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Page 1: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube

Water Heating & Water Temperature

Control• Feed Forward

• Digital

Page 2: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube
Page 3: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube

Table of Contents

3

Flo-Rite-Temp® Instantaneous Steam/Water Heater

Flo-Rite-Temp® Instantaneous Water Heater Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 7

Flo-Rite-Temp® Instantaneous Water Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 9

Flo-Rite-Temp® Instantaneous Water Heater - Double Wall . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Flo-Rite-Temp® Instantaneous Water Heater - Sizing Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Flo-Rite-Temp® Stainless Steel Instantaneous Water Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Flo-Rite-Temp® Stainless Steel Instantaneous Water Heater - Sizing Chart . . . . . . . . . . . . . . . . . . . 13

Flo-Rite-Temp® Instantaneous Water Heater - Non Recirculating Hot Water Systems - Pre-Piped Single Temperature . . . . . . . . . . . . . . . 14 - 17 Flo-Rite-Temp® Instantaneous Water Heater Recirculating Hot Water Systems - Pre-Piped Single Temperature . . . . . . . . . . . . . . . . . . . 18 - 21

Flo-Rite-Temp® Instantaneous Water Heater Recirculating Hot Water Systems - Pre-Piped Tempered Water . . . . . . . . . . . . . . . . . . . . . 22 - 25

Flo-Rite-Temp® Instantaneous Water Heater Specification Matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Digital Water Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Hot Water System Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 - 29

Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130armstronginternational.com

Page 4: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube

Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130armstronginternational.com

Flo-Rite-Temp® Instantaneous Steam/Water Heater

Steam/Water Heaters Steam/water heaters are typically classified as instantaneous, semi-instantaneous and tank-type. Temperature control can be defined as either feed-forward or feedback.

Feedback systems are error-driven and rely upon an outlet or downstream thermostatic temperature-sensing device to detect a temperature change requirement and then modulate the steam to effect the heat exchange in an attempt to recover the heater set-point. Feedback systems are reactive, and a significant concern is their speed of response to system and application temperature control requirements.

Tank-Type Steam/Water Heaters (feedback)Tank-type steam/water heaters typically include a temperature sensing element or coil immersed in a storage vessel with a separate, remote steam control valve. As a function of their integral and often significant storage capability, the poor response times often associated with the relationship of temperature-sensing device and steam control valve are less of an issue.

Tank-Type Steam/Water Heaters are a less attractive option for the following reasons:•Theyconsumealargeamountofvaluablemechanical-

room real estate.•Identifiedasamplificationandcolonizationpointsfor

Legionella bacteria.•Significantleakpotentialovertime.•Tankrepairisdifficult,andtankreplacement

often requires mechanical room/building structural modifications.

•Theyconsumeenergytoheatandmaintainwhatiseffectively a reserve hot water supply.

•Separatesteamcontrolvalves,requiresongoingmaintenance.

•Thermostaticelement/sensorshaveatendencytowearand eventually rupture under a heavy cycle load.

•Theyareslowtorecoverandmayrunoutofhotwater during peak load periods.

Tankless Instantaneous Steam/Water Heaters (feedback)Tankless instantaneous steam/water heaters, often referred to as shell and tube heat exchangers, do not include hot water storage capacity. These models will rely upon either an outlet or downstream temperature-sensing element with a separate steam control valve.

Tankless Instantaneous Steam/Water Heaters are a less attractive option for the following reasons:•Lagtimefrommessage(thermostat)toaction(controlvalve)createsthermallagandaresultingtemperatureswing.

•Modulatingsteamsupplycancausecondensateevacuation issues, resulting in damage from water hammer and tube bundle corrosion.

•Acyclingphenomenonduringlow-orno-demandperiodswill cause premature wear to the thermostatic element. Thermostats typically fail in an open position, making overheated, scald-temperature water available to the system.

High-maintenance feedback systems with large storage tank may leak, corrode or rupture a thermostatic control.

Feedback instantaneous systems may suffer from lag time, tube bundle corrosion and problems with thermostatic element deterioration.

4

Page 5: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube

5Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130

armstronginternational.com

Semi-Instantaneous Steam/Water Heaters (feedback)Semi-instantaneous steam/water heaters typically include lower-capacity storage, with an integral steam control valve to deliver the heat exchange through an internally positioned element or coil.

Semi-Instantaneous Steam/Water Heaters are a less attractive option for the following reasons:•Poorlow-flowtemperaturecontrolcreatesan

accumulation tank requirement.•Accumulationtankcreatesrecovery-timeissuesat

peak demand.•Heatingelement/coilingeneration/accumulationtank issusceptibletofailureandcrosscontamination.

•AccumulationtankshavebeenidentifiedasamplificationandcolonizationpointsforLegionellabacteria.

•Althoughalower-costoption,semi-instantaneoussteam/water heaters are a higher-maintenance selection.

•Semi-instantaneoussteam/waterheatershaveashorterservicelifebeforereplacementthanotherchoices.

Flo-Rite-Temp® Instantaneous Steam/Water Heaters (feed-f orward)Flo-Rite-Temp®feed-forwardinstantaneoussteam/waterheatersofferasimpleyettime-provenalternativetotraditionalfeedbackinstantaneous,semi-instantaneousandtank-typesteam-heating methods.

Byeliminatingthetemperaturesensingfeedbackelementand relying upon the actual hot water system demand requirementwithinthesystemorapplication,feed-forwardsystems respond rapidly and are extremely accurate.

Flo-Rite-Temp® Feed-Forward Instantaneous Steam/Water Heater is a more attractive option for the following reasons:•Theconstant,non-modulatingsteampressurewithinthe

shell eliminates cycling wear and tear.•Thesystemdemandorflowfeed-forwardactivation eliminatestherequirementforeitherasteamcontrolvalve or supplementary thermostatic control device.

•Flo-Rite-Temp® delivers a consistent outlet temperature (+/-4°Fofset-point)withnothermallagandresulting temperature swing.

•Flo-Rite-Temp®isextremelysafebecausethemixingunitwillpositiontocoldwaterflowuponfailureoftheprimary operating component.

Flo-Rite-Temp® Instantaneous Steam/Water Heater

Flo-Rite-Temp® instantaneous steam/water heaters can easily do the work of a storage tank unit many times its size—at lower installed cost and with minimum maintenance. Even the largest capacity Flo-Rite-Temp® requires only 13.5 ft2 (4.1 m2) of floor space.

Semi-instantaneous water heaters are subject to poor recovery time at peak demand, inadequate low-flow temperature control and shorter service life.

Page 6: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube

Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130armstronginternational.com

Flo-Rite-Temp® Instantaneous Steam/Water Heater

6

The Flo-Rite-Temp® instantaneous Steam/Water heater has a unique feed forward design which features a differential pressure diaphragm actuated mixing unit integral to a shell and tube heat exchanger.

The Flo-Rite-Temp® mixing unit manages the water flow through the heat exchanger based upon downstream hot water demand and eliminates the requirement for a modulating steam control valve.

Operating on constant low pressure (2-15PSI) steam, the Flo-Rite-Temp® mixing unit supplies water to the heat exchanger where it is overheated and then returned to the mixing unit for proportional re-mixing with cold water to a pre-set outlet temperature.

Speed of responseThe differential pressure diaphragm within the mixing unit rapidly responds to a change in system demand and significantly reduces the lag times typically associated with feed back/modulating steam control valve systems.

Failure SafeThe Flo-Rite-Temp® mixing units diaphragm actuated design can be described as “failure safe” because in the event of a diaphragm failure the mixing unit will fail with a cold bias and will not allow hot water to exit the heat exchanger.

