48
i FEEDING STRATEGIES IN RECOMBINANT HUMAN ERYTHROPOIETIN PRODUCTION BY Pichia pastoris FERMENTATION IN STIRRED-TANK BIOREACTOR by SHAHKILLAHWATI BINTI MOHD RIDHWAN Thesis submitted in fulfillment of the requirements for the degree of Master of Science August 2014

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i

FEEDING STRATEGIES IN RECOMBINANT HUMAN ERYTHROPOIETIN PRODUCTION

BY Pichia pastoris FERMENTATION IN STIRRED-TANK BIOREACTOR

by

SHAHKILLAHWATI BINTI MOHD RIDHWAN

Thesis submitted in fulfillment of the requirements for the degree of

Master of Science

August 2014

ii

ACKNOWLEDGEMENTS

First and foremost, I wish to express my sincere gratitude to my supervisor

Assoc. Prof. Dr. Ahmad Ramli Mohd Yahya, for his continuous support, guidance

understanding, valuable advices, brilliant ideas, criticism and patience, in all the

possible way, throughout my research work.

I am thankful to my co-supervisor Assoc. Prof. Dr. Yahya Mat Arip for his

constructive comments and for his important support throughout this work. Not

forgetting, to Assoc. Prof. Dr Amirul Al-Ashraf for his guidance and for giving me

the opportunity to use the equipments for this research and also for his valuable

advices and criticisms.

I warmly thank Rennuka, Adila, Shantini, Nur Ashiffa Kai Hee, Zainatul

Asyikin for all their encouragement and interest throughout my graduate program. I

would also like to thank all my friends from Lab 318, lab 218 and lab 414 for their

co-operations for the use of laboratories facilities

I am also thankful to all academic, administrative and technical staffs in

School of Biological Sciences, for their assistance throughout my education.

Above all, I would like to deeply thank to my uncle, Dato’ Mohd Shafiq Bin

Abdullah for his continued support and help through out my education and to my

family for loving and encouraging me all through my life.

