FH345gb FDB

MULTICONTWEIGHFEEDERService Manual

FH 345 GB

Copyright 1999

SCHENCK PROCESS GmbH, Landwehrstrasse 55, D-64293DarmstadtAll rights reserved. Any reproduction of the manual, regardless ofmethod, without prior SCHENCK PROCESS GmbH in writing,even by excerpt, is prohibited.

Sales:Tel.: +49 (0)6151 32 - 10 28Email: [email protected]

App lication Segments Service:

Heavy Duty Weighing & FeedingService Tel.: +49 (0) 61 51 32 - 26 23Service Fax: +49 (0) 61 51 32 - 32 70

Light Duty Weighing & FeedingService Tel.: +49 (0) 61 51 32 - 25 72

Service Fax: +49 (0) 61 51 32 - 17 49

Screening / Drying / CoolingService Tel.: +49 (0) 61 51 32 - 10 75Service Fax: +49 (0) 61 51 32 - 30 96

Weighing in Transport & Dispatch AutomationService Tel.: +49 (0) 61 51 32 - 24 48Service Fax: +49 (0) 61 51 32 - 13 69

2 4h Emergency hotline: +49 (0) 172 - 650 1700Email: [email protected]

Spare Parts:Electrical: +49 (0) 6151 32 - 17 58Mechanical: +49 (0) 6151 32 - 31 22Fax.: +49 (0) 6151 32 - 36 32Hotline:+49 (0) 171 - 225 1195

http:/ /www.schenck-process.com

Contens

1. General Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.1. The Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2. The MULTICONT System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.3. Overview Weighfeeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

1.3.1. Gravimetric / Volumetric Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.3.2. Check System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

1.3.3. Batching Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

2. Modes of Operation and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.1. Survey of Modes of Operation and Functions . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.2. Main Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.2.1. Batching Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.2.2. Display Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.2.3. Check System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.3. Calibration Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2.3.1. Acquire Belt Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2.3.2. Taring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

2.3.3. Weight Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

2.3.4. Taring Second Weighbridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

2.3.5. Taring of Supply Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

2.3.6. Controller Adaptation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

2.3.7. Time Entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

2.3.8. Service Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

2.3.9. Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

2.4. Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

2.4.1. Display Parameters / Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

2.4.2. Enter Parameters /Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

2.4.3. Print Parameters / Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2.4.4. MULTIKEY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

2.4.5. Default Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

2.4.6. Data Lost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-119947

Transmission to third parties and reproductionof this documentation are not permitted.SCHENCK PROCESS GmgH reserves allrights of ownership and copyrights.

TechnischeRedaktion BVED

MULTICONT WEIGHFEEDER

CONTENTSFH 345 GB/ I-1

2.4.7. Multi-Memory Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

2.5. Restoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

3. Commissioning and Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.1. Power ON . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.2. System Adaptation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.3. Belt Circuit Code Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.4. Taring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.5. Weight Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.6. Controller Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.7. Control Signals Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

3.8. Setting of Belt Influence Compensation and Control to Discharge Point . . . . . 3-1

3.9. Local Control Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2

4. Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.1 General Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

4.2 Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

4.3 List of Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

5. Parametrization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.1. Parameter Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.2. Survey . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2

5.3. List of Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

6. Event Message . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1. General Comments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.1.1. Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

6.2. List of Events Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6.2.1. System Faults SY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6.2.2. Safety Indications SC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

6.2.3. Safety Indications WE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

6.2.4. Safety Indications WM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6.2.5. Safety Indications MF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4

6.2.6. Interlocking IL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4 9947

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WEIGHFEEDER MULTICONT

CONTENTSFH 345 GB/ I - 2

6.2.7. Controller CO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

6.2.8. Check Measurement CH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5

6.2.9. Calibration CA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6

6.2.10 MAX Limit values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

6.2.11 MIN Limit values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Annex A: Alphabetic Search List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Annex B: List of Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

B.1 Digital Inputs DE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1

B.2 Digital Outputs DA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5

B.3 Analog and Measurement Inputs AE, GA, WZ, . . . . . . . . . . . . . . . . . . . . . . . . B-8

B.4 Analog and Pulse Output , AA, IM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8

Annex C: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1

This manual applies to software: FDB 1201-09

Edition: 99479947

Transmission to third parties and reproductionof this documentation are not permitted.SCHENCK PROCESS GmgH reserves allrights of ownership and copyrights.



CONTENTSFH 345 GB/ I-3

1General Comments

1.1The Manual

The Service Manual FH 345 for Weighfeederscompletes the Operating Manual Fh 344 with additionalinformation on commissioning, calibration,configuration, and parametrization.

The manual centers around Chapter 4 Configurationand Chapter 5 Parametrization. The presentation isarranged such that all requisite information is conveyedat a glance with no need for explanatory texts. Thegeneral comments at the beginning of each chaptershould be read. A survey in each chapter as well as ageneral key word search list in Annex A facilitate locationof desired data.

Annex B comprises a list of interfaces complete with allsignals to which an interface can be assigned. Settingsdeviating from the default values can be entered into thislist.

Chapter 6 contains a list of all event messages withcomments.

The modes of operation and functions accessible to theoperator as well as the relevant procedures aredescribed in Chapter 2 Modes of Operation andFunctions.

Chapter 3 Calibration and Commissioning conveysinformation on commissioning and calibration.

Section 1.2 gives a general survey of the MULTICONTsystem.

1.2The MULTICONT System

The MULTICONT system is a micoprocessor-controlleddecentralized data acquisition and evaluation systemfor continous weighers and feeders. Each weighingsystem basically comprises at least one system unitFSE, one or multiple input/output units FEA, andmeasurement data acquisition units FME (version RC),or one or multiple input/output units FEA (version NC).The weighing systems are individually controlled andmonitored via one or two machine control stations FLBor collectively via a group control station FZB. A groupcontrol station enables group rate control functions tobe effected. A host system can be connected to thegroup control station.

The MULTICONT system is programmed for theapplication by software. The specific settings(adaptation to hardware, interface assignment,controller setting) are effected by configuration andparametrization. Access to these functions is protected.

Fig.1.1: Version NC (Normal Cabling)

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9947



General CommentsFH 345 GB/ 1 - 1

System unit FSE monitors and controls all sequencesof operation. The exchangeable multi-memory modulecomprising the specific software plugs into the systemunit.

Feeder drive and additional units are connected toinput/output unit FEA, in version NC also the load cell.Equipped with six digital inputs, one analog input,measurement data acquisition unit FME (version RC)servers for local signal acquisition.

In addition, the FME is complete with a plug connectionfor linking a machine control station, which can beconnected, for instance, for effecting maintenance work.

Machine control station FLB servers for operation,configuration, and parametrization of one weigher eachtime. Maximum two machine control stations can beconnected to one weigher.

Group control station FZB is designed for operatingand controlling serveral weighers, as individualmachines or as a group of weighing and feeding unitsenabling group rate control functions to be effected. Thebelt weigher in connected with the batch processor.

For commissioning and calibration weigher can becontrolled by means of a local control box in LocalMode. Visual contact to weigher is required. Local modeoverrides all other modes of operation.

Power supply unit FNT L00x provides the supplyvoltage, in version RC exclusively for the electronicassemblies, in version NC also for the machine controlstation.

Coupling module FNT 005x supplies the measurementdata acquisition unit and the control stations. Drive unitFAE servers for varying the feed drive.

Fig.1.2: Version RC (Reduced Cabling)


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1.3 Overview Weighfeeder

The weighfeeder serves for continuous weighing andfeeding of bluk solides. The belt load is acquired througha weighbridge located under the conveyor belt. A controlloop adjusts feed rate p to a preset setpoint via beltspeed v.

The weightbridge is limited by two carrying idlers. Bymeans of a centrally positioned weighed idler and a leversystem, the load on platform exerts a force, platform loadQ, on load cell (L/C). The output voltage of the load cellis proportional to the platform load and is transformedinto the digital information through an A/D converter.

Fig. 1.4 shows the distribution of load an platform forideal conditions.

The weight force picked up by the weighed idler is

Q = q L2

> Q = Platform load [kg],

> q = Belt load [kg/m],

> L/2 = Effective belt length [m]

The formula resulting for belt load is

Feed rate P is

P = q v

> P = Feed rate [kg/s],

> q = Belt load [kg/m],

> v = Belt speed [m/s].

q = QLeff

Fig. 1.3: Weighfeeder Basic Diagram

Fig. 1.4: Load Distribution at Weighbridge


9947




1.3.1 Gravimetric / Volumetric Mode

The gravimetric mode of operation is the mode forfeeding. Depending on belt load, the feed rate iscontrolled to the active setpoint via the belt speed withbelt load q being determined by the prefeeder. Involumetric mode, the acquired belt load is not used forcontrol purposes. The belt speed is controlled independence of the permanently set nominal belt loadand the active feed rate setpoint. The volumetric modeis activated

> in start-up mode (P 10.03),> in clearance mode (P 10.04)> by connection of local mode

> by call via function distributor, SE bus, or con-tact.

1.3.2 Check System

The check system as such is a hopper scale preparedto check and correct the actual feed rate values acquiredby the weightfeeder. During check and correction, thematerial flow is not interrupted. The check system canneither be started in batching mode nor while a set-upprogram is running. The following check systemversions are availabel:

CHECK SYSTEM Check system and weighfeederTYPE EEIN: form a mechanical unit.

