FICOSA - smart-systems- · PDF file06/10/2011 · Nozzles Level Sensors ... Technologies energies Electronics Engineering ... Business plan fundamentals FICOSA BCN Tech New co Manufacturing

FICOSA

2011

Strictly Private and Confidential

Automotive Product Portfolio

Rear-view Systems Business Unit

Audi TT

Ford Mondeo

VW Touraeg

+ Retrovisores interiores Alfa Brera

Ferrari 599

Nissan Pathfinder

Honda CRV

Ford C-Max


Base Housing Common parts

Twingo /

/

Clio /

Autres

models /

Mégane /

/

Scénic /

Autres

models /

Vel

Satis /

/

Espace /

Autres

models /

Standardization (Family mirror)

B

oitie

r p

etit

Boitie

r m

oyen

Boitie

r g

ran

/


Vertical Integration Power Folding

Versions

With switch off Without switch off

Ver. 1 Ver. 2

Lower Cover

(Tapa inferior)

Housing

(Carcasa)

Housing Cover

(Tapa carcasa)

Gear

(Engrane) Worm

(Sinfín)

Ring gear

(Engrane corona)

Ring

(Corona)

DC Motor

Sleeves

(Casquillos)

Wiring + PCB

(Cableado + PCB)

Motor worm

(Sinfín motor)

Bearing

(Rodamiento)

Tracks

(Pistas)

Screw

(Tornillo)

Stopper

(Trinquete)

-Weight reduction (-40%)

-Durability improvement (+35%)

-Better noise performance


PCB

Washer

(S. Steel)

External

ring (Pa

66)

Upper axis

(Pa 66 + 13%

GF) Bottom axis

(Pa 66 + 13%

GF)

Cover

(Pom)

Rack gear

(Pom) DC motor

Helicoidally

gear

(PBT) Axial clipping

gear

(Pom)

Clutch gear

(PBT)

Elastic washer

(S. Steel)

Housing

(Pom)

Versions

Without memory With memory

Ver. 1 Ver. 2

-Full clipped assy (no screws needed)

-Four pins connexion (only two part numbers: with/without memory)

-Weight improvement (-15%)

Vertical Integration Glass actuator


Vertical Integration Lighting devices

Wellcome light

DRL

Puddle lamp LED’s

Bulb

Side marker

lamp

Blinker

LED’s

Guided light

Bulb

Blind spot detector (BSD in housing)

(BSD in Housin frame)



Command & Control Systems (Gear Shifts & Parking brake levers)

Peugeot 407

Honda CRV

Toyota Avensis

Citroën C6

VW Golf 5

Maserati GT

Ford S-Max Opel Zafira For vans, trucks and transportes

http://www.km77.com/marcas/opel/2005/zafira/gama/gra/33.asp



Ford Fiesta Fiat Punto Peugeot 308

Door & Seat Systems

Mercedes Cl. C Door Cables Ford U-387

Lancia 147 Toyota Yaris Renault Laguna



Under hood Systems

Waher/HLC Systems Coolant & Brake Liquid Reservoirs

Nozzles

Headlamp Cleaners

Level Sensors Standard/Quick Connectors

Cleaning Pumps

A/C & Motor Air Conducts Air Induction Systems


Group evolution

Key data and Business Units

Tier I global supplier and technological partner of the main OEMs at global level

Family-owned

company established

in 1949 (Barcelona)

19 countries

4 continents 8.000 employees

R&D Investment:

4% of sales

Automotive Commercial

Vehicle

New

Technologies Electronics

Engineering

Renewable

energies


Group Evolution - Global footprint

11

P

O

PLANTS

TECHNICAL CENTERS

COMMERCIAL OFFICES

TC

Detroit (Mi)

Crossville (TN)

Shelbyville (KY)

O P TC

Salinas-Victoria

Escobedo

P TC

Sao Paulo

P TC

Buenos Aires

P

Tamworth

O

Le Chatelet-en- Brie

Le Neobourg-Bruyeres-

Dieuze

O P TC

Headquarters &

9 productions

plants

O P TC

Rüsselsheim-Köln

München-

Wolfenbüttel

O P TC

Porto

Venaria Reale

Morcone

O P TC P TC

Slovenia

P

Bursa

Gemlik

P TC

Pune (Two plants)

Pant Nagar (Joint –

vent.)