Outlet temperature set-pointadjustment

Automatic air venting

Integral diaphragm actuated mixing unit eliminates intermediate pipework

Scaling and fouling is reduced because the internal controlvalves/seats and moving partsare only exposed to cold water

Differential pressure diaphragm rapidly responds to a change in system demand and significantly reduced the lag time

Page 7: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube

7Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130

armstronginternational.com

Temperature Control and User SafetyCapable of controlling outlet temperatures +/- 4F, this principal of operation offers the additional relevant benefit of reducing the waterborne bacterial content of the water during the overheating process. In addition, with no water storage requirement, Flo-Rite-Temp® water heaters are a sensible selection as a component of a broader system design initiative for Legionella risk reduction.

Ease of MaintenanceAccessible “non helical” admiralty brass straight tubes inside the carbon steel shell available mechanical cleaning and visual inspection. Non modulating constant steam pressure ensures condensate drainage and removes the potential for water hammer damage and corrosion. There in no steam control valve to maintain and typically no supplemental condensate return equipment required.

Ease of InstallationNo storage tank, small footprint, access via a standard doorway and pre-piped packaged solutions reduce installation time, space and expenditure.

Straight tubes for easy cleaning and easy removal

Floating head reduces tube stress

Removable tube bundle cover/cap eases maintenance inspection and mechanical cleaning

Constant steam pressure drains condensate which reduces tube bundle corrosion and water hammer issues.

Page 8: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube

Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130armstronginternational.com

Flo-Rite-Temp® Instantaneous Steam/Water Heater

8

Model 665 and 8120 Valve

All dimensions and weights are approximate. Use certified print for exact dimensions. Design and materials are subject to change without notice.

Dimensions

ModelA B C D E F G H J K L M

in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm

415 54 1,372 4-1/2 114 7-1/2 190 7 178 4-1/2 114 3-5/16 84 3 76 7 178 6 152 6-1/4 159 50 1,270 7-1/2 190

535 67-1/2 1,715 5-1/4 133 8-5/8 219 9 229 5-9/16 141 4 102 3-11/16 94 7-7/8 200 7 178 7-1/2 191 62 1,575 9 229

665 82 2,083 5-3/4 146 10-3/8 264 10-3/8 264 6-5/8 168 4-5/8 117 4-9/16 116 9-1/4 235 8 203 8-3/4 222 74 1,880 11 280

8120 85 2,159 5-3/4 146 11-3/4 299 12 305 8-5/8 219 6 152 8-7/8 225 9-1/2 241 8 203 9-1/2 241 74 1,880 12-3/8 314

Connections and Weights

Model

ConnectionsWeight

1 2 3

in (mm) in (mm) ib (mm) lb kg

415 1 (25) NPT 3/4 (20) NPT 2 (50) NPT 133 60

535 1-1/2 (40) NPT 1 (25)NPT 2-1/2 (65) NPT 235 107

665 2 (50) NPT* 1-1/4 (32) NPT 3 (80) NPT 358 162

8120 3 (80) NPT* 2 (50) NPT 4 (100) 150# ANSI 585 265

Specifications

Application Steam SupplyPressure

Water Supply Pressure

Maximum WaterPressure Drop

Steam to Water 2 - 15 psig(0.14 - 1.0 bar)

20-150 psig(1.4 - 1.0 bar)

10 psig(0.7 bar)

Materials

Body Valve Valve Seats DiaphragmHeat Exchanger

ShellHeat Exchanger

TublesTube

SheetsTube Bundle

End Cap

Bronze(415) 303 Stainless

Steel w/ Teflon Inserts(415/535)

303 Stainless SteelViton® GF

Reinforced w/Nomex® Fiber

Carbon SteelASTM SA 106-B

ASME “U” Stamped

5/8” 16 BWGAdmiralty Brass

Brass Brass(535/665/8120) Brass (665/8120) Brass

NOTE: Reusable insulation wraps available.

*665 and 8120 connections for water inlet and outlet are on opposite sides of the valve body.

NOTE: Units are NSF-61 certified.

Page 9: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube

Flo-Rite-Temp® Instantaneous Steam/Water Heater

9Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130

armstronginternational.com

By-Pass

CIPConnection

Flo-Rite-Temp

SteamIn Armstrong

TVS Trap

ArmstrongPRV Armstrong

Thermostatic Air Vent

Drain

Thermal Loops

Armstrong Trap

SupplyWater

Heated Water

Unit SettingTemperature Gauge

Water Heater Installation Detail

The Flo-Rite-Temp® models identified in the submittal table below are provided, as standard, with an Armstrong steam trap and thermostatic air vent (shaded). All other items indicated,

are shown for water heater installation detail only. For pre-piped packaged Flo-Rite-Temp® water heater assemblies, refer to pages 14-26.

For submittal drawing refer to:

Model 415 Single Wall S5640

Model 415DW Double Wall S5641

Model 535 Single Wall S5642

Model 535 DW Double Wall S5643

Model 665 Single Wall S5644

Model 665DW Double Wall S5645

Model 665SS Stainless Steal S5646

Model 8120 Single Wall S5647

Model 8120DW Double Wall S5648

Model 8120SS Stainless Steel S5649

Page 10: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube

Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130armstronginternational.com

Flo-Rite-Temp® Instantaneous Steam/Water Heater Double Wall

10

All dimensions and weights are approximate. Use certified print for exact dimensions. Design and materials are subject to change without notice.

The DW (double wall) version of the Flo-Rite-Temp® instantaneous water heater uses a double-wall tube to provide positive separation of the steam and water in the heat exchanger. The area between the walls of the tubes vents to atmosphere so you can detect tube failure without cross-contaminating either the steam or water. The Flo-Rite-Temp® DW is well suited for all hot water applications where steam is available and plumbing codes or safety requirements prevent the heating medium and the potable water supply from being cross-contaminated.

Model 415DW and 535DW ProfileModel 665DW and 8120DW Valve

Specifications

ApplicationSteam Supply

PressureWater Supply

PressureMaximum WaterPressure Drop

Steam to Water2 - 15 psig

(0.14 - 1.0 bar)20 - 150 psig

(1.4 - 10.3 bar)10 psig

(0.7 bar)

Connections and Weights

Model

ConnectionsTube Bundle Removal Weight

1 2 3

in (mm) in (mm) in (mm) in mm lb kg

415DW 1 (25) NPT 3/4 (20) NPT 2 (50) NPT 75 1,905 199 90

535DW 1-1/2 (40) NPT 1 (25) NPT 2-1/2 (65) NPT 75 1,905 270 122

665DW 2 (50) NPT* 1-1/4 (32) NPT 3 (80) NPT 87 2,210 444 201

8120DW 3 (80) NPT* 2 (50) 4 (100) 150# ANSI 75 1,905 665 302

Materials

Body Valve Valve Seats DiaphragmHeat Exchanger

ShellHeat Exchanger Tubes Tube Sheets*

Bronze

(415DW) 303 Stainless Steel w/Teflon Inserts

(415DW/535DW)303 Stainless Steel Viton® GF

Reinforcedw/ Nomex® GF

Carbon Steel ASTM SA 106-B

ASME “U” Stamped

5/8” Copper Inner Tube3/4” ID Grooved Copper

Outer Tube

Steam Side SteelWater Side Brass(535DW/665DW/812DW)

Brass(665DW/8120DW)

Brass

Dimensions

ModelA B C D E F G H J K L M

in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm in mm415DW 76-1/8 1,934 4-1/2 114 7-1/2 191 7 178 4-1/2 114 3-3/8 86 3-3/4 95 10-1/2 267 6 152 6-7/8 175 75 1,905 7-1/2 190535DW 77-3/8 1,965 5-1/4 133 8-5/8 219 9 229 5-9/16 141 4 102 4-1/4 108 11-1/2 292 7 178 8-1/8 206 75 1,905 9 229

665DW 90-5/8 2,302 5-3/4 146 10-3/8 264 10-3/8 264 6-5/8 168 7-3/4 121 5 127 11-3/4 298 8 203 9-3/4 248 87 2,210 11 280

8120DW 79-7/8 2,029 5-3/4 146 11-3/4 198 12 305 8-5/8 219 6 152 8-3/4 222 12-5/8 321 8 203 11-5/8 295 75 1,905 12-3/8 314

*665 and 8120 connections for water inlet and outlet are on opposite sides of the valve body.

