Feeding systems for stationary use - DEPRAG USA · Feeding systems for stationary use ... Thanks to the 24 V technology, eacy feed ensures reliable running even in areas with poor

D3830E 09.2017

NEW

Feeding systems for stationary use

Efficient and intelligent feeding with eacy feed, the new generation vibratory bowl feeder.

Approx. 80 % energy savings Smart factory/Industry 4.0-capable Efficiency and worldwide application - one design for all markets

Feeding Technology

New generation

vibratory

bowl

feeder

Feed systems are essential for productivity and efficiency in automatic assembly machines. Originally developed for shaft-heavy screws, today’s DEPRAG feeding systems are capable of processing screws of all types with or without washers, threaded bolts, pins, rivets, nuts, washers, o-rings and diverse other small components.

Screwdriving Technology

Automation

Air Motors

Air Tools

2

Approx. 80 % ENErgy SAvINgS

•the revolutionary controller and the new drive allow for the extraordinary energy efficiency of eacy feed

•a significant reduction in power consumption is attained due to the 24 V oscillating magnets, thereby realising energy savings of around 80 %

loW coNSumpTIoN AND Top FlExIbIlITy

•revolutionary controller enables around 80 % less power consumption

•new controller and vibratory drive based on 24 V/DC voltage

•universal power unit (115 V – 230 V)•independent from the local alternating

current frequency•one design for all markets

pErFEcT vIbrATIoN INTENSITy

For monitoring and regulation of the vibration intensity an acceleration sensor is mounted on the vibratory drive.•ensures stable output, independent

from fill-level•no need for readjustments•supports ideal vibration behaviour

and minimises material wear•simplified reloading procedure•accommodates all bowl sizes

Efficiency and worldwide applicationWe have developed an innovative feeder in eacy feed which is distinguished by its energy efficiency and countless application possibilities. The 24 V technology of the drive enables worldwide application. All you need is a universal power supply. Country specific variations are a thing of the past. Thanks to the 24 V technology, eacy feed ensures reliable running even in areas with poor network availability.

SmArT TEchNology

•the revolutionary controller enables remote control and communication

•the eacy feed can be accessed from anywhere in the world via TCP/IP

•all settings can be displayed and adjusted at any time

•eacy feed is particularly suitable for smart factory/Industry 4.0-systems

EAcy FEED - ThE vIbrATory boWl FEEDEr For ThE NExT gENErATIoN

e for efficiencyeacy feed – new generation vibratory bowl feeder with approx. 80 % reduction in power consumption due to efficient “low energy technology”!

Sustainable design!

a for assemblyeacy feed – new generation vibratory bowl feeder with ergonomic handling by means of an optimised module.

User-friendly operation!

c for communicationeacy feed – new generation vibratory bowl feeder with intelligent communication capabilities for application in a smart factory/ Industry 4.0 environment.

Intelligent automation!

y for yieldeacy feed – new generation vibratory bowl feeder with optimised, technical efficiency due to robust design and tried and tested modular components.

Reliable assembly!

e a c y

Efficient and intelligent feedingThe innovative feeder eacy feed provides ideal specifications for the sustainable production of tomorrow: With its approx. 80 % power saving accomplishment the eacy feed is extremely energy efficient. In addition, the smart eacy feed is particularly suitable for the challenges of smart factory/ Industry 4.0.

3

FlExIblE uSE

Used in assembly systems within complex automated production lines – eacy feed precisely and reliably supplies connection elements. If eacy feed is used in conjunction with the control and operating unit DPU (DEPRAG Processing Unit) an additional industrial demand is fulfilled: Communication capabilities for Industry 4.0 and Smart Factory.

The use of TCP/IP network protocols allows access to the EACY Feed controller’s network from anywhere in the world. All settings can be displayed or adjusted once a connection is established with the smart EACY Feed using a smartphone, tablet or computer. The operator can for example, alter the frequency and amplitude settings via their smartphone so that function of the feeder can be guaranteed from any location.

SImplEr For ThE FITTEr AND opErATor

The corresponding software PFCi100 has been developed alongside the control unit DPU for maxi-mum user friendliness. The parameters required for the device can be simply and easily adjusted using the slide bars on the touch screen – there is no need to access the feeder’s sequence controller.

If several operators are using the same feeder at the same time, the efficiency of the process can often be compromised by the varying working speeds of each individual. DEPRAG feeders cle-verly adapt to the individual working speeds of each operator. Once entered via the simple display, the specific operating parameters of each person are saved (storage of up to ten data sets) and can be recalled when there is a shift change. No one feels held back and no one feels overstretched.

prEcISIoN AND TImINg

The fill volume influences the feed rate in standard vibratory spiral feeders. If the feed bowl is full, the system works at a slower rate and if it is emptier the rate speeds up. As with the previous generation, the eacy feed is also fitted with a measurement transducer which records the oscillation amplitude in the feed bowl. This thereby adaptively regulates the feeder depending on the fill volume – ensuring reliability as the screws are continuously in readiness for processing.

The feed rate is adjustable using twelve different waveforms. The amplitude or frequency can be set in an instant. Individual settings can be used for example, to optimise the feed volume or reduce the noise level of the feeder. The adjustments can be carried out quickly and without mechanical interven-tion. When using eacy feed the required settings can simply be selected on the DPU.

EAcy FEED - ThE vIbrATory boWl FEEDEr For ThE NExT gENErATIoN

Smart factory/ Industry 4.0 can be found in all branches of industrial production. Intelligent, integrated smart components are in demand throughout the entire value chain. With the development of the innovative controller PFCi100 we are realising smart factory/ Industry 4.0, the fourth industrial revolution. PFCi100 enables remote control, documentation and interaction with eacy feed, enabling the device to be monitored and controlled from anywhere in the world.

Integrated functions of the pFci100

» external master IPC (e.g. DPU100) operational platform » enables remote control and communication» bus interface » adjustable via IPC (DPU100) » communication via TCP/IP » programmable via integrated web browser

Dpu setting options

» frequency » amplitude » acceleration ramp » soft start » waveform

operator platform Dpu

The DPU (DEPRAG Processing Unit) provides exceptional user-friendliness. Settings can be simply adjusted via the slide bars on the touch screen.