iii

TABLE OF CONTENTS

Page

ACKNOWLEDGEMENTS ii

TABLE OF CONTENTS iii

LIST OF TABLES ix

LIST OF FIGURES x

LIST OF PHOTOGRAPHS xvi

LIST OF ABBREVIATIONS xvii

LIST OF APPENDICES xx

LIST OF PUBLICATIONS AND SEMINARS xxi

ABSTRAK xxii

ABSTRACT xxiii

CHAPTER 1.0: INTRODUCTION 1

1.1 Motivation and scope of the project 2

1.2 Objectives of the study 3

CHAPTER 2.0: LITERATURE REVIEW 4

2.1 Human erythropoietin (EPO) 4

2.1.1 Primary role in red blood cell production 4

2.1.2 Secondary roles 5

2.1.3 EPO gene structure 6

2.2 Pichia pastoris 7

iv

2.2.1 Metabolism of Pichia pastoris 8

2.2.2 Expression system of Pichia pastoris 12

2.2.3 Methanol utilization phenotypes of Pichia pastoris 14

2.2.5 Proteolytic degradation in Pichia Pastoris 15

2.3 Medium design and bioreactor operation parameters 16

2.3.1 Medium design 16

2.3.2 Carbon source 17

2.3.3 pH 18

2.3.4 Temperature 20

2.4 Fed-batch fermentation of Pichia pastoris 21

2.4.1 High cell density cultivation 21

2.4.2 Fed-batch process control strategies 23

2.4.2.1 μ-stat control 23

2.4.2.2 Constant methanol concentration 25

2.4.2.3 DO-stat control 26

2.4.3 Fed-batch feeding strategy 26

2.4.3.1 Constant volume fed-batch 27

2.5 Concluding remark 28

v

CHAPTER 3.0: MATERIALS AND METHODS 30

3.1 Chemicals 30

3.2 General methodologies 30

3.2.1 Microorganism 30

3.2.2 Sterilization 30

3.2.3 Centrifugation 30

3.2.4 Measurement of pH 31

3.2.5 Cell concentration 31

3.2.6 Material weighing 31

3.2.7 Culture incubation 31

3. 3 Buffers and stock solutions 32

3.3.1 Breaking buffer 32

3.3.2 SDS-PAGE buffer and solutions 33

3.3.3 Coomassie blue staining 34

3.4 Growth medium and storage of microorganism 34

3.4.1 Solid medium 34

3.4.2 Precultivation medium and glycerol stock solution 35

3.4.3 Production medium and trace salt 36

3.4.4 Inocula preparation 37

3.5 Production in a shake flask system 38

3.5.1 Identification of rhuEPO 38

vi

3.5.2 Cultivation medium formulation 39

3.5.3 Effect of carbon sources 40

3.5.5 Effect of methanol concentration 40

3.5.6 Effect of induction temperature 41

3.6 RhuEPO production in 3.6L bench-top bioreactor 42

3.6.1 Batch cultivation 42

3.6.2 Fed-batch cultivation with constant low rate of

glycerol 43

3.6.3 Methanol fed-batch phase (MFB) 45

3.6.3.1 Methanol induction every 24 hours 45

3.6.3.2 Constant flow rate of methanol 45

3.6.3.3 Effect of different methanol feeds 45

3.6.3.4 Stepwise increase of methanol 47

3.6.3.5 DO-stat control 48

3.7 Analyses 49

3.7.1 Protein Analyses 49

3.7.1.1Total protein 49

3.7.1.2 EPO concentration 50

3.7.1.3 SDS-Polyacrylamide Gel Electrophoresis

(SDS-PAGE) 50

3.7.1.4 Staining the SDS-PAGE gels 52

vii

3.7.2 Yeast lysate 52

3.7.3 Protease analysis 53

CHAPTER 4.0: RESULTS AND DISCUSSION 54

4.1 Production in a shake flask system 54

4.1.1 Identification of rhuEPO 54

4.1.2 Cultivation medium formulation 57

4.1.3 Effect of carbon sources 60

4.1.4 Effect of methanol concentration 65

4.1.5 Effect of induction temperature 67

4.2 Batch fermentation in 3.6 L bioreactor 69

4.3 Fed batch cultivation 72

4.3.1 Fed-batch cultivation with constant flow rate of

glycerol 72

4.3.2 Methanol fed-batch phase (MFB) 75

4.3.2.1 Methanol induction every 24 hours 75

4.3.2.2 Constant flow rate of methanol 78

4.3.2.3 Effect of different methanol feeds 80

4.3.2.4 Stepwise increase flow rate of methanol 82

4.3.2.5 DO-stat control 86

CHAPTER 5.0: CONCLUSSION 93

5.1 Recommendation for future research 95

viii

REFERENCES 97

APPENDICES

ix

LIST OF TABLES

Page

Table 2.1: Advantages and disadvantages of P. pastoris 13

Table 3.1: The compositions of SDS-PAGE buffer and solution 32

Table 3.2: Staining recipes for SDS-PAGE gel using Coomassie

Blue. 33

Table 3.3: Induction of different methanol concentration in

different flasks. 40

Table 3.4: Different methanol flow rate modified from

Invitrogen, (2002). 45

Table 4.3.2.5: Effects of methanol flow rate on EPO production. 91

x

LIST OF FIGURES

Page

Figure 2.1: The structure of human erythropoietin 6

Figure 2.2: The glycerol catabolic pathway in P. pastoris 10

Figure 2.3: The methanol pathway in P. pastoris. 11

Figure 3.1: Scale-up steps and the bench-top scale bioreactor system. 42

Figure 3.2: The simulation setup using IRIS V 5.3 for constant

flow rate of glycerol. 43

Figure 3.3: The simulation setup using IRIS V 5.3 for stepwise

increase flow rate. 46

Figure 3.4: The simulation setup using IRIS V 5.3 for DO-stat

control. 47

Figure 4.1.1: Analysis on 1% (w/v) agarose gel of direct

yeast colony by PCR. 54

Figure 4.1.2 (a): Growth kinetic in PBM and BMGY 57

Figure 4.1.2 (b): pH changes of P. pastoris in PBM and BMGY culture

media. 57

Figure 4.1.3 (a): Variation in P. pastoris cell concentration with time

in PBM medium containing sorbitol and glycerol. 57

Figure 4.1.3 (b): Coomassie Blue staining on SDS-PAGE showed

xi

extracellular proteins produced in laboratory scale

shake flask in P pastoris. 57

Figure 4.1.3 (c): EPO concentration in production medium

contained sorbitol with induction every 24 hours

of 1% (v/v) methanol. 60

Figure 4.1.3 (d): Coomassie Blue staining on SDS-PAGE gel of

extracellular protein produced in laboratory scale

baffle shake flask in P pastoris. 62

Figure 4.1.3 (e): EPO concentration in production medium containing

sorbitol with addition of 1% (v/v) methanol every

24 hours interval time. 62

Figure 4.1.4 (a): Growth curve of Pichia pastoris GS115 at different

methanol concentration. 64

Figure 4.1.4 (b): EPO concentration in different methanol concentration

at 84 hours of cultivation. 64

Figure 4.1.5 (a): Growth kinetic of Pichia pastoris GS115 at different

temperature. 66

Figure 4.1.5 (b): EPO concentration in different temperature; 25 oC

xii

and 30 oC. The methanol was induced at every

24 hours time interval. 66

Figure 4.2 (a): Graph showing the growth kinetic of P. pastoris in batch

cultivation system and graph. 69

Figure 4.2 (b): Graph showing the dissolve oxygen (blue line),

stirrer speed (red line), pH (green line) and temperature

(black line) in batch cultivation system.

69

Figure 4.3.1(a): The growth kinetic of Pichia pastoris in glycerol

fed-batch cultivation. Fed-batch was initiated

(from 24 to 48hr) by feeding 50% (v/v) of glycerol

containing PTM at 7 mL/h constant flow rate. 72

Figure 4.3.1(b): Dissolved Oxygen profile (blue line) and stirrer

speed (red line) in glycerol fed-batch with constant

flow rate of 50% glycerol. 72

Figure 4.3.2.1 (a): Growth kinetic of P. pastoris in glycerol batch (GB),

glycerol fed-batch (GFB) and methanol fed-batch (MFB). 75

Figure 4.3.2.1(b): Dissolved Oxygen profile (blue line) for 50% glycerol

with 1% (v/v) methanol (every 24 hours). 75

Figure 4.3.2.1 (c): EPO concentration and biomass

xiii

in MFB with 1% methanol. 75

Figure 4.3.2.2 (a): Growth kinetic of P. pastoris in constant flow rate

of methanol. 77

Figure 4.3.2.2 (b): showing the dissolved oxygen profile (blue line) and

stirrer speed (red line). 77

Figure 4.3.2.2 (c): Graph showed EPO concentration in MFB with 1% (v/v)

methanol added every 24 hours. 77

Figure 4.3.2.3 (a): Variation of EPO concentration for different feeding

strategies. 79

Figure 4.3.2.3 (b): Variation of tyrosine concentration for different

methanol feeds strategies with different flow rate. 79

Figure 4.3.2.4 (a): Graph showing growth kinetic of P. pastoris in constant

flow rate of glycerol in glycerol fed-batch (GFB) and

stepwise increase feed volume in methanol fed-batch

(MFB). 82

Figure 4.3.2.4 (b): Graph profile for dissolved oxygen of constant

glycerol feed in glycerol fed-batch (GFB) and

step wise increase in methanol fed-batch (MFB). 82

xiv

Figure 4.3.2.4 (c): Graph showing the extracellular EPO concentration 83

Figure 4.3.2.4 (d): Tyrosine concentration for stepwise increase feeding

in methanol fed-batch phase. 83

Figure 4.3.2.4 (e): Intracellular EPO concentration for stepwise increase

feeding in methanol fed-batch phase. 83

Figure 4.3.2.5 (a): Graph profile for dissolved oxygen (blue line) and stirrer

speed (red line) for constant flow rate of 50% (v/v) glycerol

and DO-stat control 87

Figure 4.3.2.2 (b): graph showing a growth kinetic of constant glycerol

flow rate in glycerol fed-batch (GFB) and DO-stat control

in methanol fed-batch (MFB) with flow rate 0.1mL/min.

