27
BIOMANUFACTURING FIBERS BY KATHY RUCKER, Bioscience Photo by https://en.wikipedia.org/wiki/Fiber

FIBER by Kathy Rucker

Embed Size (px)

Citation preview

Page 1: FIBER by Kathy Rucker

BIOMANUFACTURING

FIBERSBY KATHY RUCKER, Bioscience

Photo by https://en.wikipedia.org/wiki/Fiber

Page 2: FIBER by Kathy Rucker

FIBERS

– Definition: They are thin hair like material. The American English spelling is Fiber and International English spelling is Fiber. They form the building blocks from which yarn and fabric are made.

– Pictures by http://www.overstock.com/Home-Garden/Area-Rugs/Synthetic-Fiber,/material,/244/cat.html

– Definition By https://en.wikipedia.org/wiki/Fiber

Page 3: FIBER by Kathy Rucker

Forms of Fibers

– Natural– Animal Fiber– Mineral Fiber– Vegetable Fiber– Wood Fiber– Geological Processes– Natural Polymers

– Synthetic– Petrochemical Substances– Microfiber– Tricot Fabric

Source: https://en.wikipedia.org/wiki/Fiber

Page 4: FIBER by Kathy Rucker

Natural Fiber

What is Natural Fiber?

Natural fibers are non-synthetic hair-like similar to thread. They are produced from plants, animals, mineral sources, wood fibers, natural polymers and geological processes.

Source: https://en.wikipedia.org/wiki/fiber

Page 5: FIBER by Kathy Rucker

Types of Natural Fiber

– Animal Fiber (another name Fiber Crop) is proteins:

– Wool

– Hair

– Feathers

– Silk

Source: https://en.wikipedia.org/wiki/Main_Page

Page 6: FIBER by Kathy Rucker

Animal Fiber

Four types of Angora Rabbit breeds: English, French, Satin and Giant.

Angora Goat:

Another name Mohair (Kid Mohair is the finest grade)

Source/pictures: http://www.numei.com/fiber-facts.html

Page 7: FIBER by Kathy Rucker

Animal Fiber

Camel Family

Other names are Alpaca, Llama, and Vicuna. Cashmere (Fiber of Kings)

Sheep (Different Grades)

Silk (70-75% of actual fiber fibroin)

Source/pictures: http://www.numei.com/fiber-facts.html

Page 8: FIBER by Kathy Rucker

Types of Natural Fiber– Plant Fiber (another name Vegetable

Fiber) is cellulose:

– Cotton

– Flax

– Hemp

– Bamboo

Source: https://en.wikipedia.org/wiki/fiber

Page 9: FIBER by Kathy Rucker

Plant Fiber

Cotton

Hemp

Piictures: http://www.numei.com/fiber-facts.html

Flax

Picture: bandhinihomeweardesign.blogspot.com

Bamboo

Picture: www.hd-wallpapers.com

Page 10: FIBER by Kathy Rucker

Types of Natural Fiber

– Mineral Fiber (asbestos)

Source: http://www.numei.com/fiber-facts.html

Picture: https://en.wikipedia.org/wiki/Asbestos

– Wood Fiber (tree source)

Source: https://en.wikipedia.org/wiki/Wood_fibre

Picture: https://en.wikipedia.org/wiki/Wood#Uses

Page 11: FIBER by Kathy Rucker

Type of Natural FiberGeological Processes (natural

sources that shapes the earth:– Plate Tectonics: the outer layer of the earth.

– Picture by www.geobus.org.uk

– Chemical Weathering: the breaking down of rocks, soil, and minerals.

– Pictrue by https://en.wikipedia.org/wiki/Weathering#Chemical_weathering

– Sedimentation (Deposition): the flowing water to suspensions of dust and pollen particles.

Picture: https://en.wikipedia.org/wiki/Sedimentation

Sources: http://www.numei.com/fiber-facts.html

Page 12: FIBER by Kathy Rucker

Type of Natural FiberNatural Polymers, another name is

Biopolymers (all living things):

– Cellulose

Photo by www.rawdenim.com

– Starch

Photo by https://en.wikipedia.org/wiki/Starch

– Protein

Photo by innovative-results.com

– Cellulose Nitrate 1882

– Cellulose Acetate 1930s

Page 13: FIBER by Kathy Rucker

Synthetic Fiber

What is Synthetic Fiber?

Synthetic fibers was invented in the early 1880s by Joseph Swan. It was form through chemical modifying from tree bark (cellulose liquid). Non-natural fiber.

Source: https://en.wikipedia.org/wiki/Main_Page

Page 14: FIBER by Kathy Rucker

Synthetic Fiber Chemical ProcessTwo types of Synthetic Fiber:

Step-growth Polymerization:

–Group of people are used to form a human chain

Picture and Source: https://en.wikipedia.org/wiki/Fiber

Chain-growth Polymerization:

–Chain Initiation

–Chain Propagation

–Chain Transfer

–Chain Termination

Page 15: FIBER by Kathy Rucker

Types of Synthetic Fibers and Polymers

– Rayon

– Nylon

– Polyester

– Acrylic (85% acrylonitrile)

– Plastic (synthetic polymer)

– Pictures and source: https://en.wikipedia.org/wiki/Main_Page

Page 16: FIBER by Kathy Rucker

Micro Fibers and Tricot FabricSynthetic Fibers

– Micro Fiber (1/5 the size of human hair)

Pictures and source: https://en.wikipedia.org/wiki/Main_Page

– Tricot Fabric (lingerie)

Photo by : www.fabric.com

Page 17: FIBER by Kathy Rucker

Natural Fiber vs. Synthetic Fiber Source: http://textilelearner.blogspot.com/2015/08/difference-between-natural-fiber-and.htmlPhotos By Rana Sohel, Sunman Textile Mills Ltd. Chittagong