4 FEEDINg SySTEmS For STATIoNAry uSE

vibratory Feeder

Sword (Segment) Feeder

linear conveyor

Integrated sequence controlFor stationary applications using screws or screw-similar fasteners, we offer screwfeeding systems with integrated sequence control (our EP version). This design is used if you want an extensively tested and proven system but do not want to use your own PLC or where your PLC has insufficient capacity.

Freely programmableParts with a multitude of varied geomet-ries can be processed with a freely pro-grammable feed system and the pneu-matic and electric equipment based on your requirements.

Simple integration and start-up procedureThe integration of your host PLC with DEPRAG stationary screwfeeders is exceptionally simple and easy. Many design details, such as the quick-release feature of the separator or the tiltable or removable housing, simplify handling during start-up or maintenance.

large output capabilityDEPRAG feed systems have a particularly large output capability - they accelerate your assembly cycle whilst guaranteeing continued high quality.

high reliabilityThe sophisticated design of all feeders, the use of high-alloyed and heat-treated steels for all mechanically critical com-ponents and the required quality of the components to be transported, are the foun-dation for the high quality of our equipment.

Stationary feed systems for the processing of small components of all kinds, such as screws, pins, bolts, rivets, nuts, washers and o-rings. Vibratory feeders feature a high output rate in comparison to other feed systems.We offer stationary screwfeeders with vibratory drive for screws < M1 to M20. Screws with a shaft length from 5 mm up to 130 mm can be processed. Even countersunk screws can be fed easily by our vibratory feeders.

Sword feeders or segment feeders are used when the requirement calls for gentle, almost noiseless feeding of sensitive fas-teners. Our sword feeder systems can process screw sizes from M2 to M6. They are ideal for screws up to 25 mm in length. Sword (segment) feeders are also well-sui-ted for the processing of balls and pins.

Linear conveyors can be used to transport parts over larger distances within your assembly system, to allow for a parts buf-fer or to allow for the constant and consis-tent flow of parts.Our robust linear conveyors enable correct sorting in the feedbowl, thereby preven-ting jams or parts becoming wedged or backed up to the feedbowl.

Design Sizes: 0.05 l Feed volume Page 11 0.15 l Feed volume Page 12 0.75 l Feed volume Page 12/17 1.2 l Feed volume Page 13 2.50 l Feed volume Page 14/17 6.0 l Feed volume Page 1512.0 l Feed volume Page 15

Design Sizes:0.15 l Feed volume Page 161.50 l Feed volume Page 16

5FEEDINg SySTEmS For STATIoNAry uSE

pick-and-place Feeding

Tape-on-reel Feeding

Screw presenter

Storage Devices

If the screw dimensions do not allow fee-ding through a feedhose, for example where there is an unfavorable relation between screw head diameter and ove-rall length, we can offer special solutions, such as the pick-and-place procedure with vacuum suction or removal by grip-per. This process can also be used for screw locations which are difficult to access.

The DEPRAG tape-on-reel feeder is spe-cifically designed for the reliable and accu-rate feeding of adhesive components, which are supplied on reel tapes.

Catalogue D3870E

Catalogue D3840E

Catalogue D3850E

The DEPRAG screw presenter is ideal if you need a quick solution to automate your assembly, but an automatic screw-feeder is not feasible because of the low number of screws to be processed.In such as case screw presenters are well-suited for the automatic presentation of screws to allow pick-up with a handheld or stationary screwdriver.

Do your operating staff frequently have to refill your feeding equipment to stop pro-duction running to a halt? Or does your feeder run inconsistently and you would like to optimise the process?In these situations we recommend the use of our storage devices, such as the DEPRAG belt-driven hopper.

6 FEED mATErIAl

Different parts and connectors often also require different feeding technologies.here you can find a small sample of different components matched with the appropriate DEprAg feeder:

For the processing of screws, de-pending on size, we recom-mend a vibratory feeder or a sword (segment) feeder. To make the first step toward automation of your assembly process, we recommend our screw presenter.

For the processing of pins, we recommend a vibratory feeder. For standard applications we can offer handheld feeding systems. An adapted separator is often used for stationary applications.

For the processing of nuts we recommend a vibratory feeder. We can provide standard systems for handheld and stationary appli-cations.

For the processing of o-rings we recommend a vibratory feeder.Our feed systems can be imple-mented as part of an assembly solution into stationary machines. The o-ring will be supplied to the pick position and then handled and positioned by the assembly sys-tem.

We are able to sort and process many different types of compo-nents with our vibratory feeder in combination with a linear con-veyor. The use of sensors allows us to process components with varying geometries in our statio-nary feeding systems.

The DEPRAG tape-on-reel fee-der is designed for the delivery of adhesive components (e.g. seals), which are supplied on reel tapes. These adhesive components can be lifted from the pick-up location by vacuum or gripper. This type of feeding system allows the pro-cessing of both single-sided and double-sided adhesive compo-nents.

Labels, tags and films are prima-rily supplied on reels. A DEPRAG tape-on-reel feeder is recom-mend to lift them using vacuum suction.

For the processing of rivets, pins, sleeves and balls, we can offer our standardised press-fit systems consisting of a pressurised device connected to either a vibratory fee-der or sword (segment) feeder.

Kleinteile aufTrägerfolie

pins Screws

o-rings Nuts

Small components supplied by reels

components

parts to be press-fitted

labels

7FEED mATErIAl

STrucTurE oF STATIoNAry ScrEW FEEDINg SySTEmS

DEPRAG screw feeders consist of the supply system itself, an air connection, a power switch and an electronic controller including feedhose, in standard length 4m.

Sword (segment) feeders are es-pecially suited for gentle feed-ing procedures. Vibratory Feed-ers can also be coated with a fibre coating or soft PUR-coating which protects the surface qual-ity of your components. A storage device can be set to keep the fill-level of the feeding-system to an absolute minimum which again serves to protect the surface qual-

A vibratory feeder in connection with a suction device can be used to process components in clean-rooms class D. If your cleanroom requirement is even higher, then a palletised solution with gripper or vacuum handling can be used.

With either vibratory bowl feeder or sword feeder

part assembly in cleanrooms

components requiring gentle handling

ity of your components. If your components need even gentler handling then we can palletise them and process them by a gripper or vacuum handling system. Please contact us for ad-ditional information.