The orange arrows indicated the start (72 hours) and end

time (84 hours) of methanol feed. 87

Figure 4.3.2.5 (c): Feeding profile for DO-stat control in MFB phase. 90

Figure 4.3.2.5 (d): The EPO concentration in MFB for DO-stat control

feeding in methanol fed-batch phase. 88

Figure 4.3.2.5(e): Tyrosine concentration for DO-stat control

of methanol feed in methanol fed-batch phase. 90

Figure 4.3.2.5 (f): The intracellular EPO concentration for

xv

DO-stat control of methanol in methanol

fed-batch phase. 90

xvi

LIST OF PLATES

Plate 4.1.1 (a): Pichia pastoris GS115 colonies on minimal

methanol agar. 53

Plate 4.1.1 (b): Pichia pastoris under light microscope at

1000X magnification. 53

Plate 4.1.2: Growth of P. pastoris in Phosphate buffer medium

(PBM) and Buffer minimal glycerol complex medium

(BMGY). 58

Plate 4.3.2.2: Pichia pastoris cells before MFB; A Cells

at 60 hours and during MFB; B are the cells at

72 hours which are bigger than the cells at

60 hours, C are the cells at 84 hours. 89

xvii

LIST OF ABBREVIATIONS

Abbreviations

AOX Alcohol oxidase

BMGY Buffered glycerol-complex medium

BMMY Buffered methanol complex

BFU-E Burst forming unit erythroid cells

C Concentration in the medium g L-1 or mol m-3

CBB G- 250 Coomassie brilliant blue G-250

CDW Cell dry weight

CFU-E Colony forming unit-erythroid

DMSO Dimethyl sulpoxide

DNA Deoxyribonucleic acid

DO Dissolved oxygen

EDTA Ethylene diaminetetraacetic acid

EPO Human erythropoietin hormone

g Relative centrifugal force (centrifugation)

hGH Human growth hormone

HPLC High pressure liquid chromatography

PCR Polymerization chain reaction

Mut+ Methanol utilization plus

Mut- Methanol utilization slow

N Agitation rate min–1

OD Oxygen demand mol m-3 sec-1

OD600 Optical density at 600 nm

xviii

PAGE Polyacrylamide gel electrophoresis

PBM Phosphate buffer medium

PBS Phosphate buffer saline

PMSF Phenylmethylsulfonyl fluoride

rhuEPO Recombinant human erythropoietin

SDS Sodium dodecyl sulphate

SDS-PAGE Sodium Dodecyl sulphate polyacrylamide gel electrophoresis

TCA Tricarboxylic acid

TEMED N,N,N’,N’-tetramethylethylenediamine

Tris Tris [hydroxymethyl] aminomethane

TweenR 20 Polyoxyethylene-sorbitan mono-laurate

YNB Yeast nitrogen base

YPD Yeast peptone dextrose

F Flow rate mL h-1

t Cultivation time h

T Temperature, °C

U One unit of an enzyme

V Volume of the bioreactor L

Y Yield (overall) g g-1

Greek Letters

ρ Density g L-1

μset Desired specific growth rate h-1

μs,max Maximum specific growth rate on sorbitol h-1

xix

Subscripts

0 Refers to initial condition

AOX Refers to alcohol oxidase

G Glycerol

M Refers to methanol

O Refers to oxygen

S Refers to sorbitol or substrate

X Refers to cell

xx

LIST OF APPENDICES

1.1: Standard curve for Pichia pastoris GS115 2 (5)

1.2: Standard curve for Bradford assay, total protein.

1.3: Standard curve of Erythropoietin

1.4: Standard curve of tyrosine

1.5: Example of feeding strategies setting with IRIS software

xxi

LIST OF PUBLICATION AND SEMINARS

Seminars

1. Production of recombinant human erythropoietin in Pichia pastoris fermentation.

2. Effect of feeding modes on biomass and rhuEPO production.

xxii

STRATEGI SUAPAN DALAM PENGHASILAN REKOMBINAN

ERYTHROPOIETIN MANUSIA MELALUI Pichia pastoris FERMENTASI

DALAM REAKTOR TANGKI TERANDUK

ABSTRAK

Pengunaan erythropietin atau EPO sebagai terapeutik dapat meningkatkan

kualiti hidup di kalangan pesakit kanser, buah pinggang dan anemia. Mengetahui

kepentingan EPO dan permintaan yang tinggi di pasaran biofarmaseutikal,

rekombinan erythropoietin manusia (rhuEPO) telah dihasilkan secara genetik

menggunakan Pichia pastoris strain GS115 2 (5) sebagai sel perumah melalui proses

pengkulturan tiga-peringkat. Kultur pertama kali dikulturkan dalam medium

penghasilan yang mengandungi gliserol sebagai sumber karbon (fasa I) sebelum

memperolehi sel berkepadatan tinggi (fasa II) dan diaruhkan dengan metanol untuk

penghasilan protein (fasa III). Formulasi medium dan peningkatan kultur

sekelompok diselidiki sebelum fermentasi suap-kelompok. Pelbagai strategi

pemakanan dan keadaan aruhan metanol yang mempengaruhi proses penghasilan

protin juga dikaji. Sebuah proses penghasilan sel berkepekatan tinggi telah dihasilkan

mengambil masa 60 jam untuk mencapai tujuh kali ganda sel dengan jumlah sel

sebanyak 132.10 g/L menggunakan suap malar. Keadaan aruhan juga telah

diperbaiki mengunakan suapan menaik secara berperingkat. Ia hanya mengambil

masa 19 jam dari fasa aruhan untuk menghasilkan sejumlah 104.8 ng/L EPO dengan

hasil produk per biojisim (Y p/x) 1.19 ng g-1 berbanding dengan cara pengkulturan

biasa 36 jam.

xxiii

FEEDING STRATEGIES IN RECOMBINANT HUMAN ERYTHROPOIETIN

PRODUCTION BY Pichia pastoris FERMENTATION

IN STIRRED-TANK BIOREACTOR

ABSTRACT

Administration of erythropoietin or EPO as a therapeutic improves the quality

of life in patients with cancer, renal and anemia. Knowing the importance of EPO

and the high demand in the biopharmaceutical market, Pichia pastoris strains GS115

2 (5) has been genetically engineered to produce recombinant human erythropoietin

(rhuEPO) from the synthetic gene using three-stage cultivation process. The culture

was first grown in production medium containing glycerol as a carbon sources (phase

I) prior to obtained high cell density culture (phase II) and was induced with

methanol for protein production (phase III). Medium formulation and enhanced batch

cultivation was investigated prior to fed-batch fermentation. Various feeding

strategies and methanol induction conditions which highly influenced the production

of protein were also investigated. A process of high cell density cultivation was

developed which took 60 hours for the culture to reach seven fold of cells 132.10 g/L

using constant flow rate. An improved induction condition was also developed using

step wise increase feeding strategy. It took only 19 hours from the induction phase to

produce a total of 104.8 ng/L of EPO with the yield of product over biomass (Y p/x)

1.19 ng g-1 compared to the preliminary 36 hours.