P TC

Shanghai

P TC

Tokyo (Office)

TC

Korea (Joint -

venture)

TC

Rumania (License agreement)

Russia (License agreement)

Dabrowa

Gornicza

P


COMMUNICATIONS • Antenna Systems

• Telematics

• Diversification

HEV/EV-BP • Battery Pack

• BMS

• On board

Charger

SAFETY • ADAS

• Somnoalert

ACTUATORS (C & C) • Tactile Screen

• SbW

Innovation & New technologies


Sony Viladecavalls

The origin of an opportunity

FICOSA sees an opportunity to turn

the industrial platform of Sony into a

strategic project, with high grow

potential, based on their industrial &

engineering capabilities

This strategic project:

• Is aligned with 4 of the 5 strategic axis of

FICOSA

• Ensures the jobs of the actual workforce in

SONY Viladecavalls

• Allows a no traumatic departure of SONY

activity from BCN area

Sony decided divest its operations in the Viladecavalls plant (Barcelona)

Conversion of an industrial asset in recession phase, into a platform for innovation in

electronic engineering & manufacturing


FICOSA & BCN Tech

Business plan fundamentals

FICOSA

BCN Tech

New co

Manufacturing

New co

Engineering

Engineering Services

Products manufacturing

New co Manufacturing:

– TV manufacturing for Sony (1M TV 2011 & 0.5M

TV 2012)

– Production transfer from other FICOSA plants

(assets rationalization)

– Transfer of design & administration central offices

located in BCN area (assets rationalization)

– Develop new EMS (Electronic Manufacturing

Systems)

New co Engineering:

– Engineering projects that will be supplied to Sony

3 years

– Engineering projects that will be supplied to others

: transport, aerospace, communications, railway,

energies renewable, health-tech

– Engineering projects for FICOSA

Industrial Assets

+

834 employees

Engineering Assets

+

131 employees


Viladecavalls

Plant 65,000 m2

Land 250,000 m2


FICOSA Viladecavalls (Barcelona - Spain) New Electronic Production Plant

Final Assembly

13 Assembly Lines

Capacity: 6,500 sets/shift (7.5 hr. shifts)

Area used: 8,000 sqm

Auto insertion (Circuits Manufacturing)

24 SMT lines

8 Hand mount lines (DIP machines)

Reliability Laboratory

Capacity: 15 Million shots/day

15,000 circuits/day

Area used: 6,400 sqm

Service department Clean room: Class 1000 and class 100ç Area used: 3,600 sqm

Strictly Private and Confidential CORPORATE PROFILE

COMSA EMTE

SO

NY

FICOSA

Electronics

RF Engineering

FW

EMC & lab

Color science

Environment & energy efficiency

Satelite communications

Railway infrastructure

Heavy machinery

Traffic control

System approach

Precision mechanism

Mechatronics

Image DSP

Modeling

Mech proto lab

Communications

Global presence

Low cost back up office

SMT prototyping

PCB layout

FW testing

Power supplies

Inverters



• Telematics

• Diversification


• BMS

• On board

Charger

SAFETY • ADAS

• Somnoalert


• SbW



In Knob SbW

The “Knob Shift” uses the interior space of the

knob to locate the feeling function. It allows to

reduce the package of the base drastically.

Features:

Weight: 150 g

Packaging reduction: - 80%

Number of parts reduction: - 35%

Patent pending


Rotative SbW

Gearshift by wire with rotative control

Reduced packaging and weight

Improve ergonomics and accessibility

Instrument panel or central console shifter


Switch SbW

Console lighting

Shifter lighting

Switch Shifter



• Telematics

• Diversification


• BMS

• On board

Charger

SAFETY • ADAS

• Somnoalert


• SbW



UniBox: Forward Looking Multi-Purpose Camera

PAC 2.0: Park Assist Camera (CAN & NTSC/PAL)

AABV: Advanced Active Bird View

Highly integrated camera solution for

standard (LDW, FCW, HBA, TSR) and

enhanced functionality (Tunnel)

Somnolence Detection Algorithms

“One Box”-camera with CAN and

Video interface, including active

overlay technology for lateral and

parallel parking.