If feeding with a hose system is not possible, we offer special solutions, such as the pick-and-place procedure

Distributor system see page 8

with hopper andsort segment

sword feederwith a separator system

screw separator

with single ordouble spiral bowl

can be combined with any screwdriver model

defined pick posi-tion with integrated screw pick control option

8 FurThEr ADvANTAgES oF FEEDINg SySTEmS For STATIoNAry uSE

positioning

By using various sorting elements (so called deflectors), the material for sorting is moved into position and subsequently processed. Material that is not correct-ly positioned and cannot be turned is directed back into the bowl by additional deflectors.

Efficient Assembly

The high level of in-house production, the use of wear resistant materials, as well as specific coating procedures during the manufacturing of the vibratory bowls, ensures consistently high quality products and the outstanding efficiency of our fee-ders. DEPRAG vibratory feeders feature an extremely high feed rate of up to 60 parts per minute.

With a so called twin feeder, your produc-tion can be streamlined even further. One vibratory bowl can supply either two inde-pendent workstations, or, when used with pre-separation of the screw, even multiple screwdriver spindles in an assembly sys-tem.

Solutions tailored to customer specific requirements

If you wish to integrate a feeder directly into your assembly system and restrictive space conditions have to be considered, then we can adapt our standard devices to your installation conditions. You profit from our unique know-how and moreover, you receive a reliable, fully-tested feeding system at a particularly attractive price-to-performance ratio.

When ordering a customer specific device, you will naturally receive the necessary 3D data to facilitate easy integration into your system.

Simplified start-up

Prior to the delivery of your feeder, we carry out an endurance test which simu-lates your workflow during series produc-tion. Each device is delivered with com-prehensive documentation, which clearly explains the start-up and operation of the feeder.

Distributor with hose nozzles for pre-separation of the screw

AccESSorIES

Profile blade separator

Slide separator

Distributor with standard hose nozzles

Distributor If more than two positions (i.e. screwdriver spindles) have to be supplied out of one feeder, then so called pre-separation hose nozzles can be used. These distributors can supply 2, 3, 4, 5 or even 6 channels.

To increase the feed rate the distributors can be operated by pre-separators (ver-sion “V“). With such a system, the feed parts separator can be operated paral-lel to the processing time. The feeding of the hardware will be done simultaneously for all channels. This type of feed system is also used when feeding has to be done against gravity (i.e. underfloor assembly).

Screw Separator

The screws exit the feed bowl in a well ordered line ready to be separated at the end of a retaining rail. Different types of separators can be provided depending on the geometry of the material (e.g. screws).

9AccESSorIES

Feeder controller 5

Feeder controller 5 S

PFCi100 controller

PFC100 controller

Piezo controller

pFc100

pFci100

control The standard version (version “0”) of our feed system does not include pneuma-tic valves or a sequence controller. The vibratory feeder bowl includes the integ-rated control unit. The necessary pneu-matics, as well as sequence controller are the essential components of a complete assembly unit. If components are ordered, the corresponding pneumatic and function diagrams are made available.

To keep design costs to a minimum and to simplify installation, all devices can be supplied with pneumatic valves. There is wiring up to the terminal block (version “P”). Again, if components are delivered we will provide an terminal plan.

The version “P” includes all necessary valves for the operation of the screwfee-ding machine.

The third available version with the desig-nation “EP” offers screwfeeding machines with 1 to 4 outlets, and includes pneuma-tic and electronic sequence control. To feed the next screw, only a 24 V signal is necessary. This means the customer can use a smaller PLC and no programming is necessary for the screw feeding. There-fore, the series “EP” is an especially eco-nomical and reliable solution and should be given preference.

control units

We offer different control units to control our vibratory drives.

•Piezocontroller is used for bowl sizes of 0.05 l (0.01 gal.)

•Feedercontroller5 with integrated sequence control is used for bowl sizes of 0.15 l (0.04 gal.)

•Feedercontroller5S is used for bowl sizes of 0.15 l (0.04 gal.)

• Feeder controller pFci100 / pFc100 is used for bowl sizes of 0.75 l (0.2 gal.), 1.2 l (0.32 gal.) and over 2.5 l (0.66 gal.) capacity

Naturally, all units conform to the protec-tion type no. IP54. The bowl size of 2.5 l (0.66 gal.) has a soft start feature integ-rated into the control unit of the vibratory drive.

NEW: pFc18l controller (IP30 protection class) to control our 1.5 liter sword feeders.

•operational voltage 24 V/DC•little power consumption•10 different menu languages•illuminated display •power unit with extended voltage

range (115 V – 230 V)•independent from the respective

local A/C voltage•one design for all markets

Additional Accessories

To complete the automatic assembly station, we provide additional components, such as:

– Standard mouthpiece– Tiltable mouthpiece– Nosepiece ball type, single – Nosepiece ball type, double– Nosepiece ball type with extension– Nosepiece split type– Nosepiece with attachment piece

– Ring proximity switch for screw presence sensors– Fill level indicator– Feeder stand– Base for feeder stand– Storage devices (Catalogue D3850E)

Nosepiece

Special nosepiece with mouthpiece

PFC18L controller

10 guIDElINE For ThE SElEcTIoN oF A SuITAblE ScrEWFEEDEr

Basically all “shaft heavy“ screws with heads which fulfil the following criteria are suitable for processing with our feed sys-tems:

DIN quality standard fasteners (allowable 3% bad parts) is not always sufficient for reliable feeding machines.

Higher levels of screw/fastener quality improve the feeder‘s reliability.

The goal should be a quality grade of 10 ppm (“parts per million”). This means every 100,000 screws there can be 1 bad part.

A vibratory spiral bowl is particularly suited to screws with awkward dimensions or those with special feed rate requirements. The sword feeder is used when extremely gentle handling of the parts is required or when very low noise level is a must. If feed-ing with a hose system is not possible we also offer pick-and-place procedure.

The available space around the screw head on the assembled components is very important for effective use of the handheld screw feeders.Both the nosepiece split type and ball type have space requirements.

