ≤1,000 - ≤-20 - ≤1

4 - - ≤10,000 - ≤+3 - ≤5

5 - - ≤100,000 - ≤+7 - -

6 - - - 0<Cp≤5 ≤+10 - -

7 - - - 5<Cp≤10 - Cw≤0.5 -

8 - - - - - 0.5<Cw≤5 -

9 - - - - - 5<Cw≤10 -

x - - - Cp>10 - Cw>10 >5

At reference condition, 100kPa (1 bar(a)), 20°C, 0 Relative water vapour pressure (0% relative humidity)

Features

The only manufacturer which has over 30 years of experience, and specialize in remove dust, water and oil.

The special oleophobic borosilicate media can capture 96% of particle, which can increase flow rate, decrease pressure drop and enhance service life.

Outer and inner stainless steel supporting structure strengthen the fluctuation pressure capability, and it has high temperature resistant and corrosion resistant features due to the protection of outer layer's fiber.

Designed by AutoCAD software, it has an advantage of lower pressure drop, and also has positive void coefficient between housing and cartridge in order to prevent oil and water into downstream.

Aluminum alloy outer shell with epoxy resin and electrostatic coating extend the service life for 10 years or more.

Auto-drain valves, differential pressure equipment and gauge are included. Have wide range of filtration, from primary, oil even to bacteriologic filtration.

Technical specification

Grade X25、X5、X1、XA

Maximum operating temperature：120ᵒC (248ᵒF) Maximum operating pressure：16barg (232psig) Grade AC

Maximum operating temperature：25ᵒC (77ᵒF) Maximum operating pressure：16barg (232psig)

Benefits Element has one year of service life guarantee under normal operating condition (Except RAC series)

2

Intelligent, unique, modular filter housing design

Custom engineered media for optimised performance & efficiency

A comprehensive range of threaded filters with 19 models offering connections from ¼” to 3” and capacities up to 2550 Nm³/h (1500 SCFM)

Minimum pressure drop and economical cost for required air quality and air flow rate

Element has one year of service life guarantee under normal operating condition

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1. High Nitrile ‘O’ Rings ensure perfect sealing within the filter housing whilst withstanding high temperatures of over 120ºC (250ºF).

2. Corrosion Resistant End Caps Injection moulded from nylon then bonded to the filter core with a quick setting two part polyurethane potting resin for maximum strength.

3. Stainless Steel perforated support cylinders, twice as strong as galvanised steel, can withstand 7 bar (100 psig) in either direction.

4. Particulate Pre-filtration on both sides of the media pack offers protection with air flow in either direction. This non-woven fabric also enhances the strength of the filter pack and increases filter life.

5. Borosilicate Microfibre Glass is used to manufacture the media pack. This material, with a bonded structure, withstands high temperatures, is completely inert and is immune to degradation. With sub micron fibre diameters and an extremely high voids volume it is available in different grades for varying efficiency.

7. Polyester Fibre Drainage Sleeve, used for over twenty years, has now become industry standard. This polyester material collects coalesced oil from the media pack and allows it to gravitate down to the quiet zone of the filter bowl thus preventing any oil carryover. This material has a high tensile strength and withstands all the demands of compressed air filtration.

6. Extra Stainless Steel inner support on larger reverse flow elements is provided by the addition of a coil spring spot welded to the inner cylinder. This feature ensures these elements meet the demands of “outside to in” flow and do not rupture causing downstream contamination.

8. Quality Control full traceability is provided by ink jet marking specific manufacturing codes on every filter element complying with our ISO 9001 manufacturing procedures.

Construction

3

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Theory

① Gravimetric Sedimentation: Generally affects only larger particles of approximately 2 microns or larger, and is usually a contributor to capture efficiency only at low flow rates. ② Inertial Impaction： Capturing smaller particles which keep changing direction with the flow of impurities ③ Direct Interception ： Particles larger than the mean pore size of the filter media (approximately 0.1 microns) will simply impact directly onto the surface of the fiber matrix. ④ Diffusion (Brownian Motion) 、Electrostatic ： Capturing tiny particles by Van der waals force (static electricity and vacuum suction)

Element design incorporates a new sleeve material which provides improved drainage performance.

4

Pressure correction factors For maximum flow rate, multiply model flow rate by the correction factor corresponding to the minimum operating pressure

Filter Series

Operating pressure barg (psig) 4(58) 5(72) 6(87) 7(100) 8(115) 10(145) 12(174) 14(203) 16(232)