CHECK SYSTEM Check system and weighfeeder doTYPE EAUS: not form a mechanical unit.

CHECK SYSTEM Check system is not controlled byTYPE EXTERN MULTICONT but externally.

The check result consists of the measurement results ofboth feeders for the material amount actully fed. As staticweighing is much more accurate than the dynamicweighing, it is taken for correct. The correction value iscomputed from the difference, or ratio, of both quantities.Zero point correction compensates additive errorscaused, for instance, by material deposits on weighingplatform. Span correction servers for compensation ofmultiplying errors. Span corrections are principallyrequired after commissioning, zero point correctionsduring operation as well.

with

N = Zero point error of continuous fee-der in kg/m

B = Span error of continuous feeder

LG = Belt lenght passed over weighingplatform during check in m

KMK = Quantity acquired by continuousfeeder in kg

KMS = Quantity acquired by static feederin kg.

The duration of check measurement is eitherdetermined by the number of belt circuits, or by checkquantity.

The check system is configured ans parametrized inBlock K22 (TYP), Block K23 (EEIN, EAUS), Block K24(EXTERN) and Block P 20. In addition, an automaticweight check can be activated starting a new checkcycle after elapse of a check measurement withsubsequent cycle time (P 20.17). Activate automaticacquisition of check result with Parameter P 20.01. Inthe course of the checking operation, check amount(P20.07/08, K23.10), check fill weight (K23.09/10,P20.09/10) and correction (K23.11 - K23.14, P20.11 -P20.14) are monitored for excess of limit values.

N = KMK - KMSLG

B = KMSKMK


9947




Check Measurement Sequence

KME TYPE EEI KME TYPE EAUS

1 Start check measurement with presetcheck setpoint aiming at- zero point correction

- span correction.

2 Release signal is expected.

3 Check amount and bin are checked and refilled

4 Prefeeder is cut off (K21.07),feedback signal and stabilization time

elapse.

5 Measurement ofcontinuous feeder

is started.

Fill weight F1 ismeasured.

6 Wait for blind distance LB to elapse.

7 Fill weight F1 ismeasured.

Measurement ofcontinuous feeder

is started.

8 If check setpoint isreached measurement

stops.

If check setpoint isreached

second fill weight F2is measured.

9 Fill weight F2 ismeasured,

KMS = F1 - F2.

Measurement ofcontinuous feeder

stops.

Result is evaluated.

1.3.3 Batching Mode

In batching mode the discharge unit is automatically cutoff after discharge of the set amount.

A) Start of batch with set amount and set feed rate.

B) Pre-contact residual amount is reached, setfeed rate is limited to pre-contact set feed rate(creep mode with constant setpoint).

C) Main contact residual amount is reached. Feedunit is cut off. Clearance mode, if preselected,becomes active when main contact resedualamount is reached. Drive cuts of after elapse ofset time.

D) When feed unit is in no-motion, the set amounthas been discharged.

Enter pre-act contact residual amount , pre-act contactset feed rate and main contact residual amount asparameters. Main contacts is self-optimizing, i.e., aftera batch is terminated the difference between batchsetpoint and actually fed batch is acquired and, ifdeviation is too high, main contact residual amount iscalculated anew.

Fig. 1.5: Batching Mode


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2 Modes of Operation and Functions

2.1Survey of Modes of Operation and Functions

FunctionsMain Modes

Mode-IndependentMode 0 / Mode 1 Test Mode Local Mode

Preselect Main Mode DE / SE / TT SE / TT DE

Weigher ON/OFF DE / SE / TT DE / SE / TT

Enter abs. setpointEnter rel. setpoint

AE / SE / TT.0 / SE / TT

AE / SE / TT.0 / SE / TT

Reset Totalizing CounterStop Totalizing Counter

DE / SE / TT DE / SE TTDE / SE

Acknowledge Event Message Independent of configuration, SE bus and keyboard act assources with equal priority.

DE

Volumetric ModeGravimetric Mode

SE bus and keyboard act as sources of squal priority.In local mode, volumetric mode is permanenty active.

DE

Belt Influence CompensationBIC

.0 / .1

Control Delay for DischargePoint

.0 / .1

Automatic Weight Check .0 / .1

Weight Check DE / SE / TT

Prefeeder See configuration Block K 17, Block K 18, Block K 19.

Batching Mode See configuration Block K 20.

Open loop / closed loopfill weight control

See configuration Block K 21.

Check system See configuration Block K 21, Block K 22, Block K 23.

Moisture correction See configuration Block K 25.

2nd platform See configuration Block K 26.

Dead time element See configuration Block K 27.

Dead time element See configuration Block K 25.

Tab.2.1: Main Modes, Functions, and Sources


9947



Modes of Operation and FunctionsFH 345 GB/ 2 - 1

Table 2.1 shows all configurable functions with theiradmissible sources determining the access to theindividual functions. Depending on function, access canbe set for each main mode, or independent of theindividual main mode, per configuration (see Chapter 4).Main modes Mode 0 and Mode 1 are provided for normaloperation. In most cases, the weigher is operated via agroup control station in Mode 0 and via a machinecontrol station in Mode 1.Test Mode and Local Mode serve for commissioning andservice, the access is protected. In Local Mode,operation is via the local control box. In this mode, onlya limited number of weigher functions is accessible andactive.

Some of the functions listed in Table 2.1 are operatedby function keys, others via the function distributor.

Table 2.2 shows the sub-distributors and functionsaccessed via function distributor. Access to thefunctions identified by o can be protected by fuse-linkcontact (key-operated switch) and password. Password(7274) cannot be changed, interrogation may beswitched ON, or OFF, by means of Parameter P 00.01.Upon selection of function distributor, orsub-distributors, the sub-modes and functions activelast are displayed. The fuse-link contact being closed,subdistributor Calibration Function is selected first.

The functions identified by are displayed only if theyhave been configured actively and if the control stationin the active main mode has access privilege for thesefunctions.

Tab.2.2: Functions Distributor

Main Function. . . . . . . . . . . . . Display

Preselect batching mode . . BATCH MODE ON Abort batch mode . . . . . . . . BATCH MODE

OFF Abort batching mode. . . . . . BATCH INIT. Start zero point calibration . CALIB. ZERO Start span calibration . . . . . CALIB. SPAN Abort calibration . . . . . . . . . STOP CALIB.Display check. . . . . . . . . . . . . . DISPLAY CHECK Calibration functions . . . . . . CALIBRATION Programming . . . . . . . . . . . PROGRAMMING Restoring . . . . . . . . . . . . . . RECOVER

Sub-function . . . . . . . . . . . . . Display

ProgrammingDisplay parameters. . . . . . . . . . READ PARAM.Display configuration data . . . . READ CONF.Enter parameters . . . . . . . . . . . ENTER PARAM.Configurate . . . . . . . . . . . . . . . . ENTER CONF.Print parameters . . . . . . . . . . . . DUMP PARAM.Print configuration data. . . . . . . DUMP CONFIG.Load parameters frommulti-memory module . . . . . . . . PARAM. MMM-SELoad configuration frommulti-memory module . . . . . . . . CONFIG. MMM-SEStore parameters inmulti-memory module . . . . . . . . PARAM. SE-MMMStore configuration inmulti-memory module . . . . . . . . CONFIG. SE-MMMLoad default parameters fromEPROM . . . . . . . . . . . . . . . . . . LOAD INIT. PAR.Load default configuration fromEPROM . . . . . . . . . . . . . . . . . . LOAD INIT. CONF. Load parameters from

MULTIKEY. . . . . . . . . . . . . . PARAM. MK-SE Load configuration from

Multikey . . . . . . . . . . . . . . . . CONFIG. MK-SE Store parameters in

MULTIKEY. . . . . . . . . . . . . . PARAM. SE-MK Store configuration in

MULTIKEY. . . . . . . . . . . . . . CONFIG. SE-MK

Subfunction . . . . . . . . . . . . . . Display

Calibration Functions

Acquire belt length . . . . . . . . . . LB: PULSE/REV. Taring . . . . . . . . . . . . . . . . . TW: TARE Weight check . . . . . . . . . . . CW: CHECK Q Taring supply bin. . . . . . . . . TF: SUPPLY BIN Taring second weighbridge. T2: TARE WB2Controller optimization . . . . . . . CONTR. ADAPT. 2nd weighbridge active . . . . WB2 ACTIVE 2nd weighbridge not active . WB2 INACTIVETime entry . . . . . . . . . . . . . . . . SET TIMEDisplay service values . . . . . . . SUPPL. DISPLAYTest mode . . . . . . . . . . . . . . . . TEST-MODEVolumetric mode . . . . . . . . . . . VOLUMETRICGravimetric mode. . . . . . . . . . . GRAVIMETRIC Prefeeder ON . . . . . . . . . . . PREFEEDER ON Prefeeder OFF . . . . . . . . . . PREFEEDER OFF


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2.2 Main Functions

2.2.1 Batching Mode

Sequence:

FUNCTIONPRESELECTBATCH

P

Preset batching mode (feederrequires to be OFF), enter batchsetpoint.

H 8Zt = xxxx.xx kg

J P

Enter batch setpoint which hasto appear in the setpoint field.Open input field and enter value.Enter pre-contact and maincontact residual amounts asparameters in Block P 15.