Single and double spiral bowls are availa-ble for vibratory bowl feeders. You can also get more out of each feeder with only one outlet using a distributor to further divide the feed parts into several hose outlets.In this way up to twelve outlets can be created from just one feeder by using a double spiral bowl and 2 six-fold distribu-tors. The selection of the correct feeder depends in particular on the cycle time required.Please ask your local representative for further information.

In order to design your feeder we need the following information from you:

• Numberof screwdrivingspindles tobeused

•Cycle time (described in detail if possi-ble)

• Feeding design (vibratory bowl feederor sword feeder) if you have a prefe-rence

• Controllerdesign(withoutvalvesasver-sion „0“, with valves as version „P“ or with valves and sequence controller as version „EP“)

• Details of feed part geometry (e.g.dimension sheet of the screw with tole-rances)

• Detailsofrequiredlengthoffeedhose(s)Details of the geometry of the screw-in position (3D model in format STEP or IGES)

•Voltage/mainsfrequency

To process your order we will also require approx. 1 sample load of parts to fill the capacity of your feeding system.

At the end of the mouthpiece there is a nosepiece ball type (1 or 2 rows) or a nosepiece split type, mounted to receive and position the screw.

STEp 1: Feeding criteria

STEp 3: Which feeding principle is best suited to your application?

STEp 5: Space available on the component

STEp 6: Single or multiple feeding/screwdrivers

STEp 7: Specifications

STEp 2: Screw Quality

STEp 4: Determine the screw receiver

Nosepiece Nosepiecesplit type ball type

A = D + 2.5 mmb = A + D - d

b = 3D - 2d + 5 mm

n = A x b n = ø b

D = Head diameterd = Shaft diametern = Space required to open

d = Internal diameter feed hoseD = Screw head diameterL = Screw shaft length

d ~ D + 0.5 mm

Approximate formula:

l > D + 2 mm

Feeding criteria: a > 30o

11

Filling capacity Type 0611-p/0.05-x0.05 liter / 0.01 gal. 0611-o/0.05-x

Amount of connectable drivers 1Feed rate parts/min 50Filling capacity liter/gal. 0.05/0.01Max. head diameter mm / in. 3 / 7/64

Max. shaft length mm / in. 8 / 5/16

Range of shaft diameter mm / in. 0.6 - 2.0 / 0.024-0.079Voltage V/Hz 230 / 50Power consumption VA 50Air pressure requirement bar / PSI 6 / 85Air hose dia. mm / in. 4 / 5/32

Dimensions (W x D x H) mm / in. 220 x 200 x 180 / 85/8 x 77/8 x 71/16

Weight kg / lbs 10 / 22Feedhose length standard m / ft. 4 / 13.1 max. m / ft. 10 / 32.8

Number of in-/outputs needed for PLCVersion ”O” and ”P” min. 2 / 4

control unit Type piezo controllerPart no. 806652

Dimensions (L x W x H) mm / in. 106 x 100 x150 / 411/64 x 37/8 x 57/8

Filling capacity 0.05 liter – for screws with max. shaft length 8 mm

Filling capacity Type 0511 0511 0522 0511 0511 05110.15 liter / -o/0.15 -2-o/0.15 -o/0.15 -3-o/0.15 -4-o/0.15 -5-o/0.150.04 gal. -p/0.15 -2-p/0.15 -p/0.15 -3-p/0.15 -4-p/0.15 -5-p/0.15

-Ep/0.15* -2-o/0.15v -Ep/0.15* -3-o/0.15v -4-o/0.15v -5-o/0.15v-2-p/0.15v -3-p/0.15v -4-p/0.15v -5-p/0.15v-2-Ep/0.15* -3-Ep/0.15* -4-Ep/0.15*

Amount of connectable drivers 1 2 2 3 4 5Preferred type for identical amount of spindles Feed rate parts/min 60 2 x 25 2 x 60 3 x 17 4 x 13 5 x 10Filling capacity liter / gal. 0.15/0.04Max. head diameter mm / in. 5 / 13/64


Range of shaft diameter mm / in. 1.0 - 2.5 / 0.039 - 0.099Air pressure requirement bar / PSI 6.3 / 90Air hose dia. mm / in. 10 / 3/8

Weight (design ”O”) kg / lbs 15/33 15/33 17/37 15/33 15/33 15/33Feedhose length standard m / ft. 2/6.6 2/6.6 2/6.6 2/6.6 2/6.6 2/6.6 max. m / ft. 5/16.4 5/16.4 5/16.4 5/16.4 5/16.4 5/16.4Number of in-/outputs needed for PLCVersion ”O” and ”P” min. 1/5 4/7 2/8 7/9 8/9 11/11Version ”V” min. – 5/9 – 8/12 9/13 12/16Version ”EP” min. 1/1 2/2 2/2 3/2 4/2 –Control unit SZG Controller 5 S (Insulation IP54)

*SZG Controller 5 (Insulation IP54)


*) The controller can be positioned either next to the feeder in the work area or in the control cabinet. We recommend integration into the control cabinet. Additionally the height of the cable connections (approx 50mm) must be taken into account.

TEchNIcAl DATA FEEDINg mAchINES vIbrATory boWl FEEDErS

12

Filling capacity 0.75 l / 0.2 gal. Type 01011 01022 – – 01011-2 01011-3 01011-4 – –with PLC -Ep/0.75 -Ep/0.75 -Ep/0.75 -Ep/0.75 -Ep/0.75Control unit PFC100 controller (insulation IP54)

Filling capacity 0.75 l / 0.2 gal.without PLC

Type 01011 01022 01012 01024 01011 01011 01011 01011 01011-0/0.75 -0/0.75 -0/0.75 -0/0.75 -2-0/0.75 -3-0/0.75 -4-0/0.75 -5-0/0.75 -6-0/0.75-p/0.75 -p/0.75 -p/0.75 -p/0.75 -2-p/0.75 -3-p/0.75 -4-p/0.75 -5-p/0.75 -6-p/0.75-0/0.75v -0/0.75v -0/0.75v -0/0.75v -2-0/0.75v -3-0/0.75v -4-0/0.75v -5-0/0.75v -6-0/0.75v-p/0.75v -p/0.75v -p/0.75v -p/0.75v -2-p/0.75v -3-p/0.75v -4-p/0.75v -5-p/0.75v -6-p/0.75v

Control unit PFC100 controller (insulation IP54)