7 barg – correction factor 0.76 0.84 0.92 1.00 1.07 1.19 1.31 1.41 1.51

Filter model Pipe size

Flow rate Dimensions (mm) Weight

(kg) Element model Nm3 / h SCFM A B C D

FFA018 (grade) ¼ 13.6 8 50 18 152 60 0.3 E0304

FFA019 (grade) ¼ 25.5 15 50 18 152 60 0.3 E0305

FFA028 (grade) ¼ 42.5 25 70 65 231 70 0.6 E0406

FFA038 (grade) 3/8 59.5 35 70 65 231 70 0.6 E0407

FFA058 (grade) ½ 85.0 50 70 65 272 70 0.7 E0413

FFA059 (grade) ½ 119 70 100 105 346 80 1.6 E0613

FFA078 (grade) ¾ 144 85 100 105 346 80 1.6 E0613

FFA079 (grade) ¾ 212 125 100 105 466 80 2.0 E0620

FFA108 (grade) 1 229 135 100 105 466 80 2.0 E0620

FFA109 (grade) 1 297 175 100 105 466 80 2.0 E0625

FFA128 (grade) 1 ¼ 476 280 122 112 530 80 2.8 E0730

FFA158 (grade) 1 ½ 545 320 122 112 530 80 2.8 E0730

FFA159 (grade) 1 ½ 680 400 146 122 552 100 4.2 E0830

FFA208 (grade) 2 765 450 146 122 552 100 4.2 E0830

FFA209 (grade) 2 1190 700 146 122 855 100 6.3 E0860

FFA254 (grade) 2 ½ 1445 850 210 137 665 100 8.5 E1140

FFA340 (grade) 3 1530 900 210 137 665 100 8.5 E1140

FFA360 (grade) 3 2125 1250 210 137 885 100 10.5 E1160

FFA390 (grade) 3 2550 1500 210 137 1045 100 12.0 E1175

X25 X5 X1 XA AC

Particle removal 25 micron 5 micron 1 micron 0.01 micron 0.01 micron

Maximum particle size class** - 3 2 1 1

Maximum oil content - 4 2 1 1

Maximum oil carryover at 20ᵒC (68ᵒF) 10 mg/m3 5 mg/m3 0.1 mg/m3 0.01 mg/m3 0.003 mg/m3

Pressure loss : clean and dry 30 mbar 0.4 psi

40 mbar 0.6 psi

75 mbar 1.1 psi

100 mbar 1.5 psi

75 mbar 1.1 psi

Pressure loss : saturated 50 mbar 0.7 psi

75 mbar 1.1 psi

150 mbar 2.2 psi

50 mbar 4.4 psi -

Pressure loss : element change 400 mbar

6 psi 400 mbar

6 psi 400 mbar

6 psi 400 mbar

6 psi 6 months

1000 hours

Maximum temperature 120ᵒC 248ᵒF

120ᵒC 248ᵒF

120ᵒC 248ᵒF

120ᵒC 248ᵒF

25ᵒC 77ᵒF

Maximum working pressure 16 barg 232 psig

16 barg 232 psig

16 barg 232 psig

16 barg 232 psig

16 barg 232 psig

Element end cup color Black green red blue black

*Technical notes 1. Direction of air flow is inside to out through the filter element. 2. Pop up indicators (65DPUG) are fitted to models FFA028 to FFA058 as standard. Differential pressure indicators (65DPIG) are fitted to models FFA059 to FFA390 as standard. AC grade filters do not include DP equipment. 3. Threaded filters are fitted with float operated automatic drain valves. DVAS16C on models FFA018 to FFA058 and DVAS16 on models A059 to A390. Models A059 to A390 can be adapted to use ¼ '' drains with a reducer. 4. Activated carbon filters must not operate in oil saturated conditions and will not remove certain types of gases including carbon monoxide (CO) and carbon dioxide (CO2). 5. Threaded filters are manufactured from cast aluminum alloy and are PED 97/23/EC compliant for group 2 gases. 6. Threaded connections are Rp (BSP parallel) to ISO 7/1 or NPT to ANSI B2.1 if supplied within North America. 7. Filter elements should be changed every 12 months / 8000 hours (whichever comes first). Activated carbon filter elements should be changed every 6 months / 1000 hours (whichever comes first). 8. Filters are suitable for use with mineral and synthetic oils plus oil-free compressed air applications.

5

*Rated flow at 7 barg, reference conditions 1 bar (a) 20ᵒC

**to ISO 8573-1:2010

Applications

6

FFA018 -XA

Filter model Element rating

FFA018 FFA059 FFA128 FFA254 X25

FFA019 FFA078 FFA158 FFA340 X5

FFA108 FFA079 FFA159 FFA360 X1

FFA038 FFA108 FFA208 FFA390 XA

FFA058 FFA109 FFA209 AC

Suitable for regular machine, soldering diggings. Air Quality to ISO 8573-1:2010, Class: -,-,-

Suitable for food, drink, medical, sterile lab, automatic technology equipment, precision electronic industry. Air Quality to ISO 8573-1:2010, Class: 1,1,1 or 1,2,1

Suitable for food, drink, electrostatic spray-painting, precision control value. Air Quality to ISO 8573-1:2010, Class: 1,-,1

Suitable for regular workshop, air tools, spray-painting. Air Quality to ISO 8573-1:2010, Class: 2,-,2

Suitable for regular workshop, varnish specialize in removing corrosive by-product from enriched oil. Air Quality to ISO 8573-1:2010, Class: 3,-,4

Ordering information

X5

X25

Eco Environment

Filtrafine Corporation Add：1599 Monte Vista Avenue, Claremont, CA 91711, USA Toll-Free：877-495-4923 Tel：+1-336-553 3927 Fax：+1-336-553 3929

Filtrafine Pte Ltd Add：750A, Chai Chee Road, #07-12, Chia Chee@Technopark, Singapore 469001 Tel：+65-6449-5316 Fax：+65-6449 5326

Pride International (Shanghai) Co., Ltd. Add：Unit A, 4F, No.8, Ln.658, Jin Zhong Road, Changning District, Shanghai,200335, China Tel：+86-21-6211 2926 Fax：+ 86-21-6211 2939

Bright Sheland International Co., Ltd. Add：10F-3, No.81, Sec. 1, Xintai 5th Road, Xizhi District , New Taipei City 22101, Taiwan Tel：+886-2-2698 4989 Fax：+ 886-2-2698 0567

www.filtrafine.com

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