*There is an open vent to atmosphere between the tube sheets to detect tube failure.

Page 11: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube

11Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130

armstronginternational.com

Flo-Rite-Temp® I nstantaneous Steam/Water HeaterSingle Wall and Double Wall Sizing ChartWater and Steam Capacities

Inlet Temp.

SetTemp.

StandardInlet

Temp.Set

Temp.

Metric

Model

Hot Water Capacities* Steam Capacities Hot Water Capacities* Steam Capacities

Steam Pressure Steam Pressure Steam Pressure Steam Pressure

oF oFpsig psig

oC oCbar bar

2 5 10 15 2 5 10 15 0.14 0.35 0.7 1 0.14 0.35 0.7 1gpm lbs/hr m3/h kg/h

40

120

173769142

184074145

204380145

204380145

7141,5432,8555,680

7671,6573,0676,160

8391,8143,3566,760

9011,9463,6017,160

4

49

3.88.415.732.2

4.19.116.832.9

4.59.818.232.9

4.510.218.232.9

323697

1,2902,576

347749

1,3862,794

379820

1,5173,066

407880

1,6283,248

4155356658120

130

153258112

163463122

173768136

183973145

6811,4722,7235,040

7341,5872,9365,490

8071,7433,2266,120

8681,8763,4726,705

54

3.47.313.225.4

3.67.717.327.7

3.88.415.430.9

4.18.816.632.9

308665

1,2302,286

332717

1,3272,490

365788

1,4582,776

392848

1,5693,041

4155356658120

140

12275088

13295497

153259109

163463120

6461,3972,5854,400

7001,5132,7994,850

7731,6713,0915,450

8351,8043,3386,000

60

2.76.111.320.0

3.06.612.222.0

3.47.313.324.7

3.67.714.327.2

292631

1,1681,996

316684

1,2652,200

349755

1,3972,472

377815

1,5092,722

4155356658120

160

9203769

10224083

11244589

12264895

5721,2352,2864,140

6271,3552,5084,980

7021,5172,8065,340

7651,6523,0575,700

71

2.04.58.415.6

2.35.09.118.8

2.55.510.220.2

2.75.910.921.6

259558

1,0331,878

283612

1,1342,259

317686

1,2682,422

346747

1,3822,585

4155356658120

180

5122343

5132647

6152952

7163259

344861

1,6633,010

386966

1,8663,290

4411,1042,1343,640

4871,2192,3554,130

82

1.12.75.29.7

1.13.05.910.7

1.43.46.611.8

1.63.67.313.4

156390754

1,363

175438846

1,492

200501968

1,651

221553

1,0681,873

4155356658120

50

120

194176145

204480145

204580145

204580145

6921,4952,7675,740

7451,6092,9776,090

8161,7643,2646,580

8771,8963,5087,035

10

49

4.39.317.332.2

4.510.018.232.2

4.510.218.232.2

4.510.218.232.2

313676

1,2512,603

337727

1,3462,762

369797

1,4752,985

396857

1,5863,191

4155356658120

130

163464127

173768138

194075145

204380145

6601,4252,6375,080

7121,5392,8485,520

7851,6953,1376,120

8461,8273,3816,760

54

3.67.714.528.8

3.88.415.431.3

4.39.117.032.2

4.59.818.232.2

298644

1,1922,304

322696

1,2872,504

355766

1,4182,776

382826

1,5283,066

4155356658120

140

13295499

143158108

163464121

173768134

6261,3522,5024,455

6791,4672,7154,860

7521,6243,0055,445

8131,7563,2506,030

60

2.96.612.222.5

3.27.013.224.5

3.67.714.527.5

3.88.415.430.4

283611

1,1312,021

307663

1,2272,204

340734

1,3582,470

367794

1,4742,735

4155356658120

160

10213976

11234290

12254795

132851102

5531,1942,2104,180

6081,3132,4294,950

6821,4732,7255,225

7441,6072,9745,610

71

2.34.78.917.2

2.55.29.520.4

2.75.710.721.6

3.06.411.623.1

250540999

1,896

275593

1,0982,245

308665

1,2322,370

336726

1,3442,545

4155356658120

180

5122449

6142755

6163063

7173372

332831

1,6053,185

373934

1,8053,575

4281,0712,0694,095

4731,1852,2894,680

82

1.12.75.411.1

1.43.26.112.5

1.43.66.814.3

1.63.97.516.3

151377728

1,445

169424819

1,622

194486938

1,857

214537

1,0372,123

4155356658120

60

130

183870145

194176145

204580145

204580145

6381,3782,5505,110

6901,4912,7605,465

7621,6463,0466,090

8221,7773,2886,510

16

54

4.18.715.932.2

4.39.3

17.332.2

4.510.218.232.2

4.510.218.232.2

288623

1,1522,318

312674

1,2472,524

344744

1,3772,762

372803

1,4862,953

4155356658120

140

153258111

163463123

173869137

194075145

6051,3072,4184,440

6581,4212,6294,920

7291,5762,9175,480

7901,7083,1606,080

60

3.47.313.225.2

3.67.714.327.9

3.88.615.731.1

4.39.117.032.2

273591

1,0932,014

297642

1,1882,232

330712

1,3182,486

357772

1,428

4155356658120

160

10224185

11244599

132750104

143055115

5331,1522,1324,250

5881,2702,3494,950

6611,4282,6425,200

7231,5612,8895,750

71

2.35.09.319.3

2.55.510.222.5

2.96.111.323.6

3.26.812.526.1

241521964

1,928

266574

1,0622,245

299645

1,1942,359

327706

1,3062,608

4155356658120

180

5132559

6142867

7163280

7183590

320800

1,5463,540

360902

1,7434,020

4141,0372,0044,800

4591,1502,2215,400

82

1.13.05.713.4

1.43.26.415.2

1.63.67.318.1

1.64.17.920.4

145363701

1,606

163409791

1,823

188470909

2,177

208522

1,0072,449

4155356658120

*Units may be piped in parallel when desired capacities exceed that of a single unit.NOTES: Minimum water temperature increase is 60oF (33oC). Consult factory if less than 60oF (33oC) increase is required or a set temperature below 120oF (49oC) is required.

Page 12: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube

Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130armstronginternational.com

Flo-Rite-Temp® Instantaneous Steam/Water Heater Stainless Steel

12

All dimensions and weights are approximate. Use certified print for exact dimensions. Design and materials are subject to change without notice.

The Flo-Rite-Temp® SS is a compact, steam to water, instantaneous water heater with all wetted metal parts of type 316 stainless steel. Because of its construction materials, this heater is well-suited for heating most corrosive liquids, such as demineralized, deionized or reverse osmosis water commonly used by manufacturers of electronic equipment, pharmaceutical and food.