I 8Zb xxx.xx kgZd xxx.xx kg

In the input/output field, amountsfed,or residual amounts, can bedisplayed.

A

B

FUNCTIONABORT BATCHP

FUNCTIONABORT BATCH

P

Batch is started, amount fed andresidual value are initialized.

A running batch is stopped byoperating key OFF or by anALARM message. Drive is cutoff, all values remain stored.When feeder is restarted, batchcontinues being processed.

A running batch is aborted, driveis cut off. When feeder isswitched on, a new batch isstarted.

Drive is switched off, submodebatching mode is reset and thebatch setpoint cleared. Feederreturns to its previous mode ofoperation.Function ABORT BATCH iscalled automatically if mode ischanged during batching.

2.2.2 Display Check

Display is checked by means of this function. Displayelements flash for approx. 5 s. Then version number ofsoftware is displayed.

The version number indicated in the table of contentsmust correspond to FDB XXXX-YY.

FUNCTIONDISPLAY CHECK

Display in functiondistributor.

P Start display check.MULTICONT FSE:FDBXXXX-YY ZZZ

Display after termination ofcheck.

2.2.3 Check System

The configuration is effected in Blocks K 22, K 23 andK 24. Setting of check system is in Block P 20.Serving for zero point or span correction, the system isstarted via function distributor. If necessary, checkmeasurement can be aborted. The active system isrepresented in the submode field with CH, the eventmessages are displayed in the event field with thesymbol only. The results of the latest measurement canbe rolled into the input and output field. Depending onconfiguration, the correction value is acceptedautomatically, or by manual intervention. If an erroroccurs, the result has to be accepted, or rejected, inmanual anyway.

Start-up and Operating Conditions:

No batching mode,

No set-up program active.

Program End:

Accept correction value as Parameter P 03.04 inaccordance with configuration.


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Messages: For running- and errormessages, see Chapter 6,6.2.8 Check MeasurementCH.

Sequence:

FUNCTIONCALIB. ZERO

Display in sub-functiondistributor.

P Start check measurement forzero point correction (KME T)or span correction (KME B).

CH 09:NO PERMISSION

Check is logged on, systemexpects release.

CH 10:PREPARATIONACTIVE

Release was given, no errormessages are available. Bin fillweight is checked, ifnecessary, refilling is initiated.

CH 08:FEEDBACKPREFEEDER

End of filling must be acceptedby a feedback signal. MessageCH 08 is displayed untilacknowledgement is effectedand a damping time haselapsed. This is whenmeasurement starts..

F/Z T Result of check measurementfor zero point correction (F/Z Bfor span correction).Check result can be displayedin input/output field. Therelation of static measurementto continuous measurement isdisplayed.

P The correction value isaccepted with ENTER ifmanual acceptance has beenpreselected (configuration), orif an error in automaticacceptance has occurred.

N Reject result and terminatecheck by operating key ESC.

Abort check measurement.FUNCTIONSTOP CALIB.

P


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2.3 Calibration Functions

Subdistributor Calibration Functions comprises allset-up and check programs as well as main mode TestMode. Before calibration effect parametrization andconfiguration in accordance with data sheets. Mainmodes and submodes are not represented on display.Turn off automatic belt influence compensation as longas calibrating program is running, then restart.

2.3.1 Acquire Belt Length

Program LB acquires the number of speed generatorpulses for one belt circuit with the result being stored asbelt circuit code number IB.

Conveyor belts with and without marking can be used. Ifbelts with marking area are used, belt start and belt circuittime are determined with the aid of a proximity initiator.Belts with no marking require the time for one belt circuitto be entered as Parameter P 02.02. Display duringrunning program varies according to belt type.

Start-up and Operating Conditions

Weigher ON,

Volumetric mode,

No material on belt.

Program end:

Belt circuit code number IB is stored as ParameterP 03.07.

Program Sequence:

FUNCTIONLB: PULSE/REV.


P Start program.LB:CALIB. ACTIVE

Running display.Belt with marking.

LB: xxxx secxxxx Imp

Running display.Belt with no marking;Display shows residual runtime and totalized number ofpulses.

LB:xxxxx I/B

End display.Belt with marking;Display shows number ofpulses measured per beltcircuit.

v xxxxx m/sxxxxx I/B

End display.Belt with no marking;Display shows mean beltspeed and number of pulsesper belt circuit.

P Accept value on display.

N Abort program.

2.3.2 Taring

The acquired value is stored as tare N and deductedfrom gross value in normal mode. Program run time isset with Parameter P 02.01.


Weigher ON,

Volumetric mode,

No material on belt.

Program End:

Value tare N is stored as Parameter P 03.03.

Program Sequence:

FUNCTIONTW: TARE

Display in subfunctiondistributor.


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P Start program.TW: xx.x %Tara: x.xx %

Running display showingresidual run time of program[% total time] and deviationfrom zero point [% qNENN].

Abw. x.xx %Tara x.xx %

End display showing tarecorrection N [% qNENN] and thedeviation from previous value[% qNENN].

P Store value.N Abort program.

Automatic Weight Check

If automatic weight check has been selected, additionalmessages are displayed.

TW:E-Prog. aktiv.

Program start is acknowledgedafter approx. 7 s.

TW:Remove PRG

Check weight is positioned onfeeder. Program is not started.Remove check weight.

2.3.3 Weight Check

Programm CW acquires mean value of platform loadfor the check weight applied. The weight should notexceed the range of 2/3 to 4/3 of nominal platform load.

Start-Up and Operating Conditions

Weigher ON,

Volumetric mode,

No material on weigher,

Check weight (P 02.09) in position.Program End:

Span correction KOR is stored as Parameter P 03.06.

Program Sequence:

FUNCTIONCHECK Q


P Start program.CW: xx.x %SOLL/IST x.xx

Running display,with upper line showing theresidual run time of program [%total time], and lower lineindicating the relation ofsetpoint to measured value.

CW: 0%KOR x.xxxx

Upon program end runningmessage stops at 0 %, thelower line shows spancorrection KOR. If deviationsexceed 3 % (KOR > 1.03, orKOR < 0.97), check setparameters and mechanicalequipment.

PN

Abort program

Automatic Weight Check:

If automatic weight check has been selected, additionalmessages are displayed.

CW:E-Prog. active

Program start is acknowledgedafter approx. 7 s.

CW:Position PRG

Check weight is not in position.Program is not started. Positioncheck weight.


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2.3.4 Taring Second Weighbridge

Program T2" acquires the mean value of platform loadover the preset number of belt circuits. For programprocessing, see program TW".


Weigher ON

Volumetric mode

No material on feeder

Program End:

Tare N is stored as parameter P 23.01.

Program Sequence:

FUNCTIONTW: TARE

Display in subfunction distributor.

P Start program.TW: xx.x %Tara: x.xx %

Running display showingresidual run time of program[% total time] and deviation fromzero point [% qNENN].

Abw. x.xx %Tara x.xx %

End display showing tarecorrection N [% qNENN] anddeviation from previous value [%qNENN].

P Store value.

N Abort program.

2.3.5 Taring of Supply Bin

With program TF: Supply Bin, the load cell amplifieris optimized and tare N of supply bin is acquired.

Start-up and Operating Conditions

Weigher OFF,

No material in supply bin.

Program End:

Tare N is stored as Parameter 13.01.

Program Sequence:

FUNCTION:TF: SUPPLY BIN


TF:CALIB. ACITVE

Acknowledge program start.Program is running twice.During first run, load cellamplifier is optimized, insecond run tare N is acquired.

TF: xxxx %Tara xxxx %

Running display.The upper line showsremaining run time of program[% total time], in the lowerline, the acquired tare [%nominal fill weight FGNENN] isdisplayed.

Abw. xxxx %Tara xxxx %

End display.Display shows deviation fromprevious value [% FGNENN]and newly acquired tare N[% FGNENN].

P Accept values.N Abort program. No values are

stored.


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2.3.6 Controller Adaptation

With program Contr. Adapt. belt load controller (withprefeeder and second weighbridge) can be optimized.Start-up and Operating Conditions:

None.

Program End:

Controller parameters are stored automatically.

Program Processing:

FUNCTIONCONTR. ADAPT


P Program start.

2.3.7 Time Entry

Function Time Entry serves for entry and interrogationof system time. After call of function, year, month, hour,minute, and second are interrogated one after the other.Entry is in 2-digit form.

2.3.8 Service Values

The following values can be displayed:

EAx.AEx [V] Voltage analog input x,input/output unit x,measurementdata acquisition unit x;

EAx.AAx [V] Voltage analog output x,input/output unit x;

aw [%] Current load cell utilization;

frq [Hz] Raw measured value of speedgenerator;

Y [V] Control magnitude

ED [h] Feed unit duty cycle;

EAx_DE 000000 Status digital inputs,input/output unit x,measurementdata acquisition unit x;

EAx_DA 000000 Status digital outputs,input/output unit x;

s [%] Slip, variation of belt length;

ab [%] Current load cell utilization,bin;

ap [%] Current load cell utilization,Second Weighbridge;

YZ [V] Prefeeder controlmagnibude

ch B [%] Relative span error, checksystem

ch T [%] Relative zero point error,check system;

yf [V] Control magnitude, fillweight control;

tr [cm] Belt drift;

xx % Belt drift right.

dQ [%] Result of weighbridgecheck (K 26.06)

The values identified by are displayed only if therespective functions have been activated.