1

1

CHAPTER 1.0: INTRODUCTION

Pichia pastoris is methylotrophic yeast capable of utilizing methanol as a sole

carbon and energy source; it is a promising foreign protein expression host, offering

numerous advantages. It requires simple molecular genetic manipulations. The high

cell densities culture can be achieve on simple, inexpensive media (Thorpe et al.,

1999). In the controlled environment of a bioreactor, it is possible to achieve high

cell densities of about 400 g/L cell fresh weight or 130 g/L cell dry weight,

respectively with P. pastoris (Jahic et al., 2002). Moreover, it has good secretion

ability for proteins (Jahic et al., 2006). More than 700 proteins have been expressed

in P. pastoris (Zhang et al., 2009). The most essential to the fast, inexpensive

production in P. pastoris is the strong inducible AOX1 promoter which drives the

expression of recombinant protein and is inducible in the presence of methanol.

Erythropoietin (EPO) is a glycoprotein hormone function as a red blood cell

formation stimulator in bone marrows and also initiates hemoglobin production. It

synthesized by interstitial fibroblasts in kidney during adult and liver by per

sinusoidal cells during fetal and predominantly during adulthood (Ahmed et al.,

2002; Buemi et al., 2005; Siren et al., 2009). Administration of EPO as a therapeutic

improved the quality of life in patients with cancer, renal and anemia.

Knowing the importance of EPO and the high demand in the

biopharmaceutical market, Pichia pastoris strains GS115 2 (5) has been genetically

engineered (Bustami et al., 2009) to produce recombinant human erythropoietin

(rhuEPO) from the synthetic gene. This transformed produce a strain with the

phenotype of hEPO-Mut+ for an extracellular recombinant human erythropoietin.

2

Achieving high cell density has always been a vital step since the production

of heterologous protein expression is frequently dictated by the cell density. In this

research, the development of fermentation process for high cell density culture of

recombinant Pichia pastoris has been carried out in shake flask and bench-top scale

bioreactor system. Growth and production parameters such as selection of cultivation

medium, carbon sources, methanol concentration, induction temperature as well as

methanol feeding strategies were investigated in batch and fed-batch cultivation for

high cell density culture and EPO production. An improved fermentation process for

biomass and EPO production was developed from this research.

1.1 Motivation and scope of the project

Several studies of recombinant human erythropoietin production from cDNA

using Pichia pastoris as a host has been reported and conducted by other researchers

in other parts of the world such as Turkey and Indonesia (Bayraktar et al., 2009;

Calik et al., 2009; Celik et al., 2007; Celik et al., 2010; Soyaslan and Calik, 2011)

and a few has been conducted in Malaysia (Teh et al., 2011). However none of

synthetic recombinant human erythropoietin production has been reported in large

scale fermentation.

The main focus of this project was to produce synthetic recombinant human

erythropoietin from genetically engineered Pichia pastoris having a methanol

utilization phenotypes hEPO-Mut+ in a high cell density culture and to investigated

the effect of feeding strategies on EPO production. The research began with shake

flask experiments for the selection of cultivation medium, carbon sources and

methanol induction concentration as well as induction temperature for enhanced EPO

3

production. In bench-top bioreactor studies, in order to get high cell density cultures,

three phase fed-batch cultivation was performed which contained glycerol batch

(GB), glycerol fed-batch (GFB), and methanol fed-batch phase (MFB). During the

GFB phase, a predetermined limiting substrate was fed at a constant flow rate. In

MFB phase, the effect of using different methanol feeding strategies on cell growth

and rhuEPO production was investigated. Quantification of extracellular and

intracellular EPO was done by using an accurate determination of cytokine protein

concentration enzyme-linked immunosorbent assays (ELISA).

1.2 Objectives of the study

This work studies the development of a fermentation process for the

production of human erythropoietin in P. pastoris. This is included in all of the

objectives below:

1. To investigate the effect of glycerol and sorbitol as a carbon sources and

methanol induction on biomass and EPO production as well as to obtain a

high cell density culture in glycerol fed-batch phase.

2. To access different methanol feeding strategies in methanol fed-batch phase

toward biomass and EPO production.

4

CHAPTER 2.0: LITERATURE REVIEW

2.1 Human erythropoietin (EPO)

The synthesis of red blood cells in our body is controlled by a glycoprotein

hormone named erythropoietin, also known as erythropoetin or erthropoyetin (EPO).

Erythropoietin is a protein signaling molecule or a cytokine for erythrocyte

precursors in the bone marrow (Ahmet et al., 2011; Siren et al., 2009).

Hematopoietin or human EPO is manufactured by interstitial fibroblasts in kidney.

The molecular weight of EPO is 34 kDa (Atkins et al., 1991; Lu et al., 2006).

Furthermore it is also produced in the liver by perisinusoidal cells during fetal period

and predominant during adulthood. Besides regulating the making of red blood cell,

EPO was also known to have association in brain response especially in neuronal

injury and engaged in healing wound (Clavio et al., 2004; Dordal and Goldwasser,

1982; Kao et al., 2011; Nissenson, 1989; Youssoufian et al., 1990).

2.1.1 Primary role in red blood cell production

The erythropoiesis process will never arise in the absence of EPO (Osterborg,

2000). In order to increase the production of the red blood cell, the kidney will

directed toward CFU-E pro-erythroblast and basophilic erythroblast, subsets in the

differentiation before manufacturing and generating erythropoietin

under hypoxic conditions (Coleman and Brines, 2004). The survival of red blood cell

progenitors in human bone marrow can be prolonged by erythropoietin which will

defend these cells from programmed cells death process (Ferri and Grassi, 2010).

5

In addition, the development of erythroid linage from multipotent progenitors

required erythropoietin which act as a primary erthropoietic factor to cooperate with

multiple growth factor such as IL-3, IL-6, glucocorticoids, and SCF (Benz et al.,

1992; Soubasi et al., 1999).

Erythropoietin receptor expression is initiated by the burst forming unit

erythroid (BFU-E) cells, however the colony forming unit-erythroid (CFU-E), is

entirely reliant on erythropoietin for further differentiation and is able to expresses in

maximal density erythropoietin receptor (Teh et al., 2011; Youssoufian et al., 1993).