Features• Feed-forwardcontrolprovidesaccuratetemperature

control on demand even when demand fluctuates abruptly.• Feed-forward operation ensures that the heater will fail

safely in the closed (cold) position to prevent overheating.• Straight, non-U-bend tube bundle with removable end

cover provides for easy tube cleaning along with the capability to visually inspect all tubes.

• Constant steam pressure on heat exchanger at all times means positive condensate evacuation, avoiding damage to the exchanger due to water hammer.

• Heavy duty 5/8’’ tubes of 16 gauge 316L stainless steel ensure long life and maintainability backed up by a 10-year tube bundle warranty against workmanship and material defects.

• Control valve is mounted integral to the heat exchanger, thus eliminating intermediate piping leaks.

Model 665 SS and 8120 SS Valve

Specifications Application Steam Supply Pressure Water Supply Pressure Maximum Water Pressure Drop

Steam to Water 2 - 15 psig (0.14 - 1.0 bar) 20 - 150 psig (1.4 - 10.3 bar) 10 psig (0.7 bar)

Materials

Body Valve Valve Seats Diaphragm Heat Exchanger ShellHeat Exchanger

TubesHeat Exchanger

Tube Sheets

T-316 Stainless SteelViton® GF Reinforced

w/ Nomex® FiberCarbon Steel (Standard)

T-316 Staineless Steel (Optional)T-316L

Stanless SteelT-316

Stainless Steel

Dimensions and Weights

ModelDimensions Connections

WeightA B C D E F G H J K L 1 2 3

665 SSin

mm82-3/4 5-3/4 10-3/8 10-3/8 6-5/8 4-3/4 5-1/2 9-1/4 8 8-3/4 74 2 NPT

1-1/4 NPT

3 NPT lbkg

335

2,102 146 264 264 168 121 140 235 191 222 1,880 50 32 80 152

8120 SS

inmm

90 5-3/4 10-3/8 10-3/8 8-5/8 8-1/8 8-7/8 9-1/2 8 14-1/2 74 2 NPT 2 NPT4 150# ANSI lb

kg670

2,286 146 264 264 219 156 225 203 368 1,880 50 50 100 298

Page 13: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube

13Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130

armstronginternational.com

Flo-Rite-Temp® I nstantaneous Steam/Water HeaterStainless Steel Sizing ChartCapacities and Steam Loads

Inlet Temp.

oF

SetTemp.

oF

Standard

Inlet Temp.

oC

SetTemp.

oC

Metric

Model

Hot Water Capacities* Steam Capacities Hot Water Capacities* Steam Capacities

Steam Pressure Steam Pressure Steam Pressure Steam Pressurepsig psig bar bar

2 5 10 15 2 5 10 15 0.14 0.35 0.7 1 0.14 0.35 0.7 1gpm lbs/hr m3/h kg/h

40

1204184

4489

4797

51103

1,6953,351

1,8213,720

1,9934,100

2,1384,368

4

499.319.1

1020.2

10.722

11.623.4

7691,520

8261,687

9041,860

9701,981

665 SS8120 SS

1303566

3772

4180

4386

1,6172,974

1,7433,239

1,9153,611

2,0613,956

547.915

8.416.4

9.318.2

9.819.5

7331,349

7911,469

8691,638

9351,794

665 SS8120 SS

1403052

3257

3564

3771

1,5352,596

1,6622,862

1,8363,216

1,9823,540

606.811.8

7.312.9

7.914.5

8.416.1

6961,178

7541,298

8331,459

8991,606

665 SS8120 SS

1601744

1848

1953

2157

1,0112,726

1,1102,990

1,2423,346

1,3533,646

713.910

4.110.9

4.312

4.812.9

4591,237

5031,356

5631,518

6141,654

665 SS8120 SS

1801232

1335

1540

1744

8602,316

9642,598

1,1032,971

1,2173,280

822.77.3

37.9

3.49.1

3.910

3901,051

4371,178

5001,348

5521,488

665 SS8120 SS

50

1204591

4897

53105

56113

1,6433,300

1,7683,550

1,9383,892

2,0834,183

10

4910.220.7

10.922

1223.8

12.725.7

7451,497

8021,610

8791,765

9451,897

665 SS8120 SS

1303875

4181

4489

4795

1,5662,997

1,6913,257

1,8623,740

2,0074,031

548.617

9.318.4

1020.2

10.721.6

7101,359

7671,477

8451,696

9101,828

665 SS8120 SS

1403258

3464

3871

4179

1,4862,628

1,6122,867

1,7843,212

1,9303,558

607.313.2

7.714.5

8.616.1

9.317.9

6741,192

7311,300

8091.457

8751,614

665 SS8120 SS

1601746

1951

2156

2361

9782,635

1,0752,896

1,2063,249

1,3163,545

713.910.4

4.311.6

4.812.7

5.213.9

4441,195

4881,314

5471,474

5971,608

665 SS8120 SS

1801233

1437

1642

1847

8302,235

9932,513

1,0702,882

1,1833,188

822.77.5

3.28.4

3.69.5

4.110.7

3761,014

4231,140

4851,307

5371,446

665 SS8120 SS

60

1205171

55104

60122

64130

1,5903,247

1,7133,500

1,8833,846

2,0274,139

16

4911.616.1

12.523.6

13.627.7

14.529.5

7211,473

7771,588

8541,745

9191,877

665 SS8120 SS

1304286

4592

49100

53108

1,5143,093

1,6393,347

1,8083,694

1,9523,988

549.519.5

10.220.9

11.122.7

1224.5

6871,403

7431,518

8201,676

8851,809

665 SS8120 SS

1403566

3773

4181

4487

1,4362,620

1,5612,903

1,7323,233

1,8763,703

607.915

8.416.6

9.318.4

1019.8

6511,188

7081,317

7861,466

8511,680

665 SS8120 SS

1601849

2054

2260

2465

9432,543

1,0402,801

1,1703,151

1,2793,445

714.111.1

4.512.3

513.6

5.514.8

4281,154

4721,271

5311,429

5801,563

665 SS8120 SS

1801335

1439

1744

1949

7992,152

9012,427

1,0352,791

1,1483,093

823

7.93.28.9

3.910

4.311.1

362976

4091,101

4691,266

5211,403

665 SS8120 SS

*Units may be piped in parallel when desired capacities exceed that of a single unit.

NOTES: Minimum water temperature increase is 60oF (33oC). Consult factory if less than 60oF (33oC) increase is required or a set temperature below 120oF (49oC) is required.

Page 14: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube

Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130armstronginternational.com

Flo-Rite-Temp® Instantaneous Steam/Water Heater

14

Non-Recirculating Hot Water Systems

Pre-Piped Single Temperature

Flo-Rite-Temp® Instantaneous Steam/Water Heaters-Non Recirculating Hot Water Systems feature four single heat exchanger and four double (parallel) heat exchanger pre-piped single temperature packaged assemblies.

Parallel heat exchangers offer increased flow rates and/or system redundancy within the same footprint and allows for tube bundle and control valve servicing while the water heater remains online.

Flo-Rite-Temp® Pre-Piped Single Temperature Systems are fully assembled and include the following installation components: • SteamTrap • AirVent • Thermometers • CIPconnectionport • FlowControl/IsolationValves

Ideal for both new construction and retrofit installation within an existing building infrastructure. Flo-Rite-Temp® Pre-Piped Single Temperature Systems are designed to fit through a standard 32” doorway (Model 8120 36” doorway).

Page 15: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube

15Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130

armstronginternational.com

Flo-Rite-Temp® I nstantaneous Steam/Water Heater

Non-Recirculating Hot Water Systems

Pre-Piped Single Temperature

Armstrong Flo-Rite-Temp® Instantaneous Steam/Water Heater pre-piped packages are available in standard configurations per the specification matrix on page 26.