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2.3.9 Test Mode

Main mode Test Mode enables the load cell and speedgenerator signals to be simulated and thus all weighercontrol signals to be checked with no load.

Sequence:

FUNCTIONTEST MODE

Display in function distributor.

P Select main mode.

WZ SIMULATIONJ = 1; N= 0 _

Interrogate load cellsimulation.

1P Load cell signal is simulated.GA SIMULATIONJ = 1; N = 0 _

Interrogate speed simulation.

B P Speed signal is not simulated,Test Mode becomes active.

2.4 Programming

By means of the functions comprised in Programmingparameters and configuration data can be entered, storedinternally or externally, or loaded.

2.4.1 Display Parameters / Configuration

With these functions, parameters or configuration dataare exclusively displayed, they cannot be modified. Forsequence of operation, see parameter entry.

2.4.2 Enter Parameters / Configuration

These functions serve for entry. Parameters can beentered with weigher switched ON, configuration datawith weigher switched OFF only. Operating proceduresare the same. Configuration data are exclusively enteredby cursor operation.

Program Sequence:

FUNCTIONENTER PARAM.

Display in subfunction distributor.

P Subfunction is selected, firstparameter is displayed.

P00.01 Passakt* YES

P0001Passakt*

YES

Setpoint field showsdesignation, input field valueof parameter. Fields whosevalues can be changed bycursor operation flash.Parameter,Block,Number,Symbol,No default value,Current parameter value.Configuration data aredisplayed accordingly. Fordetails, see Chapter 4.

4 62 8

Use keys 4 and 6 to denoteblock, or number, keys 2 and8 for increasing, ordecreasing, the value of thedenoted field.

J Open entry field by operatingkey ENTER. Previous displayis replaced by dashes. Entryis left-flush. Some parameterscan only be changed bycursor operation (seeparameter list).

K 03.02 T_MAX1DE -.NO W1

Select and changeconfiguration data by cursoroperation. Only denote fieldswhose values can bechanged.


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P Accept value by operating keyENTER. Next parameter isdisplayed.

O Delete faulty value by operatingkey DELETE.

N Abort entry by operating keyESCAPE.

N Terminate parametrization byoperating key ESCAPE onceagain. Subfunction distributor isleft.

2.4.3 Print Parameters / Configuration

A commercial printer can be connected to the centralinterface of the system unit by using connecting cableFSC 0006. (See Hardware Manual FH 369 E 13/14.)Printer setting: Transmission rate 9600 bps

No parity1 stop bit7 data bits.

FUNCTIONDUMP PARAM.

P Upon call of function, print-outis produced showing versionnumber of software, print date,SE address as well as all validparameters.

FUNCTIONDUMP CONF.

P Print-out shows versionnumber of software, print date,address of SE, all validconfiguration data as well asthe assignment of all hardwareinputs and outputs.

Deviations from default values are crossmarked (*).

2.4.4 MULTIKEY

The MULTIKEY is an external memory moduleconnected to the FSE system unit for transmission ofdata (central interface, activation per configuration K00.10). With functions Param. MK-SE and Conf.MK-SE data are loaded from MULTIKEY, with functionsParam. SE-MK and Conf. SE-MK they are stored inMULTIKEY. Data exchange is monitored, errors arereported instantaneously.Program sequence is the same with all memoryfunctions.

Program Sequence:

FUNCTIONPARAM. SE-MK


P Call function. Configurationdata can be loaded only withweigher being OFF.The attempt to load data withweigher running entails abort ofprogram and informationSWITCH OFF.

MK CODE XJ=1, N=0

Display shows module code.

1 P Enter 1 for acknowledgement.FUNCTION OK!! Display appears after faultless

transmission of all data. Errorsin data transmission arereported at once.

OVERWRITE?OK? J=1, N=0

If errors are detected uponstoring into MULTIKEY, errormessages are displayed. Afterthat it is possible to overwritethe data in MULTIKEY. Enter 1for overwriting, 0 for abort, orabort with key ESCAPE.


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Error Messages:

NO CONNECTION

NO CODEWRITE ERRORREAD ERRORSTATUS ERRORQUANTITY ERRORWR. LENGTHCHECKSUM FAULT

Memory module not properlyconnected.Memory module has no code.Function is aborted.Error in data transmission,repeat function. If message isrepeated, exchange memory.

WRONG TYPE MULTIKEY contains data of adifferent type of weigher than theactive store (e.g. weighfeeder).

WRONG VERS. MULTIKEY and MULTICONTactive store contain differentversion numbers of software.

WRONG REV Error upon check of currentprogram position.

WRONG P,K MULTIKEY and MULTICONTactive store contain differentparameters or configuration data.

REFUSED Data could not be loaded.

MK NOT PROG! The MULTIKEY from which dataare to be loaded is empty.

2.4.5 Default Values

With functions Load Init. Par. and Load Init. Conf.the default values indicated in Chapters 4 and 5 areloaded. For program sequence, see Item 2.4. Foracknowledgement, message Data Accepted isoutput.

2.4.6 Data Lost

Upon change of program version or data loss afterpower-on, parameters can be loaded from varioussources.Commissioning is in the dialog mode as under:

Upper display : Data lostLower display : SY 09 Restau. 0/1 ?

After Entry 1 (ENT) data are loaded from themulti-memory module.After Entry 0 (ENT), system prompts loading of defaultvalues.

Upper display : Data lostLower display : SY 09 Default values 0/1 ?

After Entry 1, default values are loaded; after 0, systemprompts:

Upper display : Data lostLower display : SY 09 Multikey 0/1 ?

After 1, data are loaded from multikey; after 0, systemreturns to first prompt.


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2.4.7 Multi-Memory Module

All programmed and calibrated system data can bepermanently stored in the backup memory of themulti-memory module. With functions Param.SE-MMM and Conf. SE-MMM data are stored inmodule, with Param.MMM-SE and Conf. MMM-SEdata are loaded from module.

FUNCTIONPARAM. SE-MMM

Display subfunction distributor.

P Start program by operatingENTER.

J=1, N=0PARAM. SE-MMM

Interrogation foracknowledgement.

1 P Data are stored.

Error Messages:

CHECKSUM FAULTWRITE ERRORREAD ERROR

Data transmission was faulty.Repeat function. Exchangemodule if message is repeated.

2.5 Restoring

This function enables simultaneous loading of theconfiguration data and parameters stored in the multimemory module. Function becomes active only withweigher being switched OFF.

Program Sequence:

FUNCTIONRECOVER

Display in sub-functiondistributor and start of function.

PJ=1, N=0_RECOVER

Interrogation foracknowledgement.

1P Data are loaded. At firstparameters are checked andloaded, then configuration data.Errors entail abort of functions.

Error Messages:

SWITCH OFFRECOVER

Feeder is not switched off. Onlyparameters have been loaded.Switch off feeder and restartfunction.

CHECKSUMFAULT

Data transmission was faulty,repeat function. Exchangememory if message is repeated.


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3 Commissioning and Calibration

This chapter all operations for commissioning orcalibration of a weighfeeder which are to be performedat the Multicont measuring and control system. Fordetails of the individual operator steps such as, forinstance, marginal conditions of set-up programs, seerelevant items of Chapter 3. Calibration is largelytheoretical; form entered characteristic values (Block P01, P 02), device constant and nominal belt load arecalculated. The norminal best load serves as referencevalue for display and limit values. All calibratingoperations are effected by set-up program.

3.1 Power ON

Before operating the power switch, check mechanicalinstallation of weighfeeder in accordance with manual,and electrical connections in accordance with circuitdiagrams.

After start, feeder data are loaded from EPROM intoactive store. This is when system message SchenckMulticont is displayed. If system is ready to operate,message effaces and the current operating state isdisplayed. For systematic suppression of eventmessages,occurring e.g. due to a missing releasesignal, see instructions in Chapter 6.

3.2 System Adaptation

Feeder is factory-configured in accordance withspecification. Deviations form specification have to berealized upon commissioning and configuration dataand parameters require to be entered accordingly. Forrated data of feeder, see data sheets.

Analog and pulse outputs as well as analog input of feedrate setpoints can be standardized and adapted byparameters.

3.3 Belt Circuit Code Number

The belt circuit code number indicates the number ofspeed generator pulses per belt circuit. The codenumber is acquired by program LB before furthercalibrating operations are effected.

3.4 Taring

As may configured, feeder is tared with taring programsTW (one weighbridge). T2 (second weighbridge) and TF(supply bin).

3.5 Weight Check

The weight check enables mechanical impacts notmeasured by theoretical calibration to be balanced. Forthe first weighbridge, program CW is provided.

3.6 Controller Setting

The feeder rate controller (P 04) is preset with standardvalues. Controllers of prefeeders, second weighbridge,and belt load controller can be set by program ControlerAdaptation or in manual.

3.7 Control Signals Check

In test mode, load cell and speed signals can besimulated enabling feeders to be operated in allsub-modes with no load. Thus control signals (e.g. fillcontrol) and operation or peripherals can be checked.With the aid of funcion Service Values signals onmeasurement data acquisition units and input/outputunits can be checked.

3.8 Setting of Belt Influence Compensation

and Control to Discharge Point

Belt Influence Compensation (BIC) and control delay fordischarge point are set in Blocks K 14 and P 09. Limitvalue Belt Slip P 06.07 should be set to 1%. For entryof rate data, BIC system requires to be switched off.After acquisition of belt circuit code mumber and settingof belt slip (K03.03) to internal, BIC can be switchedon.