Filling capacity 0.75 l / 0.2 gal. Type without PLC (integrated version with regulation of the feeder controller directly via DEPRAG - PLC)

01011i 01022i 01012i 01024i 01011i 01011i 01011i 01011i 01011i-0/0.75 -0/0.75 -0/0.75 -0/0.75 -2-0/0.75 -3-0/0.75 -4-0/0.75 -5-0/0.75 -6-0/0.75-p/0.75 -p/0.75 -p/0.75 -p/0.75 -2-p/0.75 -3-p/0.75 -4-p/0.75 -5-p/0.75 -6-p/0.75-0/0.75v -0/0.75v -0/0.75v -0/0.75v -2-0/0.75v -3-0/0.75v -4-0/0.75v -5-0/0.75v -6-0/0.75v-p/0.75v -p/0.75v -p/0.75v -p/0.75v -2-p/0.75v -3-p/0.75v -4-p/0.75v -5-p/0.75v -6-p/0.75v

Control unit PFCi100 controller (insulation IP54)

Amount of connectable drivers 1 2 2 4 2 3 4 5 6Feed rate parts/min 40 2x40 2x20 4x20 2x20 3x13 4x10 5x8 6x6Filling capacity liter / gal. 0.75 / 0.2 0.75 / 0.2 0.75 / 0.2 0.75 / 0.2 0.75 / 0.2 0.75 / 0.2 0.75 / 0.2 0.75 / 0.2 0.75 / 0.2Max. head diameter mm / in. 12 / 15/32 8 / 5/16 12 / 15/32 8 / 15/32 12 / 15/32 12 / 15/32 12 /15/32 12 / 15/32 12 / 5/32

Max. shaft length mm / in. 35 / 13/8 25 / 31/32 35 / 13/8 25 / 31/32 35 / 13/8 35 / 13/8 35 / 13/8 35 /13/8 35 / 13/8

Range of shaft diameter mm / in. 1.5 - 7 / 0.06 - 0.27Voltage V 24 Volt DCMax. power consumption VA 50Air pressure requirement bar / PSI 6 / 85.2Air hose dia. mm / in. 10 / 3/8

Weight approx. kg / lbs. 36 / 79.2 38 / 83.6 36 / 79.2 38 / 83.6 42 / 92.4 42 / 92.4 42 / 92.4 44 / 96.8 44 / 96.8Dimensions (WxDxH) approx. mm / in. 360 x 414 x 368 / 14.04 x 16.15 x 14.35Feedhose length standard m / ft. 4 / 13.1 max. m / ft. 8 / 26.2Number of in-/outputs needed for PLCVersion „0“ and „P“ 3/5 6/8 8/10 16/18 6/7 8/9 10/9 12/11 13/11Version „EP“ 2/1 3/2 – – 3/1 4/1 5/1 – –Additional version „V“ 4/6 8/10 10/12 20/22 8/9 11/12 14/13 17/16 19/17

Also suitable for the feeding of: – rotation symmetric parts, such as rivets, bolts, pins, washers, sleeves, etc. – small components – balls and much moreThe choice of feeding machine for small components will be determined after testing. Therefore, we require a sufficient quantity(approximately 1 liter/0.26 gal.) of the components to be fed.

required accessories

Power cable Part no. 812587 (EU) / 812295 (US)

optional accessories

Stand Part no. 994449Fill level indicator Part no. 414965ARetaining plate Part no. 9198574


Filling capacity 0.75 liter – for screws with max. shaft length 35 mm – for small components

Included in delivery Power unit 105535A

At DEPRAG, we are committed to constantly improving our software solutions. To harness these benefits, we recommend regularly updating to the latest edition. For more information, please contact our service department at [email protected].

13

Filling capacity 1.2 l / 0.32 gal. Type 01011 01011-2 01011-3 01011-4 – –with PLC -Ep/1.2 -Ep/1.2 -Ep/1.2 -Ep/1.2Control unit PFC100 controller (insulation IP54)


Type 01011 01011 01011 01011 01011 01011-0/1.2 -2-0/1.2 -3-0/1.2 -4-0/1.2 -5-0/1.2 -6-0/1.2-p/1.2 -2-p/1.2 -3-p/1.2 -4-p/1.2 -5-p/1.2 -6-p/1.2-0/1.2v -2-0/1.2v -3-0/1.2v -4-0/1.2v -5-0/1.2v -6-0/1.2v-p/1.2v -2-p/1.2v -3-p/1.2v -4-p/1.2v -5-p/1.2v -6-p/1.2v


Filling capacity 1.2 l / 0.32 gal. Typewithout PLC integrated version with regulation of the feeder controller directly via DEPRAG - PLC)

01011i 01011i 01011i 01011i 01011i 01011i-0/1.2 -2-0/1.2 -3-0/1.2 -4-0/1.2 -5-0/1.2 -6-0/1.2-p/1.2 -2-p/1.2 -3-p/1.2 -4-p/1.2 -5-p/1.2 -6-p/1.2-0/1.2v -2-0/1.2v -3-0/1.2v -4-0/1.2v -5-0/1.2v -6-0/1.2v-p/1.2v -2-p/1.2v -3-p/1.2v -4-p/1.2v -5-p/1.2v -6-p/1.2v


Amount of connectable drivers 1 2 3 4 5 6Feed rate parts/min 25 2x12 3x8 4x6 5x5 6x4Filling capacity liter / gal. 1.2 / 0.32 1.2 / 0.32 1.2 / 0.32 1.2 / 0.32 1.2 / 0.32 1.2 / 0.32Max. head diameter mm / in. 16 / 5/8


Range of shaft diameter mm / in. 3 - 7 / 0.118 - 0.276Voltage V 24 Volt DCMax. power consumption VA 150Air pressure requirement bar / PSI 6 / 85.2Air hose dia. mm / in. 10 / 3/8

Weight approx. kg / lbs. 40 / 88 46 / 101.2 46 / 101.2 46 / 101.2 48 / 105.6 48 / 105.6Dimensions (WxDxH) approx. mm / in. 360 x 414 x 368 / 14.04 x 16.15 x 14.35Feedhose length standard m / ft. 4 / 13.1 max. m / ft. 8 / 26.2Number of in-/outputs needed for PLCVersion „0“ and „P“ 3/5 6/7 8/9 10/9 12/11 13/11Version „EP“ 2/1 3/1 4/1 5/1 – –Additional version „V“ 4/6 8/9 11/12 14/13 17/16 19/17