Customized Hot Water System Solutions are our specialty. Multiple orientations, configurations and options are available.

Hot Water System Solutions which include condensate recovery, circulating pumps, additional mixed water temperature controls/loops and varied other components can be application engineered specifically to meet the projects requirements.

Additionally, where appropriate, Armstrong can integrate engineering services, turn key installation and project management, system assessment and optimization along with energy conservation measure (ECM) capability through Armstrong Service Incorporated.

Hot Water Supply

ThermostaticMixing Valve

Cold Water Supply

Hot Water SupplyCold Water Supply

Mixed Flow

Thermometer Check Valve

- Legend -

System Layout

Sink

Shower

Isolation Valve

Stop Valve

Strainer

Page 16: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube

Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130armstronginternational.com

Flo-Rite-Temp® Instantaneous Steam/Water Heater

16

Flo-Rite-Temp® Instantaneous Steam/Water Heater for Non-Recirculating Hot Water Systems feature four heat exchanger options offered as pre-piped single temperature packaged assemblies.

Flo-Rite-Temp® Pre-Piped (P-P) Single Temperature Systems are fully assembled and include the following installation components:

• SteamTrap • AirVent • Thermometers • CIPconnectionport • FlowControl/IsolationValves

Ideal for both new construction and retrofit installation within an existing building infrastructure. Flo-Rite-Temp® Pre-Piped (P-P) Single Temperature Systems are designed to fit through a standard 32” doorway (Model 8120 36” doorway).ArmstrongFlo-Rite-Temp® Instantaneous Steam/Water Heaterpre-pipedpackagesareavailableinstandardconfigurations per the specification matrix on pages 26.

CustomizedHotWaterSystemSolutionsareourspecialty.Multiple orientations, configurations and options are available.

Hot Water System Solutions which include condensate recovery,circulatingpumps,additionalmixedwatertemperaturecontrols/loopsandvariedothercomponentscan be application engineered specifically to meet the projects requirements.

Non-Recirculating Hot Water Systems

Pre-Piped Single Temperature (P-P)

For submittal drawing refer to:

Model 415P-P Single Wall S5453

Model 415DWP-P Double Wall S5499

Model 535P-P Single Wall S5454

Model 535DWP-P Double Wall S5500

Model 665P-P Single Wall S5455

Model 665DWP-P Double Wall S5501

Model 8120P-P Single Wall S5456

Model 812DWP-P Double Wall S5502

Flo-Rite-Temp™ Instantaneous Steam/Water Heater

ModelEntering Water Temperature

Outlet Temperature

120 130 140 160 180

415P-P

40 20 18 16 12 7

50 20 20 17 13 7

60 - 20 19 14 7

535P-P

40 45 39 34 26 16

50 45 43 37 28 17

60 - 45 40 30 18

665P-P

40 80 73 63 48 32

50 80 80 68 51 33

60 - 80 75 55 35

8120P-P

40 145 145 120 95 59

50 145 145 134 102 72

60 - 145 145 115 90

NOTE: All flow rates in gallons per minute and using 15 PSIG steam.

Page 17: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube

Non-Recirculating Hot Water Systems

Parallel/Redundant Pre-piped Single Temperature (PP-P) Flo-Rite-Temp® Instantaneous Steam/Water Heater for Non-Recirculating Hot Water Systems feature four heat exchanger options offered as pre-piped parallel single temperature packaged assemblies.

Flo-Rite-Temp® Pre-Piped (P-P) Parallel (P) Single Temperature Systems are fully assembled and include the following installation components:

• SteamTrap • AirVent • Thermometers • CIPconnectionport • FlowControl/IsolationValves

Ideal for both new construction and retrofit installation within an existing building infrastructure. Flo-Rite-Temp® Pre-Piped (P-P) Parallel (P) Single Temperature Systems are designed to fit through a standard 32” doorway (Model 8120 36” doorway).

ArmstrongFlo-Rite-Temp® Instantaneous Steam/Water Heaterpre-pipedpackagesareavailableinstandardconfigurations per the specification matrix on page 26.

CustomizedHotWaterSystemSolutionsareourspecialty. Multiple orientations, configurations and options areavailable.

Hot Water System Solutions which include condensate recovery,circulatingpumps,additionalmixedwatertemperaturecontrols/loopsandvariedothercomponentscan be application engineered specifically to meet the projects requirements.

17Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130

armstronginternational.com

Flo-Rite-Temp® I nstantaneous Steam/Water Heater

If unit is operated in parallel then double flow rate given for total available capacity.

NOTE: All flow rates in gallons per minute and using 15 PSIG steam.

For submittal drawing refer to:

Model 415PP-P Single Wall S5457

Model 415DWPP-P Double Wall S5503

Model 535PP-P Single Wall S5458

Model 535DWPP-P Double Wall S5504

Model 665PP-P Single Wall S5459

Model 665DWPP-P Double Wall S5505

Model 8120PP-P Single Wall S5460

Model 812DWPP-P Double Wall S5506

Flo-Rite-Temp™ Instantaneous Steam/Water Heater

ModelEntering Water Temperature

Outlet Temperature

120 130 140 160 180

415PP-P

40 20 18 16 12 7

50 20 20 17 13 7

60 - 20 19 14 7

535PP-P

40 45 39 34 26 16

50 45 43 37 28 17

60 - 45 40 30 18

665PP-P

40 80 73 63 48 32

50 80 80 68 51 33

60 - 80 75 55 35

8120PP-P

40 145 145 120 95 59

50 145 145 134 102 72

60 - 145 145 115 90

Page 18: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube

Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130armstronginternational.com

Flo-Rite-Temp® Instantaneous Steam/Water Heater

18

Recirculating Hot Water Systems

Pre-Piped Single Temperature

Flo-Rite-Temp® Instantaneous Steam/Water Heaters for Recirculating Hot Water Systems feature four single heat exchanger and four double (parallel) heat exchanger pre-piped single temperature packaged assemblies.

Parallel heat exchangers offer increased flow rates and/or system redundancy within the same footprint and allows for tube bundle and control valve servicing while the water heater remains online.

Flo-Rite-Temp® Pre-Piped Single Temperature Systems are fully assembled and include the following installation components:

• SteamTrap • AirVent • Thermometers • CIPconnectionport • FlowControl/IsolationValves • ThermostaticDivertingValve*

Ideal for both new construction and retrofit installation within an existing building infrastructure. Flo-Rite-Temp® Pre-Piped Single Temperature Systems are designed to fit through a standard 32” doorway (Model 8120 36” doorway).

Flo-Rite-Temp® Instantaneous Steam/Water HeatersRecirculating Hot Water Solutions-for single temperature systems feature an integral thermostatic diverting valve which maintains re-circulating hot water temperatures during zero system draw off “idling” periods.

Page 19: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube

19Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130

armstronginternational.com

Flo-Rite-Temp® I nstantaneous Steam/Water Heater

Recirculating Hot Water Systems

Pre-Piped Single Temperature

Armstrong Flo-Rite-Temp® Instantaneous Steam/Water Heater pre-piped packages are available in standard configurations per the specification matrix on page 26.

Customized Hot Water System Solutions are out specialty. Multiple orientations, configurations and options are available.

Hot Water System Solutions which include condensate recovery, circulating pumps, additional mixed water temperature controls/loops and varied other components can be application engineered specifically to meet the projects requirements.

Additionally, where appropriate, Armstrong can integrate engineering services, turn key installation and project management, system assessment and optimization along with energy conservation measure (ECM) capability through Armstrong Service Incorporated.