If parameters P 01.04 VNenn, P 02.07 VSKenn or P03.07 IB are changed or set-up program LB is active,BIC has to be stopped and restarted.9947




Commissioning and CalibrationFH 345 GB/ 3 - 1

3.9 Local Control Box

The local control box (see also Hardware ManualFH369) is provided for local control effected in manualin Local Mode, preceding all other main modes.

The local control box is available in the followingversions:

FLG 0050 for weighfeeders,

FLG 0053 for weighfeeders withposition-controlled prefeeder,

FLG 0054 for weighfeeders withspeed-controlled prefeeder.

In Local Mode following functions are performed:

Configuration Local Control BoxSwitch

Preselect LocalK 06.01Mode FLG 0050 S1

Start Belt DriveK 06.02 FLG 0050 S2Stop Belt DriveK 06.03 FLG 0050 S2SetpointK 06.01 FLG 0050 R1Prefeeder OPENK 19.04 FLG 0053 S2Prefeeder ShUTK 19.05 FLG 0053 S2Prefeeder ONK 18.03 FLG 0054 S3Prefeeder SetpointK 18.10 FLG 0054 R1

In its neutral state, Switch S1 can be secured by alockable bracket.

S 1

S3 R1

R1S2

Fig.3.1: Local Control Box FLG 0050

S2

Fig.3.2: Local Control Box FLG 0053

Fig.3.3: Local Control Box FLG 0054 9947




Commissioning and CalibrationFH 345 GB/ 3 - 2

4 Configuration

4.1 General Comments

The MULTICONT system is adapted to usersrequirements by configuration. From the scope ofavailable functions only those assemblies and functionsrequired for the application are activated. Analog inputsand outputs are assigned to logical signals and data.The event messages are classified. Entry is via functionConfiguration (s. 2.4.2). The values for source type,source, and event class can be selected from theadmissible range by cursor operation.The system is factory-configured in accordance with thespecification. Modifications should exclusively beeffected by persons with comprehensive systemknowledge.

Section 4.2 Survey comprises a list of configurationblocks complete with available signals and functionswhich enables prompt survey and facilitates the locationof individual data.In Section 4.3 Index, all configuration data includingdefault values and setting ranges are listed. Therepresentation corresponds to the display of a machinecontrol station; additional symbols and block nameslargely reduce the need for explanatory texts.

As form of representation a bordered three-line blockhas been selected. The first line contains the name and(with inputs and outputs) a symbol. The indications inlines 2 and 3 correspond to the display in the setpointfield and in the input/output field of a machine controlstation.If the lines are dashed, no entry is possible.

Name

Number Symbol

Source Type Source Event Class

Range: Settable source types / Event classesReference: To parameters

To event messagesNote: The note completes representation by

additional information.

Together with symbol, source type and event message,the name of the signal describes the function. This nameis used in the alphabetic search list. The symbols besidethe names refer to the source type.

m Input

n Output

o N/C contact

p N/O contact

q Flank-controlled


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ConfigurationFH 345 GB/ 4 - 1

The number serves for identification and is shown in thesetpoint field together with the symbol. It is composed ofblock number, position of signal within the block and theletter K.

The symbol serves for explanation of signal on display.

The source type defines the type of interface, the signalcan be assigned to. The signal is either assigned to aninput, or output, or generated internally. The followingtypes are possible:

DE Digital Input

DA Digital Output

AE Analog Input

AA Analog Output

WZ Load Cell Input

GA Speed Input

IM Pulse Output

SE SE Bus

TT Keyboard (Machine Control Station)IN Internally Generated Signal

.0/.1 Not Active/Active.

The source defines unit and channel, or dummysources, with logical YES/NO in accordance with type.Depending on stage of extension, the following units canbe selected:

EA1 - EA3 3 Input/output units FEA

ME1 - EA3 3 Measurement data acquisitionunits FME

LB1, LB2 2 Machine control stations FLB

ZBS Group control station FZB

PLS Interface to process control system

IPC Diagnosis interface (planned)YES/NO Logical YES/NO

The configurations listed in the table below are possible:

Source Type Source

Unit Channel*

DE(NE)

EA1 -EA3ME1-ME3

-

DE1 - DE6DE1 - DE6YES / NO

DA(NA)

EA1 - EA3-

DA1 -DA7

AE EA1 - EA3ME1 - ME3

-

AE1AE1

AA EA1 - EA3-

AA1 -AA2

WZ EA1 - EA3ME1 - ME3

-

WZ1WZ1

GA EA1 - EA3ME1 - ME3

-

GA1GA1

IM EA1 EA3-

IM1

TT LB1 - LB2

SE ZBS, IPC, PLS

IN

.1 (YES).0 (NO)

* The number of available channels depends on the unitsused.

All digital inputs and outputs can be inverted if NE isscrolled into display field in place of DE (NE), or NA inplace of DA.


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The event class defines the type of event message (seeChapter 6) assigned to the signal. The followingmessage types are available:

A ALARM

W1 WARNING 1

W2 WARNING 2

IG IGNORE

The range indicates the eligible source types, or eventclasses.If DE (NE) may be chosen as source type, thepermissible logical states are indicated with YES/NO .

Example

K 00.00 BSP

DE(NE) EA2.DE1 ARange: DE (NE)/SE YES / NO A/W1See: P 00.00 beispiel

E 00 ExampleNote: To signal Example K 00.00 BSP, a digital

input (N/O contact) is assigned as source type.As source, digital input 1 of input/output unit 2is determined. A missing signal is reported asALARM. As an alternative, source type SE busand event class Warning 1 can be assigned tothe signal. As sources, all active assemblieswith digital inputs, or interfaces, can beconfigured via SE bus. To source type DE (NE)solely logical state NO can be assigned.If no source is assigned to the signal, -.NOhas to be configurated as source, otherwiseevent message Example would bepermanently available.


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4.2 Survey

Block K 00. Hardware Configuration

Measurement Data AcquisitionUnit 1 K 00.01 ME1_AKTMeasurement Data AcquisitionUnit 2 K 00.02 ME2_AKTMeasurement Data AcquisitionUnit 3 K 00.03 ME3_AKTInput/Output Unit 1 K 00.04 EA1_AKTInput/Output Unit 2 K 00.05 EA2_AKTInput/Output Unit 3 K 00.06 EA3_AKTMachine Control Station 1 K 00.07 LB1_AKTMachine Control Station 2 K 00.08 LB2_AKTBatch Processor K 00.09 SE*_AKTMemory SE K 00.10 SE_MEMMultikey K 00.11 MK_AKTNo SI Units K 00.12 NON-SI

Block K 01. Safety Indications: General

Feeder Blocked K 01.01 BLOCKSCMaintenance Interval Reached K01.01 WARTUNGStandby K 01.03 STANDBY

Block K 02. Safety Indications: ElectricalEquipment of Feeder

< Drives OK K 02.00 ANTR_OKPower Failure K 02.01 NETZAUS

> Error: Feed Drive K 02.02 MS_DAN> Error: Controller Feed Drive K 02.03 DAN_REG< Cable Breakage/Short Circuit K 02.04 F_KABEL

Setpoint Analog InputRange < MIN K 02.05 FP_ANAL

> Feed Drive Temperature > MAXK 02.06 TEMP_DO

Block K 03. Safety Indications: MechanicalEquipment of Feeder

< Feed Unit OK K 03.00 FOERDER> Belt Tracking K 03.01 SCHIEF> Belt Tension K 03.02 BAND_SP> Belt Slip K 03.03 SCHLUPF

Warning: Belt Tracking Left K 03.04 SCHIEFLWarning: Belt Tracking Right K 03.05 SCHIEFR

> Slip Monitoring Transmitter 1 K 03.06 SCHLU_1> Slip Monitoring Transmitter 2 K 03.07 SCHLU_2

Block K 04. Safety Indications: Material

< Wrong Material Flow K 04.00 ST_MAT> Sensor Flap K 04.01MAT_TK< Belt Load q < qMIN K 04.02 QMIN_AN> Material > MAX K 04.03 MAT_MAX

Block K 05. External Interlocking

> Emergency Stop K 05.01 NOTAUS> Safety Disconnector K 05.02 FREISCH> Release 1 K 05.03 FREI_1> Release 2 K 05.04 FREI_2> Release 3 K 05.05 FREI_3< No Release K 05.06 NO_FREI< Electrical Equipment Ready K 05.07 EL_BER< Externally Ready K 05.08 EX_BER< Ready in Mode 0 K 05.09 M0_BER< Ready in Mode 1 K 05.10 M1_BER< Ready to Start in Mode 0 K 05.11 M0_EBER< Ready to Start in Mode 1 K 05.12 M1_EBER< No EMERGENCY-OFF K 05.13 NO-NOT

Block K 06. Source Local Mode

Feeder START K 06.00 LO_EIN> Preselect Local Mode K 06.01 LO_VORW> Start Belt Drive K 06.02 LO_STAR> Stop Belt Drive5 K 06.03 LO_STOP< Preselect Local Mode Active K 06.04 L0_AKT> Drive Signal Speed K 06.10 LO_STEL