Stand Part no. 994449Fill level indicator Part no. 414965ARetaining plate Part no. 9198573


Included in delivery Power unit 2041061


14

Filling capacity 2.5 l / 0.66 gal. Type 01011 01022 – – 01011-2 01011-3 01011-4 – –with PLC -Ep/2.5 -Ep/2.5 -Ep/2.5 -Ep/2.5 -Ep/2.5Control unit PFC100 controller (insulation IP54)


Type 01011 01022 01012 01024 01011 01011 01011 01011 01011-0/2.5 -0/2.5 -0/2.5 -0/2.5 -2-0/2.5 -3-0/2.5 -4-0/2.5 -5-0/2.5 -6-0/2.5-p/2.5 -p/2.5 -p/2.5 -p/2.5 -2-p/2.5 -3-p/2.5 -4-p/2.5 -5-p/2.5 -6-p/2.5-0/2.5v -0/2.5v -0/2.5v -0/2.5v -2-0/2.5v -3-0/2.5v -4-0/2.5v -5-0/2.5v -6-0/2.5v-p/2.5v -p/2.5v -p/2.5v -p/2.5v -2-p/2.5v -3-p/2.5v -4-p/2.5v -5-p/2.5v -6-p/2.5v


Filling capacity 2.5 l / 0.66 gal. Type without PLC (integrated version with regulation of the feeder controller directly via DEPRAG - PLC)

01011i 01022i 01012i 01024i 01011i 01011i 01011i 01011i 01011i-0/2.5 -0/2.5 -0/2.5 -0/2.5 -2-0/2.5 -3-0/2.5 -4-0/2.5 -5-0/2.5 -6-0/2.5-p/2.5 -p/2.5 -p/2.5 -p/2.5 -2-p/2.5 -3-p/2.5 -4-p/2.5 -5-p/2.5 -6-p/2.5-0/2.5v -0/2.5v -0/2.5v -0/2.5v -2-0/2.5v -3-0/2.5v -4-0/2.5v -5-0/2.5v -6-0/2.5v-p/2.5v -p/2.5v -p/2.5v -p/2.5v -2-p/2.5v -3-p/2.5v -4-p/2.5v -5-p/2.5v -6-p/2.5v


Amount of connectable drivers 1 2 2 4 2 3 4 5 6Feed rate parts/min 40 2x40 2x20 4x20 2x20 3x13 4x10 5x8 6x6Filling capacity liter / gal. 2.5 / 0.66 2.5 / 0.66 2.5 / 0.66 2.5 / 0.66 2.5 / 0.66 2.5 / 0.66 2.5 / 0.66 2.5 / 0.66 2.5 / 0.66Max. head diameter mm / in. 16 / 5/8 14 / 35/64 16 / 5/8 14 / 35/64 16 / 5/8 16 / 5/8 16 / 5/8 15 / 19/32 16 / 5/8

Max. shaft length mm / in. 60 / 2 23/64

Range of shaft diameter mm / in. 4 - 8 / 5/32 - 5/16

Voltage V 24 Volt DCMax. power consumption VA 150Air pressure requirement bar / PSI 6 / 85.2Air hose dia. mm / in. 10 / 3/8

Weight approx. kg / lbs. 60 / 132Dimensions (WxDxH) approx. mm / in. 547 x 600 x 294 / 21.33 x 23.4 x 11.5Feedhose length standard m / ft. 4 / 13.1 max. m / ft. 8 / 26.2Number of in-/outputs needed for PLCVersion „0“ and „P“ 3/5 6/8 8/10 16/18 6/7 8/9 10/9 12/11 13/11Version „EP“ 2/1 3/2 – – 3/1 4/1 5/1 – –Additional version „V“ 4/6 8/10 10/12 20/22 8/9 11/12 14/13 17/16 19/17

Filling capacity 2.5 liter – for screws with max. shaft length 60 mm – for small components

Also suitable for the feeding of: – rotation symmetric parts, such as rivets, bolts, pins, washers, sleeves, etc. – small components – balls and much moreThe choice of feeding machine for small components will be determined after testing. Therefore, we require a sufficient quantity(approximately 1 liter/0.26 gal.) of the components to be fed.




Stand Part no. 999309Fill level indicator Part no. 414965D


Included in delivery Power unit 2041061


15TEchNIcAl DATA FEEDINg mAchINES vIbrATory boWl FEEDErS

Filling capacity Type 0511-o/6.0 0511-2-o/6.0 0511-3-o/6.0 0511-4-o/6.0 0511-5-o/6.0 0511-6-o/6.06 liter / 0511-p/6.0 0511-2-p/6.0 0511-3-p/6.0 0511-4-p/6.0 0511-5-p/6.0 0511-6-p/6.01.6 gal. 0511-2-o/6.0v 0511-3-o/6.0v 0511-4-o/6.0v 0511-5-o/6.0v 0511-6-o/6.0v

0511-2-p/6.0v 0511-3-p/6.0v 0511-4-p/6.0v 0511-5-p/6.0v 0511-6-p/6.0v

Amount of connectable drivers 1 2 3 4 5 6Feed rate parts/min 25 2 x 12 3 x 8 4 x 6 5 x 5 6 x 4Filling capacity liter / gal. 6 / 1.6Max. head diameter mm / in. 30 / 13/16

Max. shaft length mm / in. 100 / 4Range of shaft diameter mm / in. 8 - 16 / 0.315 - 0.63Air pressure requirement bar / PSI 6.3 / 90Air hose dia. mm / in. 10 / 3/8

Weight (design ”O”) kg / lbs. 250 / 550Feedhose length standard m / ft. 4 / 13.1 max m / ft. 8 / 26.2Number of in-/outputs needed for PLCVersion ”O” and ”P” min. 2/6 5/8 7/10 9/10 11/12 12/12Version ”V” min. – 7/10 10/13 13/14 16/17 18/18

Control unit SZG controller 5-SL (insulation IP54)