Mixed Flow

Mixed Return

Cold Water Supply

Bypass to Drain

Page 20: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube

Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130armstronginternational.com

Flo-Rite-Temp® Instantaneous Steam/Water Heater

20

Recirculating Hot Water Systems

Pre-Piped Single Temperature (P-PR)

Flo-Rite-Temp® Instantaneous Steam/Water Heater for Recirculating Hot Water Systems feature four heat exchanger options offered as pre-piped single temperature packaged assemblies.

Flo-Rite-Temp® Pre-Piped (P-P) Recirculating (R) Single Temperature Systems are fully assembled and include the following installation components:

• SteamTrap • AirVent • Thermometers • CIPconnectionport • FlowControl/IsolationValves • AmotThermostaticDivertingValve

Ideal for both new construction and retrofit installation within an existing building infrastructure. Flo-Rite-Temp® Pre-Piped (P-P) Recirculating (R) Single Temperature Systems are designed to fit through a standard 32” doorway (Model 8120 36” doorway).

ArmstrongFlo-Rite-Temp® Instantaneous Steam/Water Heaterpre-pipedpackagesareavailableinstandardconfigurations per the specification matrix on pages 26.

CustomizedHotWaterSystemSolutionsareourspecialty.Multiple orientations, configurations and options are available.

Hot Water System Solutions which include condensate recovery,circulatingpumps,additionalmixedwatertemperaturecontrols/loopsandvariedothercomponentscan be application engineered specifically to meet the projects requirements.

For submittal drawing refer to:

Model 415P-PR Single Wall S5468

Model 415DWP-PR Double Wall S5514

Model 535P-PR Single Wall S5469

Model 535DWP-PR Double Wall S5515

Model 665P-PR Single Wall S5470

Model 665DWP-PR Double Wall S5516

Model 8120P-PR Single Wall S5471

Model 812DWP-PR Double Wall S5517

Flo-Rite-Temp™ Instantaneous Steam/Water Heater

ModelEntering Water Temperature

Outlet Temperature

120 130 140 160 180

415P-PR

40 20 18 16 12 7

50 20 20 17 13 7

60 - 20 19 14 7

535P-PR

40 45 39 34 26 16

50 45 43 37 28 17

60 - 45 40 30 18

665P-PR

40 80 73 63 48 32

50 80 80 68 51 33

60 - 80 75 55 35

8120P-PR

40 145 145 120 95 59

50 145 145 134 102 72

60 - 145 145 115 90

NOTE: All flow rates in gallons per minute and using 15 PSIG steam.

Page 21: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube

21Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130

armstronginternational.com

Flo-Rite-Temp® I nstantaneous Steam/Water Heater

Recirculating Hot Water Systems

Parallel/Redundant Pre-Piped Single Temperature (PP-PR)

Flo-Rite-Temp® Instantaneous Steam/Water Heater for Recirculating Hot Water Systems feature four heat exchanger options offered as pre-piped parallel single temperature packaged assemblies.

Flo-Rite-Temp® Pre-Piped (P-P) Parallel (P) Recirculating (R) Single Temperature Systems are fully assembled and include the following installation components:

• SteamTrap • AirVent • Thermometers • CIPconnectionport • FlowControl/IsolationValves • AmotThermostaticDivertingValve

Ideal for both new construction and retrofit installation within an existing building infrastructure. Flo-Rite-Temp® Pre-Parallel (P) Piped (P-P) Recirculating (R) Single Temperature Systems are designed to fit through a standard 32” doorway (Model 8120 36” doorway).

ArmstrongFlo-Rite-Temp® Instantaneous Steam/Water Heaterpre-pipedpackagesareavailableinstandardconfigurations per the specification matrix on page 26.

CustomizedHotWaterSystemSolutionsareourspecialty.Multiple orientations, configurations and options are available.

Hot Water System Solutions which include condensate recovery,circulatingpumps,additionalmixedwatertemperaturecontrols/loopsandvariedothercomponentscan be application engineered specifically to meet the projects requirements.

If unit is operated in parallel then double flow rate given for total available capacity.

NOTE: All flow rates in gallons per minute and using 15 PSIG steam.

For submittal drawing refer to:

Model 415PP-PR Single Wall S5472

Model 415DWPP-PR Double Wall S5518

Model 535PP-PR Single Wall S5473

Model 535DWPP-PR Double Wall S5519

Model 665PP-PR Single Wall S5474

Model 665DWPP-PR Double Wall S5520

Model 8120PP-PR Single Wall S5475

Model 812DWPP-PR Double Wall S5521

Flo-Rite-Temp™ Instantaneous Steam/Water Heater

ModelEntering Water Temperature

Outlet Temperature

120 130 140 160 180

415PP-PR

40 20 18 16 12 7

50 20 20 17 13 7

60 - 20 19 14 7

535PP-PR

40 45 39 34 26 16

50 45 43 37 28 17

60 - 45 40 30 18

665PP-PR

40 80 73 63 48 32

50 80 80 68 51 33

60 - 80 75 55 35

8120PP-PR

40 145 145 120 95 59

50 145 145 134 102 72

60 - 145 145 115 90

Page 22: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube

Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130armstronginternational.com

Flo-Rite-Temp® Instantaneous Steam/Water Heater

22

Recirculating Hot Water Systems

Pre-Piped Tempered Water

Flo-Rite-Temp® Instantaneous Steam/Water Heaters-Recirculating Hot Water Systems feature four single heat exchanger and four double (parallel) heat exchanger pre-piped tempered water packaged assemblies.

Parallel heat exchangers offer increased flow rates and/or system redundancy within the same footprint and allows for tube bundle and control valve servicing while the water heater remains online.

Flo-Rite-Temp® Pre-Piped Tempered Water Systems are fully assembled and include the following installation components:

• SteamTrap • AirVent • Thermometers • CIPconnectionport • FlowControl/IsolationValves • DRV80“TheBrain”DigitalRecirculatingValve

Ideal for both new construction and retrofit installation within an existing building infrastructure. Flo-Rite-Temp® Pre-Piped Single Temperature Systems are designed to fit through a standard32”doorway(Model812036”doorway).

Flo-Rite-Temp® Instantaneous Steam/Water Heaters-Recirculating Hot Water Solutions-for tempered water systemsfeatureDRV80“TheBrain”.

DRV80delivers+/-2Ftemperaturecontrolforsystemswhichexperiencediverseuserdraw-offbetween0-150GPM.DRV80isprovidedasstandardwithanintegralmixedwateroutlet sensor/transmitter and remote set point adjustment capabilityfor“plugandplay”communicationviaPC,LANorresidentBuildingAutomationSystem(BAS).

MoreinformationonDRV80isdetailedonpage27.

Page 23: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube

23Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130

armstronginternational.com

Flo-Rite-Temp® I nstantaneous Steam/Water Heater

Recirculating Hot Water Systems

Pre-Piped Tempered Water

Armstrong Flo-Rite-Temp® Instantaneous Steam/Water Heater pre-piped packages are available in standard configurations per the specification matrix on page 26.

Customized Hot Water System Solutions are our specialty. Multiple orientations, configurations and options are available.

Hot Water System Solutions which include condensate recovery, circulating pumps, additional mixed water temperature controls/loops and varied other components can be application engineered specifically to meet the projects requirements.

Additionally, where appropriate, Armstrong can integrate engineering services, turn key installation and project management, system assessment and optimization along with energy conservation measure (ECM) capability through Armstrong Service Incorporated.

