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Feedback Control System Design for a Power Assist Lifting Device Yesset Raziyev and Ramil Garifulin Robotics and Mechatronics Department Nazarbayev University Adviser: Dr. Almas Shintemirov Co-adviser: Dr. Ton Duc Do May, 2017

Feedback Control System Design for a Power Assist Lifting ... · Assist for Periodic Motions by using Semi-active Assist Mechanism with Energy Control", Int. Conf. on Robotics and

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Page 1: Feedback Control System Design for a Power Assist Lifting ... · Assist for Periodic Motions by using Semi-active Assist Mechanism with Energy Control", Int. Conf. on Robotics and

Feedback Control

System Design for a

Power Assist

Lifting Device

Yesset Raziyev and Ramil Garifulin

Robotics and Mechatronics DepartmentNazarbayev University

Adviser: Dr. Almas ShintemirovCo-adviser: Dr. Ton Duc Do

May, 2017

Page 2: Feedback Control System Design for a Power Assist Lifting ... · Assist for Periodic Motions by using Semi-active Assist Mechanism with Energy Control", Int. Conf. on Robotics and

Outline Introduction

Existing Solutions

Mechanical Design

Plant Configuration

Sensors Calibration

Control Strategy

Video Demonstration

Page 3: Feedback Control System Design for a Power Assist Lifting ... · Assist for Periodic Motions by using Semi-active Assist Mechanism with Energy Control", Int. Conf. on Robotics and

Introduction Purpose

Assisting in an object manipulation

Increasing productivity

Advantages

Reduction of diseases and injuries risks

Intuitiveness

Higher environmental ratings

Precision

Objectives

Design a feedback control

Build a prototype

Page 4: Feedback Control System Design for a Power Assist Lifting ... · Assist for Periodic Motions by using Semi-active Assist Mechanism with Energy Control", Int. Conf. on Robotics and

Existing Solutions

Figure 2. The power-assisting device: (a) schematic representation; (b) experimental setup[9]

Figure 1. The prototype of C-shaped 4 DoF robotic assistive device[10]

Page 5: Feedback Control System Design for a Power Assist Lifting ... · Assist for Periodic Motions by using Semi-active Assist Mechanism with Energy Control", Int. Conf. on Robotics and

Existing Solutions

Figure 4. The smart handling system[14]

Figure 3. Experimental equipment with semi-active assist mechanism[6]

Page 6: Feedback Control System Design for a Power Assist Lifting ... · Assist for Periodic Motions by using Semi-active Assist Mechanism with Energy Control", Int. Conf. on Robotics and

Mechanical Design

Page 7: Feedback Control System Design for a Power Assist Lifting ... · Assist for Periodic Motions by using Semi-active Assist Mechanism with Energy Control", Int. Conf. on Robotics and

Mechanical Design

CAD Model of the Assembly in Exploded View

Page 8: Feedback Control System Design for a Power Assist Lifting ... · Assist for Periodic Motions by using Semi-active Assist Mechanism with Energy Control", Int. Conf. on Robotics and

Plant Configuration

Figure 5. Device Assembly

Page 9: Feedback Control System Design for a Power Assist Lifting ... · Assist for Periodic Motions by using Semi-active Assist Mechanism with Energy Control", Int. Conf. on Robotics and

Sensors Calibration

Figure 6. Rope Suspension System

Page 10: Feedback Control System Design for a Power Assist Lifting ... · Assist for Periodic Motions by using Semi-active Assist Mechanism with Energy Control", Int. Conf. on Robotics and

Control Strategy

Figure 7. Device Control Block Diagram

Page 11: Feedback Control System Design for a Power Assist Lifting ... · Assist for Periodic Motions by using Semi-active Assist Mechanism with Energy Control", Int. Conf. on Robotics and

Control Strategy:Admittance Controller

Figure 8. Admittance Controller Simulink Block Diagram

Page 12: Feedback Control System Design for a Power Assist Lifting ... · Assist for Periodic Motions by using Semi-active Assist Mechanism with Energy Control", Int. Conf. on Robotics and

Control Strategy:Velocity Controller

Time, t(s) Time, t(s)

Vel

oci

ty o

n L

oad

Sid

e, (

rad

/s)

Vel

oci

ty o

n L

oad

Sid

e, (

rad

/s)