Filling capacity Type 0511 0511 0512 0522 0511 051112 liter / -o/12 -2-o/12 -o/12 -o/12 -3-o/12 -4-o/123.2 gal -p/12 -2-p/12 -p/12 -p/12 -3-p/12 -4-p/12

-2-o/12 v -o/12 v -3-o/12 v -4-o/12 v-2-p/12 v -p/12 v -3-p/12 v -4-p/12 v

Amount of connectable drivers 1 2 2 2 3 4Preferred type for identical amount of spindles Feed rate parts/min 20 2 x 10 2 x 11 2 x 20 3 x 7 4 x 5Filling capacity liter / gal. 12 / 3.2 12 / 3.2 12 / 3.2 12 / 3.2 12 / 3.2 12 / 3.2Max. head diameter mm / in. 40 / 137 / 64 40 / 137/64 40 / 137/64 30 / 13/16 40 / 137/64 40 / 137/64

Max. shaft length mm / in. 130 / 51/8 130 / 51/8 130 / 51/8 120 / 423/32 130 / 51/8 130 / 51/8

Range of shaft diameter mm / in. 14-20 / 35/64-25/32 14-20 / 35/64-25/32 14-20 / 35/64-25/32 12-18 / 15/32-45/64 14-20 / 35/64-25/32 14-20 / 35/64-25/32

Air pressure requirement bar / PSI 6.3 / 90 6.3 / 90 6.3 / 90 6.3 / 90 6.3 / 90 6.3 / 90Air hose dia. mm / in. 10 / 3/8 10 / 3/8 10 / 3/8 10 / 3/8 10 / 3/8 10 / 3/8

Weight kg / lbs as per customer’s specification approx. 500Feedhose length standard m / ft. 4 / 13.1 4 / 13.1 4 / 13.1 4 / 13.1 4 / 13.1 4 / 13.1 max m / ft. 8 / 26.2 8 / 26.2 8 / 26.2 8 / 26.2 8 / 26.2 8 / 26.2

Number of in-/outputs needed for PLCVersion ”O” and ”P” min. 5/6 8/8 6/7 9/9 11/10 12/10Version ”V” min. – 10/10 8/9 – 14/13 16/14

Control unit for vibratory conveyor Special controllerControl unit for linear conveyor Special controller


16 TEchNIcAl DATA FEEDINg mAchINES SWorD FEEDErS


Filling capacity Type 0811-o/0.150.15 liter / 0.04 gal 0811-p/0.15

Amount of connectable drivers 1Feed rate parts/min 30Filling capacity liter / gal. 0.15 / 0.04Max. head diameter mm / in. 5 / 13/64


Range of shaft diameter mm / in. 1.0 - 2.5 / 3/64 - 3/32

Air pressure requirement bar / PSI 6.3 / 90Air hose dia. mm / in. 10 / 25/64

Weight kg / lbs 6 / 13.2Feedhose length standard m / ft. 4 / 13.1 max m / ft. 5 / 16.4

Number of in-/outputs needed for PLCVersion ”O” and ”P” min. 4/5


without plc, without control unit (control via external plc)

Type 01811-o/1.5 01811-2-o/1.5 01811-3-o/1.5 01811-4-o/1.5 01811-5-o/1.5 01811-6-o/1.501811-p/1.5 01811-2-p/1.5 01811-3-p/1.5 01811-4-p/1.5 01811-5-p/1.5 01811-6-p/1.5

01811-2-o/1.5v 01811-3-o/1.5v 01811-4-o/1.5v 01811-5-o/1.5v 01811-6-o/1.5v01811-2-p/1.5v 01811-3-p/1.5v 01811-4-p/1.5v 01811-5-p/1.5v 01811-6-p/1.5v

Amount of connectable drivers 1 2 3 4 5 6Feed rate parts/min 30 2 x 15 3 x 10 4 x 8 5 x 6 6 x 5Max. head diameter mm / in. 12 / 15/32


Range of shaft diameter mm / in. 2 - 6.3 / 0.08 - 0.25Voltage V 24 Volt DCMax. power consumption VA 50Air pressure requirement bar / PSI 6 / 85.2Air hose dia. mm / in 10 / 3/8

Dimensions (WxDxH) approx. mm / in. 408 x 666 x 1223 / 15.9 x 25.97 x 47.7Weight (design ”O”) kg / lbs 35/77 38/84 40/88 40/88 42/92 42/92Feedhose length standard m / ft. 4/13.1 4/13.1 4/13.1 4/13.1 4/13.1 4/13.1 max m / ft. 8/26.2 8/26.2 8/26.2 8/26.2 8/26.2 8/26.2

Number of in-/outputs needed for PLCVersion ”O” and ”P” min. 8/6 11/9 13/12 15/13 17/16 18/17Version ”V” min. – 11/9 13/12 15/13 17/16 18/17Version ”EP” min. 3/1 – – – – –

Filling capacity 1.5 liter / 0.4 gal

with plc, control unit pFc18l con-troller (insulation Ip30)

Type 01811-Ep/1.5 – – – – –

Included in delivery (only for type 01811-Ep/1.5)

Power unit 105535A

–

required accessories (only for type 01811-Ep/1.5)Power cable Part no. 812587 (EU)

812295 (US)–


Stand Part no. 994449Fill level indicator Part no. 420494BRetaining plate Part no. 9198574

17

Filling capacity 0.75 liter / 0.2 gal. 2.5 liter / 0.66 gal.

with PLC Type01011m – – 01011m – –-Ep/0.75 -Ep/2.5


without PLC Type

01011m 01012m 01024m 01011m 01012m 01024m-0/0.75 -0/0.75 -0/0.75 -0/2.5 -0/2.5 -0/2.5-p/0.75 -p/0.75 -p/0.75 -p/2.5 -p/2.5 -p/2.5-0/0.75v -0/0.75v -0/0.75v -0/2.5v -0/2.5v -0/2.5v-p/0.75v -p/0.75v -p/0.75v -p/2.5v -p/2.5v -p/2.5v


without PLC Type

(integrated version with regulation of the feeder controller directly via external PLC)