Mixed Return

Cold Water Supply

Mixed Flow

Mixed Flow

Mixed Return

Page 24: Feed Forward • Digital - Armstrong International · ... Sizing Chart ... and eventually rupture under a heavy ... Heat Exchanger Shell Heat Exchanger Tubles Tube Sheets Tube

Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130armstronginternational.com

Flo-Rite-Temp® Instantaneous Steam/Water Heater

24

Recirculating Hot Water Systems

Pre-Piped Tempered Water (P-PTW)

Flo-Rite-Temp® Instantaneous Steam/Water Heater for Recirculating Hot Water Systems feature four heat exchanger options offered as pre-piped tempered water packaged assemblies.

Flo-Rite-Temp® Pre-Piped (P-P) Tempered Water (TW) Systems are fully assembled and include the following installation components:

• SteamTrap • AirVent • Thermometers • CIPconnectionport • FlowControl/IsolationValves • DRV80DigitalReCirculatingValve “TheBrain”(DMC1)

Ideal for both new construction and retrofit installation within an existing building infrastructure. Flo-Rite-Temp® Pre-Piped (P-P) Tempered Water (TW) Systems are designed to fit throughastandard32”doorway(Model812036”doorway).

ArmstrongFlo-Rite-Temp® Instantaneous Steam/Water Heaterpre-pipedpackagesareavailableinstandardconfigurationsperthespecificationmatrixonpage26.

CustomizedHotWaterSystemSolutionsareourspecialty.Multipleorientations,configurationsandoptionsareavailable.

Hot Water System Solutions which include condensate recovery,circulatingpumps,additionalmixedwatertemperaturecontrols/loopsandvariedothercomponentscan be application engineered specifically to meet the projects requirements.

Flo-Rite-Temp™ Instantaneous Steam/Water Heater

ModelEntering Water Temperature

Outlet Temperature

120 130 140 160 180*

415P-PTW-EMC1

40 20 18 16 12 7

50 20 20 17 13 7

60 - 20 19 14 7

535P-PTW-DMC1

40 45 39 34 26 16

50 45 43 37 28 17

60 - 45 40 30 18

665P-PTW-DMC1

40 80 73 63 48 32

50 80 80 68 51 33

60 - 80 75 55 35

8120P-PTW-DMC1

40 145 145 120 95 59

50 145 145 134 102 72

60 - 145 145 115 90

For submittal drawing refer to:

Model 415P-PTW-EMC1 Single Wall S5476

Model 415DWP-PTW-EMC1 Double Wall S5522

Model 535P-PTW-DMC1 Single Wall S5477

Model 535DWP-PTW-DMC1 Double Wall S5523

Model 665P-PTW-DMC1 Single Wall S5478

Model 665DWP-PTW-DMC1 Double Wall S5524

Model 8120P-PTW-DMC1 Single Wall S5479

Model812DWP-PTW-DMC1 Double Wall S5525

NOTE: All flow rates in gallons per minute and using 15 PSIG steam.

*Note – Maximum temperature outlet set-point on digital recirculating valve is 160°F.

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25Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130

armstronginternational.com

Flo-Rite-Temp® I nstantaneous Steam/Water Heater

If unit is operated in parallel then double flow rate given for total available capacity.

Flo-Rite-Temp™ Instantaneous Steam/Water Heater

ModelEntering Water Temperature

Outlet Temperature

120 130 140 160 180

415PP-PTW-EMC1

40 20 18 16 12 7

50 20 20 17 13 7

60 - 20 19 14 7

535PP-PTW-DMC1

40 45 39 34 26 16

50 45 43 37 28 17

60 - 45 40 30 18

665PP-PTW-DMC1

40 80 73 63 48 32

50 80 80 68 51 33

60 - 80 75 55 35

*8120PP-PTW-DMC1

40 145 145 120 95 59

50 145 145 134 102 72

60 - 145 145 115 90

For submittal drawing refer to:

Model 415PP-PTW-EMC1 Single Wall S5480

Model 415DWPP-PTW-EMC1 Double Wall S5526

Model 535PP-PTW-DMC1 Single Wall S5481

Model 535DWPP-PTW-DMC1 Double Wall S5527

Model 665PP-PTW-DMC1 Single Wall S5482

Model 665DWPP-PTW-DMC1 Double Wall S5528

Model 8120PP-PTW-DMC1 Single Wall S5483

Model 8120DWPP-PTW-DMC1 Double Wall S5529

NOTE: All flow rates in gallons per minute and using 15 PSIG steam.*NOTE: If a 8120PP-PTW-DMC1 is selected for parallel operation, a second DRV 80 is recommended to increase the flow rate.

Recirculating Hot Water Systems

Parallel/Redundant Pre-Piped Tempered Water (PP-PTW)

Flo-Rite-Temp® Instantaneous Steam/Water Heater for Recirculating Hot Water Systems feature four heat exchanger options offered as pre-piped parallel tempered water packaged assemblies.

Flo-Rite-Temp® Pre-Piped (P-P) Parallel (P) Tempered Water (TW) Systems are fully assembled and include the following installation components:

• SteamTrap • AirVent • Thermometers • CIPconnectionport • FlowControl/IsolationValves • DRV80DigitalReCirculatingValve “TheBrain”(DMC1)

Ideal for both new construction and retrofit installation within an existing building infrastructure Flo-Rite-Temp® Parallel (P) Pre-Piped (P-P) Tempered Water (TW) Systems are designed to fit through a standard 32” doorway (Model812036”doorway).

ArmstrongFlo-Rite-Temp® Instantaneous Steam/Water Heaterpre-pipedpackagesareavailableinstandardconfigurationsperthespecificationmatrixonpage26.

CustomizedHotWaterSystemSolutionsareourspecialty.Multipleorientations,configurationsandoptionsareavailable.

Hot Water System Solutions which include condensate recovery,circulatingpumps,additionalmixedwatertemperaturecontrols/loopsandvariedothercomponentscan be application engineered specifically to meet the projects requirements.

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Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130armstronginternational.com

Flo-Rite-Temp® Instantaneous Steam/Water Heater

26

Flo-Rite-Temp® water heaters are available in four base models each sized with a prefix that denotes the shell size in inches (4”, 5”, 6” and 8”) and a suffix that denotes the flow rate at a 100°F temperature rise (15 gpm, 35 gpm,65 gpm and 120 gpm).

Each Flo-Rite-Temp® model’s heat exchanger is single wall construction as standard but is optionally available as a Double Wall (suffix DW).

Each Flo-Rite-Temp® model is supplied as a shell and tube style heat exchanger with integral mixing valve/head and is also available as a pre-piped “Packaged Solution” (suffix P-P).

Flo-Rite-Temp® Packaged Solutions are also available with a second heater (parallel, suffix PP-P) and third heater (triplex, suffix Trip) for increased flow capacity, redundant installation or both.

Flo-Rite-Temp® Packaged Solutions are supplied for either point of use “dead-leg” applications or can be factory piped for a recirculating hot water system in either a standard configuration with a thermostatic diverting valve (suffix R) or as a Tempered Water system (suffix TW).

Flo-Rite-Temp® Packaged Solutions designated as Tempered Water Systems (TW) include an on board Digital Mixing Center (suffix DMC) which features DRV 80 “The Big Brain®”

Higher flow Flo-Rite-Temp® Packaged Solutions and Systems designed with built-in redundancy can include two DRV 80. The model code (DMC) always includes a trailing suffix which identifies the number of Digital Mixing Valves (DMC 1, DMC 2, etc.) The Digital Mixing Center can be assembled with a recirculation pump with a “2” in the model number following the DMC/(DMC 12 only).