Figure 9. Maxon Velocity Controller Step Response Figure 10. The Designed Velocity Controller Step Response

Page 13: Feedback Control System Design for a Power Assist Lifting ... · Assist for Periodic Motions by using Semi-active Assist Mechanism with Energy Control", Int. Conf. on Robotics and

Control Strategy:Velocity Controller

Vel

oci

ty o

n M

oto

r S

ide,

(ra

d/s

)

Time, t(s)

Figure 11. Velocity Controller Responses to Trapezoidal Reference for Various Loads

Page 14: Feedback Control System Design for a Power Assist Lifting ... · Assist for Periodic Motions by using Semi-active Assist Mechanism with Energy Control", Int. Conf. on Robotics and

Video Demonstration

Page 15: Feedback Control System Design for a Power Assist Lifting ... · Assist for Periodic Motions by using Semi-active Assist Mechanism with Energy Control", Int. Conf. on Robotics and

Conclusion

Page 16: Feedback Control System Design for a Power Assist Lifting ... · Assist for Periodic Motions by using Semi-active Assist Mechanism with Energy Control", Int. Conf. on Robotics and

References

1. M. Widia, S. Z. Md Dawal and N. Yusoff,

"Future Research on Manual Lifting

Tasks in the Automotive Industry",

Malaysian Journal of Public Health

Medicine, vol. 16, pp. 61-68, 2016.

2. A. Niinuma, T. Miyoshi and K.

Terashima, "Evaluation of Effectiveness

of a Power-Assisted Wire Suspension

System Compared to Conventional

Machine", Int. Conf. on Mechatronics

and Automation, Changchun, China,

2009.

3. Industry Report: Intelligent Lifting

Devices, Gorbel, New York, NY, 2015

4. N. Hogan, "Impedance control: An

approach to manipulation",

Transactions of ASME, vol. 107, pp. 8-

16, Mar. 1985.

5. Lee et al. "Control of Mobile

Manipulators for Power Assist Systems",

IEEE Int. Conf. on Systems, Man and

Cybernetics, Tokyo, Japan, 1999.

6. T. Kusaka et al., "Skill Assist and Power

Assist for Periodic Motions by using Semi-

active Assist Mechanism with Energy

Control", Int. Conf. on Robotics and

Biomimetics, Phuket, Thailand, 2011.

7. V. Duchaine and C. M. Gosselin,

"General Model of Human-Robot

Cooperation Using a Novel Velocity

Based Variable Impedance Control",

2nd Joint EuroHaptics Conf. and Symp.

on Haptic Interfaces for Virtual

Environment and Teleoperator Systems,

Tsukuba, Japan, 2007.

8. R. Ikeura and H. Inooka, "Variable

Impedance Control of a Robot for

Cooperation with a Human", IEEE Int.

Conf. on Robotics and Automation,

Nagoya, Japan, 1995.

9. F. Dimeas, P. Koustoumpardis and N.

Aspragathos, "Admittance neuro-control

of a lifting device to reduce human

effort", Advanced Robotics, vol. 27, No.

13, pp. 1013–1022, 2013.

10. C. Gosselin et al., "A Human-Assistive

Robot for Handling Large Payloads", IEEE

Robotics and Automation Magazine, pp.

139-147, Dec. 2013.

11. A. Lecours, B. Mayer-St-Onge and C.

Gosselin, "Variable admittance control

of a four-degree-of-freedom intelligent

assist device", IEEE Int. Conf. on Robotics

and Automation, Minnesota, USA, 2012.

12. Ch. Ott, R. Mukherjee and Y. Nakamura,

"Unified Impedance and Admittance

Control", IEEE Int. Conf. on Robotics and

Automation, Alaska, USA, 2010.

13. S. M. M. Rahman and R. Ikeura, "Weight-

Prediction-Based Predictive Optimal

Position and Force Controls of a Power

Assist Robotic System for Object

Manipulation", IEEE Transactions on

Industrial Electronics, vol. 63, No. 9, pp.

5964-5975, Sept. 2016.

14. RB3D: The Smart Handling System, Paris,

2014.

Page 17: Feedback Control System Design for a Power Assist Lifting ... · Assist for Periodic Motions by using Semi-active Assist Mechanism with Energy Control", Int. Conf. on Robotics and

Questions?