Cost, Size and Performance

optimised solution.

360 ° Surround-View System (4/5 camera

solution). Decentralised Camera System with

active machine vision functionality

Back-Over; Crossing Traffic; LDW; FCW/RECW;

Pedestrian Recognition,

Auto-Calibration and Surround-View.

Lane Recognition

Vehicle Recognition Front Light Recognition

Blind Spot Detection

Tunnel RecognitionTraffic Sign

Recognition

Short Range ObservationTurn and Start Safeguard (TSS)

Parking Aid

Pedestrian RecognitionRain Sensing Somnolent Alert FIR Night Vision

ADAS Unibox, PAC 2.0 and Active Bird View


Parking

Assist

Camera 2.0

Parking

Assist

Camera 3.0

Advanced

Active

Birdview

Forward

Camera +

Advanced

Active

Birdview

SOP

Com

ple

xity

Q3/2012 Q2/2013 Q3/2013 2015

Camera

Monitor

System

2014

Somnoalert

Product portofolio



• Telematics

• Diversification


• BMS

• On board

Charger

SAFETY • ADAS

• Somnoalert


• SbW



Electric Vehicle Battery Systems BPS, BMS and On Board Charger

BPS: Battery Pack System for electrical / hybrid vehicles

BMS: Battery Management System

On Board Charger

Electro-chemical cell and /or supercapacitors

storage.

Includes its packaging and its thermal

systems and management.

BPS electronic management.

Realize the security controls,

balance the cells charge, realize

the State of Charge and State of

Health prediction.

Realize the BPS charge through

the domestic electrical network,

transforming the alternate

current in continuous current

(AC DC)

Input current and voltage in PFC stage

Input voltage (80 V/div)

Input current (8 A/div)



• Telematics

• Diversification


• BMS

• On board

Charger

SAFETY • ADAS

• Somnoalert


• SbW



· Good location due to the

reduction of antenna size

· External antenna

removal

· Multiple services integration

and consequently huge

reduction of components on

the vehicle assembly line

· Multiple products

integrated into a single part.

· Non visible antenna

· High level of standardization

and cost competitive

Further Advantages:

On glass integration

In plastic integration

LEGEND:

Advanced Communications BU Product Line: Automotive Antennas

On glass antennas SDARs & GPS Antennas

inside decklid

Antenna inside the exterior

mirror On plastic antennas

GPS & GSM antenna inside

dashboard

GPS, GSM, Wifi, Bluetooth …

antenna inside Telematic

Modules


TECHNICAL FEATURES

Radio receiver: AM/FM1 & FM2, DAB (III-L)

TV receiver: N/A

Satellite: GPS

Telephony: 850 / 900 / 1800 / 1900 / UMTS

Amplifier: Waterproof (overmoulded)

FM / DAB amplifier gain: 4.5 dB / 20 dB

FM / DAB amplifier NF: < 2.8 dB / < 1.5 dB

FM/DAB amplifier operating voltage: 12.5 V / 7-15 V

AM/FM & DAB amplifier current

draw: 73 mA / 65 mA

Interface connection : Fakra

Coaxial cable : Leoni Dacar 300

Foil technology : AM/FM1/FM2/DAB flexible PET

Antenna technology: Proprietary Fractal Technology

VW Caddy: Radio, GPS, GSM & DAB antenna

PROJECT INFORMATION

Customer Production Plant : Poznan

Annual Volume : 160.000

SOP : 19/08/2010

Production Region : Europe

Development Center : CTPT Mollet

Ficosa Production Plant : France

Advanced Communications BU Example Program awarded


Fisker Karma: SDARS, GPS & Radio antennas PROJECT INFORMATION

Customer Production Plant : Finland


SOP : 01/02/2011

Production Region : Europe


Ficosa Production Plant : France

AM/FM1 Antenna AM/FM1 Amplifier FM2 Antenna

TECHNICAL FEATURES

Radio receiver: AM/FM1 & FM2

TV receiver: N/A

Satellite: GPS & SDARS (Sirius)