Page 18: FIBER by Kathy Rucker

Fiber ComparisonSource: http://textilefashionstudy.com/difference-between-natural-fiber-and-synthetic-fiber/

September 3, 2012, Natural and Synthetic Fiber

Natural1. Comes from nature

2. Length nature

3. Staple or filament

4. Some short staple fibers are found with long staple fibers

5. No spinning process

Synthetic1. Completely man-made

2. Length man-made

3. Filament sometimes converted to staple or cut length

4. Short or long staple fiber, depending on what man want

5. Spinning process needed

Page 19: FIBER by Kathy Rucker

Comparison Continue:Source: http://textilefashionstudy.com/difference-between-natural-fiber-and-synthetic-fiber/ September 3, 2012, Natural and Synthetic Fiber

6. No chemical solution

7. More comfortable to wear

8. Dust and impurities (liquid, gas, or solid) may be in fiber

9. Not possible to change in structure

10. Natural color

11. Contains natural crimp

12. Hydrophilic in nature

6.Chemical solution needed

7.Not as comfortable as natural products

8.No dust or impurities

9.Easy to change in structure

10.Colors are added in the solution

11.After spinneret, crimp is applied on filament

12.Hydrophobic

Page 20: FIBER by Kathy Rucker

Comparison Conclusion:Source: http://textilefashionstudy.com/difference-between-natural-fiber-and-synthetic-fiber/ September 3, 2012, Natural and Synthetic Fiber

13.Need scouring and bleaching

14.Easy to dye

15.Ash after burning (most cases)

16.Smell after burning is hair or paper

17.Higher cost

18.Environment friendly

19.A great demand as human wear

20.Less durable

21.Use are limited

13.Very few scouring and bleaching

14.Not easy to dye

15.Melt after burning

16.Chemical smell after burning

17.Less cost

18.Not environment friendly

19.Widely used in ever day life except human wear

20.More durable

21.Use in multi task

Page 21: FIBER by Kathy Rucker

New Fiber Creations

– Spider Silk (June 25, 2014): http://www.livescience.com/46519-spider-silk-bulletproof-clothing.html

– Dragon Silk (July 12, 2016): http://www.defenseone.com/technology/2016/07/army-testing-genetically-engineered-spider-silk-body-armor/129814//

– Wood Base Polymers (May 7, 2016): http://phys.org/news/2016-03-treeing-team-documents-wood-based-polymers.html

– Carbon Fiber Future (March 9, 2016): http://www.livescience.com/53995-carbon-fiber-may-finally-be-coming-to-cars-everywhere.html

– Sea Snails (February 17, 2015): http://www.livescience.com/49844-limpet-teeth-strongest-natural-material.html

– Electric Eel (January 21, 2016): http://www.livescience.com/53448-charging-fiber-powers-wearable-devices.html

– Geopolymer (April 8, 2016): https://www.sciencedaily.com/releases/2016/04/160408102227.htm

Page 22: FIBER by Kathy Rucker

Fiber Processing Companies Georgia

Southeastern Reduction CompanySince 1946 process fiber from pecan shell:309 South Lee StreetValdosta, GA 31601P: 229-259-0111F: 229-249-0370Hours: M-F; 8-5Email: [email protected]://georgiapecancorp.com/southeastern-reduction-company/

Tintoria Piana U.S., Inc.

Specialized in dyeing and chemical application for natural and synthetic staple fibers.220 South Erwin StreetCartersville, GA 30120 UST: 770-382-1395F: 770-382-6457E: [email protected]://tintoriapiana.com/#about

Page 23: FIBER by Kathy Rucker

Fiber Processing Companies Georgia

Aladdin Manufacturing Corp:

Mohawk Industries is the largest flooring manufacturer in the world.243 Huffaker Road NwRome, GA 30165 Phone: (706) 235-8215Web: www.mohawkind.com

Page 24: FIBER by Kathy Rucker

Fiber Processing Companies Other

Page 25: FIBER by Kathy Rucker

Fiber Associationshttp://www.fibersource.com/afma/af

ma.htm– American Fiber Manufacturers

AssociationAFMA3033 Wilson Boulevard, Suite 700,

Arlington, VA 22201Telephone at 703-875-0432FAX at 703-875-0907Email at [email protected]

– Fiber Economics Bureau

– Manufactured Fiber Handbook

– World Directory of Manufactured Fiber Producers

Fiber Economics Bureau 3033 Wilson Blvd. - Suite 700

Arlington, VA 22201Telephone: 703-875-0676 • Fax: 703-

875-0675 • E-mail: [email protected]

Page 26: FIBER by Kathy Rucker

New Fiber Creations

– Spider Silk (June 25, 2014): http://www.livescience.com/46519-spider-silk-bulletproof-clothing.html

– Dragon Silk (July 12, 2016): http://www.defenseone.com/technology/2016/07/army-testing-genetically-engineered-spider-silk-body-armor/129814//

– Carbon Fiber Future (March 9, 2016): http://www.livescience.com/53995-carbon-fiber-may-finally-be-coming-to-cars-everywhere.html

– Sea Snails (February 17, 2015): http://www.livescience.com/49844-limpet-teeth-strongest-natural-material.html

– Electric Eel (January 21, 2016): http://www.livescience.com/53448-charging-fiber-powers-wearable-devices.html

– Geopolymer (April 8, 2016): https://www.sciencedaily.com/releases/2016/04/160408102227.htm

Page 27: FIBER by Kathy Rucker

Which would I choose Natural Fiber or Synthetic Fiber?

Which would you prefer?

Do You Have Any Questions?