01011im 01012im 01024im 01011im 01012im 01024im-0/0.75 -0/0.75 -0/0.75 -0/2.5 -0/2.5 -0/2.5-p/0.75 -p/0.75 -p/0.75 -p/2.5 -p/2.5 -p/2.5-0/0.75v -0/0.75v -0/0.75v -0/2.5v -0/2.5v -0/2.5v-p/0.75v -p/0.75v -p/0.75v -p/2.5v -p/2.5v -p/2.5v


Amount of connectable drivers 1 2 4 1 2 4Feed rate parts/min 40 2x25 4x25 40 2x25 4x25Filling capacity liter / gal. 0.75 / 0.2 0.75 / 0.2 0.75 / 0.2 2.5 / 0.66 2.5 / 0.66 2.5 / 0.66Across flats mm / in. 4-8 / 5/32-5/16 4-8 / 5/32-5/16 4-8 / 5/32-5/16 5.5-17 / 5/32-43/64 5.5-13 / 5/32-1/2 5.5-13 / 5/32-1/2

Female thread mm / in. 3-5 / 1/8- 3/16 3-5 / 1/8- 3/16 3-5 / 1/8- 3/16 3-8 / 1/8- 5/16 3-8 / 1/8- 5/16 3-8 / 1/8- 5/16

Max. possible nut height mm / in. 5 / 3/16 5 / 3/16 5 / 3/16 8 / 5/16 8 / 5/16 8 / 5/16

Voltage V 24 Volt DC50

6 / 85.210 / 3/8

24 Volt DC150

6 / 85.210 / 3/8

Max. power consumption VAAir pressure requirement bar / PSIAir hose dia. mm / in.Dimensions (WxDxH) approx. mm / in. 360 x 414 x 368 / 14.04 x 16.15 x 14.35 547 x 600 x 294 / 21.33 x 23.4 x 11.5Number of in-/outputs needed for PLCVersion „0“ and „P“ 3/5 4/6 8/10 3/5 4/6 7/14Version „EP“ 2/1 – – 2/1 – –Additional version „V“ 4/6 6/8 10/12 4/6 6/8 11/18

Included in delivery Power unit 105535A Power unit 2041061


Power cable Part no. 812587 (EU) / 812295 (US) 812587 (EU) / 812295 (US)


Stand Part no. 994449 999309Fill level indicator Part no. 414965D 414965DRetaining plate Part no. 9198574 –

TEchNIcAl DATA NuT FEEDErS (vIbrATory boWl FEEDErS)

Filling capacity 0.75 / 2.5 liter – maximum permissible nut height 5 mm / 8 mm


18

0 6 1 1 - 3 - P / 0,15 V - 1i. E.

Code for stationary version

Pre-Separation ( page 8 screw-separator)

Voltage: 1 = 230V / 50Hz 2 = 115V / 60Hz 3 = 230V / 60Hz

Filling Capacity - Vibratory Feeders: 0.05 / 0.15 / 0.75 /1.2 / 2.5 / 6 / 12 liter(3.5 liters available if required)

- Sword Feeders: 0.15 / 1.5 liters

Control ( page 9 Control)

Amount of Distributors

Amount of Separator Outlets

Amount of Bowl OutletsVibratory Feeders: 1 - Single Spiral

2 - Double SpiralSword Feeders: 1

Design Series Vibratory Feeders: Code 5 / 10 (eacy feed)Sword Feeders: Code 18

0 6 1 1 - 3 - P / 0,15 V - 1z. B.

Kennziffer für stationäre Ausführung

V

Spannungsversorgung: 1 = 230V / 50Hz 2 = 115V / 60Hz 3 = 230V / 60Hz

orvereinzelung (g Seite 6 Verteilung)

Füllvolumen - Vibrationswendelförderer 0,05 / 0,15 / 0,75 / 1,2 / 2,5 / 6 / 12 Liter (3,5 Liter bei Bedarf lieferbar)

- Hubschienenförderer 0,15 / 1,5 Liter

Steuerung (g Seite 7 Steuerung)

Anzahl der Verteilerstellungen

Anzahl der Ausgänge aus den Vereinzelungen

Anzahl der Ausläufe aus FördergutbehälterVibrationswendelförderer: 1 - Einfach-Wendel

2 - Doppel-WendelHubschienenförderer: 1

Baureihe Vibrationswendelförderer: Kennziffer 5 / 6Hubschienenförderer: Kennziffer 8

10i. e. 2.5

for feeding systems

Stationary mouthpiece (standard)Tiltable mouthpieceNosepiece ball type (single)Nosepiece ball type (double)Nosepiece split typeRing proximity switch with impulse extension 100 ms, with connector, cable and connector plugfor screw presence control installed and wiredFeeder fill level indicatorFeeder bowl, coated with polyurethaneHopper (Catalog D3850E)Downholder (for screws with washers)”Semi-pick and place-system”

The design of the feeding systems can be made for either 230 volts or for 115 volts of power-connection. For the corresponding maximum usage (in VA) please refer to the listing below.

poWEr uSAgE

Unit Type 05xx-x/0.15 010xx-x/0.75 010xx-x/1.2 010xx-x/2.5 05xx-x/6.0 018xx-x/1.5

Voltage V 115 or 230 24 Volt DC 24 Volt DC 115 or 230 24 Volt DCPower consumption VA 40 45 150 550 50

Unit Type 0811-O/0.15 0811-P/0.15

Power supply V not applicable 24

Power consumption VA 0 10

opTIoNAl EQuIpmENT

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gepr.Teile-TypMASSBLATTMEYER29.06.2016gez.

NameDatumfür Maschinen138.531 kgGewicht

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Typ 010xx/0,15 Typ 010xx/0,75Typ 010xx/1,2

Typ 010xx/2,5

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DEPRAG SCHULZ GMBH u. CO. P.O. Box 1352, D-92203 Amberg, GermanyCarl-Schulz-Platz 1, D-92224 AmbergPhone (+49) 9621 371-0, Fax (+49) 9621 [email protected]

DEPRAG INC.P.O. Box 1554 · Lewisville, Texas 75067 - 1544640 Hembry Street · Lewisville, Texas 75057 - 4777Phone (972) 221 - 8731 · FAX (972) 221 - 8163TOLL FREE (800) 4 [email protected]

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Feeding systems for stationary use - DEPRAG USA · Feeding systems for stationary use ... Thanks to the 24 V technology, eacy feed ensures reliable running even in areas with poor