Telephony: N/A

Amplifier: Waterproof (overmoulded)

FM amplifier gain: 4.5 dB

FM amplifier NF: < 2.8 dB

FM amplifier operating voltage: 12.5 V

AM/FM amplifier current draw: 73 mA

Interface connection : Fakra

Coaxial cable : Leoni Dacar 300

Foil technology : AM/FM1/FM2 flexible PET

Antenna technology: Proprietary Fractal Technology GPS Antenna

SIRIUS Antenna

FM2 Amplifier




French OEM Platform TCU module

PROJECT INFORMATION

Customer Production Plant : France, Spain, Turkey


SOP : 10/06/2011

Production Region : China


Ficosa Production Plant : China

TECHNICAL FEATURES

Tel communication: GPRS

Sat communication: GPS

Car communication: CAN bus

Other connectivity: USB

Battery: Rechargeable

Accelerometers: Crash sensing functionality

Audio: In-band

Telephony antennas: 850 / 900 / 1800 / 1900 MHz

Possibility of external

antennas: GPS & GPRS

Antenna technology: Proprietary Fractal Technology

TCU 0

TCU 1


2 CAN configuration at 500kbps

GSM/GPRS modem (WMP150 from Sierra Wireless)

Real Time Clock (RX-8025NB from Epson Toyocom)

SIMCard ready – currently using InSIM for quality improvement, but TCU0 is SIMCard ready

Memory available 64Mb Flash, 16Mb RAM

Digital I/Os: • Implemented: 2 inputs (K-line+WakeUp), 2

outputs (K-Line+Output On Request)

• 4 Additional free lines available

All I/Os, CAN and power supply are managed by a TH24 connector

USB Full speed connectivity

Power supply range from 6.5V to 24V

Optional external antenna connector

View 1

View 2

View 3

PCA

Cover

Cover

Advanced Communications BU TCU0 Technology overview

2G Module


Fleet Management

ECO Coaching

PAYD

EV Battery

Charge Spot Location

Charge Spot Booking

Remote Diagnostics

ECall

SVT Brazil

Electric Vehicle

Services

Multi-Platform

Services

Vehicle Mgmt. Services

Safety Services

Advanced Communications BU TCU1 Services currently implemented


Same specification from TCU0 and additionally:

Integrated GPS (Ublox5 automotive grade)

Audio I/O Management

Internal rechargeable battery

LIN interface for HMI

Accelerometer

Optional external antenna connectors (GSM+GPS)

View 1

View 2

View 3

PCA

Cover

Cover

Advanced Communications BU TCU1 Technology overview

GPS

Module


CPU Power PC @ 400 MHz (Freescale

MPC5121)

512MB RAM, 64MB FLASH NOR

2GB FLASH NAND

Interfaces MiniPCI slot (i.e. WiMax card)

1 UART

GSM/GPRS/UMTS module, Sierra Wireless Q26 Extreme

Bluetooth/WiFi module, CSR BC04/Marvell 88W8686

GPS: UBlox NEO-5Q

2xCAN High Speed

HDD support (SATA)

USB: 1 host, 1 slave

I/O: 8 digital output, 8 analog input

10/100 MBit Ethernet

microSD slot

Integrated Antennas Telephony, GPS, WiFi, Bluetooth, and Wimax

Advanced Communications BU iVTU 3.0 Technology overview

3G Module

GPS

Module

GPS

Antenna

GS

M/G

PR

S/

UM

TS

Ante

nna

Bluetooth

Antenna

WiFi

Antenna

(Dual)

WiMAX

Antenna


Group evolution

Key data and Business Units

Tier I global supplier and technological partner of the main OEMs at global level

Family-owned

company established

in 1949 (Barcelona)

19 countries

4 continents 8.000 employees

R&D Investment:

4% of sales

Automotive Commercial

Vehicle

New

Technologies Electronics

Engineering

Renewable

energies

FICOSA

2011

Documents

FICOSA - smart-systems- · PDF file06/10/2011 · Nozzles Level Sensors ... Technologies energies Electronics Engineering ... Business plan fundamentals FICOSA BCN Tech New co Manufacturing