Block K 07. Test Mode Sources

Feeder START K 07.00 TM_EINPreselect Test Mode K 07.01 TM_VORW

> Feeder START/STOP K 07.02 TM_I/O> Reset Totalizing Counter 1 K 07.03 TM_RES1> Reset Totalizing Counter 2 K 07.04 TM_RES2< Test Mode Preselection Active K 07.05 TM_AKT> Absolute Setpoint K 07.10 TM_PABS

Block K 08. Mode 0 Sources

Feeder START K 08.00 M0_EIN> Preselect Mode 0 K 08.01 M0_VORW> Feeder START/STOP K 08.02 M0_I/O> Reset Totalizing Counter 1 K 08.03 M0_RES1> Reset Totalizing Counter 2 K 08.04 M0_RES2< Mode 0 Preselection Active K 08.05 M0_AKT


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> Absolute Setpoint K 08.10 M0_PABSRelative Setpoint K 08.11 M0_PREL

Block K 09. Mode 1 Sources

Feeder START K 09.00 M1_EIN> Preselect Mode 1 K 09.01 M1_VORW> Feeder START/STOP K 09.02 M1_I/O> Reset Totalizing Counter 1 K 09.03 M1_RES1> Reset Totalizing Counter 2 K 09.04 M1_RES2< Mode 1 Preselection Active K 09.05 M1_AKT> Absolute Setpoint K 09.10 M1_PABS

Relative Setpoint K 09.11 M1_PREL

Block K 10. Mode-Independent Sourcesand Destinations

Belt Drive START K 10.00 ANTR_ON> Acknowledge Event Message K 10.01 STCLR> Volumetric Mode K 10.02 VOLUM< Message: Feeder Started K 10.03 W_EIN> General Alarm K 10.04 S_ALARM< General Warning K 10.05 S_WARN

Message: Auxiliary Drivestarted K 10.06 H_EIN

< Totalizing Counter 1 K 10.08 FM1_IA< Totalizing Counter 2 K 10.09 FM2_IA> Belt Load K 10.10 QU_q> Belt Speed K 10.11 QU_v< Belt Drive Control Magnitude K 10.12 STG_DO< Actual Feed Rate 1 K 10.13 P_IST1< Actual Feed Rate 2 K 10.14 P_IST2< Belt Load K 10.15 Q_BAND

Block K 11. Controller

> Activate Emergency Setpoint K 11.01 QU_NOTS< Message: Deviation K 11.02 DA_REGA< Message: Emergency Setpoint

Active K 11.03 NOTSOL< Controller Out Of Limit K 11.04 REG_ERR< Deviation K 11.10 AA_REGA

Block K 12. Limit Values

< Actual Feed Rate < PMIN K 12.01 K_MIN< Actual Feed Rate > PMAX K 12.02 K_MAX< Belt Load < qMIN K 12.03 Q_MIN< Belt Load > qMAX K 12.04 Q_MAX< Belt Speed < vMIN K 12.05 V_MIN< Belt Speed > vMAX K 12.06 V_MAX

Block K 13. Calibration Event Messages

L/C Input < MIN K 13.01 WZ_MINL/C Input > MAX K 13.02 WZ_MAXPLL Overflow K 13.03 GA_ERRSimulator Active K 13.04 SIM_AKT

Block K 14. Belt Influence Compensation (BIC),Control to Point of Discharge

> Synchronous Pulse K 14.01 SYNCHROBIC ON K 14.02 BIC_EINControl Delay ON K 14.03 VAP_EIN

< BIC Asynchronous K 14.04 BIC_ERRBelt Tracking Measurement K 14.05 BPM_EIN

Block K 15. Electrical Equipment of Feeder,Extended Version

> Feed Drive Overload K 15.01 MS_ZAN> Aux. Drive 1 Overload K 15.02 MS_H1AN> Aux. Drive 2 Overload K 15.03 MS_H2AN> Controller Feeder Drive K 15.04 ZAN_REG> Prefeeder Temperature > MAX K 15.05 TEMP_ZA

Block K 16. Mode-Independent Sourcesand Destinations, Extended Version

Automatic Weight Check K 16.01 PRG_AUT> Check Weight in Position K 16.02 PRG_LA> Stop Totalizing Counter 1 K 16.03 QU_1ST> Stop Totalizing Counter 2 K 16.04 QU_2ST> Weight Check K 16.05 G_KONTR> Prefeeder START/STOP K 16.06 Z_RIEG< Apply Check Weight K 16.07 PRG_AUF< Volumetric K 16.08 VOL_AKT< Belt Speed, Analog Output K 16.10 V_BAND

Setpoint K 16.11 P_SOLL> Taring K 16.12 DE_TARA

Block K 17. Prefeeder, Intermittent

< Prefeeder Drive START K 17.00 ZI_AONPrefeeder Type Active K 17.01 ZI_AKT

> Prefeeder START K 17.02 ZI_NON> Prefeeder START Local K 17.03 ZI_LON> Prefeeder START, Bin Monitor K 17.04 ZI_BON


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Block K 18. Prefeeder, Speed-Controlled

< Prefeeder Drive START K 18.00 ZD_AONPrefeeder Type Active K 18.01 ZD_AKT

< Prefeeder START K 18.02 ZD_NON> Prefeeder START Local K 18.03 ZD_LON> Drive Signal Prefeeder, Local K 18.10 ZD_LST< Control Magnitude Prefeeder K 18.11 ZD_NST

Block K 19. Prefeeder, Position-Controlled

< Prefeeder Drive ON K 19.00 ZS_AONPrefeeder Type Active K 19.01 ZS_AKT

> Prefeeder Limit Position MAX K 19.02 ZS_MAX> Prefeeder Limit Position MIN K 19.03 ZS_MIN> Prefeeder OPEN, Local K 19.04 ZS_LAUF> Prefeeder CLOSE Local K 19.05 ZS_LZU< Prefeeder Drive OPEN K 19.06 ZS_AAUF< Prefeeder Drive CLOSE K 19.07 ZS_AZU> Prefeeder Position Signal K 19.15 ZS_STM< Prefeeder Position Signal K 19.16 ZS_ADO

Block K 20. Batching Mode

> Preselect Batching Mode 0 K 20.01 M0_BATQ> Preselect Batching Mode 1 K 20.02 M1_BATQ> Preselect Batching Mode Test

Mode K 20.03 TM_BATQ> Abort Batch, Mode 0 K 20.04 M0_BATA> Abort Batch, Mode 1 K 20.05 M1_BATA> Abort Batch, Test Mode K 20.06 TM_BATA< Pre-contact K 20.07 VORKON< Main Contact K 20.08 HAUPTK

Batch Setpoint Mode 0 K 20.10 M0_PBATBatch Setpoint Mode 1 K 20.11 M1_PBATBatch Setpoint Test Mode K 20.12 TM_PBAT

Block K 21. Fill Weight, Bin

> Fill Weight K 21.01 QU_FGVB> Fill Weight Control START K 21.02 B_RON> Initialize Controller K 21.03 B_INIT

Discharge/Fill Control K 21.04 B_TYP_A< Fill Weight < BMIN K 21.05 FVB_MIN< Fill Weight > BMAX K 21.06 FVB_MAX< Bin Filling START K 21.07 FILORVB

Load Cell Input Fill WeightUnderamplified K 21.08 WZVB_MILoad Cell Input Fill WeightOveramplified K 21.09 WZVB_MA

< Fill Weight K 21.10 FGVB< Fill Weight Control Magnitude K 21.11 B_STG

Block K 22. Types of Check System

Check System Type EEINActive K 22.01 KME_EINCheck System Type EAUSActive K 22.02 KME_AUSCheck System Type EXTERNActive K 22.03 KME_EXTCyclic Auto Start Tare K 22.04 KME_TAUCyclic Auto Start Span K 22.05 KME_BAU

Block K 23. Internal Check System

> Release Check System K 23.01 KME_FR> Start Span Correction K 23.02 KME_SBI> Start Zero Point Correction K 23.03 KME_STI> Accept Correction K 23.04 KME_KUI> Do Not Accept Correction K 23.05 KME_KNO> Fill/Discharge Unit Stopped K 23.06 KME_FEA< Message: Check

Measurement Started K 23.07 KME_AKTMinimum Check Fill Weight K 23.08 KMEBMINMaximum Check Fill Weight K 23.09 KMEBMAXCheck Quantity < MIN K 23.10 KME_KVM

< Corr. Range Exceeded,Abs. Zero Point K 23.11 KME_KTA

< Corr. Range Exceeded,Rel. Zero Point K 23.12 KME_KTR

< Corr. Range Exceeded,Abs. Span K 23.13 KME_KBA

< Corr. Range Exceeded,Rel. Span K 23.14 KME_KBR

< Check Logged On K 23.15 KME_KAN< Prepare Check Measurement K 23.16 KME_KVO< Check Measurement Active K 23.17 KME_KON< Check System Expects

Acceptance K23.18KME_WQU

Block K 24. External Check System

Accept Span Correction K 24.01 KME_KUBAccept Zero Point Correction K 24.02 KME_KUTStart External Check System K 24.03 KME_STECorrection Value: Span K 24.04 KME_KGBCorrection Value: Zero Point K 24.05 KMT_KGT

Block K 25. Moisture Correction

> Moisture Correction ON K 25.01 FEU_EIN> Material Moisture K 25.02 MATFEU< Actual Feed Rate, Dry K 25.03 PTROCK

