FIELD PERIOD ASSY

Aug 13, 2003

M. Cole and FPA Team

20030811-Field-Period_Assy-r2.ppt

• Assembly Procedure 10 min

• Fixtures Required 05 min

• Fixture Concepts 20 min

• Field Period Assy Area

• Work Plan 10 min

•Questions 10 min

AGENDA

Assembly Procedure

• Prepare Field Period assembly area• Includes any initial fixture or area setup required prior to starting the assy activities

• Receive, Inspect and Prepare VV•Receive and inspect vacuum vessel segment

•Attach diagnostics, cooling tubes & insulation to VV period

•Mount Vacuum vessel to assy Fixture

•Install diagnostics (approx. 30)

•Install cooling tubes

•Install insulation

• Sub-assembly of Modular Coils

•Task involves the mounting and aligning of (3) modular coils to form a coil set [M1, M2,

M3].

Assembly Procedure cont’d

• Sub-assembly of TF Coils •Task involves assembling together (3) TF coils and structure to form a TF coil set

• Assemble Modular Coils to Field Period Assembly•Assemble and align right side modular coils to vacuum vessel

•Assemble and align left side modular coils to vacuum vessel

• Assemble TF Coils to Field Period Assembly•Assemble and align right side TF coils over shell

•Assemble and align left side TF coils over shell

• Position and Weld Port Assemblies•Eight ports will be welded to the vacuum vessel

Assembly Procedure cont’d

• Assemble Trim Coils to Field Period Assembly•Install [3] Upper coils

•Install [2] Mid coils

•Install [3] Lower coils

Shipping positionAssembly position

Add cooling lines

FIXTURES REQUIRED

•Fixture to orient vv from shipping position ?

•Fixture for supporting VV Dave Conner

•Fixture for assembly of M1, M2, and M3 coils Dave Conner

•Fixture for assy of mod coils to Field Period Assy Dave Conner

•Fixture for assy TF coils together Tom Brown

•Fixture to assy TF coil set to Field Period Assy Dave Conner

•Fixture for welding ports to vv Dave Conner

Mod Coil to Field Period Assembly Fixture Concepts

Mod Coil to Field Period Assembly Fixture Concepts

Mod Coil to Field Period Assembly Fixture Concepts

Mod Coil to Field Period Assembly Fixture Concepts

Mod Coil to Field Period Assembly Fixture Concepts

Mod Coil to Field Period Assembly Fixture Concepts

Mod Coil to Field Period Assembly Fixture Concepts

Cost:

200P $47,350

250P $52500

Work Plan

Field Period Assy Area

Questions

•Where will the Field Period Assy be performed?

•What is the capacity of the crane?

•What is the hook height?

•How much area will be available?

•What concepts are existing that you would like us to incorporate?

•Manual or Automatic fixtures?

•Floor loading? Concrete?