2.1.2 Secondary roles

Besides performing many primary important deeds, erythropoietin hormones

also performed secondary action such as vasoconstriction-dependent hypertension,

stimulating angiogenesis, and proliferation of smooth muscle fibers. In addition, it

also can increase the adsorption of iron in blood by suppressing the hepcidin

hormone (Haroon et al., 2003). Furthermore, Chen et al. (2006a) has successfully

detected about 100x of EPO in brain with hypoxic damage as a natural response. Due

to this finding, the researchers believed that EPO can also affect neuronal protection

during hypoxic conditions such as stroke (Chen et al., 2006b; Lin et al., 2008).

Nevertheless, no studies on human subjects are reported at the present.

6

Figure 2.1: The structure of human erythropoietin adapted from European Molecular

Biology Laboratory (http://www.ebi ac.uk/pdbe-srv/view/entry/1eer/taxonomy).

2.1.3 EPO gene structure

Erythropoietin is a glycoprotein hormone which comprised of 165 amino

acids. The molecular mass is made up with 40% of carbohydrate (Rebollo et al.,

2003). The amino acid group of EPO is able to migrate from 18,398 to 30,000

Dalton. This process will merely occur in fully glycosylated form of EPO. The

glycosylation of EPO does not affect the biological activity (Macdougall, 1999).

Furthermore, the biological half-life of EPO molecule is only 8.5 hours. There are

fours of the carbohydrate hydrate side chains bound with sialic acid residues. The

hydrophobic polypeptide of EPO contains one O- and three N-linked sites (Wilson

and Jolliffe, 1999). The glycosylation site of three complex types N-glycans is sited

at positions 24, 38 and 83 asparagine residues and a mucin- type-O glycan located at

7

ser-126. In addition, the oligosaccharaide side chain is the site for processing and

transportation of EPO from its cell (Mayeux et al., 1994).

2.2 Pichia pastoris

Pichia pastoris is mesophilic yeast which is unicellular, having an oval shape

approximately 1-5 μm wide and 5-30 μm long. Pichia pastoris are classified under

the Kingdom Fungi, Division Eumycota, Subdivision Ascomycotina, Class

Hemoascomycetes, Order Endomycetales, Family Saccharomycetaceae and Genus

Pichia (Bayraktar et al., 2009). The eukaryotic cell structure is generally possessed a

thick polysaccharide cell wall. The yeast is classified as a facultative anaerobe based

on its oxygen requirement (Tanaka et al., 1986).

Yeast, capable of utilizing methanol as a sole carbon and energy source, is

known as methylotrophic yeast (Tanaka et al., 1986). Amongst many, only four

genera were identified up to now; namely, Hansenula, Pichia, Candida and

Torulopsis (Faber et al., 1994). Phillips Petroleum was the first company who

developed the protocols and cultivation media for P. pastoris in 1970s. The interest

on P. pastoris has increased dramatically and at present, almost more than 700 of

recombinant proteins have been produced by P. pastoris (Cregg et al., 2000).

Pichia pastoris, as a promising foreign protein expression host, offers

numerous advantages. It required simple molecular genetic manipulations. Pichia

pastoris can be growth on simple, inexpensive media (Thorpe et al., 1999).

Moreover, it has good secretion ability for proteins (Jahic et al., 2006). A detailed list

showing advantages and disadvantages of P. pastoris is given in Table 2.1(Cregg et

al., 1999; Daly and Hearn, 2005; Macauley-Patrick et al., 2005).

8

2.2.1 Metabolism of Pichia pastoris

According to the Invitrogen fermentation procedure Invitrogen, (2002)

P. pastoris can be grown first on glycerol as a substrate rather then methanol for

higher biomass yield and maximum specific growth rate. On the other hand, the

protein expression is repressed during growth on glycerol (Cregg and Higgins, 1995).

In glycerol utilization pathways (Figure 2.2), the glycerol is phosphorylated

to glycerol-3-phosphate through a glycerol kinase. The FAD-dependent glycerol-3-

phosphate dehydrogenase is further oxidized the product to dihydroxyacetone

phosphate, which will then entering the glycolytic pathway (Nevoigt and Stahl

1997). According to Nevoigt and Stahl, (1997) alternative pathways which use

NAD-dependent glycerol dehydrogenase kinase and a dihydroxyacetone for glycerol

dissimilation are performed by certain yeast only. The product of glycolysis is

pyruvate. The pyruvate dehydrogenase will then oxidize the pyruvate to acetyl–CoA.

Afterward, acetyl–CoA will enter the tricarboxylic acid (TCA) cycle, to form various

metabolites which are crucial for the synthesis of cellular constituents such as amino

acids, nucleic acids as well as cell wall components (Ren et al., 2003). It is crucial to

have better understanding Pichia metabolism for better control of growth and

product formation.

Methanol metabolism emerged as an important pathway for the P. pastoris

expression system (Dehoop et al., 1991; Johnson et al., 2001). The initial utilization

reaction occurs in the peroxisomes and later in the cytoplasm (Macauley-Patrick et

al., 2005).The first step of methanol utilization pathway is catalyzes by the alcohol

oxidase enzyme (AOX), which is responsible for the oxidation of methanol to

formaldehyde and hydrogen peroxide (Figure 2.3). The catalase enzyme was then

degraded the hydrogen peroxide formed in the first reaction to oxygen and water.

9

The formaldehyde which leaved the peroxisome was oxidized further to formate and

carbon dioxide and was used as an energy source and for growth. Formaldehyde

which still remain will be assimilated to form cell constituents in cyclic pathway and

begin the reaction with formaldehyde and xylulose 5-monophosphate. The products

of this reaction departed the peroxisome and enter the cytoplasmic pathway

reproduced xylulose 5-monophosphate and other cell supplies (Charoenrat et al.,

2006; Cregg et al., 2000).

10

Glycerol

Substrate-Level ATP

Phosphorylation ADP

Glycolysis Glycerol 3-phosphate Biomass

2 NAD 2ADP

2 NADH 2ATP CO2 NADH NAD

Pyruvate Acetaldehyde Ethanol

CO2 NAD NAD NADH

NADH NADH

0.5 O2 Acetyl-CoA Acetate

ADP NADH ATP 3NAD

ATP NAD ADP 3NADH

H2O 2CO2

Respiratory Chain Tricarboxylic Acid (TCA) Cycle

Figure 2.2: The glycerol catabolic pathway in P. pastoris (adapted from Ren et al.

(2003).