Counter 1, Pulse OutputCorrected K 25.04 FM1_TR


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Counter 2, Pulse OutputCorrected K 25.05 FM2_TR

< Moisture MAX K 25.06 FEU_MAX< Moisture Correction Active K 25.07 FEU_AKT

Material Moisture, WrongAnalog Input K 25.08 FEU_FAN

Block 26. Second Weighbridge

Second Weighbridge K 26.01 WB2_WZLoad Cell Input 2ndWeighbridge under amplified K 26.02 WB2_MINLoad Cell Input 2ndWeighbridge over amplified K 26.03 WB2_MAXBelt Load 2nd Weighbridge TooSmall K 26.04 wb2_qminBelt Load 2nd WeighbridgeToo High K 26.05 wb2_qmaxCheck Weighbridge K 26.06 Wb2_ctlCheck Weighbridge EventMessage K 26.07 wb2_dif2nd Weighbridge K 26.08 WB2_AA2nd Weighbridge Only K 26.09 WB2_AUS

Block K 27. Dead Time Element

> Dead Time Element SetpointPreselect M0 K 27.01 TOT_VM0

> Dead Time Element SetpointPreselect M1 K 27.02 TOT_VM1

> Dead Time Element SetpointClock ON M0 K 27.03 TOT_TM0

> Dead Time Element SetpointClock ON M1 K 27.04 TOT_TM1

> Preassign Setpoint Dead TimeElement K 27.05 TOT_VOR

> Initialize Setpoint Dead TimeElement K 27.06 TOT_INI

> Dead Time ElementSTART/STOP Preselet M0 K 27.07 TOT_IM0

> Dead Time ElementSTART/STOP Preselect M1 K 27.08 TOT_IM1

> Dead Time ElementSTART/STOP, Clock ON M0 K 27.09 TOT_TI0

> Dead Time ElementSTART/STOP, Clock ON M1 K 27.10 TOT_TI1

< Dead Time ElementsPreselected K 27.11 TOT_GEW

< Dead Time Element SetpointActive K 27.12 TOT_PON

< Dead Time ElementSTART/STOP Active K 27.13 TOT_ON

K 28. Interpulse Period Controlled Prefeeder

< START Prefeeder Drive K 28.00 ZP_AONPrefeeder Type Active K 28.01 ZP_AKT

> START Prefeeder K 28.02 ZP_NON> START Local Prefeeder K 28.03 ZP_LON> Local Prefeeder Setpoint K 28.04 ZP_LST


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4.3 List of Configuration Data

K 00. Hardware Configuration

In this block the assemblies used require to be activated,assemblies not used must be de-activated.

Measurement Data Acquisition Unit 1

K 00.01 ME1_AKT

.1 A

Range: .0 / .1 ASee: SY 01 ME1 DATA LINK


K 00.02 ME2_AKT

.0 A

Range: .0/.1 ASee: SY 02 ME2 DATA LINK


K 00.03 ME3_AKT

.0 A

Range: .0/.1 ASee: SY 03 ME3 DATA LINK

Input/Output Unit 1

K 00.04 EA1_AKT

.1 A / IG

Range: .0 / .1 ASee: SY 04 EA1 DATA LINK

Input/Output Unit 2

K 00.05 EA2_AKT

.0 A


Input/Output Unit 3

K 00.06 EA3_AKT

.0 A


Machine Control Station 1

K 00.07 LB1_AKT

.1 A

Range: .1 A /I GSee: SY 07 LBS DATA LINKNote: Machine control station 1 cannot be

de-activated. Configurate the event messageas IG.

Machine Control Station 2

K 00.08 LB2_AKT

.0 A

Range: .0 / .1 A / IGSee: SY 08 LBS2 DATA LINK


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Batch Processor

K 00.09 SE*_AKT

.0 A

Range: .0 / .1 A / W2See: SY 09 SE* DATA LINK

Memory SE

K 00.10 SE_MEM

IN A

See: SY 10 MEMORY FAIL

Multikey

K 00.11 MK_AKT

.0

Range: .0 /.1

No SI Units

K 00.12 NON-SI

.0

Range: .0 / .1Reference: Chapter 5.1 Parameter designationNote: The international units (SI) are converted

into American units. Related parameters,current readings and setpoints areconverted upon activation. The SE busmessage continues transmitting data in SIuntis. An active batch is aborted, a runningcheck is terminated.

K01. Safety Indications: General

Feeder Blocked

K 01.01 BLOCKSC

IN A

Range: A / IGSee: SC 01 FEEDER BLOCKED

Parameter P 04.10

Maintenance Interval Reached

K 01.02 WARTUNG

IN W1

See: P 02.10 wartintSC 02 MAINTENANCE INTERVAL

Stand-By

K 01.03 standby

IN W1

Range: W1 / W2 / IGSee: P 04.11

SC 07 Standby


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K 02. Safety Indications: Electrical Equipment of Feeder

m o Drives OKK 02.00 ANTR_OK

DA(NA) -Range: DA(NA)

Power Failure

K 02.01 NETZAUS

IN A

Range: A / W1 / IGSee: WE 01 POWER DOWN

n p Error: Feed DriveK 02.02 MS_DAN

DE(NE) EA1.DE2 ARange: DE (NE) NO ASee: WE 02 MS: FEED DRIVE OVERLOAD

n p Error: Controller Feed DriveK 02.03 DAN_REG

DE(NE) -.NO ARange: DE (NE) NO ASee: WE 03 MS: FEED DRIVE SCR FAIL

m o Cable Breakage/Short CircuitK 02.04 F_KABEL

DA(NA) - ARange: DA (NA) A / IGSee: WE 04 CABLE SHORT OR INT.Note: Only applies to NAMUR inputs.Special case: IG

Contact connection possible.Open : Level 1Closed : Level 0

Setpoint Analog Input Range < MIN

K 02.05 FP_ANAL

IN A

Range: A / IGSee: P 08.01 adan1

P 08.02 adbe1WE 10 ANALOG INPUT P

n o Feed Drive Temperature > MAXK 02.06 TEMP_DO

DE(NE) -.NO ARange: DE (NE) NO ASee: WE 12 FEED DRIVE MAX TEMP


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K 03. Safety Indications: Mechanical Equipment of Feeder

m o Feed Unit OKK 03.00 FOERDER

DA(NA) -Range: DA (NA)

n p Belt TrackingK 03.01 SCHIEF

DE(NE) ME1.DE6 ARange: DE (NE) / IN NO A / W1See: WM 01 BELT TRACKING

K 03.04 SCHIEFLK 03.05 SCHIEFRK 14.01 SYNCHROK 14.05 BPM_EINp 02.11 ml_sfl

Note:DE Belt tracking monitoring by limit switches.IN Belt tracking monitoring by sensor. In addition

K 14.01, K 14.05 and P 02.11 require to be setaccordingly. Warning Belt Tracking Right/Leftis output only in case of sensor monitoring.

n p Belt TensionK 03.02 BAND_SP

DE(NE) -.NO ARange: DE (NE) NO A / W1See: WM 02 BELT TENSIONNote: Belt tension can only be monitored by limit

switches.

n p Belt SlipK 03.03 SCHLUPF

DE(NE) -.NO ARange: DE (NE) / IN NO A / W1 / W2See: WM 03 BELT SLIP

K 14.01 SYNCHROP 02.11 s_lng

Note:DE Monitoring for belt slip by limit switches.IN Monitoring for belt slip by sensor.Message remains stored until acknowledgement.

Warning: Belt Tracking Left

K 03.04 SCHIEFL

IN W1

Range: IN W1 / W2 / IGSee: K 03.01 SCHIEF

WM 04 BELT TRACKING LEFTNote: Only with sensor monitoring.

Message remains stored untilacknowledgement.

Warning: Belt Tracking Right

K 03.05 SCHIEFR

IN W1

Range: IN W1 / W2 / IGSee: K 03.01 SCHIEF

WM 05 BELT TRACKING RIGHTNote: Only with sensor monitoring.

Message remains stored untilacknowledgement.


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no Slip Monitoring Transmitter 1K 03.06 SCHLU_1

DE (NE) .NORange: DE (NE) NOSee: K 03.07, P 06.08, Message WM03, K 03.03For details, see P 06.08.

no Slip Monitoring Transmitter 2K 03.07 SCHLU-2

DE (NE) -.NORange: DE (NE) NOSee: K 03.06, P 06.08, Message WM03, K 03.03For details, see P 06.08.