Flo-Rite-Temp® Packaged Solutions fitted as DMC include a 4-20mA connection as standard on the DRV80. The 4-20mA connection provides the capability to access and transmit the water temperature output from the valves integral Mixed Outlet Water Sensor and allows Remote Set Point adjustment capability for “plug and play” system communication via PC, LAN or resident Building Automation System. BrainScan® a Digital Hot Water Management System Console can be added by adding the suffix BrainScan with a hyphen. Flo-Rite-Temp® packaged systems fitted as DMC can connect BrainScan® directly to the serial port on the DRV 80.

When Integrated accordingly BrainScan® provides 3 levels of system interrogation options (see page 28) and is configured for most building automation systems which use BacNet™, LonWorks™ and ModBus protocols. BrainScan® also avails LAN and Web Browser connectivity options.

Heater Model

415 535 665 8120

Option

Double Wall (DW)

Option

Parallel (P) Triplex (Trip)

Configuration

Pre-Piped Packaged Solution (P-P)

Recirculation System

Standard (R)

Tempered Water (TW)

Digital Mixing Valve

DMC1DMC2

SPECIFICATION MATRIX

Pump

2 *DMC 12 only

BrainScan Interface

BrainScan 1BrainScan 2BrainScan 3

665 DW P P-P DMC1 2 BrainScan 1

KEY(DW) = Double Wall (P) = Parallel(P-P) = Pre-piped(P P-P) = Parallel Pre-piped (Trip) = Triplex(R) = Recirculation(TW) = Tempered Water Recirculation

Specification Matrix

R or TW

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27Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130

armstronginternational.com

Flo-Rite-Temp® I nstantaneous Steam/Water Heater

Digital Water Temperature Control

Flo-Rite-Temp® Pre-Piped (P-P) Single, Parallel (P) Recirculating (R) Single and Multiple Temperature Systems are available with a DRV 80 Digital Recirculating Valve. The DRV 80 “The Brain” is supplied pre-piped as an integral component to the Water Heater assembly in the form of a Digital Mixing Center (DMC).

Model DMC 1 features a single DRV 80 pre-piped and pressure tested complete with isolation valves, strainers, mixed return flow indicator, check valves, thermometers and an optionally selected system circulating pump for systems which experience diverse user draw-off from 0 to 150 GPM.

Remote Control, System Monitoring,System Interrogation and Data Logging

Model DMC 1 is provided as standard with an integral Mixed Outlet Water sensor and Remote Set Point Adjustment capability for “plug and play” system communication via PC, LAN or resident Building Automation System.

Model DMC1 offers an integral relay point for connection to a selected accessory component such as a pump on/off switch, to activate/deactivate a solenoid or to enable an audible alarm etc.

Model DMC1 is supplied as standard with integral Hot Water & Cold Water/System Return Water sensors and a serial connection data port which enables communication to third party system hardware via an accessory component called BrainScan®.

BrainScan®

BrainScan® is an optionally selected Digital Hot Water Management System from Armstrong complete with custom configured software. BrainScan® connects to the integral serial connection data port on DRV 80 and enables a direct onward connection to Building Automation Systems which utilize BacNet™, Lonworks™ and ModBus protocols, a communication capability with other Building Automation Systems which connect via an RS485 port and an Ethernet port for Web access.

Operational SpecificationsThe enhanced accuracy possible with DRV80 digital technology, combined with its data input/output communication capability equals: • Accuratecontrolofblendedwaterdrawnfromthe system at a point of use typically within +/-2°F at draw

off points a minimum of 5m downstream of mixing valve during consistent system demand periods

• Operationalwaterpressureof10-150psig • Minimumvalveinlettooutlettemperaturedifferential

requirement (system recirculation temperature loss) of 2°F

• Automaticshutoffofhotwaterflowuponcoldwaterinlet supply failure • Automaticshutoffofhotwaterflowintheeventofa power failure • Maintainaconsistentsystem“idling”temperatureand

control Temperature Creep without the use of a manual throttling device or balance valve. • Systemshallnotrequireatemperatureactivatedpump shut-off device (aquastat). • Programmablesetpointrangeof100-160°F(37-71°C) plus full hot/full cold • Abilitytothermallydisinfectatrecommended temperatures • Programmable1stlevelhi/lotempalarmdisplay • Programmabletemperatureerrorlevelforsafety shutdown

Technical Specifications • 100-240VPowersupply(12VDCoutput) • 2x4-20mAcurrentloopinterfaces: Input: Setpoint Selection Output: Measured Blend Temperature • Relayoutput:Contacts Error Relay: Activated in alarm or error mode • SerialConnectionDataPort • StainlessSteelConstruction

DMC 1Supplied as a pre-plumbed, pressure-tested andmounted to an enameled steel frame comprising: • 1ea:DRV80DigitalRecirculationSystemController • 3”inlet/outletpipingwithflangedconnections • Systemisolationvalves, • Inletstrainers • Mixedreturnflowindicator • Checkvalves • Thermometers

DMC 12As above with system circulating pump.

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Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130armstronginternational.com

Hot Water System Monitoring

28

BrainScan™ BrainScan™ is a Digital Hot Water Management System optionally supplied with DRV80 Digital Recirculating Valves and DRV80 based Digital Mixing Centers.

BrainScan™ is factory configured to engage with either a Local Area Network (LAN), a third party Building Automation System (BAS) or an Internet Service Provider (ISP) to enable the DRV80’s integral monitoring features.

Standard BrainScan™ configurations include hardware and software options which include on screen system graphics which are compatible with most standard Building Automation System open protocols.

All of the standard alarm conditions and error messages available through the DRV80 are also available through BrainScan™. BrainScan™ is available in three (3) different configuration packages as described below:

BrainScan™ 1Includes remote hot water supply, cold/recirculation water supply and blended water outlet temperature readings. Also gives the ability to remotely change blended water outlet temperature setpoint. Included with all BrainScan™ options is the valve/system graphic.

BrainScan™ 2Provided as BrainScan™ 1 with hot water supply, cold water supply and blended water outlet pressure transmitters.

BrainScan™ 3Provided as BrainScan™ 2 with blended water outlet and recirculation return flow meters. These can be used to calculate water usage.

Technical Specifications •BrainScan™ utilizes the SoM-5282 System Module as the processing engine and uClinux as the operating system

•BrainScan™ accommodates a socket for a protocol translator module that is capable of communicating with BacNet™, LonWorks™ and ModBus

•Standardethernetportavailabletobringsystemonto the internet via a secured HTTP network server

•Systemdisplays“realtime”valuesaswellasstored data to be downloaded by the facility into their preferred program

•DatastorageandexportingisdoneviaXMLformatted files, written every 15 minutes

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29Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130

armstronginternational.com

Hot Water System Monitoring

BrainScan™

BrainScan™ is a Digital Hot Water Management System optionally supplied with DRV80 Digital Recirculating Valves and DRV80 based Digital Mixing Centers.

BrainScan™ is factory configured to engage with:

• Building Automation System (BacNet™, LonWorks™, ModBus)

• Local Area Network

• Web Browser

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Armstrong Hot Water Group, 221 Armstrong Blvd., Three Rivers, MI 49093 – USA Phone: 269-279-3602, Fax: 269-279-3130armstronginternational.com30

Notes:

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Armstrong Hot Water Group221 Armstrong Blvd., Three Rivers, MI 49093 - USA Phone: 269-279-3602, Fax: 269-279-3130

armstronginternational.com Bulletin HW-408Printed in U.S.A. - 7/10

© 2010 Armstrong International, Inc.

Armstrong provides intelligent system solutions that improve utility performance, lower energy consumption, and reduce environmental emissions while providing an “enjoyable experience.”