11

Peroxisome Cytosol

CH3OH CH3OH

O2 GSH

H2O2

HCHO HCHO GS-CH2OH HCOOH CO2

½ O2+H2O NAD NADH NAD NADH

GAP DHA X05P

Rearrangement reactions 1/3GAP

Cell

Constituents

DHA DHAP

ATP ADP FBP F6P

GAP Pi

Figure 2.3: The methanol pathway in P. pastoris. Adapted from; (Bayraktar et al.,

2009; Cregg et al., 1999; Ren et al., 2003).

12

2.2.2 Expression system of Pichia pastoris

Pichia pastoris with AOX1 promoter should be grown on methanol for

recombinant protein expression. In order to utilized methanol, several enzymes are

required and these enzyme are only expressed when cells are grown on methanol

(Cereghino et al., 2002; Jahic et al., 2006). When the cells are grown on other carbon

sources such as glucose and glycerol, the AOX1 promoter is partially suppressed.

However, the promoter can be strongly induced by methanol (Cereghino et al., 2002;

Jahic et al., 2006). There are two types of alcohol oxidase genes producing alcohol

oxidase which is AOX1 gene and AOX2 gene. Almost 85% of alcohol oxidase

activity in the cell is modulated by AOX1 gene (Zhang et al., 2002). On the other

hand, the AOX2 gene is only capable generated 10–20 times less AOX activity than

the AOX1 gene (Macauley-Patrick et al., 2005). The total concentration of AOX

promoter, in a methanol-limited fed-batch culture, reaches over 30% of total soluble

protein.

13

Table 2.1: Advantages and disadvantages of P. pastoris adapted from Acik et al. (2009).

Advantages Disadvantages

• High yield and productivity

• Non pathogenic

• Strong promoter (AOX1)

• Chemically defined media-simple,

inexpensive formulation

• Broad pH range: 3- 7

• Ability of utilizing methanol

• Preference for respiratory growth

rather than fermentative, a major

advantage relative S. cerevisiae

• Stable production strains

• Low purification cost

• No endotoxin problem

• Crabtree-negative

• Hyper-glycosylation is not as much

as in S. cerevisiae.

• High levels of expression of

intracellular and secreted proteins

• Eukaryotic post-translational

• Potential of proteolysis, non-native

glycosylation.

• Long time for cell cultivation

compared to bacteria

• Monitoring methanol during a

Process is difficult in order to induce

AOX1 promoter.

• Since methanol is a petrochemical

substance, it may be unsuitable for

use in the food industry and also

storing of this in industrial scale is

undesirable because it is a fire

hazard.

14

Despite the fact that AOX1 is the most efficient promoter for expressing numerous

foreign genes, the usage of methanol inducing gene expression may not be

appropriate in some conditions, especially in food production, since methane, a

petroleum-related compound is not suitable for human consumption (Boze et al.,

2001). Thus, the expressions of certain genes that do not rely on methanol or an

alternative to the AOX1 promoter are more attractive such as GAP, FLD1, PEX8,

and YPT1 promoters (Cereghino and Cregg, 2000).

2.2.3 Methanol utilization phenotypes of Pichia pastoris

The ability of P. pastoris on utilizing methanol can be divided into three

phenotypes; P. pastoris plus phenotype, Mut+, which comprised AOX1 and AOX2

genes and is able to growth on methanol at the wild-type rate. Jungo reported the

maximum specific growth rate of Mut+ on methanol is 0.14 h-1 (Jungo et al., 2006).

The second type is methanol utilization slow phenotype, Muts, which has a

dislocated AOX1 gene and only depends on the weaker AOX2 gene to metabolized

methanol. The disruptions in the AOX1 gene take place during transformation of the

expression vector. Deletion and substitution of AOX1 gene which is conducted by

the expression cassette and marker gene acquired only 10 to 20 % of transformation

actions. Therefore Muts merely relied on the weaker AOX2 gene for growth on

methanol since its AOX1 gene is disrupted (Cregg et al., 1987). The maximum

specific growth rate of Muts on methanol is 0.04 h-1(Bayraktar et al., 2009). The

large difference of specific growth rates for both phenotypes can be used to

differentiate between the two transformed simply by cultivating these two

phenotypes on methanol minimal medium (MM), whereby the Muts grew slower and

only formed a small colony compared with the Mut+. The last phenotype is methanol

15

utilization minus, Mut-, which has both AOX1 and AOX2 genes dislocated, which

makes it incapable grew on methanol. Yet, methanol is still required for the induction

of recombinant protein expression (Macauley-Patrick et al., 2005).

2.2.4 Proteolytic degradation in Pichia Pastoris

Pichia pastoris is one of the most desirable expression systems for producing

foreign proteins. However, in high cell density cultures, proteolytic degradation is a

concern (Kobayashi et al., 2000b; Sinha et al., 2003; Van den Ende et al., 2005).

Proteolysis in the production of recombinant protein can cause reduction of product

yield, product degradation, loss of biological activities and product contamination

due to intermediate degradation in downstream process (Macauley-Patrick et al.,

2005; Zhang et al., 2007).

Proteases in P. pastoris are well characterized. It was reported that the most

common type of protease released from lysed cell in the medium are extracellular

proteases, cell-bound proteases and intracellular proteases (Jahic et al., 2002;

Macauley-Patrick et al., 2005). The level of protease in yeast vacuoles can vary and

highly depended on their nutrition (Hansen and Stougaard, 1997; Sinha et al., 2005).

In addition, according to Jahic et al. (2006) vacuolar protease is probably the major

type of the proteases secreted by P. pastoris since the extracellular proteases was

founded only at low level in the medium (Jahic et al., 2006). Moreover, the vacuolar

proteases do not necessitate ATP and have low substrate specificity so they can

executed on any peptide bond in secreted protein structure, which result in protein

degradation.

Most of the proteases presented in the medium are probably released from

lysed cells (Jahic et al., 2006). There are several factors which can lead to cell lysis

16

such as change of heat and pH, starvation or toxic chemicals since these factors stress

the cells. In addition, proteins impairment due to oxidative stress and heat-shock

responses were also elicited proteolytic response (Sweeney and Holoman, 2001;

Zhang et al., 2007).

2.3 Medium design and bioreactor operation parameters

The yield and the production of recombinant proteins are affected by various

parameters. Medium composition and bioreactor operation parameters such as pH,

temperature and oxygen transfer are the most vital since they can influence metabolic

pathways and changing metabolic fluxes consequently generating miscellaneous

effects on product formation especially in aerobic fermentation processes (Celik et

al., 2009).