K 04. Safety Indications: Material

m o Wrong Material FlowK 04.00 ST_MAT


n o Sensor FlapK 04.01 MAT_TK

DE (NE) ME1.DE4 W1Range: DE (NE) NO A / W1 / W2See MF 01 BULK SOILD SENSOR

m o Belt Load q < qMINK 04.02 QMIN_AN

DA(NA) - W1Range DA A / W1 / W2See: P 06.03 qmin

P 10.02 fahrtimP 10.03 anfahrMF 02 NO PREFEED

n o Material > MAXK 04.03 MAT_MAX

DE(NE) -.NO W1Range: DE (NE) NO A / W1 / W2See: MF 03 MATERIALS > MAX


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K 05. External Interlocking

n p Emergency StopK 05.01 NOTAUS

DE(NE) EA1.DE1 ARange: DE (NE) NO ASee: IL 01 EMERGENCY STOP

n p Safety DisconnectorK 05.02 FREISCH

DE(NE) EA1.DE1 ARange: DE (NE) NO ASee: IL 02 LOCAL MAIN SWITCH

n o Release 1K 05.03 FREI_1

DE(NE) EA1.DE6Range: DE (NE) / SE YES / NO


DE(NE) -.YESRange: DE (NE) / SE YES / NO


DE(NE) -.NORange: DE (NE) / SE YES / NO

m o No ReleaseK 05.06 NO_FREI

DA(NA) - W2Range: DA (NA) W2See: IL 03 NO RELEASE

m o Electrical Equipment ReadyK 05.07 EL_BER


m o Externally ReadyK 05.08 EX_BER


m o Ready in Mode 0K 05.09 M0_BER

DA(DA) EA1.DA5Range: DA (NA)

m o Ready in Mode 1K 05.10 M1_BER



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m o Ready to Start in Mode 0K 05.11 M0_EBER


m o Ready to Start in Mode 1K 05.12 M1_EBER


m o No EMERGENCY-OFFK 05.13 NO-NOT

DA(NA) -Range: DA (NA)Message No EMERGENCY STOP = NO is notcleared before event message IL01 is reset and in-put signal EMERGENCY STOP inactive.

K 06. Source Local Mode

Feeder START

K 06.00 LO_EIN

IN

n o Preselect Local ModeK 06.01 LO_VORW

DE(NE) ME1.DE1Range: DE (NE) YES / NONote: Contact precedes all other main modes.

If Local Mode is cut off, feeder automatically stops(without clearance) and returns to its previous mode.After power failure, feeder is in Mode 0.

n oq Start Belt DriveK 06.02 LO_STAR

DE(NE) ME1.DE2

Range: DE (NE) YES / NO

n oq Stop Belt DriveK 06.03 LO_STOP

DE(NE) ME1.DE3Range: DE (NE) YES / NO


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m o Preselect Local Mode ActiveK 06.04 L0_AKT


n Drive Signal SpeedK 06.10 LO_STEL

AE ME2.AE1

Range: AESee: P 08.03 LDr_Anh

K 07. Test Mode Sources

Feeder START

K 07.00 TM_EIN

IN

Preselect Test Mode

K 07.01 TM_VORW

TT LB1

Range: SE / TT

n oq Feeder START/STOPK 07.02 TM_I/O

TT LB1

Range: DE (NE) / SE / TT

n oq Reset Totalizing Counter 1K 07.03 TM_RES1

TT LB1


n o Reset Totalizing Counter 2K 07.04 TM_RES2

TT LB1


Test Mode Preselection Active

K 07.05 TM_AKT

DA -

Range: DA (NA)

Absolute Setpoint

K 07.10 TM_PABS

TT LB1

Range: AE / SE / TT


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K 08. Mode 0 Sources

Feeder START

K 08.00 M0_EIN

IN

n oq Preselect Mode 0K 08.01 M0_VORW

TT LB1


n oq Feeder START/STOPK 08.02 M0_I/O

SE ZBS


n oqReset Totalizing Counter 1K 08.03 M0_RES1

SE ZBS


n o Reset Totalizing Counter 2K 08.04 M0_RES2

SE ZBS


m o Mode 0 Preselection ActiveK 08.05 M0_AKT

DA(NA) -

n Absolute SetpointK 08.10 M0_PABS

SE ZBS

Range: AE / SE / TT

Relative Setpoint

K 08.11 M0_PREL

.0

Range: SE / TT / .0


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K 09. Mode 1 Sources

Feeder START

K 09.00 M1_EIN

IN

n oq Preselect Mode 1K 09.01 M1_VORW

TT LB1


n oq Feeder START/STOPK 09.02 M1_I/O

TT LB1



TT LB1



TT LB1


m o Mode 1 Preselection ActiveK 09.05 M1_AKT

DA(NA) -

n Absolute SetpointK 09.10 M1_PABS

TT LB1

Range: AE / SE / TT

Relative Setpoint

K 09.11 M1_PREL

.0

Range: SE / TT / .0


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K 10. Mode-Independent Sources and Destinations

m o Belt Drive STARTK 10.00 ANTR_ON

DA(NA) EA1.DA1Range: DE (NE)

n o Acknowledge Event MessageK 10.01 STCLR

DE(NE) EA1.DE4Range: DE (NE) YES / NONote: Independent of configuration, SE bus and

keyboard of a machine control station act assources with equal priority.

n o Volumetric ModeK 10.02 VOLUM

DE(NE) -.NORange: DE (NE) YES / NONote: Independent of configuration, SE bus and

keyboard of a machine control station act assources with equality of access.

m o Message: Feeder StartedK 10.03 W_EIN


m p General AlarmK 10.04 S_ALARM

DA(NA) EA1.DA2Range: DA (NA)

m p General WarningK 10.05 S_WARN

DA(NA) EA1.DA7Range: DA (NA)

m o Message: Auxiliary Drive startedK 10.06 H_EIN

DA(NA) -Range: DA (NA)Note: Signal is identical with K 10.03 W_EIN.

m Totalizing Counter 1K 10.08 FM1_IA

IM EA1.IM1

Range: IMSee: P 01.05 fm1dim

P 01.06 fm1puls


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m Totalizing Counter 2K 10.09 FM2_IA

IM EA2.IM1

Range: IMSee: P 01.07 fm2dim

P 01.08 fm2puls

n Belt LoadK 10.10 QU_q

WZ ME1.WZ1 A

Range: WZSee: SY 11 q WRONG UNIT

n Belt SpeedK 10.11 QU_v

GA ME1.GA1 A

Range: GA / IN ASee: SY 12 v WRONG UNITNote: With configuration IN speed measurement is

cut off.

m Belt Drive Control MagnitudeK 10.12 STG_DO

AA EA1.AA1

Range: AA

m Actual Feed Rate 1K 10.13 P_IST1

AA EA1.AA2

Range: AASee: P 07.01 P1_Anh

P 07.02 P1_Ber

m Actual Feed Rate 2K 10.14 P_IST2

AA -

Range: AASee: P 07.03 P2_Anh

P 07.04 P2_Ber

m Belt LoadK 10.15 Q_BAND

AA EA2.AA2

Range: AASee: P 07.05 Q_Anh

P 07.06 Q_Ber


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K 11. Controller

n o Activate Emergency SetpointK 11.01 QU_NOTS

DE(NE) -.NORange: DE (NE) / SE YES / NOSee: P 04.05 notsol

m o Message: DeviationK 11.02 DA_REGA

DA(NA) EA2.DA2 W1Range:DA(NA) A / W1 / W2See: P 04.03 difmax

P 04.04 regtimCO 01 DEVIATION

m o Message: Emergency SetpointActive

K 11.03 NOTSOL

DA(NA) - W1Range:DA(NA) W1 / W2 / IGSee: P 01.02 pnenn

P 04.12 notsolCO 02 SETPOINT LIMITED

m o Controller Out Of LimitK 11.04 REG_ERR

DA(NA) - W1Range: W1 / W2 / IGSee: CO 03 CONTROLLER OUT LIMIT

m DeviationK 11.10 AA_REGA

AA -

Range: AASee: P 04.05 rtau

P 07.09 r_AnhP 07.10 r_Ber


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K 12. Limit Values

m o Actual Feed Rate < PMINK 12.01 K_MIN

DA(NA) EA1.DA3 W2Range: DA (NA) A / W1 / W2 / IGSee: P 06.01 pmin

LO 01 FEED RATE I LO

m o Actual Feed Rate > PMAXK 12.02 K_MAX

DA(NA) EA2.DA4 W2Range: DA (NA) A / W1 / W2 / IGSee: P 06.02 Pmax

HI 01 FEED RATE I HI

m o Belt Load < qMINK 12.03 Q_MIN

DA(NA) W2Range: DA (NA) A / W1 / W2 / IGSee: P 06.03 qmin

LO 02 LOAD Q LO

m o Belt Load > qMAXK 12.04 Q_MAX

DA(NA) W2Range: DA (NA) A / W1 / W2 / IGSee: P 06.04 qmax

HI 02 LOAD Q HI

m o Belt Speed < vMINK 12.05 V_MIN

DA(NA) EA2.DA6 W2Range: DA (NA) A / W1 / W2 / IGSee: P 06.05 vmin

LO 03 SPEED v LO

m o Belt Speed > vMAXK 12.06 V_MAX

DA(NA) EA2.DA7 W2Range: DA (NA) A / W1 / W2 / IGSee: P 06.06 vmax

HI 03: SPEED v HI


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K 13. Calibration Event Messages

L/C Input < MIN

K 13.01 WZ_MIN

IN A

Range: IN A / W1See: CA 01 LC OUT < MIN

L/C Input > MAX

K 13.02 WZ_MAX

IN A

Range: IN A / W1See: CA 02 LC OUT > MAX

PLL Overflow

K 13.03 GA_ERR

IN A

Range: INSee: K 10.11 Qu_v

CA 03: PLL OVERFLOWNote: Belt speed input is overamplified.

Simulator Active

K 13.04 SIM_AKT

IN W2

Range: IN W2See: CA 04 SIMULATOR ACTIVE


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K 14. Belt Influence Compensation (BIC), Control to Point of Discharge

n o Synchronous PulseK 14.01 SYNCHRO

Documents

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