2.3.1 Medium design

In bioprocess development, cultivation medium is the most crucial factor as

cell growth and product formation is highly influenced by the uptake and conversion

of nutrients component in the medium. According to Nielsen and Villadsen, (1994)

the cultivation medium should contain carbon, nitrogen and energy sources.

Furthermore, it should also contain all essential mineral required for growth and

contain all necessary growth factors to ensure rapid growth and high yield of the

desired product. In addition, the cultivation medium should always be readily

available and stable. Finally, it should not pose any difficulty in downstream

processing (Wang et al., 2001).

17

The essential nutrients for cell growth can be divided into two groups, which

can be classified based on the required concentrations of the nutrients in the medium.

The first group is the macronutrients. Carbon, oxygen, nitrogen, hydrogen, sulfur,

phosphorus and magnesium are the main macronutrients which are generally

required at concentrations higher than 10-4 M. The second group is the

micronutrients, with the required concentrations less than 10-4 M. Trace elements

such as Ca, Cu, Fe, Na, Mn, Mo, Zn, and vitamins are some micronutrients and they

are usually added to the culture medium as mineral salts (Fiecher et al., 1984).

2.3.2 Carbon source

Carbon source play essential roles in cell growth and recombinant protein

production. Most commonly used carbon sources for Pichia pastoris are methanol,

glycerol, sorbitol, glucose, mannitol, trehalose, etc. (Brierley et al., 1990; Inan and

Meagher, 2001b; Sreekrishna et al., 1997; Thorpe et al., 1999). Methanol is not only

used as a sole carbon source, but also used as an inducer of AOX1 to trigger the

expression of recombinant protein (Celik et al., 2008). Beside carbon sources,

nitrogen is also required as an essential macronutrient. In P. pastoris fermentation

protocol, the ammonium hydroxide is typically used as a nitrogen sources as well as

pH controller to maintain the pH at the preferred level (Cos et al., 2006a). According

to Brankamp et al., (1995) the use of ammonium ions as a nitrogen source

throughout recombinant protein production is likely the most frequently used method

for reducing proteolytic degradation due to nitrogen-limitation. In addition,

ammonium ions can probably act as a substitute and competing substrate for

proteases with lower substrate specificity (Brankamp et al., 1995). On the contrary,

18

extension of lag phase was observed when a high ammonium concentration was used

in the medium and thus inhibited the growth of the cells and protein production (Xie

et al., 2003; Yang et al., 2004).

The major types of growth media can be divided into three categories;

defined medium, which contain specific amounts of pure chemical compounds with

known chemical compositions, semi-defined medium, and complex medium,

containing natural compounds whose chemical composition is not exactly known

(Shuler et al., 1994). Complex media frequently contains an organic nitrogen source,

essential minerals and different growth factors with difference in the composition

(Nielsen and Villadsen, 1994).

In industrial applications, defined medium is more preferred in bioprocess

due to the lower number of steps in subsequent downstream processing and effortless

process validation (Macauley-Patrick et al., 2005). Basalt salt medium (BSM) along

with the trace salts (PTM1) is the most common medium used in high cell density

fermentation for methylotrophic yeast. Even though it may not be the optimum

medium for growth but it can still be considered as a standard medium due to its

popularity. Nevertheless, it may possess some important problems, such as,

precipitates and high ionic strength (Cereghino et al., 2002; Cos et al., 2006b).

2.3.3 pH

Microbial cells have a distinguished capability to sustain their intracellular

pH at constant level, although with large fluctuation of pH in the medium, provided

that, the energy demands for maintenance is only increase at the outflow, since Gibbs

19

free energy has to be used for maintaining the proton gradient across the cell

membrane (Nielsen and Villadsen, 1994).

Microbial growth rate, the activity of enzymes, transport mechanisms and

other extracellular and intracellular actions are mainly regulated by hydrogen ion

(H+) concentration which is also one of the most imperative bioreactor operation

parameters.

Pichia pastoris can tolerate a broad pH, range between 3.0 and 7.0 and more

preferable at pH around 3.5 to 5.5 as this range gave minimum effect on the growth

rate and provide substantial alternative in adjusting the pH and can minimize

proteases activity in the medium (Macauley-Patrick et al., 2005; Sreekrishna et al.,

1997). The expression of recombinant protein and its stability robustly depends on

the optimum pH value. Hence, different pH values were found to be favorable for

different proteins (Macauley-Patrick et al., 2005); for instance, the production of

recombinant human erythropoietin was optimum at pH 6.0 when the protein was

produce in Buffer minimal glycerol medium (BMGY) and pH 3.0 was found to be

optimal in production of insulin-like growth factor-I and cytokine growth-blocking

peptide (Brierley et al., 1990; Calik et al., 2010; Koganesawa et al., 2002). In

addition the production of recombinant ovine interferon was higher at pH 6.0 due to

the substantial reduction of proteolytic activity and protein degradation however the

proteolytic response increased at pH 5.0 with an average of 2836 U/mL protease or

1243.9 U of protease/mg protein in fermentation supernatant Kobayashi et al., (2000)

and Sinha et al., (2003) observed that, during recombinant human serine albumin

production, protease activity rapidly increased when the pH was set below pH 5.0

and was decrease at pH 5.6 and they has successfully minimizing the degradation

20

rate of human albumin serum or HAS at pH 5.6 (Kobayashi et al., 2000b; Sinha et

al., 2003).

2.3.4 Temperature

Microorganisms do not have the capability to regulate their inner

temperature. Hence, their internal temperature is always equal to their external

temperature and all cellular biochemical reactions occurred directly depend on the

external temperature. Beside the reaction rates, the metabolic regulation, nutritional

requirements, biomass composition and product formation can also influenced by

temperature. In order to inquire the optimum temperature, consideration should be

taken for optimum growth temperature and product formation since both can be

diverge. In addition, when temperature is elevated higher than the optimum

temperature, the maintenance necessities of cells begin to amplify (Nielsen and

Villadsen, 1994). Moreover, secondary and tertiary structures of the protein are also

highly contingent on temperature since lower temperature facilitated to diminishing

protein misfolding and able to generate more correctly folded proteins (Georgiou et

al., 1996).

The upshot of temperature on the maximum specific growth rate of a

microorganism is equivalent to enzyme activity. Moreover, protein denaturation will

rapidly increase when temperature is abruptly increases to a high level. In addition,

the maximum specific growth rate is greatly increases the same way as in normal

chemical rate constant whilst temperatures are lower (Nielsen and McCammon,

2003). According to Shay et al. (1983), the optimum temperature for growth of P.

pastoris is 30 °C and temperatures higher than 32 °C can be detrimental to protein

expression and may lead to cell death (Invitrogen, 2002). Temperatures above 30 °C

are conducive to cell lysis and will elicit protease activity in fermentation media and

21

are not appropriate for the production of recombinant protein because high

temperature will result in cell death (Inan et al., 1999). Li et al. (2001) observed that,

during the production of herring antifreeze proteins, decreasing the temperature from

30 oC to 23 oC improved the yield from 5.3 mg/L to 18.0 mg/L, and increased cell

viability (Li et al., 2001). Moreover, Hong et al. (2002) were successfully acquiring

more active laccase when decreasing the production temperature from 30 oC to 20

oC. In addition, it is observed that, when the cultivation temperature is lowered, the

rates of proteases activity were also decreased (Hong et al., 2002; Li et al., 2001;

Macauley-Patrick et al., 2005).

Zhang et al. (2007) was observed that, the stability of intracellular protein

was ameliorate when the production temperature was around 25-27 °C as compared

with 30°C. Thus, optimization of production temperature may also minimize

degradation (Zhang et al., 2007). However, it has to be remark that, many other cases

where the production of recombinant proteins expressed by P. pastoris strains does

not extensively influence by lowering production temperature below 30 °C (Curvers

et al., 2001; Hong et al., 2002; Inan et al., 1999; Kupcsulik and Sevella, 2005). In

this study, temperature was kept at 30 °C during the entire process.

2.4 Fed-batch fermentations of Pichia pastoris

2.4.1 High cell density cultivation

In fermentation, fed-batch is the most preferred mode of cultivation as such

system proficient for achieving high cell densities and easier to control (Chiruvolu et

al., 1998; Cos et al., 2005a; Huy et al., 2011; Li et al., 2011b; Liu et al., 2011a; Tang

22

et al., 2010; Zhang et al., 2011). Typical fed-batch fermentation for Pichia pastoris

consist of growth and production phase. In growth phase glycerol was commonly

used to support the growth of the cell whereas in production phase methanol was

used to induce protein expression. P. pastoris with AOX1 can be cultivated to three

phases; glycerol batch phase (GB), glycerol fed-batch phase (GFB), methanol fed-

batch (MFB) and in some cases additional methanol transition phase (MT) (Cos et

al., 2006b; Gurramkonda et al., 2009; Potvin et al., 2012; Tang et al., 2010; Zhang et

al., 2001b).

In glycerol batch, glycerol will be included in define medium to culture the

cell. Subsequently, when the substrate is depleted the dissolved oxygen (DO) will

suddenly increase, the substrate will be feed at limited feed rate to further increase

cell concentration. The end time of glycerol fed-batch is depends on the desired

biomass. The maximum specific growth rate (μmax) of P. pastoris grew on glycerol

is 0.18 h−1 (Cos et al., 2005b; Liu et al., 2011b). An optional methanol transition or

transition phase can also be included between glycerol limited feeding (GFB) and

induction phase (MFB), allowing the cells to adapt to methanol and synthesizing

some of alcohol oxidase (AOX) enzyme to trigger the first step of methanol

catabolism before utilize methanol. In addition, according to Zhang et al. (2001), the

length of transition phase can be shorten by simultaneously feeding a limited amount

of glycerol with methanol over 3 hour period and the feed rate of glycerol is set to

ramp down linearly and at the same time the methanol will be continually added for

additional 2 hours to accelerate the synthesis of AOX enzyme. The transition phase

can be terminated when the dissolve oxygen start to decrease abruptly after adding

several drop of methanol. The cell density in this phase should be around 5-10 g/L

23

due to the addition of glycerol and the length of the transition phase is between 5-6

hours (Minning et al., 2001; Zhang et al., 2001b). Finally, after the transition phase,

the production phase can be initiated to produce the recombinant protein. The end

time of MFB will be based on the desire biomass. The maximum specific growth rate

(μmax) of P. pastoris, Mut+ grew on methanol is 0.14 h−1 (Siegel and Brierley, 1989;

Tang et al., 2010).

2.4.2 Fed-batch process control strategies

In fed-batch fermentation, the main factor to control under AOX1 regulated

system is methanol addition in production phase as the feed rate, the residual and the

methanol concentration will directly affecting the rate of expression, proteolytic

degradation, cell growth, cell lysis and oxygen transfer (Potvin et al., 2012; Tang et

al., 2010). Numerous strategies has been proposed and implemented to control the

addition of methanol to enhance protein production. The most frequent methanol

control strategies are include constant specific growth-rate feeding (μ-stat), constant

methanol concentration feeding, constant DO-based feeding (DO-stat), oxygen

limited fed-batch (OLFB) and temperature-limited fed-batch (TLFB) (Khatri et al.,

2011; Tang et al., 2010).

2.4.2.1 μ-stat control

In μ-stat control strategy, methanol feeding rate can be determined base on

mass balance equations for maintaining a constant specific growth rate (μ) (Cos et

al., 2006b). Since most of the protein production processes are directly or indirectly

related with cell growth, μ-stat is a good control strategy for process optimization,

24

does not required any on-line monitoring for parameters system (Ren et al., 2003). A

constant specific growth rate can be achieved by using methanol feed profile models

devised (Tang et al., 2010). Zhang et al. (2001b) was successfully developed a model

which involved the combination of specific growth rate, methanol concentration, and

specific methanol consumption rate. The μmax calculated from their model was 0.08

h−1 however the highest level of protein production was attained at 0.03 h-1.

Furthermore, Ren et al. (2003) has reported a macrokinetic model for P. pastoris

expressing recombinant human serum albumin based on stoichiometric balances to

describe the cell growth and protein production. They have successfully maintained

the μset by combining the linear and exponential feeding profiles (Khatri et al.,

2011).

Three methanol feeding strategies for production of mouse endostatin by

P. pastoris were reported by Trinh et al. (2003) which involved comparison between

methanol consumption, dissolved oxygen concentration and exponential feeding

(Trinh et al., 2003). Unlimited methanol was supplied in first two strategies and

limited methanol was employed in exponential feeding with (μset) of 0.02 h−1. The

specific productivity was two times higher in limited methanol feeding compared to

other strategies (Trinh et al., 2003). Despite the fact that the limited methanol

feeding is widely used but this strategy is not suited for recombinant protein which

will easily get dissipated under these conditions (Jahic et al., 2003; Khatri et al.,

2011; Trinh et al., 2003; Zhou and Zhang, 2002).